JP2013069515A - Electric wire insertion connector - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an electric wire insertion connector certainly enabling energization of large capacity, regardless of the thickness of an electric wire cable.SOLUTION: An electric wire insertion connector is composed of a synthetic resinous housing body 1; an electric wire pressing spring 2 equipped with a first claw 21 and a second claw 22 for pressing electric wires which are tilted in the same tilting direction; an energizing frame 3 inserted in an internal space 12 of the housing body 1; and a synthetic resinous housing cover body 4 fitted with a peripheral wall 13 of the housing body 1. The energizing frame 3 is equipped with an upper wall 31, right and left side walls 33 and 32, and a lower wall 34. A fore-and-aft width direction intermediate portion 35 of the right and left side walls 33 and 32, and a fore-and-aft width direction intermediate portion 36 of the upper wall 31 ranging to the intermediate portion 35 are successively cut in, and bent in the lower wall 34 direction from a notch base portion 31a to be a strut wall 37. A tip end portion 371 of the strut wall 37 is fixed to a locking hole 38 formed on the lower wall 34, and a plurality of electric wire insertion chambers 3a and 3b are defined by the strut wall 37.

Description

  The present invention is a cooker that replaces a gas cooker with flames in recent years, and various electric cooking appliances that tend to be widely used as safe cooking appliances even for elderly people, for example, an electromagnetic stove that replaces a gas stove Demand for electromagnetic cookers that do not cause flames on the all-electric wave is increasing, and there is a need for a wire plug-in type connector suitable for energizing high-capacity electricity to these various electrical appliances. Is growing.

  Conventionally, this kind of wire plug-in type connector used in general households and small-scale stores has been widely used for weak current conducting connectors for connecting communication cables, such as microwave ovens, grilled meat pans, For electric wire connection for electrical appliances that require a relatively high capacity of electricity, such as an electromagnetic stove, a wire screw type connector is frequently used instead of a wire plug type. The present invention relates to a connector suitable for energization of the latter electric appliances that require high capacity electricity, and relates to a wire plug-in type connector that enables easy and quick energization connection between wires.

  As a conventional electric wire cable, for example, an electric wire plug for a single wire cable using a relatively thick copper single wire having a diameter of about 1 to 2 mm used as a conductor behind a ceiling or in a wall in a house or an apartment building, etc. Type connectors already exist and are known. Such a wire plug-in type connector is configured to complete electrical connection between a plurality of wire cables by a one-touch operation in which a wire to be connected is inserted toward the inner back of the connector body. Such a wire plug-in type connector is, for example, one for connecting two wires for connecting two wires or one for connecting three wires (see FIG. 11 of the publication). ) A structure in which a plurality of required wires can be connected as necessary, such as a connection for four wires (FIG. 12 of the publication).

Japanese Patent No. 3435569

  In such a conventional wire plug-in type connector, a relatively thick copper single wire having a diameter of about 1 to 2 mm is used as a conductor as described above, so the structure is complicated and the number of parts is large. It was unavoidable. Further, as described above, it is accompanied by a risk of causing abnormal heat generation to correspond to a power supply cable having a larger capacity for accommodating an electromagnetic appliance or the like.

Therefore, the present invention solves such problems of the prior art and can be applied to a single wire cable for indoor wiring having a diameter of about 1 to 2 mm, which has been conventionally used, that is, FIG. 16 of the present invention. As shown in Fig. ₁ , not only can the wire cables C ₂ and C ₃ have a diameter of 1.6, 2.0 mm, etc., but also a thick single wire cable C ₁ having a diameter of 2.6 mm or a conductor wire having a diameter of 1.0 mm. one in the center and six around it, also correspond to the total seven focused with a diameter of about 3mm focusing cable C ₄ or the like, while are those that can be safely used, the structure is not complicated, even the assembly A wire plug connector having a structure that can be easily formed is proposed here.

  To explain the configuration of claim 1 of the wire plug connector according to the present invention taken to achieve the object, a plurality of wires having a predetermined thickness are inserted from the same direction and are electrically connected to each other. It is a plug-in connector, and includes a bottomed rectangular tube-shaped housing body 1 made of a synthetic resin material, and first and second claws 21 and 22 for pressing an electric wire inclined in the same inclination direction. A plurality of wire pressing springs 2 made of hard metal, a current-carrying frame 3 made of a good conductor metal plate inserted into the internal space 12 in the housing body 1, and a plurality of wire guide holes 4a and 4b on the front surface. And a housing lid 4 made of synthetic resin that is fitted and fixed to the peripheral wall 13 of the housing body 1, and the energizing frame 3 is made of a single metal plate with an upper wall 31, left and right side walls 32, 33, and a lower wall. 34 on the left and right sides The required width of the intermediate portion 35 in the front-rear width direction of the side wall 32 or 33 of at least one of the side walls 32 and 33 and the required width of the intermediate portion 36 in the front-rear width direction of the upper wall 31 connected to the intermediate portion 35 are cut in series. A required width portion is formed in a column wall 37 refracted from the cut base 31 a toward the lower wall 34, and a distal end portion 371 is fixed to a locking hole 38 formed in the lower wall 34. A plurality of wire insertion chambers 3a and 3b are partitioned.

  Moreover, the structure of Claim 2 is a structure subordinate to Claim 1, Comprising: The double wall 341 which the lower wall 34 of the electricity supply flame | frame 3 folded the lower part of the right-and-left side walls 32 and 33, and was piled up into two sheets The structure is formed in a 342 structure.

  The configuration according to claim 3 is a configuration dependent on claim 1 or 2, wherein the lower wall 34 of the energizing frame 3 is formed in a double-layered double-wall 341, 342 structure, and the outer wall 341 or 342 thereof. The distal end portion 343 is bent in the direction of the upper wall 31, and the free end portion 344 is engaged with the cut edge of the side wall 32 or 33.

  Furthermore, the structure of claim 4 is a structure subordinate to any of claims 1 to 3, wherein the lower wall 34 of the energizing frame 3 is formed in a double-layered double wall 341,342 structure, The front end portion 345 of the inner side wall 342 or 341 is inserted and fixed in a small hole 346 formed in the opposite side wall 32 or 33.

  The electric wire insertion connector referred to in the present invention includes an energizing frame for energizing and connecting inserted electric cables to each other, and includes an upper wall, left and right side walls, and a lower wall with a single good conductive metal plate. The left and right side walls or both the left and right side walls are cut into a series of the required width in the middle part in the front-rear width direction and the required width in the middle part in the front-rear width direction of the upper wall connected to the middle part. The remaining required width portion is refracted from the cut base toward the lower wall to form a column wall, and the tip, that is, the lower end, is fixed to a locking hole formed in the lower wall, and a plurality of electric wires are inserted by the column wall. Since the chamber is partitioned, the electric cable for energization inserted into each electric wire insertion chamber can be reliably brought into contact with the energization frame in the electric wire insertion chamber without being affected by its thickness. When inserted Even if a thick line thickness cable, has a remarkable effect that it is possible to prevent in advance to be a poor contact by deforming the entire lower wall in an arc, made reliably energization of large capacity.

  In addition to the housing, the structural member only needs to have the current-carrying frame and a wire pressing spring with a simple structure that is arranged in the current-carrying frame and presses the wire. Is easy, can be assembled easily and quickly, and can be expected to have an excellent effect of being suitable for mass production.

  In the connector according to claim 2, since the lower wall of the energizing frame is formed as a double wall which is formed by folding the lower portions of the left and right side walls, the connection with the support wall can be made more reliably. And, it has the effect of preventing the arc-shaped deformation of the lower wall more reliably.

  In the connector according to claim 3, the lower wall of the energizing frame is formed in a double-walled double wall structure, the tip of the outer wall is refracted in the upper wall direction, and the free end is further formed. Since it is locked to the cut edge on the side wall, it is easy to fix the shape of the outer wall constituting the lower wall at the front end side, and not only the shape of the lower wall but also the shape of the entire energizing frame is ensured to a predetermined shape at the same time. It has the effect that it can be made to hold.

  Furthermore, in the connector according to claim 4, the lower wall of the energization frame is formed in a double-walled double wall structure, and the tip of the inner wall is formed on the side wall facing the tip. Because it is inserted and fixed in the small hole, the shape of the tip of the inner wall that constitutes the lower wall can be securely fixed, and not only the shape of the lower wall but also the shape of the entire energizing frame is securely held in a predetermined shape It has the effect that it is easy to let it go.

The center vertical side view of the connector which shows 1st Example. FIG. 2 is a cross-sectional plan view along AA in FIG. 1. The front view of a connector. The rear view. The front view of a housing main body. The rear view of a housing cover body. The perspective view seen from the front upper direction which shows the external appearance shape of a connector. The front view of an electricity supply frame. FIG. The left side view. The right side view. The perspective view seen from the front upper direction. The side view of an electric wire press spring. The front view. The perspective view seen from the front upper direction. Sectional drawing explaining the relationship between an electricity supply flame | frame, an electric wire press spring, and an electric wire. The center longitudinal side view equivalent to FIG. 1 which shows 2nd Example. The perspective view seen from the front upper part of the electricity supply frame which shows 3rd Example. The perspective view seen from the front upper part of the electricity supply frame which shows 4th Example. The right view of the electricity supply frame which shows 5th Example.

  The upper and lower expressions such as the upper wall and the lower wall described in the above claims are expressions intended to facilitate structure recognition, and this is the same in the description of the following embodiments. The molding material for the housing main body and the housing lid is not particularly limited, but polycarbonate resin is preferable in terms of excellent impact resistance and mechanical strength, and it has transparency so that the internal state can be easily seen through. This is also preferable. As the material of the wire pressing spring, annealed stainless steel is preferable in terms of excellent sterility, and as the material of the energizing frame, a copper tin-plated plate is excellent in difficulty and good electrical conductivity. This is preferable.

  A first embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a central longitudinal side view showing the outer shape and internal structure of the entire connector, FIG. 2 is a plan view showing a housing and a current-carrying frame crossed along the line AA shown in FIG. 1, and FIGS. It is the figure which showed the front shape and the back shape. 5 and 6 are views showing the front shape of the housing body and the back shape of the housing lid. FIG. 7 is a perspective view showing the appearance of the connector. 8 to 12 are a front view, a plan view, a left side view, a right side view and a perspective view showing the shape of the energization frame. 13 to 15 are a side view, a front view, and a perspective view of the electric wire pressing spring. FIG. 16 is a diagram for explaining the relationship between the energization frame, the electric wire, the electric wire pressing spring, and the electric wire.

  In the connector shown in the first embodiment, a housing is formed by a housing body 1 and a housing lid 4 as shown in FIGS. It is made into the general | schematic square tube shape, and it shape | molds so that internal transparency can be seen with the transparent material of polycarbonate resin. The housings 1 and 4 shown in the embodiment have a structure in which the housing main body 1 is inserted from the opening 41 of the housing lid body 4 and the peripheral wall 43 of the housing lid body 4 is externally fitted on the peripheral wall 13 of the housing main body 1. is there. These are projections formed on the peripheral wall 13 of the housing main body 1, more specifically, one fitting projection 14 formed on the upper surface of the peripheral wall 13, and two fitting projections 14 on the lower surface, and a housing lid at a location corresponding to these projections 14. The recesses for fitting 44 formed at one place on the upper surface of the peripheral wall 43 of the four and two places on the lower surface are fitted to prevent the removal. From the opening 11 of the housing body 1, a current-carrying frame 3 in which a later-described electric wire pressing spring 2 is inserted is inserted into the internal space 12. Moreover, the housing lid 4 shown in the embodiment forms three wire guide holes 4a, 4b, 4c formed in parallel in the lateral direction on the front surface of the housing lid 4 as shown in FIGS. In this structure, three electric wires are inserted into each of the guide holes one by one, whereby the electric wires are electrically connected to each other.

  The wire pressing spring 2 is obtained by heat-treating a SUS plate having a predetermined width, and as shown in FIGS. 23, 23, cuts 24, 24 are formed between them, and the right side in FIG. 13 is bent into a “tsu” shape as seen in FIGS. The first end 21 and the second pawl 22 are formed by displacing and tilting the respective free end sides back and forth to form a first claw 21 and a second claw 22 with respect to the electric wire. In this structure, the pressure is pressed at two locations in the front and rear. The notches 24, 24 formed between the respective claw bodies 23, 23, 23 can change the inclined posture individually without the adjacent claw bodies 23, 23, 23 being affected by each other when the electric wire is inserted. It is for making it possible.

  In addition, the energizing frame 3 is a horizontally long rectangular shape having an upper wall 31, left and right side walls 32, 33, and a lower wall 34, as shown in FIG. 9 to FIG. And about a third width portion of the intermediate portion 35 in the left-right width direction (the front-rear width direction in FIG. 8) above the one-third portion in the vertical direction of the left and right side walls 32, 33; A series of cuts are made in the same width part of the intermediate part 36 in the front-rear width direction of the upper wall 31 connected to the intermediate part 35, and the wall body part between the cuts is a cut base part in the upper wall 31 as shown in FIGS. The column wall 37 is suspended from 31a and is refracted in the direction of the lower wall 34, and the tip end portion (lower end portion in FIG. 8) 371 is passed through the locking hole 38 formed in the lower wall 34, so that the lower wall 34 The part protruding downward is bent or refracted into a U shape and fixed by caulking. It is obtained by the elephants. By the two left and right column walls 37, 37, three wire insertion chambers 3a, 3b, 3c are partitioned in the left-right width direction in FIG.

  Thus, although the illustration of the energizing frame 3 shown as the first embodiment is omitted in order to avoid duplication of the drawings, the structure of the lower wall 34 is not a double wall but a single wall. In addition, since it is reinforced by the two right and left column walls 37, 37, it can be prevented from being easily deformed by the insertion pressure of the electric wire.

  However, as shown in FIG. 8, the structure of the lower wall 34 is a double-walled double wall 341, 342 structure by extending the lower portions of the left and right side walls 32, 33 and folding each other. It can be further strengthened and cannot be easily deformed by the insertion pressure of the electric wire.

  Further, as shown in FIGS. 8, 9, 11, and 12, the structure of the lower wall 34 is such that the tip 343 of the outer wall 341 in the double wall 341 and 342 structure of the lower wall 34 in the energizing frame 3 is the lower wall. 34. The structure is such that the distal end 343 is refracted toward the upper wall 31 by extending it longer than the length 34, and then the free end 344 is engaged with the lower edge of the notch 33h in the side wall 33. If fixed, the strength of the lower wall 34 in the outer direction can be made stronger.

  Furthermore, as shown in FIGS. 8, 9, 10, and 12, the structure of the lower wall 34 in the energizing frame 3 is a double-walled double wall 341, 342, and the tip 345 of the inner wall 342 is If the structure is such that the distal end portion 345 is inserted and fixed in a small hole 346 formed in advance on the opposite side wall 32, the strength of the lower wall 34 in the outer direction can be made strong. . In such a case, as described above, when the free end portion 344 of the distal end portion 343 of the outer wall 341 of the lower wall 34 is fixed to the lower edge of the cut portion 33h, The strength of the wall 34 can be maximized.

The three cables having the same diameter are usually used for insertion into the connector having the above structure. However, all the three cables need not have the same diameter. For example, FIG. a as shown, when Kyokugen the cable C ₁ 2.6φ of the left in the figure, the cable C ₂ of seven focused 3mm diameter of 1φ the intermediate portion, the cable C2 or 1.6φ of 2φ the right cable It is also possible to insert C ₃ and energize them.

  FIG. 17 shows another embodiment of the housing according to the present invention as a second embodiment. In the relative fitting structure of the housing body 1 and the housing lid body 4, the peripheral wall 13 of the housing body 1 is the housing lid body. The peripheral wall 43 of 4 is made larger, and the housing body 1 side is externally fitted to the housing lid 4. What is necessary is just to perform the fixing structure of these both bodies 1 and 4 according to the said 1st Example.

  FIG. 18 shows another embodiment of the energization frame according to the present invention as a third embodiment. In the first embodiment, the structure of the energizing frame 3 is shown as having three wire insertion chambers 3a, 3b, 3c in the left-right direction defined by two left and right support walls 37, 37. Only two electric wires can be inserted into the connector having the energizing frame 3 having the two electric wire insertion chambers 3a, 3b, 3c and used as a connector for two electric wires. Therefore, since the connector shown in the first embodiment can be used not only for three electric wires but also for two electric wires, it is in great demand. However, if it dares to show, as shown in FIG. 18, the energizing frame 3 having only two electric wire insertion chambers 3a and 3b may be formed as the structure of the energizing frame 3 of the connector for two electric wires. The structure of the energizing frame 3 can be such that only one support wall 37 shown in the first embodiment is provided and only two right and left electric wire insertion chambers 3a and 3b are provided. Other structures may be implemented according to the first embodiment.

  FIG. 19 shows another embodiment of the energization frame according to the present invention as a fourth embodiment. The energizing frame 3 shown in FIG. 19 as the fourth embodiment is similar to the energizing frame 3 shown in the first embodiment in that the structure of the lower wall 34 is an inner / outer double wall 341, 342 in which two upper and lower layers are stacked. Of these inner and outer double walls 341 and 342, the inner side lower wall 342 has an end edge on the near side in the drawing extended to the near side, and the extension is refracted downward to refract the reinforcing portion. 342a is formed to increase the strength.

  FIG. 20 shows still another structure of the energizing frame as a fifth embodiment. The energizing frame 3 shown in the fifth embodiment is a right side view, and the figure (A) is the refractive reinforcing portion 342a of the inner side lower wall 342 in the energizing frame 3 shown in FIG. Are formed at both side edges in the front-rear direction. In the figure (b), the refractive tip part of the column wall 37 is directed with the refractive reinforcing parts 342a and 342a shown in the figure (b) facing further downward. The refractive reinforcing portions 342b and 342b are extended to the vicinity of 371. Further, in the (c) figure, bent reinforcing parts 342c and 342c are formed by further bending the refractive reinforcing parts 342b and 342b shown in the (b) figure toward the lower surface of the outer side double wall 341. It is.

  Although the embodiment considered to be representative of the present invention has been described above, the present invention is not necessarily limited to only the structure of the embodiment shown here, and satisfies the above-described configuration requirements according to the present invention. The above-described object can be achieved and modified as appropriate within the range having the above-described effects.

  The wire plug connector referred to in the present invention is capable of reliably energizing a large capacity without causing poor contact by deforming the entire lower wall into an arc shape even with a thick electric cable. Since it can be energized by a simple one-touch wire insertion operation, it has the potential to be used greatly when offered to the market.

DESCRIPTION OF SYMBOLS 1 Housing main body 12 Internal space 13 Perimeter wall 2 Electric wire press spring 21 1st nail | claw 22 2nd nail | claw 3 Current supply frame 3a Electric wire insertion chamber 3b Electric wire insertion chamber 31 Upper wall 32 Side wall 33 Side wall 34 Lower wall 341 Double wall 342 Double wall 343 Front end portion of double wall outer wall 344 Free end portion 345 Front end portion of double wall inner wall 346 Small hole 35 Middle portion of side wall 36 Middle portion of upper wall 37 Strut wall 371 Front end portion of strut wall 38 Locking hole 4 Housing lid 4a Wire guide hole 4b Wire guide hole

Claims (4)

A wire insertion connector that inserts a plurality of wires of a predetermined thickness from the same direction and makes electrical connection to each other,
A bottomed rectangular tube-shaped housing body (1) formed of a synthetic resin material;
A plurality of hard metal wire pressing springs (2) having a first claw (21) and a second claw (22) for pressing an electric wire inclined in the same inclination direction;
A current-carrying frame (3) made of a good conductor metal plate inserted into the internal space (12) in the housing body (1),
A plurality of wire guide holes (4a, 4b) on the front surface, and a housing cover body (4) made of synthetic resin that is fitted and fixed to the peripheral wall (13) in the housing body (1),
The energizing frame (3) comprises a single metal plate and includes an upper wall (31), left and right side walls (32, 33), and a lower wall (34), and at least one of the left and right side walls (32, 33). The required width of the intermediate part (35) in the front-rear width direction of the side wall (32 or 33) and the required width of the intermediate part (36) in the front-rear width direction of the upper wall (31) connected to the intermediate part (35) are continuously cut. Rarely, the required width portion is formed on the support wall (37) refracted from the cut base (31a) toward the lower wall (34), and the tip (371) is formed on the lower wall (34). A wire insertion connector fixed to the locking hole (38) and having a plurality of wire insertion chambers (3a, 3b) defined by the support wall (37).   The electric wire according to claim 1, wherein the lower wall (34) of the energization frame (3) is formed in a double wall (341, 342) structure in which the lower portions of the left and right side walls (32, 33) are folded to overlap each other. Plug-in connector.   The lower wall (34) of the current-carrying frame (3) is formed in a double-layered double wall (341, 342) structure, and the tip (343) of the outer wall (341 or 342) is directed toward the upper wall (31). The electric wire plug connector according to claim 1 or 2, wherein the connector is bent and the free end (344) is engaged with the cut edge of the side wall (32 or 33).   The lower wall (34) of the current-carrying frame (3) is formed in a double-layered double-wall (341, 342) structure, and the tip (345) of the inner wall (342 or 341) is formed on the opposite side wall (32 or 33). The electric wire insertion connector according to any one of claims 1 to 3, wherein the electric wire insertion connector is fixedly inserted into a small hole (346) formed in the inner wall.

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