JP2013034335A - Rotor structure of magnet-embedded motor - Google Patents

Rotor structure of magnet-embedded motor Download PDF

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JP2013034335A
JP2013034335A JP2011169769A JP2011169769A JP2013034335A JP 2013034335 A JP2013034335 A JP 2013034335A JP 2011169769 A JP2011169769 A JP 2011169769A JP 2011169769 A JP2011169769 A JP 2011169769A JP 2013034335 A JP2013034335 A JP 2013034335A
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magnet
rotor core
insertion hole
embedded
magnet insertion
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Yuichi Miyazawa
優一 宮沢
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Tamagawa Seiki Co Ltd
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Tamagawa Seiki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent an embedded magnet from dropping off by forming a deformation section on both ends of a laminated rotor core.SOLUTION: A rotor structure of magnet-embedded motor is structured so that a magnet (8) in each magnet insertion hole (3) is prevented from dropping off to the outside by forming the plurality of magnet insertion holes (3) on the peripheral edge of a laminated rotor core (1) formed from many laminated rotor core plates (2) and inserting each of the magnets into the holes to deform both ends of the respective magnet insertion holes (3).

Description

本発明は、磁石埋め込み型モータ用ロータ構造に関し、特に、積層ロータコアの両端に変形部を形成させることにより、埋め込んだ磁石の抜け止めを行うための新規な改良に関する。   The present invention relates to a rotor structure for a magnet-embedded motor, and more particularly to a novel improvement for preventing a buried magnet from coming off by forming deformed portions at both ends of a laminated rotor core.

従来、用いられていたこの種の磁石埋め込み型モータ用ロータ構造としては、例えば、特許文献1の永久磁石埋め込み型モータ用回転子の構成を挙げることができる。
すなわち、図4において符号1で示されるものは、輪状のロータコア板を積層させてなる積層ロータコアであり、この積層ロータコア1の周縁の内部には、4個の磁石挿入孔3が各端面4,4間に貫通して形成されている。
An example of this type of rotor structure for an embedded magnet motor that has been used conventionally is the configuration of a rotor for an embedded permanent magnet motor disclosed in Patent Document 1.
That is, what is indicated by reference numeral 1 in FIG. 4 is a laminated rotor core formed by laminating ring-shaped rotor core plates, and four magnet insertion holes 3 are provided in the end faces 4 in the periphery of the laminated rotor core 1. It is formed so as to penetrate between the four.

前記積層ロータコア1の軸心位置には回転軸6を貫通して設けるための軸貫通孔7が設けられ、前記各磁石挿入孔3内には長手状の磁石が挿入されている。
前記各磁石挿入孔3の縁部には、図5で示されるように、各凹部10が形成されることにより凸部11が形成され,この各凸部11が磁石8側に突出することにより、磁石8の端面に各凸部11が当接し、各磁石挿入孔3から各磁石8が外部に抜けることを防止している。
さらに、前記積層ロータコア1の両端には、一対の端板12,13が前記回転軸6を軸孔7aを介して外部に突出させた状態で装着されている。
A shaft through hole 7 for penetrating the rotary shaft 6 is provided at the axial center position of the laminated rotor core 1, and a long magnet is inserted into each magnet insertion hole 3.
As shown in FIG. 5, a convex portion 11 is formed at the edge of each magnet insertion hole 3 by forming each concave portion 10, and each convex portion 11 protrudes toward the magnet 8 side. The convex portions 11 are in contact with the end surfaces of the magnets 8 to prevent the magnets 8 from coming out of the magnet insertion holes 3 to the outside.
Further, a pair of end plates 12 and 13 are attached to both ends of the laminated rotor core 1 in a state where the rotating shaft 6 protrudes to the outside through the shaft hole 7a.

特開2007−37202号公報JP 2007-37220 A

従来の永久磁石埋め込み型モータ用回転子は、以上のように構成されていたため、次のような課題が存在していた。
すなわち、積層ロータの磁石挿入孔内に磁石を挿入し、凸部によって磁石を係止した後、積層ロータの両端に一対の端板を装着しなければならず、組立て作業が煩雑であると
共に、部品点数も多くなり、大量生産向きではなかった。
また、図示していないが、ロータの外周に接着によって磁石を貼り付ける方法もあるが、接着作業、硬化のための温度槽管理等が必要となり、接着剤の経年劣化による不良発生等に問題があった。
Since the conventional permanent magnet embedded rotor for the motor is configured as described above, the following problems exist.
That is, after inserting a magnet into the magnet insertion hole of the laminated rotor and locking the magnet by the convex part, it is necessary to attach a pair of end plates to both ends of the laminated rotor, and the assembly work is complicated, The number of parts also increased, and it was not suitable for mass production.
Although not shown, there is also a method of attaching a magnet to the outer periphery of the rotor by adhesion, but it is necessary to manage the temperature tank for adhesion work, curing, etc., and there is a problem with the occurrence of defects due to deterioration of the adhesive over time. there were.

本発明による磁石埋め込み型モータ用ロータ構造は、多数のロータコア板を軸方向に積層してなる積層ロータコアの周縁に複数の磁石を埋設するようにした磁石埋め込み型モータ用ロータ構造において、前記ロータコア板は、半径方向の板幅を有する輪状板と、前記輪状板の外周に所定間隔で前記半径方向に沿って延設された柱部と、前記各柱部の外端に設けられ前記外周に沿って輪状をなす筒部と、前記筒部の内側で前記各柱部によって区画され前記軸方向に沿って延設された複数の磁石挿入孔とからなり、前記磁石挿入孔内には前記磁石が挿入され、前記磁石挿入孔の両端には、前記筒部の一部を内側へ変形させた変形部を備え、前記変形部により前記磁石挿入孔内の前記磁石が前記磁石挿入孔内から外部に抜け出ることを防止する構成であり、また、前記変形部は、前記ロータコア板を一枚又は複数枚を曲折させてなる構成であり、また、前記ロータコア板の軸心位置には、軸貫通孔が形成され、前記軸貫通孔には回転軸が嵌入されている構成であり、また、前記筒部に形成され前記磁石挿入孔に対応する挿入孔対応部は、断面弧状形をなしている構成であり、また、前記積層ロータコアの両端の前記ロータコア板の前記磁石挿入孔の内側位置には、複数のカシメ部が形成されている構成であり、また、前記積層ロータコアの軸方向長さは、前記磁石の軸方向磁石長さより長く構成されている構成である。   The rotor structure for a magnet-embedded motor according to the present invention is a rotor structure for a magnet-embedded motor in which a plurality of magnets are embedded in the periphery of a laminated rotor core formed by laminating a large number of rotor core plates in the axial direction. Is a ring-shaped plate having a plate width in the radial direction, a column portion extending along the radial direction at a predetermined interval on the outer periphery of the ring-shaped plate, and an outer end of each column portion provided along the outer periphery. And a plurality of magnet insertion holes that are partitioned by the pillars and extend along the axial direction on the inner side of the cylinder, and the magnet is inserted into the magnet insertion hole. Inserted at both ends of the magnet insertion hole is provided with a deformed portion in which a part of the cylindrical portion is deformed inward, and the magnet in the magnet insertion hole is moved from the inside of the magnet insertion hole to the outside by the deformed portion. Configuration to prevent exit And the deforming portion is formed by bending one or a plurality of the rotor core plates, and a shaft through hole is formed at an axial center position of the rotor core plate. The rotary shaft is inserted into the cylindrical portion, and the insertion hole corresponding portion formed in the cylindrical portion and corresponding to the magnet insertion hole has a cross-sectional arc shape, and the laminated rotor core A plurality of crimping portions are formed at positions inside the magnet insertion holes of the rotor core plate at both ends of the rotor, and the axial length of the laminated rotor core is greater than the axial magnet length of the magnets. It is the structure comprised long.

本発明による磁石埋め込み型モータ用ロータ構造は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、多数のロータコア板を軸方向に積層してなる積層ロータコアの周縁に複数の磁石を埋設するようにした磁石埋め込み型モータ用ロータ構造において、前記ロータコア板は、半径方向の板幅を有する輪状板と、前記輪状板の外周に所定間隔で前記半径方向に沿って延設された柱部と、前記各柱部の外端に設けられ前記外周に沿って輪状をなす筒部と、前記筒部の内側で前記各柱部によって区画され前記軸方向に沿って延設された複数の磁石挿入孔とからなり、前記磁石挿入孔内には前記磁石が挿入され、前記磁石挿入孔の両端には、前記筒部の一部を内側へ変形させた変形部を備え、前記変形部により前記磁石挿入孔内の前記磁石が前記磁石挿入孔内から外部に抜け出ることを防止することにより、簡単な機械的構成でロータを得ることができる。また、積層のカシメは順送型プレス等によって形成でき、低コストである。また、従来のような接着剤の管理等も不必要で、ロボットによる大量生産が可能となる。
また、前記変形部は、前記ロータコア板を一枚又は複数枚を曲折させてなることにより、簡単で組立てができる。
また、前記ロータコア板の軸心位置には、軸貫通孔が形成され、前記軸貫通孔には回転軸が嵌入されていることにより、従来の端板等を必要とすることなく、回転軸の取付けができる。
また、前記筒部に形成され前記磁石挿入孔に対応する挿入孔対応部は、断面弧状形をなしていることにより、磁石を保持する変形部を作ることが容易となる。
また、前記積層ロータコアの両端の前記ロータコア板の前記磁石挿入孔の内側位置には、複数のカシメ部が形成されていることにより、積層ロータコアの固定が極めて容易である。
また、前記積層ロータコアの軸方向長さは、前記磁石の軸方向磁石長さより長く構成されていることにより、磁石を係止するための変形部の形成が極めて容易となる。
Since the rotor structure for a magnet-embedded motor according to the present invention is configured as described above, the following effects can be obtained.
That is, in the rotor structure for a magnet-embedded motor in which a plurality of magnets are embedded in the periphery of a laminated rotor core formed by laminating a large number of rotor core plates in the axial direction, the rotor core plate has a ring shape having a radial plate width. A plate portion, a column portion extending along the radial direction at a predetermined interval on the outer periphery of the ring-shaped plate, a cylindrical portion provided at an outer end of each column portion and forming a ring shape along the outer periphery, and the cylinder A plurality of magnet insertion holes that are partitioned by the respective pillars and extend along the axial direction, and the magnets are inserted into the magnet insertion holes at both ends of the magnet insertion holes. Is provided with a deformed portion in which a part of the cylindrical portion is deformed inward, and the deformed portion prevents the magnet in the magnet insertion hole from slipping out of the magnet insertion hole. Get the rotor with mechanical configuration Door can be. In addition, the laminating caulking can be formed by a progressive die press or the like, and the cost is low. Also, conventional adhesive management is unnecessary, and mass production by a robot becomes possible.
The deformable portion can be easily assembled by bending one or a plurality of the rotor core plates.
In addition, a shaft through hole is formed at the axial center position of the rotor core plate, and a rotation shaft is inserted into the shaft through hole, so that a conventional end plate or the like is not required, so that Can be installed.
Moreover, the insertion hole corresponding part formed in the said cylinder part and corresponding to the said magnet insertion hole has comprised the cross-section arc shape, and it becomes easy to make the deformation | transformation part which hold | maintains a magnet.
In addition, since a plurality of crimping portions are formed at positions inside the magnet insertion holes of the rotor core plate at both ends of the laminated rotor core, it is very easy to fix the laminated rotor core.
In addition, since the axial length of the laminated rotor core is configured to be longer than the axial magnet length of the magnet, it is extremely easy to form a deformed portion for locking the magnet.

本発明による磁石埋め込み型モータ用ロータ構造の磁石を埋め込む前の状態を示す斜視図である。It is a perspective view which shows the state before embedding the magnet of the rotor structure for magnet embedded motors by this invention. 図1の積層ロータコアに磁石を内設した状態を示す拡大斜視図である。It is an expansion perspective view which shows the state which installed the magnet in the lamination | stacking rotor core of FIG. 図2の磁石を示す斜視図である。It is a perspective view which shows the magnet of FIG. 従来の磁石埋め込み型モータ用ロータ構造を示す分解斜視図である。It is a disassembled perspective view which shows the rotor structure for conventional magnet embedded motors. 図4の積層ロータコアを示す平面図である。It is a top view which shows the lamination | stacking rotor core of FIG.

本発明は、積層ロータコアの両端に変形部を形成させることにより、埋め込んだ磁石の抜け止めを行うようにした磁石埋め込み型モータ用ロータ構造を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide a rotor structure for a magnet-embedded motor that prevents a buried magnet from coming off by forming deformed portions at both ends of a laminated rotor core.

以下、図面と共に本発明による磁石埋め込み型モータ用ロータ構造の好適な実施の形態について説明する。
尚、従来例と同一又は同等部分については、同一符号を用いて説明する。
図1は、磁石8を埋め込む前の積層ロータコア1を示す斜視図であり、この積層ロータコア1は、多数のロータコア板2が転積を伴って軸方向Aに沿い所定の軸方向長さCとなるように積層されている。
A preferred embodiment of a rotor structure for a magnet-embedded motor according to the present invention will be described below with reference to the drawings.
Note that the same or equivalent parts as in the conventional example will be described using the same reference numerals.
FIG. 1 is a perspective view showing a laminated rotor core 1 before embedding a magnet 8, and this laminated rotor core 1 has a predetermined axial length C along an axial direction A along with a number of rotor core plates 2 being rolled. It is laminated so that.

前記積層ロータコア1を構成するための前記各ロータコア板2は、半径方向Baに沿う板幅Bを有する輪状板20と、前記輪状板20の外周に所定間隔で半径方向に沿って延設された複数の柱部21と、前記各柱部21の外端に設けられ前記外周に沿って輪状をなす筒部22と、前記筒部22の内側で前記各柱部21によって区画され前記軸方向Aに沿って延設された複数の磁石挿入孔3とからなる。   Each of the rotor core plates 2 for constituting the laminated rotor core 1 is extended along the radial direction at a predetermined interval on the outer periphery of the annular plate 20 having a plate width B along the radial direction Ba. A plurality of column portions 21, a cylindrical portion 22 provided at an outer end of each column portion 21 and forming a ring shape along the outer periphery, and the axial direction A partitioned by the respective column portions 21 inside the cylinder portion 22. And a plurality of magnet insertion holes 3 extending along the axis.

前記磁石挿入孔3内には、磁石8が挿入され、この磁石挿入孔3の両端には、前記筒部22の一部を図示しない治具によって内側に曲折させて変形させた変形部23が形成されている。
従って、前記磁石挿入孔3内に挿入された磁石8の両端8a,8bが前記変形部23と係合することにより、磁石挿入孔3から前記磁石8が抜け出ることを防止するように構成されている。
尚、前記積層ロータコア1の軸心に形成された軸貫通孔7には、図4で示される回転軸6が嵌入される。
A magnet 8 is inserted into the magnet insertion hole 3, and deformed portions 23 formed by bending a part of the cylindrical portion 22 inward with a jig (not shown) are deformed at both ends of the magnet insertion hole 3. Is formed.
Accordingly, the magnet 8 inserted into the magnet insertion hole 3 is configured to prevent the magnet 8 from coming out of the magnet insertion hole 3 by engaging the deformed portion 23 with both ends 8a and 8b of the magnet 8. Yes.
A rotating shaft 6 shown in FIG. 4 is fitted into the shaft through hole 7 formed in the axis of the laminated rotor core 1.

前記変形部23は、前記ロータコア板2を一枚のみ内側へくの字形に曲折させて形成させることもできるが、その変形部23の強度を強化するために複数枚のロータコア板2を曲折させて形成させることもできる。   The deforming portion 23 may be formed by bending only one rotor core plate 2 in an inwardly-shaped shape, but in order to strengthen the strength of the deforming portion 23, a plurality of rotor core plates 2 may be bent. It can also be formed.

前記筒部22に形成されると共に前記磁石挿入孔3に対応する挿入孔対応部24は、横断面でみて弧状形をなしており、かつ、前記磁石8の外形状に沿って形成されている。   An insertion hole corresponding portion 24 formed in the cylindrical portion 22 and corresponding to the magnet insertion hole 3 has an arc shape when viewed in cross section and is formed along the outer shape of the magnet 8. .

前記積層ロータコア1の両端の前記ロータコア板2の前記磁石挿入孔3の内側位置には、複数のカシメ部30(通称、ダボカシメ、又は、スポット溶接等)が形成されることにより、各ロータコア板2が互いに一体状に結合される。
尚、前記積層ロータコア1の軸方向長さCは、前記磁石8の軸方向磁石長さDよりも長く形成され、この積層ロータコア1の両端に前記変形部を容易に形成することができるように構成されている。
従って、各磁石挿入孔3内の各磁石8は、従来のような接着剤を用いることなく、前記変形部23のみで保持されるため、従来の各端板12,13等も不要となり、部品点数等も簡略化される。
A plurality of crimping portions 30 (commonly referred to as dowel crimping, spot welding, or the like) are formed at positions inside the magnet insertion holes 3 of the rotor core plate 2 at both ends of the laminated rotor core 1. Are joined together.
The axial length C of the laminated rotor core 1 is formed longer than the axial magnet length D of the magnet 8 so that the deformed portions can be easily formed at both ends of the laminated rotor core 1. It is configured.
Accordingly, each magnet 8 in each magnet insertion hole 3 is held only by the deformed portion 23 without using an adhesive as in the prior art, so that the conventional end plates 12, 13 and the like are not required. The score and the like are also simplified.

本発明による磁石埋め込み型モータ用ロータ構造は、積層ロータコアの周縁に形成された各磁石挿入孔内の磁石を簡単な構成の変形部のみで保持・固定することができ、磁石埋め込み型モータ用ロータ構造を得ることができる。   The rotor structure for a magnet-embedded motor according to the present invention can hold and fix the magnet in each magnet insertion hole formed on the peripheral edge of the laminated rotor core only by a deformed portion having a simple configuration. A structure can be obtained.

1 積層ロータコア
2 ロータコア板
3 磁石挿入孔
A 軸方向
B 板幅
Ba 半径方向
C 軸方向長さ
6 回転軸
7 軸貫通孔
20 輪状板
21 柱部
22 筒部
23 変形部
24 挿入孔対応部
30 カシメ部
DESCRIPTION OF SYMBOLS 1 Stacked rotor core 2 Rotor core plate 3 Magnet insertion hole A Axial direction B Plate width Ba Radial direction C Axial length 6 Rotating shaft 7 Axis through-hole 20 Ring-shaped plate 21 Column portion 22 Tube portion 23 Deformation portion 24 Insertion hole corresponding portion 30 Caulking Part

Claims (6)

多数のロータコア板(2)を軸方向(A)に積層してなる積層ロータコア(1)の周縁に複数の磁石(8)を埋設するようにした磁石埋め込み型モータ用ロータ構造において、
前記ロータコア板(2)は、半径方向(Ba)の板幅(B)を有する輪状板(20)と、前記輪状板(20)の外周に所定間隔で前記半径方向(Ba)に沿って延設された柱部(21)と、前記各柱部(21)の外端に設けられ前記外周に沿って輪状をなす筒部(22)と、前記筒部(22)の内側で前記各柱部(21)によって区画され前記軸方向(A)に沿って延設された複数の磁石挿入孔(3)とからなり、前記磁石挿入孔(3)内には前記磁石(8)が挿入され、前記磁石挿入孔(3)の両端には、前記筒部(22)の一部を内側へ変形させた変形部(23)を備え、
前記変形部(23)により前記磁石挿入孔(3)内の前記磁石(8)が前記磁石挿入孔(3)内から外部に抜け出ることを防止することを特徴とする磁石埋め込み型モータ用ロータ構造。
In the rotor structure for a magnet-embedded motor in which a plurality of magnets (8) are embedded in the periphery of a laminated rotor core (1) formed by laminating a large number of rotor core plates (2) in the axial direction (A),
The rotor core plate (2) includes a ring-shaped plate (20) having a plate width (B) in the radial direction (Ba), and extends along the radial direction (Ba) at predetermined intervals on the outer periphery of the ring-shaped plate (20). A column portion (21) provided, a cylindrical portion (22) that is provided at the outer end of each column portion (21) and forms a ring shape along the outer periphery, and each column inside the cylinder portion (22) A plurality of magnet insertion holes (3) partitioned by a portion (21) and extending along the axial direction (A), and the magnet (8) is inserted into the magnet insertion hole (3). Further, at both ends of the magnet insertion hole (3), a deformed portion (23) obtained by deforming a part of the cylindrical portion (22) inward,
A rotor structure for a magnet-embedded motor, wherein the deformed portion (23) prevents the magnet (8) in the magnet insertion hole (3) from slipping out of the magnet insertion hole (3). .
前記変形部(23)は、前記ロータコア板(2)を一枚又は複数枚を曲折させてなることを特徴とする請求項1記載の磁石埋め込み型モータ用ロータ構造。   The rotor structure for a magnet-embedded motor according to claim 1, wherein the deforming portion (23) is formed by bending one or a plurality of the rotor core plates (2). 前記ロータコア板(2)の軸心位置には、軸貫通孔(7)が形成され、前記軸貫通孔(7)には回転軸(6)が嵌入されていることを特徴とする請求項1又は2記載の磁石埋め込み型モータ用ロータ構造。   The shaft through hole (7) is formed at the axial center position of the rotor core plate (2), and the rotating shaft (6) is fitted into the shaft through hole (7). Or a rotor structure for a magnet-embedded motor according to 2; 前記筒部(22)に形成され前記磁石挿入孔(3)に対応する挿入孔対応部(24)は、断面弧状形をなしていることを特徴とする請求項1ないし3の何れかに記載の磁石埋め込み型モータ用ロータ構造。   The insertion hole corresponding part (24) formed in the cylindrical part (22) and corresponding to the magnet insertion hole (3) has an arcuate cross section. Rotor structure for embedded magnet motors. 前記積層ロータコア(1)の両端の前記ロータコア板(2)の前記磁石挿入孔(3)の内側位置には、複数のカシメ部(30)が形成されていることを特徴とする請求項1ないし4の何れかに記載の磁石埋め込み型モータ用ロータ構造。   The plurality of crimping portions (30) are formed at positions inside the magnet insertion holes (3) of the rotor core plate (2) at both ends of the laminated rotor core (1). 5. The rotor structure for a magnet-embedded motor according to any one of 4 above. 前記積層ロータコア(1)の軸方向長さ(C)は、前記磁石(8)の軸方向磁石長さ(D)より長く構成されていることを特徴とする請求項1ないし5の何れかに記載の磁石埋め込み型モータ用ロータ構造。   The axial length (C) of the laminated rotor core (1) is longer than the axial magnet length (D) of the magnet (8). A rotor structure for an embedded magnet motor as described.
JP2011169769A 2011-08-03 2011-08-03 Rotor structure of magnet-embedded motor Pending JP2013034335A (en)

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WO2016134169A3 (en) * 2015-02-18 2016-09-22 Nidec Motor Corporation Electric motor
US9752652B2 (en) 2015-02-18 2017-09-05 Nidec Motor Corporation Traction motor assembly with gear-interconnected wheel and output shaft
US10047826B2 (en) 2015-02-18 2018-08-14 Nidec Motor Corporation Motor having ring for axially retaining stator
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WO2018163319A1 (en) * 2017-03-08 2018-09-13 三菱電機株式会社 Rotor and rotating electric machine provided with said rotor
CN111384802A (en) * 2018-12-27 2020-07-07 本田技研工业株式会社 Rotor of rotating electric machine

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