JP2013052127A - Washing machine - Google Patents

Washing machine Download PDF

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JP2013052127A
JP2013052127A JP2011192682A JP2011192682A JP2013052127A JP 2013052127 A JP2013052127 A JP 2013052127A JP 2011192682 A JP2011192682 A JP 2011192682A JP 2011192682 A JP2011192682 A JP 2011192682A JP 2013052127 A JP2013052127 A JP 2013052127A
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water
circulation pump
water level
rotating drum
rotation speed
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JP2011192682A
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JP5873968B2 (en
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Yasuyuki Horibe
泰之 堀部
Masahiro Suzuki
将大 鈴木
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Panasonic Corp
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Panasonic Corp
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Priority to JP2011192682A priority Critical patent/JP5873968B2/en
Priority to CN201280031354.1A priority patent/CN103620103B/en
Priority to PCT/JP2012/005479 priority patent/WO2013035279A1/en
Priority to EP12829488.1A priority patent/EP2754743B1/en
Publication of JP2013052127A publication Critical patent/JP2013052127A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/32Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F33/34Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of water filling
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F35/00Washing machines, apparatus, or methods not otherwise provided for
    • D06F35/005Methods for washing, rinsing or spin-drying
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F35/00Washing machines, apparatus, or methods not otherwise provided for
    • D06F35/005Methods for washing, rinsing or spin-drying
    • D06F35/006Methods for washing, rinsing or spin-drying for washing or rinsing only
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/18Washing liquid level
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/02Water supply
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/08Liquid supply or discharge arrangements
    • D06F39/083Liquid discharge or recirculation arrangements
    • D06F39/085Arrangements or adaptations of pumps

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Control Of Washing Machine And Dryer (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a washing machine capable of shortening operation time while keeping rinsing performance by shortening rest time of a circulation pump and improving drive rate.SOLUTION: The washing machine comprises a water circulation system which is provided in a circulation path and circulates washing water inside a rotary drum 4 by a circulation pump 20 with variable rotational speed. In a rinsing step, the circulation pump 20 is driven at a first predetermined rotational speed before water level detection means 10 detects a water level and, after water supply means 7a starts supplying water and the water level detection means 10 detects that a water level becomes a predetermined water level or higher, the circulation pump 20 is driven at a second predetermined rotational speed higher than the first predetermined rotational speed, so that drive rate of the circulation pump 20 is increased and the rinsing efficiency by a circulation shower is improved.

Description

本発明は、循環シャワーを行う洗濯機に関する。   The present invention relates to a washing machine that performs a circulating shower.

従来の洗濯機は、中部に循環ポンプを備え、水取出し口から取出した前記水槽内の水を該水槽内に戻す循環経路を備えて、洗濯物に循環シャワーを行うことができる(例えば、特許文献1参照)。   A conventional washing machine has a circulation pump in the middle and a circulation path for returning the water in the water tank taken out from the water outlet to the water tank so as to perform a circulation shower on the laundry (for example, a patent) Reference 1).

特許文献1において、すすぎ工程中に循環シャワーを行うシャワーすすぎ行程時において、水槽内への給水中において、水位センサによる検出水位が、予め設定された循環ポンプの駆動開始水位にまで上昇したときに循環ポンプの駆動を開始している。また、水位センサによる検出水位が水位センサの検出可能な最低水位に設定された下限水位にまで低下したときに循環ポンプの駆動を停止している。これによって、循環ポンプの駆動率を高めてシャワーすすぎ効果の向上をし、なおかつ、エアがみを防止している。   In Patent Document 1, during a shower rinsing process in which a circulating shower is performed during the rinsing process, when the water level detected by the water level sensor rises to a preset driving start water level of the circulation pump in the water supply to the water tank The circulation pump has started to be driven. Further, when the water level detected by the water level sensor drops to the lower limit water level set at the lowest water level detectable by the water level sensor, the driving of the circulation pump is stopped. As a result, the drive rate of the circulation pump is increased to improve the shower rinsing effect, and air is prevented from being smeared.

特開2010−46124号公報JP 2010-46124 A

しかしながら上記のドラム式洗濯機において、水槽内の所定水位まで給水した後に、循環ポンプを駆動する為、循環ポンプの静止時間が長くなる。つまり、循環ポンプによるすすぎ効果の発現が遅くなるので、所望のすすぎ性能を得るのに運転時間が無用に長くなってしまうという課題を有していた。上記課題は、設置場所の給水流量が低い場合や、循環ポンプが循環経路内の最下点近傍に位置し非常に少ない水量で水を循環できる構成の場合、より顕著となる。つまり、給水流量が低い場合は、給水開始後に水槽内の水位が所定水位に到達するまで長い時間を要し、結果、循環ポンプの静止時間が長くなってしまう。また、所定水位まで給水後に循環ポンプを駆動するのはポンプのエアがみを防止する為であるが、ポンプがエアがみせずに駆動できる水位は、概して、水位検知手段による検出可能下限水位よりもかなり低い。このため、実際は循環ポンプが駆動を開始しても問題がないのにも関わらず、無用に駆動開始を待機している時間が存在するという課題を有していた。   However, in the above-described drum type washing machine, since the circulation pump is driven after supplying water to a predetermined water level in the water tank, the stationary time of the circulation pump becomes long. That is, since the onset of the rinsing effect by the circulation pump is delayed, there is a problem that the operation time becomes unnecessarily long to obtain the desired rinsing performance. The above problem becomes more conspicuous when the supply water flow rate at the installation site is low, or when the circulation pump is located near the lowest point in the circulation path and can circulate water with a very small amount of water. That is, when the feed water flow rate is low, it takes a long time for the water level in the water tank to reach the predetermined water level after the start of water supply, and as a result, the stationary time of the circulation pump becomes long. Moreover, the circulation pump is driven after supplying water to a predetermined water level in order to prevent air from flowing in the pump. However, the water level that the pump can drive without air is generally lower than the lower limit water level that can be detected by the water level detection means. Is also quite low. For this reason, although there is actually no problem even if the circulation pump starts driving, there is a problem that there is a time for waiting to start driving unnecessarily.

本発明は、前記従来の課題を解決するもので、循環ポンプの静止時間を短くし駆動率を高めることで、すすぎ性能を維持しつつも運転時間の短縮ができる洗濯機を提供することを目的とする。   The present invention solves the above-described conventional problems, and an object thereof is to provide a washing machine capable of shortening the operation time while maintaining the rinsing performance by shortening the stationary time of the circulation pump and increasing the driving rate. And

前記従来の課題を解決するために、本発明のドラム式洗濯機は、有底円筒形に形成された回転ドラムと、前記回転ドラムを、開口する正面側から底部となる背面側に向けて回転軸が水平または下向き傾斜となるようにして内部に配設する水槽と、前記水槽内に給水する給水手段と、前記水槽内の洗濯水の水位を検知する水位検知手段と、前記回転ドラムを回転駆動するモータと、前記水槽内の前記洗濯水を、前記水槽に接続した循環経路を通じ、前記循環経路内に設けられ回転速度可変の循環ポンプにより前記回転ドラム内に循環させる水循環系と、前記モータ等を制御して、すすぎ工程を実行する制御手段とを備え、前記制御手段は、前記すすぎ工程において、前記水位検知手段による水位検知前に前記循環ポンプの回転速度を第1の所定回転速度で駆動させ、前記給水手段による給水開始後、前記水位検知手段が所定水位以上になったと検知した後に、前記循環ポンプの回転速度を前記第1の所定回転速度より高い第2の所定回転速度で駆動させるものである。   In order to solve the above-described conventional problems, a drum-type washing machine according to the present invention rotates a rotating drum formed in a bottomed cylindrical shape and the rotating drum from the front side to the back side which is the bottom. Rotating the rotating drum, a water tank disposed inside the shaft so as to be inclined horizontally or downward, a water supply means for supplying water into the water tank, a water level detecting means for detecting the level of washing water in the water tank, and A motor for driving, a water circulation system for circulating the washing water in the water tank through the circulation path connected to the water tank and circulating in the rotary drum by a circulation pump provided in the circulation path and having a variable rotation speed; and the motor And a control means for executing a rinsing step, and the control means sets the rotational speed of the circulation pump to a first predetermined speed before the water level is detected by the water level detecting means in the rinsing step. After starting water supply by the water supply means, after detecting that the water level detection means has reached a predetermined water level or higher, the rotation speed of the circulation pump is set to a second predetermined rotation higher than the first predetermined rotation speed. Drive at speed.

このような構成によって、水位検知手段が水位を検知する前に循環ポンプを駆動するので、循環ポンプの駆動率を高めることができる。また、循環ポンプの回転速度を第1の所定回転速度と、第1の回転速度より高い第2の回転速度にすることで、回転ドラムの開口正面側近傍の洗濯物と、回転ドラムの背面側近傍の洗濯物のどちらにも循環水を供給できる。この結果、より長時間、回転ドラム内部の洗濯物に満遍なく循環水を供給できるので、すすぎ性能を維持しつつ、すすぎ時間の短縮をすることができる。   With such a configuration, the circulating pump is driven before the water level detecting means detects the water level, so that the driving rate of the circulating pump can be increased. Further, by setting the rotational speed of the circulation pump to the first predetermined rotational speed and the second rotational speed higher than the first rotational speed, the laundry near the opening front side of the rotating drum and the back side of the rotating drum Circulating water can be supplied to both nearby laundry. As a result, since the circulating water can be uniformly supplied to the laundry inside the rotating drum for a longer time, the rinsing time can be shortened while maintaining the rinsing performance.

本発明のドラム式洗濯機は、循環ポンプの静止時間を短くし駆動率を高めることで、すすぎ性能を維持しつつも運転時間の短縮ができる。   The drum type washing machine of the present invention can shorten the operation time while maintaining the rinsing performance by shortening the stationary time of the circulation pump and increasing the driving rate.

本発明の実施の形態1における洗濯機の概略構造を示す断面図Sectional drawing which shows schematic structure of the washing machine in Embodiment 1 of this invention. 同洗濯機のブロック回路図Block diagram of the washing machine 同洗濯機のすすぎ工程の動作を示すタイムチャートTime chart showing the operation of the washing machine's rinsing process

第1の発明の洗濯機は、有底円筒形に形成された回転ドラムと、前記回転ドラムを、開口する正面側から底部となる背面側に向けて回転軸が水平または下向き傾斜となるようにして内部に配設する水槽と、前記水槽内に給水する給水手段と、前記水槽内の洗濯水の水位を検知する水位検知手段と、前記回転ドラムを回転駆動するモータと、前記水槽内の前記洗濯水を、前記水槽に接続した循環経路を通じ、前記循環経路内に設けられ回転速度可変の循環ポンプにより前記回転ドラム内に循環させる水循環系と、前記モータ等を制御して、すすぎ工程を実行する制御手段とを備え、前記制御手段は、前記すすぎ工程において、前記水位検知手段による水位検知前に前記循環ポンプの回転速度を第1の所定回転速度で駆動させ、前記給水手段による給水開始後、前記水位検知手段が所定水位以上になったと検知した後に、前記循環ポンプの回転速度を前記第1の所定回転速度より高い第2の所定回転速度で駆動させるものである。   A washing machine according to a first aspect of the present invention has a rotating drum formed in a bottomed cylindrical shape, and the rotating drum has a rotating shaft that is horizontally or downwardly inclined from the front side to the bottom side toward the back side. A water tank disposed inside, a water supply means for supplying water into the water tank, a water level detection means for detecting the level of washing water in the water tank, a motor for rotationally driving the rotary drum, and the water tank in the water tank. A rinsing process is executed by controlling a water circulation system in which the washing water is circulated in the rotating drum through a circulation path connected to the water tank, and a rotation pump having a variable rotation speed, the motor, and the like. Control means for driving, at the rinsing step, the rotational speed of the circulation pump is driven at a first predetermined rotational speed before the water level detection by the water level detection means, and the water supply means After the start of the water supply, after the water level detection means detects the equal to or greater than a predetermined level, and drives the rotation speed of the circulation pump in the first higher than a predetermined rotational speed a second predetermined rotational speed.

このような構成によって、水位検知手段が水位を検知するよりも前に循環ポンプを駆動するので、循環ポンプの駆動率を高めることができる。また、循環ポンプの回転速度を第1の所定回転速度と、第1の回転速度より高い第2の回転速度にすることで、回転ドラムの開口正面側近傍の洗濯物と、回転ドラムの背面側近傍の洗濯物のどちらにも循環水を供給できる。この結果、より長時間、回転ドラム内部の洗濯物に満遍なく循環水を供給できるので、すすぎ性能を維持しつつ、すすぎ時間の短縮をすることができる。   With such a configuration, since the circulation pump is driven before the water level detection means detects the water level, the drive rate of the circulation pump can be increased. Further, by setting the rotational speed of the circulation pump to the first predetermined rotational speed and the second rotational speed higher than the first rotational speed, the laundry near the opening front side of the rotating drum and the back side of the rotating drum Circulating water can be supplied to both nearby laundry. As a result, since the circulating water can be uniformly supplied to the laundry inside the rotating drum for a longer time, the rinsing time can be shortened while maintaining the rinsing performance.

第2の発明は、特に、第1の発明の洗濯機の前記制御手段は、前記すすぎ工程において、前記給水手段による給水開始以前に前記循環ポンプの回転速度を第1の所定回転速度で駆動させるものである。   In the second invention, in particular, the control means of the washing machine according to the first invention drives the rotational speed of the circulation pump at the first predetermined rotational speed before the start of water supply by the water supply means in the rinsing step. Is.

このような構成によって、すすぎ工程の給水開始以前に循環ポンプを駆動するので、循環ポンプの駆動率を高めることができる。また、循環ポンプの回転速度を第1の所定回転速度と、第1の回転速度より高い第2の回転速度にすることで、回転ドラムの開口正面側近傍の洗濯物と、回転ドラムの背面側近傍の洗濯物のどちらにも循環水を供給できる。この結果、より長時間、回転ドラム内部の洗濯物に満遍なく循環水を供給できるので、すすぎ性能を維持しつつ、すすぎ時間の短縮をすることができる。   With such a configuration, since the circulation pump is driven before the start of water supply in the rinsing process, the drive rate of the circulation pump can be increased. Further, by setting the rotational speed of the circulation pump to the first predetermined rotational speed and the second rotational speed higher than the first rotational speed, the laundry near the opening front side of the rotating drum and the back side of the rotating drum Circulating water can be supplied to both nearby laundry. As a result, since the circulating water can be uniformly supplied to the laundry inside the rotating drum for a longer time, the rinsing time can be shortened while maintaining the rinsing performance.

第3の発明は、特に、第1または第2の発明の洗濯機の前記制御手段は、前記循環ポンプの回転速度が前記第2の所定回転速度の時、前記水位検知手段が前記所定水位以下になったと検知した場合、前記循環ポンプの回転速度を前記第1の所定回転速度にするものである。   According to a third aspect of the invention, in particular, the control means of the washing machine of the first or second aspect of the invention is such that the water level detection means is less than or equal to the predetermined water level when the rotational speed of the circulation pump is the second predetermined rotational speed. When it is detected that the rotation speed has become, the rotation speed of the circulation pump is set to the first predetermined rotation speed.

このような構成によって、洗濯物が循環水を吸水すること等で水槽内の水位が下がり、循環ポンプのエアがみが発生することを回避できる。また、所定水位以下になった場合に、循環ポンプを停止したり、間欠駆動する方法もあるが、その場合は循環ポンプの駆動率が減少するだけでなく、他の弊害も発生する。即ち、循環ポンプのモータを間欠駆動すると起動および停止を繰り返した際に音感の変化が伴う為、唸り音の様な不快感を使用者に与える恐れがある。また循環水が吐出したりしなかったりを繰り返すと、機器の故障と誤認される恐れもある。しかし上記の通り、循環ポンプの回転速度を低速にすれば、唸り音の発生がなく、使用者の視覚的にも故障と誤認されることは無い。さらに、回転ドラムの開口正面側近傍の洗濯物に循環水が供給されるので、循環シャワーによるすすぎ効果も十分得られる。   With such a configuration, it is possible to prevent the laundry from absorbing the circulating water and the like so that the water level in the water tank is lowered and the air from the circulation pump is generated. In addition, there is a method of stopping the circulation pump or intermittently driving when the water level is lower than a predetermined water level. However, in this case, not only the driving rate of the circulation pump is reduced, but also other problems occur. That is, when the motor of the circulation pump is intermittently driven, a change in the sound is accompanied when the start and stop are repeated, which may give the user a discomfort such as a roaring sound. If the circulating water is repeatedly discharged or not, it may be mistaken for a device failure. However, as described above, if the rotational speed of the circulation pump is lowered, no roaring noise is generated, and the user is not mistaken for a visual failure. Furthermore, since the circulating water is supplied to the laundry in the vicinity of the opening front side of the rotating drum, the rinsing effect by the circulating shower can be sufficiently obtained.

以下、本発明の実施の形態に係る洗濯機について、図面を参照しながら説明する。なお、以下の実施の形態は、本発明を具体化した一例であって、本発明の技術的範囲を限定するものではない。   Hereinafter, a washing machine according to an embodiment of the present invention will be described with reference to the drawings. The following embodiments are examples embodying the present invention, and do not limit the technical scope of the present invention.

(実施の形態1)
以下、本発明の実施の形態1について、図面を参照しながら説明する。図1は、本発明の実施の形態1における洗濯機の概略構造を示す断面図である。図1を用いて構成を以下に説明する。
(Embodiment 1)
Embodiment 1 of the present invention will be described below with reference to the drawings. 1 is a cross-sectional view showing a schematic structure of a washing machine according to Embodiment 1 of the present invention. The configuration will be described below with reference to FIG.

洗濯機本体2の内部には揺動自在に水槽3が収納され、水槽3内には回転ドラム4が回転軸4aを中心に回転自在に配設されている。回転ドラム4の回転軸4aは水槽3の背面外側に取り付けたモータ6に直結されており、このモータ6により回転ドラム4が回転駆動される。   A water tub 3 is housed in the washing machine body 2 so as to be swingable. A rotating drum 4 is disposed in the water tub 3 so as to be rotatable around a rotation shaft 4a. The rotating shaft 4 a of the rotating drum 4 is directly connected to a motor 6 attached to the outside of the back surface of the water tank 3, and the rotating drum 4 is driven to rotate by this motor 6.

回転ドラム4には、壁面全体に渡って複数の透孔4eが設けられ、水槽3内と回転ドラム4内とは通水および通気ができるようになっている。また、回転ドラム4の壁面の内面には複数の撹拌突起4bが設けられており、回転ドラム4の回転により回転ドラム4内の洗濯物を持ち上げる。なお、透孔4eは回転ドラム4の壁面4c全体に渡り設けたが、回転ドラム4の壁面4cに部分的に形成してもよく、要は、水槽3内と回転ドラム4内との通気性および通水性を確保でき、洗濯から乾燥に支障が出ないように設定すればよい。   The rotating drum 4 is provided with a plurality of through-holes 4e over the entire wall surface so that water can be passed and vented between the water tank 3 and the rotating drum 4. A plurality of stirring protrusions 4 b are provided on the inner surface of the wall surface of the rotating drum 4, and the laundry in the rotating drum 4 is lifted by the rotation of the rotating drum 4. Although the through hole 4e is provided over the entire wall surface 4c of the rotating drum 4, it may be partially formed on the wall surface 4c of the rotating drum 4. In short, the air permeability between the water tank 3 and the rotating drum 4 is essential. In addition, it should be set so that water permeability can be ensured and washing does not hinder drying.

また、回転ドラム4の回転軸4aは、開口する前面側から、底部となる背面側に向かって下向きになるように傾斜している。具体的には、水平方向から例えば20±10度下向き傾斜させて配置されている。このように回転軸4aを傾斜させることで、水槽3前面側の開口13を上側に配置することができるようになり、使用者は、大きく屈む姿勢をとることなく水槽3の開口13を介して回転ドラム4内の洗濯物が取り出せるようになる。また、回転軸4aを水平方向とした場合に比べ、水槽3内に給水された水が背面側に溜まって少ない水量でも深い貯水状態が得られる。水槽3は回転ドラム4内の洗濯物に効率よく給水を行うために、回転ドラム4と同じ傾斜を持ってその近くに沿うように設けられている。なお、給水量を考慮しなければ、回転ドラム4は水平であってもよいし、傾斜角度θが10度未満であってもよい。   The rotating shaft 4a of the rotating drum 4 is inclined so as to face downward from the opening front side toward the back side as the bottom. Specifically, it is arranged to be inclined downward, for example, 20 ± 10 degrees from the horizontal direction. By tilting the rotary shaft 4a in this way, the opening 13 on the front side of the aquarium 3 can be arranged on the upper side, and the user can pass through the opening 13 of the aquarium 3 without taking a posture of bending greatly. The laundry in the rotating drum 4 can be taken out. Compared with the case where the rotating shaft 4a is set in the horizontal direction, the water supplied into the water tank 3 accumulates on the back side, and a deep water storage state can be obtained even with a small amount of water. In order to efficiently supply water to the laundry in the rotating drum 4, the water tank 3 is provided along the vicinity thereof with the same inclination as the rotating drum 4. If the amount of water supply is not taken into consideration, the rotating drum 4 may be horizontal or the inclination angle θ may be less than 10 degrees.

水槽3の上部には、給水弁7aと洗剤収容部7bとを有する給水系7が設けられている。給水弁7aの開閉によって洗濯機の外部から水が供給される。供給された水は、給水経路を介して洗剤収容部7b内の洗剤とともに、水槽3内に供給される。   A water supply system 7 having a water supply valve 7 a and a detergent container 7 b is provided at the upper part of the water tank 3. Water is supplied from the outside of the washing machine by opening and closing the water supply valve 7a. The supplied water is supplied into the water tank 3 together with the detergent in the detergent container 7b through the water supply path.

水槽3の下部には、水槽3の最底部に一端を接続した排水管8aと、排水弁19を有する排水系8が設けられている。排水弁19の開閉によって洗い工程終了時、すすぎ工程終了時など、必要なときに水槽3内の水が排水管8aを介して排水される。さらに、排水管8aの下流側には洗濯機本体2の外部から取り外し可能な排水フィルタ8bが配置されており、排水に含まれる糸屑類を捕集する。排水系8は、排水弁19の開閉によって洗い工程終了時、すすぎ工程終了時など必要なときに一点鎖線矢印で示すように、水槽3の下部に接続された排水管8aを介し、糸屑類を捕集し外部から取り外し可能の排水フィルタ8bを通過した後、排水できるようになっている。   In the lower part of the water tank 3, a drainage pipe 8 a having one end connected to the bottom of the water tank 3 and a drainage system 8 having a drainage valve 19 are provided. By opening and closing the drain valve 19, water in the water tank 3 is drained through the drain pipe 8a when necessary, such as at the end of the washing process or at the end of the rinsing process. Further, a drainage filter 8b that is removable from the outside of the washing machine main body 2 is disposed on the downstream side of the drainage pipe 8a, and collects yarn waste contained in the drainage. The drainage system 8 is connected to the lower part of the water tank 3 through a drain pipe 8a connected to the lower part of the water tank 3, as shown by a one-dot chain line at the end of the washing process or the end of the rinsing process by opening and closing the drain valve 19. After being collected and passed through a drainage filter 8b that can be removed from the outside, drainage can be performed.

乾燥系9は、水槽3および回転ドラム4内の空気を送風機12によって図1の破線矢印で示すように循環させる。乾燥系9内には、糸屑類を捕集し除塵するフィルタ(図示せず)、除塵後の導入空気を除湿する除湿部(図示せず)、除湿後の空気を加熱して渇いた高温空気とする加熱部(図示せず)等を有する。   The drying system 9 circulates the air in the water tank 3 and the rotating drum 4 by the blower 12 as indicated by the broken line arrows in FIG. In the drying system 9, there are a filter (not shown) for collecting and removing dust from the lint, a dehumidifying part (not shown) for dehumidifying the introduced air after the dust removal, and a high temperature which is depleted by heating the dehumidified air. It has a heating part (not shown) etc. used as air.

また、上記に加え、洗い工程時、すすぎ工程時など必要に応じ、水循環系16にて水槽3内の水を循環させて、洗剤の早期溶け込みや洗いやすすぎの機能向上を図る機能も有している。水循環系16は、循環ポンプ20を駆動させることで、水槽3内の水を、排水管8aを介し、排水フィルタ8bを通過させ、循環経路31の循環ポンプ20への流入側経路31a、循環ポンプ20および循環経路31の循環ポンプ20からの吐出側経路31bを介して、噴射口51から水槽3内に戻すことを繰り返す。   In addition to the above, the water circulation system 16 circulates the water in the water tank 3 as necessary during the washing process, the rinsing process, and the like, and has a function of improving the function of early dissolution of the detergent and easy washing. ing. The water circulation system 16 drives the circulation pump 20 so that the water in the water tank 3 passes through the drainage filter 8b through the drainage pipe 8a, the inflow side path 31a to the circulation pump 20 in the circulation path 31, and the circulation pump. 20 and the return path 31b from the circulation pump 20 of the circulation path 31 are repeatedly returned from the injection port 51 into the water tank 3.

循環ポンプ20は、図1に示すように洗濯機本体2の底部である台板上に固定されており、洗濯水を吸引して循環経路31に送水する。ここで、洗濯水とは、洗い工程における洗剤成分を含む洗浄水と、すすぎ工程における洗剤成分を洗濯物から取り除くすすぎ水とを含ものである。送水された洗濯水は、循環経路31を通って回転ドラム4の開口13から回転ドラム4内に吐出される。このようにして、水槽3内の水を利用して、洗濯物に水をかける循環シャワーが行われる。詳細には、循環経路31の吐出側経路31bが、水槽3の開口13まわりの前端壁に設けた噴射口51に外面から接続している。水槽3の前端壁の内側の面と、これに対応する回転ドラム4の前端壁の外側の面との間に洗濯水が送水され、それらの間で形成する流路を通じて回転ドラム4内に噴射する。噴射口51が回転ドラム4内の洗濯物と接触しない位置にあるので洗濯物が引っ掛かって洗い、すすぎ、脱水、乾燥などに必要な挙動を乱すことがない。あるいは洗濯物を傷めたり、破れたりするようなことを防止することができる。さらに、見栄えのよい外観が損なわれない。   As shown in FIG. 1, the circulation pump 20 is fixed on a base plate, which is the bottom of the washing machine body 2, and sucks washing water and sends it to the circulation path 31. Here, the washing water includes washing water containing the detergent component in the washing step and rinsing water for removing the detergent component in the rinsing step from the laundry. The fed wash water is discharged into the rotary drum 4 from the opening 13 of the rotary drum 4 through the circulation path 31. In this way, a circulating shower is performed in which the water in the aquarium 3 is used to apply water to the laundry. Specifically, the discharge side path 31 b of the circulation path 31 is connected to the injection port 51 provided on the front end wall around the opening 13 of the water tank 3 from the outer surface. Washing water is fed between the inner surface of the front end wall of the water tank 3 and the outer surface of the front end wall of the rotating drum 4 corresponding thereto, and is injected into the rotating drum 4 through a flow path formed therebetween. To do. Since the injection port 51 is in a position where it does not come into contact with the laundry in the rotary drum 4, the laundry is caught and washed, and the behavior necessary for rinsing, rinsing, dehydration, drying and the like is not disturbed. Alternatively, it is possible to prevent the laundry from being damaged or torn. Furthermore, the appearance that looks good is not impaired.

洗浄水またはすすぎ水を回転ドラム4内に単純に噴射するようにした場合、せっかくの循環水が回転ドラム4内の洗濯物の局部にしか噴射できず、循環効果を生かしきれない。一方、循環水を広域に噴射するのに特別な噴射ノズルを採用すると、必要ポンプ圧の上昇も併せ、コスト上昇の原因になるし限度がある。そこで、本実施の形態では、水槽3内の水を循環ポンプ20により循環させるのに、例えば回転速度制御が可能であるDCブラシレスモータを用いて、吐出される循環水の流量、流速を調整することで、特別な噴射ノズルを採用することなく、吐出される循環水の上下方向の角度、左右方向の広がり度合いを変えることができる。この結果、循環ポンプ20により回転ドラム4内の洗濯物に対し満遍なくかつ最適な位置に循環水を供給可能となり、洗い性能およびすすぎ性能を高めることができる。また、洗濯物が位置しない空間に無駄に循環水を供給することを避けられるので、無駄な電力の消費を抑えられ、洗剤水による異常な発泡を抑制することもできる。   When washing water or rinsing water is simply sprayed into the rotating drum 4, much circulating water can be sprayed only to the local portion of the laundry in the rotating drum 4, and the circulation effect cannot be fully utilized. On the other hand, if a special injection nozzle is used to inject the circulating water over a wide area, the required pump pressure will increase and there will be a cost increase. Therefore, in the present embodiment, in order to circulate the water in the water tank 3 by the circulation pump 20, the flow rate and flow rate of the circulating water to be discharged are adjusted using, for example, a DC brushless motor capable of controlling the rotational speed. Thus, the vertical angle of the circulating water to be discharged and the degree of spread in the horizontal direction can be changed without employing a special injection nozzle. As a result, the circulating pump 20 can supply the circulating water evenly and optimally to the laundry in the rotating drum 4, and the washing performance and the rinsing performance can be improved. Moreover, since it is possible to avoid unnecessary supply of circulating water to the space where the laundry is not located, it is possible to suppress useless power consumption and to suppress abnormal foaming due to the detergent water.

循環ポンプ20の回転速度は、通常の洗い運転時には図1の矢印aのように回転ドラム4内の開口正面側近傍から背面部近傍にかけて広域に吐出するようにしてある。この時の循環ポンプ20のモータの回転速度は、例えば、3500r/min程度とし、毎分20L程度の循環水を回転ドラム4内の洗濯物に供給することで、洗い性能、すすぎ性能の向上を図る。一方、循環ポンプ20のモータ回転速度を比較的低回転の例えば1600r/minに設定した場合は、図1の矢印bのように、回転ドラム4内に吐出する。循環ポンプ20の回転速度を低くすることで、循環水の吐出される上下方向の角度を水平に近づけ、左右方向の広がり度合いを小さくする。これにより、洗濯物が少ない場合は、吐出された循環水が回転ドラム4内の下方に位置する洗濯物に当たらないという状態を避けることができ、効率的に循環水を供給することができる。このように、循環ポンプ20の回転速度を制御することによって、回転ドラム4の上部に持ち上げられた洗濯物や、正面側、背面側の洗濯物に対して、循環水をかけることができる。なお、噴射口51は、その取り付け位置が下部に限られるものではなく、回転ドラム4内の洗濯物に接触しないような位置であれば、どのような配置であってもよい。よって、噴射口51を回転ドラム4の上部に設けることとしても、回転ドラム4の上部に持ち上げられた洗濯物に対して循環水をかけることができる。   The rotational speed of the circulation pump 20 is such that it is discharged over a wide area from the vicinity of the opening front side of the rotating drum 4 to the vicinity of the back surface thereof as indicated by an arrow a in FIG. At this time, the rotation speed of the motor of the circulation pump 20 is set to about 3500 r / min, for example, and about 20 L / min of circulating water is supplied to the laundry in the rotating drum 4 to improve the washing performance and the rinsing performance. Plan. On the other hand, when the motor rotation speed of the circulation pump 20 is set to a relatively low rotation of, for example, 1600 r / min, discharge is made into the rotary drum 4 as indicated by an arrow b in FIG. By lowering the rotational speed of the circulation pump 20, the vertical angle at which the circulating water is discharged is made closer to the horizontal, and the extent of the lateral expansion is reduced. Thereby, when there is little laundry, the state where the discharged circulating water does not hit the laundry located in the downward direction in the rotating drum 4 can be avoided, and circulating water can be supplied efficiently. In this way, by controlling the rotational speed of the circulation pump 20, circulating water can be applied to the laundry lifted above the rotating drum 4 and the laundry on the front side and the back side. In addition, the injection port 51 is not limited to the lower portion, and may be arranged in any position as long as it does not contact the laundry in the rotating drum 4. Therefore, even if the injection port 51 is provided on the upper part of the rotating drum 4, the circulating water can be applied to the laundry lifted on the upper part of the rotating drum 4.

なお、本実施の形態では、循環ポンプ20を洗濯機本体2の底部である台板2a上に設置する構成としたが、これに限定されるものではなく、水槽3内の水を循環させるのに循環ポンプ20を水槽3の下部3bに設置する構成でもよい。   In addition, in this Embodiment, it was set as the structure which installs the circulation pump 20 on the baseplate 2a which is the bottom part of the washing machine main body 2, However, It is not limited to this, The water in the water tank 3 is circulated. Alternatively, the circulation pump 20 may be installed in the lower part 3 b of the water tank 3.

さらに、本実施の形態に係るドラム式洗濯機には、回転ドラム4内に給水された水量を検知する水位検知手段10が設けられている。これは水槽3の最低部近傍の所定位置に配設されたエアトラップ部と圧力検知部をホースにより接続したものである。圧力検知部は、圧力によって移動するベローズ部分に一体化されたフェライトと、その外周上を囲む固定側のコイルとで構成され、そのインダクタンス変化を利用して移動ストローク距離をトラップ内圧力に変換する。この水位検知手段10は、エアトラップ部に洗浄水がこないと大気開放状態となり、出力は一定となる。   Further, the drum type washing machine according to the present embodiment is provided with a water level detection means 10 for detecting the amount of water supplied into the rotary drum 4. In this case, an air trap part and a pressure detection part arranged at a predetermined position near the lowest part of the water tank 3 are connected by a hose. The pressure detector is composed of a ferrite integrated with the bellows part that moves by pressure and a fixed coil that surrounds the outer periphery of the ferrite, and converts the moving stroke distance into the trap internal pressure using the change in inductance. . The water level detecting means 10 is in an open state when the cleaning water does not enter the air trap part, and the output is constant.

このように、水位検知手段10はエアトラップ機構によるエア内圧計測によるセンシングが一般的であり、エア内圧が安定的な大気開放圧力から変化するまでの時間を計測するのが水位センサのばらつきに影響を受けない適切な算出方法である。   As described above, the water level detection means 10 is generally sensing by air internal pressure measurement by an air trap mechanism, and measuring the time until the air internal pressure changes from the stable atmospheric open pressure affects the variation of the water level sensor. It is an appropriate calculation method that is not subject to

また水位検知手段10の出力は、回転ドラム4の回転ありなしやその回転数など、洗濯動作中の回転ドラム4の回転によって出力が変化するため、回転ドラム4の回転数に応じて周波数と水位のテーブルを複数持っている。つまり回転ドラム4が静止中でも回転中でも水位を認識することができる。   The output of the water level detection means 10 changes depending on the rotation speed of the rotary drum 4 because the output changes depending on the rotation of the rotary drum 4 during the washing operation, such as whether or not the rotary drum 4 is rotating. Have multiple tables. That is, the water level can be recognized while the rotating drum 4 is stationary or rotating.

次に、制御手段22の詳細を図2により説明する。図2は本発明の実施の形態1における洗濯機のブロック回路図である。制御手段22は、マイクロコンピュータで構成されている。制御手段22は、モード設定や制御プログラムに従い、モータ6、給水弁7a、排水弁19、循環ポンプ20等を自動制御して少なくとも洗い工程、すすぎ工程、脱水工程を行う機能を有している。   Next, details of the control means 22 will be described with reference to FIG. FIG. 2 is a block circuit diagram of the washing machine according to Embodiment 1 of the present invention. The control means 22 is composed of a microcomputer. The control means 22 has a function of performing at least a washing process, a rinsing process, and a dehydrating process by automatically controlling the motor 6, the water supply valve 7 a, the drain valve 19, the circulation pump 20, and the like according to mode setting and a control program.

回転ドラム4内に投入された洗濯物の量を検知する布量検知は、回転ドラム4の回転数を検知する回転数検知手段(図示せず)を用いて検知している。以下に布量検知の一例について説明する。   The cloth amount detection for detecting the amount of laundry put into the rotating drum 4 is detected by using a rotation speed detecting means (not shown) for detecting the rotation speed of the rotating drum 4. An example of the cloth amount detection will be described below.

まず、モータ6を回転駆動する。このとき、回転ドラム4の回転数を、洗濯物が回転ドラム4の内側に張り付く程度の回転速度、例えば100〜140r/min程度まで立ち上げる。所定時間、回転が維持された後、モータ6の通電をオフする。それにより、回転ドラム4の惰性回転が、逆にモータ6を回転させる状態になる。このとき、回転ドラム4の惰性回転力は、摩擦トルクによりしだいに低下して、やがて回転ドラム4は停止する。通電停止から回転ドラム4の停止までの時間は、洗濯物の量が多いときは長く、洗濯物の量が少ないときは短い。この停止に要する時間の違いが洗濯物の量に比例することを利用して洗濯物の量を検知する。   First, the motor 6 is rotationally driven. At this time, the rotational speed of the rotating drum 4 is increased to a rotational speed at which the laundry is stuck to the inner side of the rotating drum 4, for example, about 100 to 140 r / min. After the rotation is maintained for a predetermined time, the energization of the motor 6 is turned off. Thereby, the inertial rotation of the rotating drum 4 is in a state where the motor 6 is rotated. At this time, the inertial rotational force of the rotating drum 4 gradually decreases due to the friction torque, and the rotating drum 4 eventually stops. The time from the stop of energization to the stop of the rotating drum 4 is long when the amount of laundry is large, and short when the amount of laundry is small. The amount of laundry is detected using the fact that the difference in time required for this stop is proportional to the amount of laundry.

また、本実施の形態に係るドラム式洗濯機は、給排水や回転ドラム4の駆動の指示はもちろん、水位検知手段10などの各種センサ出力を含め、すべての入出力制御をタイマで管理できるシステムを具備しており、各動作、タイミングにおける所要時間を知ることができる。   In addition, the drum type washing machine according to the present embodiment has a system that can manage all input / output control with a timer, including not only instructions for water supply / drainage and driving of the rotating drum 4, but also various sensor outputs such as the water level detection means 10. It is possible to know the time required for each operation and timing.

また、運転コース等のモードや各種機能の選択は、洗濯機本体2の前面上部に設けられる操作パネル21から入力して行う。制御手段22がその入力情報を基に操作パネル21上の表示手段21bで表示して使用者に知らせる。それとともに、操作パネル21での入力設定手段21aにより運転開始が設定されると、水槽3内の水位を検知する水位検知手段10等からのデータを入力して駆動を開始して、排水弁19、給水弁7aなどの動作を制御し、洗い、すすぎ、脱水、乾燥などの運転を行う。   In addition, selection of a mode such as an operation course and various functions is performed by inputting from an operation panel 21 provided at the upper front of the washing machine body 2. Based on the input information, the control means 22 displays on the display means 21b on the operation panel 21 to notify the user. At the same time, when the operation start is set by the input setting means 21 a on the operation panel 21, data is input from the water level detection means 10 for detecting the water level in the water tank 3 and the drive is started, and the drain valve 19 The operation of the water supply valve 7a, etc. is controlled to perform operations such as washing, rinsing, dehydration, and drying.

以上のように構成されたドラム式洗濯機について、以下、その動作を、図3を用いて説明する。図3は、本発明の実施の形態1における洗濯機のすすぎ工程の動作を示すタイムチャートである。   The operation of the drum type washing machine configured as described above will be described below with reference to FIG. FIG. 3 is a time chart showing the operation of the rinsing process of the washing machine in the first embodiment of the present invention.

まず、回転ドラム4内に洗濯物が投入され、扉が閉じられると、制御手段22は洗濯物の量を検知する。制御手段22は、給水弁7aを開けて、洗濯物の量に応じた水を水槽3内に給水する。この時、洗剤収容部7bを介して給水がされ、洗剤も共に水槽3内に供給される。水位検知手段10が、洗濯物の量に応じた水位まで給水されたことを検知すると、洗い工程が開始される。制御手段22は、モータ6を駆動して、回転ドラム4を回転させる。回転ドラム4の回転速度は、回転ドラム4の大きさや、洗濯物の布量および布質にもよるが、40〜60r/min程度である。このとき、回転ドラムは正逆回転を繰り返している。回転ドラム4の回転によって、撹拌突起4bにより洗濯物が持ち上げられ、たたき洗いが行われる。また、循環ポンプ20を駆動することにより、積極的に洗浄水の入れ替えが行われて、洗浄性能が増加する。   First, when the laundry is put into the rotating drum 4 and the door is closed, the control means 22 detects the amount of the laundry. The control means 22 opens the water supply valve 7a and supplies water in the water tank 3 according to the amount of laundry. At this time, water is supplied through the detergent container 7 b and the detergent is also supplied into the water tank 3. When the water level detection means 10 detects that water has been supplied to the water level corresponding to the amount of laundry, the washing process is started. The control means 22 drives the motor 6 to rotate the rotating drum 4. The rotational speed of the rotating drum 4 is about 40 to 60 r / min, although it depends on the size of the rotating drum 4 and the amount and quality of the laundry. At this time, the rotating drum repeats forward and reverse rotation. As the rotating drum 4 rotates, the laundry is lifted by the stirring protrusions 4b, and tapping is performed. Further, by driving the circulation pump 20, the cleaning water is positively replaced, and the cleaning performance is increased.

洗い動作が所定時間行われると、排水、脱水が行われる。制御手段22は、排水弁19を動作させて、水槽3内の洗浄水を機外に排出する。制御手段22は、洗濯物から洗浄水が脱水される回転速度まで、回転ドラム4の回転速度を上げる。これによって、洗濯物から汚れ成分を含む洗浄水が排出される。   When the washing operation is performed for a predetermined time, drainage and dehydration are performed. The control means 22 operates the drain valve 19 to discharge the washing water in the water tank 3 out of the machine. The control means 22 increases the rotational speed of the rotary drum 4 to the rotational speed at which the washing water is dehydrated from the laundry. As a result, the washing water containing the dirt component is discharged from the laundry.

脱水動作が所定時間行われると、制御手段22はモータ6を停止させて、回転ドラム4の回転を停止させる。図3に示すように、モータ6の駆動が停止したとき、すなわち、回転ドラム4の回転速度が下がり始めた時、循環ポンプ20の駆動を開始する。このようにすることによって、無用に給水待機をし続けることがないので、すすぎ時間を短縮することができる。   When the dehydrating operation is performed for a predetermined time, the control means 22 stops the motor 6 and stops the rotation of the rotating drum 4. As shown in FIG. 3, when the driving of the motor 6 is stopped, that is, when the rotational speed of the rotating drum 4 starts to decrease, the driving of the circulation pump 20 is started. By doing in this way, since it does not keep waiting for water supply unnecessarily, the rinsing time can be shortened.

しかし、水位検知手段10の検出可能下限水位Aを検知する前に、循環ポンプ20を比較的高回転の例えば3500r/minで駆動すると、エアがみを起こす可能性がある。そこで、本実施の形態では、循環ポンプ20の回転速度を比較的低回転である、1600r/min(第1の所定回転速度)で駆動する。これにより、エアがみすることなく、効率的に速やかに循環シャワーを行うことができる。また、循環ポンプ20のモータは、駆動開始から実際に所定回転数に到達するまでに数秒の時間を要する。よって、給水系7の給水弁7aにより給水を開始する前から、本実施例では、モータ6の駆動を停止すると、循環ポンプ20の駆動を開始する。   However, if the circulating pump 20 is driven at a relatively high speed, for example, 3500 r / min before detecting the detectable lower limit water level A of the water level detecting means 10, there is a possibility that air leakage will occur. Therefore, in the present embodiment, the rotational speed of the circulation pump 20 is driven at 1600 r / min (first predetermined rotational speed), which is a relatively low speed. Thereby, a circulation shower can be performed quickly and efficiently without air. Further, the motor of the circulation pump 20 requires several seconds from the start of driving until it actually reaches the predetermined rotational speed. Therefore, before the water supply is started by the water supply valve 7a of the water supply system 7, in this embodiment, when the drive of the motor 6 is stopped, the drive of the circulation pump 20 is started.

従来例のように、洗い後の脱水工程終了後から給水系7の給水弁7aにより給水を開始し、水位検知手段10が検出可能下限水位Aを検知した後に循環ポンプ20を駆動開始する様にした場合、循環ポンプ20を駆動するまでに長い時間待機する必要がある。これは設置場所の給水流量が低い場合は顕著となる。つまり、循環ポンプ20の吐出可能水位Bは比較的低回転の例えば1600r/minの時は、検出可能下限水位Aよりかなり低く、かつ、水槽3内および排水系8内の水が無い場合でもエアがみは発生しないにも関わらず、無用に給水待機をし続ける事となる。   As in the conventional example, water supply is started by the water supply valve 7a of the water supply system 7 after the dehydration process after washing, and the circulating pump 20 is started to drive after the water level detecting means 10 detects the detectable lower limit water level A. In this case, it is necessary to wait for a long time before the circulation pump 20 is driven. This becomes significant when the water supply flow rate at the installation site is low. In other words, the dischargeable water level B of the circulation pump 20 is considerably lower than the detectable lower limit water level A when the rotation is relatively low, for example, 1600 r / min, and even if there is no water in the water tank 3 and the drainage system 8, Despite the fact that no gummy occurs, it will continue to wait unnecessarily for water supply.

そこで本実施例では、水位検知手段10が水位検知をする前から、循環ポンプ20を比較的低回転で駆動することにより、循環ポンプ20の循環シャワー吐出開始水位Bに到達した時点で自動的に図1の矢印bのように、回転ドラム4内に水を吐出させることが出来る。これによって、循環シャワー吐出開始水位Bまですすぎ水が給水されると、自動的に循環水が噴射口51から吐出される。循環シャワー吐出開始水位Bは水位検知手段10の検出可能下限水位Aよりも低い水位である。これによって、水位検知手段10の検知を待つことなく、すすぎ水を吐出可能な水位になった時に、自動的に循環シャワーを行われることとなり、よりすすぎ性能が向上する。すなわち、同じすすぎ性能を得るための時間が短縮されることとなる。   Therefore, in the present embodiment, before the water level detection means 10 detects the water level, the circulation pump 20 is driven at a relatively low rotation so that the water level is automatically detected when the circulating shower discharge start water level B of the circulation pump 20 is reached. Water can be discharged into the rotating drum 4 as indicated by an arrow b in FIG. Thus, when the rinsing water is supplied up to the circulating shower discharge start water level B, the circulating water is automatically discharged from the injection port 51. The circulating shower discharge start water level B is lower than the detectable lower limit water level A of the water level detection means 10. Thus, without waiting for the detection of the water level detection means 10, when the water level is such that the rinse water can be discharged, a circulating shower is automatically performed, and the rinse performance is further improved. That is, the time for obtaining the same rinsing performance is shortened.

制御手段22は、循環ポンプ20の駆動を開始すると、給水弁7aを開けて、給水を開始する。水位検知手段10が検出可能下限水位A以上の所定水位になったと検知すると、制御手段22は、循環ポンプ20を比較的高回転である、例えば3500r/min(第2の所定回転速度)で駆動する。これにより、図1の矢印aのように、回転ドラム4内の開口13の正面側近傍から背面部近傍にかけて広域に水を噴射させることが出来る。   When the control means 22 starts to drive the circulation pump 20, the control means 22 opens the water supply valve 7a and starts water supply. When the water level detection means 10 detects that the predetermined water level is equal to or higher than the detectable lower limit water level A, the control means 22 drives the circulation pump 20 at a relatively high speed, for example, 3500 r / min (second predetermined rotation speed). To do. Thereby, water can be sprayed in a wide area from the vicinity of the front side of the opening 13 in the rotating drum 4 to the vicinity of the back surface thereof as indicated by an arrow a in FIG.

この結果、給水開始前から所定水位到達以降も常時、循環ポンプ20を駆動することになるので、図1の矢印bおよびaのように循環水を吐出することとなり、回転ドラム4内に常時満遍なく循環シャワーによるすすぎ効果を発揮させる事ができる。ただし、循環ポンプ20を高回転で駆動した方が、回転ドラム4内に広域に吐出でき、単位時間あたりの循環量も多い。このため、循環シャワーによるすすぎ効果は大きくなるので、出来るだけ長い時間、循環ポンプ20を高回転で駆動するのが望ましい。   As a result, since the circulating pump 20 is always driven after the predetermined water level is reached before the start of water supply, the circulating water is discharged as indicated by arrows b and a in FIG. The rinsing effect by the circulating shower can be exhibited. However, when the circulation pump 20 is driven at a high rotation, it can be discharged into the rotary drum 4 over a wide area, and the circulation amount per unit time is also large. For this reason, since the rinsing effect by the circulation shower is increased, it is desirable to drive the circulation pump 20 at a high speed for as long a time as possible.

このように、循環ポンプ20の回転速度を第1の所定回転速度と、第1の回転速度より高い第2の回転速度にすることで、回転ドラム4の開口13正面側近傍の洗濯物と、回転ドラム4の開口正面側近傍から背面側近傍の洗濯物のどちらにも循環水を供給できる。この結果、より長時間、回転ドラム内部の洗濯物に満遍なく循環水を供給できるので、すすぎ性能を維持しつつ、すすぎ時間の短縮をすることができる。   Thus, by setting the rotation speed of the circulation pump 20 to the first predetermined rotation speed and the second rotation speed higher than the first rotation speed, the laundry near the front side of the opening 13 of the rotary drum 4, Circulating water can be supplied to both the laundry in the vicinity of the opening side of the rotating drum 4 and the vicinity of the back side. As a result, since the circulating water can be uniformly supplied to the laundry inside the rotating drum for a longer time, the rinsing time can be shortened while maintaining the rinsing performance.

制御手段22は、回転ドラム4の回転が停止すると、回転ドラム4の回転を再び開始してすすぎを行う。このときの回転ドラム4は一方向に回転しており、回転ドラム4の回転速度は、洗濯物が回転ドラム4の内側に張り付く程度の回転数である。洗濯物が回転ドラム4の内側に張り付いているので、循環シャワーによるすすぎ効果を、より効率的に得られる。また、回転ドラム4の回転速度は、共振回転数よりも低い回転数であることが望ましい。これによって、共振による振動や騒音を避けることができる。この時の回転速度は、例えば100r/min程度が望ましい。   When the rotation of the rotating drum 4 stops, the control means 22 starts the rotation of the rotating drum 4 again and performs rinsing. At this time, the rotating drum 4 rotates in one direction, and the rotating speed of the rotating drum 4 is such that the laundry is stuck to the inside of the rotating drum 4. Since the laundry is stuck inside the rotating drum 4, the rinsing effect by the circulating shower can be obtained more efficiently. Further, it is desirable that the rotational speed of the rotating drum 4 is a rotational speed lower than the resonant rotational speed. Thereby, vibration and noise due to resonance can be avoided. The rotation speed at this time is preferably about 100 r / min, for example.

水位検知手段10が、すすぎ水位になったことを検知すると、制御手段22は、給水弁7aを閉じて給水を停止する。   When the water level detection means 10 detects that the rinse water level has been reached, the control means 22 closes the water supply valve 7a and stops water supply.

その後、洗濯物がすすぎ水を吸水し、水槽3内の水位が所定水位以下になったと水位検知手段10が検知した場合、制御手段22は、循環ポンプ20の回転数を比較的低回転である、例えば1600r/minに制御する。これにより、確実にエアがみを防止できる。この結果、エアがみによる不快音の発生を防止しつつ、図1の矢印bのように回転ドラム4内に水を吐出させることができる。水槽3内の水位が、所定水位以下になった場合には、循環ポンプ20を停止したり、間欠駆動する方法もある。しかし、その場合は循環ポンプ20の駆動率が減少するだけでなく、他の弊害も発生する。即ち、循環ポンプ20のモータを間欠駆動すると、起動および停止を繰り返した際に音感の変化が伴う為、唸り音の様な不快感を使用者に与える恐れがある。また循環水が吐出したりしなかったりを繰り返すと、機器の故障と誤認される恐れもある。本実施の形態においては、循環ポンプ20の回転速度を低速にするので、唸り音の発生がなく、使用者の視覚的にも故障と誤認されることは無い。また、循環ポンプ20を停止させたり、間欠駆動させたりしないので、循環ポンプ20の駆動率が無用に下がることや間欠駆動による唸り音の発生を防止できる。さらに、回転ドラムの開口正面側近傍の洗濯物に循環水が供給されるので、循環シャワーによるすすぎ効果も十分得られる。   After that, when the laundry absorbs the rinsing water and the water level detection means 10 detects that the water level in the water tank 3 is equal to or lower than the predetermined water level, the control means 22 makes the rotational speed of the circulation pump 20 relatively low. For example, it is controlled to 1600 r / min. Thereby, air smearing can be reliably prevented. As a result, water can be discharged into the rotating drum 4 as shown by the arrow b in FIG. When the water level in the water tank 3 falls below a predetermined water level, there are also methods of stopping the circulation pump 20 or driving it intermittently. However, in that case, not only the driving rate of the circulation pump 20 is reduced, but also other harmful effects occur. That is, if the motor of the circulation pump 20 is intermittently driven, a change in sound feeling is accompanied when the start and stop are repeated, which may give the user a discomfort such as a roaring sound. If the circulating water is repeatedly discharged or not, it may be mistaken for a device failure. In the present embodiment, since the rotational speed of the circulation pump 20 is reduced, no roaring noise is generated, and the user is not mistaken for a visual failure. Further, since the circulation pump 20 is not stopped or intermittently driven, it is possible to prevent the drive rate of the circulation pump 20 from being lowered unnecessarily and the occurrence of a roaring sound due to the intermittent drive. Furthermore, since the circulating water is supplied to the laundry in the vicinity of the opening front side of the rotating drum, the rinsing effect by the circulating shower can be sufficiently obtained.

所定時間、すすぎ動作が行われると、制御手段22は排水弁19を開いて排水を開始する。すすぎが複数回設定されている場合には、上記すすぎ工程と同じ動作を行う。すすぎが1回の場合には、脱水工程に移行する。   When the rinsing operation is performed for a predetermined time, the control means 22 opens the drain valve 19 and starts draining. When rinsing is set a plurality of times, the same operation as the rinsing step is performed. When rinsing is performed once, the process proceeds to a dehydration process.

脱水工程においては、洗い工程後の脱水動作と同じように、制御手段22は、モータ6を制御して回転ドラム4の回転速度を900r/minまであげて、洗濯物からすすぎ水を脱水する。所定時間、脱水動作が行われると、制御手段22は、モータ6を停止して回転ドラム4の回転を停止する。以上で洗濯は終了する。   In the dehydration process, as in the dehydration operation after the washing process, the control means 22 controls the motor 6 to increase the rotation speed of the rotary drum 4 to 900 r / min, and dehydrates the rinse water from the laundry. When the dehydrating operation is performed for a predetermined time, the control unit 22 stops the motor 6 and stops the rotation of the rotating drum 4. This completes the laundry.

なお、本実施の形態では、水槽3内の水を循環させるのに図1の様な水循環系16の構成としたが、これに限定されるものではなく、水循環系16の噴射口51を水槽3の開口13の外周部にノズルで形成する等の構成でも良く、同等の効果を奏することができる。   In the present embodiment, the configuration of the water circulation system 16 as shown in FIG. 1 is used to circulate the water in the water tank 3. However, the present invention is not limited to this, and the injection port 51 of the water circulation system 16 is used as the water tank. 3 may be formed on the outer periphery of the opening 13 with nozzles, and the same effect can be obtained.

本発明にかかる洗濯機は、循環シャワーにより少ないすすぎ水で効率よくすすぎを行う洗濯機として有効である。   INDUSTRIAL APPLICABILITY The washing machine according to the present invention is effective as a washing machine that performs rinsing efficiently with a small amount of rinse water using a circulating shower.

2 洗濯機本体
3 水槽
4 回転ドラム
4a 回転軸
4b 撹拌突起
4e 透孔
6 モータ
7 給水系
7a 給水弁(給水手段)
7b 洗剤収容部
8 排水系
8a 排水管
8b 排水フィルタ
10 水位検知手段
13 開口
16 水循環系
19 排水弁
20 循環ポンプ
21 操作パネル
22 制御手段
31 循環経路
31a 流入側経路
31b 吐出側経路
51 噴射口
2 Washing machine body 3 Water tank 4 Rotating drum 4a Rotating shaft 4b Stirring protrusion 4e Through hole 6 Motor 7 Water supply system 7a Water supply valve (water supply means)
7b Detergent storage section 8 Drainage system 8a Drainage pipe 8b Drainage filter 10 Water level detection means 13 Opening 16 Water circulation system 19 Drainage valve 20 Circulation pump 21 Operation panel 22 Control means 31 Circulation path 31a Inflow side path 31b Discharge side path 51 Injector

Claims (3)

有底円筒形に形成された回転ドラムと、
前記回転ドラムを、開口する正面側から底部となる背面側に向けて回転軸が水平または下向き傾斜となるようにして内部に配設する水槽と、
前記水槽内に給水する給水手段と、
前記水槽内の洗濯水の水位を検知する水位検知手段と、
前記回転ドラムを回転駆動するモータと、
前記水槽内の前記洗濯水を、前記水槽に接続した循環経路を通じ、前記循環経路内に設けられ回転速度可変の循環ポンプにより前記回転ドラム内に循環させる水循環系と、
前記モータ等を制御して、すすぎ工程を実行する制御手段とを備え、
前記制御手段は、前記すすぎ工程において、前記水位検知手段による水位検知前に前記循環ポンプの回転速度を第1の所定回転速度で駆動させ、前記給水手段による給水開始後、前記水位検知手段が所定水位以上になったと検知した後に、前記循環ポンプの回転速度を前記第1の所定回転速度より高い第2の所定回転速度で駆動させることを特徴とした洗濯機。
A rotating drum formed into a bottomed cylindrical shape;
A water tank that is disposed inside the rotating drum so that the rotating shaft is inclined horizontally or downward from the opening front side toward the back side as the bottom;
Water supply means for supplying water into the water tank;
Water level detecting means for detecting the level of the washing water in the water tank;
A motor for rotating the rotating drum;
A water circulation system in which the washing water in the water tank is circulated in the rotary drum by a circulation pump provided in the circulation path through a circulation path connected to the water tank;
Control means for controlling the motor or the like and executing a rinsing step,
In the rinsing step, the control means drives the rotation speed of the circulation pump at a first predetermined rotation speed before the water level detection by the water level detection means, and after the water supply by the water supply means starts, the water level detection means A washing machine, wherein after detecting that the water level has been reached, the rotation speed of the circulation pump is driven at a second predetermined rotation speed higher than the first predetermined rotation speed.
前記制御手段は、前記すすぎ工程において、前記給水手段による給水開始以前に前記循環ポンプの回転速度を第1の所定回転速度で駆動させることを特徴とした請求項1に記載の洗濯機。 2. The washing machine according to claim 1, wherein, in the rinsing step, the control unit drives the rotation speed of the circulation pump at a first predetermined rotation speed before water supply is started by the water supply unit. 前記制御手段は、前記循環ポンプの回転速度が前記第2の所定回転速度の時、前記水位検知手段が前記所定水位以下になったと検知した場合、前記循環ポンプの回転速度を前記第1の所定回転速度にすることを特徴とする請求項1または2に記載の洗濯機。 When the rotation speed of the circulation pump is the second predetermined rotation speed, the control means detects the rotation speed of the circulation pump when the rotation speed of the circulation pump is equal to or lower than the predetermined water level. The washing machine according to claim 1 or 2, wherein a rotational speed is set.
JP2011192682A 2011-09-05 2011-09-05 Washing machine Active JP5873968B2 (en)

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CN103620103A (en) 2014-03-05
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