JP2013104893A - Wet-type image forming apparatus - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a wet-type image forming apparatus capable of more accurately detecting toner density, and appropriately setting image forming conditions according to the toner density.SOLUTION: A wet-type image forming apparatus 1000 which is set according to predetermined image forming conditions and forms an image comprises: a photoreceptor 21 which carries a toner image; an intermediate transfer roller 51 onto which the toner image on the photoreceptor 21 is transferred; toner amount detection means 30 which detects a toner amount in the toner image before transfer, and outputs a detection signal therefor; optical detection means 40 which comprises an emission part which irradiates the toner image before transfer with detection light including infrared wavelength light, and a light receiving part which receives reflective light of the detection light reflected from the toner image, and outputs a light receiving signal corresponding to the intensity of the reflective light including the infrared wavelength light; and control means which calculates toner density of the toner image before transfer on the basis of the detection signal and the light receiving signal, and sets the image forming conditions according to the toner density.

Description

  The present invention relates to a wet image forming apparatus, and more particularly to a wet image forming apparatus that detects toner density.

  Conventionally, an image forming apparatus employing an electrophotographic system has been put into practical use. In an image forming apparatus employing an electrophotographic system, the surface of a photoreceptor is charged and the surface is exposed by an exposure unit. An electrostatic latent image is formed on the photoreceptor. Toner is supplied to the electrostatic latent image by developing means. The toner adheres to the electrostatic latent image to form a toner image on the photoreceptor. Thereafter, the toner image is transferred from the photoreceptor to the transfer medium and fixed by a fixing unit. In an image forming apparatus employing an electrophotographic system, an image is formed on a transfer medium through the above image forming process.

  In recent years, a wet development system has attracted attention as a development system for development means. In the wet development method, a developer (also referred to as a developer) in which toner (also referred to as toner particles) is dispersed in a carrier liquid is used. In an image forming apparatus (hereinafter referred to as a wet image forming apparatus) that employs a wet development system, toner particles having a smaller particle diameter than that of a dry image forming apparatus are used. With toner particles having a smaller particle size (for example, the average particle size is 0.1 μm to 2 μm), a high-resolution image expressed to a fine portion of the image is formed on the transfer medium. Furthermore, since the developer has high fluidity, a uniform image is formed on the transfer medium.

Here, the ratio (toner amount ratio) of the amount of toner particles contained in the developer (or in the toner image) is referred to as toner concentration (TC: Toner Concentration). The toner density is expressed by the following formula.
Toner density = (toner amount) / (developer amount) ≈ (toner amount) / (toner amount + carrier liquid amount)
The toner concentration (the relationship between the toner amount and the carrier liquid amount) changes with the image forming process in the wet image forming apparatus. The toner concentration is likely to change depending on the use environment of the wet image forming apparatus or the use state of the wet image forming apparatus. If the toner density fluctuates from a desired value, problems may occur during the image forming process, and errors in image formation may occur. For example, when the toner concentration is higher than a predetermined value (when the toner amount is larger than the carrier liquid amount), the fluidity of the toner in the transfer process is lowered and the transfer efficiency is lowered. As a result, problems such as image blurring or image unevenness tend to occur.

  On the other hand, when the toner density is lower than a predetermined value (when the amount of carrier liquid is larger than the amount of toner), a liquid reservoir is formed by excess carrier liquid in the transfer process, resulting in problems such as toner image disturbance. It becomes easy to do. In addition, the carrier liquid is excessively impregnated in the transfer medium, and the carrier liquid volatilized from the transfer medium in the fixing process hinders the fixing of the toner image, and the fixing defect is likely to occur. Therefore, in order to obtain a higher quality image, it is desired to detect the toner density with high accuracy and set the image forming conditions appropriately according to the toner density.

  Japanese Patent Application Laid-Open No. 06-109630 (Patent Document 1) discloses a wet image forming apparatus that detects toner density. The publication states that according to the wet image forming apparatus disclosed in the publication, it is possible to prevent erroneous detection of toner density and a decrease in image density caused by the erroneous detection.

Japanese Patent Laid-Open No. 06-109630

  An object of the present invention is to provide a wet image forming apparatus capable of detecting toner density with higher accuracy and appropriately setting image forming conditions in accordance with the toner density.

  A wet-type image forming apparatus according to the present invention is a wet-type image forming apparatus that forms an image by setting predetermined image forming conditions, and includes an image carrier that carries a toner image and the toner image on the image carrier. A transfer member to which the toner is transferred, a toner amount detection means for detecting a toner amount in the toner image before being transferred to the transfer member and outputting it as a detection signal, and before being transferred to the transfer member A light emitting unit that emits detection light including infrared light to the toner image, and a light receiving unit that receives reflected light of the detection light reflected on the toner image, and includes infrared light. Optical detection means for outputting a light reception signal corresponding to the intensity of the reflected light, and calculating a toner density of the toner image before being transferred to the transfer member based on the detection signal and the light reception signal. Depending on the toner concentration And a control means for setting the serial image forming conditions.

  Preferably, the light emitting unit irradiates the toner image before being transferred to the transfer target member with the detection light further including light having a visible light wavelength, and the toner amount detection unit is configured to detect the reflected light. It has the other light-receiving part which light-receives the said reflected light containing the light of the visible light wavelength of them, and outputs the said detection signal according to the intensity | strength of the said reflected light containing the light of visible light wavelength.

  According to the present invention, it is possible to obtain a wet image forming apparatus capable of detecting toner density with higher accuracy and appropriately setting image forming conditions in accordance with the toner density.

1 is a schematic diagram illustrating an overall configuration of a wet image forming apparatus according to an embodiment. 1 is a block diagram illustrating an electrical configuration of a wet image forming apparatus according to an embodiment. FIG. 3 is a diagram schematically illustrating a toner amount detection sensor (optical sensor) used in the wet image forming apparatus according to the embodiment. This is data obtained by detecting the toner image on the photosensitive member by the toner amount detection sensor used in the wet image forming apparatus in the embodiment. It is a figure which shows the relationship between the change of the incident angle with respect to the photoreceptor of the light emission part of the toner amount detection sensor used for the wet image forming apparatus in embodiment, and a light-receiving part output. 2 is a perspective view schematically showing a toner amount detection sensor and an optical sensor used in the wet image forming apparatus in the embodiment. FIG. This is data obtained by detecting the toner image on the photosensitive member by the optical sensor used in the wet image forming apparatus in the embodiment. FIG. 6 is a flowchart showing toner density detection mode processing that can be employed in the wet image forming apparatus in the embodiment. It is a flowchart which shows the other toner density | concentration detection mode process which can be employ | adopted for the wet image forming apparatus in embodiment. FIG. 3 is a perspective view showing detection areas of a toner amount detection sensor and an optical sensor used in the wet image forming apparatus in the embodiment. FIG. 6 is a diagram schematically showing a modification of a toner amount detection sensor (optical sensor) used in the wet image forming apparatus in the embodiment.

  Embodiments based on the present invention will be described below with reference to the drawings. In the description of each embodiment, when referring to the number, amount, or the like, the scope of the present invention is not necessarily limited to the number, amount, or the like unless otherwise specified. In the description of each embodiment, the same parts and corresponding parts are denoted by the same reference numerals, and redundant description may not be repeated.

[Embodiment]
(Wet image forming apparatus 1000)
A wet image forming apparatus 1000 according to the present embodiment will be described with reference to FIGS. FIG. 1 is a schematic diagram showing the overall configuration of the wet image forming apparatus 1000. FIG. 2 is a block diagram illustrating an electrical configuration of the wet image forming apparatus 1000.

  As shown in FIG. 1, the wet image forming apparatus 1000 forms an image on a recording paper 60. The recording paper 60 in the present embodiment is conveyed along a predetermined conveyance direction AR60 between an intermediate transfer roller 51 (details will be described later) and a pressure roller 54 (details will be described later).

  As shown in FIG. 2, in the wet image forming apparatus 1000, a print command signal including an image signal is given to the main control unit 100 from an external device such as a host computer. The main control unit 100 includes an image memory 106 for storing an image signal given from an external device via the interface 102. When the CPU 104 receives a print command signal including an image signal from an external device via the interface 102, the CPU 104 converts the job data into a format suitable for an operation instruction of the engine unit 200 and sends the job data to the engine control unit 300 (control unit). .

  The memory 302 in the engine control unit 300 includes a ROM that stores a control program for the CPU 304 including preset fixed data, or a RAM that temporarily stores control data for the engine unit 200 and a calculation result by the CPU 304. Composed. The CPU 304 stores data relating to image signals sent from the external device via the CPU 104 in the memory 302.

  In response to a control signal from the main control unit 100, the engine control unit 300 controls each unit of the engine unit 200. The wet image forming apparatus 1000 forms an image corresponding to the image signal on a recording paper 60 (see FIG. 1) or the like in a state where predetermined image forming conditions are set.

  1 and 2, the engine unit 200 (see FIG. 2) includes an exposure device 23, a photoreceptor unit 20, a developing device 10, a transfer unit 50, a fixing unit 70, an optical sensor 40, and toner amount detection. A sensor 30 is provided.

(Developing device 10)
As shown in FIG. 1, the developing device 10 includes a developing tank 11 that stores a developing solution W, a supply roller 12, a delivery roller 13, a charger 14, a developing roller 15, a charger 16, and a prewetting device 17. The memory 10M (see FIG. 2) of the developing device 10 stores data relating to the manufacturing lot of the developing device 10, the use history, the characteristics of the built-in toner, the remaining amount of the developing solution W, the toner concentration, and the like. The memory 10M manages various kinds of information such as consumables management related to the developing device 10.

  In the developing device 10, the developer W is stored in the developing tank 11. The developer W mainly includes an insulating liquid as a carrier liquid, a toner for developing an electrostatic latent image, and a dispersant for dispersing the toner in the carrier liquid. A toner supply pump 11T and a carrier liquid supply pump 11C are connected to the developing tank 11, respectively.

  The toner supply pump 11T is driven by a pump drive unit 311T (see FIG. 2) and supplies toner into the developing tank 11. The carrier liquid supply pump 11 </ b> C is driven by a pump driving unit 311 </ b> C (see FIG. 2) and supplies the carrier liquid into the developing tank 11.

  For example, when the pump drive unit 311T is controlled by a toner concentration detection mode process ST100 (see FIG. 8) described later and the toner supply pump 11T is driven, a high-concentration developer is supplied into the developing tank 11 and developed. The toner concentration of the liquid W increases. On the other hand, when the pump driving unit 311C is controlled by the toner concentration detection mode process ST100 (see FIG. 8) described later and the carrier liquid supply pump 11C is driven, the carrier liquid is supplied into the developing tank 11 and the developing liquid. The toner density of W decreases. As described above, the toner concentration of the developing solution W in the developing tank 11 can be appropriately adjusted by controlling the operations of the pump driving units 311T and 311C.

  A supply roller 12 is provided so as to come into contact with the developer W in the developing tank 11. As the supply roller 12 rotates in the direction of the arrow AR12, the developer W is pumped up on the surface of the supply roller 12. The developer W is carried on the surface of the supply roller 12 and is conveyed toward a portion where the supply roller 12 and the delivery roller 13 are opposed to each other by the rotation of the supply roller 12.

  The developer W on the surface of the supply roller 12 is transferred from the supply roller 12 to the transfer roller 13 in a state where an excessive amount is scraped off by a doctor blade (not shown). The developer W is carried on the surface of the delivery roller 13 and is charged to a predetermined charge by the charger 14. Thereafter, the developer W is conveyed toward a portion where the delivery roller 13 and the development roller 15 face each other as the delivery roller 13 rotates in the direction of the arrow AR13.

  The developer W on the surface of the transfer roller 13 is transferred from the transfer roller 13 to the developing roller 15 rotating in the direction of the arrow AR15. The developer W is carried on the surface of the developing roller 15 and is conveyed toward the developing position 24 by the rotation of the developing roller 15. The developer W remaining on the surface of the delivery roller 13 is removed from the surface of the delivery roller 13 by a cleaning blade (not shown).

  The pre-wet device 17 has a roller 17R disposed opposite to the developing roller 15, and is controlled by a toner concentration detection mode process ST100 (see FIG. 8) described later, thereby forming a developer layer on the developing roller 15. Carrier liquid 17P (pre-wet liquid) can be supplied. For example, when the toner density of the developer layer on the developing roller 15 is high, the prewetting device 17 is driven by the prewetting control unit 326 (see FIG. 2). By supplying the carrier liquid 17P to the developer layer on the developing roller 15 through the roller 17R, the toner concentration of the developer layer on the developing roller 15 can be reduced.

  Through the steps described above, the developer W having a film thickness adjusted to be uniform in the longitudinal direction is carried on the surface of the developing roller 15. The developer W forms a thin layer on the surface of the developing roller 15. The toner particles in the developer W in which the thin layer has been formed are charged to, for example, positive polarity by the charger 16. A predetermined developing bias is applied to the developing roller 15 (developing position 24) by a developing bias generator 310 (see FIG. 2).

(Photoreceptor unit 20)
The photoconductor unit 20 includes a photoconductor 21, a charger 22, a pre-wet device 26, a squeeze device 25, a cleaning blade 28, and the like. A drum-shaped photoconductor 21 as an image carrier is provided so as to be in contact with the developing roller 15. As the photoconductor 21, for example, a photoconductor made of amorphous silicon having positive chargeability is used. The photoconductor 21 rotates in the direction of the arrow AR21.

  Around the photoreceptor 21, along the rotation direction of the photoreceptor 21 (arrow AR21 direction), the charger 22, the exposure device 23, the above-described developing roller 15 (development position 24), the squeeze device 25, and the pre-wet device 26. The toner amount detection sensor 30, the optical sensor 40, the intermediate transfer roller 51 (primary transfer unit 27), the cleaning blade 28, and the static eliminator (not shown) are sequentially arranged.

  The surface of the photoreceptor 21 is uniformly charged to a predetermined surface potential by a charger 22 connected to a charging bias generator 320 (see FIG. 2). Thereafter, the surface of the photoreceptor 21 is exposed based on predetermined image information by the exposure device 23 connected to the exposure control unit 323 (see FIG. 2). Specifically, when a print command signal including an image signal is given from an external device such as a host computer to the CPU 104 of the main control unit 100 via the interface 102, the CPU 304 responds to a command from the CPU 104 of the main control unit 100. A control signal corresponding to the image signal is output to the exposure control unit 323 at a predetermined timing. In response to a control command from the exposure control unit 323, a light beam is emitted from the exposure device 23 onto the surface of the photoconductor 21. An electrostatic latent image corresponding to the image signal is formed on the surface of the photoreceptor 21.

  As described above, a predetermined developing bias is applied to the developing roller 15 (developing position 24) by the developing bias generator 310 (see FIG. 2), and a developing potential difference formed between the developing roller 15 and the photosensitive member 21 is detected. As a result, an electric field is formed between the developing roller 15 and the photosensitive member 21.

  When the electrostatic latent image is conveyed to the developing position 24 on the photosensitive member 21, the toner particles in the developer W carried on the developing roller 15 are formed by the developing bias generator 310 (see FIG. 2). Due to the action of the electric field, electrostatic transfer is performed from the surface of the developing roller 15 to the surface of the photoconductor 21. At this time, not only the toner particles but also the carrier liquid adheres to the surface of the photoreceptor 21. The electrostatic latent image formed on the surface of the photoreceptor 21 is visualized as a toner image.

  The photoreceptor 21 moves the toner image toward the primary transfer unit 27 while carrying the toner image formed on the surface. The developer W remaining on the developing roller 15 without being transferred from the developing roller 15 to the photosensitive member 21 is scraped off from the surface of the developing roller 15 by the cleaning blade 18 and then collected.

  The squeeze device 25 has a roller 25R disposed opposite to the photoconductor 21, and is absorbed from a toner image on the photoconductor 21 by being controlled by a toner density detection mode process ST100 (see FIG. 8) described later. The carrier liquid can be collected by the blade 25Q. For example, when the toner density of the toner image on the photoreceptor 21 is low, the squeeze device 25 is driven by the squeeze control unit 325 (see FIG. 2). By collecting the carrier liquid from the toner image on the photoconductor 21 through the roller 25R, the toner density of the toner image on the photoconductor 21 can be increased.

  The pre-wet device 26 has a roller 26R disposed opposite to the photoconductor 21, and is controlled by a toner density detection mode process ST100 (see FIG. 8) described later, thereby transferring a carrier to a toner image on the photoconductor 21. The liquid 26P (pre-wet liquid) can be supplied. For example, when the toner density of the toner image on the photoreceptor 21 is high, the pre-wet device 26 is driven by the pre-wet control unit 326 (see FIG. 2). By supplying the carrier liquid 26P to the toner image on the photoconductor 21 through the roller 26R, the toner density of the toner image on the photoconductor 21 can be lowered.

(Toner amount detection sensor 30)
The toner amount detection sensor 30 (toner amount detection means) is a photosensitive member before being transferred to the intermediate transfer roller 51 at a position downstream of the development position 24 on the surface of the photoreceptor 21 and upstream of the primary transfer portion 27. The toner amount of the toner image carried on the surface of the body 21 is detected and output as a detection signal (toner amount T).

  Referring to FIG. 3, toner amount detection sensor 30 in the present exemplary embodiment includes light emitting unit 32 and light receiving unit 34. The detection light 32L is emitted from the light emitting unit 32 toward a toner image (not shown) carried on the surface of the photoconductor 21 at a predetermined incident angle θ1. The reflected light 34L of the detection light 32L reflected on the toner image on the photoconductor 21 at a predetermined reflection angle θ1 is received by the light receiving unit 34. A detection signal (based on the toner amount T) is output according to the intensity of the reflected light 34L received by the light receiving unit 34.

  Here, when the light emitting unit 32 of the toner amount detection sensor 30 is a light source (for example, a white light source) that emits light in a wavelength region including the visible light wavelength, the light receiving unit 34 has sensitivity only to the visible light wavelength. Things are used. In this case, as the light receiving unit 34, for example, a photodiode provided with a filter for cutting infrared wavelengths may be used, or a photodiode having sensitivity only in the visible light wavelength region may be used.

  The light emitting unit 32 of the toner amount detection sensor 30 emits light having only a visible light wavelength (for example, a light source having an emission spectrum only in the visible light wavelength region, or a filter for cutting infrared wavelengths in a white light source) In the case of a light source), it is preferable that the light receiving unit 34 has sensitivity in a wavelength region including a visible light wavelength. In addition, when the light emitting unit 32 of the toner amount detection sensor 30 is a light source that emits light having only a visible light wavelength, it is preferable to use a light receiving unit that has sensitivity only to the visible light wavelength.

  FIG. 4 shows, as an example, data obtained by detecting a toner image on the photoreceptor 21 having a toner density of 10% to 40% by the toner amount detection sensor 30. As the light emitting portion 32 of the toner amount detection sensor 30, a light source that emits detection light 32L having a light emission intensity peak at 630 nm and a wavelength region of 550 nm to 700 nm is used. As the light receiving portion 34 of the toner amount detection sensor 30, a photodiode having a light receiving sensitivity peak at 780 nm and sensitivity in a wavelength region of 1100 nm or less is used. As a toner image to be detected, cyan toner (due to blue color, purple to blue wavelength of 400 to 500 nm reflects well, while yellow to red wavelength of 580 to 750 nm does not reflect and absorbs well. ) Is used.

As shown in FIG. 4, as a detection result by the toner amount detection sensor 30, if the toner amount is the same, the detection signal (toner amount T) output from the light receiving unit 34 is constant regardless of the toner density. Specifically, when the toner amount in the toner image is, for example, 2.5 g / m ² , the detection result by the toner amount detection sensor 30 is constant at a predetermined value (line L1) regardless of the toner concentration (%). It becomes. Similarly, when the toner amount in the toner image is, for example, 1.0 g / m ² , the detection result by the toner amount detection sensor 30 is constant at a predetermined value (line L2) regardless of the toner concentration (%). .

Similarly, when the toner amount in the toner image is, for example, 1.5 g / m ² , the detection result by the toner amount detection sensor 30 is constant at a predetermined value (line L3) regardless of the toner concentration (%). . When the toner amount in the toner image is, for example, 2.0 g / m ² , the detection result by the toner amount detection sensor 30 is constant at a predetermined value (line L4) regardless of the toner concentration (%). That is, the toner amount detection sensor 30 is configured so that the detection signal output from the light receiving unit 34 is constant regardless of the toner density if the toner amount is the same.

  Referring to FIG. 5, regarding incident angle θ1 and reflection angle θ1 of detection light 32L emitted from light emitting portion 32 of toner amount detection sensor 30 with respect to photoreceptor 21, θ1 = 35 ° (line L11) and θ2 = 75. The light receiving sensitivity is higher in the case of θ1 = 55 ° (line L12) than in the case of ° (line L10). Therefore, 55 ° having high light receiving sensitivity is employed as the incident angle θ1 and the reflection angle θ1 of the detection light 32L emitted from the light emitting unit 32 of the toner amount detection sensor 30 with respect to the photosensitive member 21.

(Optical sensor 40)
Referring again to FIG. 1, the optical sensor 40 (optical detection means) has an intermediate transfer roller 51 at a position downstream of the development position 24 on the surface of the photoreceptor 21 and upstream of the primary transfer portion 27. The toner image carried on the surface of the photoreceptor 21 before being transferred to the surface is irradiated with detection light 42L (see FIG. 3) including light of infrared wavelength.

  Here, in the present embodiment, the optical sensor 40 is configured in the same manner as the toner amount detection sensor 30. As shown in FIG. 3, the optical sensor 40 includes a light emitting unit 42 and a light receiving unit 44, and an infrared wavelength from the light emitting unit 42 toward the toner image (not shown) carried on the surface of the photoreceptor 21. The detection light 42L including the light is irradiated at a predetermined incident angle θ1. Reflected light 44L of the detection light 42L reflected on the toner image on the photoconductor 21 at a predetermined reflection angle θ1 is received by the light receiving unit 44. A light receiving signal (light receiving unit output S) is output according to the intensity of the reflected light 44L including the light of the infrared wavelength received by the light receiving unit 44.

  Here, when the light emitting unit 42 of the optical sensor 40 is a light source (for example, a white light source) that emits light in a wavelength region including an infrared wavelength, the light receiving unit 44 has sensitivity only to the infrared wavelength. Is used. In this case, as the light receiving unit 44, for example, a photodiode provided with a filter that cuts visible light may be used, or a photodiode having sensitivity only in the infrared wavelength region may be used.

  The light source 42 of the optical sensor 40 emits light having only an infrared wavelength (for example, a light source having an emission spectrum only in the infrared wavelength region or a light source provided with a filter that cuts visible light in a white light source). In this case, as the light receiving unit 44, a light-sensitive part 44 having sensitivity in a wavelength region including an infrared wavelength, such as a photodiode having sensitivity in a visible light wavelength and an infrared wavelength region, is used. In addition, when the light emitting unit 42 of the optical sensor 40 is a light source that emits only light having an infrared wavelength, the light receiving unit 44 having sensitivity only to the infrared wavelength may be used.

  Referring to FIG. 6, the incident angle θ <b> 1 and the reflection angle θ <b> 1 of the detection light 42 </ b> L emitted from the light emitting unit 42 of the optical sensor 40 are high in light receiving sensitivity as in the toner amount detection sensor 30. 55 ° is adopted.

  Although details will be described later, based on the detection signal (toner amount T) output from the toner amount detection sensor 30 and the light reception signal (light reception unit output S) output from the optical sensor 40, it is applied to the photosensitive member 21. The toner density of the toner image before being transferred to the supported intermediate transfer roller 51 is calculated. Furthermore, in wet image forming apparatus 1000 in the present embodiment, optimal image forming conditions are set according to the toner density.

(Transfer unit 50)
The transfer unit 50 includes an intermediate transfer roller 51 and the like. The intermediate transfer roller 51 is disposed so as to face the photoconductor 21. Intermediate transfer roller 51 rotates in the direction of arrow AR51. A primary transfer portion 27 is formed between the photoconductor 21 and the intermediate transfer roller 51. An electric field is formed between the intermediate transfer roller 51 and the photosensitive member 21 by applying a predetermined transfer bias by the transfer bias generator 350 (see FIG. 2).

  The toner image carried on the photoreceptor 21 and conveyed to the primary transfer unit 27 is primarily transferred from the surface of the photoreceptor 21 to the surface of the intermediate transfer roller 51 by the action of an electric field. Toner remaining on the surface of the photoconductor 21 without being primarily transferred and dirt on the surface of the photoconductor 21 are scraped off from the surface of the photoconductor 21 by the cleaning blade 28 and collected. The charge remaining on the surface of the photoreceptor 21 is removed by a static eliminator (not shown).

  A secondary transfer portion 52 is formed between the intermediate transfer roller 51 and the pressure roller 54. The recording paper 60 passes through the secondary transfer portion 52 along the transport direction AR60 by the intermediate transfer roller 51 rotating in the direction of the arrow AR51 and the pressure roller 54 rotating in the direction of the arrow AR54.

  After the toner image is primarily transferred from the surface of the photoreceptor 21 to the surface of the intermediate transfer roller 51 in the primary transfer unit 27, the intermediate transfer roller 51 carries the toner image while carrying the toner image transferred to the surface. It is further moved toward the secondary transfer portion 52. An electric field is formed between the intermediate transfer roller 51 and the recording paper 60 by applying a predetermined transfer bias by the transfer bias generator 350 (see FIG. 2).

  The toner image carried on the intermediate transfer roller 51 and conveyed to the secondary transfer unit 52 is secondarily transferred from the surface of the intermediate transfer roller 51 to the surface of the recording paper 60 by the action of an electric field. Toner remaining on the surface of the intermediate transfer roller 51 without being subjected to secondary transfer, dirt on the surface of the intermediate transfer roller 51, and the like are scraped off and collected from the surface of the intermediate transfer roller 51 by the cleaning blade 53.

(Fixing unit 70)
The fixing unit 70 includes fixing rollers 71 and 72 and a preheating device 73. The recording paper 60 is secondarily transferred and then sent to the fixing unit 70. The toner particles in the toner image transferred to the recording paper 60 are heated and pressed by fixing rollers 71 and 72.

  The toner image transferred to the recording paper 60 is fixed on the surface of the recording paper 60 by these heating and pressurization. Thereafter, the recording paper 60 is discharged to the outside through a paper discharge device (not shown). As described above, the image forming process in the wet image forming apparatus 1000 is completed. In addition, regarding the above configuration, the developing roller 15 and the intermediate transfer roller 51 are configured in a roller shape in the present embodiment, but may be configured in a belt shape.

  The preheating device 73 is driven by a heat source control unit 373 (see FIG. 2) as necessary. The preheating device 73 is a device that heats the recording paper 60, and can promote the volatilization of the carrier liquid impregnated in the recording paper 60.

(Toner density detection)
FIG. 7 shows, as an example, data obtained by detecting a toner image on the photoconductor 21 having a toner density of 10% to 40% by the optical sensor 40. As the light emitting unit 42 of the optical sensor 40, a light source that emits detection light 42L having a peak of emission intensity at 950 nm and a wavelength region of 880 nm to 1060 nm is used. As the light receiving portion 44 of the optical sensor 40, a photodiode having a light receiving sensitivity peak at 900 nm and sensitivity in a wavelength region of 700 nm to 1200 nm is used.

As shown in FIG. 7, as a detection result by the optical sensor 40, even if the toner amount is the same, the received light signal (light receiving unit output S) output from the light emitting unit 42 tends to increase as the toner density increases. is there. Specifically, when the toner amount in the toner image is, for example, 1.0 g / m ² , the detection result by the optical sensor 40 changes as indicated by a line L20. Similarly, when the toner amount in the toner image is, for example, 1.5 g / m ² , the detection result by the optical sensor 40 changes as indicated by a line L21.

Similarly, when the toner amount in the toner image is, for example, 2.0 g / m ² , the detection result by the optical sensor 40 changes as indicated by a line L22. Similarly, when the toner amount in the toner image is, for example, 2.5 g / m ² , the detection result by the optical sensor 40 changes as indicated by a line L23.

As shown in FIG. 7, the relationship between the toner amount and the output of the light receiving signal (light receiving unit output S) of the light emitting unit 42 with respect to the toner density is stored in a memory 302 (see FIG. 2) or the like as a pre-callable reference table. Accordingly, the toner density can be detected by comparing the toner amount detected by the toner amount detection sensor 30 with the data detected by the optical sensor 40. For example, when the toner amount detection sensor 30 determines that the toner amount is 1.5 g / m ² , the value of the light receiving signal (light receiving unit output S) output from the light emitting unit 42 of the optical sensor 40, A point where the line L21 in FIG.

  Referring to FIG. 2 again, the memory 302 of the engine control unit 300 stores a toner density detection mode processing program. The CPU 304 controls each part of the apparatus according to the control program described above, whereby the toner density detection mode process described below is executed.

  The light emitting unit 42 of the optical sensor 40 operates based on the control signal from the CPU 304, the light receiving unit 44 receives the reflected light 44L, and the output of the light receiving signal (light receiving unit output S) corresponding to the amount of received light is sent to the CPU 304. Various determinations are made. As necessary, the CPU 304 controls various image forming conditions, and the image forming conditions stored in the memory 302 are updated by writing the controlled image forming conditions in the memory 302.

(Toner density detection mode processing ST100)
FIG. 8 shows toner density detection mode processing ST100 as an example. First, a desired toner image to be detected is formed on the photoreceptor (step ST1). When the toner image reaches the detection area of the toner amount detection sensor 30 by the rotation of the photosensitive member 21, the toner amount detection sensor 30 detects the toner amount of the toner image (step ST2), and the toner amount as a detection result (detection signal). T is fetched (step ST3).

  Next, when the toner image reaches the detection area of the optical sensor 40, light is emitted from the light emitting unit 42 (step ST4), and the light receiving unit output S (light receiving signal) from the light receiving unit 44 is captured (step ST5). The above reference table is called, and the toner density t of the toner image is calculated from the comparison between the toner amount T (detection signal) and the light receiving unit output S (light reception signal) (step ST6).

  It is determined whether the calculated toner density t is within the toner density allowable range t ′ to t ″ on the photosensitive member 21 that has been obtained and stored in advance (step ST7), and the toner density t is within the toner density allowable range. If the toner density t is outside the allowable range, the image forming conditions are controlled (step ST9), and the above flow is repeated until the toner density t is within the allowable range.

  As the control of the image forming conditions, for example, when the toner concentration t <t ′ (excess carrier liquid), the contact force between the developing roller 15 and the photosensitive member 21 is increased to increase the liquid squeezing at the nip portion, The squeeze device 25 for removing the carrier liquid on the body 21 is operated. Further, for example, when the toner concentration t> t ″ (the carrier liquid is insufficient), the contact force between the developing roller 15 and the photosensitive member 21 is reduced to reduce liquid squeezing at the nip portion, or the photosensitive member 21 (or the developing roller). The pre-wet device 26 (or the pre-wet device 17) for additionally applying the carrier liquid to 15) is operated.

  By changing the relative speed between the photosensitive member 21 and the intermediate transfer roller 51, or by changing the relative speeds of the supply roller 12, the transfer roller 13, and the developing roller 15 by the peripheral speed control unit 340 shown in FIG. The image forming conditions may be set so that the toner density t falls within the toner density allowable range t ′ to t ″ on the photosensitive member 21 which is obtained and stored in advance.

(Toner density detection mode processing ST200)
FIG. 9 shows toner density detection mode processing ST200 as another example. As in the case of FIG. 8 described above, a toner image is formed (step ST11), the toner amount is detected (step ST12), the detection result T is captured (step ST13), and the detection light is emitted (step ST14). The light receiving unit output S is captured (step ST15). Then, the toner density t of the toner image is calculated by calling the reference table and comparing the toner amount T with the light receiving unit output S (step ST16).

  Thereafter, the carrier liquid amount C of the toner image is calculated based on the toner amount T and the toner concentration t (step ST17). It is determined whether the carrier liquid amount C of the toner image is less than the upper limit C ′ of the carrier liquid amount that can be fixed without fixing failure in the fixing process (step ST18). (Step ST19).

  Next, it is determined whether the toner density t is less than the upper limit t ″ of toner density that can be transferred with sufficient transfer efficiency without transfer failure in the transfer process (step ST20). Is controlled (step ST21). As described above, the toner density detection mode process is terminated (step ST22).

  As control of the image forming conditions, for example, when the carrier liquid amount C> C ′, the fixing temperature of the fixing rollers 71 and 72 is increased to promote the volatilization of the carrier liquid from the recording medium. The preheating device 73 is operated upstream of the fixing rollers 71 and 72 to promote the volatilization of the carrier liquid from the recording paper 60 before reaching the fixing rollers 71 and 72. For example, when the toner density t> t ″, the pre-wetting device 26 is operated with respect to the photosensitive member 21 upstream of the nip portion (primary transfer portion 27) between the intermediate transfer roller 51 and the photosensitive member 21. An insufficient amount of carrier liquid is additionally applied on the surface, and the transfer efficiency may be increased by increasing the transfer bias, increasing the contact force between the intermediate transfer roller 51 and the photosensitive member 21, or the like.

  Referring to FIG. 10, it is preferable that the detection areas on the photosensitive member 21 of the toner amount detection sensor 30 and the optical sensor 40 overlap as much as possible. Even when the detection areas cannot be overlapped due to the detection method of the sensor or space (in terms of layout), as shown in FIG. 10, they are at the same position in the rotation axis direction of the photosensitive member 21 and adjacent to the rotation direction. It is preferable to arrange the detection regions 30R and 40R in Two sensors can detect the same position and the same toner image of the photosensitive member 21 as the photosensitive member 21 rotates, and the toner amount T and the light receiving unit output S can be accurately compared without being affected by the position error. Become.

  Referring to FIG. 11, when the toner amount detection sensor 30 is an optical detection type sensor, the light emission units 32 and 42 of the toner amount detection sensor 30 and the optical sensor 40 share one light source. It may be used as

  In this case, one light source used is the same as the light emitting section 42 of the optical sensor 40 in the above-described embodiment. As described above with reference to FIG. However, unlike the optical sensor 40 described above, the visible light wavelength is used for detection, so that the toner can be accurately detected without being affected by the toner density. The amount T can be detected. In particular, it is more preferable to use a wavelength that has a low spectral reflectance of the pigment contained in the toner to be detected and is easily absorbed by the pigment among visible light wavelengths because the sensitivity to the toner amount increases.

  Specifically, as shown in FIG. 11, one light source capable of emitting both visible light and infrared light is used as a light emitting unit 32 of the toner amount detection sensor 30 and a light emitting unit 42 of the optical sensor 40. The reflected light from the photosensitive member 21 is separated into visible light and infrared light by the optical filter 36, and the reflected light 44L of infrared wavelength is reflected by the light receiving unit 44 at the visible light wavelength. The light 34L is received by the light receiving unit 34 (another light receiving unit).

  When the toner amount detection sensor 30 and the optical sensor 40 are arranged so that the detection areas are at the same position in the rotation axis direction of the photosensitive member 21 and adjacent to the rotation direction as shown in FIGS. Although the influence of the position error can be prevented, the two sensors detect at different timings as the photoconductor 21 rotates, so that it is difficult to completely prevent the toner image from changing with time. It becomes.

  Further, when the light emitting unit 32 of the toner amount detection sensor 30 and the light emitting unit 42 of the optical sensor 40 are provided separately, the toner amount T and the light receiving unit when there is a difference in individual light source variation or deterioration. The light source error individually affects the output S and may affect the calculation of the toner density t.

  As shown in FIG. 11, according to the present modification, the same toner image is detected at the same position on the photoconductor 21 at the same timing, so that the influence of the change with time can be prevented without the influence of the position error. In addition, the toner amount T and the light receiving unit output S can be compared with high accuracy. In addition, since the light source of the two sensors is used as one light source, even if a light source error occurs, both the toner amount T and the light receiving unit output S are affected, thereby preventing the influence on the calculation of the toner density t. Can do.

  In the embodiment described above, the toner amount detection sensor 30 is an optical sensor similar to the optical sensor 40, but the toner amount detection sensor 30 necessarily performs optical detection. Not necessarily.

  In the above embodiment, since the intermediate transfer roller 51 is used, the intermediate transfer roller 51 corresponds to a member to be transferred. However, the intermediate transfer roller 51 is not necessarily used. When is not used, the recording paper 60 corresponds to a member to be transferred.

  As mentioned above, although each embodiment based on this invention was described, each embodiment disclosed this time is an illustration and restrictive at no points. The technical scope of the present invention is defined by the terms of the claims, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

  DESCRIPTION OF SYMBOLS 10 Developing device, 10M, 302 Memory, 11 Developing tank, 11C Carrier liquid supply pump, 11T Toner supply pump, 12 Supply roller, 13 Delivery roller, 14, 16, 22 Charger, 15 Developing roller, 17, 26 Pre-wet device , 17P, 26P Carrier liquid, 17R, 25R, 26R Roller, 18, 28, 53 Cleaning blade, 20 Photoreceptor unit, 21 Photoreceptor, 23 Exposure device, 24 Development position, 25 Squeeze device, 25Q blade, 27 Primary transfer Part, 30 toner amount detection sensor, 30R, 40R detection area, 32, 42 light emitting part, 32L, 42L detection light, 34, 44 light receiving part, 34L, 44L reflected light, 36 optical filter, 40 optical sensor, 50 transfer unit , 51 Intermediate transfer roller 52 Secondary transfer unit, 54 Pressure roller, 60 Recording paper, 70 Fixing unit, 71, 72 Fixing roller, 73 Pre-heating device, 100 Main control unit, 102 Interface, 106 Image memory, 323 Exposure control unit, 200 Engine unit , 300 engine control unit, 310 development bias generation unit, 311C, 311T pump drive unit, 320 charging bias generation unit, 325 squeeze control unit, 326 pre-wet control unit, 340 peripheral speed control unit, 350 transfer bias generation unit, 373 heat source Control unit, 1000 wet image forming apparatus, AR60 transport direction, ST1, ST2, ST3, ST4, ST5, ST6, ST7, ST8, ST9, ST11, ST12, ST13, ST14, ST15, ST16, ST17, ST18, ST19, ST20 , ST21, ST22 Step, ST100, ST200 Toner density detection mode processing, W developer.

Claims (2)

A wet image forming apparatus configured to form an image set to predetermined image forming conditions,
An image carrier for carrying a toner image;
A member to which the toner image on the image carrier is transferred;
A toner amount detection means for detecting a toner amount in the toner image before being transferred to the transfer member and outputting it as a detection signal;
A light emitting unit that emits detection light including infrared light to the toner image before being transferred to the transfer member; and a light receiving unit that receives reflected light of the detection light reflected on the toner image. And an optical detection means for outputting a light reception signal corresponding to the intensity of the reflected light including light of an infrared wavelength,
Control means for calculating a toner density of the toner image before being transferred to the member to be transferred based on the detection signal and the light receiving signal, and setting the image forming condition in accordance with the toner density; Prepare
Wet image forming apparatus. The light emitting unit irradiates the toner image before being transferred to the member to be transferred with the detection light further including light having a visible light wavelength,
The toner amount detection unit includes another light receiving unit that receives the reflected light including light having a visible light wavelength out of the reflected light, and the toner amount detecting unit according to the intensity of the reflected light including light having a visible light wavelength. Output detection signal,
The wet image forming apparatus according to claim 1.

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