JP2013043913A - Apparatus and method for subjecting plastic waste to liquefying reduction treatment - Google Patents

Apparatus and method for subjecting plastic waste to liquefying reduction treatment Download PDF

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JP2013043913A
JP2013043913A JP2011181482A JP2011181482A JP2013043913A JP 2013043913 A JP2013043913 A JP 2013043913A JP 2011181482 A JP2011181482 A JP 2011181482A JP 2011181482 A JP2011181482 A JP 2011181482A JP 2013043913 A JP2013043913 A JP 2013043913A
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heating furnace
plastic waste
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waste material
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Hiroki Kinase
宏貴 木名瀬
Mitsuyoshi Konno
光義 今野
Kazumasa Tsumura
一生 津村
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PROBLEM TO BE SOLVED: To provide a means for allowing hydrogen, which is required to decompose a fat-and-oil component having high molecular bonding comprising a plastic waste, to exist in a heating furnace under a condition of no fear of hydrogen explosion in a means for subjecting plastic waste to liquefying treatment in which the plastic waste is charged into the heating furnace, melted by heat treatment, and decomposed into a fat-and-oil component and a carbide, and the produced vaporized gas of the fat-and-oil component is introduced into a cooler, cooled, devolatilized, and liquefied for reduction into recyclable oils and fats.SOLUTION: In a process of the heat treatment of the plastic waste in the heating furnace, heated water vapor is blown and injected into the heating furnace and a water gas shift reaction is caused with the heated water vapor and carbon monoxide (CO) produced by heating and melting the plastic waste, wherein a lattice comprising an iron material mounted in the heating furnace is used as a catalyst to produce hydrogen. Then, the hydrogen is used for a synthesis of a hydrocarbon by the reaction of a Fischer-Tropsch process and the decomposition of a polymer of a produced high molecular hydrocarbon, and thereby liquefying the plastic waste for reduction into the oils and fats.

Description

本発明は、熱可塑性樹脂の廃材(プラスチック廃材)を、加熱炉内に投入し加熱溶融により分解処理し、発生してくる気化ガスを加熱炉から抽き出して冷却装置に導き冷却して液化し、再利用可能な油脂類に油化還元するプラスチック廃材の油化還元処理手段についての改良に関する。   In the present invention, a thermoplastic resin waste material (plastic waste material) is put into a heating furnace and decomposed by heating and melting, and the generated vaporized gas is extracted from the heating furnace and led to a cooling device to be cooled and liquefied. In addition, the present invention relates to an improvement in an oil reduction treatment means for plastic waste materials that are oiled and reduced to reusable fats and oils.

プラスチック廃材を、加熱炉内に投入し、250℃〜350℃程度の低い温度の加熱処理によりプラスチック廃材を油脂成分に分解し、発生してくる油脂成分の気化ガスを冷却装置に導き、冷却し液化させて再利用可能な油脂類に油化還元する技術は、特許文献1の特開2004−168806号公報により知られている。   Plastic waste material is put into a heating furnace, the plastic waste material is decomposed into oil and fat components by heat treatment at a low temperature of about 250 ° C to 350 ° C, and the vaporized gas of the generated oil and fat components is led to a cooling device and cooled. Japanese Patent Application Laid-Open No. 2004-168806 of Patent Document 1 discloses a technique for liquefying and reducing oil to reusable fats and oils.

また、この技術により、加熱炉から抽き出す気化ガスを冷却して得られる再生油脂がタールなどの高沸点の油脂成分を多く含む低品質のものであることから、これを改善すべく、加熱炉内において、含炭素材料のプラスチック廃材を熱処理して、その熱処理により生じた油類の気化ガスを冷却装置に導いて冷却し液化して、液化した油類を取り出す油化処理工程において、加熱炉内には水素ガスを導入して、加熱炉内でのプラスチック廃材の熱処理を、水素ガスの存在下において行わす技術手段が、特許文献2の特開2010−275381号公報により提起されている。   Also, with this technology, the regenerated fats and oils obtained by cooling the vaporized gas extracted from the heating furnace are of low quality containing a large amount of oil components with high boiling points such as tar. In the furnace, heat treatment is performed on the plastic waste of the carbon-containing material, and the oil vapor generated by the heat treatment is led to a cooling device to be cooled and liquefied, and then heated in an oil treatment process for extracting the liquefied oil. Japanese Patent Application Laid-Open No. 2010-275381 discloses a technical means for introducing hydrogen gas into the furnace and performing heat treatment of the plastic waste material in the heating furnace in the presence of hydrogen gas. .

ところで、この特許文献2の技術手段には、加熱炉に設ける水素の導入口から、水素ガスが、500℃を上限として150℃〜400℃に設定されている加熱炉内に導入されることで、加熱炉内に酸素が存在していれば水素爆発を起こす危険があることと、この危険を避けるため、加熱炉内から酸素を追い出して加熱炉内には水素爆発を起こす酸素が無い状態とする有効な手段が見出し得ない問題がある。   By the way, in the technical means of this patent document 2, hydrogen gas is introduced into a heating furnace set to 150 ° C. to 400 ° C. up to 500 ° C. from a hydrogen inlet provided in the heating furnace. If there is oxygen in the heating furnace, there is a risk of hydrogen explosion, and in order to avoid this danger, oxygen is expelled from the heating furnace and there is no oxygen causing hydrogen explosion in the heating furnace. There is a problem that no effective means can be found.

また、気化ガスを冷却して得られる油化した油脂は、高分子化合物のポリマーを、依然として多く含むものであり、導入した水素が、プラスチック廃材を組成するポリマーの分解にはそれほど有効には働いていないという問題がある。   In addition, the oiled oils and fats obtained by cooling the vaporized gas still contain a large amount of polymer compounds, and the introduced hydrogen works so effectively in the decomposition of the polymers that make up plastic waste. There is no problem.

特開2004−168806号公報JP 2004-168806 A 特開2010−275381号公報JP 2010-275381 A

本発明において解決しようとする課題は、プラスチック廃材を、加熱炉内に投入して、加熱処理により溶融し、油脂成分と炭化物に分解し、生じてくる油脂成分の気化ガスを冷却装置に導いて冷却し液化させて再利用可能な油脂類に油化還元させるプラスチック廃材の油化処理手段において、プラスチック廃材を組成する高分子結合の油脂成分を分解するのに必要とされる水素を、水素爆発の危険のない状態として、加熱炉内に存在させる手段を構成する点にある。   The problem to be solved in the present invention is that plastic waste material is put into a heating furnace, melted by heat treatment, decomposed into fat components and carbides, and the vaporized gas of the resulting fat components is led to a cooling device. Explosion of hydrogen required for decomposing polymer-bonded oil and fat components that make up plastic waste in a hydrogenation process for plastic waste that is cooled and liquefied and reduced to reusable oils As a state where there is no danger, there is a point that constitutes a means to be present in the heating furnace.

上述の課題を解決する本発明(1)は、
プラスチック廃材を、加熱炉内において加熱処理して分解溶融せしめ、発生してくる油脂成分の気化ガスをダクトにより介し冷却装置に導き冷却し液化させ油脂類に油化還元する行程を含む、プラスチック廃材の油化還元方法において、加熱炉内におけるプラスチック廃材の加熱処理の行程時に、加熱炉内に加熱した水蒸気を吹き込み注入し、この加熱水蒸気とプラスチック廃材の加熱溶融により生じてくる一酸化炭素(CO)とから、加熱炉内に設置せる酸化鉄または亜鉛メッキ等の表面処理をしない鉄材よりなる格子を触媒として、CO+HO→H+COの水性ガスシフト反応をさせて水素を生成せしめて加熱炉内に水素を存在せしめ、この水素を、プラスチック廃材の加熱溶融により生じてくる一酸化炭素とのフィッシャー・トロプッシュ法の反応による炭化水素の合成、及び生じてくる高分子炭化水素のポリマーの分解に利用して、プラスチック廃材を油脂類に油化還元することを特徴とするプラスチック廃材の油化還元処理方法である。
この本発明(1)は、プラスチック廃材を加熱炉内で加熱処理して溶融分解せしめ、油脂成分に分解して生じてくる気化ガスを冷却して液化し、油脂類に還元させる際に、分解及び合成の反応に必要とされる水素が、外部からの水素ガスの導入によらず、水蒸気の注入により生成する水性ガスシフト反応によって、加熱炉内に存在してくるようにしていることと、高圧の水蒸気の注入により、水素爆発を起こす要因となる酸素を加熱炉内から追い出すことで安全に水素を利用して、プラスチック廃材の油化還元を効果的にすることを内容とする発明である。
The present invention (1) for solving the above-mentioned problems is
Plastic waste material including the process of heat-treating plastic waste material in a heating furnace to decompose and melt it, and the vaporized gas of the generated oil and fat component is led to a cooling device through a duct, cooled, liquefied, and converted to oil and fat. In the oil reduction method, in the heating process of the plastic waste material in the heating furnace, heated steam is blown into the heating furnace and carbon monoxide (CO generated by heating and melting of the heated steam and the plastic waste material is injected. ), Using a lattice made of iron material that is not subjected to surface treatment such as iron oxide or galvanization installed in a heating furnace as a catalyst, a water gas shift reaction of CO + H 2 O → H 2 + CO 2 is performed to generate hydrogen and heat Hydrogen is present in the furnace, and this hydrogen is used as a fischer with carbon monoxide generated by heating and melting plastic waste. Oil waste reduction treatment of plastic waste, characterized in that it is used to synthesize hydrocarbons by the tropush reaction and to decompose the resulting polymer hydrocarbons into oils and fats. Is the method.
In the present invention (1), the plastic waste material is heat-treated in a heating furnace to be melted and decomposed, and the vaporized gas generated by decomposition into oil and fat components is cooled and liquefied to reduce to oils and fats. In addition, the hydrogen required for the synthesis reaction is present in the heating furnace by the water gas shift reaction generated by the injection of water vapor, regardless of the introduction of hydrogen gas from the outside, and the high pressure By injecting the water vapor, hydrogen is expelled from the inside of the heating furnace to cause oxygen explosion, and hydrogen is used safely to effectively reduce the oil waste of plastic waste.

本発明(2)は、前記水蒸気の注入により生成せしめる水性ガスシフト反応により発生する水素を加熱炉内に存在させて行う加熱炉内におけるプラスチック廃材の加熱処理を、反応炉内の温度は400℃を越えない範囲で、加熱炉の炉面温度がプラスチック材を溶融せしめる250℃以上を維持するように温度制御して行うことを特徴とする発明である。
水蒸気の注入により加熱炉内において行われる水性ガスシフト反応は、炉内の温度が500℃を越えると、逆反応が生じ、水素の発生が止まることから、この逆反応を阻止し、水素が生成される正反応の状態を維持せしめる発明である。また、加熱炉の内面側の炉面温度が低下すると、プラスチック廃材が溶融する際に発生する一酸化炭素の発生量が低下し、この一酸化炭素と水素との反応による水性ガスシフト反応が低下してくるので、これを防ぐための発明である。
In the present invention (2), the plastic waste material is heat-treated in the heating furnace in the presence of hydrogen generated by the water gas shift reaction generated by the water vapor injection in the heating furnace. The invention is characterized in that the temperature is controlled so that the furnace surface temperature of the heating furnace is maintained at 250 ° C. or higher at which the plastic material is melted within a range not exceeding.
In the water gas shift reaction performed in the heating furnace by injecting water vapor, when the temperature in the furnace exceeds 500 ° C., the reverse reaction occurs and the generation of hydrogen stops, so this reverse reaction is prevented and hydrogen is generated. It is an invention that maintains the state of the positive reaction. Moreover, when the furnace surface temperature on the inner surface side of the heating furnace decreases, the amount of carbon monoxide generated when the plastic waste material melts decreases, and the water gas shift reaction due to the reaction between this carbon monoxide and hydrogen decreases. This is an invention to prevent this.

本発明(3)は、前記加熱炉内に吹き込み注入する水蒸気は、加熱炉内に注入する前に、高周波の電磁波の照射により昇温させた水を用い、かつ、加熱炉内に投入するプラスチック廃材の5wt%を越えない範囲の水量を水蒸気にして、炉内圧力が2kgf/cmを越えない圧力として連続または一定の時間をおき連続的に注入することを特徴とするプラスチック廃材の油化還元処理方法である。
加熱炉内の加熱溶融しているプラスチック廃材を高温で水蒸気と反応させると、CO+HO→CO+Hの水性ガスシフト反応により水素が生成され、この水素が、加熱炉内で溶融しているプラスチック廃材から生じてくる高分子炭化水素のポリマーの分解、及び一酸化炭素とのFT法の炭化水素の合成反応に働くようになるが、このとき、水蒸気を、高周波の電磁波を照射して加熱した水から水蒸気を生成して注入すると、電磁波による加熱処理を行わない水から生成した水蒸気を注入した場合に比して、油化の効率が良くなる結果を得ていることから、この点を内容とする発明である。
なお、注入する水蒸気は、プラスチック廃材を1時間で100kg投入する場合、1時間で5kgを注入することになるが、水は水蒸気になると体積が約1700倍になるので、加熱炉の内容積を考慮しつつ、2kgf/cmを越えないように注入する。
In the present invention (3), the water vapor blown and injected into the heating furnace is water that has been heated by irradiation with high-frequency electromagnetic waves before being injected into the heating furnace, and the plastic is put into the heating furnace. The amount of water in a range not exceeding 5 wt% of the waste material is changed to steam, and the oil pressure of the plastic waste material is continuously injected at a constant or constant time as the pressure in the furnace does not exceed 2 kgf / cm 2 This is a reduction treatment method.
When the plastic waste material heated and melted in the heating furnace is reacted with water vapor at a high temperature, hydrogen is generated by a water gas shift reaction of CO + H 2 O → CO 2 + H 2 , and this hydrogen is melted in the heating furnace. It works for decomposition of polymer hydrocarbon polymer generated from plastic waste and synthesis reaction of hydrocarbon of FT method with carbon monoxide. At this time, water vapor is heated by irradiating high frequency electromagnetic wave. When water vapor is generated from the water and injected, compared to the case where water vapor generated from water that is not subjected to heat treatment by electromagnetic waves is injected, the oiling efficiency is improved. It is an invention to be content.
As for the steam to be injected, when 100 kg of plastic waste is added in 1 hour, 5 kg is injected in 1 hour. However, the volume of water becomes about 1700 times when it becomes steam. In consideration, inject | pour so that 2 kgf / cm <2> may not be exceeded.

本発明(4)は、外周側に断熱材と加熱手段を設け内面側に加熱により遠赤外線を発する遠赤外線発生材を配設する加熱炉を、円筒状に形成して、その軸方向の一端側にプラスチック廃材の供給口を開設し、軸方向の他端側に炭化物の排出口を開設し、内部には、投入されたプラスチック廃材を、攪拌しながら炭化させる前記一端側から他端側に向け移送するアジテータを軸架し、投入して加熱溶融せしめたプラスチック廃材から発生する気化ガスを、加熱炉に連通する抽き出しダクトにより冷却装置に導き、冷却・液化せしめて油脂類に油化還元する油化還元処理装置であって、前記円筒状の加熱炉は、軸方向に長い円筒状に形成し、かつ、上面側に軸方向に沿う開放口を開設し、その開放口に、鉄材により下面側が開放するダクト状に形成して外周を断熱材で被覆せる反応炉を接続させて設け、接続部位に、水性ガスシフト反応の触媒となる酸化鉄、亜鉛メッキ等の表面処理をしていない鉄材またはステンレススチールの鉄材よりなる格子を配設し、この反応炉の前記一端側に寄る部位に、加熱炉内に水蒸気を注入する水蒸気注入ノズルを装設し、前記他端側に寄る部位に、抽き出しダクトを接続連通させたことを特徴とするプラスチック廃材の油化還元処理装置である。
加熱炉内で加熱処理されて分解し溶融するプラスチック廃材から発生してくる一酸化炭素及び気化ガスは、加熱炉内を上昇して、加熱炉の上面側に接続して設けた反応炉内に滞留するようになる。水蒸気ノズルから吹き込まれる水蒸気と、加熱溶融しているプラスチック廃材から発生してくる一酸化炭素との水性ガスシフト反応により生成してくる水素は、比重が軽いことで上昇して加熱炉の上部に接続する反応炉に集まるようになる。そして、反応炉は、円筒状の加熱炉の軸方向に沿い前後に長いダクト状に形成してあって、後端側に抽き出しダクトが接続連通していることで、この反応炉内に上昇してきた一酸化炭素及び気化ガスは、この反応炉内を通り抽き出しダクトにより冷却装置に導かれるようになる。このため、反応炉内の前半側における注入水蒸気による水性ガスシフト反応の第1段階の反応を経て、後半側において第2段階のFT法の合成反応が行われて、合成油を作り出すようになり、プラスチック廃材の油化還元処理を、爆発の危険のある外部からの水素ガスの導入を行わずに、安全に水素を利用して、効率よく油化還元が行えるようにしている発明である。
In the present invention (4), a heating furnace in which a far-infrared ray generating material that emits far-infrared rays by heating is provided on the inner surface side with a heat insulating material and heating means on the outer peripheral side is formed in a cylindrical shape, and one end in the axial direction thereof A plastic waste material supply port is opened on the side, a carbide discharge port is opened on the other end side in the axial direction, and the plastic waste material charged inside is carbonized while stirring from the one end side to the other end side. The vaporized gas generated from the plastic waste material that has been axially mounted and transported and melted by heating is guided to the cooling device by the extraction duct that communicates with the heating furnace, and is cooled and liquefied to be oiled into fats and oils An oil reduction treatment apparatus for reducing, wherein the cylindrical heating furnace is formed in a cylindrical shape that is long in the axial direction, and an open port is formed on the upper surface side along the axial direction. To form a duct with the bottom side open Then, a reaction furnace that covers the outer periphery with a heat insulating material is connected, and the connection site is made of iron oxide that is a catalyst for water gas shift reaction, iron material that has not been surface-treated such as galvanization, or stainless steel iron material A steam injection nozzle for injecting steam into the heating furnace is installed at a part close to the one end side of the reactor, and an extraction duct is connected to the part close to the other end side. This is an oil reduction treatment apparatus for plastic waste material.
Carbon monoxide and vaporized gas generated from plastic waste material that is heat-treated in the heating furnace and decomposes and melts rises in the heating furnace and is connected to the upper surface of the heating furnace. It will stay. Hydrogen generated by the water gas shift reaction between water vapor blown from the water vapor nozzle and carbon monoxide generated from plastic waste material that has been heated and melted rises due to its low specific gravity and is connected to the upper part of the heating furnace. Gather in the reactor. The reaction furnace is formed in a long duct shape along the axial direction of the cylindrical heating furnace, and the extraction duct is connected and connected to the rear end side. The rising carbon monoxide and vaporized gas pass through the reactor and are led to the cooling device by the extraction duct. For this reason, through the first stage reaction of the water gas shift reaction by the injected steam on the first half side in the reaction furnace, the second stage FT synthesis reaction is performed on the second half side to produce synthetic oil, It is an invention that enables oily reduction of plastic waste material to be efficiently performed by using hydrogen safely without introducing hydrogen gas from the outside that is at risk of explosion.

本発明(5)は、前記本発明(4)のプラスチック廃材の油化還元処理装置において、円筒状の加熱炉内に軸架するアジテータを、酸化鉄、亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールの鉄板にて形成したことを特徴とする発明であり、加熱炉内に装架して、油化還元処理装置に装備せしめるアジテータが、加熱炉内で生じる水性ガスシフト反応及びフィッシャー・トロプッシュ法の反応の、触媒として機能するようにしている内容の発明である。   The present invention (5) is a plastic waste material oil reduction treatment apparatus according to the present invention (4), wherein an agitator pivoted in a cylindrical heating furnace is an iron plate not subjected to surface treatment such as iron oxide or galvanization. It is an invention characterized in that it is formed of a stainless steel plate, and an agitator mounted in a heating furnace and installed in an oil reduction treatment apparatus is a water gas shift reaction and Fischer-Tropsch produced in the heating furnace. It is an invention of the content which is made to function as a catalyst of the reaction of the method.

本発明(6)は、前記本発明(4)のプラスチック廃材の油化還元処理装置において、加熱炉の上面側に、加熱炉と接続させて設けるダクト状の反応炉の内壁面を、酸化鉄、亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールの鉄材で構成していることを特徴とする発明であり、
この反応炉の内壁面自体が、反応炉内で行われる水性ガスシフト反応・及びフィッシャー・トロプッシュ法の反応の触媒となるようにしている発明である。
According to the present invention (6), in the oil waste reduction treatment apparatus for plastic waste according to the present invention (4), the inner wall surface of the duct-shaped reaction furnace provided on the upper surface side of the heating furnace in connection with the heating furnace is provided with iron oxide. It is an invention characterized in that it is made of an iron plate or stainless steel material that is not subjected to surface treatment such as galvanization,
This is an invention in which the inner wall surface of the reaction furnace itself serves as a catalyst for the water gas shift reaction and the Fischer-Tropsch reaction performed in the reaction furnace.

プラスチック廃材を加熱炉内で加熱処理して溶融分解せしめ、油脂成分に分解し、生じてくる気化ガスを冷却して液化し、油脂類に還元させる際に、分解及び合成の反応に必要とされる水素が、外部からの水素ガスの導入によらず、水蒸気の注入により生成する水性ガスシフト反応によって、加熱炉内に存在してくるようにしていることと、高圧の水蒸気の注入により、水素爆発を起こす要因となる酸素を加熱炉内から追い出していることで安全に利用できる。   It is required for decomposition and synthesis reactions when plastic waste is melted and decomposed by heating in a heating furnace, decomposed into oil and fat components, and the resulting vaporized gas is cooled and liquefied and reduced to fats and oils. The hydrogen explosion is caused to occur in the heating furnace by the water gas shift reaction generated by the injection of water vapor, regardless of the introduction of hydrogen gas from the outside, and by the injection of high-pressure water vapor. It can be safely used by expelling oxygen, which is a cause of oxidization, from the inside of the heating furnace.

本発明の実施に用いるプラスチック廃材の油化還元処理装置の一実施例の一部縦断した側面図である。It is the side view which carried out the longitudinal section partially of one Example of the oil-ized reduction processing apparatus of the plastic waste material used for implementation of this invention. 同上油化還元処理装置の縦断した後面図である。It is the rear view which carried out the longitudinal section of the oil-ized reduction processing apparatus same as the above. 同上油化還元処理装置の一部横断した平面図である。It is the top view which partially crossed the oil-ized reduction processing apparatus same as the above. 同上油化還元処理装置の、拡大した縦断後面図である。It is an enlarged longitudinal rear view of the oil reduction treatment apparatus. 同上油化還元処理装置の、加熱炉の内周に貼着する遠赤外線発生材の、貼着前の状態における斜視図である。It is a perspective view in the state before sticking of the far-infrared generating material stuck on the inner periphery of a heating furnace of an oil-ized reduction processing device same as the above. 同上の遠赤外線発生材の、加熱炉の胴周壁の内面に貼着した状態における縦断した後面図である。It is the rear view which carried out the vertical cut in the state which stuck the far-infrared generating material same as the above to the inner surface of the trunk | drum peripheral wall of a heating furnace. 水蒸気発生装置の、加熱炉に組み付けた状態の展開説明図である。It is expansion | deployment explanatory drawing of the state assembled | attached to the heating furnace of the steam generator.

次に、本発明の実施の態様を実施例につき図面に従い詳述する。   Next, embodiments of the present invention will be described in detail with reference to the drawings.

図1乃至図3は、本発明のプラスチック廃材の油化還元処理方法の実施に用いる油化還元処理装置の一実施例装置を示し、図1はその油化還元処理装置の一部縦断した側面図、図2は同上装置の一部縦断した後面図、図3は同上装置の一部横断した平面図、図4は、加熱炉aの拡大した縦断側面図であり、これらの図において、aは加熱炉、bはその加熱炉a内にプラスチック廃材を投入する供給口、cは加熱炉内で溶融分解処理したプラスチック廃材の炭化物を排出する排出口、dは加熱炉a内に投入したプラスチック廃材を攪拌しながら炭化を促進させ、炭化物を排出口c側に流動させるよう加熱炉a内に装架したアジテータ、eは加熱炉aの上面側に加熱炉aに接続させて設けた反応炉、fは加熱炉aの外周面に装設した電熱ヒータ、gは、加熱炉a及び反応炉eの外周面に被覆した断熱材、hは加熱炉aの内側に設けた遠赤外線発生材、Nは加熱炉a内に水蒸気を注入する水蒸気ノズル、jは、加熱炉aでプラスチック廃材から発生した気化ガスを抽き出す抽き出しダクト、kは、抽き出しダクトjの下流側に接続する冷却装置、Lは、プラスチック廃材を供給口bに供給する供給装置を示す。   FIG. 1 to FIG. 3 show one embodiment of an oil reduction treatment apparatus used for carrying out the method of oil waste reduction treatment of plastic waste material of the present invention, and FIG. FIG. 2 is a rear view of a part of the same apparatus, FIG. 3 is a plan view of a part of the apparatus, and FIG. 4 is an enlarged vertical side view of the heating furnace a. Is a heating furnace, b is a supply port for introducing plastic waste into the heating furnace a, c is an outlet for discharging carbide of plastic waste material melted and decomposed in the heating furnace, and d is a plastic charged into the heating furnace a. An agitator mounted in the heating furnace a so as to promote carbonization while stirring the waste material and cause the carbide to flow toward the outlet c, e is a reactor provided on the upper surface side of the heating furnace a connected to the heating furnace a , F is an electric heater installed on the outer peripheral surface of the heating furnace a, Is a heat insulating material coated on the outer peripheral surface of the heating furnace a and the reaction furnace e, h is a far infrared ray generating material provided inside the heating furnace a, N is a steam nozzle for injecting steam into the heating furnace a, j is An extraction duct for extracting vaporized gas generated from the plastic waste material in the heating furnace a, k is a cooling device connected to the downstream side of the extraction duct j, and L is a supply for supplying the plastic waste material to the supply port b Indicates the device.

加熱炉aは、それの炉体を、水性ガスシフト反応及びフィッシャー・トロプッシュ法反応の触媒となる酸化鉄、亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールの鉄板10で、図4にあるように上面側に軸方向に沿う開裂状の開放口11を有する円筒状に成形してあり、かつ、図3にあるように一定の単位長さに成形した円筒体a’を複数個軸方向に接続して組み立てることで、軸方向に長い円筒状に形成してある。該加熱炉aの上面側の開放口11には、水性ガスシフト反応及びフィッシャー・トロプッシュ法反応(FT法反応)において触媒となる亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールの鉄板で下面側が開口するダクト状に成形した反応炉eが、その下面側の開口を加熱炉aの上面側の開放口11に接続させた状態として、加熱炉aに対し一体または一体的に連続させて装設してある。   As shown in FIG. 4, the heating furnace a is an iron plate 10 that is not subjected to surface treatment such as iron oxide, galvanization, or stainless steel that serves as a catalyst for the water gas shift reaction and the Fischer-Tropsch reaction. A plurality of cylindrical bodies a ′ having a constant unit length as shown in FIG. 3 are formed in the axial direction. By connecting and assembling, it is formed in a long cylindrical shape in the axial direction. The opening 11 on the upper surface side of the heating furnace a has an iron plate that is not subjected to surface treatment such as galvanization or a stainless steel plate that serves as a catalyst in the water gas shift reaction and the Fischer-Tropsch reaction (FT method reaction). The reactor e formed in the shape of an open duct is installed in such a manner that the opening on the lower surface side is connected to the opening 11 on the upper surface side of the heating furnace a so as to be integrated with or continuous with the heating furnace a. It is.

加熱炉aは、この例においては、上面側の開放口11に一体または一体的に接続させて設けたこの反応炉eを、支持機枠に用いて、機枠Fの天井部から垂下せしめた支持枠F’に支持せしめることで、機枠Fに宙吊り状態に吊り下げ支架せしめてあり、これにより、該加熱炉aの外面側に装設する電熱ヒータf等の加熱手段及び断熱材gが、露出する外周の全面に対し、容易にかつ均等に取り付けられるようにしてある。   In this example, the heating furnace a was suspended from the ceiling of the machine frame F by using the reaction furnace e provided integrally or integrally connected to the opening 11 on the upper surface side as a support machine frame. By supporting it on the support frame F ′, the machine frame F is suspended and suspended in a suspended state, whereby the heating means such as the electric heater f and the heat insulating material g installed on the outer surface side of the heating furnace a are provided. It can be easily and evenly attached to the entire exposed outer periphery.

加熱炉aの内面側に装設する遠赤外線発生材hは、加熱により遠赤外線を発生する石材を粉砕してタイル状に焼成したセラミックパネルまたはセラミックボールを用い、これを加熱炉aを構成する前記鉄板10の内面に張り付けるように貼着して取り付けるが、その取り付け固定がむずかしいときは、図5に示しているように、目抜き板状に多数の孔を設けた亜鉛メッキ等の表面処理をしない鉄板またはステンレススチール製の多孔の鉄板80で遠赤外線発生材hを包み、この多孔の鉄板80に設けた取付部81を、図6にあるように加熱炉aの胴周壁を形成する鉄板10の内面に設けた組付座12に係止することで取り付けるようにする。   The far-infrared ray generating material h installed on the inner surface side of the heating furnace a uses a ceramic panel or a ceramic ball obtained by crushing a stone material that generates far infrared rays by heating and firing it into a tile shape, and this constitutes the heating furnace a. Attaching and attaching to the inner surface of the iron plate 10 is difficult, but when the attachment and fixing is difficult, as shown in FIG. The far-infrared ray generating material h is wrapped with a non-treated iron plate or a stainless steel porous iron plate 80, and a mounting portion 81 provided on the porous iron plate 80 forms a body peripheral wall of the heating furnace a as shown in FIG. It attaches by latching to the assembly seat 12 provided in the inner surface of the iron plate 10. FIG.

このとき、加熱炉aの内壁面のうちで、回転して作動するアジテータdによりかき上げられるプラスチック廃材が接触することのない上半側の部位に取り付ける遠赤外線発生材hにあっては、図4にあるように、保持する多孔の鉄板80に設ける取付部81の突出長さを長くしておき、かつ、加熱炉aの胴周壁を形成する鉄板10の上半側は、径方向に拡径させておいて、この拡径部の鉄板10の内面に、取り付け支持せしめることで、加熱炉aの胴周壁を構成している鉄板10の内面から引き離して、その鉄板10と該遠赤外線発生材hとの間に加熱炉aの内部空間と通ずる空間sが形成される状態に取り付け、これにより、触媒として機能させる鉄板10の内周面に対する、加熱炉a内の気化ガスの接触及びタール等の熱分解が効果的に行われ、かつ、炉体の内面に接触して凝結する高分子炭化物が、胴周壁の内面をつたって炉内の底部に流れるのを促進するようにしている。   At this time, in the far-infrared ray generating material h that is attached to the upper half portion of the inner wall surface of the heating furnace a that does not come into contact with the plastic waste material that is scraped up by the agitator d that rotates and operates, As shown in FIG. 4, the protruding length of the mounting portion 81 provided on the porous iron plate 80 to be held is lengthened, and the upper half side of the iron plate 10 forming the body peripheral wall of the heating furnace a is expanded in the radial direction. The steel plate 10 is separated from the inner surface of the iron plate 10 constituting the shell peripheral wall of the heating furnace a by being attached to and supported by the inner surface of the iron plate 10 of the enlarged diameter portion. It attaches to the state in which the space s which communicates with the internal space of the heating furnace a is formed between the materials h, and thereby the vaporized gas in the heating furnace a contacts with the inner peripheral surface of the iron plate 10 to function as a catalyst and tar. Effective thermal decomposition We, and polymer carbide condenses in contact with the inner surface of the furnace body, so that to facilitate the flow to the bottom of the furnace down the inner surface of the cylinder jacket.

加熱炉a内にプラスチック廃材を投入するための供給口bは、この実施例においては、円筒状の加熱炉aの前端側(図において左端側)の蓋板13の下端部位に開設してあり、これに、加熱炉aの前面側に配置して機枠Fに支架せる供給装置Lの送り込みスクリュー201の先端側が接続している。   In this embodiment, the supply port b for introducing the plastic waste material into the heating furnace a is opened at the lower end portion of the cover plate 13 on the front end side (left end side in the figure) of the cylindrical heating furnace a. And the front end side of the feed screw 201 of the supply apparatus L which is arrange | positioned at the front side of the heating furnace a and can be supported by the machine frame F is connected to this.

この供給装置Lは、砕断処理して水洗いしたプラスチック廃材を投入されるホッパ202と、そのホッパ202の下口に接続する送り込みパイプ203と、その送り込みパイプ203内に軸支せる前記送り込みスクリュー201とからなり、送り込みスクリュー201の駆動回転により、ホッパ202内に投入したプラスチック廃材を順次加熱炉a内に送り込むよう作用する。   The supply device L includes a hopper 202 into which plastic waste material that has been crushed and washed with water is charged, a feed pipe 203 connected to a lower opening of the hopper 202, and the feed screw 201 that is pivotally supported in the feed pipe 203. The plastic waste material thrown into the hopper 202 is sequentially fed into the heating furnace a by the driving rotation of the feeding screw 201.

排出口cは、前記供給口bから加熱炉a内に送り込まれたプラスチック廃材が、加熱処理により溶融分解し、油脂成分を気化分離させた残りの炭化物を、炉外に排出させるためのものであるが、この例においては、加熱炉aの鉄板10よりなる胴周壁の底部の後端寄りの部位に開設してある。そして、この排出口cには、漏斗状に形成した排出管30が垂下するように接続してあり、その漏斗状の排出管30の下端は、機枠Fに宙吊り状に装架せる加熱炉aの下方に配位して機枠Fに支架してある吐出スクリュー31を内蔵せる吐出筒32に接続してある。   The discharge port c is for discharging the remaining carbide, which is obtained by melting and decomposing the plastic waste material sent from the supply port b into the heating furnace a by the heat treatment and vaporizing and separating the oil and fat components, to the outside of the furnace. However, in this example, it is opened at a site near the rear end of the bottom portion of the trunk wall made of the iron plate 10 of the heating furnace a. The discharge port c is connected to a discharge pipe 30 formed in a funnel shape so as to hang down, and the lower end of the funnel-shaped discharge pipe 30 is suspended in the machine frame F in a suspended manner. It is connected to a discharge cylinder 32 that houses a discharge screw 31 that is arranged below a and is supported on the machine frame F.

加熱炉a内に装架せるアジテータdは、前記供給口bから加熱炉a内に投入されて、電熱ヒータf等の加熱手段による加熱と遠赤外線発生材hからの遠赤外線の照射を受けるプラスチック廃材を、攪拌しながら加熱炉a内の後端側に流動させるものであり、この例においては、円筒状の加熱炉aの前後の蓋板13・14間に渡架せる回転軸40の周面に、螺旋の翼板41を取り付けて、スクリューオーガ状に構成している。そして、その螺旋の翼板41は、水蒸気の注入により加熱炉a内に生成する水性ガスシフト反応の触媒となるよう、酸化鉄、亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールの鉄板で成形している。   The agitator d mounted in the heating furnace a is a plastic that is inserted into the heating furnace a from the supply port b and receives heating by a heating means such as an electric heater f and irradiation of far infrared rays from a far infrared ray generating material h. The waste material is allowed to flow to the rear end side in the heating furnace a while stirring. In this example, the periphery of the rotary shaft 40 that can be spanned between the front and rear cover plates 13 and 14 of the cylindrical heating furnace a. A spiral blade 41 is attached to the surface to form a screw auger shape. The spiral blade 41 is formed of an iron plate not subjected to surface treatment such as iron oxide and galvanization or a stainless steel iron plate so as to be a catalyst for a water gas shift reaction generated in the heating furnace a by injection of water vapor. ing.

反応炉eは、加熱炉a内において加熱処理によりプラスチック廃材から発生して上昇してくる気化ガス、一酸化炭素及び水蒸気の注入による水性ガスシフト反応により生成して上昇してくる水素を集めるよう、円筒状の加熱炉aの上部に、その加熱炉aを上方に拡張するように形設したもので、この例においては、酸化鉄、亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールの鉄板を用いて、前面視において下方が開放するチャンネル状の断面形状をもって前後方向に連続する前後に長い角箱様に成形し、それの下面側の開口部50を、円筒形の開放口11に接続連結することで、加熱炉aと一体または一体的に連続するダクト状に構成してある。   The reaction furnace e collects the hydrogen generated and raised by the water gas shift reaction by injection of vaporized gas, carbon monoxide and water vapor generated from the plastic waste material by heat treatment in the heating furnace a, The upper part of the cylindrical heating furnace a is shaped so as to expand the heating furnace a upward. In this example, an iron plate not subjected to surface treatment such as iron oxide or galvanization or a stainless steel iron plate is used. And formed into a square box shape that is long in the front-rear direction with a channel-like cross-sectional shape that opens downward in front view, and the opening 50 on the lower surface side thereof is connected to the cylindrical opening 11 By doing so, it is configured in a duct shape that is integral with or integrally with the heating furnace a.

また、この反応炉eは、上述の如く加熱炉aの上部に一体または一体的に連続するよう装設することで、加熱炉aの内部空間を前面視においてフラスコ型に形成している。この加熱炉aと連続する反応炉eは、外周を、加熱炉aと同様に断熱材gで被覆するが、電熱ヒータf等の加熱手段は付設せず、これにより、該反応炉e内の温度が、外周面に組み付けた電熱ヒータf等の加熱手段により加熱される加熱炉aの内部の温度により低くなるようにしている。   Further, the reaction furnace e is installed so as to be integrated or integrally continuous with the upper part of the heating furnace a as described above, thereby forming the inner space of the heating furnace a in a flask shape when viewed from the front. The reaction furnace e that is continuous with the heating furnace a is coated with a heat insulating material g in the same manner as the heating furnace a, but is not provided with heating means such as an electric heater f. The temperature is made lower by the temperature inside the heating furnace a heated by heating means such as an electric heater f assembled on the outer peripheral surface.

これは、プラスチック廃材から発生する一酸化炭素と注入した水蒸気との混合ガスを、加熱炉aの胴周壁を構成する鉄板10、アジテータdを構成する鉄板、反応炉eを構成する鉄板等の炉内に設置せる酸化鉄を触媒として水性ガスシフト反応が、主として、内部温度が加熱炉内の温度より低くなるこの反応炉eの内部で行われるようにすることで、水性ガスシフト反応に、逆反応が生じてくるのを抑えるように機能させるためである。   This is because a mixed gas of carbon monoxide generated from plastic waste and injected water vapor is used as a furnace such as an iron plate 10 constituting the shell wall of the heating furnace a, an iron plate constituting the agitator d, and an iron plate constituting the reaction furnace e. The water gas shift reaction is mainly performed inside the reaction furnace e in which the internal temperature is lower than the temperature in the heating furnace using the iron oxide installed in the catalyst as a catalyst, so that the reverse reaction occurs in the water gas shift reaction. This is to make it function to suppress the occurrence.

そして、この反応炉eの下面側の開口部50と加熱炉aの上面側の開放口11との接続部位には、該反応炉eの内部空間と加熱炉aの内部空間とを仕切るように格子mを装架するようにしている。この格子mは、前述の水性ガスシフト反応及びFT法反応の触媒となるよう、酸化鉄、亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールよりなる鉄材で単位格子状に形成して設けるものであるが、この実施例においては、一定単位長さに成形した単位円筒体a’を複数個、並列させて継ぎ合わせて構成している、加熱炉aにあわせて、その加熱炉aの単位円筒体a’の長さに対応する長さの単位格子m’に組み立てて、これを並列させて加熱炉aの機体に装架するようにしている。   The inner space of the reaction furnace e and the inner space of the heating furnace a are separated from each other at the connection portion between the opening 50 on the lower surface side of the reaction furnace e and the opening 11 on the upper surface side of the heating furnace a. The lattice m is mounted. The lattice m is provided in the form of a unit lattice made of an iron material made of iron plate or stainless steel not subjected to surface treatment such as iron oxide and galvanization so as to be a catalyst for the water gas shift reaction and the FT method reaction described above. However, in this embodiment, a plurality of unit cylinders a ′ formed to have a constant unit length are joined together in parallel. The unit cylinder of the heating furnace a is combined with the heating furnace a. A unit cell m ′ having a length corresponding to the length of a ′ is assembled, and the unit cell m ′ is arranged in parallel to be mounted on the body of the heating furnace a.

そして、この加熱炉aの単位長さに対応する長さのブロック状に成形した単位格子m’は、加熱炉aの上面側の開放口11に、前後方向に沿うレール状の支台15を設けて、その支台15上に、前後に並列させて、前後方向にスライド自在に載置することで、装架せしめてあり、これにより、反応炉eの後端側の端壁に開閉可能に装設しておく窓孔(図示省略)から、順次スライドさせることで機外に取り出し、点検できるようにしてある。   The unit lattice m ′ formed in a block shape having a length corresponding to the unit length of the heating furnace a is provided with a rail-shaped abutment 15 along the front-rear direction at the opening 11 on the upper surface side of the heating furnace a. It is installed and placed on the abutment 15 in parallel in the front-rear direction so as to be slidable in the front-rear direction, so that the end wall on the rear end side of the reactor e can be opened and closed. From the window hole (not shown) installed in the machine, it can be taken out of the machine by being sequentially slid and inspected.

また、加熱炉a内での加熱処理によりプラスチック廃材から発生する気化ガスを、抽き出して冷却装置kに導くための抽き出しダクトjは、反応炉eの後端側に寄る部位の天井部に抽出口を開設して、その抽出口に基端を接続させ、反応炉e内の後端部において気化ガスの抽き出しが行われるようにしている。   In addition, the extraction duct j for extracting the vaporized gas generated from the plastic waste material by the heat treatment in the heating furnace a and guiding it to the cooling device k is a ceiling of a part close to the rear end side of the reaction furnace e. An extraction port is opened in the section, and a base end is connected to the extraction port so that the vaporized gas is extracted at the rear end portion in the reaction furnace e.

冷却装置kは、図3にあるように、加熱炉aの側方に並列させて機枠Fに装架せる冷却槽100内に、冷凍機(図示省略)の作動により冷媒が循環する凝縮材(図示省略)を装備せしめた通常の構成のものであり、その冷却槽100には、冷却されて液化する油脂成分と水とを分離する油水分離槽101が接続している。   As shown in FIG. 3, the cooling device k is a condensing material in which refrigerant is circulated by the operation of a refrigerator (not shown) in a cooling tank 100 arranged in parallel with the side of the heating furnace a and mounted on the machine frame F. The cooling tank 100 is connected to an oil / water separation tank 101 that separates oil and fat components that are cooled and liquefied from water.

そして、加熱炉a内に、水性ガスシフト反応を生成せしめるために水蒸気を吹き込み注入する水蒸気ノズルNは、反応炉eの前端側に寄る部位の天井部及び側面部に装設してある。   And the steam nozzle N which injects and injects | pourings water vapor | steam in order to produce a water gas shift reaction in the heating furnace a is installed in the ceiling part and side part of the site | part which approaches the front end side of the reaction furnace e.

この水蒸気ノズルNに水蒸気を供給する水蒸気発生装置9は、図7にその概要を示しているように、ポンプPに通ずる導水管90に、耐圧ガラスよりなる耐圧容器91を接続し、この耐圧容器91に、高周波の電磁波を発生する電磁波発生機92を、該電磁波発生機92による電磁波の照射で耐圧容器91内の水を加熱するように組み合わせ、これにより生成する水蒸気を、その耐圧容器91に調圧器93を介して接続する水蒸気導管94で水蒸気ノズルNに導き、該ノズルNから噴出させるようにしている。   The steam generator 9 for supplying steam to the steam nozzle N has a pressure vessel 91 made of pressure glass connected to a water conduit 90 communicating with a pump P, as shown in FIG. 91 is combined with an electromagnetic wave generator 92 that generates high-frequency electromagnetic waves so that water in the pressure vessel 91 is heated by irradiation of the electromagnetic waves by the electromagnetic wave generator 92, and water vapor generated thereby is supplied to the pressure vessel 91. A water vapor conduit 94 connected via a pressure regulator 93 guides the water vapor nozzle N and ejects it from the nozzle N.

本発明によるプラスチック廃材の油化還元方法の実施の態様を、上述したように構成している油化還元処理装置により具体的に説明すれば、供給装置Lのホッパ202に投入した破砕して水洗いしたプラスチック廃材を、スクリュー201の作動で、供給口bから加熱炉a内に押し込み、電熱ヒータf等の加熱手段による加熱及び加熱された遠赤外線発生材hからの遠赤外線の照射による加熱処理の行程が行われているところに、水蒸気ノズルNから加熱した水蒸気を吹き込み、加熱溶融するプラスチック廃材から生じてくる一酸化炭素(CO)と水蒸気(HO)とから水素(H)と二酸化炭素(CO)を生成する水性ガスシフト反応を第1段階として行わせ、この水性ガスシフト反応によって生じてくる水素を、プラスチック廃材から生じてくる一酸化炭素と水素とから炭化水素を合成する
(2n+1)H+nCO→CnHn+2+nH
のフィッシャー・トロプッシュ法(FT法 )の反応における水素に利用して、このFT法の合成反応を第2段階として行わせる。また水性ガスシフト反応で生じた二酸化炭素(CO)は加熱炉内の炭化物と反応し(C+CO→2CO)して一酸化炭素を生成し、水性ガスシフト反応とFT法反応を促進する。
The embodiment of the method for oily reduction of plastic waste material according to the present invention will be described in detail by using the oil reduction processing apparatus configured as described above. The plastic waste material is pushed into the heating furnace a from the supply port b by the operation of the screw 201, heated by a heating means such as an electric heater f, and heat treatment by irradiation of far infrared rays from the heated far infrared ray generating material h. In the process, steam heated from the steam nozzle N is blown, and hydrogen (H 2 ) and dioxide are generated from carbon monoxide (CO) and steam (H 2 O) generated from the plastic waste material that is heated and melted. carbon (CO 2) to perform the water gas shift reaction as the first step of generating a hydrogen arise by the water gas shift reaction, plastic waste Synthesizing hydrocarbons from a come carbon monoxide and hydrogen generated from the (2n + 1) H 2 + nCO → CnH 2 n + 2 + nH 2 O
The synthesis reaction of this FT method is carried out as the second stage using hydrogen in the reaction of the Fischer-Tropsch method (FT method). Carbon dioxide (CO 2 ) generated by the water gas shift reaction reacts with the carbide in the heating furnace (C + CO 2 → 2CO) to generate carbon monoxide, and promotes the water gas shift reaction and the FT method reaction.

そして、この第1段階の水性ガスシフト反応により生成する水素は、それの比重の軽いことを利用して、加熱炉aの上部に接続させて設けた反応炉eに集め、ここに上昇してくるプラスチック廃材を加熱処理して発生した一酸化炭素と水素とのFT法による合成反応を、反応炉eにおいて効率的に行わせ、これにより生成される炭化水素のガスを、抽き出しダクトjで抽き出して冷却槽100に導き冷却し液化して油化するようにする。   The hydrogen produced by the water gas shift reaction in the first stage is collected in a reaction furnace e connected to the upper part of the heating furnace a by using its low specific gravity, and rises there. The synthetic reaction by the FT method of carbon monoxide and hydrogen generated by heat treatment of the plastic waste material is efficiently performed in the reaction furnace e, and the hydrocarbon gas generated thereby is extracted in the extraction duct j. It is extracted and guided to the cooling bath 100, cooled, liquefied and oiled.

このとき、反応炉eの開口部50に設けた鉄材よりなる格子mは、水性ガスシフト反応の触媒として機能する。また、遠赤外線の照射により高分子の油脂成分に分解されて生じてくるポリマーの気化ガスと接触して、これを降温させて液化させタールとして付着させて捕集したのち、加熱炉aの底部に向け滴下させて、再び分解を受けさせるように作用する。
また、プラスチック廃材は、加熱溶融による油脂成分の気化分離で、炭化が促進し、炭化物に生成され、排出口cから炭化物として取り出されるようになる。
At this time, the lattice m made of an iron material provided in the opening 50 of the reaction furnace e functions as a catalyst for the water gas shift reaction. Also, after contacting with the vaporized gas of the polymer that is decomposed into high-molecular fats and oils components by irradiation with far-infrared rays, this is cooled and liquefied, attached as tar and collected, and then the bottom of the heating furnace a It is dripped toward the surface and acts to be decomposed again.
Further, the plastic waste material is vaporized and separated by the oil and fat component by heating and melting, and the carbonization is promoted to be generated into the carbide and taken out as the carbide from the outlet c.

本発明によるプラスチック廃材の油化装置は、熱処理により油脂成分を気化分離させた残りのプラスチック廃材が炭化物となり排出口から排出されることから、そのままプラスチック廃材の炭化処理装置として使用できる。   The plastic waste material liquefaction apparatus according to the present invention can be used as it is as a plastic waste material carbonization treatment apparatus because the remaining plastic waste material obtained by vaporizing and separating the oil and fat components by heat treatment becomes carbide and discharged from the discharge port.

F 機枠
F’ 支持枠
L 供給装置
N 水蒸気注入ノズル
P ポンプ
a 加熱炉
a’ 円筒体
b 供給口
c 排出口
d アジテータ
e 反応炉
f 電熱ヒータ
g 断熱材
h 赤外線発生材
j 抽き出しダクト
k 冷却装置
m 格子
m’ 単位格子
s 空間
10 鉄板
100 冷却槽
101 油水分離槽
11 開放口
12 組付座
13 14 蓋板
15 支台
201 スクリュー
202 ホッパ
203 送り込みパイプ
30 排出管
31 吐出スクリュー
32 吐出筒
40 回転軸
41 翼板
50 開口部
80 多孔の鉄板
81 取付部
9 水蒸気発生装置
90 導水管
91 耐圧容器
92 電磁波発生機
93 調圧器
94 水蒸気導管
F Machine frame F 'Support frame L Supply device N Steam injection nozzle P Pump a Heating furnace a' Cylindrical body b Supply port c Discharge port d Agitator e Reactor f Electric heater g Heat insulation material h Infrared generator j Extraction duct k Cooling device m Grid m ′ Unit grid s Space 10 Iron plate 100 Cooling tank 101 Oil / water separation tank 11 Opening port 12 Assembly seat 13 14 Cover plate 15 Abutment 201 Screw 202 Hopper 203 Feed pipe 30 Discharge pipe 31 Discharge screw 32 Discharge cylinder 40 Rotating shaft 41 Blade plate 50 Opening portion 80 Porous iron plate 81 Mounting portion 9 Water vapor generating device 90 Water guide tube 91 Pressure vessel 92 Electromagnetic wave generator 93 Pressure regulator 94 Water vapor conduit

Claims (6)

プラスチック廃材を、加熱炉内において加熱処理して分解溶融せしめ、発生してくる油脂成分の気化ガスをダクトを介し冷却装置に導き冷却し液化させ油脂類に油化還元する行程を含む、プラスチック廃材の油化還元方法において、加熱炉内におけるプラスチック廃材の加熱処理の行程時に、加熱炉内に加熱した水蒸気を吹き込み注入し、この加熱水蒸気とプラスチック廃材の加熱溶融により生じてくる一酸化炭素とから、加熱炉内に設置せる酸化鉄または亜鉛メッキ等の表面処理をしない鉄材よりなる格子を触媒として、CO+HO→H+COの水性ガスシフト反応をさせて水素を生成せしめて加熱炉内に水素を存在せしめ、この水素を、プラスチック廃材の加熱溶融により生じてくる一酸化炭素とのフィッシャー・トロプッシュ法の反応による炭化水素の合成、及び生じてくる高分子炭化水素のポリマーの分解に利用して、プラスチック廃材を油脂類に油化還元することを特徴とするプラスチック廃材の油化還元処理方法。 Plastic waste including the process of heat-treating plastic waste in a heating furnace to decompose and melt, and evaporating the vaporized gas of the generated fat and oil to the cooling device through the duct, cooling it, liquefying it, and converting it to oil and fat In the oil reduction method of the above, in the process of heat treatment of the plastic waste material in the heating furnace, heated steam is blown into the heating furnace and injected from the heated steam and carbon monoxide generated by heating and melting the plastic waste material. Then, using a lattice made of iron material not subjected to surface treatment such as iron oxide or galvanization installed in a heating furnace as a catalyst, a water gas shift reaction of CO + H 2 O → H 2 + CO 2 is performed to generate hydrogen, and then into the heating furnace In the presence of hydrogen, this Fischer-Tropsis with carbon monoxide generated by heating and melting plastic waste Synthesis of hydrocarbons by reaction of law, and occur come utilized in degradation of the polymer of the polymeric hydrocarbon, Yuka reduction method for a plastic waste, which comprises Yuka reducing the plastic waste in fats and oils. 前記水蒸気の注入により生成せしめる水性ガスシフト反応により発生する水素を加熱炉内に存在させて行う加熱炉内におけるプラスチック廃材の加熱処理を、反応炉内の温度は400℃を越えない範囲で、加熱炉の内側の炉面温度がプラスチック材を溶融せしめる250℃以上を維持するように温度制御して行うことを特徴とするプラスチック廃材の油化還元処理方法。   Heat treatment of plastic waste material in the heating furnace performed in the presence of hydrogen generated by the water gas shift reaction generated by the water vapor injection in the heating furnace, the temperature in the reaction furnace does not exceed 400 ° C. An oil reduction treatment method for plastic waste material, which is carried out by controlling the temperature so that the furnace surface temperature on the inside of the furnace maintains 250 ° C. or higher at which the plastic material is melted. 前記加熱炉内に吹き込み注入する水蒸気は、加熱炉内に注入する前に、高周波の電磁波の照射により昇温させた水を用い、かつ、加熱炉内に投入するプラスチック廃材の5wt%を越えない範囲の水量を水蒸気にして、炉内圧力が2kgf/cmを越えない圧力として連続または一定の時間をおき連続的に注入することを特徴とするプラスチック廃材の油化還元処理方法。 The water vapor blown and injected into the heating furnace uses water that has been heated by irradiation with high-frequency electromagnetic waves before being injected into the heating furnace, and does not exceed 5 wt% of the plastic waste material that is put into the heating furnace. A method for oily reduction treatment of plastic waste, characterized in that the amount of water in the range is steam and the pressure in the furnace does not exceed 2 kgf / cm 2 and is continuously or continuously injected over a certain period of time. 外周側に断熱材と加熱手段を設け内面側に加熱により遠赤外線を発する遠赤外線発生材を配設する加熱炉を、円筒状に形成して、その軸方向の一端側にプラスチック廃材の供給口を開設し、軸方向の他端側に炭化物の排出口を開設し、内部には、投入されたプラスチック廃材を、攪拌しながら炭化させる前記一端側から他端側に向け移送するアジテータを軸架し、投入して加熱溶融せしめたプラスチック廃材から発生する気化ガスを、加熱炉に連通する抽き出しダクトにより冷却装置に導き、冷却・液化せしめて油脂類に油化還元する油化還元処理装置であって、前記円筒状の加熱炉は、軸方向に長い円筒状に形成し、かつ、上面側に軸方向に沿う開放口を開設し、その開放口に、鉄材により下面側が開放するダクト状に形成して外周を断熱材で被覆せる反応炉を接続させて設け、接続部位に、水性ガスシフト反応の触媒となる亜鉛メッキ等の表面処理をしていない鉄材よりなる格子を配設し、この反応炉の前記一端側に寄る部位に、加熱炉内に水蒸気を注入する水蒸気注入ノズルを装設し、前記他端側に寄る部位に、抽き出しダクトを接続連通させたことを特徴とするプラスチック廃材の油化還元処理装置。   A heating furnace in which a far-infrared ray generating material that emits far-infrared rays by heating is provided on the inner surface side with a heat insulating material and heating means on the outer peripheral side is formed in a cylindrical shape, and a plastic waste material supply port is provided on one end side in the axial direction A carbide outlet is opened on the other end side in the axial direction, and an agitator that transports the charged plastic waste material from the one end side to the other end side is carbonized while stirring. Then, the gasification gas generated from the plastic waste material that has been charged and melted by heating is led to the cooling device by an extraction duct that communicates with the heating furnace, and cooled and liquefied to oily and reduce to oils and fats. The cylindrical heating furnace is formed in a cylindrical shape that is long in the axial direction, and an opening is formed on the upper surface side along the axial direction, and the lower surface side is opened by an iron material at the opening. Insulate the outer periphery A reaction furnace to be coated with is attached and a grid made of iron material not subjected to surface treatment such as galvanization as a catalyst for the water gas shift reaction is disposed at the connection site, and approaches to the one end side of this reaction furnace A plastic waste material liquefaction reduction processing apparatus characterized in that a steam injection nozzle for injecting steam into a heating furnace is installed at a part, and an extraction duct is connected to and communicated with the part close to the other end. . 前記プラスチック廃材の油化還元処理装置において、円筒状の加熱炉内に軸架するアジテータを、亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールの鉄板にて形成したことを特徴とするプラスチック廃材の油化還元処理装置。   In the plastic waste oil reduction treatment apparatus, an agitator pivoted in a cylindrical heating furnace is formed of an iron plate not subjected to surface treatment such as galvanization or a stainless steel iron plate. Oil reduction processing equipment. 前記プラスチック廃材の油化還元処理装置において、加熱炉の上面側に、加熱炉と接続させて設けるダクト状の反応炉の内壁面を、亜鉛メッキ等の表面処理をしない鉄板またはステンレススチールの鉄板で構成していることを特徴とするプラスチック廃材の油化還元処理装置。   In the oil waste reduction treatment apparatus for plastic waste material, the inner wall surface of the duct-shaped reaction furnace provided to be connected to the heating furnace on the upper surface side of the heating furnace is an iron plate not subjected to a surface treatment such as galvanization or a stainless steel iron plate. An oil reduction treatment apparatus for plastic waste material, characterized by comprising.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10551059B2 (en) 2014-12-17 2020-02-04 Pilkington Group Limited Furnace
CN115261079A (en) * 2022-08-25 2022-11-01 西安交通大学 Circulating fluidization device and method for preparing synthesis gas

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10551059B2 (en) 2014-12-17 2020-02-04 Pilkington Group Limited Furnace
CN115261079A (en) * 2022-08-25 2022-11-01 西安交通大学 Circulating fluidization device and method for preparing synthesis gas
CN115261079B (en) * 2022-08-25 2023-08-15 西安交通大学 Circulating fluidization device and method for preparing synthesis gas

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