JP2013052109A - Bread making machine - Google Patents
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- JP2013052109A JP2013052109A JP2011192224A JP2011192224A JP2013052109A JP 2013052109 A JP2013052109 A JP 2013052109A JP 2011192224 A JP2011192224 A JP 2011192224A JP 2011192224 A JP2011192224 A JP 2011192224A JP 2013052109 A JP2013052109 A JP 2013052109A
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本発明は、主に家庭で使用される製パン機に関し、特に、パンの底に混練羽根による穴を形成することなく、略平面状の底面を持つパンを製造することができる製パン機に関する。 The present invention relates to a bread maker mainly used at home, and more particularly to a bread maker capable of manufacturing a bread having a substantially flat bottom without forming a hole by a kneading blade on the bottom of the bread. .
一般的な家庭用製パン機では、モータ駆動によりパン容器内で混練羽根を回転させることでパン材料を混練してパン生地を形成する。このような製パン機では、パン容器の底面中央部にシャフトが貫設され、シャフトの上端が混練羽根に嵌合し、シャフトの下端がカップリング部材等を介して駆動部の回転軸に連結される構成が一般的である。この構成では、カップリング部材の周囲を囲むように、パン容器を支持する台座がパン容器の底に固定されている(特許文献1参照)。 In a general home-made bread maker, bread dough is formed by kneading bread materials by rotating kneading blades in a bread container by driving a motor. In such a bread maker, a shaft penetrates the center of the bottom of the bread container, the upper end of the shaft is fitted to the kneading blade, and the lower end of the shaft is connected to the rotating shaft of the drive unit via a coupling member or the like. The configuration to be made is common. In this structure, the base which supports a bread container is being fixed to the bottom of a bread container so that the circumference | surroundings of a coupling member may be enclosed (refer patent document 1).
このような製パン機では、混練羽根でパン材料を混練しパン生地を形成した後、混練羽根をパン生地内に埋没させた状態で焼成工程を行なう。従って、焼成後パンから混練羽根を抜き取ることになり、パンの底から内側にかけて混練羽根による穴が形成されてしまう。この穴はパンの外観を損ねる。さらに、焼き上がったパンをパン容器から取り出す際、混練羽根の周囲にパンが固着してパン容器から取り出しにくい、また、混練羽根に固着したパンの一部が引きちぎられてしまう、といった状況が起こることがある。こうした状況は使用者に不快感やストレスを与える上、取り出しの際に火傷をするおそれもある。 In such a bread maker, the bread material is kneaded with kneading blades to form bread dough, and then the baking process is performed with the kneading blades buried in the bread dough. Therefore, the kneading blade is extracted from the pan after baking, and a hole by the kneading blade is formed from the bottom to the inside of the pan. This hole detracts from the appearance of the bread. Further, when the baked bread is taken out from the bread container, the bread sticks around the kneading blade and is difficult to take out from the bread container, and a part of the bread stuck to the kneading blade is torn off. Sometimes. Such a situation may cause discomfort and stress to the user and may cause burns during removal.
この混練羽根による穴を無くすため、製パン機本体の上蓋部の裏面に混練羽根を設け、混練工程後に混練羽根をパン生地の上方に移動してからパンを焼成する構成や、パン容器の底に混練羽根を設け、焼成工程の直前に混練羽根をパン生地の下方に移動してからパンを焼成する構成等が提案されている。 In order to eliminate the hole by the kneading blade, a kneading blade is provided on the back surface of the upper lid portion of the bread maker main body, and after the kneading step, the kneading blade is moved above the bread dough and then the bread is baked, or at the bottom of the bread container There has been proposed a configuration in which a kneading blade is provided and the bread is baked after the kneading blade is moved below the bread dough just before the baking step.
前者の構成としては、上蓋部裏面に取り付けた混練羽根に対してパン容器を上昇させることで混練羽根をパン容器内のパン材料の中に進入させて混練工程を行ない、その後パン容器を下降させて混練羽根をパン生地から引き抜いて焼成工程を行なう構成(特許文献2参照)や、上蓋部裏面に取り付けた混練羽根をパン容器に対して下降させることで混練羽根をパン材料内に進入させて混練工程を行ない、その後混練羽根を上昇させて混練羽根をパン生地から引き抜いて焼成工程を行なう構成(特許文献3参照)等がある。 In the former configuration, the kneading blade is moved up into the bread material in the bread container by raising the bread container relative to the kneading blade attached to the back surface of the upper lid, and then the bread container is lowered. The kneading blade is pulled out from the dough and the baking process is performed (see Patent Document 2), or the kneading blade attached to the back surface of the upper lid part is lowered with respect to the bread container to allow the kneading blade to enter the bread material and knead. There exists a structure (refer patent document 3) etc. which perform a baking process by raising a kneading | wing blade after that, a kneading | winging blade is pulled out from bread dough.
一方、後者の構成としては、混練工程が終了して焼成工程に入る若干手前のパン生地がある程度固まった段階でパン容器の下方に設けた空間へ混練羽根を移動させて焼成工程を行なう構成が提案されている(特許文献4参照)。 On the other hand, as the latter configuration, a configuration is proposed in which the baking process is performed by moving the kneading blades to the space provided below the bread container when the dough before the baking process is completed after the kneading process is completed to some extent. (See Patent Document 4).
前者の構成では、パンに混練羽根の跡が残らないようにするため、出来るだけパン生地から離れた位置に混練羽根を移動させなければならない。パン生地が発酵及び焼成過程で上方に膨張することを考慮に入れると、混練羽根とパン生地の間の距離を大きく取る必要がある。その結果、製パン機本体の高さが増し、本体サイズの増大につながる。また、混練工程後にパン生地から引き抜かれた混練羽根にはパン生地の一部が付着しており、この付着したパン生地の一部がパン容器内に戻されないまま焼成工程が行なわれるため、結果として材料の無駄が出てしまう。また、特許文献2の構成では、混練羽根の回転用のモータとは別にパン容器の昇降用のモータが必要となり、製造コストや本体サイズの増大を招く。 In the former configuration, the kneading blades must be moved as far away from the bread dough as possible so that the marks of the kneading blades do not remain on the bread. Taking into account that the bread dough expands upward during the fermentation and baking process, it is necessary to increase the distance between the kneading blade and the bread dough. As a result, the height of the bread maker main body increases, leading to an increase in the main body size. In addition, a part of the bread dough is attached to the kneading blades extracted from the bread dough after the kneading process, and the baking process is performed without returning a part of the attached bread dough into the bread container. It will be useless. Further, in the configuration of Patent Document 2, a motor for raising and lowering the bread container is required in addition to the motor for rotating the kneading blade, which causes an increase in manufacturing cost and body size.
一方、後者の構成例である特許文献4の構成では、一つの駆動機構で混練羽根の回転と昇降を行なうため、上記コストとサイズの問題は解消される。しかし、元々水分量が多いパン生地では焼成工程の直前の段階でもパン生地は軟らかく、混練羽根の下降とともにパン容器下方の空間に流れ込んでしまうため、この構成では調理できるパンの種類が限定されてしまう。また、この構成では、本体にパン容器をセットし混練羽根を回転軸に装着した後にパン材料がパン容器に投入される。つまり、作業台等の別の場所でパン材料を計量しパン容器へ投入してから本体にパン容器をセットすることはできないため、使用者にとっては不便である。さらに、パン容器下方の空間に下降した混練羽根にはパン生地の一部が付着しており、前述した材料の無駄の問題は残る。さらに、混練羽根の他にも、混練羽根に近接して設けられて混練羽根とともに下方空間に移動するシール部材にもパン生地が付着してしまうため、使用者にとっては洗浄や手入れの手間が増えてしまう。 On the other hand, in the configuration of Patent Document 4, which is the latter configuration example, the kneading blades are rotated and raised / lowered by a single drive mechanism, so the cost and size problems are solved. However, in the case of bread dough that originally has a high water content, the bread dough is soft even immediately before the baking process, and flows into the space below the bread container as the kneading blades are lowered, and this configuration limits the types of bread that can be cooked. In this configuration, the bread material is put into the bread container after the bread container is set in the main body and the kneading blade is attached to the rotating shaft. That is, it is inconvenient for the user because the bread container cannot be set in the main body after the bread material is weighed and put into the bread container at another place such as a work table. Furthermore, a part of the bread dough adheres to the kneading blades that have descended into the space below the bread container, and the above-described problem of waste of materials remains. In addition to the kneading blade, the dough is also attached to a sealing member that is provided in the vicinity of the kneading blade and moves to the lower space together with the kneading blade. End up.
また、前述したように、一般的なパン容器にはシャフトやカップリング部材等の部品が組み付けられているため、使用者にとっては洗浄や手入れがしにくい。 Further, as described above, parts such as a shaft and a coupling member are assembled in a general bread container, so that it is difficult for a user to clean and care.
これらの状況を鑑み、本発明の目的は、製造コストや本体サイズの増大を抑えながら、洗浄や手入れが比較的簡単な構造で、混練羽根による穴が形成されず略平面状の底面を持つパンを製造することができる製パン機を提供することにある。 In view of these circumstances, an object of the present invention is to provide a pan having a substantially flat bottom surface with a structure that is relatively easy to clean and clean while suppressing an increase in manufacturing cost and body size, and no holes are formed by kneading blades. It is in providing the bread maker which can manufacture.
上記目的を達成するため、本発明の一実施形態による製パン機は、製パン機本体内に設けられ、パンの焼成を行なう焼成室と、パン材料が投入され、前記焼成室内に着脱可能に収容されるパン容器と、前記パン容器に着脱可能に装着され、パン材料を混練する混練羽根と、前記混練羽根を回転駆動させる駆動部と、前記パン容器を混練位置から焼成位置まで上昇させるエレベータを備え、前記混練位置では前記混練羽根の底面が前記パン容器の底面の最上位置より上方に位置し、前記焼成位置では前記混練羽根の上面が前記パン容器の底面の最上位置と略同一平面上に位置し、前記混練位置で前記混練羽根による混練工程が終了した後、前記エレベータが前記パン容器を前記焼成位置まで上昇させ、前記焼成位置で前記パン容器が加熱されて焼成工程が行なわれる。 In order to achieve the above object, a bread maker according to an embodiment of the present invention is provided in a bread maker main body, a baking chamber for baking bread, and a bread material are inserted into the baking chamber so as to be detachable. A bread container to be housed, a kneading blade that is detachably attached to the bread container, kneads bread material, a drive unit that rotationally drives the kneading blade, and an elevator that raises the bread container from a kneading position to a baking position The bottom surface of the kneading blade is located above the uppermost position of the bottom surface of the bread container at the kneading position, and the upper surface of the kneading blade is substantially flush with the uppermost position of the bottom surface of the bread container at the baking position. And after the kneading step by the kneading blade is completed at the kneading position, the elevator raises the bread container to the baking position, and the bread container is heated at the baking position. Forming step is carried out.
上記製パン機において、前記パン容器の底面には、上方から前記混練羽根が嵌合する開口部と、前記開口部の周囲に沿って延設され、前記混練羽根の上面と前記パン容器の底面の最上位置が略同一平面上に位置するように前記混練羽根を保持する段部が形成され、前記パン容器の側周面には、少なくとも1つのスライダが垂直方向に延設される構成としてもよい。 In the bread maker, on the bottom surface of the bread container, an opening into which the kneading blade is fitted from above, and extending along the periphery of the opening, an upper surface of the kneading blade and a bottom surface of the bread container A step portion for holding the kneading blades is formed so that the uppermost position of the bread container is substantially on the same plane, and at least one slider extends vertically on the side peripheral surface of the bread container. Good.
また、上記製パン機において、前記パン容器から独立した中空の台座をさらに備え、前記台座の上に前記パン容器を載置した状態において、前記パン容器の前記段部が前記台座の中空部分の内側に位置する構成としてもよい。 The bread maker further includes a hollow pedestal independent of the bread container, and the step of the bread container is a hollow portion of the pedestal when the bread container is placed on the pedestal. It is good also as a structure located inside.
また、上記製パン機において、前記焼成室は、前記パン容器を加熱する加熱装置と、垂直方向に延設され、前記パン容器の前記スライダと係合する少なくとも1つのガイドレールと、前記焼成室の底面に設けられ、前記混練位置で前記パン容器の前記開口部に嵌合するシール部材を備え、前記シール部材は、前記パン容器の底面の外側における前記開口部の形状と略等しい横断面を持ち、前記パン容器の底面の最上位置から最下位置までの距離以上の高さを持つ構成としてもよい。 In the bread maker, the baking chamber includes a heating device that heats the bread container, at least one guide rail that extends in a vertical direction and engages with the slider of the bread container, and the baking chamber. Provided with a sealing member that fits into the opening of the bread container at the kneading position, and the sealing member has a cross section substantially equal to the shape of the opening on the outside of the bottom of the bread container. It is good also as a structure which has the height more than the distance from the uppermost position of the bottom face of the said bread container to the lowest position.
また、上記製パン機において、前記混練羽根は、パン材料を混練するブレード部と、前記駆動部の回転軸が嵌合する軸穴部を有する軸部と、前記パン容器の前記段部に保持される上面部と、前記上面部の側周面を被覆するシール膜と、前記軸穴部に対向する前記上面部の領域に設けられ、前記駆動部の前記回転軸の上端に設けられた磁性体と反対の極性を持つ磁性体を備え、前記ブレード部と前記軸部を併せた部分は、前記パン容器の底面の外側における前記開口部の形状と略等しい横断面を持ち、前記混練工程終了後に前記開口部の内側に位置する構成としてもよい。 Further, in the bread maker, the kneading blades are held in a blade portion for kneading bread material, a shaft portion having a shaft hole portion into which a rotation shaft of the driving portion is fitted, and the step portion of the bread container. Provided in the region of the upper surface portion facing the shaft hole portion, and provided on the upper end of the rotating shaft of the driving portion. A magnetic body having a polarity opposite to that of the body, and the combined portion of the blade portion and the shaft portion has a cross-section substantially equal to the shape of the opening outside the bottom surface of the bread container, and the kneading step is completed It is good also as a structure located inside the said opening part later.
また、上記製パン機において、前記駆動部は、前記混練羽根に嵌合するとともに、前記混練羽根の上面部に設けられた磁性体と反対の極性を持つ磁性体が上端に設けられた回転軸と、2方向に回転駆動する駆動モータと、前記駆動モータの一方の出力軸に接続された第1プーリと、前記回転軸の下端に接続された第2プーリと、前記第1及び第2プーリに張架された無端ベルトと、前記駆動モータの前記一方の出力軸と前記第1プーリの間に介設される第1ワンウェイクラッチを備え、前記駆動モータが一方向に回転すると、前記第1ワンウェイクラッチによって前記駆動モータの駆動が前記第1プーリに伝達されて前記回転軸が回転し、前記駆動モータが他方向に回転すると、前記第1ワンウェイクラッチによって前記駆動の伝達が遮断される構成としてもよい。 Further, in the bread maker, the drive unit is fitted to the kneading blade, and a rotating shaft provided with a magnetic body having a polarity opposite to that of the magnetic body provided on the upper surface portion of the kneading blade. A drive motor that rotates in two directions, a first pulley connected to one output shaft of the drive motor, a second pulley connected to a lower end of the rotation shaft, and the first and second pulleys An endless belt stretched between the first output shaft and the first pulley. The first one-way clutch is interposed between the first pulley and the first pulley. When the drive motor rotates in one direction, the first When the drive of the drive motor is transmitted to the first pulley by the one-way clutch and the rotating shaft rotates and the drive motor rotates in the other direction, the transmission of the drive is blocked by the first one-way clutch. It may be configured that.
また、上記製パン機において、前記エレベータは、前記駆動モータの他方の出力軸に接続されたネジ軸と、前記ネジ軸に螺合するナットと、前記ナットに一端が接続され、他端が前記焼成室内に配置される支持部材と、前記支持部材に固定され、前記パン容器が載置される底板と、前記駆動モータの前記他方の出力軸と前記ネジ軸の間に介設される第2ワンウェイクラッチを備え、前記駆動モータが前記他方向に回転すると、前記第2ワンウェイクラッチによって前記駆動モータの駆動が前記ネジ軸に伝達されて前記底板が上昇し、前記駆動モータが前記一方向に回転すると、前記第2ワンウェイクラッチによって前記駆動の伝達が遮断される構成としてもよい。 In the bread maker, the elevator includes a screw shaft connected to the other output shaft of the drive motor, a nut screwed to the screw shaft, one end connected to the nut, and the other end connected to the nut. A support member disposed in the baking chamber, a bottom plate fixed to the support member and on which the bread container is placed, and a second interposed between the other output shaft of the drive motor and the screw shaft. A one-way clutch is provided, and when the drive motor rotates in the other direction, the drive of the drive motor is transmitted to the screw shaft by the second one-way clutch, the bottom plate rises, and the drive motor rotates in the one direction Then, the drive transmission may be blocked by the second one-way clutch.
また、上記製パン機において、前記パン容器の底面には、上方から前記混練羽根が嵌合する開口部と、前記開口部の周囲に沿って延設され、前記混練羽根の上面と前記パン容器の底面の最上位置が略同一平面上に位置するように前記混練羽根を保持する段部が形成されるとともに、中空の台座が固設され、前記台座の中空部分の内側に前記段部が位置し、前記台座の内周面には、少なくとも1つの線状の凸部が垂直方向に延設される構成としてもよい。 In the bread maker, the bottom surface of the bread container is provided with an opening from above that fits the kneading blade, and extends along the periphery of the opening. The top surface of the kneading blade and the bread container A step portion for holding the kneading blade is formed so that the uppermost position of the bottom surface of the base plate is substantially on the same plane, a hollow pedestal is fixed, and the step portion is positioned inside the hollow portion of the pedestal. And at least 1 linear convex part is good also as a structure extended in the orthogonal | vertical direction on the internal peripheral surface of the said base.
また、上記製パン機において、前記焼成室の底面には、前記パン容器の前記台座が嵌合する溝部が形成され、前記溝部の内周面には、前記台座の前記凸部と係合する少なくとも1つの線状の凹部が垂直方向に延設され、前記焼成室は、前記パン容器を加熱する加熱装置と、前記焼成室の底面の前記溝部の内側に設けられ、前記混練位置で前記パン容器の前記開口部に嵌合するシール部材を備え、前記シール部材は、前記パン容器の底面の外側における前記開口部の形状と略等しい横断面を持ち、前記パン容器の底面の最上位置から最下位置までの距離以上の高さを持つ構成としてもよい。 Further, in the bread maker, a groove portion into which the pedestal of the bread container is fitted is formed on a bottom surface of the baking chamber, and an inner peripheral surface of the groove portion is engaged with the convex portion of the pedestal. At least one linear recess extends in the vertical direction, and the baking chamber is provided inside the groove on the bottom of the baking chamber and a heating device that heats the bread container. A sealing member that fits into the opening of the container, and the sealing member has a cross section that is substantially equal to the shape of the opening on the outside of the bottom surface of the bread container, and is located at the top of the bottom surface of the bread container. It is good also as a structure with the height more than the distance to a lower position.
本発明によると、焼成工程において混練羽根の上面とパン容器の底面の最上位置が略同一平面上に位置するため、焼き上がったパンに混練羽根による穴が形成されず、略平面状の底面を持つパンを提供することができる。従って、パンの外観も損なわれず、パン容器からパンを取り出しやすい。 According to the present invention, since the uppermost position of the upper surface of the kneading blade and the bottom surface of the bread container are located on the same plane in the baking step, no hole is formed in the baked bread by the kneading blade, and the substantially flat bottom surface is formed. Can provide bread with. Therefore, the appearance of the bread is not impaired, and the bread can be easily taken out from the bread container.
また、混練羽根の回転とパン容器の上昇という2つの動作が一つの駆動モータで実施されるため、昇降用のモータを別途設ける場合に比べて、製造コストおよび本体サイズの増大を抑えることができる。 In addition, since the two operations of rotating the kneading blade and raising the bread container are performed by a single drive motor, it is possible to suppress an increase in manufacturing cost and body size as compared with a case where a lifting motor is separately provided. .
また、混練工程後にパン容器の底面が混練羽根の側周面に沿って焼成位置まで上昇することで、混練工程中に混練羽根の周囲に付着したパン生地がパン容器内に戻される。つまり、パン容器の上昇過程で、混練羽根の周囲に付着したパン生地がパン容器の開口部によって掻き取られてパン容器内に戻される。従って、パン生地から抜き取った混練羽根にパン生地の一部が付着した状態のまま焼成工程を行なう構成と比べて、材料の無駄がほとんど出ない。 Moreover, the bread dough adhering to the circumference | surroundings of the kneading | wing blade during the kneading | mixing process is returned in a bread container because the bottom face of a bread container raises to a baking position along the side peripheral surface of a kneading | wing blade after a kneading | mixing process. That is, in the ascending process of the bread container, the bread dough attached around the kneading blade is scraped off by the opening of the bread container and returned to the bread container. Therefore, compared to a configuration in which the baking process is performed with a portion of the bread dough adhered to the kneading blades extracted from the bread dough, there is almost no waste of material.
また、一般的なパン容器に組み付けられているシャフトやカップリング部材等の部品が無いため、パン容器の洗浄や手入れが容易である。また、シャフトやカップリング部材等の部品が無いことで、製造コストおよび本体サイズの増大を抑えることができる。 Further, since there are no parts such as a shaft and a coupling member assembled in a general bread container, the bread container can be easily cleaned and maintained. Further, since there are no parts such as a shaft and a coupling member, an increase in manufacturing cost and body size can be suppressed.
以下、図面を参照しながら、本発明の実施形態を説明する。なお、以下の各図は理解を容易にするための模式的なものであり、図面上の寸法比率等は必ずしも実際のものとは一致しない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following drawings are schematic for easy understanding, and dimensional ratios and the like on the drawings do not necessarily match actual ones.
(第1実施形態)
まず、図1乃至図5を参照しながら、本発明の第1実施形態の製パン機の構成を説明する。
(First embodiment)
First, the configuration of the bread maker according to the first embodiment of the present invention will be described with reference to FIGS. 1 to 5.
(製パン機の構成)
図1は、本発明の第1実施形態の製パン機の縦断面図である。図1に示すように、本発明の第1実施形態の製パン機は、本体1、パン容器2、混練羽根3、焼成室4、駆動部5、操作部6、エレベータ7、制御部8を有する。
(Breadmaking machine configuration)
FIG. 1 is a longitudinal sectional view of a bread maker according to a first embodiment of the present invention. As shown in FIG. 1, the bread maker according to the first embodiment of the present invention includes a main body 1, a bread container 2, a kneading blade 3, a baking chamber 4, a drive unit 5, an operation unit 6, an elevator 7, and a control unit 8. Have.
本体1は、上蓋部1a、外壁部1b、内壁部1cを有する。上蓋部1aは、本体1の背面側(図1の右側)の外壁部1bの上端にヒンジ機構(図示せず)を介して開閉可能に取り付けられている。上蓋部1aと内壁部1cに取り囲まれた空間が焼成室4を形成している。焼成室4には、混練羽根3を装着したパン容器2が着脱可能に収容される。内壁部1cの底面と外壁部1bの底面の間の空間には、駆動部5が配置されている。本体1の正面側(図1の左側)の内壁部1cと外壁部1bの間の空間には、エレベータ7が配置されている。本体1の正面側の外壁部1bの上部には操作部6が設けられ、その下方に制御部8が配置されている。 The main body 1 has an upper lid portion 1a, an outer wall portion 1b, and an inner wall portion 1c. The upper lid portion 1a is attached to the upper end of the outer wall portion 1b on the back side (right side in FIG. 1) of the main body 1 through a hinge mechanism (not shown) so as to be opened and closed. A space surrounded by the upper lid portion 1a and the inner wall portion 1c forms a firing chamber 4. In the baking chamber 4, the bread container 2 equipped with the kneading blades 3 is detachably accommodated. The drive unit 5 is disposed in a space between the bottom surface of the inner wall portion 1c and the bottom surface of the outer wall portion 1b. An elevator 7 is disposed in a space between the inner wall 1c and the outer wall 1b on the front side of the main body 1 (left side in FIG. 1). An operation unit 6 is provided above the outer wall 1b on the front side of the main body 1, and a control unit 8 is disposed below the operation unit 6.
図2(a)、(b)に示すように、焼成室4の内壁には、パン容器2を加熱するヒータ4aがパン容器2の周囲を取り囲むように配置され、パン容器2の本体1への装着をガイドするガイドレール4cが垂直方向に延設されている。焼成室4の底面には、弾性樹脂等の材料からなるシール部材4bが設けられ、焼成室4の底面に形成された開口部とシール部材4bに形成された開口部を通じて駆動部5の回転軸5aが上方へ突出している。焼成室4の底面の開口部、シール部材4bの開口部、駆動部5の回転軸5aの横断面は、略等しい円形状に形成されている。シール部材4bは、後述するパン容器2の底面の外側における開口部2c(図3(b)参照)の形状と略等しい横断面を持ち、焼成室4にパン容器2が装着されると、シール部材4bは開口部2cに嵌合する。シール部材4bの機能については後述する。なお、焼成室4内には、エレベータ7の支持部材7aの一部と、支持部材7aに固定された底板7bが収容されている。 As shown in FIGS. 2 (a) and 2 (b), a heater 4 a for heating the bread container 2 is disposed on the inner wall of the baking chamber 4 so as to surround the bread container 2, and to the main body 1 of the bread container 2. A guide rail 4c that guides the mounting of the motor is extended in the vertical direction. A sealing member 4b made of a material such as an elastic resin is provided on the bottom surface of the baking chamber 4, and the rotation shaft of the driving unit 5 is formed through an opening formed on the bottom surface of the baking chamber 4 and an opening formed in the sealing member 4b. 5a protrudes upward. The opening at the bottom of the baking chamber 4, the opening of the seal member 4b, and the transverse section of the rotating shaft 5a of the drive unit 5 are formed in substantially the same circular shape. The seal member 4b has a cross section substantially equal to the shape of an opening 2c (see FIG. 3B) outside the bottom surface of the bread container 2 to be described later. When the bread container 2 is attached to the baking chamber 4, the seal member 4b The member 4b is fitted into the opening 2c. The function of the seal member 4b will be described later. In the firing chamber 4, a part of the support member 7a of the elevator 7 and a bottom plate 7b fixed to the support member 7a are accommodated.
上記のように構成された焼成室4には、パン容器2が着脱可能に収容される。アルミニウム合金等の金属で形成されるパン容器2は、図3(a)、(b)に示すように、ハンドル2a、スライダ2b、開口部2c、段部2dを有する。パン容器2は上面が開口し、使用者がパン容器2の持ち運びの際に把持するハンドル2aがパン容器2の上縁部に回動可能に取り付けられている。 In the baking chamber 4 configured as described above, the bread container 2 is detachably accommodated. As shown in FIGS. 3A and 3B, the bread container 2 formed of a metal such as an aluminum alloy has a handle 2a, a slider 2b, an opening 2c, and a step 2d. An upper surface of the bread container 2 is opened, and a handle 2 a that a user holds when carrying the bread container 2 is rotatably attached to the upper edge of the bread container 2.
また、パン容器2の側周面には、焼成室4の内壁に設けたガイドレール4cに対して摺動するスライダ2bが垂直方向に延設されている。ガイドレール4cに対してスライダ2bが摺動することで、本体1へのパン容器2の装着が円滑に行なわれるとともに、図1に示すように、パン容器2に装着した混練羽根3と焼成室4のシール部材4bが垂直方向に重なり回転軸5aが混練羽根3に嵌合するように、パン容器2が焼成室4に対して適切に位置合わせされる。また、スライダ2bとガイドレール4cは、互いに係合することで、混練工程中に混練羽根3の回転によってパン容器2がぐらつかないようにパン容器2を固定する機能も持つ。パン容器2を安定的に固定するためには、スライダ2bとガイドレール4cを複数設けるのが好ましい。本実施形態では、一例として、スライダ2bとガイドレール4cを対向する位置に2つずつ設けている。なお、本実施形態では、スライダ2bとガイドレール4cを、それぞれ凸形状と凹形状としているが、凹形状と凸形状の組合せにしてもよい。 A slider 2 b that slides on a guide rail 4 c provided on the inner wall of the baking chamber 4 extends in the vertical direction on the side peripheral surface of the bread container 2. By sliding the slider 2b with respect to the guide rail 4c, the bread container 2 can be smoothly attached to the main body 1, and as shown in FIG. 1, the kneading blade 3 attached to the bread container 2 and the baking chamber. The bread container 2 is properly aligned with the baking chamber 4 so that the four seal members 4b overlap in the vertical direction and the rotating shaft 5a is fitted to the kneading blade 3. The slider 2b and the guide rail 4c also have a function of fixing the bread container 2 so that the bread container 2 does not wobble due to the rotation of the kneading blade 3 during the kneading process by engaging with each other. In order to stably fix the bread container 2, it is preferable to provide a plurality of sliders 2b and guide rails 4c. In this embodiment, as an example, two sliders 2b and two guide rails 4c are provided at opposing positions. In this embodiment, the slider 2b and the guide rail 4c have a convex shape and a concave shape, respectively, but may be a combination of a concave shape and a convex shape.
また、パン容器2の底面には、混練羽根3が着脱可能に装着される開口部2cが設けられ、開口部2cの周囲には、混練羽根3の上面部3a(図4参照)を保持する段部2dが形成されている。従って、図3(b)に示すように、パン容器2に装着した混練羽根3(破線で示す)の上面とパン容器2の底面の最上位置(図5のUに相当)が略同一平面上になる。この状態で焼成工程が行なわれるため、焼き上がったパンの底には混練羽根3による穴が形成されず、略平面状の底面を持つ外観の良いパンが提供できる。なお、パンの離型性を向上させるため、パン容器2の内側表面にフッ素樹脂加工等を施してもよい。 Moreover, the opening part 2c by which the kneading | mixing blade | wing 3 is detachably mounted is provided in the bottom face of the bread container 2, and the upper surface part 3a (refer FIG. 4) of the kneading | mixing blade | wing 3 is hold | maintained around the opening part 2c. A step 2d is formed. Therefore, as shown in FIG. 3 (b), the uppermost position (corresponding to U in FIG. 5) of the upper surface of the kneading blade 3 (shown by a broken line) attached to the bread container 2 and the bottom surface of the bread container 2 is substantially on the same plane. become. Since the baking process is performed in this state, a hole with the kneading blade 3 is not formed in the bottom of the baked bread, and a bread having a substantially flat bottom surface can be provided. In order to improve the releasability of the bread, the inner surface of the bread container 2 may be subjected to fluororesin processing or the like.
図3(b)に示すように、混練羽根3をパン容器2に装着した状態では、混練羽根3の底面がパン容器2の底面より下方に位置する。従って、使用者が作業台等の上でパン容器2にパン材料を投入する作業を行なう際には、パン容器2とは別に用意された中空の台座2eの上にパン容器2を載置する。台座2eは例えば円筒状に形成され、混練羽根3を保持するパン容器2の段部2dが台座2eの中空部分の内側に位置し、混練羽根3の上面とパン容器2の底面の最上位置が略同一平面上となる状態でパン容器2を支持するように構成されている。台座2eは作業台等の上で使用されるものであって、焼成室4に収容されることはないため、耐熱性は特に必要なく、プラスチック等の材料で形成してよい。また、本実施形態では台座2eを円筒状としているが、台座2eの形状はこれに限らない。例えば、上記中空部分の内側にパン容器2の段部2dが位置し、混練羽根3の上面とパン容器2の底面の最上位置が略同一平面上となる状態でパン容器2を安定的に載置できるものであれば、他の形状であってもよい。 As shown in FIG. 3B, the bottom surface of the kneading blade 3 is positioned below the bottom surface of the bread container 2 in a state where the kneading blade 3 is attached to the bread container 2. Therefore, when the user performs an operation of putting bread material into the bread container 2 on the work table or the like, the bread container 2 is placed on the hollow base 2e prepared separately from the bread container 2. . The pedestal 2e is formed, for example, in a cylindrical shape, the step 2d of the bread container 2 that holds the kneading blade 3 is located inside the hollow portion of the pedestal 2e, and the uppermost position of the upper surface of the kneading blade 3 and the bottom surface of the bread container 2 is It is comprised so that the bread container 2 may be supported in the state which becomes substantially the same plane. The pedestal 2e is used on a workbench or the like and is not accommodated in the baking chamber 4, so that heat resistance is not particularly required and may be formed of a material such as plastic. Moreover, in this embodiment, although the base 2e is made into the cylindrical shape, the shape of the base 2e is not restricted to this. For example, the step 2d of the bread container 2 is positioned inside the hollow portion, and the bread container 2 is stably mounted in a state where the upper surface of the kneading blade 3 and the uppermost position of the bottom surface of the bread container 2 are substantially on the same plane. Other shapes may be used as long as they can be placed.
混練羽根3はアルミニウム合金等の金属で形成され、図4に示すように、パン容器2の段部2dに保持される上面部3a、パン材料を混練するブレード部3c、駆動部5の回転軸5aが嵌合する軸穴部3eを有する軸部3d、シール膜3b、底面部3gを有する。ブレード部3cと軸部3dは一体的に成形され、ブレード部3cと軸部3dを併せた部分は、上述した焼成室4のシール部材4bと同様に、パン容器2の底面の外側における開口部2cの形状と略等しい横断面を持つ。上面部3aの側周面は、弾性樹脂等の材料からなるシール膜3bで被覆されている。これにより、パン容器2に混練羽根3が装着された状態において密閉性が保たれ、パン容器2からパン材料またはパン生地が外に漏れ出すのを防ぐことができる。なお、ブレード部3cと軸部3dの側周面も同様に弾性材料からなるシール膜で被覆してもよい。これにより、パン容器2の本体1への装着時にパン容器2が混練羽根3に対して下降する際、また、後述する焼成位置への移動時にパン容器2が混練羽根3に対して上昇する際、つまり、パン容器2がブレード部3cと軸部3dの側周面に沿って垂直方向に移動する際、パン容器2と混練羽根3との間の密閉性を保つことができる。 The kneading blade 3 is formed of a metal such as an aluminum alloy, and as shown in FIG. 4, an upper surface portion 3 a held by the step portion 2 d of the bread container 2, a blade portion 3 c for kneading bread material, and a rotating shaft of the driving portion 5. It has a shaft portion 3d having a shaft hole portion 3e into which 5a is fitted, a seal film 3b, and a bottom surface portion 3g. The blade portion 3c and the shaft portion 3d are integrally formed, and the portion where the blade portion 3c and the shaft portion 3d are combined is an opening on the outside of the bottom surface of the bread container 2 in the same manner as the sealing member 4b of the baking chamber 4 described above. It has a cross section substantially equal to the shape of 2c. The side peripheral surface of the upper surface portion 3a is covered with a seal film 3b made of a material such as elastic resin. Thereby, in the state where the kneading blade 3 is attached to the bread container 2, the hermeticity is maintained, and it is possible to prevent the bread material or the dough from leaking out from the bread container 2. The side peripheral surfaces of the blade portion 3c and the shaft portion 3d may be similarly covered with a seal film made of an elastic material. Thereby, when the bread container 2 is lowered with respect to the kneading blade 3 when the bread container 2 is mounted on the main body 1, and when the bread container 2 is raised with respect to the kneading blade 3 when moved to the baking position described later. That is, when the bread container 2 moves in the vertical direction along the side peripheral surfaces of the blade part 3c and the shaft part 3d, the sealing property between the bread container 2 and the kneading blade 3 can be maintained.
また、軸穴部3eは略D形状の横断面を持ち、同様のD形状の横断面を持つ回転軸5aの上部と係合する。さらに、軸穴部3eに対向する上面部3aの領域に磁性体3fを設ける。磁性体3fは、図5に示す回転軸5aの上端に設けられた磁性体5bと反対の極性を持ち、磁性体5bと磁性体3fが互いに引き合うことで、パン容器2の本体1への装着時に混練羽根3と回転軸5aとが確実に係合し、混練工程中に回転軸5aから混練羽根3が離脱するのを防ぐことができる。 The shaft hole portion 3e has a substantially D-shaped cross section, and engages with the upper portion of the rotating shaft 5a having a similar D-shaped cross section. Further, a magnetic body 3f is provided in the region of the upper surface portion 3a facing the shaft hole portion 3e. The magnetic body 3f has a polarity opposite to that of the magnetic body 5b provided at the upper end of the rotating shaft 5a shown in FIG. 5, and the magnetic body 5b and the magnetic body 3f are attracted to each other, so that the bread container 2 is attached to the main body 1. Sometimes, the kneading blade 3 and the rotating shaft 5a are reliably engaged, and the kneading blade 3 can be prevented from being detached from the rotating shaft 5a during the kneading step.
本実施形態では、軸穴部3eとこれに対応する回転軸5aの上部の横断面を略D形状としているが、他の形状でもよい。例えば、軸穴部3eと回転軸5aの上部が互いに係合可能な略等しい横断面を持っていれば、上記D形状以外の形状であってもよい。また、図4に示した例においては、ブレード部3cが混練羽根3の回転方向に湾曲した曲面状に形成されているが、ブレード部3cの形状はこれに限らない。例えば、ブレード部3cを平面状に形成したり、あるいは複数の平面から成るとともに混練羽根3の回転方向に湾曲した形状等に形成することができる。その場合、上記ブレード部3cの形状に応じて混練羽根3の上面部3a、焼成室4のシール部材4b、パン容器2の開口部2c等の形状を調整する。 In the present embodiment, the cross section of the upper portion of the shaft hole portion 3e and the rotation shaft 5a corresponding to the shaft hole portion 3e is substantially D-shaped, but other shapes may be used. For example, as long as the upper part of the shaft hole 3e and the upper part of the rotating shaft 5a have substantially equal cross sections that can be engaged with each other, the shape may be other than the D shape. In the example shown in FIG. 4, the blade portion 3 c is formed in a curved surface curved in the rotation direction of the kneading blade 3, but the shape of the blade portion 3 c is not limited to this. For example, the blade portion 3c can be formed in a flat shape, or can be formed in a shape formed of a plurality of flat surfaces and curved in the rotational direction of the kneading blade 3. In that case, the shapes of the upper surface portion 3a of the kneading blade 3, the sealing member 4b of the baking chamber 4, the opening portion 2c of the bread container 2 and the like are adjusted according to the shape of the blade portion 3c.
図5は、本体1におけるパン容器2の装着状態を示す。装着状態では、回転軸5aが焼成室4の開口部及びシール部材4bの開口部を通じて混練羽根3の軸穴部3eに嵌合し、回転軸5aの上端の磁性体5bと混練羽根3の磁性体3fとが磁力の働きにより互いに吸着している。また、混練羽根3の底面部3gとシール部材4bとの間には、混練羽根3がシール部材4bに接触せず良好に回転できるよう僅かな間隙が設けられている。混練羽根3とシール部材4bとの間に入り込むパン材料やパン生地の量を最小限に抑えるため、上記間隙は極力狭くすることが望ましい。なお、以下の説明において、図5の実線で示したパン容器2の位置を装着位置または混練位置、破線で示したパン容器2の位置を焼成位置という。つまり、上記実線で示した位置にパン容器2が装着され、この位置で混練工程が行なわれた後、上記破線で示した位置にパン容器2が移動して焼成工程が行なわれる。 FIG. 5 shows a mounting state of the bread container 2 in the main body 1. In the mounted state, the rotating shaft 5a is fitted into the shaft hole 3e of the kneading blade 3 through the opening of the baking chamber 4 and the opening of the seal member 4b, and the magnetic body 5b at the upper end of the rotating shaft 5a and the magnetism of the kneading blade 3 are fitted. The body 3f is adsorbed to each other by the action of magnetic force. In addition, a slight gap is provided between the bottom surface portion 3g of the kneading blade 3 and the sealing member 4b so that the kneading blade 3 can rotate well without contacting the sealing member 4b. In order to minimize the amount of bread material and dough entering between the kneading blade 3 and the seal member 4b, it is desirable to make the gap as narrow as possible. In the following description, the position of the bread container 2 indicated by a solid line in FIG. 5 is referred to as a mounting position or a kneading position, and the position of the bread container 2 indicated by a broken line is referred to as a baking position. That is, the bread container 2 is mounted at the position indicated by the solid line, and after the kneading process is performed at this position, the bread container 2 is moved to the position indicated by the broken line and the baking process is performed.
上記シール部材4bは、パン容器2の装着位置への下降時や焼成位置への上昇時において、混練羽根3の底面部3gと焼成室4の底面との間の空間をパン容器2の底面が垂直方向に移動する際に、パン容器2内のパン材料やパン生地が外に漏れ出すのを防ぐ役割を果たす。図5に示すように、混練工程において混練羽根3が段部2dを持つパン容器2の底面に接触することなく回転するためには、混練羽根3がパン容器2の底面の最上位置Uより上方に位置していなければならない。混練羽根3の底面部3gとシール部材4bとの間に設けられる上記間隙を考慮すると、シール部材4bの高さは、パン容器2の底面の最上位置Uから最下位置Lまでの距離以上に設定すればよい。なお、図5は、シール部材4bの高さがパン容器2の底面の最上位置Uから最下位置Lまでの距離と等しい場合を示している。 When the bread container 2 is lowered to the mounting position or raised to the baking position, the sealing member 4b allows the bottom surface of the bread container 2 to pass through the space between the bottom surface portion 3g of the kneading blade 3 and the bottom surface of the baking chamber 4. When moving in the vertical direction, it serves to prevent the bread ingredients and dough in the bread container 2 from leaking out. As shown in FIG. 5, in order to rotate the kneading blade 3 without contacting the bottom surface of the bread container 2 having the step 2d in the kneading step, the kneading blade 3 is above the uppermost position U on the bottom surface of the bread container 2. Must be located in Considering the gap provided between the bottom surface portion 3g of the kneading blade 3 and the seal member 4b, the height of the seal member 4b is more than the distance from the uppermost position U to the lowermost position L of the bottom surface of the bread container 2. You only have to set it. FIG. 5 shows a case where the height of the seal member 4b is equal to the distance from the uppermost position U to the lowermost position L of the bottom surface of the bread container 2.
図1に戻り、駆動部5は、内壁部1cの底面より下方に設けられ、回転軸5a、駆動モータ5c、第1プーリ5d、第2プーリ5e、無端ベルト5f、第1ワンウェイクラッチ(図示せず)を有する。駆動モータ5cの一方の出力軸には、第1ワンウェイクラッチを介して第1プーリ5dが設けられ、第1プーリ5dおよび第2プーリ5eには無端ベルト5fが張架されている。駆動モータ5cを一方向に回転駆動すると、第1ワンウェイクラッチ、第1プーリ5d、無端ベルト5f、および第2プーリ5eを介して駆動モータ5cの回転駆動が回転軸5aに伝達され、回転軸5aが回転する。それに伴い、回転軸5aに連結された混練羽根3が回転し、混練作業が行なわれる。一方、モータ5cを前記一方向とは反対の他方向に回転させると、第1ワンウェイクラッチが上記回転駆動の伝達を遮断するため、混練羽根3は回転しない。 Returning to FIG. 1, the drive unit 5 is provided below the bottom surface of the inner wall 1c, and includes a rotating shaft 5a, a drive motor 5c, a first pulley 5d, a second pulley 5e, an endless belt 5f, and a first one-way clutch (not shown). )). One output shaft of the drive motor 5c is provided with a first pulley 5d via a first one-way clutch, and an endless belt 5f is stretched between the first pulley 5d and the second pulley 5e. When the drive motor 5c is rotationally driven in one direction, the rotational drive of the drive motor 5c is transmitted to the rotary shaft 5a via the first one-way clutch, the first pulley 5d, the endless belt 5f, and the second pulley 5e, and the rotary shaft 5a. Rotates. Along with this, the kneading blade 3 connected to the rotating shaft 5a rotates and a kneading operation is performed. On the other hand, when the motor 5c is rotated in the other direction opposite to the one direction, the kneading blade 3 does not rotate because the first one-way clutch blocks the transmission of the rotational drive.
図1に示すように、エレベータ7は、本体1の正面側の内壁部1cと外壁部1bの間に設けられ、支持部材7a、底板7b、ネジ軸7c、ナット7d、第2ワンウェイクラッチ(図示せず)を有する。エレベータ7は、混練工程後にパン容器2を混練位置から焼成位置まで上昇させるためのものである。図1において、混練位置のパン容器2とエレベータ7を実線で、焼成位置のパン容器2とエレベータ7を破線で示す。図1に示すように、焼成位置において、パン容器2の底面の最上位置と混練羽根3の上面が略同一平面上に位置する。 As shown in FIG. 1, the elevator 7 is provided between an inner wall 1c and an outer wall 1b on the front side of the main body 1, and includes a support member 7a, a bottom plate 7b, a screw shaft 7c, a nut 7d, a second one-way clutch (see FIG. 1). Not shown). The elevator 7 is for raising the bread container 2 from the kneading position to the baking position after the kneading step. In FIG. 1, the bread container 2 and the elevator 7 at the kneading position are indicated by solid lines, and the bread container 2 and the elevator 7 at the baking position are indicated by broken lines. As shown in FIG. 1, at the baking position, the uppermost position of the bottom surface of the bread container 2 and the upper surface of the kneading blade 3 are located on substantially the same plane.
図1及び図2(a)に示すように、支持部材7aは、内壁部1cに垂直方向に形成されたスリット4dを通じて、その一部が焼成室4内に配置されている。なお、上記スリット4dの長さは、混練位置から焼成位置までの距離以上に設定される。 As shown in FIGS. 1 and 2A, a part of the support member 7a is disposed in the baking chamber 4 through a slit 4d formed in a direction perpendicular to the inner wall 1c. The length of the slit 4d is set to be equal to or longer than the distance from the kneading position to the firing position.
支持部材7aの一端には、パン容器2が載置される底板7bの一辺が固定されている。本実施形態では、図2(a)に示すように、底板7bを略コの字型に形成し、その中央の開口部分の内側にパン容器2の段部2dが位置するように構成している。ただし、底板7bの形状はこれに限らない。例えば、中空の円盤形または矩形であって、中空部分の内側にパン容器2の段部2dが位置するように構成してもよい。 One side of the bottom plate 7b on which the bread container 2 is placed is fixed to one end of the support member 7a. In the present embodiment, as shown in FIG. 2 (a), the bottom plate 7b is formed in a substantially U shape, and the step 2d of the bread container 2 is positioned inside the central opening. Yes. However, the shape of the bottom plate 7b is not limited to this. For example, you may comprise a hollow disk shape or a rectangle so that the step part 2d of the bread container 2 may be located inside a hollow part.
また、支持部材7aの他端には、ナット7dが取り付けられている。ナット7dはネジ軸7cと螺合し、ネジ軸7cは第2ワンウェイクラッチを介して駆動モータ5cの他方の出力軸に取り付けられている。駆動部5の駆動モータ5cが前記他方向に回転するとネジ軸7cが回転し、これに螺合するナット7dが上方へ移動して支持部材7a及び底板7bが上昇する。一方、駆動モータ5cが前記一方向に回転すると、駆動モータ5cの回転駆動のネジ軸7cへの伝達が第2ワンウェイクラッチによって遮断されるため、支持部材7a及び底板7bは上昇しない。つまり、駆動モータ5cを一方向に回転させると混練羽根3が回転し、他方向に回転させるとエレベータ7の底板7bが上昇する。この構成により、混練羽根3の回転とエレベータ7の上昇という二つの異なる動作が一つの駆動モータ5cで実施される。従って、混練羽根回転用とエレベータ上昇用のモータを別々に設ける構成に比べて、製造コストおよび本体サイズの増大を抑えることができる。 A nut 7d is attached to the other end of the support member 7a. The nut 7d is screwed with the screw shaft 7c, and the screw shaft 7c is attached to the other output shaft of the drive motor 5c via the second one-way clutch. When the drive motor 5c of the drive unit 5 rotates in the other direction, the screw shaft 7c rotates, and the nut 7d that engages with the screw shaft 7c moves upward to raise the support member 7a and the bottom plate 7b. On the other hand, when the drive motor 5c rotates in the one direction, transmission of the rotational drive of the drive motor 5c to the screw shaft 7c is interrupted by the second one-way clutch, so that the support member 7a and the bottom plate 7b do not rise. That is, when the drive motor 5c is rotated in one direction, the kneading blade 3 is rotated, and when the drive motor 5c is rotated in the other direction, the bottom plate 7b of the elevator 7 is raised. With this configuration, two different operations of rotating the kneading blade 3 and raising the elevator 7 are performed by one drive motor 5c. Therefore, an increase in manufacturing cost and body size can be suppressed as compared with a configuration in which motors for rotating the kneading blades and for raising the elevator are separately provided.
なお、エレベータ7の下降に関しては、パン容器2を本体1へ装着する際に使用者が手で底板7bを押し下げることで実行される。底板7bの下降距離、つまりパン容器2の焼成位置から混練位置までの距離は、図5に示すように、混練羽根3の軸部3dの高さと同程度であって比較的短く、使用者は比較的簡単にエレベータ7を手で下降させることができる。従って、製パン機によるエレベータ7の下降動作は特に必要ではない。 The elevator 7 is lowered by the user pushing down the bottom plate 7b by hand when the bread container 2 is mounted on the main body 1. The descending distance of the bottom plate 7b, that is, the distance from the baking position of the bread container 2 to the kneading position is substantially the same as the height of the shaft portion 3d of the kneading blade 3, as shown in FIG. The elevator 7 can be lowered by hand relatively easily. Therefore, the lowering operation of the elevator 7 by the bread maker is not particularly necessary.
図1に戻り、操作部6は操作パネルや表示パネル(図示せず)を含む。操作パネルには、開始ボタンの他、パンの種類や、調理コース、調理時間等を選択するための各種選択ボタンや、選択内容を取り消すための取消ボタン等を含む複数の操作ボタン(図示せず)が設けられている。選択内容や各種メッセージ等は、表示パネルに表示される。使用者が操作パネルに入力した指示に基づき、制御部8が混練、焼成等を含む各種動作を制御する。 Returning to FIG. 1, the operation unit 6 includes an operation panel and a display panel (not shown). The operation panel includes a plurality of operation buttons (not shown) including a start button, various selection buttons for selecting the type of bread, cooking course, cooking time, etc., and a cancel button for canceling the selection contents. ) Is provided. The selection contents and various messages are displayed on the display panel. Based on an instruction input to the operation panel by the user, the control unit 8 controls various operations including kneading and baking.
(製パン機の製パン工程)
次に、本実施形態の製パン機の製パン工程を説明する。図6に示すように、本実施形態の製パン機の製パン工程は、パン容器2の本体1への装着(ステップS01)、混練工程(ステップS02)、一次発酵工程(ステップS03)、混練工程(ステップS04)、パン容器2の上昇(ステップS05)、最終発酵工程(ステップS06)、焼成工程(ステップS07)を含む。ステップS01のみ使用者によって行なわれ、ステップS02乃至S07は本実施形態の製パン機によって行なわれる。
(Bread making process of bread machine)
Next, the bread making process of the bread maker of this embodiment is demonstrated. As shown in FIG. 6, the bread making process of the bread maker of the present embodiment includes mounting the bread container 2 to the main body 1 (step S01), a kneading process (step S02), a primary fermentation process (step S03), and kneading. The process (step S04), the raising of the bread container 2 (step S05), the final fermentation process (step S06), and the baking process (step S07) are included. Only step S01 is performed by the user, and steps S02 to S07 are performed by the bread maker of the present embodiment.
ステップS01では、図3(b)のように、まず、使用者は作業台等に中空の台座2eを置き、その台座2eの上にパン容器2を載置する。そして、混練羽根3を上方から開口部2cに装着する。この状態で、水、小麦粉、塩、イースト等のパン材料をパン容器2の中に投入する。次に、エレベータ7の底板7bが焼成室4の底面に当接していることを確認する。もし底板7bが焼成室4の底面より上方の位置にあれば、底板7bを焼成室4の底面まで手で押し下げておく。その後、パン容器2を本体1内に装着する。このとき、パン容器2の側周面に設けられたスライダ2bを焼成室4のガイドレール4cに対し摺動させながら、パン容器2の開口部2cに装着した混練羽根3に回転軸5aが嵌合するようにパン容器2を降ろす。パン容器2を装着位置に装着した後、上蓋部1aを閉じ、操作部6の操作ボタンを操作して所望の調理コース等を選択する。 In step S01, as shown in FIG. 3B, first, the user places the hollow base 2e on the work table or the like, and places the bread container 2 on the base 2e. Then, the kneading blade 3 is attached to the opening 2c from above. In this state, bread materials such as water, flour, salt and yeast are put into the bread container 2. Next, it is confirmed that the bottom plate 7 b of the elevator 7 is in contact with the bottom surface of the firing chamber 4. If the bottom plate 7b is located above the bottom surface of the firing chamber 4, the bottom plate 7b is pushed down to the bottom surface of the firing chamber 4 by hand. Thereafter, the bread container 2 is mounted in the main body 1. At this time, the rotary shaft 5a is fitted to the kneading blade 3 attached to the opening 2c of the bread container 2 while sliding the slider 2b provided on the side peripheral surface of the bread container 2 with respect to the guide rail 4c of the baking chamber 4. Lower the bread container 2 so that it matches. After the bread container 2 is mounted at the mounting position, the upper lid 1a is closed and the operation button of the operation unit 6 is operated to select a desired cooking course or the like.
なお、パン容器2の装着時に底板7bが焼成室4の底面より上方の位置にある場合や、パン容器2が正しい装着位置に装着されていない場合等に、その状況を使用者に知らせるため、底板7bやパン容器2の位置をセンサで検知し、検知結果に応じて報知音を発する構成としてもよい。また、本実施形態では、本体1の外でパン材料をパン容器2に投入した後にパン容器2を本体1に装着しているが、パン容器2を本体1に装着してから材料を投入してもよい。さらに、本実施形態では、底板7bを焼成室4の底面に当接させているが、底板7bは、装着位置にあるパン容器2の底面と焼成室4の底面の間に位置していれば、必ずしも焼成室4の底面に当接させなくてもよい。 In order to inform the user of the situation when the bottom plate 7b is located above the bottom surface of the baking chamber 4 when the bread container 2 is mounted, or when the bread container 2 is not mounted at the correct mounting position, It is good also as a structure which detects the position of the baseplate 7b and the bread container 2 with a sensor, and emits a notification sound according to a detection result. In this embodiment, the bread container 2 is attached to the main body 1 after the bread material is added to the bread container 2 outside the main body 1, but the material is input after the bread container 2 is attached to the main body 1. May be. Furthermore, in the present embodiment, the bottom plate 7b is brought into contact with the bottom surface of the baking chamber 4, but the bottom plate 7b is located between the bottom surface of the bread container 2 and the bottom surface of the baking chamber 4 at the mounting position. It is not always necessary to contact the bottom surface of the baking chamber 4.
次に、操作部6への入力に基づく制御部8からの指示に従って、駆動部5と混練羽根3による混練工程が行なわれる(ステップS02)。まず、駆動部5の駆動モータ5cが一方向に回転駆動される。これにより、駆動モータ5cの一方の出力軸に取り付けられた第1ワンウェイクラッチ、第1プーリ5d、無端ベルト5f、第2プーリ5e、回転軸5aを介して駆動モータ5cの回転駆動が混練羽根3に伝達され、混練羽根3が回転する。この混練羽根3の回転によりパン材料が混練され、パン材料からパン生地が形成される。所定の混練時間が経過すると、混練羽根3の回転が停止し、混練工程が終了する。 Next, in accordance with an instruction from the control unit 8 based on the input to the operation unit 6, a kneading process using the drive unit 5 and the kneading blade 3 is performed (step S02). First, the drive motor 5c of the drive unit 5 is rotationally driven in one direction. Thus, the kneading blade 3 rotates the drive motor 5c via the first one-way clutch, the first pulley 5d, the endless belt 5f, the second pulley 5e, and the rotation shaft 5a attached to one output shaft of the drive motor 5c. And the kneading blade 3 rotates. The bread material is kneaded by the rotation of the kneading blade 3, and bread dough is formed from the bread material. When the predetermined kneading time has elapsed, the rotation of the kneading blade 3 is stopped, and the kneading process is completed.
次に、ヒータ4aに通電し、本体1に設けた温度センサ(図示せず)の測定値に基づいて焼成室4の内部を所定温度に保ち、一次発酵工程を行なう(ステップS03)。 Next, the heater 4a is energized, and the inside of the baking chamber 4 is kept at a predetermined temperature based on the measured value of a temperature sensor (not shown) provided in the main body 1 to perform the primary fermentation process (step S03).
所定の発酵時間が経過した後、ステップS04の混練工程に進む。ステップS04の混練動作の仕組みはステップS02の混練動作と基本的に同じだが、ステップS02の混練工程がパン材料の混練が主な目的であるのに対して、ステップS04の混練工程は混練後のパン生地のガス抜きが主な目的であり、混練の時間や速度等はステップS02と異なる。所定の混練時間が経過すると、混練羽根3が所定の位置で停止し、混練工程が終了する。 After a predetermined fermentation time has elapsed, the process proceeds to the kneading step in step S04. The mechanism of the kneading operation in step S04 is basically the same as the kneading operation in step S02, but the kneading process in step S02 is mainly for kneading bread material, whereas the kneading process in step S04 is performed after kneading. The main purpose is to degas the dough, and the kneading time and speed are different from those in step S02. When a predetermined kneading time elapses, the kneading blade 3 stops at a predetermined position, and the kneading process ends.
その後、パン容器2を図1の破線で示された焼成位置まで上昇させ(ステップS05)、最終発酵工程を行なう(ステップS06)。なお、パンの種類等により、上記混練工程と発酵工程を適宜繰り返してもよい。例えば、ステップS04の後にステップS03に戻って発酵工程を繰り返してもよい。 Thereafter, the bread container 2 is raised to the baking position indicated by the broken line in FIG. 1 (step S05), and the final fermentation process is performed (step S06). The kneading step and the fermentation step may be repeated as appropriate depending on the type of bread. For example, the fermentation process may be repeated by returning to step S03 after step S04.
ステップS05では、エレベータ7がパン容器2を焼成位置まで上昇させる。まず、制御装置8の指示に基づき、駆動部5のモータ5cが前記一方向と反対の他方向に回転する。これにより、第2ワンウェイクラッチを介してモータ5cの他方の出力軸に連結されたネジ軸7cが回転し、これに螺合するナット7dが上方へ移動し、支持部材7a及び底板7bが上昇する。そして、焼成位置、つまり混練羽根3の上面とパン容器2の底面の最上位置が略同一平面上となる位置までパン容器2が上昇したところで、エレベータ7が停止する。なお、混練羽根3は、上記ステップS04において所定の位置で停止するように設定されている。ここでいう所定の位置とは、混練羽根3がパン容器2の開口部2cの内側に位置するとともに、シール部材4bと垂直方向に重なり合う位置である。例えば、位置センサ等を用いて混練羽根3が所定の位置で停止するよう制御部8が動作制御を行なう。このように停止位置を予め設定しておくことにより、ステップS05において、パン容器2の上昇とともに混練羽根3が上昇することなく、パン容器2のみが上昇する。 In step S05, the elevator 7 raises the bread container 2 to the baking position. First, based on an instruction from the control device 8, the motor 5c of the drive unit 5 rotates in the other direction opposite to the one direction. As a result, the screw shaft 7c connected to the other output shaft of the motor 5c rotates via the second one-way clutch, and the nut 7d that engages with the screw shaft 7c moves upward, and the support member 7a and the bottom plate 7b rise. . And the elevator 7 stops when the bread container 2 raises to the baking position, that is, the uppermost position of the upper surface of the kneading blade 3 and the bottom surface of the bread container 2 is substantially on the same plane. The kneading blade 3 is set to stop at a predetermined position in step S04. The predetermined position referred to here is a position where the kneading blade 3 is located inside the opening 2c of the bread container 2 and overlaps the seal member 4b in the vertical direction. For example, the control unit 8 controls the operation so that the kneading blade 3 stops at a predetermined position using a position sensor or the like. By setting the stop position in advance in this way, in step S05, only the bread container 2 rises without raising the kneading blade 3 as the bread container 2 rises.
ステップS06では、ステップS03の一次発酵工程と同様に、ヒータ4aに通電して焼成室4の内部を所定温度に保って最終発酵工程を行なう。そして、所定の発酵時間が経過した後、焼成工程に移る(ステップS07)。 In step S06, as in the primary fermentation process in step S03, the final fermentation process is performed by energizing the heater 4a and maintaining the inside of the baking chamber 4 at a predetermined temperature. And after predetermined fermentation time passes, it transfers to a baking process (step S07).
ステップS07では、ヒータ4aによってパン容器2が所定温度で加熱される。そして所定の焼成時間が経過すると、ヒータ4aの通電が停止し、焼成工程が終了する。 In step S07, the bread container 2 is heated at a predetermined temperature by the heater 4a. And when predetermined | prescribed baking time passes, electricity supply of the heater 4a will stop and a baking process will be complete | finished.
以上の工程を経てパンが焼き上がると、使用者はパン容器2を本体1から取り出し、作業台等の上でパン容器2からパンを取り出す。この際、混練羽根3はパン内部に埋没せず、混練羽根3の上面がパン容器2の底面の最上位置と略同一平面上にあるため、パンの底に混練羽根3による穴が形成されない。従って、略平面状の底面を持った外観の良いパンが提供できるとともに、パン容器2からパンが取り出しやすい。なお、パンの離型性をさらに向上させるために、混練羽根3の上面部3aにフッ素樹脂加工等を施してもよい。 When the bread is baked through the above steps, the user takes out the bread container 2 from the main body 1 and takes out the bread from the bread container 2 on a work table or the like. At this time, the kneading blade 3 is not buried inside the pan, and the upper surface of the kneading blade 3 is substantially flush with the uppermost position of the bottom surface of the bread container 2, so that no hole is formed by the kneading blade 3 at the bottom of the pan. Accordingly, it is possible to provide a bread having a substantially flat bottom surface and a good appearance, and to easily take out the bread from the bread container 2. In order to further improve the releasability of the bread, the upper surface portion 3a of the kneading blade 3 may be subjected to fluororesin processing or the like.
このように、上記構成の本実施形態の製パン機によれば、パンの底に混練羽根による穴を形成することなく、略平面状の底面を持つ外観の良いパンを提供することができ、パン容器2からパンが取り出しやすい。 As described above, according to the bread maker of the present embodiment having the above-described configuration, it is possible to provide a bread having a good appearance with a substantially flat bottom surface without forming a hole by a kneading blade on the bottom of the bread, Bread can be easily taken out from the bread container 2.
また、本実施形態の製パン機によれば、混練羽根3の回転とパン容器2の上昇という2つの動作が一つの駆動モータ5cで実施される。従って、昇降用のモータを別途設ける場合に比べて、製造コストおよび本体サイズの増大を抑えることができる。 In addition, according to the bread maker of the present embodiment, the two operations of rotating the kneading blade 3 and raising the bread container 2 are performed by one drive motor 5c. Therefore, it is possible to suppress an increase in manufacturing cost and main body size as compared with a case where a lifting motor is separately provided.
また、混練工程後にパン容器2の底面が混練羽根3の側周面に沿って混練羽根3の上面部3aまで上昇することで、混練工程中に混練羽根3の周囲に付着したパン生地がパン容器2内に戻される。つまり、パン容器2の上昇過程で、混練羽根3の軸部3dやブレード部3cの周囲に付着したパン生地が、パン容器2の開口部2cによって掻き取られてパン容器2内に戻される。従って、材料の無駄がほとんど出ない。 Moreover, the bottom of the bread container 2 rises to the upper surface part 3a of the kneading blade 3 along the side peripheral surface of the kneading blade 3 after the kneading step, so that the bread dough adhered to the periphery of the kneading blade 3 during the kneading step Returned to 2. That is, in the ascending process of the bread container 2, the bread dough adhered to the periphery of the shaft portion 3 d and the blade portion 3 c of the kneading blade 3 is scraped off by the opening 2 c of the bread container 2 and returned to the bread container 2. Therefore, there is almost no waste of material.
また、一般的なパン容器では、シャフト、カップリング部材、台座等の部品が組み付けられているのに対し、本実施形態のパン容器2はそのような部品を設けていない。従って、パン容器2の洗浄や手入れが容易であるとともに、製造コストおよび本体サイズの増大を抑えることができる。 Moreover, in a general bread container, components, such as a shaft, a coupling member, and a base, are assembled | attached, but the bread container 2 of this embodiment does not provide such components. Therefore, the bread container 2 can be easily cleaned and maintained, and an increase in manufacturing cost and body size can be suppressed.
(第2実施形態)
次に、本発明の第2実施形態について説明する。なお、第1実施形態と同じ部材には同じ参照番号を付して重複する説明を省略し、第1実施形態と異なる構成について説明する。
(Second Embodiment)
Next, a second embodiment of the present invention will be described. In addition, the same reference number is attached | subjected to the same member as 1st Embodiment, the overlapping description is abbreviate | omitted, and a structure different from 1st Embodiment is demonstrated.
図7は、本発明の第2実施形態の製パン機の縦断面図である。図8は、第2実施形態のパン容器の台座と焼成室の底面の中央部の平面図である。本実施形態と第1実施形態との違いは、パン容器200と焼成室40の構成にある。 FIG. 7 is a longitudinal sectional view of a bread maker according to the second embodiment of the present invention. FIG. 8 is a plan view of the pedestal of the bread container and the central portion of the bottom surface of the baking chamber of the second embodiment. The difference between this embodiment and 1st Embodiment exists in the structure of the bread container 200 and the baking chamber 40. FIG.
本実施形態のパン容器200においては、第1実施形態の台座2eに相当する中空の台座200eがパン容器200の底面に固設されている。これにより、パン容器200は作業台等の上に安定的に載置される。第1実施形態の台座2eと同様、台座200eは例えば円筒状に形成され、混練羽根3を保持するパン容器200の段部2dが台座200eの中空部分の内側に位置するように構成されている。台座200eはパン容器200に固定されているため、パン容器200とともに焼成室40内に収容され、ヒータ4aによる加熱を受ける。そのため、台座200eは耐熱性のある例えばアルミニウム合金等の金属等で形成される。また、本実施形態の台座200eは円筒状に形成しているが、上記中空部分の内側にパン容器200の段部2dが位置し、混練羽根3の上面とパン容器200の底面の最上位置が略同一平面上に位置する状態でパン容器200を安定的に支持できるものであれば、他の形状であってもよい。 In the bread container 200 of the present embodiment, a hollow pedestal 200e corresponding to the pedestal 2e of the first embodiment is fixed to the bottom surface of the bread container 200. Thereby, the bread container 200 is stably placed on a work table or the like. Similar to the pedestal 2e of the first embodiment, the pedestal 200e is formed in, for example, a cylindrical shape, and is configured such that the step 2d of the bread container 200 that holds the kneading blades 3 is positioned inside the hollow portion of the pedestal 200e. . Since the pedestal 200e is fixed to the bread container 200, it is accommodated in the baking chamber 40 together with the bread container 200, and is heated by the heater 4a. Therefore, the pedestal 200e is formed of a heat-resistant metal such as an aluminum alloy. Further, the pedestal 200e of this embodiment is formed in a cylindrical shape, but the step 2d of the bread container 200 is located inside the hollow portion, and the uppermost position of the upper surface of the kneading blade 3 and the bottom surface of the bread container 200 is Any other shape may be used as long as it can stably support the bread container 200 in a state of being located on substantially the same plane.
図8に示すように、台座200eの内周面には線状の凸部200bが垂直方向に延設され、この凸部200bが、後述する焼成室40の底面の中央部40eに設けられた線状の凹部40fに係合する。凹部40fに対して凸部200bが垂直方向に摺動することで、本体1へのパン容器200の装着が円滑に行なわれる。また、凸部200bと凹部40fが係合することで、混練工程中に混練羽根3の回転によってパン容器200がぐらつくのを抑えることができる。パン容器2を安定的に固定するには、凸部200bと凹部40fを複数設けるのが好ましい。本実施形態では、一例として、凸部200bと凹部40fを一定間隔で4つずつ設けている。 As shown in FIG. 8, a linear convex portion 200b extends in the vertical direction on the inner peripheral surface of the pedestal 200e, and this convex portion 200b is provided in the central portion 40e of the bottom surface of the firing chamber 40 described later. Engages with the linear recess 40f. Since the convex part 200b slides in the vertical direction with respect to the concave part 40f, the bread container 200 is smoothly attached to the main body 1. In addition, by engaging the convex portion 200b and the concave portion 40f, it is possible to prevent the bread container 200 from wobbling due to the rotation of the kneading blade 3 during the kneading step. In order to stably fix the bread container 2, it is preferable to provide a plurality of convex portions 200b and concave portions 40f. In this embodiment, as an example, four convex portions 200b and four concave portions 40f are provided at regular intervals.
本実施形態の焼成室40においては、上記パン容器200の台座200eの内側部分に対応する焼成室40の底面の領域が中央部40eとして形成されている。中央部40eは、例えば円筒状に形成され、台座200eに係合する。上述したように、中央部40eの側周面には、台座200eの線状の凸部200bに係合する線状の凹部40fが垂直方向に延設されている。また、中央部40eにはシール部材4bが設けられ、図2(b)に示す第1実施形態と同様に、焼成室40の底面に形成された開口部とシール部材4bに形成された開口部を通じて駆動部5の回転軸5aが上方へ突出している。 In the baking chamber 40 of this embodiment, the area | region of the bottom face of the baking chamber 40 corresponding to the inner part of the base 200e of the said bread container 200 is formed as the center part 40e. The central portion 40e is formed in a cylindrical shape, for example, and engages with the pedestal 200e. As described above, the linear concave portion 40f that engages with the linear convex portion 200b of the base 200e extends in the vertical direction on the side peripheral surface of the central portion 40e. Further, a seal member 4b is provided in the central portion 40e, and an opening formed in the bottom surface of the baking chamber 40 and an opening formed in the seal member 4b are provided, as in the first embodiment shown in FIG. The rotating shaft 5a of the drive part 5 protrudes upwards through.
図7に示すように、上記中央部40eは溝部40gによって画定されている。パン容器200を本体1に装着した状態において、溝部40gの底面にはパン容器200の台座200eの底面が当接している。 As shown in FIG. 7, the central portion 40e is defined by a groove portion 40g. In a state where the bread container 200 is mounted on the main body 1, the bottom surface of the base 200e of the bread container 200 is in contact with the bottom surface of the groove portion 40g.
上記のように構成された本実施形態では、台座200eの凸部200bと中央部40eの凹部40fが第1実施形態のスライダ2bとガイドレール4cの機能をそれぞれ果たしている。そのため、本実施形態では第1実施形態のスライダ2bとガイドレール4cを設けていないが、本体1へのパン容器200の装着をより円滑にし、混練工程中のパン容器200のぐらつくのをより抑えるため、スライダ2bとガイドレール4cを追加してもよい。なお、上記パン容器200と焼成室40以外、本実施形態の構成は前述した第1実施形態と同様である。また、製パンの手順も前述した第1実施形態の手順と同様である。 In the present embodiment configured as described above, the convex portion 200b of the pedestal 200e and the concave portion 40f of the central portion 40e function as the slider 2b and the guide rail 4c of the first embodiment, respectively. Therefore, in this embodiment, the slider 2b and the guide rail 4c of the first embodiment are not provided, but the mounting of the bread container 200 to the main body 1 is made smoother and the wobbling of the bread container 200 during the kneading process is further suppressed. Therefore, the slider 2b and the guide rail 4c may be added. The configuration of this embodiment is the same as that of the first embodiment described above, except for the bread container 200 and the baking chamber 40. Further, the bread making procedure is the same as that of the first embodiment described above.
また、本実施形態では台座200eを円筒状としているが、第1実施形態と同様、台座200eの形状はこれに限らず、上記中空部分の内側にパン容器200の段部2dが位置し、混練羽根3の上面とパン容器200の底面の最上位置が略同一平面上に位置する状態でパン容器200を安定的に支持できるものであれば、他の形状であってもよい。同様に、焼成室40の底面の中央部40eの形状も円筒状に限らず、パン容器200の台座200eの形状に応じて他の形状に構成してもよい。また、本実施形態では台座200eに凸部を形成し、中央部40eに凹部を形成しているが、台座200eに凹部を形成し、中央部40eに凸部を形成してもよい。 Further, in the present embodiment, the pedestal 200e is cylindrical, but the shape of the pedestal 200e is not limited to this as in the first embodiment, and the step 2d of the bread container 200 is located inside the hollow portion, and kneading is performed. Any other shape may be used as long as it can stably support the bread container 200 with the uppermost position of the upper surface of the blade 3 and the bottom surface of the bread container 200 located on substantially the same plane. Similarly, the shape of the central portion 40e on the bottom surface of the baking chamber 40 is not limited to the cylindrical shape, and may be configured in other shapes according to the shape of the base 200e of the bread container 200. In the present embodiment, the convex portion is formed on the pedestal 200e and the concave portion is formed on the central portion 40e. However, the concave portion may be formed on the pedestal 200e and the convex portion may be formed on the central portion 40e.
上記構成の本実施形態の製パン機によれば、第1実施形態で説明した効果と同様の効果を得ることができる。なお、本実施形態では、第1実施形態とは異なりパン容器2に台座200eが組み付けられているものの、それ以外にシャフトやカップリング材等の部品を含まないため、そのような部品が組み付けられている一般的なパン容器に比べると、パン容器200は洗浄や手入れが容易であり、製造コストおよび本体サイズの増大を抑えることができる。 According to the bread maker of the present embodiment configured as described above, the same effects as those described in the first embodiment can be obtained. In the present embodiment, unlike the first embodiment, the pedestal 200e is assembled to the bread container 2, but other parts such as a shaft and a coupling material are not included, and thus such parts are assembled. Compared to a general bread container, the bread container 200 is easy to clean and care, and can suppress an increase in manufacturing cost and body size.
以上、本発明の実施形態について説明したが、本発明は上記実施形態に限定されるものではなく、本発明の主旨を逸脱しない範囲で当業者の通常の知識に基づいて、種々の変更を加えて実施することができる。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications are made based on the ordinary knowledge of those skilled in the art without departing from the gist of the present invention. Can be implemented.
1…本体
1a…上蓋部
1b…外壁部
1c…内壁部
2…パン容器
2a…ハンドル
2b…スライダ
2c…開口部
2d…段部
2e…台座
3…混練羽根
3a…上面部
3b…シール膜
3c…ブレード部
3d…軸部
3e…軸穴部
3f…磁性体
3g…底面部
4…焼成室
4a…ヒータ
4b…シール部材
4c…ガイドレール
4d…スリット
5…駆動部
5a…回転軸
5b…磁性体
5c…駆動モータ
5d…第1プーリ
5e…第2プーリ
5f…無端ベルト
6…操作部
7…エレベータ
7a…支持部材
7b…底板
7c…ネジ軸
7d…ナット
8…制御部
200…パン容器
200b…凸部
200e…台座
40…焼成室
40e…中央部
40f…凹部
40g…溝部
DESCRIPTION OF SYMBOLS 1 ... Main body 1a ... Upper cover part 1b ... Outer wall part 1c ... Inner wall part 2 ... Bread container 2a ... Handle 2b ... Slider 2c ... Opening part 2d ... Step part 2e ... Base 3 ... Kneading blade 3a ... Upper surface part 3b ... Seal film 3c ... Blade part 3d ... Shaft part 3e ... Shaft hole part 3f ... Magnetic body 3g ... Bottom face part 4 ... Firing chamber 4a ... Heater 4b ... Seal member 4c ... Guide rail 4d ... Slit 5 ... Drive part 5a ... Rotating shaft 5b ... Magnetic body 5c ... drive motor 5d ... first pulley 5e ... second pulley 5f ... endless belt 6 ... operation part 7 ... elevator 7a ... support member 7b ... bottom plate 7c ... screw shaft 7d ... nut 8 ... control part 200 ... bread container 200b ... convex part 200e ... pedestal 40 ... firing chamber 40e ... central portion 40f ... concave portion 40g ... groove portion
Claims (9)
パン材料が投入され、前記焼成室内に着脱可能に収容されるパン容器と、
前記パン容器に着脱可能に装着され、パン材料を混練する混練羽根と、
前記混練羽根を回転駆動させる駆動部と、
前記パン容器を混練位置から焼成位置まで上昇させるエレベータを備え、
前記混練位置では前記混練羽根の底面が前記パン容器の底面の最上位置より上方に位置し、前記焼成位置では前記混練羽根の上面が前記パン容器の底面の最上位置と略同一平面上に位置し、
前記混練位置で前記混練羽根による混練工程が終了した後、前記エレベータが前記パン容器を前記焼成位置まで上昇させ、前記焼成位置で前記パン容器が加熱されて焼成工程が行なわれる製パン機。 A baking chamber provided in the bread maker body for baking bread;
A bread container in which bread ingredients are charged and detachably accommodated in the baking chamber;
A kneading blade that is detachably attached to the bread container and kneads the bread material;
A drive unit for rotationally driving the kneading blade;
An elevator for raising the bread container from a kneading position to a baking position;
At the kneading position, the bottom surface of the kneading blade is positioned above the uppermost position of the bottom surface of the bread container, and at the baking position, the upper surface of the kneading blade is positioned substantially flush with the uppermost position of the bottom surface of the bread container. ,
After the kneading process by the kneading blades is completed at the kneading position, the elevator raises the bread container to the baking position, and the baking container is heated at the baking position to perform the baking process.
前記パン容器の側周面には、少なくとも1つのスライダが垂直方向に延設される、請求項1に記載の製パン機。 An opening for fitting the kneading blade from above and a periphery of the opening are provided on the bottom surface of the bread container, and the uppermost position of the upper surface of the kneading blade and the bottom surface of the bread container is substantially the same. A step portion for holding the kneading blade is formed so as to be located on a plane,
The bread maker according to claim 1, wherein at least one slider extends in a vertical direction on a side peripheral surface of the bread container.
前記台座の上に前記パン容器を載置した状態において、前記パン容器の前記段部が前記台座の中空部分の内側に位置する、請求項2に記載の製パン機。 Further comprising a hollow pedestal independent from the bread container,
The bread maker according to claim 2, wherein the step portion of the bread container is located inside a hollow portion of the base in a state where the bread container is placed on the base.
前記パン容器を加熱する加熱装置と、
垂直方向に延設され、前記パン容器の前記スライダと係合する少なくとも1つのガイドレールと、
前記焼成室の底面に設けられ、前記混練位置で前記パン容器の前記開口部に嵌合するシール部材を備え、
前記シール部材は、前記パン容器の底面の外側における前記開口部の形状と略等しい横断面を持ち、前記パン容器の底面の最上位置から最下位置までの距離以上の高さを持つ、請求項2に記載の製パン機。 The firing chamber is
A heating device for heating the bread container;
At least one guide rail extending vertically and engaging the slider of the bread container;
Provided on the bottom surface of the baking chamber, comprising a seal member that fits into the opening of the bread container at the kneading position;
The seal member has a cross section substantially equal to the shape of the opening outside the bottom surface of the bread container, and has a height equal to or greater than the distance from the uppermost position to the lowest position of the bottom surface of the bread container. 2. A bread maker according to 2.
パン材料を混練するブレード部と、
前記駆動部の回転軸が嵌合する軸穴部を有する軸部と、
前記パン容器の前記段部に保持される上面部と、
前記上面部の側周面を被覆するシール膜と、
前記軸穴部に対向する前記上面部の領域に設けられ、前記駆動部の前記回転軸の上端に設けられた磁性体と反対の極性を持つ磁性体を備え、
前記ブレード部と前記軸部を併せた部分は、前記パン容器の底面の外側における前記開口部の形状と略等しい横断面を持ち、前記混練工程終了後に前記開口部の内側に位置する、請求項2に記載の製パン機。 The kneading blade is
A blade part for kneading bread ingredients;
A shaft portion having a shaft hole portion into which the rotation shaft of the drive portion is fitted; and
An upper surface portion held by the step portion of the bread container;
A sealing film covering a side peripheral surface of the upper surface portion;
A magnetic body provided in a region of the upper surface portion facing the shaft hole portion, and having a polarity opposite to that of the magnetic body provided at an upper end of the rotation shaft of the drive unit;
The combined portion of the blade portion and the shaft portion has a cross section substantially equal to the shape of the opening on the outside of the bottom surface of the bread container, and is located inside the opening after the kneading step. 2. A bread maker according to 2.
前記混練羽根に嵌合するとともに、前記混練羽根の上面部に設けられた磁性体と反対の極性を持つ磁性体が上端に設けられた回転軸と、
2方向に回転駆動する駆動モータと、
前記駆動モータの一方の出力軸に接続された第1プーリと、
前記回転軸の下端に接続された第2プーリと、
前記第1及び第2プーリに張架された無端ベルトと、
前記駆動モータの前記一方の出力軸と前記第1プーリの間に介設される第1ワンウェイクラッチを備え、
前記駆動モータが一方向に回転すると、前記第1ワンウェイクラッチによって前記駆動モータの駆動が前記第1プーリに伝達されて前記回転軸が回転し、前記駆動モータが他方向に回転すると、前記第1ワンウェイクラッチによって前記駆動の伝達が遮断される、請求項1に記載の製パン機。 The drive unit is
A rotating shaft provided at the upper end with a magnetic body having a polarity opposite to that of the magnetic body provided on the upper surface portion of the kneading blade while being fitted to the kneading blade,
A drive motor that rotates in two directions;
A first pulley connected to one output shaft of the drive motor;
A second pulley connected to the lower end of the rotating shaft;
An endless belt stretched around the first and second pulleys;
A first one-way clutch interposed between the one output shaft of the drive motor and the first pulley;
When the drive motor rotates in one direction, the drive of the drive motor is transmitted to the first pulley by the first one-way clutch, the rotation shaft rotates, and when the drive motor rotates in the other direction, the first The bread maker according to claim 1, wherein transmission of the drive is interrupted by a one-way clutch.
前記駆動モータの他方の出力軸に接続されたネジ軸と、
前記ネジ軸に螺合するナットと、
前記ナットに一端が接続され、他端が前記焼成室内に配置される支持部材と、
前記支持部材に固定され、前記パン容器が載置される底板と、
前記駆動モータの前記他方の出力軸と前記ネジ軸の間に介設される第2ワンウェイクラッチを備え、
前記駆動モータが前記他方向に回転すると、前記第2ワンウェイクラッチによって前記駆動モータの駆動が前記ネジ軸に伝達されて前記底板が上昇し、前記駆動モータが前記一方向に回転すると、前記第2ワンウェイクラッチによって前記駆動の伝達が遮断される、請求項6に記載の製パン機。 The elevator is
A screw shaft connected to the other output shaft of the drive motor;
A nut screwed onto the screw shaft;
A support member having one end connected to the nut and the other end disposed in the firing chamber;
A bottom plate fixed to the support member and on which the bread container is placed;
A second one-way clutch interposed between the other output shaft of the drive motor and the screw shaft;
When the drive motor rotates in the other direction, the drive of the drive motor is transmitted to the screw shaft by the second one-way clutch, the bottom plate rises, and when the drive motor rotates in the one direction, the second The bread maker according to claim 6, wherein transmission of the drive is interrupted by a one-way clutch.
前記台座の中空部分の内側に前記段部が位置し、前記台座の内周面には、少なくとも1つの線状の凸部が垂直方向に延設される、請求項1に記載の製パン機。 An opening for fitting the kneading blade from above and a periphery of the opening are provided on the bottom surface of the bread container, and the uppermost position of the upper surface of the kneading blade and the bottom surface of the bread container is substantially the same. A step portion for holding the kneading blade is formed so as to be located on a plane, and a hollow pedestal is fixed,
2. The bread maker according to claim 1, wherein the step is positioned inside a hollow portion of the pedestal, and at least one linear convex portion extends in a vertical direction on an inner peripheral surface of the pedestal. .
前記焼成室は、
前記パン容器を加熱する加熱装置と、
前記焼成室の底面の前記溝部の内側に設けられ、前記混練位置で前記パン容器の前記開口部に嵌合するシール部材を備え、
前記シール部材は、前記パン容器の底面の外側における前記開口部の形状と略等しい横断面を持ち、前記パン容器の底面の最上位置から最下位置までの距離以上の高さを持つ、請求項8に記載の製パン機。 A groove portion into which the pedestal of the bread container is fitted is formed on the bottom surface of the baking chamber, and at least one linear concave portion that engages with the convex portion of the pedestal is formed on the inner peripheral surface of the groove portion. Extending vertically,
The firing chamber is
A heating device for heating the bread container;
A seal member that is provided inside the groove on the bottom surface of the baking chamber and fits into the opening of the bread container at the kneading position;
The seal member has a cross section substantially equal to the shape of the opening outside the bottom surface of the bread container, and has a height equal to or greater than the distance from the uppermost position to the lowest position of the bottom surface of the bread container. 8. A bread maker according to 8.
Priority Applications (1)
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JP2011192224A JP2013052109A (en) | 2011-09-05 | 2011-09-05 | Bread making machine |
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JP2011192224A JP2013052109A (en) | 2011-09-05 | 2011-09-05 | Bread making machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108261116A (en) * | 2016-06-23 | 2018-07-10 | 叶雨玲 | Bread producing machine with slidable stirring-head |
JP2022500238A (en) * | 2018-09-12 | 2022-01-04 | イントロパック カンパニー リミテッド | Mixer machine |
-
2011
- 2011-09-05 JP JP2011192224A patent/JP2013052109A/en not_active Withdrawn
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108261116A (en) * | 2016-06-23 | 2018-07-10 | 叶雨玲 | Bread producing machine with slidable stirring-head |
CN108261116B (en) * | 2016-06-23 | 2020-08-14 | 福州鑫厦鑫计算机有限公司长乐区分公司 | Bread maker with slidable stirring head |
JP2022500238A (en) * | 2018-09-12 | 2022-01-04 | イントロパック カンパニー リミテッド | Mixer machine |
JP7309861B2 (en) | 2018-09-12 | 2023-07-18 | イントロパック カンパニー リミテッド | mixer machine |
US12089787B2 (en) | 2018-09-12 | 2024-09-17 | Intropack Co., Ltd. | Blender |
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