JP2013087515A - Upper part removal method of left pile for earth retaining - Google Patents

Upper part removal method of left pile for earth retaining Download PDF

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JP2013087515A
JP2013087515A JP2011229877A JP2011229877A JP2013087515A JP 2013087515 A JP2013087515 A JP 2013087515A JP 2011229877 A JP2011229877 A JP 2011229877A JP 2011229877 A JP2011229877 A JP 2011229877A JP 2013087515 A JP2013087515 A JP 2013087515A
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pressure water
pile
supply pipe
water supply
retaining
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JP2013087515A5 (en
JP5647591B2 (en
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Kensuke Seno
健助 瀬野
Akira Nishio
公 西尾
Hiromitsu Nagayama
洋光 永山
Midori Tai
翠 田井
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Tokyo Metro Co Ltd
Metro Development Co Ltd
Concrete Coring Co Co Ltd
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Tokyo Metro Co Ltd
Metro Development Co Ltd
Concrete Coring Co Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To solve the problems that reduction of noise and vibrations is limited and a work environment becomes inferior causing decline of work efficiency in a method using a concrete breaker or the like, and it becomes impossible to execute construction depending on a position of a buried object because of a work device in a method of cutting and removal using a wire saw, in the case of removal construction of a left columnar object comprising reinforced concrete.SOLUTION: In a method of cutting and removing a left pile for earth retaining, a left columnar object upper part removal method by high pressure water includes: a boring step of boring a work hole from the upper end face; a high pressure water jetting step of inserting a high pressure water supply pipe to the work hole, jetting the high pressure water from a high pressure water jetting nozzle provided on the distal end thereof in an outer peripheral direction of a columnar object, and crushing a non-ferrous part of the left pile; a fusion cutting step of fusion-cutting the ferrous part of the left pile; and a removing step of taking out the cut-off upper part of the pile onto the ground.

Description

本発明は、芯材に鉄筋や形鋼を使用したコンクリート(モルタルを含む)製の柱状物である土留用残置杭の上部を撤去する工法に関する。   The present invention relates to a method for removing an upper part of a residual pile for soil retaining, which is a columnar product made of concrete (including mortar) using a reinforcing bar or a shape steel as a core material.

地下鉄トンネルなどの地下構造物を開削工法で構築する際には、地下構造物の構築に先立って、地下構造物の構築予定箇所の両側に、土砂の流出を防止するために土留壁を構築する。この土留壁の構築方法に、土留用杭を一列に埋め込む柱列杭土留工法がある。この土留壁を構成する土留用杭は、地下構造物構築後土留めの役割を終えてからも、地中に残置した状態となるが、都市計画の変更等のため邪魔になり、上部だけでも撤去する必要が生じる。このように、地中の残置杭の上部を撤去する必要がある場合は、しばしば生じうる。   When constructing underground structures such as subway tunnels using the excavation method, prior to the construction of the underground structure, a retaining wall will be constructed on both sides of the construction site of the underground structure to prevent the sediment from flowing out. . As a method for constructing the retaining wall, there is a column-row pile retaining method in which the retaining piles are embedded in one row. The retaining piles that make up this retaining wall remain in the ground even after finishing the role of retaining soil after the construction of the underground structure. Need to be removed. Thus, it may often occur when it is necessary to remove the upper part of the remaining pile in the ground.

このような撤去工事は交通事情等に配慮して一般に夜間に行われるため、周辺住民に影響を与えないように、騒音と振動を可能な限り抑えることが求められている。また都市部の地下には、上下水管、ガス管のほかに光ファイバーケーブルに代表される通信ラインなどの地下埋設物が多くあり、撤去工事はそれらを避けながら行う必要があると共に、コスト削減等のため土留用残置杭周辺の作業空間の掘削面積をできるだけ少なくすることが求められている。   Since such removal work is generally performed at night in consideration of traffic conditions and the like, it is required to suppress noise and vibration as much as possible so as not to affect surrounding residents. In addition, there are many underground buried objects such as communication lines represented by optical fiber cables in addition to water and sewage pipes and gas pipes in urban areas. Removal work must be performed while avoiding them, as well as cost reduction. Therefore, it is required to reduce the excavation area of the work space around the retained pile for soil retaining as much as possible.

従来このような工事は、主にパワーショベル等で土留用残置杭の周りを掘り、その上部を露出した状態で、コンクリートブレーカで土留用残置杭のコンクリートを破砕し、さらに残った鉄筋部分をガス切断するという手順で行われていた。しかし、この従来工法の場合、防音パネル等を設置しても騒音や振動を低減することに限界があり、また粉塵の発生などで作業環境が悪く作業効率が落ちるという問題や、土留用残置杭周辺の作業空間の掘削面積が広く地下埋設物を損傷するリスクが高いという問題があった。   Conventionally, this type of construction has been done mainly by excavating around the residual pile for excavation with a power shovel, etc., with the upper part exposed, crushing the concrete of the residual pile for detention with a concrete breaker, and gassing the remaining steel bars. The procedure was to cut. However, in the case of this conventional method, there is a limit to reducing noise and vibration even if a soundproof panel is installed, and there is a problem that the working environment is poor due to the generation of dust, etc. There was a problem that the excavation area of the surrounding work space was large and the risk of damaging underground objects was high.

また他の方法として、ワイヤーソーを用いて土留用残置杭の上部撤去部分を切断撤去する工法もある(特許文献1)が、この工法の場合土留用残置杭撤去部分を完全に露出する必要があり、そのために広い作業空間が必要で、柱状物周辺に埋設物があると作業空間の確保が困難で、工事自体が施工不可能になることもあった。   In addition, as another method, there is a method of cutting and removing the upper removal portion of the retaining pile using a wire saw (Patent Document 1), but in this method, it is necessary to completely expose the retaining pile removal portion. For this reason, a large work space is required, and if there are buried objects around the pillars, it is difficult to secure the work space, and the construction itself may become impossible.

特開2003−155746号公報JP 2003-155746 A

本発明が解決しようとする課題は、このような従来工法の問題点を解消することにある。 すなわち、コンクリートブレーカ等による工法に伴う騒音や振動の発生、作業環境が劣悪による作業効率低下、土留用残置杭周辺の作業空間の掘削面積が広く必要とすることから生じる地下埋設物損傷リスクという問題である。またワイヤーソーによる工法の場合には、作業空間を確保するのに土留用残置杭撤去部分を完全に露出する必要があるという問題、及び作業装置の関係上埋設物の位置によっては工事を施工することが不可能になるという問題が本発明の解決課題である。   The problem to be solved by the present invention is to eliminate such problems of the conventional method. In other words, noise and vibration associated with construction methods using concrete breakers, etc., reduced work efficiency due to poor work environment, and risk of damage to underground objects resulting from the need for a large excavation area in the working space around the retaining pile It is. Also, in the case of the construction method using a wire saw, depending on the problem that it is necessary to completely expose the remaining pile removal part for retaining the earth to secure the work space, and depending on the position of the buried object due to work equipment construction The problem that this is impossible is the solution of the present invention.

本発明では、上記課題を解決するために次の技術的手段を講じる。
すなわち、請求項1記載の発明は、地中の土留用残置杭の上端面に、この残置杭の長さ方向に沿う作業穴を穿孔する穿孔工程と、前記作業穴の内部に高圧水供給管を差し込み、その先端に設けた高圧水噴出ノズルから前記残置杭の外周方向に高圧水を噴出して残置杭の非鉄部分を破砕する高圧水噴出工程と、高圧水噴出工程で残った残置杭の鉄部分をバーナで溶断して残置杭の上部を切断する溶断工程と、切断した前記残置杭の上部を地上に取り出す上部除去工程と、からなる土留用残置杭の上部撤去工法である。
In the present invention, the following technical means are taken in order to solve the above problems.
That is, the invention described in claim 1 includes a drilling step of drilling a work hole along the length direction of the remaining pile on the upper end surface of the remaining pile for earth retaining, and a high-pressure water supply pipe inside the work hole. A high-pressure water ejection process in which high-pressure water is ejected from the high-pressure water ejection nozzle provided at the tip of the remaining pile in the outer circumferential direction to crush the non-ferrous portion of the remaining pile, and the remaining pile remaining in the high-pressure water ejection process It is an upper removal method of the retained pile for soil retaining, which includes a fusing process of cutting the iron part with a burner and cutting the upper part of the remaining pile, and an upper removing process for taking out the upper part of the cut remaining pile on the ground.

また、請求項2記載の発明は、前記高圧水供給管が、その軸心を中心に回転可能に設置されており、前記供給管を回転させながら高圧水を噴出することを特徴とする請求項1に記載の土留用残置杭の上部撤去工法である。   The invention according to claim 2 is characterized in that the high-pressure water supply pipe is rotatably installed around its axis, and jets high-pressure water while rotating the supply pipe. It is an upper part removal construction method of the left pile for earth retaining described in 1.

また、請求項3記載の発明は、前記高圧水供給管の回転が、モータにより行われることを特徴とする請求項1または請求項2に記載の土留用残置杭の上部撤去工法である。   Further, the invention described in claim 3 is the method of removing an upper part of the retained pile for earth retaining according to claim 1 or 2, wherein the high-pressure water supply pipe is rotated by a motor.

また、請求項4記載の発明は、前記高圧水供給管の先端が、高圧水供給管の軸心を中心として回転可能に設置されており、その先端を回転させながら高圧水を噴出することを特徴とする請求項1に記載の土留用残置杭の上部撤去工法である。   According to a fourth aspect of the present invention, the tip of the high-pressure water supply pipe is installed rotatably about the axis of the high-pressure water supply pipe, and the high-pressure water is ejected while rotating the tip. It is the upper part removal construction method of the residual pile for earth retaining of Claim 1 characterized by the above-mentioned.

また、請求項5記載の発明は、 前記高圧水噴出工程において、前記作業穴と同径であって、その中心に通孔を有するセンター位置保持板を前記作業穴の内部に挿入すると共に、前記高圧水供給管を前記通孔に貫通して、この高圧水供給管を前記作業穴の中心軸線上に保持することを特徴とする請求項1から請求項4に記載の土留用残置杭の上部撤去工法である。   Further, in the invention of claim 5, in the high-pressure water ejection step, a center position holding plate having the same diameter as the work hole and having a through hole in the center thereof is inserted into the work hole, 5. The upper part of the left pile for retaining soil according to claim 1, wherein a high-pressure water supply pipe is passed through the through hole, and the high-pressure water supply pipe is held on a central axis of the working hole. It is a removal method.

請求項1に記載の発明によれば、土留用残置杭に作業穴を穿孔し、この作業穴から高圧水を外周方向に向けて噴出することにより、コンクリートブレーカに比較し騒音や振動を低減できると共に、粉塵などの発生を抑制できるという効果がある。さらに残置杭を内側から破壊するためワイヤーソーに比較し工事のための作業空間が狭くて足り、そのため埋設物があっても工事の障害になるリスクが少なく結果的に工期の短縮や工事費用を抑えることが可能となるという優れた効果を奏する。   According to the first aspect of the present invention, it is possible to reduce noise and vibration compared to a concrete breaker by drilling a work hole in the retained pile for retaining soil and ejecting high-pressure water from the work hole toward the outer peripheral direction. In addition, there is an effect that generation of dust and the like can be suppressed. Furthermore, since the remaining piles are destroyed from the inside, the work space for the construction is narrower than that of the wire saw, so there is less risk of obstructing the construction even if there are buried objects, resulting in shortening the construction period and construction costs. There is an excellent effect that it can be suppressed.

加えて、残置杭の非鉄部分を破砕する高圧水噴出工程と、前記残置杭の鉄部分を溶断する溶断工程と、の二つの工程があることにより、高圧水の中に鉄筋を切断するための砥粒成分を含有させ、一工程で切断する場合と比較して、高圧水の水量を大幅に制限することが可能となり、残置杭がある土壌に与える影響を少なくすることができる。また、使用をした排水の処理が容易になると共に、土留用残置杭周辺の埋設物損傷防止のための養生用鉄板を堅牢にする必要がなくなり、養生のための工程が低減されるという効果がある   In addition, there are two processes, a high-pressure water ejection process for crushing the non-ferrous part of the remaining pile and a fusing process for fusing the iron part of the remaining pile, thereby cutting the rebar in the high-pressure water. Compared with the case where the abrasive component is contained and cut in one step, the amount of high-pressure water can be greatly restricted, and the influence on the soil with the remaining pile can be reduced. In addition, the wastewater used can be easily treated, and it is not necessary to tighten the curing iron plate for preventing damage to the buried objects around the retained pile, and the effect of reducing the curing process can be reduced. is there

請求項2に記載の発明によれば、高圧水供給管をその軸線を中心に回転可能に設置しており、高圧水供給管を回転させながら高圧水を噴出することができることにより、高圧水供給管を有する高圧水加工装置を土留用残置杭の周りを移動させながら加工する必要が無くなり、コンクリート等の破砕工程を効率よく行うことができる。また、放射状にどの方向に対しても同じ量のコンクリート等を破砕することが可能となる。   According to the second aspect of the present invention, the high-pressure water supply pipe is rotatably installed around its axis, and the high-pressure water can be ejected while rotating the high-pressure water supply pipe. It is no longer necessary to process the high-pressure water processing apparatus having a pipe while moving around the remaining pile for soil retaining, and the crushing process of concrete or the like can be performed efficiently. Further, the same amount of concrete or the like can be crushed radially in any direction.

請求項3に記載の発明によれば、高圧水供給管の回転をモータにより行うことにより、高圧水供給管を一定の回転で高速回転させることが可能となり、土留用残置杭の全周に亘って均等にコンクリート等を破砕できる。また、コンクリート等の破砕効率が一定であるため作業時間を管理するという簡易な方法により作業量を正確に把握できるようになり、工程管理が容易になるとともに、供給する高圧水の水量を管理しやすくなり高圧水の水量を制限することができる。   According to the third aspect of the present invention, the high-pressure water supply pipe can be rotated at a high speed with a constant rotation by rotating the high-pressure water supply pipe with a motor, and the entire circumference of the remaining pile for earth retaining can be obtained. And concrete can be crushed evenly. In addition, because the crushing efficiency of concrete, etc. is constant, the amount of work can be accurately grasped by a simple method of managing work time, process management becomes easy, and the amount of high-pressure water supplied is controlled. It becomes easy to limit the amount of high-pressure water.

請求項4に記載の発明によれば、高圧水供給管の先端を、高圧水供給管の軸線を中心として回転可能に設置し、その先端を回転させながら高圧水を噴出することにより、高圧水供給管全体を駆動するための大きな出力の駆動装置が不要になる。特に高圧水供給管が長くなった場合に、システムを簡易化できる。   According to the fourth aspect of the present invention, the tip of the high-pressure water supply pipe is rotatably installed around the axis of the high-pressure water supply pipe, and the high-pressure water is ejected while rotating the tip. A large output driving device for driving the entire supply pipe is not required. Especially when the high-pressure water supply pipe becomes long, the system can be simplified.

請求項5に記載の発明によれば、作業穴と同径のセンター位置保持板を作業穴の内部へ挿入すると共に、そのセンター位置保持板の中心にある通孔に高圧水供給管を貫通して高圧水供給管が作業穴の中心軸線上に位置することにより、高圧水の噴出箇所が1箇所である場合であっても、高圧水の反力により噴出方向と反対側に曲げられることがなくなり、その寿命を確保することができる。また、高圧水供給管の先端付近にセンター位置保持板を設けているので、高圧水供給管の固有振動数を高くして、共振が生じるのを防止することができる。   According to the fifth aspect of the present invention, the center position holding plate having the same diameter as the work hole is inserted into the work hole, and the high-pressure water supply pipe is passed through the through hole at the center of the center position holding plate. Because the high-pressure water supply pipe is positioned on the central axis of the work hole, even if there is only one high-pressure water jetting point, it can be bent to the opposite side by the reaction force of the high-pressure water. The lifetime can be secured. Further, since the center position holding plate is provided near the tip of the high-pressure water supply pipe, the natural frequency of the high-pressure water supply pipe can be increased to prevent resonance.

本発明の一実施形態に係る土留用残置杭の作業穴を穿孔する穿孔工程を示した正面図である。It is the front view which showed the drilling process which drills the work hole of the residual pile for earth retaining which concerns on one Embodiment of this invention. 本発明の一実施形態に係る切断工程のうち、残置杭の非鉄部分を破砕する高圧水噴出工程を示した正面図である。It is the front view which showed the high pressure water ejection process which crushes the nonferrous part of the remaining pile among the cutting processes which concern on one Embodiment of this invention. 本発明の一実施形態に係る土留用残置杭に残存した鉄筋等を切断する溶断工程を示した正面図である。It is the front view which showed the fusing process which cut | disconnects the reinforcement etc. which remain | survived in the residual pile for earth retaining which concerns on one Embodiment of this invention. 土留用残置杭の埋設状況を示した上面図である。It is the top view which showed the burial condition of the residual pile for earth retaining.

上記技術思想に基づいて具体的に構成された実施の形態について以下に図面を参照し
つ説明する。
Embodiments specifically configured based on the above technical idea will be described below with reference to the drawings.

図4は土留壁を構成する土留用残置杭1a、1bが埋設された状態を、上方から見た図である。ここで残置杭とは、芯材を鉄筋や形鋼とするコンクリート(モルタルを含む)からなる柱状の杭をいう。土留用残置杭1a、1bは直径400mm、長さ10m以上のものが、一列に並んで埋設されている。土留用残置杭1aの内部は、軸線方向に沿った長尺の鉄筋2を主筋として土留用残置杭の円周の同周円上に等間隔に10本配置すると共に、軸方向に等間隔で円形の帯鉄筋2aを用いて補助する構造としている。また、土留用残置杭1bは、H形鋼5の周りをコンクリートで固めたもので、土留壁を構成する杭のいくつかは、より剛性の高いH形鋼を用いた土留用残置杭1bとする。このような構成とすることで、土留壁全体の剛性を高めることができる。なお土留用残置杭1a、1bの断面形状は円形となっているが、それに限らず四角形、六角形など多角形形状となっているものを含む。   FIG. 4 is a view of the state in which the retaining piles 1a and 1b constituting the retaining wall are embedded from above. Here, the remaining pile refers to a columnar pile made of concrete (including mortar) whose core material is a reinforcing bar or shaped steel. The left piles 1a and 1b for earth retaining are embedded in a row with a diameter of 400 mm and a length of 10 m or more. The inside of the retaining pile 1a is arranged with ten long reinforcing bars 2 along the axial direction on the same circumference of the circumference of the retaining pile as the main reinforcement, and at equal intervals in the axial direction. The structure is assisted by using a circular band reinforcing bar 2a. In addition, the retained pile 1b is made of concrete around the H-shaped steel 5, and some of the piles that make up the retaining wall are the retained pile 1b using a more rigid H-shaped steel. To do. By setting it as such a structure, the rigidity of the whole earth retaining wall can be improved. In addition, although the cross-sectional shape of the retained piles 1a and 1b is circular, it is not limited thereto, and includes those having a polygonal shape such as a quadrangle and a hexagon.

図1は、本発明の一実施形態に係る土留用残置杭1aの作業穴3を穿孔する穿孔工程を示した正面図である。例えば地下1m前後にある土留用残置杭1aの上端面4を、都市計画の変更等により地下1.5mにする必要がある場合がある。このような工事の場合は、図1にあるようにまず土留用残置杭の上端面を露出させるため、及び切断撤去作業の作業空間確保のために、ショベル等により土留用残置杭1a、1bの列に倣って土留用残置杭上端面4と同じ深さの溝を掘削する。このように都市部における工事の場合には埋設物の関係で溝幅をできるだけ小さくすると共に、溝深さもできるだけ浅くする必要がある。   FIG. 1 is a front view showing a drilling process for drilling the work hole 3 of the retained pile 1a for earth retaining according to the embodiment of the present invention. For example, it may be necessary to make the upper end surface 4 of the retained pile 1a around 1 m underground 1.5 m below the ground due to a change in city planning or the like. In the case of such construction, as shown in FIG. 1, first of all, the top of the retained pile for soil retaining is exposed, and in order to secure the working space for cutting and removing work, A groove having the same depth as that of the upper pile end face 4 is excavated along the row. Thus, in the case of construction in urban areas, it is necessary to make the groove width as small as possible due to the buried objects and make the groove depth as shallow as possible.

露出させた土留用残置杭1aに隣接するように、ドリル本体15を含む穿孔装置100を設置する。穿孔装置100は、コラムベース12にラック付きコラム11を立設し、そのラック付きコラム11にはドリル本体15を固定したドリルキャリッジ13が設けられ、ハンドルによりドリルキャリッジ13の位置を上下操作できるようになっている。ドリル本体15には作業穴3と同じ径のドリル用コア14を取付けている。土留用残置杭1aの直径が400mmであるので、穿孔する作業穴3の大きさは200mm程度であることが望ましい。   The drilling device 100 including the drill main body 15 is installed so as to be adjacent to the exposed retaining pile 1a. In the drilling device 100, a column 11 with a rack is erected on a column base 12, and a drill carriage 13 to which a drill body 15 is fixed is provided on the column 11 with a rack so that the position of the drill carriage 13 can be operated up and down by a handle. It has become. A drill core 14 having the same diameter as the work hole 3 is attached to the drill body 15. Since the diameter of the soil retaining pile 1a is 400 mm, the size of the work hole 3 to be drilled is preferably about 200 mm.

穿孔装置100は、隣接した未施工の土留用残置杭1aにアンカーボルトにより固定する。ドリル本体15によりドリル用コア14を回転させた後、ドリルキャリッジ13のハンドルを用いて作業者がドリルキャリッジ13を下げることにより、ドリル用コア14が所定の作業穴3を穿孔するようになる。作業穴3の深さは、切断撤去する土留用残置杭の長さよりも長くする必要がある。竪穴内部で高圧水を噴出するこの後の工程において、その工程により生じる比重の大きいコンクリート破砕屑が、水の流れによっては排出できず、一時的にその破砕屑を堆積させておく必要があるためである。切断撤去する長さの深さに加えて、コンクリート破砕屑の体積の1.3〜1.5倍を確保できる程度の深さを加えることが望ましい。   The drilling device 100 is fixed to an adjacent unsettled residual pile 1a by an anchor bolt. After the drill core 14 is rotated by the drill body 15, the operator lowers the drill carriage 13 using the handle of the drill carriage 13, so that the drill core 14 drills the predetermined work hole 3. It is necessary to make the depth of the working hole 3 longer than the length of the retaining pile for cutting and removing. In the subsequent process of jetting high-pressure water inside the pit, the concrete debris with high specific gravity generated by the process cannot be discharged depending on the flow of water, and it is necessary to temporarily accumulate the debris It is. In addition to the length of the length to be cut and removed, it is desirable to add a depth that can secure 1.3 to 1.5 times the volume of concrete crushing waste.

作業穴3の穿孔工程は、筒状のドリル用コア14を用いて行うことによりコンクリートブレーカを用いる工法よりも騒音振動が格段に低減される。夜間の都市部で行われる作業においては振動対策を施すことは難しいが、本穿孔工程とすることにより振動を小さく抑えることが可能となる。また、ドリルの作業部分に少量の冷却水を供給することによりドリル用コア14の長寿命化に加えて、粉塵の発生を抑えることも可能となる。加えて土留用残置杭1aの上面が露出しているだけで穿孔作業を行うことができるので、土留用残置杭1aの周辺への埋設物の有無にかかわらず作業を行うことができる。   When the drilling process of the work hole 3 is performed using the cylindrical drill core 14, noise vibration is significantly reduced as compared with a method using a concrete breaker. Although it is difficult to take countermeasures against vibrations in night city work, it is possible to reduce vibrations by using this drilling process. In addition to extending the life of the drill core 14 by supplying a small amount of cooling water to the work portion of the drill, it is also possible to suppress the generation of dust. In addition, since the perforation work can be performed only by exposing the top surface of the soil retaining pile 1a, the work can be performed regardless of whether there is an embedded object around the soil retaining pile 1a.

なお、土留用残置杭1aの場合は、作業穴3は土留用残置杭1aの中心に1本穿孔するが、H形鋼を用いた土留用残置杭1bの場合は、鉄骨が無い部分に2本穿孔する。   In the case of the retained pile 1a, the work hole 3 is perforated in the center of the retained pile 1a. However, in the case of the retained pile 1b using H-shaped steel, the work hole 3 is 2 Perforate the book.

図2は、本発明の一実施形態に係る高圧水噴出工程を示した正面図である。高圧水噴出工程は、高圧水噴出によってコンクリート等非鉄部分の破砕する工程である。穿孔工程を終えた後、穿孔装置100を取外し、高圧水加工装置200を代わりに設置する。高圧水加工装置200は、コラムベース12にラック付きコラム11を立設し、そのラック付きコラム11には、高圧水供給管24を回転自在に固定する供給管キャリッジ26が設けられ、ハンドルにより供給管キャリッジ26の位置を上下することができるようになっている。供給管キャリッジ26の上方にある回転自在継手27には、図示しない高圧水発生装置からの高圧水が高圧ホース28を通じて供給され、高圧水供給管24は供給管キャリッジ26に対し、その軸心を中心に自在に回転することができる。加えて供給管キャリッジ26には供給管回転モータ29が設置され、供給管キャリッジ26内にある減速装置を介して、高圧水供給管24は電動で回転させることが可能な構造となっている。高圧水供給管24の下端には、整流器を設けたノズルボディー22があり、その中で高圧水の推進方向を90度変換する。ノズルボディー22には土留用残置杭1aの半径方向に向かって1本の高圧水噴出ノズル21を設ける。高圧水噴出ノズル21の長さは高圧水の噴出を整えるため50mm以上あることが望ましい。   FIG. 2 is a front view showing a high-pressure water ejection process according to an embodiment of the present invention. The high-pressure water ejection process is a process of crushing non-ferrous parts such as concrete by high-pressure water ejection. After finishing the drilling process, the drilling device 100 is removed and the high-pressure water processing device 200 is installed instead. In the high-pressure water processing apparatus 200, a column 11 with a rack is erected on a column base 12. The column 11 with a rack is provided with a supply pipe carriage 26 that rotatably fixes a high-pressure water supply pipe 24, and is supplied by a handle. The position of the tube carriage 26 can be moved up and down. High-pressure water from a high-pressure water generator (not shown) is supplied to the rotatable joint 27 above the supply pipe carriage 26 through a high-pressure hose 28, and the high-pressure water supply pipe 24 has an axis centered on the supply pipe carriage 26. It can rotate freely around the center. In addition, a supply pipe rotation motor 29 is installed in the supply pipe carriage 26, and the high-pressure water supply pipe 24 can be electrically rotated via a speed reducer in the supply pipe carriage 26. At the lower end of the high pressure water supply pipe 24 is a nozzle body 22 provided with a rectifier, in which the propulsion direction of the high pressure water is changed by 90 degrees. The nozzle body 22 is provided with one high-pressure water ejection nozzle 21 in the radial direction of the soil retaining pile 1a. The length of the high-pressure water jet nozzle 21 is desirably 50 mm or more in order to arrange the jet of high-pressure water.

このように、高圧水供給管24をその軸線を中心に回転可能に設置しており、高圧水供給管24を回転させながら高圧水を噴出することができることにより、高圧水供給管24を有する高圧水加工装置200を土留用残置杭1aの周りを移動させながら加工する必要が無くなり、コンクリート等の破砕工程を効率よく行うことができる。また、放射状にどの方向に対しても同じ量のコンクリート等を破砕することが可能となる   In this way, the high-pressure water supply pipe 24 is installed so as to be rotatable about its axis, and the high-pressure water can be ejected while the high-pressure water supply pipe 24 is rotated. It is not necessary to process the water processing apparatus 200 while moving around the soil retaining pile 1a, and the crushing process of concrete or the like can be performed efficiently. In addition, the same amount of concrete can be crushed radially in any direction.

また、高圧水供給管24の回転を供給管回転モータ29により行うことにより、高圧水供給管24を一定の回転で高速回転させることが可能となり、土留用残置杭1aの全周に亘って均等にコンクリート等を破砕できる。また、コンクリート等の破砕効率が一定であるため作業時間を管理するという簡易な方法により作業量を正確に把握できるようになり、工程管理が容易になるとともに、供給する高圧水の水量を管理しやすくなり高圧水の水量を制限することができる。   Further, by rotating the high-pressure water supply pipe 24 by the supply pipe rotation motor 29, the high-pressure water supply pipe 24 can be rotated at a high speed with a constant rotation, and evenly over the entire circumference of the soil retaining pile 1a. Concrete can be crushed. In addition, because the crushing efficiency of concrete, etc. is constant, the amount of work can be accurately grasped by a simple method of managing work time, process management becomes easy, and the amount of high-pressure water supplied is controlled. It becomes easy to limit the amount of high-pressure water.

本実施形態においては、高圧水噴出ノズル21はノズルボディー22に一本のみ設けて、高圧水の使用量を抑える構造としている。これは、過度の水量を供給することにより周辺地盤の緩みを生じさせないためである。そのため高圧水噴出の反力により高圧水供給管24が大きく変形してしまう虞があるため、作業穴3と同径のセンター位置保持板23を作業穴3の内部に挿入すると共に、センター位置保持板23の中心に設けた通孔に高圧水供給管24を嵌合する。加えてラック付きコラム11と高圧水供給管24の位置関係を保持する供給管サポータ24を作業穴3外部に設ける。センター位置保持板23はウレタンなどの比重の小さい材料で製作され、高圧水供給管24の回転時に回転の妨げとならないように、高圧水供給管24との間、及び作業穴3との間に適度にスキマを設ける構造とする。即ち作業穴3と「同径」とは作業穴3よりも小さいが、高圧水供給管24が大きくふれない程度のスキマがあることをいう。なお高圧水噴出ノズル21の数は、高圧水発生装置の能力や、コンクリートの破砕量によって変更することができ、2本設ける場合には180度反対の向きに設けることが望ましい。   In the present embodiment, only one high-pressure water jet nozzle 21 is provided in the nozzle body 22 to reduce the amount of high-pressure water used. This is because the surrounding ground is not loosened by supplying an excessive amount of water. Therefore, there is a possibility that the high-pressure water supply pipe 24 is greatly deformed by the reaction force of the high-pressure water jet, so that the center position holding plate 23 having the same diameter as the work hole 3 is inserted into the work hole 3 and the center position is held. A high-pressure water supply pipe 24 is fitted into a through hole provided at the center of the plate 23. In addition, a supply pipe supporter 24 that maintains the positional relationship between the column with rack 11 and the high-pressure water supply pipe 24 is provided outside the work hole 3. The center position holding plate 23 is made of a material having a small specific gravity such as urethane, and is not between the high pressure water supply pipe 24 and the work hole 3 so as not to hinder the rotation when the high pressure water supply pipe 24 is rotated. A structure is provided with an appropriate gap. That is, the “same diameter” as that of the work hole 3 is smaller than the work hole 3 but has a clearance that does not allow the high-pressure water supply pipe 24 to be greatly touched. The number of high-pressure water jet nozzles 21 can be changed depending on the capacity of the high-pressure water generator and the amount of concrete crushed. When two nozzles are provided, it is desirable to provide them in the opposite direction of 180 degrees.

このように作業穴3と同径のセンター位置保持板23を、作業穴3の内部に挿入すると共に、その中心にある通孔に高圧水供給管24を貫通して、高圧水供給管24が作業穴3の中心軸上に位置することにより、高圧水の噴出箇所が1箇所である場合であっても、高圧水の反力により噴出方向と反対側に曲げられることがなくなり、その寿命を確保することができる。また、作業穴3内部の高圧水供給管24の先端付近にセンター位置保持板23を設けているので、高圧水供給管24の固有振動数を高くして、共振が生じるのを防止することができる。加えて、ラック付きコラム11と高圧水供給管24の位置関係を保持するため、作業穴3外部に供給管サポータ24を設けることにより、高圧水供給管24の固有振動数をより高くして高圧水噴出工程を安定して実施することができる。   In this way, the center position holding plate 23 having the same diameter as the work hole 3 is inserted into the work hole 3, and the high pressure water supply pipe 24 passes through the through hole in the center of the work hole 3. By being located on the central axis of the working hole 3, even when there is only one high-pressure water ejection point, it is not bent to the opposite side by the reaction force of the high-pressure water, and its life is reduced. Can be secured. Further, since the center position holding plate 23 is provided near the tip of the high-pressure water supply pipe 24 inside the work hole 3, it is possible to increase the natural frequency of the high-pressure water supply pipe 24 to prevent resonance. it can. In addition, in order to maintain the positional relationship between the rack-equipped column 11 and the high-pressure water supply pipe 24, by providing the supply pipe supporter 24 outside the work hole 3, the natural frequency of the high-pressure water supply pipe 24 can be increased and the high pressure can be increased. The water ejection process can be carried out stably.

また、高圧水供給管24は単位長さあたりの供給管の継ぎ足しで構成することもできる。これにより土留用残置杭の撤去分の長さが長い場合には、複数の供給管を継ぎ足して高圧水供給管24として使用する。この場合には高圧水供給管24全体を回転させるのではなく、回転自在継手27を高圧水供給管24の下端に設けると共に、高圧水噴出ノズル21からの噴出水の方向をずらすことにより、高圧水の噴出と共にノズルボディー22の回転を生じさせることも可能である。また、高圧水供給管24を長くする場合にはセンター位置保持板23を複数設けることが好ましい。   Further, the high-pressure water supply pipe 24 can be configured by adding supply pipes per unit length. Thereby, when the length of the removal part of the retained pile is long, a plurality of supply pipes are added and used as the high-pressure water supply pipe 24. In this case, instead of rotating the high-pressure water supply pipe 24 as a whole, the rotary universal joint 27 is provided at the lower end of the high-pressure water supply pipe 24 and the direction of the jet water from the high-pressure water jet nozzle 21 is shifted to thereby increase the pressure. It is also possible to cause the nozzle body 22 to rotate with the ejection of water. Further, when the high-pressure water supply pipe 24 is lengthened, it is preferable to provide a plurality of center position holding plates 23.

このように高圧水供給管24の先端を、高圧水供給管24の軸線を中心として回転可能に設置し、その先端を回転させながら高圧水を噴出することにより、高圧水供給管24全体を駆動するための大きな出力の駆動装置が不要になる。特に高圧水供給管24が長くなった場合に、システムを簡易化できる。   In this way, the tip of the high-pressure water supply pipe 24 is installed so as to be rotatable about the axis of the high-pressure water supply pipe 24, and the entire high-pressure water supply pipe 24 is driven by ejecting high-pressure water while rotating the tip. This eliminates the need for a large output drive device. In particular, when the high-pressure water supply pipe 24 becomes long, the system can be simplified.

高圧水加工装置200による加工を行う前に、土留用残置杭1aの側面に養生のための鉄板を埋め込み、高圧水がその周辺に影響を与えないようにする。その後、高圧水加工装置200は、まず隣接した未施工の土留用残置杭1aにアンカーボルトにより固定する。供給管キャリッジ26にあるハンドルにより高圧水噴出ノズル21の高さを微調整して、所定の切断位置に高圧水噴出ノズル21を移動させる。供給管回転モータ29を駆動させることにより高圧水噴出ノズル21を含む高圧水供給管24等を毎分20回程度の速度で回転させる。その後、高圧水発生装置からの高圧水を、高圧ホース28・回転自在継手27・高圧水供給管24・整流器のあるノズルボディー22の順に通過させて、土留用残置杭1aの半径方向に、中心から外周に向けて放出しその水圧により土留用残置杭1aのコンクリート等非鉄部分を破砕することで、円板状除去空間6を形成するようにする。高圧水としては通常のウォータージェットの作業に使用される18[MPa]のものが40[l/min]程度供給され、供給された水は作業穴3の上部から排出されると共に、コンクリート破砕屑は作業穴3の底に堆積するようになる。   Before performing the processing by the high-pressure water processing apparatus 200, an iron plate for curing is embedded in the side surface of the retained pile 1a so that the high-pressure water does not affect the surroundings. Thereafter, the high-pressure water processing apparatus 200 is first fixed to the adjacent unsettled retained pile 1a by an anchor bolt. The height of the high pressure water jet nozzle 21 is finely adjusted by a handle on the supply pipe carriage 26, and the high pressure water jet nozzle 21 is moved to a predetermined cutting position. By driving the supply pipe rotation motor 29, the high-pressure water supply pipe 24 including the high-pressure water jet nozzle 21 is rotated at a speed of about 20 times per minute. Thereafter, the high-pressure water from the high-pressure water generator is passed in the order of the high-pressure hose 28, the rotary universal joint 27, the high-pressure water supply pipe 24, and the nozzle body 22 with the rectifier in the radial direction of the residual pile 1a. The disc-shaped removal space 6 is formed by crushing the non-ferrous portion such as concrete of the retained pile 1a for earth retaining with the water pressure. As high-pressure water, about 18 [MPa] used for normal water jet work is supplied about 40 [l / min], and the supplied water is discharged from the upper part of the work hole 3 and the concrete crushing waste. Accumulates at the bottom of the working hole 3.

なお、H形鋼を用いた土留用残置杭1bの場合も同じように、穿孔した2本の穴に高圧水供給管24等を差し込み、コンクリート等非鉄部分を高圧水により破砕するようになる。   Similarly, in the case of the retained pile 1b using H-shaped steel, the high-pressure water supply pipe 24 or the like is inserted into the two drilled holes, and the non-ferrous portion such as concrete is crushed with high-pressure water.

このような高圧水によるコンクリート等を破砕する高圧水噴出工程は、穿孔工程と同様振動が格段に低減されると共に、騒音については局所的な騒音対策を施すことで対応が可能となり、また水を使用することにより粉塵の発生を抑え、作業環境が悪化するのを防ぐことができる。加えて土留用残置杭1aの上面が露出しているだけで、コンクリート破砕装置200を設置しコンクリート等の破砕作業を行うことができるので、土留用残置杭1aの周辺への埋設物の有無にかかわらず作業を行うことができる。   In the high-pressure water jetting process that crushes concrete with high-pressure water, vibrations are significantly reduced as in the drilling process, and noise can be dealt with by taking local noise countermeasures. By using it, the generation of dust can be suppressed and the working environment can be prevented from deteriorating. In addition, since the concrete crushing apparatus 200 can be installed and crushing work such as concrete can be performed only by exposing the top surface of the soil retaining pile 1a, whether there are any buried objects around the soil retaining pile 1a. Work can be done regardless.

図3は、本発明の一実施形態に係る土留用残置杭1aに残存した鉄筋2をガスで溶断する溶断工程を示した正面図である。高圧水噴出工程により円板状除去空間6を形成した土留用残置杭1aには、鉄筋2が残存することになる。通常その鉄筋2は、先端を折り曲げたガス切断用バーナ31を用いて、作業穴3よりガス切断を行う。   FIG. 3 is a front view showing a fusing process for fusing the reinforcing bars 2 remaining in the retained pile 1a for earth retaining according to an embodiment of the present invention with gas. Reinforcing bars 2 remain in the retaining pile 1a for retaining the earth in which the disk-shaped removal space 6 is formed by the high-pressure water ejection process. Normally, the reinforcing bar 2 performs gas cutting from the work hole 3 using a gas cutting burner 31 with its tip bent.

このような作業穴3からの溶断工程は、穿孔工程や高圧水噴出工程と同様騒音と振動を格段に低減させることができる。また粉塵が発生することも無く、作業環境が悪化することはない。加えて土留用残置杭1aの上面が露出しているだけで、作業穴3よりガス切断用バーナ31を用いて鉄筋2を切断することができるので、土留用残置杭1aの周辺への埋設物の有無にかかわらず作業を行うことができる。   Such a fusing process from the work hole 3 can significantly reduce noise and vibration as in the drilling process and the high-pressure water jetting process. Moreover, no dust is generated and the working environment is not deteriorated. In addition, since the rebar 2 can be cut from the work hole 3 using the gas cutting burner 31 only by exposing the top surface of the retained pile 1a, the buried object around the retained pile 1a. Work can be done with or without.

なお、高圧水の中にガーネット等の砥粒成分を含有させ、土留用残置杭1aの非鉄部分を破砕すると同時に鉄部分を破断する工程を採用することも可能であるが、非鉄部分と異なり鉄部分を破断するためには、非鉄部分を破断する場合の数倍の高圧水を使用する必要がある。このように高圧水を過度に使用した場合には周辺地盤の緩みが生じ、地盤沈下を起こす可能性があり、加えて砥粒成分を含有した排水を産業廃棄物として回収する必要が生じるという問題や、土留用残置杭の周りにある埋設物を高圧水で傷つけるという問題がある。本実施形態にあるように高圧水噴出工程と溶断工程の二工程を設けることにより、使用する高圧水の水量を抑えることが可能となり、砥粒成分を含有させて土留用残置杭を破断する工程に比較して、地盤沈下等を生じないようにすることが可能となる。   In addition, it is possible to incorporate abrasive components such as garnet in high-pressure water and to crush the non-ferrous portion of the retained pile 1a for soil retaining, but at the same time to break the iron portion, but unlike the non-ferrous portion, iron In order to break the portion, it is necessary to use high-pressure water several times as large as when the non-ferrous portion is broken. If high pressure water is used excessively in this way, the surrounding ground may loosen, causing ground subsidence, and in addition, it is necessary to collect wastewater containing abrasive components as industrial waste. In addition, there is a problem that the buried objects around the retained pile for soiling are damaged by high-pressure water. By providing two steps of a high-pressure water jetting step and a fusing step as in this embodiment, it becomes possible to suppress the amount of high-pressure water to be used, and a step of breaking the residual pile for soil retaining by containing an abrasive component Compared to the above, it is possible to prevent ground subsidence.

土留用残置杭1aの撤去部分を全て露出させることができる場合は、外周からガスで切断したり、砥石を用いた切断工具で切断することも可能である。   In the case where all the removed portions of the soil retaining pile 1a can be exposed, it is possible to cut from the outer periphery with gas or with a cutting tool using a grindstone.

H形鋼の鉄骨コンクリート5を用いた土留用残置杭1bの場合も同じように、穿孔した2本の作業穴からガス切断用バーナ31を差し込み、鉄骨を切断するようになる。   Similarly, in the case of the retained pile 1b using the H-steel steel concrete 5, the gas cutting burner 31 is inserted through the two drilled work holes to cut the steel frame.

鉄筋の切断が終了すると、土留用残置杭1aまたは1bの上部撤去部分が分離するので、その部分をショベル等により取り除き、その後埋め戻し作業を行う。   When the cutting of the reinforcing bars is completed, the upper removed portion of the retained pile 1a or 1b is separated, and the portion is removed with an excavator or the like, and then backfilling is performed.

発明の実施の形態として土留用残置杭1a、1bは埋設された状態のものを詳説したが、埋設された状態のものだけでなく、設置時点において露出している土留用残置杭1a、1bに対しても、本発明に係る工法を使用することで騒音・振動の低減、工程短縮などの同様の効果を得ることができる。   As the embodiment of the invention, the soil retaining piles 1a and 1b are described in detail as being buried, but not only in the buried state but also in the soil retaining piles 1a and 1b exposed at the time of installation. On the other hand, by using the method according to the present invention, similar effects such as noise and vibration reduction and process shortening can be obtained.

1a 土留用残置杭(鉄筋を用いたもの)
1b 土留用残置杭(H形鋼を用いたもの)
2 主鉄筋
2a 帯鉄筋
3 作業穴
4 柱状物上端面
5 H形鋼
6 円板状除去空間
11 ラック付コラム
12 コラムベース
13 ドリルキャリッジ
14 ドリル用コア
15 ドリル本体
21 高圧水噴出ノズル
22 ノズルボディー
23 センター位置保持板
24 高圧水供給管
25 供給管サポータ
26 供給管キャリッジ
27 回転自在継手
28 高圧ホース
29 供給管回転用モータ
31 ガス切断用バーナ
100 穿孔装置
200 高圧水加工装置
1a Retained piles (using rebar)
1b Dwelling pile (using H-section steel)
2 Main Reinforcing Bar 2a Band Reinforcing Bar 3 Work Hole 4 Columnar Top End Surface 5 H-Shaped Steel 6 Disc Removal Space 11 Rack-equipped Column 12 Column Base 13 Drill Carriage 14 Drill Core 15 Drill Body 21 High Pressure Water Jet Nozzle 22 Nozzle Body 23 Center position holding plate 24 High pressure water supply pipe 25 Supply pipe supporter 26 Supply pipe carriage 27 Rotating joint 28 High pressure hose 29 Supply pipe rotating motor 31 Gas cutting burner 100 Punching device 200 High pressure water processing device

Claims (5)

地中の土留用残置杭の上端面に、この残置杭の長さ方向に沿う作業穴を穿孔する穿孔工程と、
前記作業穴の内部に高圧水供給管を差し込み、その先端に設けた高圧水噴出ノズルから前記残置杭の外周方向に高圧水を噴出して残置杭の非鉄部分を破砕する高圧水噴出工程と、
高圧水噴出工程で残った残置杭の鉄部分をバーナで溶断して残置杭の上部を切断する溶断工程と、
切断した前記残置杭の上部を地上に取り出す上部除去工程と、
からなる土留用残置杭の上部撤去工法。
A drilling step of drilling a work hole along the length direction of the remaining pile on the upper end surface of the remaining pile for earth retaining,
A high-pressure water ejection step for inserting a high-pressure water supply pipe into the working hole, and ejecting high-pressure water from the high-pressure water ejection nozzle provided at the tip of the working hole toward the outer periphery of the remaining pile to crush the non-ferrous portion of the remaining pile;
Fusing process of fusing the iron part of the remaining pile left in the high pressure water jetting process with a burner and cutting the upper part of the remaining pile,
An upper removal step of taking out the upper part of the cut remaining pile to the ground;
A method for removing the upper part of the remaining pile for soil retaining.
前記高圧水供給管が、
その軸心を中心に回転可能に設置されており、前記供給管を回転させながら高圧水を噴出することを特徴とする請求項1に記載の土留用残置杭の上部撤去工法。
The high-pressure water supply pipe is
2. The method for removing an upper part of a retaining pile for earth retaining according to claim 1, wherein the upper pile is installed so as to be rotatable about its axis, and high-pressure water is ejected while rotating the supply pipe.
前記高圧水供給管の回転が、
モータにより行われることを特徴とする請求項1または請求項2に記載の土留用残置杭の上部撤去工法。
The rotation of the high-pressure water supply pipe is
The method for removing the upper part of the retained pile according to claim 1 or 2, wherein the method is performed by a motor.
前記高圧水供給管の先端が、
高圧水供給管の軸心を中心として回転可能に設置されており、その先端を回転させながら高圧水を噴出することを特徴とする請求項1に記載の土留用残置杭の上部撤去工法。
The tip of the high-pressure water supply pipe is
2. The method for removing an upper part of a retaining pile for earth retaining according to claim 1, wherein the upper pile is installed so as to be rotatable about the axis of the high-pressure water supply pipe, and high-pressure water is ejected while rotating the tip.
前記高圧水噴出工程において、
前記作業穴と同径であって、その中心に通孔を有するセンター位置保持板を前記作業穴の内部に挿入すると共に、
前記高圧水供給管を前記通孔に貫通して、
この高圧水供給管を前記作業穴の中心軸線上に保持することを特徴とする請求項1から請求項4に記載の土留用残置杭の上部撤去工法。
In the high pressure water ejection step,
A center position holding plate having the same diameter as the working hole and having a through hole in the center thereof is inserted into the working hole,
Penetrating the high-pressure water supply pipe through the through hole,
5. The method for removing an upper part of a retaining pile for earth retaining according to claim 1, wherein the high-pressure water supply pipe is held on a central axis of the working hole.
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