JP2013037200A - Optical coupling device - Google Patents

Optical coupling device Download PDF

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JP2013037200A
JP2013037200A JP2011173351A JP2011173351A JP2013037200A JP 2013037200 A JP2013037200 A JP 2013037200A JP 2011173351 A JP2011173351 A JP 2011173351A JP 2011173351 A JP2011173351 A JP 2011173351A JP 2013037200 A JP2013037200 A JP 2013037200A
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holding member
joining
holding
guide member
coupling device
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Yoshinori Tanaka
良典 田中
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Olympus Corp
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Olympus Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an optical coupling device capable of providing a high joint strength despite a small diameter.SOLUTION: An optical coupling device 10 includes: a first holding member 31 for holding an optical fiber 21; and a second holding member 51 that holds an optical element 41 and is connected to the first holding member 31 such that the optical fiber 21 and the optical element 41 are optically coupled. The optical coupling device 10 further includes: a joint member 71 for joining the first holding member 31 with the second holding member 51 such that the optical fiber 21 and the optical element 41 are optically coupled; and a regulation guide member 81 configured to regulate a joining range of the joint member 71 in the first holding member 31 and the second holding member 51, when the joint member 71 joins with the first holding member and the second holding member 51, and guide the joint member 71 towards the joining range such that the joint member 71 is disposed without protruding from the joining range.

Description

本発明は、光ファイバと光学素子とを光結合する光結合デバイスに関する。   The present invention relates to an optical coupling device that optically couples an optical fiber and an optical element.

例えば特許文献1には、高温高湿試験後に見られたスリーブ内部における光ファイバの断線や光ファイバのクラックの発生といった不良を低減し、高い信頼性を有するピグテイル型光ファイバが開示されている。   For example, Patent Document 1 discloses a pigtail type optical fiber that reduces defects such as disconnection of an optical fiber inside the sleeve and occurrence of cracks in the optical fiber observed after a high-temperature and high-humidity test, and has high reliability.

この特許文献1において、光ファイバはルースチューブによって覆われており、接着剤はルースチューブを覆うようにしてスリーブの端面とルースチューブとを接着している。   In Patent Document 1, the optical fiber is covered with a loose tube, and the adhesive bonds the end face of the sleeve and the loose tube so as to cover the loose tube.

特開2004−20754号公報JP 2004-20754 A

前述した特許文献1において、接着剤は、接着する前に、接着剤の粘性や接着剤の量に応じて、ルースチューブに沿って例えば光ファイバの軸方向に流れてしまう。また接着剤は、接着する前に、接着剤の粘性や接着剤の量に応じて、接着部位からこぼれてしまう。これにより、接着部位において接着剤が不足する。よってこの接着部位に応力が集中すると、接着部位が破壊されてしまう。このように、接合強度は低下してしまう。特に、接合強度の低下は、接着部位が細いほど顕著となる。   In Patent Document 1 described above, the adhesive flows, for example, in the axial direction of the optical fiber along the loose tube according to the viscosity of the adhesive and the amount of the adhesive before bonding. In addition, the adhesive spills from the adhesion site depending on the viscosity of the adhesive and the amount of the adhesive before bonding. Thereby, an adhesive agent runs short in an adhesion part. Therefore, if stress concentrates on this adhesion part, the adhesion part will be destroyed. In this way, the bonding strength is reduced. In particular, the decrease in bonding strength becomes more pronounced as the bonding site is thinner.

また接合強度を高めるためには、接着剤の量を増やす必要がある。しかしこの場合、接着剤が光ファイバの軸周りに集中し、接着部位が太くなり、光ファイバが太くなってしまう。   In order to increase the bonding strength, it is necessary to increase the amount of the adhesive. However, in this case, the adhesive concentrates around the axis of the optical fiber, the bonded portion becomes thick, and the optical fiber becomes thick.

このため本発明は、これらの事情に鑑みてなされたものであり、細径であっても高い接合強度を得ることができる光結合デバイスを提供することを目的とする。   Therefore, the present invention has been made in view of these circumstances, and an object thereof is to provide an optical coupling device capable of obtaining high bonding strength even if the diameter is small.

本発明は目的を達成するために、光を導光する導光部材と、前記導光部材を保持する第1の保持部材と、前記導光部材によって導光された前記光を照射されることで機能する光学素子と、前記光学素子を保持し、前記導光部材と前記光学素子とが光結合するように前記第1の保持部材と接続する第2の保持部材と、前記導光部材と前記光学素子とが光結合するように、前記第1の保持部材と前記第2の保持部材とを互いに接合する接合部材と、前記接合部材が前記第1の保持部材と前記第2の保持部材とに接合する際前記第1の保持部材と前記第2の保持部材とにおける前記接合部材の接合範囲を規定すると共に、前記接合部材が前記接合範囲からはみださずに配設されるように前記接合範囲に向けて前記接合部材をガイドする規定ガイド部材と、を具備することを特徴とする光結合デバイスを提供する。   In order to achieve the object, the present invention is irradiated with the light guide member that guides light, the first holding member that holds the light guide member, and the light guided by the light guide member. An optical element that functions in the above; a second holding member that holds the optical element and that is connected to the first holding member so that the light guide member and the optical element are optically coupled; and the light guide member; A joining member that joins the first holding member and the second holding member to each other so that the optical element is optically coupled; and the joining member is the first holding member and the second holding member. And defining the joining range of the joining member between the first holding member and the second holding member so that the joining member is disposed without protruding from the joining range. A prescribed guide portion that guides the joining member toward the joining range If, to provide an optical coupling device, characterized by comprising.

本発明によれば、細径であっても高い接合強度を得ることができる光結合デバイスを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the optical coupling device which can obtain high joint strength even if it is a small diameter can be provided.

図1は、本発明の第1の実施形態に係る光結合デバイスの概略図である。FIG. 1 is a schematic view of an optical coupling device according to the first embodiment of the present invention. 図2Aは、光結合デバイスの組み立て方法を示す図である。FIG. 2A is a diagram illustrating a method of assembling the optical coupling device. 図2Bは、光結合デバイスの組み立て方法を示す図である。FIG. 2B is a diagram illustrating a method of assembling the optical coupling device. 図2Cは、光結合デバイスの組み立て方法を示す図である。FIG. 2C is a diagram illustrating a method of assembling the optical coupling device. 図2Dは、光結合デバイスの組み立て方法を示す図である。FIG. 2D is a diagram illustrating a method of assembling the optical coupling device. 図3は、第1の実施形態の第1の変形例の光結合デバイスの概略図である。FIG. 3 is a schematic diagram of an optical coupling device according to a first modification of the first embodiment. 図4Aは、第2の実施形態に係る光結合デバイスの分解図である。FIG. 4A is an exploded view of the optical coupling device according to the second embodiment. 図4Bは、図4Aに示す光結合デバイスを組み立てた状態を示す図である。FIG. 4B is a diagram illustrating a state in which the optical coupling device illustrated in FIG. 4A is assembled. 図5は、第2の実施形態の第1の変形例を示す図である。FIG. 5 is a diagram illustrating a first modification of the second embodiment. 図6Aは、第3の実施形態に係る光結合デバイスの概略図である。FIG. 6A is a schematic view of an optical coupling device according to the third embodiment. 図6Bは、第3の実施形態における規定ガイド部材の正面図である。FIG. 6B is a front view of the regulation guide member in the third embodiment.

以下、図面を参照して本発明の実施形態について詳細に説明する。
図1と図2Aと図2Bと図2Cと図2Dとを参照して第1の実施形態について説明する。
なお一部の図面では、図示の明瞭化のために、部材の一部の図示を省略している。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
The first embodiment will be described with reference to FIGS. 1, 2A, 2B, 2C, and 2D.
In some drawings, illustration of a part of members is omitted for clarity of illustration.

図1に示すように、光結合デバイス10は、光を導光する例えば光ファイバ21などの導光部材と、光ファイバ21を保持する第1の保持部材31と、光ファイバ21によって導光された光を照射されることで機能する光学素子41と、光学素子41を保持し、光ファイバ21と光学素子41とが光結合するように第1の保持部材31と接続する第2の保持部材51とを有している。   As shown in FIG. 1, the optical coupling device 10 is guided by a light guide member such as an optical fiber 21 that guides light, a first holding member 31 that holds the optical fiber 21, and the optical fiber 21. Optical element 41 that functions by being irradiated with light, and a second holding member that holds the optical element 41 and is connected to the first holding member 31 so that the optical fiber 21 and the optical element 41 are optically coupled. 51.

図1に示すように、光ファイバ21は、光を出射する出射端面23aを一端部23に有している。光ファイバ21の他端部25は、光ファイバ21を保護する例えば樹脂製の被覆層25aによって被覆されている。光ファイバ21は、例えばガラスとプラスチックとの少なくとも一方によって形成されている。   As shown in FIG. 1, the optical fiber 21 has an emission end face 23 a that emits light at one end portion 23. The other end 25 of the optical fiber 21 is covered with, for example, a resin coating layer 25 a that protects the optical fiber 21. The optical fiber 21 is formed of at least one of glass and plastic, for example.

第1の保持部材31は、例えばジルコニアとガラスと金属との少なくとも1つによって形成されているフェルールである。この金属は、例えばニッケルとSUSと真鍮との少なくとも1つによって構成されている。第1の保持部材31は、例えば円筒形状を有している。第1の保持部材31の外径は、例えば1mm以下となっている。また、図1に示すように、円筒形状の第1の保持部材31は、光ファイバ21が嵌合または接着する貫通孔31aを、第1の保持部材31の中心に有している。貫通孔31aは、第1の保持部材31の軸方向において、第1の保持部材31を貫通している。貫通孔31aは、第1の保持部材31が光ファイバ21を保持するために配設されており、保持孔として機能する。第1の保持部材31は、光ファイバ21の出射端面23aが第1の保持部材31の一端面31bと同一平面上に配設されるように、光ファイバ21を保持している。一端面31bは、第1の保持部材31の一端部33に配設されている。   The first holding member 31 is a ferrule formed of, for example, at least one of zirconia, glass, and metal. This metal is made of, for example, at least one of nickel, SUS, and brass. The first holding member 31 has, for example, a cylindrical shape. The outer diameter of the first holding member 31 is, for example, 1 mm or less. As shown in FIG. 1, the cylindrical first holding member 31 has a through hole 31 a into which the optical fiber 21 is fitted or bonded at the center of the first holding member 31. The through hole 31 a passes through the first holding member 31 in the axial direction of the first holding member 31. The through hole 31a is provided for the first holding member 31 to hold the optical fiber 21, and functions as a holding hole. The first holding member 31 holds the optical fiber 21 so that the emission end face 23 a of the optical fiber 21 is disposed on the same plane as the one end face 31 b of the first holding member 31. The one end surface 31 b is disposed at one end portion 33 of the first holding member 31.

貫通孔31aは、一端面31bにおいて開口している。一端面31bにおいて、貫通孔31aの開口部周辺は、例えば平面として形成されている。また一端面31bにおいて、第1の保持部材31の縁側は、第1の保持部材31の軸方向において、第1の保持部材31の他端面31c側から一端面31b側に向かって縮径するように、テーパ形状に形成されている。このように第1の保持部材31の一端部33は、第1の保持部材31の軸方向において、第1の保持部材31の他端面31c側から第1の保持部材31の一端面31b側に向かって縮径している円錐台形状を有している。   The through hole 31a is open at one end surface 31b. In the one end surface 31b, the periphery of the opening of the through hole 31a is formed as a flat surface, for example. Further, the edge side of the first holding member 31 on the one end surface 31 b is reduced in diameter from the other end surface 31 c side of the first holding member 31 toward the one end surface 31 b side in the axial direction of the first holding member 31. Further, it is formed in a tapered shape. Thus, the one end portion 33 of the first holding member 31 extends from the other end surface 31 c side of the first holding member 31 to the one end surface 31 b side of the first holding member 31 in the axial direction of the first holding member 31. It has a truncated cone shape that is reduced in diameter.

また第1の保持部材31は、貫通孔31aと連通し、光ファイバ21が貫通孔31aに挿入されるように、光ファイバ21の一端部23を貫通孔31aにガイドするガイド口31dを他端面31cに有している。ガイド口31dと他端面31cとは、第1の保持部材31の他端部35に配設されている。ガイド口31dは、第1の保持部材31の他端面31cから第1の保持部材31の一端面31b側に向かって縮径している円錐台形状を有しており、傾斜しているテーパとなっている。なお前述した被覆層25aは、第1の保持部材31の他端面31c側、詳細にはガイド口31d付近にまで配設されているのみであり、貫通孔31aには挿入されない。このため光ファイバ21の一端部23は、被覆層25aから露出している。   The first holding member 31 communicates with the through hole 31a, and a guide port 31d that guides the one end portion 23 of the optical fiber 21 to the through hole 31a so that the optical fiber 21 is inserted into the through hole 31a. 31c. The guide port 31d and the other end surface 31c are disposed at the other end portion 35 of the first holding member 31. The guide port 31d has a truncated cone shape whose diameter is reduced from the other end surface 31c of the first holding member 31 toward the one end surface 31b of the first holding member 31, and has a tapered taper. It has become. Note that the above-described coating layer 25a is provided only on the other end surface 31c side of the first holding member 31, specifically, near the guide port 31d, and is not inserted into the through hole 31a. For this reason, the one end part 23 of the optical fiber 21 is exposed from the coating layer 25a.

ガイド口31dには、被覆層25aを含む光ファイバ21の他端部25側を第1の保持部材31に接着する接着部材37が配設される。接着部材37は、被覆層25aにも配設される。接着部材37は、例えば、光学用の接着剤や、シリコンやエポキシ等の接着剤などである。   An adhesive member 37 that adheres the other end 25 side of the optical fiber 21 including the coating layer 25a to the first holding member 31 is disposed in the guide port 31d. The adhesive member 37 is also disposed on the covering layer 25a. The adhesive member 37 is, for example, an optical adhesive or an adhesive such as silicon or epoxy.

光学素子41は、例えばセラミックとガラスとの少なくとも一方によって形成されている。光学素子41は、例えば蛍光体である。光学素子41は、例えば円錐台形状を有している。なお光学素子41は、円錐台形状に限定することはなく、円柱形状や半球形状や放物形状であってもよい。光学素子41は、例えば平面状の一端面43aを有している。この一端面43aは、光ファイバ21と光学素子41とが光結合するために、出射端面23aと当接する。一端面43aは、出射端面23aから出射された光が入射する入射端面である。一端面43aは、出射端面23aよりも大きい。   The optical element 41 is made of at least one of ceramic and glass, for example. The optical element 41 is a phosphor, for example. The optical element 41 has, for example, a truncated cone shape. The optical element 41 is not limited to a truncated cone shape, and may be a cylindrical shape, a hemispherical shape, or a parabolic shape. The optical element 41 has, for example, a planar end face 43a. The one end face 43a abuts on the emission end face 23a so that the optical fiber 21 and the optical element 41 are optically coupled. The one end face 43a is an incident end face on which light emitted from the emission end face 23a enters. The one end face 43a is larger than the emission end face 23a.

第2の保持部材51は、例えば金属によって形成されている。この金属は、例えばニッケルとSUSと真鍮との少なくとも1つによって構成される。第2の保持部材51は、第1の保持部材31とは別体である。第2の保持部材51は、例えば円筒形状を有している。第2の保持部材51の外径は第1の保持部材31の外径よりも大きく、第2の保持部材51は第1の保持部材31よりも太い。第2の保持部材51の外径は、例えば1mm以下となっている。   The second holding member 51 is made of, for example, metal. This metal is made of at least one of nickel, SUS, and brass, for example. The second holding member 51 is a separate body from the first holding member 31. The second holding member 51 has, for example, a cylindrical shape. The outer diameter of the second holding member 51 is larger than the outer diameter of the first holding member 31, and the second holding member 51 is thicker than the first holding member 31. The outer diameter of the second holding member 51 is, for example, 1 mm or less.

図1に示すように、第2の保持部材51の一端部53は、光ファイバ21と光学素子41とが光結合する際、第1の保持部材31の一端部33と対向する。一端部53の外径は、一端部33の外径とは異なっており、一端部33の外径よりも例えば大きい。一端部53は、第1の保持部材31の一端面31bと当接する平面状の一端面53aを有している。このように、第1の保持部材31と第2の保持部材51とは、第1の保持部材31と第2の保持部材51とが接続する(光ファイバ21と光学素子41とが光結合する)際に、互いに対向し、当接する一端面31b,53aを有していることとなる。   As shown in FIG. 1, the one end portion 53 of the second holding member 51 faces the one end portion 33 of the first holding member 31 when the optical fiber 21 and the optical element 41 are optically coupled. The outer diameter of the one end portion 53 is different from the outer diameter of the one end portion 33 and is larger than the outer diameter of the one end portion 33, for example. The one end portion 53 has a flat one end surface 53 a that contacts the one end surface 31 b of the first holding member 31. As described above, the first holding member 31 and the second holding member 51 are connected to each other by the first holding member 31 and the second holding member 51 (the optical fiber 21 and the optical element 41 are optically coupled to each other). ), One end surfaces 31b and 53a that face each other and come into contact with each other are provided.

第2の保持部材51は、光学素子41が嵌合または接着する貫通孔51aを、第2の保持部材51の中心に有している。貫通孔51aは、第2の保持部材51の軸方向において、第2の保持部材51を貫通している。貫通孔51aは、第2の保持部材51が光学素子41を保持するために配設されており、保持孔として機能する。このため、貫通孔51aは、光学素子41と同形状、例えば円錐台形状を有している。第2の保持部材51は、光学素子41の一端面43aが一端部53の一端面53aと同一平面上に配設されるように、光学素子41を保持している。   The second holding member 51 has a through hole 51 a into which the optical element 41 is fitted or bonded at the center of the second holding member 51. The through hole 51 a passes through the second holding member 51 in the axial direction of the second holding member 51. The through hole 51a is provided for the second holding member 51 to hold the optical element 41, and functions as a holding hole. For this reason, the through-hole 51a has the same shape as the optical element 41, for example, a truncated cone shape. The second holding member 51 holds the optical element 41 so that the one end face 43 a of the optical element 41 is disposed on the same plane as the one end face 53 a of the one end portion 53.

また図1に示すように、光結合デバイス10は、光ファイバ21と光学素子41とが光結合するように、第1の保持部材31と第2の保持部材51とを互いに接合する接合部材71と、接合部材71が第1の保持部材31と第2の保持部材51とに接合する際第1の保持部材31と第2の保持部材51とにおける接合部材71の接合範囲を規定すると共に、接合部材71が接合範囲からはみださずに配設されるように接合範囲に向けて接合部材71をガイドする規定ガイド部材81とをさらに有している。   As shown in FIG. 1, the optical coupling device 10 includes a joining member 71 that joins the first holding member 31 and the second holding member 51 to each other so that the optical fiber 21 and the optical element 41 are optically coupled. And defining the joining range of the joining member 71 in the first holding member 31 and the second holding member 51 when the joining member 71 is joined to the first holding member 31 and the second holding member 51, It further has a regulation guide member 81 that guides the joining member 71 toward the joining range so that the joining member 71 is disposed without protruding from the joining range.

接合部材71は、例えば液体として形成され、接合部材71の粘性と接合部材71の量とに応じて流動可能となっている。また液状の接合部材71は、例えばUV光を照射されることで硬化する。このように接合材は、例えばエポキシ系の接着剤である。液状の接合部材71、つまり流動可能状態の接合部材71は、接合範囲からはみだざすに接合範囲に配設されるように、規定ガイド部材81によって接合範囲に向けてガイドされる。   The joining member 71 is formed, for example, as a liquid, and can flow according to the viscosity of the joining member 71 and the amount of the joining member 71. The liquid bonding member 71 is cured by being irradiated with, for example, UV light. Thus, the bonding material is, for example, an epoxy adhesive. The liquid joining member 71, that is, the joining member 71 in a flowable state, is guided toward the joining range by the prescribed guide member 81 so as to be disposed in the joining range so as to protrude from the joining range.

なお接合部材71は、アクティブアライメントが行われた後に、UV光を照射されることで硬化する。アクティブアライメントとは、例えば、第1の保持部材31と第2の保持部材51とが所望の相対位置に調整され、光ファイバ21と光学素子41とが光結合することを示す。接合部材71は、硬化によって第1の保持部材31と第2の保持部材51とに接合し、第1の保持部材31と第2の保持部材51とを互いに接合する。この場合、第1の保持部材31の外周面31fと一端面31bと、第2の保持部材51における一端部53の一端面53aとは、接合面となる。   Note that the bonding member 71 is cured by being irradiated with UV light after active alignment is performed. The active alignment indicates, for example, that the first holding member 31 and the second holding member 51 are adjusted to a desired relative position, and the optical fiber 21 and the optical element 41 are optically coupled. The joining member 71 is joined to the first holding member 31 and the second holding member 51 by curing, and joins the first holding member 31 and the second holding member 51 to each other. In this case, the outer peripheral surface 31 f and the one end surface 31 b of the first holding member 31 and the one end surface 53 a of the one end portion 53 in the second holding member 51 are joint surfaces.

規定ガイド部材81は、例えば線状部材によって形成されている。規定ガイド部材81は、例えば金属によって形成されている。規定ガイド部材81は、規定ガイド部材81の径方向及び軸方向に沿って伸縮する伸縮性を有している。   The regulation guide member 81 is formed of, for example, a linear member. The regulation guide member 81 is made of, for example, metal. The regulation guide member 81 has elasticity that expands and contracts along the radial direction and the axial direction of the regulation guide member 81.

規定ガイド部材81は、第1の保持部材31を巻回するために例えば螺旋形状を有している。規定ガイド部材81は、一端部81aと、一端部81aの外径よりも大きい外径を有する他端部81bとを有している。このような規定ガイド部材81は、規定ガイド部材81の軸方向において、一端部81aから他端部81bに向かって徐々に拡径している。よって規定ガイド部材81は、先細に形成されている。   The regulation guide member 81 has, for example, a spiral shape for winding the first holding member 31. The regulation guide member 81 has one end 81a and the other end 81b having an outer diameter larger than the outer diameter of the one end 81a. Such a prescribed guide member 81 gradually increases in diameter in the axial direction of the prescribed guide member 81 from one end 81a toward the other end 81b. Therefore, the regulation guide member 81 is tapered.

規定ガイド部材81が第1の保持部材31を巻回するように配設された際、一端部81aは、第1の保持部材31を巻回し、第1の保持部材31と嵌合する。またこのとき他端部81bは、一端面53aと当接する。一端部81aは、他端部81bが一端面53aに当接できるような第1の保持部材31の所望な位置にて、第1の保持部材31と嵌合する。また一端部81aは、一端面31bよりも他端面31c側にて嵌合する。他端部81bの外径は第2の保持部材51の外径と略同一となっている。   When the regulation guide member 81 is disposed so as to wind the first holding member 31, the one end 81 a winds the first holding member 31 and engages with the first holding member 31. At this time, the other end 81b contacts the one end surface 53a. The one end portion 81a is fitted to the first holding member 31 at a desired position of the first holding member 31 so that the other end portion 81b can come into contact with the one end surface 53a. The one end 81a is fitted on the other end surface 31c side with respect to the one end surface 31b. The outer diameter of the other end 81 b is substantially the same as the outer diameter of the second holding member 51.

また規定ガイド部材81が第1の保持部材31を巻回するように配設され、一端部81aが第1の保持部材31と嵌合し、他端部81bが一端面53aに当接した際、第1の保持部材31の径方向において、規定ガイド部材81と第1の保持部材31との間には充填部83が形成される。接合部材71は、この充填部83に充填される。なお規定ガイド部材81は前述したように一端部81aから他端部81bに向かって徐々に拡径しているため、充填部83も同様に徐々に拡径している。接合部材71は、充填部83の形状に略対応するように形成される。   Further, when the prescribed guide member 81 is disposed so as to wind the first holding member 31, the one end 81a is fitted to the first holding member 31, and the other end 81b is in contact with the one end surface 53a. A filling portion 83 is formed between the regulation guide member 81 and the first holding member 31 in the radial direction of the first holding member 31. The joining member 71 is filled in the filling portion 83. Since the prescribed guide member 81 gradually increases in diameter from the one end portion 81a toward the other end portion 81b as described above, the filling portion 83 also gradually increases in diameter in the same manner. The joining member 71 is formed so as to substantially correspond to the shape of the filling portion 83.

なお充填部83は、第1の保持部材31の径方向において、規定ガイド部材81と第1の保持部材31との間を示す隙間である。この充填部83は、接合部材71が第1の保持部材31と第2の保持部材51とに対して接合する接合範囲として形成される。充填部83は、接合部位でもある。   The filling portion 83 is a gap that indicates a space between the prescribed guide member 81 and the first holding member 31 in the radial direction of the first holding member 31. The filling portion 83 is formed as a joining range in which the joining member 71 joins the first holding member 31 and the second holding member 51. The filling part 83 is also a joining part.

充填部83(接合範囲)の大きさは、例えば規定ガイド部材81の軸方向における規定ガイド部材81の長さと、規定ガイド部材81の外径の大きさとに影響され、これらに基づいて所望に調整される。
規定ガイド部材81の長さは、例えば規定ガイド部材81が第1の保持部材31よりも短くなるように、所望に調整される。
また規定ガイド部材81の外径の大きさは、規定ガイド部材81(他端部)の外径が第2の保持部材51の外径と略同一となるように、所望に調整される。
The size of the filling portion 83 (joining range) is influenced by, for example, the length of the prescribed guide member 81 in the axial direction of the prescribed guide member 81 and the outer diameter of the prescribed guide member 81, and is adjusted as desired based on these. Is done.
The length of the prescribed guide member 81 is adjusted as desired, for example, so that the prescribed guide member 81 is shorter than the first holding member 31.
Further, the size of the outer diameter of the prescribed guide member 81 is adjusted as desired so that the outer diameter of the prescribed guide member 81 (the other end) is substantially the same as the outer diameter of the second holding member 51.

このように規定ガイド部材81は、規定ガイド部材81の長さと規定ガイド部材81の外径の大きさとを基に、充填部83、つまり接合範囲を規定する。これにより、規定ガイド部材81は、硬化する接合部材71の形状を制御することとなる。   As described above, the prescribed guide member 81 defines the filling portion 83, that is, the joining range, based on the length of the prescribed guide member 81 and the size of the outer diameter of the prescribed guide member 81. Thereby, the prescription | regulation guide member 81 will control the shape of the joining member 71 hardened | cured.

また規定ガイド部材81は、液状の接合部材71が規定ガイド部材81を伝わって充填部83に充填され、液状の接合部材71が充填部83からこぼれないように、接合部材71を充填部83に向けてガイドする。このとき表面張力が液状の接合部材71に作用し、充填部83に充填された液状の接合部材71が充填部83からこぼれることを表面張力が防止するように、規定ガイド部材81における間隔Dは所望に調整されている。これら各間隔Dは、例えば略均一となっている。またこの間隔Dは、UV光が充填部83に充填されている接合部材71を照射可能となるように配設されている必要がある。   Further, the prescribed guide member 81 is filled with the filling member 83 so that the liquid joining member 71 is transmitted through the prescribed guide member 81 and filled in the filling portion 83 and the liquid joining member 71 does not spill from the filling portion 83. Guide towards. At this time, the distance D in the prescribed guide member 81 is such that the surface tension acts on the liquid joining member 71 and the surface tension prevents the liquid joining member 71 filled in the filling portion 83 from spilling from the filling portion 83. It is adjusted as desired. Each of these intervals D is substantially uniform, for example. Further, the distance D needs to be arranged so that the bonding member 71 filled with the UV light can be irradiated with the UV light.

また一端部81aと他端部81bとは、接合部材71が第1の保持部材31の軸方向において充填部83を越えて外周面31fと第2の保持部材51の外周面51fにはみ出ることを防止する。つまり一端部81aと他端部81bとは、接合部材71を塞き止める塞き止め部として機能する。このように規定ガイド部材81は、接合部材71を収容する。   The one end 81 a and the other end 81 b are such that the joining member 71 protrudes from the outer peripheral surface 31 f and the outer peripheral surface 51 f of the second holding member 51 beyond the filling portion 83 in the axial direction of the first holding member 31. To prevent. That is, the one end portion 81 a and the other end portion 81 b function as a blocking portion that blocks the bonding member 71. Thus, the regulation guide member 81 accommodates the joining member 71.

また規定ガイド部材81は、前述したように線状部材によって形成され、螺旋形状を有することで、接合部材71を、充填部83においてムラ無く均一に広げ、充填部83においてムラ無く均一に配設する。   In addition, the regulation guide member 81 is formed of a linear member as described above, and has a spiral shape, so that the joining member 71 is uniformly spread in the filling portion 83 without unevenness, and is uniformly disposed in the filling portion 83 without unevenness. To do.

このように規定ガイド部材81は、液状の接合部材71の流動を規制・制御することとなる。また規定ガイド部材81は、充填部83(接合範囲)を規定し、接合部材71を規定ガイド部材81に係留させる骨格として形成されている。   Thus, the regulation guide member 81 regulates and controls the flow of the liquid joining member 71. The regulation guide member 81 is formed as a skeleton that defines the filling portion 83 (joining range) and anchors the joining member 71 to the regulation guide member 81.

次に図2Aと図2Bと図2Cと図2Dとを参照して、本実施形態の光結合デバイス10の組み立て方法について説明する。
図2Aに示すように、光学素子41は貫通孔51aに配設され、第2の保持部材51は光学素子41を保持する。一端面43aには、屈折率整合部材61が配設される。屈折率整合部材61は、出射端面23aと一端面43aとの間且つ光路上において空気が入ることで光結合効率が低下することを防止するために配設されている。屈折率整合部材61の屈折率は、光ファイバ21の屈折率と光学素子41の屈折率とに近似している。屈折率整合部材は、一端面53aにも塗布されてもよい。このような屈折率整合部材61は、例えばマッチングオイルなどである。
Next, with reference to FIG. 2A, FIG. 2B, FIG. 2C, and FIG. 2D, the assembly method of the optical coupling device 10 of this embodiment is demonstrated.
As shown in FIG. 2A, the optical element 41 is disposed in the through hole 51 a, and the second holding member 51 holds the optical element 41. A refractive index matching member 61 is disposed on the one end face 43a. The refractive index matching member 61 is disposed in order to prevent the optical coupling efficiency from being lowered due to air entering between the emission end face 23a and the one end face 43a and on the optical path. The refractive index of the refractive index matching member 61 approximates the refractive index of the optical fiber 21 and the refractive index of the optical element 41. The refractive index matching member may also be applied to the one end surface 53a. Such a refractive index matching member 61 is, for example, matching oil.

また図2Aに示すように、光ファイバ21はガイド口31dから貫通孔31aに配設され、接着部材37はガイド口31dにて被覆層25aを含む光ファイバ21を第1の保持部材31に接着する。これにより、第1の保持部材31は、光ファイバ21を保持する。   As shown in FIG. 2A, the optical fiber 21 is disposed from the guide port 31d to the through hole 31a, and the adhesive member 37 bonds the optical fiber 21 including the coating layer 25a to the first holding member 31 through the guide port 31d. To do. Thereby, the first holding member 31 holds the optical fiber 21.

なお前述した屈折率整合部材61は、出射端面23aに配設されてもよい。また屈折率整合部材65は、一端面31bにも塗布されてもよい。つまり屈折率整合部材65は、少なくとも出射端面23aと一端面43aとの間に介在していればよい。   The above-described refractive index matching member 61 may be disposed on the emission end face 23a. The refractive index matching member 65 may also be applied to the one end surface 31b. That is, the refractive index matching member 65 only needs to be interposed between at least the emission end face 23a and the one end face 43a.

一端部81aは、伸縮性によって、第1の保持部材31よりも拡径する。この状態で、図2Aに示すように、規定ガイド部材81は、第1の保持部材31を巻回するように配設される。そして他端部81bが一端面53aに当接できるような所望な位置にて、一端部81aは縮径して第1の保持部材31と嵌合する。   The one end portion 81a has a diameter larger than that of the first holding member 31 due to stretchability. In this state, as shown in FIG. 2A, the regulation guide member 81 is disposed so as to wind the first holding member 31. The one end portion 81 a is reduced in diameter and fitted to the first holding member 31 at a desired position where the other end portion 81 b can come into contact with the one end surface 53 a.

第1の保持部材31と第2の保持部材51とは、それぞれ図示しない治具に配設される。   The 1st holding member 31 and the 2nd holding member 51 are each arrange | positioned at the jig | tool which is not shown in figure.

次にアクティブアライメントが以下のように行われる。
レーザ光は、図示しない光源から出射され、光ファイバ21を透過する。光ファイバ21を透過したレーザ光は、出射端面23aから出射し、入射端面である一端面43aを介して光学素子41に入射する。光学素子41は、レーザ光を照射されることで所望の波長の光を励起し、この光を出射する。
Next, active alignment is performed as follows.
The laser light is emitted from a light source (not shown) and passes through the optical fiber 21. The laser light that has passed through the optical fiber 21 is emitted from the emission end face 23a, and enters the optical element 41 through the one end face 43a that is the incidence end face. The optical element 41 excites light of a desired wavelength by being irradiated with laser light, and emits this light.

光学素子41から出射されたレーザ光の光量は、図示しない測定部によって測定される。   The amount of laser light emitted from the optical element 41 is measured by a measurement unit (not shown).

第1の保持部材31と第2の保持部材51とのいずれか一方は、冶具によって位置を固定される。以下において、第2の保持部材51が固定されていると仮定する。   One of the first holding member 31 and the second holding member 51 is fixed in position by a jig. In the following, it is assumed that the second holding member 51 is fixed.

図2Bに示すように、光ファイバ21の光軸と光学素子41の光軸とが同一直線上に配置され、測定部によって測定されるレーザ光の光量が最大となるように、第1の保持部材31は、冶具によって第2の保持部材51に対して相対的に位置調整される。この後、例えば出射端面23aと一端面43aとが屈折率整合部材61を介して当接するように、第1の保持部材31は、冶具によって第2の保持部材51に向かって移動する。このとき、他端部81bは、一端面53aに当接する。これにより、充填部83が形成され、接合範囲が規定される。
これにより、アクティブアライメントが終了する。
As shown in FIG. 2B, the first holding is performed so that the optical axis of the optical fiber 21 and the optical axis of the optical element 41 are arranged on the same straight line, and the light quantity of the laser beam measured by the measuring unit is maximized. The position of the member 31 is adjusted relative to the second holding member 51 by a jig. Thereafter, for example, the first holding member 31 moves toward the second holding member 51 by the jig so that the emission end face 23a and the one end face 43a abut via the refractive index matching member 61. At this time, the other end 81b contacts the one end surface 53a. Thereby, the filling part 83 is formed and a joining range is prescribed | regulated.
Thereby, active alignment is completed.

次に図2Cに示すように、液状の接合部材71は、規定ガイド部材81の他端部81bに向かうように図示しない装置から滴下される。なお接合部材71の滴下量は、充填部83に対応し、充填部83からこぼれないように所望に調整される。このとき第1の保持部材31と第2の保持部材51とは、冶具によって、例えば光ファイバ21の光軸周りに回転せず、また光軸に沿って移動せず、固定されたままとなっている。   Next, as shown in FIG. 2C, the liquid bonding member 71 is dropped from a device (not shown) so as to face the other end portion 81 b of the regulation guide member 81. The dropping amount of the joining member 71 corresponds to the filling portion 83 and is adjusted as desired so as not to spill from the filling portion 83. At this time, the first holding member 31 and the second holding member 51 do not rotate around the optical axis of the optical fiber 21, for example, do not move along the optical axis, and remain fixed by a jig. ing.

このとき規定ガイド部材81は、線状部材によって形成され、螺旋形状を有している。よって、接合部材71は、規定ガイド部材81に沿って矢印Aに示すように下方に流れ、さらに規定ガイド部材81に沿って矢印Bに示すように一端部81aに向かって流れ、充填部83に充填される。   At this time, the regulation guide member 81 is formed of a linear member and has a spiral shape. Therefore, the joining member 71 flows downward along the prescribed guide member 81 as shown by the arrow A, and further flows along the prescribed guide member 81 toward the one end portion 81a as shown by the arrow B. Filled.

また規定ガイド部材81は、線状部材によって形成され、螺旋形状を有している。よって、接合部材71は、充填部83においてムラ無く均一に広がり、充填部83においてムラ無く均一に配設される。   The regulation guide member 81 is formed of a linear member and has a spiral shape. Therefore, the joining member 71 spreads uniformly in the filling portion 83 without unevenness, and is uniformly disposed in the filling portion 83 without unevenness.

また規定ガイド部材81における間隔Dは所望に調整され、表面張力が充填部83に充填された液状の接合部材71に作用する。これにより充填部83に充填された液状の接合部材71は、表面張力によって充填部83からこぼれることを防止される。なお接合部材71は、間隔Dにおいて、表面張力によって例えばフィレット形状に形成される。   Further, the interval D in the regulation guide member 81 is adjusted as desired, and the surface tension acts on the liquid joining member 71 filled in the filling portion 83. As a result, the liquid bonding member 71 filled in the filling portion 83 is prevented from spilling from the filling portion 83 due to surface tension. Note that the joining member 71 is formed in a fillet shape, for example, by surface tension at the interval D.

また接合部材71は、一端部81aと他端部81bとによって、充填部83を超えて外周面31f,51fにはみ出ることを防止される。   Further, the joining member 71 is prevented from protruding from the outer peripheral surfaces 31f and 51f beyond the filling portion 83 by the one end portion 81a and the other end portion 81b.

このように規定ガイド部材81は、液状の接合部材71の流動を規制・制御することとなる。また規定ガイド部材81は、接合部材71を規定ガイド部材81に係留させる骨格として機能する。   Thus, the regulation guide member 81 regulates and controls the flow of the liquid joining member 71. The prescribed guide member 81 functions as a skeleton that anchors the joining member 71 to the prescribed guide member 81.

図2Dに示すように、接合部材71は、図示しないUV照射装置から照射されるUV光を、間隔Dを介して所望な時間照射される。これにより接合部材71は、硬化し、第1の保持部材31と第2の保持部材51とに接合し、第1の保持部材31と第2の保持部材51とを接合する。   As shown in FIG. 2D, the bonding member 71 is irradiated with UV light irradiated from a UV irradiation device (not shown) through a distance D for a desired time. As a result, the joining member 71 is cured, joined to the first holding member 31 and the second holding member 51, and joins the first holding member 31 and the second holding member 51.

なお各間隔Dが例えば略均一となっているため、接合部材71は充填部83においてムラ無くUV光を照射される。よって接合部材71は、充填部83においてムラ無く均一に硬化する。また硬化する接合部材71は、充填部83の形状に対応するように形成される。   In addition, since each space | interval D is substantially uniform, for example, the joining member 71 is irradiated with UV light in the filling part 83 evenly. Therefore, the joining member 71 is uniformly cured in the filling portion 83 without unevenness. Further, the bonding member 71 to be cured is formed so as to correspond to the shape of the filling portion 83.

このように規定ガイド部材81は、硬化する接合部材71の形状を制御することとなる。   Thus, the regulation guide member 81 controls the shape of the joining member 71 to be cured.

前記をまとめると、図2Aと図2Bとに示すように、規定ガイド部材81は、接合部材71の接合範囲である充填部83を規定する。また図2Cに示すように、液状の接合部材71が充填部83からこぼれずに充填部83に配設されるように、規定ガイド部材81が液状の接合部材71を充填部83に向けてガイドする。このように本実施形態では、規定ガイド部材81は液状の接合部材71の流動を規制・制御する。   In summary, as shown in FIGS. 2A and 2B, the regulation guide member 81 defines a filling portion 83 that is a joining range of the joining member 71. Further, as shown in FIG. 2C, the prescribed guide member 81 guides the liquid bonding member 71 toward the filling portion 83 so that the liquid bonding member 71 is disposed in the filling portion 83 without spilling from the filling portion 83. To do. Thus, in this embodiment, the regulation guide member 81 regulates / controls the flow of the liquid joining member 71.

これにより、接合部材71が充填部83に確実に充填され、接合部材71が接合部位である充填部83からこぼれることが防止され、接合部材71が接合部位である充填部83にて不足することが防止される。よって光結合デバイス10は、接合部材71によって高い接合強度を得られる。また応力が接合部位である充填部83に集中しても、光結合デバイス10において、充填部83の破壊は接合部材71によって防止される。   Thereby, the joining member 71 is reliably filled in the filling portion 83, the joining member 71 is prevented from spilling from the filling portion 83 that is the joining portion, and the joining member 71 is insufficient in the filling portion 83 that is the joining portion. Is prevented. Therefore, the optical coupling device 10 can obtain a high bonding strength by the bonding member 71. Even if the stress concentrates on the filling portion 83 that is the joining portion, the joining member 71 prevents the filling portion 83 from being broken in the optical coupling device 10.

また規定ガイド部材81の最大外径である他端部81bの外径は、第2の保持部材51の外径と略同一である。このため、充填部83と、充填部83に充填された接合部材71とは、規定ガイド部材81によって、第2の保持部材51よりも太くはならない。よって光結合デバイス10は、接合部材71と規定ガイド部材81とによって太径にならず、細径を維持する。   In addition, the outer diameter of the other end 81 b that is the maximum outer diameter of the regulation guide member 81 is substantially the same as the outer diameter of the second holding member 51. For this reason, the filling portion 83 and the joining member 71 filled in the filling portion 83 are not thicker than the second holding member 51 by the regulation guide member 81. Therefore, the optical coupling device 10 does not have a large diameter but maintains a small diameter by the joining member 71 and the prescribed guide member 81.

また前述したように、接合部材71が充填部83に確実に充填され、接合部材71が接合部位である充填部83からこぼれることが防止され、接合部材71が接合部位である充填部83にて不足することが防止される。このため、接合部材71は、充填部83の体積以上に配設される必要はなく、接合部材71が充填部83(規定ガイド部材81)以上に太くなる必要は無い。よって光結合デバイス10は、接合部材71と規定ガイド部材81とによって太径にならず、細径を維持する。   Further, as described above, the filling member 83 is reliably filled in the filling portion 83, and the joining member 71 is prevented from spilling from the filling portion 83 that is the joining portion, and the joining member 71 is filled in the filling portion 83 that is the joining portion. The shortage is prevented. For this reason, the joining member 71 does not need to be disposed more than the volume of the filling portion 83, and the joining member 71 does not need to be thicker than the filling portion 83 (the prescribed guide member 81). Therefore, the optical coupling device 10 does not have a large diameter but maintains a small diameter by the joining member 71 and the prescribed guide member 81.

このように本実施形態では、接合部材71と規定ガイド部材81とによって細径であっても高い接合強度を得ることができる。   As described above, in the present embodiment, the bonding member 71 and the prescribed guide member 81 can obtain a high bonding strength even if the diameter is small.

また本実施形態では、規定ガイド部材81が線状部材によって形成され、規定ガイド部材81が螺旋形状を有している。これにより本実施形態では、接合部材71を、規定ガイド部材81に沿って矢印Aに示すように下方に流すことができ、さらに規定ガイド部材81に沿って矢印Bに示すように一端部81aに向かって流すことができ、充填部83に充填できる。またこれにより本実施形態では、接合部材71を、充填部83においてムラ無く均一に広げることができ、充填部83においてムラ無く均一に配設できる。よって本実施形態では、充填部83においてどこであっても均一の接合強度を得ることができる。   In this embodiment, the regulation guide member 81 is formed of a linear member, and the regulation guide member 81 has a spiral shape. Thereby, in this embodiment, the joining member 71 can be made to flow downward as indicated by the arrow A along the prescribed guide member 81, and further to the one end 81a as indicated by the arrow B along the prescribed guide member 81. The filling portion 83 can be filled. Further, in this embodiment, the joining member 71 can be spread uniformly in the filling portion 83 without unevenness, and can be uniformly disposed in the filling portion 83 without unevenness. Therefore, in this embodiment, uniform bonding strength can be obtained anywhere in the filling portion 83.

また本実施形態では、また規定ガイド部材81における間隔Dを所望に調整し、表面張力を充填部83に充填された液状の接合部材71に作用させている。これにより本実施形態では、充填部83に充填された液状の接合部材71が充填部83からこぼれることを防止できる。   In this embodiment, the distance D in the prescribed guide member 81 is adjusted as desired, and the surface tension is applied to the liquid bonding member 71 filled in the filling portion 83. Thereby, in this embodiment, it can prevent that the liquid joining member 71 with which the filling part 83 was filled spills from the filling part 83. FIG.

また本実施形態では、一端部81aと他端部81bとによって、接合部材71が充填部83を超えて外周面31f,51fにはみ出ることを防止できる。よって本実施形態では、接合部材71によって光結合デバイス10が太くなることを防止できる。   Moreover, in this embodiment, it can prevent that the joining member 71 protrudes over the outer peripheral surfaces 31f and 51f beyond the filling part 83 by the one end part 81a and the other end part 81b. Therefore, in this embodiment, the optical coupling device 10 can be prevented from being thickened by the bonding member 71.

また本実施形態では、第1の保持部材31と第2の保持部材51とに対応するように、他端部81bの外径を一端部81aの外径よりも大きくさせている。これにより本実施形態では、接合部材71を一端部81aよりも先に他端部81bに流すことで、接合部材71を充填部83においてムラ無く均一に広げることができ、接合部材71を他端部81bから一端部81aに流しやすくできる。   In the present embodiment, the outer diameter of the other end portion 81b is made larger than the outer diameter of the one end portion 81a so as to correspond to the first holding member 31 and the second holding member 51. Thereby, in this embodiment, by flowing the joining member 71 to the other end part 81b before the one end part 81a, the joining member 71 can be spread uniformly in the filling part 83, and the joining member 71 can be spread at the other end part. It is possible to easily flow from the portion 81b to the one end portion 81a.

また本実施形態では、他端部81bの外径は第2の保持部材51の外径と略同一となっており、接合部材71が一端面53a全体と接合するために、高い接合強度を得ることができる。   In the present embodiment, the outer diameter of the other end 81b is substantially the same as the outer diameter of the second holding member 51, and the bonding member 71 is bonded to the entire one end surface 53a, so that a high bonding strength is obtained. be able to.

また本実施形態では、他端部81bの外径は第2の保持部材51の外径と略同一となっており、他端部81bは第2の保持部材51よりも径方向外側にはみ出さない。これにより、本実施形態では、充填部83に充填される接合部材71も第2の保持部材51よりも径方向外側にはみ出さない。よって本実施形態では、光結合デバイス10は接合部材71と規定ガイド部材81とによって太くならないために、光結合デバイス10を細径にできる。   In the present embodiment, the outer diameter of the other end portion 81 b is substantially the same as the outer diameter of the second holding member 51, and the other end portion 81 b protrudes outward in the radial direction from the second holding member 51. Absent. Thereby, in this embodiment, the joining member 71 filled in the filling portion 83 also does not protrude outward in the radial direction from the second holding member 51. Therefore, in this embodiment, since the optical coupling device 10 is not thickened by the joining member 71 and the regulation guide member 81, the optical coupling device 10 can be made thin.

なお本実施形態では、第2の保持部材51は第1の保持部材31よりも太いがこれに限定する必要は無い。第1の保持部材31と第2の保持部材51との一方が他方より細ければよい。この場合、一端部81aが細い一方を巻回及び嵌合し、他端部81bが太い他方と当接すればよい。他端部81bの外径は他方の外径と略同一またはこれによりも小さくなっている。   In the present embodiment, the second holding member 51 is thicker than the first holding member 31, but it is not necessary to limit to this. One of the first holding member 31 and the second holding member 51 only needs to be thinner than the other. In this case, one end 81a may be wound and fitted on one thin side, and the other end 81b may be in contact with the other thick side. The outer diameter of the other end portion 81b is substantially the same as or smaller than the other outer diameter.

また本実施形態では、規定ガイド部材81は一端部81aから他端部81bに向かって徐々に拡径しているがこれに限定する必要は無く、一端部81aから他端部81bまで同径であっても良い。また他端部81bの外径は、第2の保持部材51の外径よりも小さければよい。   In the present embodiment, the prescribed guide member 81 gradually increases in diameter from the one end 81a toward the other end 81b. However, the present invention is not limited to this, and has the same diameter from the one end 81a to the other end 81b. There may be. Further, the outer diameter of the other end portion 81 b only needs to be smaller than the outer diameter of the second holding member 51.

次に図3を参照して、本実施形態の第1の変形例について説明する。
第2の保持部材51は、段付き形状に形成されており、このため例えば凸形状の外形を有している。このような第2の保持部材51は、段部57が形成されるように、一端部53と、一端部53よりも大きい(太い)他端部55とから構成されている。一端部53と他端部55とは、例えば円柱形状を有している。この場合、一端部53は細径部として形成され、他端部55は太径部として形成されている。一端部53の外径は、一端部33の外径と略同一である。
Next, a first modification of the present embodiment will be described with reference to FIG.
The second holding member 51 is formed in a stepped shape, and thus has, for example, a convex outer shape. Such a 2nd holding member 51 is comprised from the one end part 53 and the other end part 55 larger (thick) than the one end part 53 so that the step part 57 may be formed. The one end portion 53 and the other end portion 55 have, for example, a cylindrical shape. In this case, the one end portion 53 is formed as a small diameter portion, and the other end portion 55 is formed as a large diameter portion. The outer diameter of the one end portion 53 is substantially the same as the outer diameter of the one end portion 33.

他端部55は、平面状の一端面55aを有している。一端面55aは、一端部53における第2の保持部材51の外周面51fに対して直交している。   The other end 55 has a flat one end face 55a. The one end surface 55 a is orthogonal to the outer peripheral surface 51 f of the second holding member 51 at the one end portion 53.

規定ガイド部材81の他端部81bは、一端部53を巻回する。また他端部81bは、一端面55aと当接する。他端部81bの外径は、一端面55aの外径と略同一またはこれよりも小さい。   The other end 81 b of the regulation guide member 81 is wound around the one end 53. The other end 81b contacts the one end surface 55a. The outer diameter of the other end 81b is substantially the same as or smaller than the outer diameter of the one end face 55a.

これにより本変形例では、アクティブアライメント時において、規定ガイド部材81の他端部81bを容易に第2の保持部材51側、つまり一端面55aに当接することができる。これにより本変形例では、充填部83を容易に形成でき、接合範囲を容易に規定できる。   Thereby, in this modification, the other end part 81b of the prescription | regulation guide member 81 can be easily contact | abutted to the 2nd holding member 51 side, ie, the one end surface 55a, at the time of active alignment. Thereby, in this modification, the filling part 83 can be formed easily and a joining range can be prescribed | regulated easily.

また本変形例では、アクティブアライメント時において、第1の保持部材31の外径以上、且つ他端部81bの内径以内の範囲で、第2の保持部材51を冶具によって第1の保持部材31に対して相対的に位置調整すればよい。これにより本変形例では、アクティブアライメントを短時間に実施することができる。   In the present modification, the second holding member 51 is attached to the first holding member 31 by a jig within the range of the outer diameter of the first holding member 31 and within the inner diameter of the other end 81b during active alignment. The position may be adjusted relatively. Thereby, in this modification, active alignment can be implemented in a short time.

また本変形例では、段部57が形成されることで、接合面を増やすことができ、より高い接合強度を得ることができる。   Moreover, in this modification, by forming the step part 57, a joint surface can be increased and higher joint strength can be obtained.

なお本変形例では、第2の保持部材51が段部57を有しているが、これに限定する必要は無い。前述したように、第1の保持部材31と第2の保持部材51との一方が細く、他方が太いため、第1の保持部材31と第2の保持部材51とにおける他方が段部57を有していれば良い。   In the present modification, the second holding member 51 has the stepped portion 57, but it is not necessary to limit to this. As described above, since one of the first holding member 31 and the second holding member 51 is thin and the other is thick, the other of the first holding member 31 and the second holding member 51 has a stepped portion 57. It only has to have.

次に図4Aと図4Bとを参照して、本発明の第2の実施形態について説明する。
第1の保持部材31は、規定ガイド部材81の位置決めのために、規定ガイド部材81の一端部81aが嵌合する嵌合溝91を有している。嵌合溝91は、第1の保持部材31の外周面31fに配設されており、第1の保持部材31の中心軸の軸周りに沿って形成されている。
Next, a second embodiment of the present invention will be described with reference to FIGS. 4A and 4B.
The first holding member 31 has a fitting groove 91 in which one end 81 a of the prescribed guide member 81 is fitted for positioning the prescribed guide member 81. The fitting groove 91 is disposed on the outer peripheral surface 31 f of the first holding member 31 and is formed around the central axis of the first holding member 31.

一端部81aが嵌合溝91に嵌合する際、規定ガイド部材81が伸縮性を有しているため、一端部81aは規定ガイド部材81の径方向に拡径すればよい。第1の保持部材31は、一端部81aが拡径した状態で規定ガイド部材81に挿入される。そして一端部81aは、嵌合溝91において縮径し、嵌合溝91に嵌合する。   When the one end portion 81 a is fitted into the fitting groove 91, the prescribed guide member 81 has elasticity, and thus the one end portion 81 a may be expanded in the radial direction of the prescribed guide member 81. The first holding member 31 is inserted into the regulation guide member 81 in a state where the one end portion 81a is expanded in diameter. The one end 81 a is reduced in diameter in the fitting groove 91 and is fitted in the fitting groove 91.

嵌合溝91は、嵌合溝91に嵌合した一端部81aが第1の保持部材31の径方向において嵌合溝91から突出するような深さを有している。これにより一端部81aは、第1の実施形態と同様に、接合部材71が第1の保持部材31の軸方向において充填部83を越えて外周面31fにはみ出ることを防止する。   The fitting groove 91 has such a depth that one end 81 a fitted into the fitting groove 91 protrudes from the fitting groove 91 in the radial direction of the first holding member 31. Thereby, the one end portion 81a prevents the joining member 71 from protruding beyond the filling portion 83 in the axial direction of the first holding member 31 to the outer peripheral surface 31f, as in the first embodiment.

これにより本実施形態では、規定ガイド部材81を容易に位置決めでき、充填部83を容易に形成でき、接合範囲を容易に規定できる。   Thereby, in this embodiment, the prescription | regulation guide member 81 can be positioned easily, the filling part 83 can be formed easily, and a joining range can be prescribed | regulated easily.

また本実施形態では、嵌合溝91に嵌合した一端部81aが第1の保持部材31の径方向において嵌合溝91から突出するため、接合部材71が第1の保持部材31の軸方向において充填部83を越えて外周面31fにはみ出ることを防止できる。   In the present embodiment, the one end portion 81 a fitted in the fitting groove 91 protrudes from the fitting groove 91 in the radial direction of the first holding member 31, so that the joining member 71 is in the axial direction of the first holding member 31. In this case, it is possible to prevent the outer peripheral surface 31f from protruding beyond the filling portion 83.

なお本実施形態では、第1の保持部材31のみが嵌合溝91を有しているが、これに限定する必要は無い。第2の保持部材51は、他端部81bが嵌合する嵌合溝91を有していても良い。このように、第1の保持部材31と第2の保持部材51との少なくとも一方は、規定ガイド部材81が嵌合する嵌合溝91を有していれば良い。   In the present embodiment, only the first holding member 31 has the fitting groove 91, but it is not necessary to limit to this. The second holding member 51 may have a fitting groove 91 into which the other end 81b is fitted. As described above, at least one of the first holding member 31 and the second holding member 51 only needs to have the fitting groove 91 into which the prescribed guide member 81 is fitted.

次に図5を参照して、本実施形態の第1の変形例について説明する。
嵌合溝91は、第1の保持部材31の軸方向に沿って複数配設されていてもよい。嵌合溝91同士は、所望の間隔D離れて配設されている。規定ガイド部材81が伸縮性を有しているために、一端部81aの嵌合位置に応じて、他端部81bが一端面53aに当接するように、他端部81b側が伸縮すればよい。
Next, a first modification of the present embodiment will be described with reference to FIG.
A plurality of fitting grooves 91 may be provided along the axial direction of the first holding member 31. The fitting grooves 91 are arranged with a desired distance D apart. Since the regulation guide member 81 has stretchability, the other end portion 81b only needs to expand and contract so that the other end portion 81b contacts the one end surface 53a in accordance with the fitting position of the one end portion 81a.

これにより本変形例では、規定ガイド部材81の配設位置を多段且つ容易に調整でき、充填部83を自在に形成でき、接合範囲を自在に規定でき、接合強度を調整することができる。   Thereby, in this modification, the arrangement | positioning position of the prescription | regulation guide member 81 can be adjusted in multiple steps easily, the filling part 83 can be formed freely, a joining range can be prescribed freely, and joining strength can be adjusted.

次に図6Aと図6Bとを参照して、本発明の第3の実施形態について説明する。
規定ガイド部材81は、第1のリング部材85と、第1のリング部材85と同軸上に配設される第2のリング部材87と、第1のリング部材85と第2のリング部材87とを連結する複数の連結部材89とによって構成されている。
Next, a third embodiment of the present invention will be described with reference to FIGS. 6A and 6B.
The regulation guide member 81 includes a first ring member 85, a second ring member 87 disposed coaxially with the first ring member 85, a first ring member 85, and a second ring member 87. And a plurality of connecting members 89 that connect the two.

第1のリング部材85は、第1の保持部材31に嵌合する。第1の保持部材31は、第1のリング部材85を挿通する。第1のリング部材85は、C字形状を有しており、このため切り欠き部85aを有している。   The first ring member 85 is fitted to the first holding member 31. The first holding member 31 passes through the first ring member 85. The first ring member 85 has a C shape, and thus has a notch 85a.

第2のリング部材87は、第1のリング部材85よりも大きく、一端面53aに当接する。   The second ring member 87 is larger than the first ring member 85 and abuts on the one end surface 53a.

連結部材89は、第1のリング部材85の中心軸方向に沿って配設されている。また連結部材89は、第1のリング部材85の中心軸の軸周りに互いに所望な間隔D離れて配設されている。   The connecting member 89 is disposed along the central axis direction of the first ring member 85. The connecting members 89 are disposed around the central axis of the first ring member 85 at a desired distance D from each other.

第1のリング部材85と連結部材89とは一体であっても別体であっても良い。第2のリング部材87と連結部材89とは一体であっても別体であっても良い。   The first ring member 85 and the connecting member 89 may be integrated or separate. The second ring member 87 and the connecting member 89 may be integrated or separate.

本実施形態では、連結部材89によって、表面張力が接合部材71に第1の実施形態よりも多く作用する。これにより本実施形態では、接合部材71の外径のばらつきを抑えることができる
また本実施形態では、第1のリング部材85が第1の保持部材31に嵌合する際、切り欠き部85aによって第1のリング部材85を容易に径方向に拡径でき、第1の保持部材31を第1のリング部材85に容易に挿入できる。
In the present embodiment, the connecting member 89 causes the surface tension to act on the joining member 71 more than in the first embodiment. Thereby, in this embodiment, the dispersion | variation in the outer diameter of the joining member 71 can be suppressed. Moreover, in this embodiment, when the 1st ring member 85 fits into the 1st holding member 31, it is notch part 85a. The diameter of the first ring member 85 can be easily increased in the radial direction, and the first holding member 31 can be easily inserted into the first ring member 85.

また本発明は、上記実施形態そのままに限定されるものではなく、実施段階ではその要旨を逸脱しない範囲で構成要素を変形して具体化できる。また、上記実施形態に開示されている複数の構成要素の適宜な組み合せにより種々の発明を形成できる。   Further, the present invention is not limited to the above-described embodiment as it is, and can be embodied by modifying the components without departing from the scope of the invention in the implementation stage. Further, various inventions can be formed by appropriately combining a plurality of constituent elements disclosed in the embodiment.

10…光結合デバイス、21…光ファイバ、31…第1の保持部材、31f…外周面、41…光学素子、51…第2の保持部材、51f…外周面、71…接合部材、81…規定ガイド部材、81a…一端部、81b…他端部、83…充填部。   DESCRIPTION OF SYMBOLS 10 ... Optical coupling device, 21 ... Optical fiber, 31 ... 1st holding member, 31f ... Outer peripheral surface, 41 ... Optical element, 51 ... Second holding member, 51f ... Outer peripheral surface, 71 ... Joining member, 81 ... Prescription Guide member, 81a ... one end, 81b ... other end, 83 ... filling part.

Claims (8)

光を導光する導光部材と、
前記導光部材を保持する第1の保持部材と、
前記導光部材によって導光された前記光を照射されることで機能する光学素子と、
前記光学素子を保持し、前記導光部材と前記光学素子とが光結合するように前記第1の保持部材と接続する第2の保持部材と、
前記導光部材と前記光学素子とが光結合するように、前記第1の保持部材と前記第2の保持部材とを互いに接合する接合部材と、
前記接合部材が前記第1の保持部材と前記第2の保持部材とに接合する際前記第1の保持部材と前記第2の保持部材とにおける前記接合部材の接合範囲を規定すると共に、前記接合部材が前記接合範囲からはみださずに配設されるように前記接合範囲に向けて前記接合部材をガイドする規定ガイド部材と、
を具備することを特徴とする光結合デバイス。
A light guide member for guiding light;
A first holding member for holding the light guide member;
An optical element that functions by being irradiated with the light guided by the light guide member;
A second holding member that holds the optical element and is connected to the first holding member so that the light guide member and the optical element are optically coupled;
A joining member that joins the first holding member and the second holding member to each other so that the light guide member and the optical element are optically coupled;
When the joining member joins the first holding member and the second holding member, the joining range of the joining member in the first holding member and the second holding member is defined, and the joining A prescribed guide member for guiding the joining member toward the joining range such that the member is disposed without protruding from the joining range;
An optical coupling device comprising:
前記規定ガイド部材は、線状部材によって形成されていることを特徴とする請求項1に記載の光結合デバイス。   The optical coupling device according to claim 1, wherein the defining guide member is formed of a linear member. 前記規定ガイド部材は、螺旋形状を有することを特徴とする請求項2に記載の光結合デバイス。   The optical coupling device according to claim 2, wherein the defining guide member has a spiral shape. 前記第1の保持部材と前記第2の保持部材との一方は、他方よりも細く、
前記第1の保持部材と前記第2の保持部材とは、前記第1の保持部材と前記第2の保持部材とが接続する際に互いに対向する端面を有し、
前記規定ガイド部材は、前記一方を巻回し、前記一方と嵌合する一端部と、前記他方の前記端面と当接する他端部とを有し、
前記規定ガイド部材は、前記規定ガイド部材の軸方向において、前記一端部から前記他端部に向かって徐々に拡径していることを特徴とする請求項3に記載の光結合デバイス。
One of the first holding member and the second holding member is thinner than the other,
The first holding member and the second holding member have end faces that face each other when the first holding member and the second holding member are connected,
The regulation guide member has one end wound around the one and fitted with the one, and the other end abutted against the other end surface;
The optical coupling device according to claim 3, wherein the regulation guide member gradually increases in diameter from the one end to the other end in the axial direction of the regulation guide member.
前記第1の保持部材と前記第2の保持部材とにおける前記他方は、段部を有することを特徴とする請求項4に記載の光結合デバイス。   The optical coupling device according to claim 4, wherein the other of the first holding member and the second holding member has a stepped portion. 前記第1の保持部材と前記第2の保持部材との少なくとも一方は、前記規定ガイド部材が嵌合する嵌合溝を有していることを特徴とする請求項1に記載の光結合デバイス。   The optical coupling device according to claim 1, wherein at least one of the first holding member and the second holding member has a fitting groove into which the defining guide member is fitted. 前記嵌合溝部は、前記一方の軸方向に沿って複数配設されていることを特徴とする請求項6に記載の光結合デバイス。   The optical coupling device according to claim 6, wherein a plurality of the fitting groove portions are arranged along the one axial direction. 前記第1の保持部材と前記第2の保持部材との一方は、他方よりも細く、
前記第1の保持部材と前記第2の保持部材とは、前記第1の保持部材と前記第2の保持部材とが接続する際に互いに対向する端面を有し、
前記規定ガイド部材は、
前記一方が挿通し、前記一方と嵌合する第1のリング部材と、
前記第1のリング部材と同軸上に配設され、前記他方の前記端面と当接する第2のリング部材と、
前記第1のリング部材の中心軸方向に沿って配設され、前記第1のリング部材と前記第2のリング部材とを連結する複数の連結部材と、
を有することを特徴とする請求項1に記載の光結合デバイス。
One of the first holding member and the second holding member is thinner than the other,
The first holding member and the second holding member have end faces that face each other when the first holding member and the second holding member are connected,
The prescribed guide member is
A first ring member inserted through the one side and fitted into the one side;
A second ring member disposed coaxially with the first ring member and in contact with the other end surface;
A plurality of connecting members disposed along a central axis direction of the first ring member and connecting the first ring member and the second ring member;
The optical coupling device according to claim 1, comprising:
JP2011173351A 2011-08-08 2011-08-08 Optical coupling device Withdrawn JP2013037200A (en)

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