JP2013083227A - Fuel injection device - Google Patents

Fuel injection device Download PDF

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JP2013083227A
JP2013083227A JP2011224882A JP2011224882A JP2013083227A JP 2013083227 A JP2013083227 A JP 2013083227A JP 2011224882 A JP2011224882 A JP 2011224882A JP 2011224882 A JP2011224882 A JP 2011224882A JP 2013083227 A JP2013083227 A JP 2013083227A
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fuel
fuel injection
needle
outer shell
injection device
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JP5861369B2 (en
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Muneatsu Kakigi
宗篤 柿木
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a fuel injection device with a simple structure, which can be simply controlled.SOLUTION: The fuel injection device includes: an injection needle 3 blocking and opening a fuel outlet 2 communicating to an accumulated fuel source; a shell 4 covering the outside of the fuel outlet 2; a plurality of fuel injection holes 5 opened to the shell 4 along a normal line of the shell 4; a plurality of flow control needles 6 provided so as to be freely inserted and extracted with respect to the respective fuel injection holes 5 from the inside of the shell 4 to increase and decrease fuel passing areas of the fuel injection holes 5; and a piezoelectric element 7 driving the flow control needles 6 to insert and extract the needles with respect to the fuel injection holes 5.

Description

本発明は、構造が簡素で、制御が容易な燃料噴射装置に関する。   The present invention relates to a fuel injection device that is simple in structure and easy to control.

ディーゼルエンジンは、ガソリンエンジンに比べて熱効率が良く、地球温暖化防止の観点からヨーロッパなどで普及している。反面、これまでディーゼルエンジンは、排気ガスに黒煙や窒素酸化物を多く含むことから、日本国内では商用車以外には普及していない。   Diesel engines have better thermal efficiency than gasoline engines and are popular in Europe and the like from the viewpoint of preventing global warming. On the other hand, diesel engines have not been widely used in Japan except for commercial vehicles because exhaust gas contains a lot of black smoke and nitrogen oxides.

これに対し、コモンレール式燃料噴射装置を搭載したディーゼルエンジンでは、燃焼室圧よりも十分に高圧に昇圧された燃料がコモンレールに蓄積される。コモンレールから供給される蓄圧燃料を燃料噴射装置で燃焼室に噴射することにより、燃料を微粒化することで燃料と空気の混合を促進させ、過度な混合気の燃焼によって引き起こされる黒煙や微粒子を低減させ、また、燃料噴射時期を適切に調節することにより、燃焼温度を低下させて窒素酸化物を低減させることができる。燃料噴射装置は、コモンレールに通じる燃料出口を噴射用ニードルの往復運動で遮断開放することによって燃焼室への燃料噴射が制御される。   On the other hand, in a diesel engine equipped with a common rail fuel injection device, fuel that has been boosted to a pressure sufficiently higher than the combustion chamber pressure is accumulated in the common rail. By injecting the accumulated fuel supplied from the common rail into the combustion chamber with the fuel injection device, the fuel is atomized to promote the mixing of fuel and air, and black smoke and fine particles caused by excessive combustion of the air-fuel mixture are removed. By reducing the fuel injection timing and appropriately adjusting the fuel injection timing, the combustion temperature can be lowered and the nitrogen oxides can be reduced. The fuel injection device controls the fuel injection into the combustion chamber by opening and closing the fuel outlet leading to the common rail by the reciprocating motion of the injection needle.

図10に示されるように、従来の燃料噴射装置100は、ほぼ円柱状の外観を呈する。燃料噴射装置100は、基端部に形成された基端受圧部101aと中腹部に形成されて基端受圧部101aより面積が小さい中腹受圧部101bと先端に形成された円錐状部101cとを有する噴射用ニードル101と、噴射用ニードル101を往復運動自在に収容する筐体ブロック102と、筐体ブロック102内から蓄圧燃料源であるコモンレール(図示せず)に連通する燃料供給路103と、燃料供給路103から蓄圧された燃料が充填されることで噴射用ニードル101の基端受圧部101aを先端方向に押圧する圧力制御室104と、燃料供給路103から蓄圧された燃料が充填されることで噴射用ニードル101の中腹受圧部101bを基端方向に押圧する燃料溜まり部105と、噴射用ニードル101を基端方向に押圧するバネ106と、圧力制御室104の燃料を抜き出すリリーフ弁107と、リリーフ弁107を開閉する電磁ソレノイド108と、噴射用ニードル101の円錐状部101cが着座するように擂り鉢状に形成された着座部(図示せず)と、着座部の中央に形成された燃料出口(図示せず)と、燃料出口の外側を覆うドーム状外殻109と、ドーム状外殻109に開けられた複数の燃料噴射孔(図示せず)とを備える。   As shown in FIG. 10, the conventional fuel injection device 100 has a substantially cylindrical appearance. The fuel injection device 100 includes a proximal end pressure receiving portion 101a formed at the proximal end portion, a middle abdominal pressure receiving portion 101b formed at the middle abdomen and having a smaller area than the proximal end pressure receiving portion 101a, and a conical portion 101c formed at the distal end. An injection needle 101, a housing block 102 that accommodates the injection needle 101 in a reciprocating manner, and a fuel supply path 103 that communicates from the housing block 102 to a common rail (not shown) that is a pressure accumulation fuel source, The fuel stored in the fuel supply passage 103 is filled with the pressure control chamber 104 that presses the proximal pressure receiving portion 101a of the injection needle 101 in the distal direction, and the fuel accumulated in the fuel supply passage 103 is filled. Thus, a fuel reservoir 105 that presses the middle pressure receiving portion 101b of the injection needle 101 in the proximal direction, and a bar that presses the injection needle 101 in the proximal direction. 106, a relief valve 107 for extracting fuel from the pressure control chamber 104, an electromagnetic solenoid 108 for opening and closing the relief valve 107, and a seating portion formed in a bowl shape so that the conical portion 101c of the injection needle 101 is seated. (Not shown), a fuel outlet (not shown) formed in the center of the seat, a dome-shaped outer shell 109 covering the outside of the fuel outlet, and a plurality of fuel injections opened in the dome-shaped outer shell 109 A hole (not shown).

燃料噴射装置100では、電磁ソレノイド108がリリーフ弁107を開放すると、圧力制御室104の押圧力が失われ、バネ106の押圧力に燃料溜まり部105の押圧力が打ち勝って噴射用ニードル101が基端方向に移動し、噴射用ニードル101の円錐状部101cが着座部から離間することで燃料出口が開放されて燃料がドーム状外殻109内に流出し、各燃料噴射孔から外部(燃焼室)へ燃料が噴射される。電磁ソレノイド108がリリーフ弁107を閉鎖すると、圧力制御室104の押圧力とバネ106の押圧力が燃料溜まり部105の押圧力に打ち勝って噴射用ニードル101が先端方向に移動し、噴射用ニードル101の円錐状部101cが着座部に着座することで燃料出口が閉鎖される。   In the fuel injection device 100, when the electromagnetic solenoid 108 opens the relief valve 107, the pressing force of the pressure control chamber 104 is lost, and the pressing force of the fuel reservoir 105 is overcome by the pressing force of the spring 106. When the conical portion 101c of the injection needle 101 moves away from the seating portion, the fuel outlet is opened and the fuel flows out into the dome-shaped outer shell 109. ) Fuel is injected. When the electromagnetic solenoid 108 closes the relief valve 107, the pressing force of the pressure control chamber 104 and the pressing force of the spring 106 overcome the pressing force of the fuel reservoir 105, and the injection needle 101 moves in the distal direction. The conical portion 101c is seated on the seat portion so that the fuel outlet is closed.

特開2000−329025号公報JP 2000-329025 A

近年では、窒素酸化物や微粒子に関する規制値が厳しくされる傾向にあるため、規制値合格を達成するには、より精密な燃料噴射制御が可能な燃料噴射装置が望まれる。   In recent years, regulation values regarding nitrogen oxides and fine particles tend to be stricter. Therefore, a fuel injection device capable of more precise fuel injection control is desired to achieve the regulation value pass.

例えば、特許文献1の燃料噴射装置では、2つの噴射用ニードルを並列配置し、共通の圧力制御室からいずれかの噴射用ニードルの基端部側にある個別の圧力制御室に通じる燃料通路に抵抗機構としての絞り部を設けることで、当該噴射用ニードルの作動開始時間に遅れが出るようになっている。これにより、1回の燃料噴射における初期には噴射量が少なく、後期に噴射量が多くなり、穏やかな初期燃焼が確保され、窒素酸化物と騒音を低減させることができる。   For example, in the fuel injection device of Patent Document 1, two injection needles are arranged in parallel, and a fuel passage that leads from a common pressure control chamber to an individual pressure control chamber on the base end side of any of the injection needles is provided. By providing the throttle portion as a resistance mechanism, the operation start time of the injection needle is delayed. As a result, the injection amount is small in the initial stage of one fuel injection, the injection amount is increased in the latter stage, and a gentle initial combustion is ensured, and nitrogen oxides and noise can be reduced.

しかしながら、特許文献1の燃料噴射装置は、絞り部の形状によって固定的に初期と後期の噴射量プロファイル(時間的変化)が決まるだけであり、1回の燃料噴射における総噴射量は噴射用ニードルの開閉時間制御のみで決まる。特許文献1の燃料噴射装置は、1回の燃料噴射における総噴射量や噴射量プロファイルを電子制御で多様に可変することはできない。すなわち、特許文献1の燃料噴射装置は、後に述べる本発明のように、燃料噴射孔の燃料通過面積を増減させてはいないので、燃料噴射量をより精密に調節することは期待できない。   However, in the fuel injection device of Patent Document 1, only the initial and late injection amount profiles (temporal changes) are fixedly determined by the shape of the throttle portion, and the total injection amount in one fuel injection is an injection needle. It is determined only by the opening / closing time control. The fuel injection device of Patent Document 1 cannot vary the total injection amount and injection amount profile in one fuel injection by electronic control. That is, since the fuel injection device of Patent Document 1 does not increase or decrease the fuel passage area of the fuel injection hole as in the present invention described later, it cannot be expected to adjust the fuel injection amount more precisely.

また、特許文献1の燃料噴射装置は、図11に示されるように、2つの噴射用ニードル111、112が並列配置され、噴射用ニードル111によって開閉される2つの燃料噴射孔113a、113bと、噴射用ニードル112によって開閉される2つの燃料噴射孔114a、114bとを備える。燃料噴射孔113aと燃料噴射孔113bは、互いに交差しない方向に臨んでおり、燃料噴射孔114aと燃料噴射孔114bもまた、互いに交差しない方向に臨んでいる。各燃料噴射孔113a、113b、114a、114bから噴射される燃料Fは図示のような噴霧形状(空間的分布)を呈する。このとき、燃料噴射孔113bと燃料噴射孔114aは、互いに交差する方向に臨んでいるため、燃料噴射孔113bと燃料噴射孔114aから噴射される燃料F同士が干渉するおそれがある(楕円内)。2つの燃料噴射孔113b、114aから噴射される燃料Fが干渉すると、燃焼室内に燃料過濃領域が生じ、未燃炭化水素や一酸化炭素、黒煙が排気ガスに含まれやすい。   Further, as shown in FIG. 11, the fuel injection device of Patent Document 1 includes two fuel injection holes 113 a and 113 b in which two injection needles 111 and 112 are arranged in parallel, and are opened and closed by the injection needle 111. Two fuel injection holes 114 a and 114 b opened and closed by the injection needle 112 are provided. The fuel injection hole 113a and the fuel injection hole 113b face in directions that do not intersect each other, and the fuel injection hole 114a and the fuel injection hole 114b also face in directions that do not intersect each other. The fuel F injected from each fuel injection hole 113a, 113b, 114a, 114b has a spray shape (spatial distribution) as shown. At this time, since the fuel injection hole 113b and the fuel injection hole 114a face each other in a crossing direction, the fuel F injected from the fuel injection hole 113b and the fuel injection hole 114a may interfere with each other (in an ellipse). . When the fuel F injected from the two fuel injection holes 113b and 114a interferes, a fuel rich region is generated in the combustion chamber, and unburned hydrocarbons, carbon monoxide, and black smoke are likely to be included in the exhaust gas.

また、特許文献1の燃料噴射装置は、筐体内の燃料通路に絞り部を設けるという複雑で加工が難しい構造であるため、加工コストが高く、加工精度の管理も難しい。   Further, the fuel injection device disclosed in Patent Document 1 has a complicated and difficult to process structure in which a throttle portion is provided in the fuel passage in the casing, so that the processing cost is high and it is difficult to manage the processing accuracy.

また、特許文献1の燃料噴射装置は、絞り部が燃料通路を流れる燃料の抵抗となるため、蓄圧に要したエネルギが絞り部で損失されてしまう。   Further, in the fuel injection device of Patent Document 1, since the throttle portion becomes a resistance of the fuel flowing through the fuel passage, the energy required for accumulating pressure is lost in the throttle portion.

そこで、本発明の目的は、上記課題を解決し、構造が簡素で、制御が容易な燃料噴射装置を提供することにある。   Accordingly, an object of the present invention is to provide a fuel injection device that solves the above-described problems, has a simple structure, and is easy to control.

上記目的を達成するために本発明の燃料噴射装置は、蓄圧燃料源に通じる燃料出口を遮断開放する噴射用ニードルと、前記燃料出口の外側を覆う外殻と、前記外殻に前記外殻の法線に沿って開けられた複数の燃料噴射孔と、前記外殻の内側から前記燃料噴射孔のそれぞれに対して挿抜自在に設けられ前記燃料噴射孔の燃料通過面積を増減させる複数の流量制御用ニードルと、前記流量制御用ニードルを駆動して前記燃料噴射孔に対して挿抜する圧電素子とを備えたものである。   In order to achieve the above object, a fuel injection device according to the present invention includes an injection needle that shuts off and opens a fuel outlet that communicates with an accumulator fuel source, an outer shell that covers the outside of the fuel outlet, and an outer shell that is connected to the outer shell. A plurality of fuel injection holes opened along a normal line, and a plurality of flow rate controls that increase / decrease the fuel passage area of the fuel injection holes provided so as to be removably inserted into the fuel injection holes from the inside of the outer shell. And a piezoelectric element that drives the flow rate control needle to be inserted into and removed from the fuel injection hole.

1つの前記圧電素子の伸縮を2つ以上の前記流量制御用ニードルに伝達する伝達部材を備えてもよい。   You may provide the transmission member which transmits the expansion-contraction of one said piezoelectric element to the two or more said needles for flow control.

前記流量制御用ニードルが前記燃料噴射孔を全閉可能に構成されてもよい。   The flow rate control needle may be configured to be able to fully close the fuel injection hole.

本発明は次の如き優れた効果を発揮する。   The present invention exhibits the following excellent effects.

(1)構造が簡素である。   (1) The structure is simple.

(2)制御が容易である。   (2) Control is easy.

本発明の一実施形態を示す燃料噴射装置の要部断面図である。It is principal part sectional drawing of the fuel-injection apparatus which shows one Embodiment of this invention. 図1の燃料噴射装置の外殻を先端側から見たイメージ図である。It is the image figure which looked at the outer shell of the fuel injection device of Drawing 1 from the tip side. 図1の燃料噴射装置の流量制御用ニードル近傍の拡大図である。FIG. 2 is an enlarged view of the vicinity of a flow control needle of the fuel injection device of FIG. 1. 図1の燃料噴射装置における燃料噴射孔の燃料通過面積増減の原理を説明するための図である。It is a figure for demonstrating the principle of the fuel passage area increase / decrease in the fuel injection hole in the fuel-injection apparatus of FIG. 本発明の他の実施形態を示す燃料噴射装置の要部断面図である。It is principal part sectional drawing of the fuel-injection apparatus which shows other embodiment of this invention. 本発明の他の実施形態を示す流量制御用ニードル近傍の拡大図である。It is an enlarged view near the needle for flow control which shows other embodiments of the present invention. 本発明の他の実施形態を示す流量制御用ニードルのヘッド部近傍の拡大図である。It is an enlarged view of the head part vicinity of the needle for flow control showing other embodiments of the present invention. (a)、(b)は、本発明の燃料噴射装置における干渉回避制御を説明するための図であり、燃焼室のピストン側から見た噴霧形状のイメージ図である。(A), (b) is a figure for demonstrating the interference avoidance control in the fuel-injection apparatus of this invention, and is an image figure of the spray shape seen from the piston side of the combustion chamber. 1回の燃料噴射での噴射量プロファイルを示すグラフである。It is a graph which shows the injection quantity profile in one fuel injection. 従来の燃料噴射装置の断面図である。It is sectional drawing of the conventional fuel-injection apparatus. 特許文献1の燃料噴射装置の先端部分の拡大図である。It is an enlarged view of the front-end | tip part of the fuel-injection apparatus of patent document 1. FIG.

以下、本発明の一実施形態を添付図面に基づいて詳述する。   Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

本発明に係る燃料噴射装置は、図10で説明した従来の燃料噴射装置の先端部分を改良したものであり、図1には、先端部分のみ示されている。   The fuel injection device according to the present invention is an improvement of the tip portion of the conventional fuel injection device described with reference to FIG. 10, and only the tip portion is shown in FIG.

図1に示されるように、本発明に係る燃料噴射装置1は、蓄圧燃料源(図示せず)に通じる燃料出口2を遮断開放する噴射用ニードル3と、燃料出口2の外側を覆う外殻4と、外殻4に外殻4の法線に沿って開けられた複数の燃料噴射孔5と、外殻4の内側から燃料噴射孔5のそれぞれに対して挿抜自在に設けられ燃料噴射孔5の燃料通過面積を増減させる複数の流量制御用ニードル6と、流量制御用ニードル6を駆動して燃料噴射孔5に対して挿抜する圧電素子(ピエゾ素子とも言う)7とを備える。   As shown in FIG. 1, a fuel injection device 1 according to the present invention includes an injection needle 3 that shuts and opens a fuel outlet 2 that leads to a pressure accumulation fuel source (not shown), and an outer shell that covers the outside of the fuel outlet 2. 4, a plurality of fuel injection holes 5 formed in the outer shell 4 along the normal line of the outer shell 4, and a fuel injection hole provided to be able to be inserted into and removed from each of the fuel injection holes 5 from the inside of the outer shell 4. 5 includes a plurality of flow control needles 6 that increase or decrease the fuel passage area, and a piezoelectric element (also referred to as a piezo element) 7 that drives the flow control needle 6 to be inserted into and removed from the fuel injection hole 5.

外殻4は、外側に向かって凸に形成される。図示例では、外殻4を球冠面状に形成したが、外殻4は、円錐面状、回転放物面状、n角錐面状(nは3以上の自然数)などに形成してもよい。外側に凸な面に複数の法線を立てると、面の外側では法線が交差しないからである。ただし、n角錐の場合は、1平面につき1つの法線とする。外殻4が外側に向かって凸であることは、燃料噴射孔5から噴射される燃料の干渉を回避するのに好適である。   The outer shell 4 is formed to be convex outward. In the illustrated example, the outer shell 4 is formed into a spherical crown surface, but the outer shell 4 may be formed into a conical surface shape, a paraboloidal surface shape, an n-pyramidal surface shape (n is a natural number of 3 or more), or the like. Good. This is because if a plurality of normal lines are set on the outer convex surface, the normal lines do not intersect outside the surface. However, in the case of an n-pyramid, one normal per plane is assumed. The fact that the outer shell 4 is convex outward is suitable for avoiding interference of fuel injected from the fuel injection hole 5.

燃料噴射装置1は、噴射用ニードル3を往復運動自在に収容する筐体ブロック8の先端に燃料流路構成ブロック9が重ねられている。燃料流路構成ブロック9には、噴射用ニードル3の円錐状部10が着座するように擂り鉢状の着座部11が形成され、着座部11の中心に燃料出口2が形成され、燃料出口2から先端方向に伸びる中心燃料流路12が形成されている。燃料流路構成ブロック9に対し、中心燃料流路12から外殻4に向けて燃料を導くための周辺燃料流路13となる間隔を空けて、圧電素子7を保持する圧電素子保持台14が設けられている。圧電素子保持台14は、複数の支持部15を介して燃料流路構成ブロック9と一体になっている。圧電素子保持台14に圧電素子7が載せられ、圧電素子7に伝達部材16が載せられている。本実施形態では、圧電素子7は1個のみであり、伝達部材16は、全ての流量制御用ニードル6に接しており、圧電素子7の伸縮を全ての流量制御用ニードル6に伝達することができる。伝達部材16は、電圧に応じて生じる圧電素子7の伸縮が各流量制御用ニードル6の燃料噴射孔5への均一な挿抜に変換されるよう、外殻4に倣う球冠面状に形成されている。   In the fuel injection device 1, a fuel flow path constituting block 9 is superposed on the front end of a housing block 8 that accommodates the injection needle 3 in a reciprocating manner. In the fuel flow path constituting block 9, a bowl-shaped seating portion 11 is formed so that the conical portion 10 of the injection needle 3 is seated, and a fuel outlet 2 is formed at the center of the seating portion 11. A central fuel flow path 12 extending from the tip to the tip is formed. A piezoelectric element holding base 14 for holding the piezoelectric element 7 is provided at a distance from the fuel flow path constituting block 9 to be a peripheral fuel flow path 13 for guiding fuel from the central fuel flow path 12 toward the outer shell 4. Is provided. The piezoelectric element holding base 14 is integrated with the fuel flow path constituting block 9 through a plurality of support portions 15. The piezoelectric element 7 is placed on the piezoelectric element holding base 14, and the transmission member 16 is placed on the piezoelectric element 7. In the present embodiment, there is only one piezoelectric element 7, and the transmission member 16 is in contact with all the flow rate control needles 6, and the expansion and contraction of the piezoelectric element 7 can be transmitted to all the flow rate control needles 6. it can. The transmission member 16 is formed in a spherical crown shape following the outer shell 4 so that expansion and contraction of the piezoelectric element 7 generated according to the voltage is converted into uniform insertion / extraction of each flow control needle 6 into / from the fuel injection hole 5. ing.

外殻4の内側には、燃料流路構成ブロック9と圧電素子保持台14と伝達部材16を覆う外殻4に倣う球冠面状の流量制御用ニードル保持部材17が設けられている。流量制御用ニードル保持部材17と外殻4との間は、外殻裏側燃料流路18となっており、流量制御用ニードル保持部材17には外殻裏側燃料流路18と周辺燃料流路13とを連通する燃料流路19が形成されている。これにより、燃料出口2から燃料噴射孔5までは、中心燃料流路12、周辺燃料流路13、燃料流路19、外殻裏側燃料流路18を介して連通している。   On the inner side of the outer shell 4, a flow rate control needle holding member 17 having a spherical surface following the outer shell 4 covering the fuel flow path constituting block 9, the piezoelectric element holding base 14 and the transmission member 16 is provided. Between the flow rate control needle holding member 17 and the outer shell 4 is an outer shell back side fuel flow path 18, and the flow rate control needle holding member 17 has an outer shell back side fuel flow path 18 and a peripheral fuel flow path 13. Is formed in the fuel flow path 19. As a result, the fuel outlet 2 to the fuel injection hole 5 communicate with each other via the central fuel flow path 12, the peripheral fuel flow path 13, the fuel flow path 19, and the outer shell back side fuel flow path 18.

流量制御用ニードル保持部材17には、燃料噴射孔5に対向する位置に、流量制御用ニードル6が挿通される保持孔20が流量制御用ニードル保持部材17の法線に沿って開けられている。流量制御用ニードル6は、保持孔20より径が大きいヘッド部21と、保持孔20より径が小さく燃料噴射孔5に向かって伸びるテーパ状部22とを有する。ヘッド部21は、流量制御用ニードル保持部材17よりも内側に位置し、端面が伝達部材16と接する。流量制御用ニードル6の中心線は、保持孔20の中心線と燃料噴射孔5の中心線に一致する。ヘッド部21とテーパ状部22の段差部には、保持孔20の周辺部との間に、流量制御用ニードル6を燃料噴射孔5から抜き出す方向に押すための抜出用バネ23が設けられている。   The flow rate control needle holding member 17 has a holding hole 20 through which the flow rate control needle 6 is inserted at a position facing the fuel injection hole 5 along the normal line of the flow rate control needle holding member 17. . The flow rate control needle 6 has a head portion 21 having a diameter larger than that of the holding hole 20 and a tapered portion 22 having a diameter smaller than that of the holding hole 20 and extending toward the fuel injection hole 5. The head portion 21 is positioned on the inner side of the flow rate control needle holding member 17, and an end surface thereof is in contact with the transmission member 16. The center line of the flow rate control needle 6 coincides with the center line of the holding hole 20 and the center line of the fuel injection hole 5. A stepping portion of the head portion 21 and the tapered portion 22 is provided with an extraction spring 23 for pushing the flow rate control needle 6 in the direction of extracting from the fuel injection hole 5 between the peripheral portion of the holding hole 20. ing.

外殻4は、燃料噴射装置1の全体外殻24と一体になっている。筐体ブロック8に、燃料流路構成ブロック9と圧電素子保持台14の一体部品を重ね、さらに圧電素子7、伝達部材16を重ね、流量制御用ニードル保持部材17に抜出用バネ23と流量制御用ニードル6を載せたものを重ね、外殻4を重ねると燃料噴射装置1が組み立てられる。   The outer shell 4 is integrated with the entire outer shell 24 of the fuel injection device 1. An integral part of the fuel flow path constituting block 9 and the piezoelectric element holding base 14 is overlapped on the housing block 8, and further the piezoelectric element 7 and the transmission member 16 are overlapped, and the extraction spring 23 and the flow rate are added to the needle holder 17 for flow control. The fuel injection device 1 is assembled by stacking the ones on which the control needles 6 are placed and the outer shells 4.

図2に示されるように、燃料噴射装置1の外殻4を先端側から見ると、複数の燃料噴射孔5が周方向に等間隔で配置されている。燃料噴射孔5の形状は、燃料噴射孔5を通る法線方向から見ると円形である。燃料噴射孔5の直径は、隣接する燃料噴射孔5から噴射される燃料Fが干渉しないよう、実験や計算によって決めるとよい。燃料噴射孔5を配置する外殻4の径方向の位置、及び燃料噴射孔5の個数と間隔は、隣接する燃料噴射孔5から噴射される燃料Fが干渉しないよう、実験や計算によって決めるとよい。   As shown in FIG. 2, when the outer shell 4 of the fuel injection device 1 is viewed from the front end side, a plurality of fuel injection holes 5 are arranged at equal intervals in the circumferential direction. The shape of the fuel injection hole 5 is circular when viewed from the normal direction passing through the fuel injection hole 5. The diameter of the fuel injection hole 5 may be determined by experiment or calculation so that the fuel F injected from the adjacent fuel injection hole 5 does not interfere. The radial position of the outer shell 4 where the fuel injection holes 5 are arranged, and the number and interval of the fuel injection holes 5 are determined by experiments and calculations so that the fuel F injected from the adjacent fuel injection holes 5 does not interfere. Good.

図3に示されるように、保持孔20の周辺部には、流量制御用ニードル保持部材17の内側面に一端が接するように抜出用バネ23が設けられ、抜出用バネ23の反対端は流量制御用ニードル6のヘッド部21とテーパ状部22の段差部に接する。図示省略した圧電素子が圧縮されたときには、流量制御用ニードル6は抜出用バネ23の力で内方向にストロークし、燃料噴射孔5から抜き出される。圧電素子が伸張すると、流量制御用ニードル6は抜出用バネ23の力に抗して外方向にストロークし、燃料噴射孔5に挿入される。流量制御用ニードル6が燃料噴射孔5から最も抜き出された最大抜出時では、抜出用バネ23が最も伸張しており、流量制御用ニードル6が燃料噴射孔5に最も差し込まれた最大挿入時では、抜出用バネ23が最も圧縮されている。   As shown in FIG. 3, an extraction spring 23 is provided at the periphery of the holding hole 20 so that one end is in contact with the inner surface of the flow rate control needle holding member 17. Is in contact with the stepped portion of the head portion 21 and the tapered portion 22 of the flow control needle 6. When a piezoelectric element (not shown) is compressed, the flow rate control needle 6 is stroked inward by the force of the extraction spring 23 and is extracted from the fuel injection hole 5. When the piezoelectric element expands, the flow rate control needle 6 strokes outwardly against the force of the extraction spring 23 and is inserted into the fuel injection hole 5. When the flow control needle 6 is extracted most from the fuel injection hole 5, the extraction spring 23 is most extended, and the flow control needle 6 is inserted most into the fuel injection hole 5. At the time of insertion, the extraction spring 23 is compressed most.

テーパ状部22と燃料噴射孔5との位置関係をさらに詳しく見ると、図4に示されるように、最大抜出時では、テーパ状部22の端面が外殻4の内側面より内側に位置し、燃料噴射孔5の稜線とテーパ状部22の稜線との距離gが大きいため、外殻裏側燃料流路18から燃料噴射孔5への燃料通過面積Sが大きい。中間時では、テーパ状部22の端面は外殻4の内側面より内側に位置するものの、燃料噴射孔5の稜線とテーパ状部22の稜線との距離gが小さく、燃料通過面積Sが中程度である。最大挿入時では、テーパ状部22が燃料噴射孔5内に位置し、燃料噴射孔5の稜線とテーパ状部22の外周面との距離gが非常に小さいため、燃料通過面積Sが小さい。燃料通過量は燃料通過面積Sにほぼ比例するので、燃料噴射孔5から外部(燃焼室内)へ噴霧される燃料の量は、最大抜出時に最も多く、中間時は中程度となり、最大挿入時に最も少なくなる。すなわち、流量制御用ニードル6は、燃料噴射孔5の絞りを構成するものである。   Looking at the positional relationship between the tapered portion 22 and the fuel injection hole 5 in more detail, as shown in FIG. 4, the end surface of the tapered portion 22 is located on the inner side of the inner side surface of the outer shell 4 at the time of maximum extraction. In addition, since the distance g between the ridge line of the fuel injection hole 5 and the ridge line of the tapered portion 22 is large, the fuel passage area S from the outer shell back side fuel flow path 18 to the fuel injection hole 5 is large. At an intermediate time, the end surface of the tapered portion 22 is located inside the inner surface of the outer shell 4, but the distance g between the ridge line of the fuel injection hole 5 and the ridge line of the tapered portion 22 is small, and the fuel passage area S is medium. Degree. At the maximum insertion time, the tapered portion 22 is located in the fuel injection hole 5 and the distance g between the ridge line of the fuel injection hole 5 and the outer peripheral surface of the tapered portion 22 is very small, so the fuel passage area S is small. Since the amount of fuel passing is approximately proportional to the fuel passage area S, the amount of fuel sprayed from the fuel injection hole 5 to the outside (combustion chamber) is the largest at the maximum withdrawal, medium at the middle, and at the maximum insertion The least. That is, the flow control needle 6 constitutes a throttle of the fuel injection hole 5.

次に、図1の燃料噴射装置1の動作を説明する。   Next, the operation of the fuel injection device 1 of FIG. 1 will be described.

燃料噴射をしないとき、噴射用ニードル3が燃料出口2を遮断するため、蓄圧燃料源から供給される燃料は、燃料出口2から流出しない。燃料噴射をするとき、噴射用ニードル3が燃料出口2を開放するため、燃料が燃料出口2から流出する。燃料出口2から流出した燃料は、中心燃料流路12、周辺燃料流路13、燃料流路19、外殻裏側燃料流路18を経由して燃料噴射孔5に至る。このとき、圧電素子7に印加する電圧に応じて流量制御用ニードル6の挿抜量が制御されることにより、燃料噴射孔5から外部(燃焼室内)へ噴霧される燃料の量が変化する。すなわち、本発明に係る燃料噴射装置1は、圧電素子7に印加する電圧によって、燃料噴射量を調節することができる。   When the fuel is not injected, the injection needle 3 blocks the fuel outlet 2, so that the fuel supplied from the pressure accumulation fuel source does not flow out of the fuel outlet 2. When the fuel is injected, the injection needle 3 opens the fuel outlet 2, so that the fuel flows out from the fuel outlet 2. The fuel flowing out from the fuel outlet 2 reaches the fuel injection hole 5 via the central fuel flow path 12, the peripheral fuel flow path 13, the fuel flow path 19, and the outer shell back side fuel flow path 18. At this time, the amount of fuel sprayed from the fuel injection hole 5 to the outside (combustion chamber) is changed by controlling the insertion / extraction amount of the flow rate control needle 6 according to the voltage applied to the piezoelectric element 7. That is, the fuel injection device 1 according to the present invention can adjust the fuel injection amount by the voltage applied to the piezoelectric element 7.

次に、本発明の他の実施形態を説明する。   Next, another embodiment of the present invention will be described.

図5に示した燃料噴射装置51は、複数の流量制御用ニードル6a、6b、6cに対し、複数の圧電素子7a、7b、7c及び伝達部材16a、16b、16cが1対1で対応している。これにより、例えば、圧電素子7aのみを伸縮させれば、流量制御用ニードル6aのみをストロークさせることができ、燃料通過面積を調節したい燃料噴射孔5を選択して制御することができる。   In the fuel injection device 51 shown in FIG. 5, a plurality of piezoelectric elements 7a, 7b, 7c and transmission members 16a, 16b, 16c correspond to a plurality of flow control needles 6a, 6b, 6c in a one-to-one correspondence. Yes. Thereby, for example, if only the piezoelectric element 7a is expanded and contracted, only the flow rate control needle 6a can be stroked, and the fuel injection hole 5 whose fuel passage area is to be adjusted can be selected and controlled.

また、図1の燃料噴射装置1では、1つの圧電素子7の伸縮を全ての流量制御用ニードル6に伝達するよう伝達部材16を構成したが、これに限らず、圧電素子7の個数よりも流量制御用ニードル6の個数が多い場合に、1つの圧電素子7の伸縮を2つ以上の流量制御用ニードル6に伝達する伝達部材16を備えることで、2つ以上の流量制御用ニードル6を対応する圧電素子7の伸縮によってストロークさせることができる。   Further, in the fuel injection device 1 of FIG. 1, the transmission member 16 is configured to transmit expansion / contraction of one piezoelectric element 7 to all the flow rate control needles 6. When there are a large number of flow control needles 6, two or more flow control needles 6 can be provided by providing a transmission member 16 that transmits the expansion and contraction of one piezoelectric element 7 to two or more flow control needles 6. The stroke can be performed by expansion and contraction of the corresponding piezoelectric element 7.

図6に示した燃料噴射孔65は、流量制御用ニードル6のテーパ状部22が隙間を生じることなく挿入されるように、図3の燃料噴射孔5よりも直径が小さく、テーパ状に形成されている。これにより、最大挿入時には流量制御用ニードル6が燃料噴射孔65を全閉可能である。   The fuel injection hole 65 shown in FIG. 6 has a smaller diameter than the fuel injection hole 5 of FIG. 3 and is formed in a tapered shape so that the tapered portion 22 of the flow rate control needle 6 is inserted without generating a gap. Has been. Thereby, the flow rate control needle 6 can fully close the fuel injection hole 65 at the time of maximum insertion.

図7に示した流量制御用ニードル保持部材77には、抜出用バネ23を収容するためのバネ収容部78が形成されている。これにより、抜出用バネ23がずれにくい。   The flow rate control needle holding member 77 shown in FIG. 7 is formed with a spring accommodating portion 78 for accommodating the extraction spring 23. Thereby, the extraction spring 23 is not easily displaced.

次に、図1の燃料噴射装置1による燃料噴射時の噴霧形状について考察する。   Next, the spray shape at the time of fuel injection by the fuel injection device 1 of FIG. 1 will be considered.

図2に示されるように、外殻4に開けられた6つの燃料噴射孔5からそれぞれ燃料Fが噴射される。図2では外殻4を先端側から見たイメージであるため、噴霧形状が平面的に見えるが、噴射の主方向は、燃料噴射孔5の中心を通る外殻4の法線に沿っており、燃料Fは主方向の周りに均等に分布する。燃料噴射装置1では、各燃料噴射孔5から噴射される燃料Fの主方向が交差しないので、燃料噴射孔5から噴射される燃料Fの干渉を容易に回避できる。図5の燃料噴射装置51においても、全ての燃料噴射孔5a、5b、5cが同じ燃料通過面積に制御されていれば、図2とほぼ同様(中央の燃料噴射孔55bによる噴射が加わる)の噴霧形状となる。   As shown in FIG. 2, fuel F is injected from six fuel injection holes 5 formed in the outer shell 4. In FIG. 2, since the outer shell 4 is viewed from the tip side, the spray shape looks planar, but the main direction of injection is along the normal of the outer shell 4 passing through the center of the fuel injection hole 5. The fuel F is evenly distributed around the main direction. In the fuel injection device 1, the main directions of the fuel F injected from the fuel injection holes 5 do not intersect with each other, so that interference of the fuel F injected from the fuel injection holes 5 can be easily avoided. Also in the fuel injection device 51 of FIG. 5, if all the fuel injection holes 5a, 5b, 5c are controlled to the same fuel passage area, the fuel injection device 51 is almost the same as FIG. 2 (injection by the central fuel injection hole 55b is added). It becomes a spray shape.

図5の燃料噴射装置51のように、燃料噴射孔5a、5b、5cの燃料通過面積が個別に制御でき、しかも、図6のように、流量制御用ニードル6が燃料噴射孔65を全閉可能に構成されている場合、次のような制御が可能となる。例えば、図8(a)に示されるように、燃焼室81の中心に本発明の燃料噴射装置(図示せず)が設置されているものとする。燃料噴射装置には、燃料噴射孔が周方向に等間隔で12個設けられているものとする。各燃料噴射孔から噴射された燃料Fの一部が干渉していることが分かる。このとき、周方向に1つおきに燃料噴射孔を全閉すると、図8(b)に示されるように、残りの燃料噴射孔から噴射された燃料Fは干渉しない。このように、干渉に関与している燃料噴射孔の一部を全閉することで、干渉を回避することができる。   Like the fuel injection device 51 in FIG. 5, the fuel passage areas of the fuel injection holes 5a, 5b, and 5c can be individually controlled, and the flow control needle 6 fully closes the fuel injection hole 65 as shown in FIG. When configured to be possible, the following control is possible. For example, it is assumed that the fuel injection device (not shown) of the present invention is installed at the center of the combustion chamber 81 as shown in FIG. It is assumed that the fuel injection device is provided with twelve fuel injection holes at equal intervals in the circumferential direction. It can be seen that a part of the fuel F injected from each fuel injection hole interferes. At this time, if every other fuel injection hole is fully closed in the circumferential direction, the fuel F injected from the remaining fuel injection holes does not interfere as shown in FIG. Thus, interference can be avoided by fully closing a part of the fuel injection holes involved in the interference.

ここで、ディーゼルエンジンにおいては、エンジン状態によって混合時間(噴射されてから着火するまでの時間)が短いときと長いときがある。混合時間が短いときは、干渉によって燃焼室内に燃料過濃領域が生じた状態のままで着火すると、未燃炭化水素や一酸化炭素、黒煙が排気ガスに含まれ易い。よって、既に述べたように、干渉を避ける必要がある。しかし、混合時間が長いときは、干渉によって燃焼室内に燃料過濃領域がいったん生じても、拡散によって燃料過濃領域が解消されてから着火するので、未燃炭化水素や一酸化炭素が排気ガスに含まれ難い。したがって、干渉が生じても不具合にはならない。   Here, in a diesel engine, the mixing time (time from injection to ignition) may be short or long depending on the engine state. When the mixing time is short, unburned hydrocarbons, carbon monoxide, and black smoke are likely to be included in the exhaust gas when ignited with the fuel-rich region generated in the combustion chamber due to interference. Therefore, as already mentioned, it is necessary to avoid interference. However, when the mixing time is long, even if a fuel-rich region occurs once in the combustion chamber due to interference, ignition occurs after the fuel-rich region is eliminated by diffusion, so unburned hydrocarbons and carbon monoxide are exhausted. It is hard to be included in. Therefore, even if interference occurs, it does not become a malfunction.

この考察によれば、混合時間が長いエンジン状態では、図8(a)のように、全ての燃料噴射孔から燃料Fを噴射するとよい。これにより、燃焼室81内にまんべんなく燃料Fを噴射することができる。一方、混合時間が短いエンジン状態では、図8(b)のように、適宜な燃料噴射孔を全閉にして残りの燃料噴射孔から燃料Fを噴射することで、干渉を回避する。   According to this consideration, in the engine state where the mixing time is long, the fuel F may be injected from all the fuel injection holes as shown in FIG. Thereby, the fuel F can be injected evenly into the combustion chamber 81. On the other hand, in an engine state where the mixing time is short, as shown in FIG. 8B, interference is avoided by fully closing the appropriate fuel injection holes and injecting the fuel F from the remaining fuel injection holes.

次に、1回の燃料噴射での噴射量プロファイルの制御について考察する。   Next, the control of the injection amount profile in one fuel injection will be considered.

図9に破線で示されるように、従来の燃料噴射装置100では、噴射用ニードル101の円錐状部101cが着座部から離間し始めると噴射量が増加し始め、その後、噴射量が一定となり、噴射用ニードル101の円錐状部101cが着座部に接近するにしたがい、噴射量が減少するという単調な噴射量プロファイルとなる。実線で示されるように、特許文献1の燃料噴射装置では、2つの噴射用ニードルが時間的にずれて作動するため、総噴射量は同じでも、1回の燃料噴射における初期には噴射量が少なく、後期に噴射量が多い噴射量プロファイルが得られる。しかし、どちらの燃料噴射装置も、噴射量プロファイルは固定的である。   As shown by a broken line in FIG. 9, in the conventional fuel injection device 100, when the conical portion 101c of the injection needle 101 starts to separate from the seating portion, the injection amount starts to increase, and thereafter, the injection amount becomes constant, As the conical portion 101c of the injection needle 101 approaches the seating portion, a monotonous injection amount profile is obtained in which the injection amount decreases. As indicated by the solid line, in the fuel injection device of Patent Document 1, since the two injection needles operate while being shifted in time, even when the total injection amount is the same, the injection amount is initially in one fuel injection. An injection amount profile with a small amount and a large injection amount can be obtained later. However, in both fuel injection devices, the injection amount profile is fixed.

これに対し、図1及び図5の燃料噴射装置1、51は、噴射用ニードル3の制御と流量制御用ニードル6の制御を組み合わせることで、1回の燃料噴射における総噴射量や噴射量プロファイルを多様に可変することが可能となる。例えば、図9の実線のような噴射量プロファイルを所望する場合、噴射用ニードル3では、破線の噴射量プロファイルより時間を長く、かつ、ピークの噴射量を大きくしておき、流量制御用ニードル6では、初期に燃料通過面積を小さく絞り、後期は燃料通過面積を大きくする。これに限らず、噴射用ニードル3が燃料出口2を開放している期間に、流量制御用ニードル6で燃料噴射孔5の燃料通過面積を増減させることで、任意の噴射量プロファイルが実現できる。   On the other hand, the fuel injection devices 1 and 51 of FIGS. 1 and 5 combine the control of the injection needle 3 and the control of the flow rate control needle 6 so that the total injection amount and injection amount profile in one fuel injection are combined. Can be varied in various ways. For example, when the injection amount profile as shown by the solid line in FIG. 9 is desired, the injection needle 3 has a longer time than the injection amount profile shown by the broken line and the peak injection amount is increased, and the flow control needle 6 Then, the fuel passage area is reduced in the initial stage, and the fuel passage area is increased in the latter period. Not limited to this, an arbitrary injection amount profile can be realized by increasing or decreasing the fuel passage area of the fuel injection hole 5 with the flow rate control needle 6 during the period in which the injection needle 3 opens the fuel outlet 2.

以上説明したように、本発明の燃料噴射装置1、51によれば、外殻4に開けられた複数の燃料噴射孔5に対して流量制御用ニードル6を挿抜することで、燃料噴射孔5の燃料通過面積を増減させるようになっており、しかも、流量制御用ニードル6は圧電素子7で駆動されるので、構造が簡素で、しかも、制御が容易である。   As described above, according to the fuel injection devices 1 and 51 of the present invention, the fuel injection hole 5 is obtained by inserting / removing the flow control needle 6 into / from the plurality of fuel injection holes 5 formed in the outer shell 4. Further, since the flow rate control needle 6 is driven by the piezoelectric element 7, the structure is simple and the control is easy.

本発明の燃料噴射装置1、51によれば、燃料噴射孔5の燃料通過面積を増減させることができるので、噴射用ニードル3の制御と組み合わせることで、燃料噴射量を従来より精密に調節することができ、さらには、噴射量プロファイルを多様に可変できる。   According to the fuel injection devices 1 and 51 of the present invention, since the fuel passage area of the fuel injection hole 5 can be increased or decreased, the fuel injection amount is adjusted more precisely than before by combining with the control of the injection needle 3. In addition, the injection amount profile can be varied.

本発明の燃料噴射装置1、51によれば、複数の燃料噴射孔5から噴射される燃料Fが干渉しないので、燃焼室内に燃料過濃領域が生じず、未燃炭化水素や一酸化炭素が排気ガスに含まれない。   According to the fuel injection devices 1 and 51 of the present invention, since the fuel F injected from the plurality of fuel injection holes 5 does not interfere, a fuel rich region does not occur in the combustion chamber, and unburned hydrocarbons and carbon monoxide are not generated. Not included in exhaust gas.

本発明の燃料噴射装置1、51によれば、噴射用ニードル3は1つでよく、筐体ブロック8の内部に特殊な構造がないので、加工や組み立てが容易で、加工コストや組み立てコストが安く、加工精度の管理も容易である。   According to the fuel injection devices 1 and 51 of the present invention, only one injection needle 3 is required, and since there is no special structure inside the housing block 8, processing and assembly are easy, and processing costs and assembly costs are low. Cheap and easy to manage machining accuracy.

本発明の燃料噴射装置1、51によれば、噴射用ニードル3を駆動する燃料通路に特許文献1のような抵抗部がないので、無駄なエネルギ損失がない。   According to the fuel injection devices 1 and 51 of the present invention, since there is no resistance portion as in Patent Document 1 in the fuel passage for driving the injection needle 3, there is no useless energy loss.

本発明の燃料噴射装置51において、流量制御用ニードル6が燃料噴射孔65を全閉可能に構成されている場合、任意の燃料噴射孔65を全閉することで、噴霧の分布形状を可変とすることができる。   In the fuel injection device 51 of the present invention, when the flow rate control needle 6 is configured to be able to fully close the fuel injection hole 65, the spray distribution shape can be varied by fully closing the arbitrary fuel injection hole 65. can do.

1、51 燃料噴射装置
2 燃料出口
3 噴射用ニードル
4 外殻
5、5a、5b、5c 燃料噴射孔
6、6a、6b、6c 流量制御用ニードル
7、7a、7b、7c 圧電素子
DESCRIPTION OF SYMBOLS 1,51 Fuel injection apparatus 2 Fuel outlet 3 Injection needle 4 Outer shell 5, 5a, 5b, 5c Fuel injection hole 6, 6a, 6b, 6c Flow control needle 7, 7a, 7b, 7c Piezoelectric element

Claims (3)

蓄圧燃料源に通じる燃料出口を遮断開放する噴射用ニードルと、
前記燃料出口の外側を覆う外殻と、
前記外殻に前記外殻の法線に沿って開けられた複数の燃料噴射孔と、
前記外殻の内側から前記燃料噴射孔のそれぞれに対して挿抜自在に設けられ前記燃料噴射孔の燃料通過面積を増減させる複数の流量制御用ニードルと、
前記流量制御用ニードルを駆動して前記燃料噴射孔に対して挿抜する圧電素子とを備えたことを特徴とする燃料噴射装置。
An injection needle that shuts off and opens a fuel outlet that leads to an accumulator fuel source;
An outer shell covering the outside of the fuel outlet;
A plurality of fuel injection holes formed in the outer shell along the normal line of the outer shell;
A plurality of flow rate control needles provided so as to be freely inserted into and removed from each of the fuel injection holes from the inside of the outer shell, and increasing or decreasing the fuel passage area of the fuel injection holes;
A fuel injection device comprising: a piezoelectric element that drives the flow rate control needle and inserts and removes the needle from the fuel injection hole.
1つの前記圧電素子の伸縮を2つ以上の前記流量制御用ニードルに伝達する伝達部材を備えたことを特徴とする請求項1記載の燃料噴射装置。   The fuel injection device according to claim 1, further comprising a transmission member that transmits expansion and contraction of one piezoelectric element to two or more needles for flow control. 前記流量制御用ニードルが前記燃料噴射孔を全閉可能に構成されることを特徴とする請求項1又は2記載の燃料噴射装置。   3. The fuel injection device according to claim 1, wherein the flow rate control needle is configured to be able to fully close the fuel injection hole.
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CN113187637A (en) * 2021-04-06 2021-07-30 大连理工大学 Composite hole nozzle with intersection structure

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CN113187637B (en) * 2021-04-06 2022-09-23 大连理工大学 Composite hole nozzle with intersection structure

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