JP2013078713A - Filter device - Google Patents

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JP2013078713A
JP2013078713A JP2011219139A JP2011219139A JP2013078713A JP 2013078713 A JP2013078713 A JP 2013078713A JP 2011219139 A JP2011219139 A JP 2011219139A JP 2011219139 A JP2011219139 A JP 2011219139A JP 2013078713 A JP2013078713 A JP 2013078713A
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filter medium
filter
filtration
medium layer
treated
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JP5831698B2 (en
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Kunio Fujita
邦夫 藤田
Hidetaka Ujiie
秀隆 氏家
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Ishigaki Co Ltd
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Ishigaki Co Ltd
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Priority to JP2011219139A priority Critical patent/JP5831698B2/en
Priority to US14/348,973 priority patent/US9718004B2/en
Priority to CN201280048577.9A priority patent/CN103842046B/en
Priority to PCT/JP2012/074253 priority patent/WO2013051405A1/en
Priority to TW101136218A priority patent/TWI548443B/en
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Abstract

PROBLEM TO BE SOLVED: To provide a filter device which can display prescribed filtration performance by effectively utilizing a whole filter medium layer without involving selection of a filter medium matched to liquid to be treated.SOLUTION: The filter device carries out filtration treatment by allowing the liquid to be treated to pass through the filter medium layer constituted of an indefinite form filter medium, wherein the filter medium 4 which captures suspended solids and a filtering aid 5 which allows the liquid to be treated including suspended solids to pass therethrough are mixed to form the filter medium layer 3. In a filtration step, the liquid to be treated is easily allowed to pass through even to the inside of the filter medium layer via the filtering aid. Thereby both a filter medium layer surface and the inside of the filter medium layer can be effectively utilized for a filtration action to attain mass capturing of suspended solids, prevention of filtering pressure rise and increase in filtration duration time. Further the filter device is adaptable to various water to be treated only by changing a ratio of the filtering aid and SS ( Suspended Solid) concentration in the treated water can be adjusted too.

Description

この発明は、例えば、生活排水(廃水)や工場排水(廃水)などの被処理液に含まれている懸濁物質を分離除去する際に、不定形ろ材を用いてろ材層を形成するろ過装置の改良に関する。   This invention is, for example, a filtration device that forms a filter medium layer using an irregular filter medium when separating and removing suspended substances contained in liquids to be treated such as domestic waste water (waste water) and factory waste water (waste water). Regarding improvements.

従来から不定形の粒状ろ材でろ材層を構成したろ過装置が固液分離や生物処理装置に多く使用されている。被処理液中の懸濁物質を、主にろ材層の表面で捕捉する表層ろ過は、ろ材層の表面に捕捉した懸濁物質が蓄積し、ろ材層全体を有効に利用していない状態でもろ材層に目詰まりが生じ、短時間でろ過圧力が上昇するため、頻繁にろ材の洗浄が必要となる。ろ材層の通水路(隣接するろ材同士の間隙)が狭い場合、ろ材層のバランスが悪くなり表層ろ過が起こりやすい。被処理液中の懸濁物質を、ろ材層の表面だけでなく、ろ材層内部でも捕捉する深層ろ過は、ろ材層のろ過圧力が増大しにくく、1サイクル当りの固形分捕捉量が多い。懸濁物質が通過可能な通水路をろ材層内部まで形成している場合、ろ材層全体を有効に利用できることになる。
ろ材層を構成するろ材の一例として、内部に空隙性のある不定形の粒状繊維ろ材で一定の厚さのろ材層を形成し、そのろ材内部・表面で被処理液に含まれている懸濁物質を捕捉するろ過装置が、特許文献1において本出願人より提案されている。
比重や粒度の異なる砂やアンスラサイト等の粒状物を多層に構成し、有効径の大きな粒子で形成した大きな間隙で大きな懸濁物質を捕捉し、有効径の小さな粒子で形成した小さな間隙で小さな懸濁物質を捕捉するろ過装置が特許文献2において提案されている。
また、2種類の粒径の異なるろ材(粒径aと粒径3〜5a)を適量混ぜ合わせてろ材層を形成することにより、ろ過圧力をあまり増大せず、ろ過能力を長時間維持させることができるろ過方法が特許文献3において提案されている。
2. Description of the Related Art Conventionally, a filtration apparatus in which a filter medium layer is formed of an irregular granular filter medium has been widely used for solid-liquid separation and biological treatment apparatuses. Surface filtration that traps suspended substances in the liquid to be treated mainly on the surface of the filter medium layer. The suspended medium trapped on the surface of the filter medium layer accumulates, and even when the entire filter medium layer is not effectively used. Since clogging occurs in the layer and the filtration pressure rises in a short time, it is necessary to frequently wash the filter medium. When the water passage of the filter medium layer (the gap between adjacent filter media) is narrow, the balance of the filter medium layer becomes poor and surface layer filtration tends to occur. In depth filtration in which suspended substances in the liquid to be treated are trapped not only on the surface of the filter medium layer but also inside the filter medium layer, the filtration pressure of the filter medium layer is difficult to increase, and the amount of solid content captured per cycle is large. When the water passage through which the suspended substance can pass is formed up to the inside of the filter medium layer, the entire filter medium layer can be used effectively.
As an example of the filter medium constituting the filter medium layer, a filter medium layer with a certain thickness is formed with an irregular granular fiber filter medium with voids inside, and the suspension contained in the liquid to be treated inside and on the surface of the filter medium A filter device for capturing a substance has been proposed by the present applicant in Patent Document 1.
Sands and anthracites with different specific gravity and particle sizes are composed of multiple layers to capture large suspended solids with large gaps formed with large effective diameter particles, and small with small gaps formed with small effective diameter particles. Japanese Patent Application Laid-Open No. 2004-228867 proposes a filtration device that captures suspended substances.
In addition, by mixing a suitable amount of two types of filter media having different particle sizes (particle size a and particle sizes 3 to 5a) to form a filter medium layer, the filtration pressure is not increased so much and the filtration capacity is maintained for a long time. A filtration method capable of satisfying the requirements is proposed in Patent Document 3.

特開2002−011305号公報JP 2002-011305 A 特開平7−284355号公報JP-A-7-284355 特開平7−232007号公報Japanese Patent Laid-Open No. 7-232007

不定形の粒状繊維ろ材でろ過作業を行う場合、被処理液に対するろ材の選定が困難である。前記ろ材で構成したろ材層は、時間の経過とともに、ろ材層表層部から徐々に被処理液の流れ方向に沿って懸濁物質の捕捉帯が進行する。繊維ろ材は、ろ過圧力で圧密されるため通水路が減少する。
ろ材内部を構成する繊維間の通水路が狭い繊維ろ材を用いると、懸濁物質を大量に捕捉する清澄ろ過が可能となる。しかし、懸濁物質をろ材層表面付近のろ材で大量に捕捉する表層ろ過となり、早期に目詰まりし、ろ過圧力が上昇する。所定のろ過圧力あるいは所定のろ過継続時間に基づいて洗浄工程に移行する。しかし、ろ材層の最深部まで有効にろ過作用に利用していないので、懸濁物質の捕捉量に対して洗浄工程の回数が増加し、処理量が減少する。
ろ材内部を構成する繊維間の通水路が広い繊維ろ材や、ろ過圧力で圧密しないだけの強度を有する繊維ろ材を用いると、ろ材層の最深部まで捕捉帯が進行する深層ろ過が可能となる。ろ過圧力はあまり上昇しないが、処理液の水質が悪く、ろ過開始の初期から被処理液に含まれている懸濁物質が処理液とともに流出(ブレイクスルー現象)する。
When filtering with an irregular granular fiber filter medium, it is difficult to select a filter medium for the liquid to be treated. In the filter medium layer composed of the filter medium, the trapping zone for the suspended solids gradually advances from the surface of the filter medium layer along the flow direction of the liquid to be treated as time passes. Since the fiber filter medium is consolidated by the filtration pressure, the water passage is reduced.
When a fiber filter medium having a narrow water passage between the fibers constituting the filter medium is used, clarification filtration capable of capturing a large amount of suspended substances becomes possible. However, it becomes surface layer filtration which captures a large amount of suspended solids with the filter medium near the surface of the filter medium layer, and it is clogged early and the filtration pressure rises. Based on a predetermined filtration pressure or a predetermined filtration duration, the process proceeds to the cleaning step. However, since it is not effectively used for the filtering action up to the deepest part of the filter medium layer, the number of washing steps increases with respect to the amount of suspended substances trapped, and the processing amount decreases.
When a fiber filter medium having a wide water passage between the fibers constituting the filter medium or a fiber filter medium having a strength that does not compress by filtration pressure is used, depth filtration in which the trapping zone proceeds to the deepest part of the filter medium layer becomes possible. Although the filtration pressure does not rise very much, the water quality of the treatment liquid is poor, and suspended substances contained in the treatment liquid flow out together with the treatment liquid from the beginning of filtration (break-through phenomenon).

比重や粒度の異なる砂やアンスラサイト等の粒状物をろ材として多層に構成したろ過装置は、被処理液に含まれる懸濁物質の粒径の大きなものが最初に粗粒子ろ材層で捕捉され、順次、細粒子ろ材層に向かって粒径の小さなものが捕捉されていく。ろ材層全体が有効に利用される深層ろ過となるが、ろ材槽内の通水路がろ材同士の間隙のみであり処理速度が遅い。ろ材洗浄において、逆洗による洗浄では高圧流体を噴射させる必要がある。また、攪拌による洗浄では洗浄後に多層に構成するよう各ろ材の比重差を大きくしなければならない。この場合、比重の大きなろ材を攪拌させるための大きな動力が必要となる。ろ材洗浄時にほぐし切れない間隙部の懸濁物質の塊が充填層の中に残ってしまうおそれがある。
2種類の粒径の異なるろ材(粒径aと粒径3〜5a)を適量混ぜ合わせたろ材層は、ろ材同士の間隙分布を調整し、ろ材層全体で効率よく懸濁物質の捕捉を行うものである。大きな粒径(3〜5a)のみのろ材層では、ろ材同士の間隙が大きいため深層ろ過となるが、懸濁物質の捕捉量が少なくブレイクスルー現象が発生しやすくなる。逆に小さな粒径(a)のみのろ材層では、懸濁物質の捕捉量が多いが、ろ材同士の間隙が狭いため表層ろ過となり、短時間でろ過圧力が上昇し、頻繁にろ材洗浄が必要となる。しかし、大小の粒径を混ぜ合わせることで、ろ材同士の間隙は平均となり、結局、2種類の平均粒径で構成したろ材層と同等のろ過性能となる。
In the filtration device configured with multiple layers of particulate matter such as sand and anthracite with different specific gravity and particle size as filter media, the suspended particles contained in the liquid to be treated have a large particle size first captured by the coarse filter media layer, Sequentially, small particles are captured toward the fine filter medium layer. Although the depth filtration is performed effectively using the entire filter medium layer, the water passage in the filter medium tank is only the gap between the filter mediums, and the processing speed is slow. In the filter medium cleaning, it is necessary to inject a high-pressure fluid in the cleaning by backwashing. Further, in the cleaning by stirring, the specific gravity difference between the filter media must be increased so that the filters are formed in multiple layers after the cleaning. In this case, a large power is required for stirring the filter medium having a large specific gravity. There is a possibility that a lump of suspended solids in the gaps that cannot be loosened when washing the filter medium may remain in the packed bed.
A filter medium layer in which an appropriate amount of two types of filter mediums having different particle diameters (particle diameter a and particle diameters 3 to 5a) are mixed together adjusts the gap distribution between the filter media and efficiently traps suspended substances in the entire filter medium layer. Is. In the filter medium layer having only a large particle size (3 to 5a), the gap between the filter mediums is large, so that the depth filtration is performed. However, the trapped amount of suspended substances is small, and the breakthrough phenomenon is likely to occur. Conversely, a filter medium layer with only a small particle size (a) has a large amount of trapped suspended matter, but because the gap between the filter medium is narrow, surface filtration occurs, the filtration pressure increases in a short time, and frequent filter medium cleaning is required. It becomes. However, by mixing large and small particle sizes, the gaps between the filter media are averaged, and eventually the filtration performance is equivalent to that of the filter media layer composed of two types of average particle sizes.

それぞれ被処理液の性状や条件に適したろ材を選定することで、深層ろ過となり所定のろ過性能を発揮できるものであるが、被処理液は無機、有機を含め多種多様である。ろ材内部の空隙率やろ材強度等それぞれに適合するろ材を準備する必要があり、そのための生産・在庫管理が困難となる。
この発明は、被処理液に合わせたろ材を選定することなく、ろ過継続時間の長い深層ろ過を行いながらブレイクスルー現象が発生し難く、且つ清澄ろ過が可能なろ過装置を提供する。
By selecting a filter medium suitable for the properties and conditions of the liquid to be treated, it becomes a deep layer filtration and can exhibit a predetermined filtration performance. However, the liquids to be treated are various, including inorganic and organic. It is necessary to prepare a filter medium suitable for the porosity, filter medium strength, and the like inside the filter medium, which makes production and inventory management difficult.
The present invention provides a filtration device that does not easily cause a breakthrough phenomenon and that can be clarified and filtered while performing deep layer filtration with a long filtration duration without selecting a filter medium that matches the liquid to be treated.

この発明に係るろ過装置は、不定形ろ材で構成したろ材層に被処理液を通水してろ過処理を行うろ過装置において、懸濁物質を捕捉するろ材と、懸濁物質を含む被処理液を通水させるろ過助材が、混在した状態でろ材層を形成しているので、ろ過助材を介して容易にろ材層内部まで被処理液を通水させ、ろ材層表面だけでなくろ材層の内部を有効にろ過作用に利用することができる。
具体的には、ろ材層が、ウェーブ状のフィラメントを互いに接着して内部に多大な空隙を有し、繊維間が緻密で懸濁物質を捕捉する機能を持たせる繊維ろ材と、強度を有した繊維間が粗いろ過助材を混合してろ過装置を構成したので、被処理液を適度にろ材層内部へ流入させ、ろ材層全体を用いた深層ろ過ができる。
The filtration apparatus according to the present invention is a filtration apparatus that performs filtration by passing a liquid to be treated through a filter medium layer constituted by an irregular shaped filter medium, and a liquid to be treated containing a suspended medium and a filter medium that captures the suspended substance. Because the filter aid that allows water to pass through forms a filter medium layer in a mixed state, the liquid to be treated is easily passed through the filter aid to the inside of the filter medium layer, so that not only the surface of the filter medium layer but also the filter medium layer The inside can be effectively used for filtering.
Specifically, the filter medium layer has a strength and a fiber filter medium having a function of adhering wave-shaped filaments to each other, having a large gap inside, and having a function of trapping suspended solids between the fibers. Since the filtration aid is configured by mixing filter aids with coarse fibers, the liquid to be treated is appropriately allowed to flow into the filter medium layer, and depth filtration using the entire filter medium layer can be performed.

また、前記ろ過助材がろ過運転中にろ材より大きい内部空隙を有するので、ろ過圧力が上昇してろ材層が圧密されても、ろ過助材を通じてろ材層内部への通水路を確保できる。ろ過助材の一部に繊維を立毛させて、この繊維で懸濁物質を捕捉できるようにすると、ろ材とろ過助材との間隙で有効に懸濁物質を捕捉でき、清澄ろ過を促進できる。 Moreover, since the said filter aid has an internal space | gap larger than a filter medium during filtration operation, even if a filtration pressure rises and a filter medium layer is consolidated, the water flow path to the inside of a filter medium layer can be ensured through a filter aid. If fibers are raised on a part of the filter aid and the suspended substances can be captured by the fibers, the suspended substances can be effectively captured in the gap between the filter medium and the filter aid, and clarification filtration can be promoted.

ろ材とろ過助材とをろ材層に均等に混在させたので、懸濁物質を含む被処理液を適度にろ材層内部へ流入させ、ろ材層全体を用いた深層ろ過ができる。ろ過助材をろ材層の上流側表層に多く混在させると、ろ材の目詰まりが発生しやすい表層付近のろ過圧力の上昇を防止でき、積極的にろ材層の内部に被処理液を流入させ、ろ材層全体を用いた深層ろ過ができる。 Since the filter medium and the filter aid are mixed evenly in the filter medium layer, the to-be-treated liquid containing the suspended substance can be appropriately introduced into the filter medium layer, and the depth filtration using the entire filter medium layer can be performed. When a large amount of filter aid is mixed in the upstream surface layer of the filter medium layer, it is possible to prevent an increase in the filtration pressure near the surface layer where the filter medium is likely to be clogged. Deep layer filtration using the entire filter medium layer can be performed.

この発明のろ過装置を形成するろ材層は、被処理液に含有する懸濁物質を捕捉するろ材と、懸濁物質を含有する被処理液をろ材層の下流側へ通水させるろ過助材とを混合して構成している。ろ過工程において、ろ過助材を介して容易にろ材層内部まで被処理液を通水させるので、ろ材層表面だけでなくろ材層の内部を有効にろ過作用に利用して、懸濁物質の大量捕捉、ろ過圧力の上昇防止、ろ過継続時間の増大が図れ、清澄ろ過が可能となる。また、ろ過助材を混在させる割合を変更するだけで様々な被処理水に対応でき、異なる仕様のろ材に変更する必要がなく、処理水のSS濃度の調整も可能となる。 The filter medium layer forming the filtration device of the present invention includes a filter medium that captures suspended substances contained in the liquid to be treated, and a filter aid that allows the liquid to be treated containing suspended substances to flow downstream of the filter medium layer. It is composed by mixing. In the filtration process, the liquid to be treated is easily passed through the filter aid to the inside of the filter medium layer, so that not only the surface of the filter medium layer but also the inside of the filter medium layer can be effectively used for the filtration action, and a large amount of suspended matter can be obtained. Capturing, preventing increase in filtration pressure, increasing filtration duration, and clarifying filtration become possible. Moreover, it can respond to various to-be-processed water only by changing the ratio which mixes a filter aid, it is not necessary to change to the filter material of a different specification, and adjustment of SS concentration of treated water is also possible.

この発明に係るろ過装置のろ材層の概略構成図である。It is a schematic block diagram of the filter medium layer of the filtration apparatus concerning this invention. 同じく、下向流方式のろ過装置である。Similarly, it is a downward flow type filtration device. 同じく、他の実施例の上向流方式のろ過装置である。Similarly, it is the upflow type filtration apparatus of another Example. 同じく、矩形状繊維ろ材の概略図である。Similarly, it is the schematic of a rectangular fiber filter medium. 同じく、球状繊維ろ材の概略図である。Similarly, it is the schematic of a spherical fiber filter medium. 同じく、モール状繊維ろ材の概略図である。Similarly, it is a schematic view of a molding fiber filter medium. 同じく、筒状繊維ろ材の概略図である。Similarly, it is the schematic of a cylindrical fiber filter medium. 同じく、矩形状ろ過助材の概略図である。Similarly, it is a schematic diagram of a rectangular filter aid. 同じく、球状ろ過助材の概略図である。Similarly, it is the schematic of a spherical filter aid. 同じく、モール状ろ過助材の概略図である。Similarly, it is a schematic diagram of a molding filter aid. 同じく、筒状ろ過助材の概略図である。Similarly, it is the schematic of a cylindrical filter aid. 同じく、ろ材層の一部拡大図である。Similarly, it is a partially enlarged view of the filter medium layer. 同じく、他の実施例の表層分散したろ材層の概略構成図である。Similarly, it is a schematic block diagram of the filter medium layer disperse | distributed to the surface layer of another Example. この発明と従来技術に係るろ過圧力とろ過継続時間の比較表である。It is a comparison table of the filtration pressure and filtration continuation time concerning this invention and a prior art.

この発明に係るろ過装置を図面に基づき詳述すると、図1はろ材層の概略構成図であって、ろ過槽2にろ材4とろ過助材5を充填し、混在させた状態でろ材層3を形成している。ろ材4とろ過助材5の比重がそれぞれ1.0以上の場合、ろ過槽2の下方にろ材層3aが形成され、図2に示す下向流方式のろ過装置1aとなる。ろ材4とろ過助材5の比重がそれぞれ1.0未満の場合、ろ過槽2の上方にろ材層3bが形成され、図3に示す上向流方式のろ過装置1bとなる。 The filtration device according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a schematic configuration diagram of a filter medium layer, in which a filter medium 4 is filled with a filter medium 4 and a filter aid 5 and mixed. Is forming. When the specific gravity of the filter medium 4 and the filter aid 5 is 1.0 or more, the filter medium layer 3a is formed below the filter tank 2, and it becomes the downward flow type filter apparatus 1a shown in FIG. When the specific gravity of the filter medium 4 and the filter aid 5 is less than 1.0 respectively, the filter medium layer 3b is formed above the filter tank 2, and it becomes the upward flow type filter apparatus 1b shown in FIG.

図4〜7は本発明に係る不定形ろ材の概略図である。本実施例では、ろ材4をウェーブ状のフィラメントで互いに接着し、その内部に多大な空隙を有している繊維ろ材で構成している。ろ材4の内部空隙を被処理液が懸濁物質とともに通過可能であるため高速ろ過を行うことができる。ろ材4の内部の繊維間は緻密に構成されており、ろ材4の内部の繊維間で懸濁物質を捕捉できる。ろ材4表面には繊維が立毛しているので、ろ材4,4同士の間隙を通過する懸濁物質を、ろ材4表面でも捕捉することが可能である。
ろ材層3を形成して被処理液を通水する際、内部に空隙を有する繊維ろ材4が適度に圧縮されて充填されるため、ろ材4,4同士の間隙を均一に保つことができ、効率よくろ過することができる。
4 to 7 are schematic views of the irregular shaped filter medium according to the present invention. In this embodiment, the filter media 4 are bonded to each other with wave-like filaments and are composed of fiber filter media having a large gap inside. Since the liquid to be treated can pass through the internal space of the filter medium 4 together with the suspended substance, high-speed filtration can be performed. Between the fibers inside the filter medium 4 is densely configured, and suspended substances can be captured between the fibers inside the filter medium 4. Since fibers are raised on the surface of the filter medium 4, suspended substances passing through the gaps between the filter media 4 and 4 can be captured also on the surface of the filter medium 4.
When forming the filter medium layer 3 and passing the liquid to be treated, the fiber filter medium 4 having voids therein is appropriately compressed and filled, so that the gap between the filter media 4 and 4 can be kept uniform, It can be filtered efficiently.

図4は不定形の矩形状繊維ろ材であって、大型のマット状にした媒体から定形品に裁断することで矩形状に形成することができる。ろ材4を繊維で構成しているので、矩形状繊維ろ材4a表面の立毛繊維あるいは矩形状ろ材4a内部の繊維間で懸濁物質を捕捉できる。矩形状繊維ろ材4aをろ過槽2に充填してろ材層3を形成すると、ろ材4a,4a同士に大小の間隙が形成され、懸濁物質を捕捉しつつ、被処理液をろ材層3内部へと通水させる。
図5は他の実施例の不定形のろ材であって、ろ材を球状に形成している。矩形状繊維ろ材4aと同様に、繊維で構成しているので、球状繊維ろ材4b表面の立毛繊維あるいは球状繊維ろ材4b内部の繊維間で懸濁物質を捕捉できる。
FIG. 4 shows an irregular rectangular fiber filter medium, which can be formed into a rectangular shape by cutting the medium into a regular shape from a large mat-shaped medium. Since the filter medium 4 is composed of fibers, suspended substances can be captured between the napped fibers on the surface of the rectangular fiber filter medium 4a or the fibers inside the rectangular filter medium 4a. When the filter medium layer 3 is formed by filling the rectangular fiber filter medium 4a into the filter tank 2, a large and small gap is formed between the filter mediums 4a and 4a, and the liquid to be treated is brought into the filter medium layer 3 while trapping suspended substances. And let water through.
FIG. 5 shows an irregular filter medium according to another embodiment, in which the filter medium is formed in a spherical shape. Since it is composed of fibers in the same manner as the rectangular fiber filter medium 4a, suspended substances can be captured between the napped fibers on the surface of the spherical fiber filter medium 4b or the fibers inside the spherical fiber filter medium 4b.

図6は他の実施例の不定形のろ材であって、ろ材をモール状に形成している。矩形状繊維ろ材4aと同様に、繊維で構成しているので、モール状繊維ろ材4c表面の立毛繊維あるいはモール状繊維ろ材4c内部の繊維間で懸濁物質を捕捉できる。
図7は他の実施例の不定形のろ材であって、ろ材4を筒状に形成している。矩形状繊維ろ材4aと同様に、繊維で構成しているので、筒状繊維ろ材4d表面の立毛繊維あるいは筒状繊維ろ材4d内部の繊維間で懸濁物質を捕捉できる。
FIG. 6 shows an irregular filter medium according to another embodiment, in which the filter medium is formed in a molding shape. Like the rectangular fiber filter medium 4a, it is composed of fibers, so that suspended substances can be captured between napped fibers on the surface of the molding fiber filter medium 4c or fibers inside the molding fiber filter medium 4c.
FIG. 7 shows an irregular filter medium according to another embodiment, in which the filter medium 4 is formed in a cylindrical shape. Since it is composed of fibers in the same manner as the rectangular fiber filter medium 4a, suspended substances can be captured between the napped fibers on the surface of the cylindrical fiber filter medium 4d or between the fibers in the cylindrical fiber filter medium 4d.

図8〜11は本発明に係る不定形ろ過助材の概略図である。本実施例のろ過助材5は、繊維間が粗く、ろ過助材5の一方から他方へ懸濁物質を含む被処理液が通過するのに十分な空隙あるいは開口を有している。ろ材4で形成したろ材層3内にろ過助材5が混在しているので、ろ過助材5の上流側のろ材層3で捕捉されていない懸濁物質を被処理液と共に下流側へ通水させる。そして、下流側のろ材層3にてろ過助材5の内部を通過した懸濁物質を捕捉する。
ろ材層3表面で多くの懸濁物質を捕捉しても、ろ材層3内部に適度にろ過助材5が混在しているので、ろ材層3内部への通水路が確保でき、ろ過圧力が上昇し難い。ろ過助材5がろ材層3内部に被処理液を導いて、ろ材層3内部での深層ろ過を促進させる。1回のろ過時間を長く設定でき、処理量が増大する。
8 to 11 are schematic views of the irregular filter aid according to the present invention. The filter aid 5 of the present embodiment is rough between fibers and has a sufficient gap or opening for the liquid to be treated containing suspended substances to pass from one to the other of the filter aid 5. Since the filter aid 5 is mixed in the filter medium layer 3 formed of the filter medium 4, the suspended substances not captured by the filter medium layer 3 on the upstream side of the filter aid 5 are passed along with the liquid to be treated to the downstream side. Let Then, the suspended matter that has passed through the inside of the filter aid 5 is captured by the filter medium layer 3 on the downstream side.
Even if many suspended substances are trapped on the surface of the filter medium layer 3, the filter aid 5 is mixed in the filter medium layer 3, so that a water passage to the filter medium layer 3 can be secured and the filtration pressure increases. It is hard to do. The filter aid 5 guides the liquid to be treated to the inside of the filter medium layer 3 and promotes the depth filtration inside the filter medium layer 3. One filtration time can be set longer, and the throughput increases.

ろ過助材5は圧密しても形状が維持できるだけの構造、例えば、強度を有する部材を使用、あるいは繊維径を大きくする等の構造で形成している。具体的には、ろ過助材5をプラスチック等の合成樹脂や合成繊維で成形してもよい。
ろ過助材5の内部はろ材4よりはるかに大きな空隙を有し、その内部に通じる開口は少なくとも2以上を有している。ろ過助材5の内部空隙および開口は、懸濁物質を含む被処理液が通過するのに十分な大きさである。懸濁物質を含む被処理液は、ろ過助材5の一方の開口から内部に流入し、内部の空隙を通って他方の開口から流出する。開口からろ過助材5の内部空隙を通り、ろ材層3の下流側に通水できる大きさであれば形状、大きさ等は特定しない。内部と外部を連通させる開口は、対称位置に2以上を設けることが望ましい。
ろ過助材5を構成する部材は、ろ材層3内部で圧密されても、容易に圧縮による変形がない。そのため、ろ過運転中でもろ材層3はろ過助材5内部の空隙による通水路を常時確保できる。
ろ過助材5の大きさを、ろ材4とほぼ同等とすると、ろ材4,4同士の間隙とろ材4とろ過助材5の間隙がほぼ同等となり、ろ材層3内で懸濁物質の捕捉量が偏るようなろ過(偏重ろ過)が発生し難い。
また、ろ過助材5の一部、例えば表面に繊維を立毛させて、ろ過助材5表面で懸濁物質を捕捉できるようにしてもよい。
The filter aid 5 is formed with a structure that can maintain its shape even after being compacted, for example, a structure having a strength or a fiber diameter is increased. Specifically, the filter aid 5 may be formed of synthetic resin such as plastic or synthetic fiber.
The inside of the filter aid 5 has a much larger gap than the filter medium 4, and the opening leading to the inside has at least two or more. The internal space and opening of the filter aid 5 are large enough to allow the liquid to be treated containing suspended substances to pass through. The liquid to be treated containing the suspended substance flows into the inside from one opening of the filter aid 5 and flows out from the other opening through the internal gap. The shape, size, etc. are not specified as long as the size allows water to pass from the opening through the internal space of the filter aid 5 to the downstream side of the filter medium layer 3. It is desirable to provide two or more openings at the symmetrical positions for communication between the inside and the outside.
Even if the members constituting the filter aid 5 are consolidated inside the filter medium layer 3, they are not easily deformed by compression. Therefore, even during the filtration operation, the filter medium layer 3 can always secure a water passage by the gap inside the filter aid 5.
If the size of the filter aid 5 is substantially the same as that of the filter medium 4, the gap between the filter media 4, 4 and the gap between the filter medium 4 and the filter aid 5 are almost equal, and the trapped amount of suspended substances in the filter medium layer 3 Is less likely to occur.
Further, a part of the filter aid 5, for example, a surface may be raised to make it possible to capture suspended substances on the surface of the filter aid 5.

図8は不定形の矩形状ろ過助材であって、矩形状繊維ろ材4aと同様に生成しているが、矩形状ろ過助材5aは繊維間を粗く構成している。内部は懸濁物質を含む被処理液が通過できる十分な空隙を有する。被処理液の通水時に、通水圧力により形状が変形しないように、ろ過助材5を構成する繊維を太くして強度を高めてもよい。
図9は他の実施例の不定形のろ材であって、ろ材助材5を球状に形成している。球状繊維ろ材4bと同様に生成しているが、球状ろ過助材5bは繊維間を粗く構成している。
FIG. 8 shows an irregular rectangular filter aid, which is produced in the same manner as the rectangular fiber filter media 4a, but the rectangular filter aid 5a roughly forms the space between the fibers. The interior has a sufficient space through which the liquid to be treated containing suspended substances can pass. The strength of the filter aid 5 may be increased by thickening the fibers constituting the filter aid 5 so that the shape of the liquid to be treated is not deformed by the water flow pressure when the liquid to be treated is passed.
FIG. 9 shows an irregular filter medium according to another embodiment, in which the filter medium aid 5 is formed in a spherical shape. Although it produces | generates similarly to the spherical fiber filter medium 4b, the spherical filter aid 5b has comprised between the fibers roughly.

図10は他の実施例の不定形のろ材であって、ろ材助材5をモール状に形成している。モール状繊維ろ材4cと同様に生成しているが、モール状ろ過助材5cは繊維間を粗く構成している。
図11は他の実施例の不定形のろ材であって、ろ材助材5を筒状に形成している。円筒状繊維ろ材4dと同様に生成しているが、円筒状ろ過助材5dは繊維間を粗く構成している。
FIG. 10 shows an irregular filter medium according to another embodiment, in which the filter medium assistant 5 is formed in a molding shape. Although it produces | generates similarly to the molding fiber filter medium 4c, the molding filter aid 5c comprises between the fibers roughly.
FIG. 11 shows an irregular filter medium according to another embodiment, in which the filter medium aid 5 is formed in a cylindrical shape. Although it produces | generates similarly to the cylindrical fiber filter medium 4d, the cylindrical filter aid 5d has comprised between the fibers roughly.

図12はろ材層の一部拡大図であって、粒状ろ材4の中にろ過助材5が混在している。
ろ材層3に被処理液を通水すると、ろ材層3表面付近に位置するろ材4で多量の懸濁物質が捕捉される。懸濁物質を取り除かれた処理液と一部の懸濁物質を含む被処理液は、ろ材4,4同士の間隙、ろ材4内部の空隙、ろ材4とろ過助材5の間隙、あるいはろ過助材5内部の空隙を通過してろ材層3内部へと流入する。その際に、ろ材4内部の空隙あるいはろ材4,4同士の間隙で懸濁物質が捕捉される。したがって、ろ材層3における懸濁物質の捕捉量は、ろ材層3の上流から下流に向かって減少する。
ろ材層3にはろ過助材5が混在しており、被処理液はろ過助材5内部を容易に通過できる。ろ過助材5を通過した後、下流側にろ材4があれば、ろ材4の空隙あるいはろ材4,4同士の間隙に応じて懸濁物質が捕捉される。さらに、被処理液はろ材4,4同士の間隙、ろ材4内部の空隙、ろ材4とろ過助材5の間隙、あるいはろ過助材5内部の空隙を通過してろ材層3内部へと流入し、ろ材層3内部のろ材4によって懸濁物質を捕捉される。
このようにして、ろ過助材5を介してろ材層3内部に懸濁物質を含む被処理液を通水させることで、ろ材層3内部でも効率よくろ過を行い、ろ材層3全体を有効に利用できる深層ろ過とすることができる。
FIG. 12 is a partially enlarged view of the filter medium layer, and the filter aid 5 is mixed in the granular filter medium 4.
When the liquid to be treated is passed through the filter medium layer 3, a large amount of suspended substances are captured by the filter medium 4 located near the surface of the filter medium layer 3. The treated liquid from which suspended substances have been removed and the liquid to be treated containing a part of suspended substances include a gap between the filter media 4 and 4, a gap inside the filter medium 4, a gap between the filter medium 4 and the filter aid 5, or a filter aid. It passes through the voids inside the material 5 and flows into the filter medium layer 3. At that time, suspended substances are trapped in the gaps in the filter medium 4 or in the gaps between the filter media 4 and 4. Therefore, the trapped amount of suspended substances in the filter medium layer 3 decreases from the upstream side to the downstream side of the filter medium layer 3.
The filter medium 5 is mixed with the filter aid 5, and the liquid to be treated can easily pass through the filter aid 5. If the filter medium 4 is present on the downstream side after passing through the filter aid 5, suspended substances are trapped according to the gaps of the filter medium 4 or the gaps between the filter media 4 and 4. Further, the liquid to be treated passes through the gap between the filter media 4, 4, the gap inside the filter medium 4, the gap between the filter medium 4 and the filter aid 5, or the gap inside the filter aid 5, and flows into the filter medium layer 3. Suspended substances are captured by the filter medium 4 inside the filter medium layer 3.
Thus, by allowing the liquid to be treated containing suspended substances to flow through the filter medium 5 through the filter aid 5, the filter medium layer 3 can be efficiently filtered and the entire filter medium layer 3 can be effectively used. It can be an available depth filtration.

図1に示すように、ろ材4とろ過助材5の比重は、下向流方式のろ過装置1aの場合、ともに1.0以上〜3.0未満、上向流方式のろ過装置1bの場合、ともに0.1以上〜1.0未満であれば適度に分散する。
上記のように、ろ材4とろ過助材5とで比重差を少なく設定し、さらに、同形状のろ材4とろ過助材5を用いた場合、図1に示すように、洗浄攪拌を行っても均等に混在してろ材層3を形成する均等分散となる。
As shown in FIG. 1, the specific gravity of the filter medium 4 and the filter aid 5 is 1.0 or more and less than 3.0 in the case of the downward flow type filtration device 1a, and the case of the upward flow type filtration device 1b. If both are 0.1 or more and less than 1.0, they are appropriately dispersed.
As described above, when the difference in specific gravity between the filter medium 4 and the filter aid 5 is set to be small, and when the filter medium 4 and the filter aid 5 having the same shape are used, washing and stirring are performed as shown in FIG. Are evenly mixed to form the filter medium layer 3.

ろ材4とろ過助材5とで比重差が大きく異なるよう設定、あるいは異形状のろ材4とろ過助材5を用いた場合、攪拌・洗浄を行うと、比重、形状の相違により、ろ材層3の一方(上流側あるいは下流側)にろ材4あるいはろ過助材5を偏重して混在させることができる。
具体的には、図13に示すように、ろ過助材5をろ材層3の上流側に偏重させた表層分散とすると、ろ材4の目詰まりが発生しやすい表層付近のろ過圧力の上昇を防止でき、積極的にろ材層3の内部に被処理液を流入させて懸濁物質を捕捉できる。
When the filter medium 4 and the filter aid 5 are set so that the specific gravity difference is greatly different, or when the filter medium 4 and the filter aid 5 having different shapes are used, if the stirring and washing are performed, the filter medium layer 3 is different due to the difference in specific gravity and shape. The filter medium 4 or the filter aid 5 can be deviated and mixed on one side (upstream side or downstream side).
Specifically, as shown in FIG. 13, when the filter aid 5 is distributed on the upstream side of the filter medium layer 3, the filtration pressure in the vicinity of the surface layer, which is likely to clog the filter medium 4, is prevented. The suspended liquid can be captured by positively flowing the liquid to be treated into the filter medium layer 3.

ろ材4とろ過助材5の混合比を調整することで、様々な被処理液に対応可能であり、空隙率や大きさの異なる多種のろ材4を準備する必要がない。条件に応じてろ材層3の圧密度を調整することにより、ろ材4内部の空隙率やろ材4,4同士の間隙を設定できる。
比重がともに1.0以上の場合は、ろ材層3aはろ過槽1a下部に沈殿するので、下向流により被処理液を通水させる。比重がともに1.0未満の場合は、ろ材層3bはろ過槽1b上部に浮上するので、下向流により被処理液を通水させる。
By adjusting the mixing ratio of the filter medium 4 and the filter aid 5, it is possible to cope with various liquids to be treated, and it is not necessary to prepare various filter media 4 having different porosity and size. By adjusting the pressure density of the filter medium layer 3 according to the conditions, the porosity inside the filter medium 4 and the gap between the filter media 4 and 4 can be set.
When the specific gravity is 1.0 or more, the filter medium layer 3a is settled in the lower part of the filtration tank 1a, so that the liquid to be treated is caused to flow by the downward flow. When the specific gravity is less than 1.0, the filter medium layer 3b floats on the upper part of the filtration tank 1b.

図2において、1aは下降流方式のろ過装置である。ろ過槽2内には、下端から所定の高さにろ材4およびろ過助材5が流出するのを防止するろ材流出防止スクリーン6が設置されている。そして、ろ材流出防止スクリーン6の上側に、ろ材4およびろ過助材5によって所定の厚さのろ材層3aが形成されている。ろ材4およびろ過助材5でろ材層3aを形成する際、繊維ろ材4が適度に圧縮されて充填されるため、ろ材4,4同士の間隙を均一に保つことができ、効率よくろ過することができる。
被処理液供給管7は、ろ材層3aの上側へ被処理液を供給するように、ろ過槽2に接続されている。
洗浄装置8は、供給するエアーでろ材層3aを構成するろ材4を攪拌して洗浄できるように、ろ材層3aの下側部分に対応する、すなわち、ろ材流出防止スクリーン6の上側部分に対応するろ過槽2に接続されている。
ろ過槽2のろ材流出防止スクリーン6よりも下側部分には、被処理液(被処理水)などを排出する排出管9が接続されている。
In FIG. 2, 1a is a downflow type filtration apparatus. A filter medium outflow prevention screen 6 for preventing the filter medium 4 and the filter aid 5 from flowing out to a predetermined height from the lower end is installed in the filtration tank 2. A filter medium layer 3 a having a predetermined thickness is formed on the upper side of the filter medium outflow prevention screen 6 by the filter medium 4 and the filter aid 5. When forming the filter medium layer 3a with the filter medium 4 and the filter aid 5, since the fiber filter medium 4 is appropriately compressed and filled, the gaps between the filter mediums 4 and 4 can be kept uniform and filtered efficiently. Can do.
The treated liquid supply pipe 7 is connected to the filtration tank 2 so as to supply the treated liquid to the upper side of the filter medium layer 3a.
The cleaning device 8 corresponds to the lower part of the filter medium layer 3a, that is, corresponds to the upper part of the filter medium outflow prevention screen 6, so that the filter medium 4 constituting the filter medium layer 3a can be stirred and cleaned with the supplied air. It is connected to the filtration tank 2.
A discharge pipe 9 that discharges a liquid to be treated (water to be treated) and the like is connected to a lower portion of the filtration tank 2 than the filter medium outflow prevention screen 6.

次に、ろ過装置1aにおけるろ過の一例について説明する。
被処理液供給管7からろ過槽2内に被処理液を供給することにより、被処理液はろ材層3a内を下降してろ過され、排出管9を介して排出される。
そして、例えば、ろ材層3aで捕捉した懸濁物質による目詰まりにより、ろ過圧力が上昇した場合、または、累積稼働時間が所定時間に達したならば、または、処理液が所定の基準に達しなくなったならば、洗浄装置8からエアーを供給する。
このように、ろ過槽2内に被処理液およびエアーを供給すると、エアーによってろ材4が攪拌されることにより、ろ材4が洗浄され、ろ材4が捕捉している懸濁物質が剥離、沈降し、排出管9を介して排出される。ろ材4とろ過助材5の大きさ、比重等はほぼ同様であるので、ろ材4の洗浄時にはろ過助材5も同様に攪拌される。なお、ろ材4を洗浄する場合、ろ過槽2内へ供給する洗浄液(洗浄水)は、所定の基準に達して洗浄水、例えば、処理液(処理水)を供給してもよい。
Next, an example of filtration in the filtration device 1a will be described.
By supplying the liquid to be processed into the filtration tank 2 from the liquid supply pipe 7 to be processed, the liquid to be processed descends in the filter medium layer 3 a and is filtered and discharged through the discharge pipe 9.
And, for example, when the filtration pressure rises due to clogging by suspended substances trapped in the filter medium layer 3a, or when the accumulated operation time reaches a predetermined time, or the treatment liquid does not reach a predetermined standard. If so, air is supplied from the cleaning device 8.
In this way, when the liquid to be treated and air are supplied into the filtration tank 2, the filter medium 4 is agitated by the air, whereby the filter medium 4 is washed, and the suspended substances trapped by the filter medium 4 are separated and settled. , And discharged through the discharge pipe 9. Since the filter medium 4 and the filter aid 5 have substantially the same size, specific gravity, and the like, the filter aid 5 is similarly stirred when the filter medium 4 is washed. In addition, when washing | cleaning the filter medium 4, the washing | cleaning liquid (washing water) supplied in the filtration tank 2 may reach a predetermined | prescribed reference | standard, and may supply washing water, for example, a processing liquid (treatment water).

図3はこの発明のろ過装置の他の実施例を示す概略構成図であり、図2と同一部分または相当部分に同一符号を付し、その説明を省略する場合がある。
図3において、1bは上向流方式のろ過装置である。ろ過槽2内には、ろ過槽2の下方にろ材が流出するのを防止するろ材流出防止下側スクリーン6aが設置されるとともに、ろ過槽2の上方にろ材4が流出するのを防止するろ材流出防止上側スクリーン6bが設置されている。そして、ろ材流出防止上側スクリーン6bの下側に、ろ材4およびろ過助材5によって所定の厚さのろ材層3bが形成されている。
被処理液供給管7は、ろ材流出防止下側スクリーン6aの下側へ被処理液を供給するように、ろ過槽2に接続されている。
洗浄装置8は、供給するエアーでろ材層3bを構成するろ材を攪拌して洗浄できるように、ろ材流出防止下側スクリーン6aの上側部分に対応するろ過槽2に接続されている。
ろ過槽2のろ材流出防止下側スクリーン6aよりも下側部分には、被処理液(被処理水)などを排出する排出管9が接続されている。
ろ過槽2のろ材流出防止上側スクリーン6bよりも上側部分には、処理液(処理水)を排出する処理液排出管10が接続されている。
なお、このろ過装置1bに使用するろ材4およびろ過助材5は、比重が1.0未満のろ材4およびろ過助材5を使用する。
FIG. 3 is a schematic configuration diagram showing another embodiment of the filtration device of the present invention. The same or corresponding parts as those in FIG.
In FIG. 3, 1b is an upflow type filtration apparatus. A filter medium outflow prevention lower screen 6 a for preventing the filter medium from flowing out below the filter tank 2 is installed in the filter tank 2, and the filter medium for preventing the filter medium 4 from flowing out above the filter tank 2. An outflow prevention upper screen 6b is provided. A filter medium layer 3b having a predetermined thickness is formed by the filter medium 4 and the filter aid 5 below the filter medium outflow prevention upper screen 6b.
The treated liquid supply pipe 7 is connected to the filtration tank 2 so as to supply the treated liquid to the lower side of the filter medium outflow prevention lower screen 6a.
The cleaning device 8 is connected to the filtration tank 2 corresponding to the upper portion of the filter medium outflow prevention lower screen 6a so that the filter medium constituting the filter medium layer 3b can be stirred and cleaned with the supplied air.
A discharge pipe 9 that discharges a liquid to be treated (water to be treated) or the like is connected to a lower part of the filtration tank 2 from the lower screen 6a for preventing the outflow of the filter medium.
A processing liquid discharge pipe 10 for discharging the processing liquid (process water) is connected to the upper side of the filter medium outflow prevention upper screen 6 b of the filtration tank 2.
In addition, the filter medium 4 and the filter aid 5 used for this filtration apparatus 1b use the filter medium 4 and the filter aid 5 whose specific gravity is less than 1.0.

次に、ろ過装置1bにおけるろ過の一例について説明する。
被処理液供給管7からろ過槽2内に被処理液を供給することにより、被処理液はろ材層3b内を上向してろ過され、処理液排出管10を介して排出される。
そして、例えば、ろ材層3bで捕捉した懸濁物質による目詰まりにより、ろ過圧力が上昇した場合、または、累積稼働時間が所定時間に達したならば、または、処理液が所定の基準に達しなくなったならば、洗浄装置8からエアーを供給する。
このように、ろ過槽2内に被処理液およびエアーを供給すると、エアーによってろ材4が攪拌されることにより、ろ材4が洗浄され、ろ材4が捕捉している懸濁物質が剥離、沈降し、排出管9を介して排出される。なお、ろ材4を洗浄する場合、ろ過槽2内へ供給する洗浄液(洗浄水)は、所定の基準に達して洗浄水、例えば、処理液(処理水)を供給してもよい。
また、このろ材4は、密閉式の上向流方式のろ過装置にも適用可能で、同様のろ過性能を発揮するとともに、撹拌翼によるろ材洗浄でも同様の洗浄効果を得ることができる。
Next, an example of filtration in the filtration device 1b will be described.
By supplying the liquid to be processed into the filtration tank 2 from the liquid supply pipe 7 to be processed, the liquid to be processed is filtered upward in the filter medium layer 3 b and discharged through the processing liquid discharge pipe 10.
And, for example, when the filtration pressure increases due to clogging by suspended substances trapped in the filter medium layer 3b, or when the accumulated operation time reaches a predetermined time, or the treatment liquid does not reach a predetermined standard. If so, air is supplied from the cleaning device 8.
In this way, when the liquid to be treated and air are supplied into the filtration tank 2, the filter medium 4 is agitated by the air, whereby the filter medium 4 is washed, and the suspended substances trapped by the filter medium 4 are separated and settled. , And discharged through the discharge pipe 9. In addition, when washing | cleaning the filter medium 4, the washing | cleaning liquid (washing water) supplied in the filtration tank 2 may reach a predetermined | prescribed reference | standard, and may supply washing water, for example, a processing liquid (treatment water).
The filter medium 4 can also be applied to a closed-type upstream flow filtration device, exhibits the same filtration performance, and can obtain the same cleaning effect even when the filter medium is washed with a stirring blade.

従来の不定形ろ材のみで構成したろ材層と、本発明の不定形ろ材とろ過助材を混在させて構成したろ材層とで、下向流方式のろ過装置により、比較試験を行った。ろ材、ろ過助材、ろ過装置は下記の仕様とした。
被処理液 :凝集させた池水 or 藻類を含む池水
ろ材 :モール状繊維ろ材4c
ろ過助材 :モール状ろ過助材5c
本体槽高さ:4000mm
本体槽内径:Φ600mm
通水速度 :40m/h
A comparative test was performed with a downflow type filtration device using a conventional filter medium layer composed only of an irregular filter medium and a filter medium layer composed of a mixture of the irregular filter medium of the present invention and a filter aid. The filter media, the filter aid, and the filtration device have the following specifications.
Liquid to be treated: Agglomerated pond water or pond water filter medium containing algae: Mall-shaped fiber filter medium 4c
Filter aid: Mall-shaped filter aid 5c
Body tank height: 4000mm
Body tank inner diameter: Φ600mm
Water flow speed: 40 m / h

図14はこの発明と従来技術に係るろ過圧力とろ過継続時間の比較表であって、立軸をろ過圧力(kPa)、横軸をろ過継続時間(h)としている。ろ過圧力が15kPaまで上昇すると、ろ材4から懸濁物質を取り除くために、ろ材洗浄が必要となる。 FIG. 14 is a comparison table of the filtration pressure and the filtration duration according to the present invention and the prior art, wherein the vertical axis is the filtration pressure (kPa) and the horizontal axis is the filtration duration (h). When the filtration pressure is increased to 15 kPa, in order to remove suspended substances from the filter medium 4, it is necessary to clean the filter medium.

従来のろ材4のみで構成したろ材層では、4.5時間でろ過圧力が15kPaまで上昇している。これは、4.5時間毎にろ材洗浄が必要であることを示している。
一方、本発明のろ材4とろ過助材5を混在させて形成しているろ材層3では、ろ過圧力が上昇するまでの時間が飛躍的に長くなった。
具体的には、ろ材4を90%、ろ過助材5を10%として均等に混在させたろ材層3’では、4.5時間でろ過圧力が6〜7kPaまでしか上昇しない。15kPaまでろ過圧力が上昇するのに7時間を要する。なお、7時間後のろ過処理後の処理液中のSS濃度は、従来技術と本発明とで差異はなかった。
また、ろ材4を80%、ろ過助材5を20%として均等に混在させたろ材層3’’では、15kPaまでろ過圧力が上昇するのに8.5時間を要する。しかし、4時間が経過すると、ろ過処理後の処理液中のSS濃度が急上昇し、ブレイクスルー現象が確認できた。
In the filter medium layer comprised only with the conventional filter medium 4, the filtration pressure is rising to 15 kPa in 4.5 hours. This indicates that the filter medium needs to be cleaned every 4.5 hours.
On the other hand, in the filter medium layer 3 formed by mixing the filter medium 4 and the filter aid 5 of the present invention, the time until the filtration pressure rises dramatically increases.
Specifically, in the filter medium layer 3 ′ in which the filter medium 4 is 90% and the filter aid 5 is 10%, the filtration pressure rises only to 6 to 7 kPa in 4.5 hours. It takes 7 hours for the filtration pressure to rise to 15 kPa. In addition, the SS density | concentration in the process liquid after the filtration process after 7 hours did not have a difference with a prior art and this invention.
Moreover, in the filter medium layer 3 ″ in which the filter medium 4 is 80% and the filter aid 5 is 20% and mixed uniformly, it takes 8.5 hours for the filtration pressure to rise to 15 kPa. However, when 4 hours passed, the SS concentration in the treatment liquid after the filtration treatment increased rapidly, and a breakthrough phenomenon was confirmed.

従来のろ材4のみで構成したろ材層は、ろ材4,4同士の間隙が狭く、また、ろ材4内部の空隙が狭いため、ろ材層の表面付近に堆積しているろ材4が短時間に多くの懸濁物質を捕捉する。しかし、懸濁物質の捕捉により、ろ材4の通水面積が減少し、ろ過装置としては短時間にろ過圧力が上昇する。
一方、ろ材4とろ過助材5を混在させて形成しているろ材層3では、被処理液がろ過助材5を通じてろ材層3内部へと通水される。特に、ろ過助材5を10%混入したろ材層3では、ろ材層3表面付近のろ材4により懸濁物質を捕捉しても、適度にろ過助材5を通じてろ材層3内部へと通水する通路が確保される。そして、ろ過助材5を通じて通水される被処理液は、ろ過助材5の下流側のろ材4により懸濁物質が捕捉される。結果的にろ材層3全体を有効に利用することになるので、ろ過面積が大きく、ろ過圧力の上昇が緩やかとなる。
なお、ろ過助材5の割合を増加させると、ろ材層3の下流側で多くの懸濁物質を捕捉することがあり、ブレイクスルー現象が発生しやすくなる。また、ろ材層3の上流から下流までろ過助材5が連結して通水路を形成する場合があり、処理液中のSS濃度が高くなることがある。
ろ材4とろ過助材5の混合比率は、被処理液の性状や処理水量、ろ過装置に応じて適宜選択してよい。ろ過圧力の上昇時間やブレイクスルー現象を考慮すれば、ろ材4とろ過助材5の混合比率は、9.5〜7.0:0.5〜3.0が望ましい。
The filter medium layer composed only of the conventional filter medium 4 has a narrow gap between the filter media 4 and 4 and a narrow gap inside the filter medium 4, so that a large amount of the filter medium 4 is deposited in the vicinity of the surface of the filter medium layer in a short time. Capture suspended material. However, due to the trapping of the suspended matter, the water passage area of the filter medium 4 decreases, and the filtration pressure rises in a short time as a filtration device.
On the other hand, in the filter medium layer 3 formed by mixing the filter medium 4 and the filter aid 5, the liquid to be treated is passed through the filter aid 5 into the filter medium layer 3. In particular, in the filter medium layer 3 in which 10% of the filter aid 5 is mixed, even if the suspended substances are captured by the filter medium 4 near the surface of the filter medium layer 3, water is appropriately passed through the filter aid 5 into the filter medium layer 3. A passage is secured. Then, in the liquid to be treated which is passed through the filter aid 5, suspended substances are captured by the filter medium 4 on the downstream side of the filter aid 5. As a result, since the entire filter medium layer 3 is effectively used, the filtration area is large, and the increase in the filtration pressure becomes gradual.
In addition, when the ratio of the filter aid 5 is increased, a lot of suspended substances may be trapped on the downstream side of the filter medium layer 3, and the breakthrough phenomenon is likely to occur. Moreover, the filter aid 5 may be connected from the upstream to the downstream of the filter medium layer 3 to form a water passage, and the SS concentration in the treatment liquid may increase.
The mixing ratio of the filter medium 4 and the filter aid 5 may be appropriately selected according to the properties of the liquid to be treated, the amount of treated water, and the filtration device. Considering the rise time of the filtration pressure and the breakthrough phenomenon, the mixing ratio of the filter medium 4 and the filter aid 5 is desirably 9.5 to 7.0: 0.5 to 3.0.

ろ材とろ過助材の混合比を調整することにより、被処理液の性状や処理条件に応じてろ材層の機能を最適化できるので、表層ろ過になり易い凝集ろ過や高濁度水、あるいはプール等の高清澄度が要求される特殊な用途にもろ材層全体を有効に利用できるものである。 By adjusting the mixing ratio of the filter medium and the filter aid, the function of the filter medium layer can be optimized according to the properties of the liquid to be processed and the processing conditions. The entire filter medium layer can be effectively used for special applications that require high clarity.

1 ろ過装置
3 ろ材層
4 ろ材
5 ろ過助材
1 Filtration device 3 Filter media layer 4 Filter media 5 Filter aid

Claims (6)

不定形ろ材で構成したろ材層に被処理液を通水してろ過処理を行うろ過装置において、
懸濁物質を捕捉するろ材(4)と、懸濁物質を含む被処理液を通水させるろ過助材(5)が、混在した状態でろ材層(3)を形成している
ことを特徴とするろ過装置。
In a filtration device that performs filtration by passing the liquid to be treated through a filter medium layer composed of irregular shaped filter media,
The filter medium (4) for trapping suspended substances and the filter aid (5) for passing water to be treated containing suspended substances form a filter medium layer (3) in a mixed state. Filtration equipment to do.
前記ろ材層(3)が、
ウェーブ状のフィラメントを互いに接着して内部に多大な空隙を有し、繊維間が緻密で懸濁物質を捕捉する機能を持たせる繊維ろ材(4)と、
強度を有した繊維間が粗いろ過助材(5)を混合してろ過装置(1)を構成した
ことを特徴とする請求項1に記載のろ過装置。
The filter medium layer (3)
A fiber filter medium (4) having a function of adhering wavy filaments to each other, having a large gap inside, and having a dense space between fibers and capturing suspended solids;
The filtration device according to claim 1, wherein the filtration device (1) is configured by mixing filter aids (5) having coarse strength between fibers.
前記ろ過助材(5)がろ過運転中に
ろ材(4)より大きい内部空隙を有する
ことを特徴とする請求項1または2の何れか1項に記載のろ過装置。
The filtration device according to claim 1, wherein the filter aid (5) has a larger internal void than the filter medium (4) during the filtration operation.
前記ろ過助材(5)の一部に繊維を立毛させて、
この繊維で懸濁物質を捕捉できるようにした
ことを特徴とする請求項1〜3の何れか1項に記載のろ過装置。
The fiber is raised in a part of the filter aid (5),
The filtration device according to any one of claims 1 to 3, wherein suspended fibers can be captured by the fibers.
前記ろ材(4)とろ過助材(4)とをろ材層(3)に均等に混在させた
ことを特徴とする請求項1〜4の何れか1項に記載のろ過装置。
The filtration device according to any one of claims 1 to 4, wherein the filter medium (4) and the filter aid (4) are mixed evenly in the filter medium layer (3).
前記ろ過助材(5)をろ材層(3)の上流側表層に多く混在させた
ことを特徴とする請求項1〜4の何れか1項に記載のろ過装置。
The filtration apparatus according to any one of claims 1 to 4, wherein a large amount of the filter aid (5) is mixed in an upstream surface layer of the filter medium layer (3).
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