JP2013033171A - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP2013033171A
JP2013033171A JP2011169794A JP2011169794A JP2013033171A JP 2013033171 A JP2013033171 A JP 2013033171A JP 2011169794 A JP2011169794 A JP 2011169794A JP 2011169794 A JP2011169794 A JP 2011169794A JP 2013033171 A JP2013033171 A JP 2013033171A
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image
developing
carrier
developer
electrostatic latent
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Masato Kimura
誠人 木村
Kazufumi Kusakabe
一史 草壁
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Konica Minolta Business Technologies Inc
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Konica Minolta Business Technologies Inc
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Abstract

PROBLEM TO BE SOLVED: To provide an image forming apparatus that easily removes stains on a developer carrier of a developing device without adopting a cleaning member.SOLUTION: In an image forming apparatus, a cleaning control unit is provided to a developer carrier of at least one developing device in an image forming unit. The cleaning control unit determines accumulated contamination degree of the developer carrier on the basis of image information; forms an electrostatic latent image for cleaning a developer carrier on an image carrier 1 in the amount of one revolution or more of the developer carrier depending on the accumulated contamination degree when the accumulated contamination degree exceeds a predetermined accumulated contamination degree; and causes the developing device to develop the electrostatic latent image to clean the developer carrier.

Description

本発明は、複写機、プリンタ、ファクシミリ機、或いはこれらのうち2以上を組み合わせた複合機等の画像形成装置に関係しており、特に、画像形成装置に用いる現像装置に関係している。   The present invention relates to an image forming apparatus such as a copying machine, a printer, a facsimile machine, or a combination machine combining two or more of these, and particularly relates to a developing device used in the image forming apparatus.

複写機、プリンタ、ファクシミリ機、或いはこれらのうち2以上を組み合わせた複合機等の画像形成装置において像担持体に形成される静電潜像を今日主流の乾式現像剤を用いて現像する現像装置は、現像剤の面からみると、トナーを主体とする所謂1成分現像剤を用いる1成分現像装置と、トナー及びキャリアを主体とする所謂2成分現像剤を用いる2成分現像装置が知られている。   A developing device for developing an electrostatic latent image formed on an image carrier in an image forming apparatus such as a copying machine, a printer, a facsimile machine, or a combination machine combining two or more of these using today's mainstream dry developer. From the viewpoint of the developer, a one-component developing device using a so-called one-component developer mainly composed of toner and a two-component developing device using a so-called two-component developer mainly composed of toner and carrier are known. Yes.

これら1成分現像装置、2成分現像装置のいずれの場合でも、現像装置は現像剤を担持して前記像担持体上の静電潜像を現像する現像域へ搬送するための現像剤担持体を備えており、この現像剤担持体には、トナーを現像剤担持体から静電潜像現像のために像担持体へ移行させる現像電界を形成するための現像バイアスが印加される。   In both of these one-component developing devices and two-component developing devices, the developing device carries a developer carrying member for carrying the developer and transporting the electrostatic latent image on the image carrier to a developing area. The developer carrying member is applied with a developing bias for forming a developing electric field for transferring toner from the developer carrying member to the image carrying member for developing an electrostatic latent image.

現像バイアスとしては、1成分現像装置、2成分現像装置のいずれの現像装置であれ、現像効率を向上させるために、交流成分と直流成分を重畳させた現像バイアスを採用する場合がある。特に、画像形成装置の高速化が求められる場合には、このような現像バイアスが採用される傾向にある。   As the developing bias, a developing bias in which an alternating current component and a direct current component are superimposed may be employed in order to improve the developing efficiency regardless of whether the developing device is a one-component developing device or a two-component developing device. In particular, such development bias tends to be employed when speeding up of the image forming apparatus is required.

2成分現像装置では現像剤担持体に内蔵した磁界発生体の作用で現像剤を現像剤担持体の表面に磁気ブラシの態様で保持し、現像域へ搬送するので、現像剤担持体と像担持体は現像間隙をおいて離されている。   In the two-component developing device, the developer is held on the surface of the developer carrier in the form of a magnetic brush by the action of the magnetic field generator built in the developer carrier and conveyed to the development area. The bodies are separated with a development gap.

一方、1成分現像装置では、現像バイアスとして直流電圧が採用される場合は、現像剤担持体は通常像担持体に接触配置されるが、交流成分と直流成分を重畳させた現像バイアスが採用される場合は、現像剤担持体と像担持体は現像間隙をおいて離されるのが一般的である。   On the other hand, in a one-component developing device, when a DC voltage is adopted as the developing bias, the developer carrier is usually placed in contact with the image carrier, but a developing bias in which an AC component and a DC component are superimposed is adopted. In general, the developer carrier and the image carrier are generally separated with a development gap.

いずれにしても、交流成分と直流成分を重畳させた現像バイアスが採用される場合、今日の画像形成装置の高速化の要求等に応じるために、現像効率を向上させるべく、重畳させる交流成分のピークツーピーク電圧Vpp及び/又は周波数は高く設定されようとする。その結果、問題が生じてくる。このことを図10に示す2成分現像装置を例にとって説明する。   In any case, when a developing bias in which an alternating current component and a direct current component are superimposed is adopted, the alternating current component to be superimposed is improved in order to improve the development efficiency in order to meet the demand for speeding up of today's image forming apparatuses. The peak-to-peak voltage Vpp and / or frequency is about to be set high. As a result, problems arise. This will be described by taking the two-component developing device shown in FIG. 10 as an example.

図10に示す2成分現像装置4は、現像剤Dを収容する現像ハウジング40と、現像ハウジング40に設けられた回転駆動可能のスリーブの形態の現像ローラー(現像剤担持体の例)41と、現像ローラー41に内蔵された磁界発生体42と、現像ローラー41に臨む現像剤規制部材43を含んでいる。   The two-component developing device 4 shown in FIG. 10 includes a developing housing 40 that stores the developer D, a developing roller (an example of a developer carrying member) 41 that is provided in the developing housing 40 in the form of a rotatable drive sleeve, A magnetic field generator 42 built in the developing roller 41 and a developer regulating member 43 facing the developing roller 41 are included.

現像装置4はさらに、現像ハウジング40内の現像剤Dを搬送しつつ現像ローラー41へ全体的に分配する、回転駆動される現像剤搬送部材441を含んでいる。
現像剤搬送部材441は図10に示すように現像ローラー41に回転中心軸線を並べて配置されるのが一般的である。
The developing device 4 further includes a rotationally driven developer conveying member 441 that distributes the developer D in the developing housing 40 to the developing roller 41 as a whole while conveying it.
As shown in FIG. 10, the developer conveying member 441 is generally arranged with the rotation center axis lined up on the developing roller 41.

図示例では、現像剤搬送部材441と並行にもう一本の現像剤搬送部材442が配置されている。現像剤搬送部材442は、現像剤流通孔を両端部(図面において手前側及び奥側の端部)に形成した隔壁400を間にして現像剤搬送部材441と並行に配置されており、両者で現像剤を往復循環搬送しつつ現像ローラー41へ分配するようになっている。   In the illustrated example, another developer conveying member 442 is disposed in parallel with the developer conveying member 441. The developer transport member 442 is disposed in parallel with the developer transport member 441 with a partition wall 400 having developer flow holes formed at both ends (the front and back ends in the drawing). The developer is distributed to the developing roller 41 while being reciprocally conveyed.

磁界発生体42は、現像ハウジング40内の現像に供する現像剤を現像ローラー41表面上に吸着する一方、現像に供されずに現像ローラー41上に吸着されたまま現像ハウジング40内へ戻ってくる現像剤を現像ローラー41から分離させる低磁力域LMを提供するための、複数の磁極を有する磁界発生体である。   The magnetic field generator 42 adsorbs the developer to be developed in the developing housing 40 on the surface of the developing roller 41, while returning to the developing housing 40 while being adsorbed on the developing roller 41 without being developed. This is a magnetic field generator having a plurality of magnetic poles for providing a low magnetic field LM for separating the developer from the developing roller 41.

磁界発生体42における磁極は、それとは限定されないが図10の例では、現像剤Dを現像ローラー41へ吸い上げるキャッチ極S2、規制部材43に対応する位置にある規制極N2、規制部材43を通過した現像剤を像担持体1上の静電潜像を現像する現像域Daへ向け搬送するための搬送極S1、現像域Daに対応する現像極N1及び前記キャッチ極S2との間に反撥磁界を形成して前記低磁力域LMを形成する現像剤分離極S3を有している。   The magnetic poles in the magnetic field generator 42 are not limited thereto, but in the example of FIG. 10, the magnetic poles pass through the restricting pole N2 and the restricting member 43 at positions corresponding to the restricting member 43 and the catch pole S2 that sucks the developer D to the developing roller 41. The repulsive magnetic field between the transport pole S1 for transporting the developer thus developed toward the development area Da for developing the electrostatic latent image on the image carrier 1, the development pole N1 corresponding to the development area Da, and the catch pole S2. And a developer separation pole S3 that forms the low magnetic field LM.

磁界発生体42の磁力により現像ローラー41表面に吸着される現像剤は、現像ローラー41の回転により摩擦力の作用下に現像剤規制部材43が現像ローラー41に臨む現像剤量規制間隙へ搬送され、そこで所定量に規制されて静電潜像現像域Daへ搬送され、静電潜像担持体1上の静電潜像の現像に供される。   The developer adsorbed on the surface of the developing roller 41 by the magnetic force of the magnetic field generator 42 is conveyed to the developer amount regulating gap where the developer regulating member 43 faces the developing roller 41 under the action of frictional force by the rotation of the developing roller 41. Therefore, it is regulated to a predetermined amount, conveyed to the electrostatic latent image developing area Da, and used for developing the electrostatic latent image on the electrostatic latent image carrier 1.

現像域Daで消費されずに現像ローラー41に保持されたまま現像ハウジング40へ戻ってくる現像剤は、低磁力域LMで現像ローラー41から剥落する。   The developer returning to the developing housing 40 while being held by the developing roller 41 without being consumed in the developing area Da is peeled off from the developing roller 41 in the low magnetic force area LM.

ところが、現像バイアスとして交流成分と直流成分を重畳させた現像バイアスが採用され、現像効率を上げるために交流成分のピークツーピーク電圧Vpp及び/又は周波数が高く設定されると、電界の向きが微小時間で変化することになり、図11に示すように現像ローラー41と像担持体1間のトナーは、微小時間で観察すると微振動する。   However, when a developing bias in which an AC component and a DC component are superimposed is used as the developing bias, and the peak-to-peak voltage Vpp and / or frequency of the AC component is set high in order to increase development efficiency, the direction of the electric field is very small. As shown in FIG. 11, the toner between the developing roller 41 and the image carrier 1 slightly vibrates when observed in a minute time.

トナーとキャリアは摩擦帯電して相互に吸着しているのであるが、このようにトナーが微振動すると、トナーとキャリアはそれだけ離れやすくなり、像担持体1に近接したが現像に供されずに現像ローラー41上に吸着されたまま現像ハウジング40内へ戻ってくる現像剤を低磁力域LMで現像ローラー41から分離させるとき、一部のトナーがキャリアから分離し、該キャリアのみ現像ローラー41から離れ、該トナーはそのまま現像ローラー41に残ることがある。   The toner and the carrier are frictionally charged and adsorbed to each other. However, when the toner vibrates in this way, the toner and the carrier are easily separated from each other, and are close to the image carrier 1 but are not used for development. When the developer returning to the developing housing 40 while being adsorbed on the developing roller 41 is separated from the developing roller 41 in the low magnetic field LM, a part of the toner is separated from the carrier, and only the carrier from the developing roller 41 is separated. The toner may leave and remain on the developing roller 41 as it is.

このように現像ローラー41上に残るトナーが現像ローラー41上に蓄積されていくと、これが所謂スリーブ汚れなどと称される現像剤担持体(本例では現像ローラー41)汚れとなる。   When the toner remaining on the developing roller 41 is accumulated on the developing roller 41 in this manner, this becomes a developer carrying body (developing roller 41 in this example) called so-called sleeve dirt.

このような現像剤担持体(本例では現像ローラー41)汚れが発生してくると、汚れを発生させているトナーの電荷による見かけ上の現像バイアスの増加及び/又は現像剤担持体上の単位面積当たりのトナー量の増加の影響等により、同じ現像バイアスを印加しても現像剤担持体汚れが発生していないときと比較すると、現像形成されるトナー像における前記汚れ対応部分における画像濃度が高くなる。そのため、濃度が均一であるべき画像を出力した際に、現像剤担持体汚れに応じて画像が濃くなる画像濃度むらが発生する。   When such a developer carrying member (developing roller 41 in this example) is smudged, an increase in the apparent development bias due to the charge of the toner causing the smearing and / or a unit on the developer carrying member. Compared with the case where the developer carrying member stain is not generated even when the same developing bias is applied due to the increase in the toner amount per area, the image density in the stain corresponding portion in the toner image to be developed is Get higher. For this reason, when an image that should have a uniform density is output, image density unevenness occurs in which the image becomes darker according to the developer carrying member contamination.

この点、例えば、特開平7−191552号公報(特許文献1)には、2成分現像装置において、現像剤担持体(内蔵磁界発生体に外嵌している現像スリーブ)に対して部分的に接触しながら回転する清掃部材を設け、且つ、該清掃部材の内部に磁気部材を配置し、現像剤を現像域へ供給するに先だって、該清掃部材で現像剤担持体上の2成分現像剤を一端剥がしとることが記載されている。   In this regard, for example, in Japanese Patent Application Laid-Open No. 7-191552 (Patent Document 1), in a two-component developing device, a part of a developer carrying member (a developing sleeve fitted on a built-in magnetic field generator) is partially provided. A cleaning member that rotates while in contact is provided, and a magnetic member is disposed inside the cleaning member, and before supplying the developer to the development area, the two-component developer on the developer carrier is removed by the cleaning member. It is described that one end is peeled off.

また、特開2000−66503号公報(特許文献2)には、2成分現像装置において現像剤担持体の表面にトナーが残り難いように該表面にトナーの帯電極性と同極性のコート層を形成することが記載されている。   Japanese Patent Laid-Open No. 2000-66503 (Patent Document 2) forms a coat layer having the same polarity as the charged polarity of the toner so that the toner hardly remains on the surface of the developer carrying member in the two-component developing device. It is described to do.

特開平7−191552号公報JP-A-7-191552 特開2000−66503号公報JP 2000-66503 A

しかしながら、特許文献1記載の現像装置では、磁気部材を内蔵した清掃部材を現像剤担持体に対し接触配置しなければならず、特許文献2記載の現像装置では、現像剤担持体の表面にトナーの帯電極性と同極性の、清掃部材の1種と言えるコート層を形成しなければならず、いずれも、現像装置がコスト高となったり、或いはさらに構成が複雑化したりする。   However, in the developing device described in Patent Document 1, a cleaning member having a built-in magnetic member must be disposed in contact with the developer carrying member. In the developing device described in Patent Document 2, toner is placed on the surface of the developer carrying member. A coating layer, which can be said to be one type of cleaning member, has the same polarity as the charging polarity, and in either case, the cost of the developing device is increased or the configuration is further complicated.

そこで本発明は、像担持体、前記像担持体表面を帯電させる帯電装置、前記帯電装置による前記像担持体の帯電域に画像情報に応じて画像露光を施して静電潜像を形成する露光装置及び前記露光装置により前記像担持体上に形成される静電潜像を現像して可視トナー像を形成する現像装置を含む画像形成部を少なくとも一つ有し、前記画像形成部の少なくとも一つにおける現像装置は、前記像担持体上の静電潜像を現像する現像域において現像間隙をおいて該像担持体に臨み、現像剤を担持して該像担持体上の静電潜像を現像する現像域へ搬送するための現像剤担持体を備えており、電界形成装置により該現像剤担持体と該現像剤担持体が臨む前記像担持体との間に直流成分と交流成分を重畳させた現像電界が形成されることで前記静電潜像を現像する直流交流重畳バイアス型現像装置である画像形成装置であって、前記直流交流重畳バイアス型現像装置の少なくとも一つについて、現像剤担持体のトナー汚れを格別な清掃部材を採用することなく簡易に清掃でき、それだけ画像濃度むらが抑制された画像を形成できる画像形成装置を提供することを課題とする。   Accordingly, the present invention provides an image bearing member, a charging device for charging the surface of the image bearing member, and an exposure that forms an electrostatic latent image by performing image exposure on the charging area of the image bearing member by the charging device according to image information. At least one image forming unit including a developing device that develops an electrostatic latent image formed on the image carrier by the apparatus and the exposure device to form a visible toner image, and at least one of the image forming units. A developing device that faces the image carrier with a development gap in a development zone for developing the electrostatic latent image on the image carrier, and carries the developer to support the electrostatic latent image on the image carrier. A developer carrying member for transporting the toner to a developing area where the developer is carried, and a direct current component and an alternating current component are provided between the developer carrying member and the image carrier facing the developer carrying member by an electric field forming device. The electrostatic latent image is formed by forming a superimposed developing electric field. An image forming apparatus which is a DC / AC superimposed bias developing device for developing, and at least one of the DC / AC superimposed bias developing devices can easily remove toner stains on a developer carrying member without using a special cleaning member. It is an object of the present invention to provide an image forming apparatus capable of forming an image that can be cleaned easily and image density unevenness can be suppressed accordingly.

本発明は前記課題を解決するため、
像担持体、前記像担持体表面を帯電させる帯電装置、前記帯電装置による前記像担持体の帯電域に画像情報に応じて画像露光を施して静電潜像を形成する露光装置及び前記露光装置により前記像担持体上に形成される静電潜像を現像して可視トナー像を形成する現像装置を含む画像形成部を少なくとも一つ有し、
前記画像形成部の少なくとも一つにおける現像装置は、前記像担持体上の静電潜像を現像する現像域において現像間隙をおいて該像担持体に臨み、現像剤を担持して該像担持体上の静電潜像を現像する現像域へ搬送するための現像剤担持体を備えており、電界形成装置により該現像剤担持体と該現像剤担持体が臨む前記像担持体との間に直流成分と交流成分を重畳させた現像電界が形成されることで前記静電潜像を現像する直流交流重畳バイアス型現像装置である画像形成装置であり、
前記直流交流重畳バイアス型現像装置の少なくとも一つについて該現像装置の現像剤担持体の清掃制御部が設けられており、
前記清掃制御部は、該現像装置により現像すべき静電潜像形成のための画像情報に応じて予め定められた前記現像剤担持体のトナーによる汚れ度を用いて該現像装置により現像すべき静電潜像形成のための前記画像情報の履歴のもとでの該現像剤担持体の累積汚れ度合いを求めるとともに、前記累積汚れ度合いが予め定めた累積汚れ度合いを超えてくると、前記露光装置に該累積汚れ度合に応じた前記現像剤担持体1周分以上にあたる現像剤担持体清掃用の静電潜像を前記像担持体上に形成させ、該静電潜像を該現像装置に現像させて該現像装置の現像剤担持体を清掃する画像形成装置を提供する。
In order to solve the above problems, the present invention
Image bearing member, charging device for charging surface of image bearing member, exposure device for performing image exposure on charging area of image bearing member by charging device according to image information and forming electrostatic latent image, and exposure device And at least one image forming unit including a developing device that develops an electrostatic latent image formed on the image carrier to form a visible toner image,
The developing device in at least one of the image forming units faces the image carrier with a development gap in a development area for developing the electrostatic latent image on the image carrier, and carries the developer to support the image carrier. A developer carrying member for transporting the electrostatic latent image on the body to a developing area for developing, and the electric field forming device between the developer carrying member and the image carrier facing the developer carrying member. An image forming apparatus that is a DC / AC superimposed bias developing device that develops the electrostatic latent image by forming a developing electric field in which a DC component and an AC component are superimposed on each other,
A cleaning controller for a developer carrier of the developing device is provided for at least one of the DC / AC superimposed bias type developing device,
The cleaning control unit should be developed by the developing device using a degree of contamination of the developer carrying member determined by toner according to image information for forming an electrostatic latent image to be developed by the developing device. When the cumulative contamination level of the developer carrier under the history of the image information for forming an electrostatic latent image is obtained, and the cumulative contamination level exceeds a predetermined cumulative contamination level, the exposure is performed. An electrostatic latent image for cleaning the developer carrier corresponding to one or more rounds of the developer carrier corresponding to the accumulated stain degree is formed on the image carrier, and the electrostatic latent image is applied to the developing device. An image forming apparatus for developing and cleaning a developer carrying member of the developing device is provided.

本発明に係る画像形成装置は像担持体、帯電装置、露光装置及び現像装置を含む画像形成部を少なくとも一つ有し、画像形成部の少なくとも一つにおける現像装置は前記直流交流重畳バイアス型現像装置であり、該直流交流重畳バイアス型現像装置の少なくとも一つについて該現像装置の現像剤担持体の清掃制御部が設けられている。   An image forming apparatus according to the present invention has at least one image forming unit including an image carrier, a charging device, an exposure device, and a developing device, and the developing device in at least one of the image forming units is the DC / AC superimposed bias type developing. The developer carrying member cleaning control unit of the developing device is provided for at least one of the DC / AC superimposed bias developing devices.

この清掃制御部は、現像装置により現像すべき静電潜像形成のための前記画像情報の履歴のもとでの現像剤担持体の累積汚れ度合いを求めるとともに、該累積汚れ度合いが予め定めた累積汚れ度合いを超えてくると、前記露光装置に該累積汚れ度合に応じた前記現像剤担持体1周分以上にあたる現像剤担持体清掃用の静電潜像を前記像担持体上に形成させ、該静電潜像を該現像装置に現像させて該現像装置の現像剤担持体を清掃する。   The cleaning control unit obtains a cumulative stain level of the developer carrier under the history of the image information for forming an electrostatic latent image to be developed by the developing device, and the cumulative stain level is determined in advance. When the accumulated contamination level is exceeded, the exposure apparatus causes the developer carrying member cleaning electrostatic latent image corresponding to one or more rounds of the developer carrying member corresponding to the accumulated contamination degree to be formed on the image carrier. The electrostatic latent image is developed by the developing device to clean the developer carrying member of the developing device.

このように本発明に係る画像形成装置によると、直流交流重畳バイアス型現像装置の少なくとも一つについては、従来のように格別な清掃用部材を要することなく、現像剤担持体のトナー汚れを簡易に清掃でき、延いてはそれだけ画像濃度むらが抑制された画像を形成できる。   As described above, according to the image forming apparatus of the present invention, at least one of the DC / AC superimposed bias type developing devices can easily remove the toner on the developer carrying member without requiring a special cleaning member as in the prior art. Therefore, it is possible to form an image in which unevenness in image density is suppressed.

本発明に係る画像形成装置は、モノクロ画像形成装置で一般的に見られるように、前記画像形成部を一つ備えているものでもよく、複数備えているものでもよい。前記画像形成部を複数備えた画像形成装置としては、例えば、所謂タンデム型やサイクル型のカラー画像形成装置を例示できる。   The image forming apparatus according to the present invention may include one image forming unit or a plurality of image forming units, as is generally seen in a monochrome image forming apparatus. Examples of the image forming apparatus including a plurality of the image forming units include so-called tandem type and cycle type color image forming apparatuses.

タンデム型画像形成装置は、回転駆動される中間転写体と、該中間転写体に沿って順次配置された複数の画像形成部とを備えており、該各画像形成部は該中間転写体に臨んで回転駆動される像担持体を含んでおり、該像担持体に担当色に応じた静電潜像を形成し、該静電潜像を担当色トナーが割り当てられた現像装置で現像してトナー像を形成し、該トナー像を1次転写装置で該中間転写体に1次転写し、該1次転写にて中間転写体上にモノクロトナー像又は2色以上のトナー像からなる多重トナー像を形成し、該1次転写トナー像を2次転写装置で記録紙等の記録媒体へ2次転写し、定着させることができる画像形成装置である。   The tandem type image forming apparatus includes an intermediate transfer member that is rotationally driven and a plurality of image forming units that are sequentially arranged along the intermediate transfer member, and each image forming unit faces the intermediate transfer member. An electrostatic latent image corresponding to the assigned color is formed on the image carrier, and the electrostatic latent image is developed by a developing device to which the assigned color toner is assigned. A toner image is formed, and the toner image is primarily transferred to the intermediate transfer member by a primary transfer device, and a multi-toner comprising a monochrome toner image or a toner image of two or more colors on the intermediate transfer member by the primary transfer. The image forming apparatus is capable of forming an image, secondarily transferring the primary transfer toner image onto a recording medium such as recording paper by a secondary transfer apparatus, and fixing the image.

サイクル型画像形成装置は、像担持体上に静電潜像を形成し、該静電潜像を静電潜像現像域へ移動可能の複数の現像装置のうち該静電潜像に応じた担当色トナーを保持した現像装置で現像してトナー像を形成し、該トナー像を中間転写体に1次転写することで、該中間転写体上にモノクロトナー像又は2色以上のトナー像からなる多重トナー像を形成し、該中間転写体上のトナー像を記録媒体へ2次転写し、定着させることができる画像形成装置である。   The cycle type image forming apparatus forms an electrostatic latent image on an image carrier, and corresponds to the electrostatic latent image among a plurality of developing devices capable of moving the electrostatic latent image to an electrostatic latent image developing area. A toner image is formed by developing with a developing device that holds the assigned color toner, and the toner image is primarily transferred to the intermediate transfer member, whereby a monochrome toner image or a toner image of two or more colors is transferred onto the intermediate transfer member. An image forming apparatus capable of forming a multi-toner image and secondarily transferring and fixing the toner image on the intermediate transfer member to a recording medium.

サイクル型画像形成装置では像担持体は通常一つであるが、複数の画像形成部において共通に用いられている、ととらえることができる。   In the cycle type image forming apparatus, one image carrier is usually used, but it can be considered that it is commonly used in a plurality of image forming units.

前記直流交流重畳バイアス型現像装置を含む画像形成部が一つあるだけの場合は、その現像装置を前記清掃制御部で現像剤担持体のトナー汚れを清掃できるものとすればよいが、そのような現像装置を含む画像形成部が複数ある場合は、そのうち一つ又は2以上を前記清掃制御部で現像剤担持体のトナー汚れを清掃できるものとすればよい。   When there is only one image forming unit including the DC / AC superimposed bias type developing device, it is sufficient that the developing device can clean the toner stain on the developer carrier by the cleaning control unit. In the case where there are a plurality of image forming units including a developing device, one or two or more of them may be cleaned by the cleaning control unit.

前記清掃制御部のより具体的な例として次のものを上げることができる。すなわち、
前記画像情報の履歴を把握するにあたり、前記現像剤担持体を該現像剤担持体表面移動方向を横切る幅方向に複数範囲に分割し、分割した複数範囲のそれぞれについての画像情報履歴を把握し、該各画像情報履歴について前記現像剤担持体の累積汚れ度合いを求め、前記分割された複数範囲のいずれかの累積汚れ度合いが予め定めた累積汚れ度合いを超えてくると、前記露光装置に、前記現像剤担持体の各分割範囲についてその累積汚れ度合い状態に応じて前記現像剤担持体1周分以上にあたる現像剤担持体清掃用の静電潜像を前記像担持体上に形成させ、該静電潜像を該現像装置に現像させて該現像装置の現像剤担持体を清掃するものである。
The following can be raised as a more specific example of the cleaning control unit. That is,
In grasping the history of the image information, the developer carrier is divided into a plurality of ranges in the width direction crossing the developer carrier surface movement direction, and the image information history for each of the divided plural ranges is grasped. For each of the image information histories, the degree of accumulated dirt of the developer carrying member is obtained, and when the degree of accumulated dirt in any of the plurality of divided ranges exceeds a predetermined accumulated dirt degree, the exposure apparatus For each divided range of the developer carrier, an electrostatic latent image for cleaning the developer carrier corresponding to one or more rounds of the developer carrier is formed on the image carrier in accordance with the accumulated degree of dirt. The electrostatic latent image is developed by the developing device to clean the developer carrying member of the developing device.

いずれにしても、前記清掃制御部は、例えば、前記画像情報履歴を前記像担持体への前記露光装置による露光情報に基づいて把握することができる。   In any case, the cleaning control unit can grasp the image information history based on, for example, exposure information from the exposure apparatus on the image carrier.

この場合、前記清掃制御部としては、例えば、前記露光装置による露光情報を印字率として把握し、前記画像情報履歴として該印字率の履歴を採用し、前記画像情報に応じて予め定められた現像剤担持体のトナーによる汚れ度として該印字率と該印字率に応じて予め定めた現像剤担持体のトナー汚れ度を採用するものを挙げることができる。   In this case, as the cleaning control unit, for example, the exposure information obtained by the exposure apparatus is grasped as a print rate, the history of the print rate is adopted as the image information history, and a predetermined development according to the image information is performed. Examples of the degree of smearing of the agent carrier with the toner include the printing rate and the toner smearing degree of the developer carrier determined in advance according to the printing rate.

また、前記清掃制御部は、前記露光装置による露光情報を印字率として把握し、前記画像情報履歴として該印字率の履歴を採用し、前記画像情報に応じて予め定められた現像剤担持体のトナーによる汚れ度として該印字率と該印字率に応じて予め定めた現像剤担持体のトナー汚れ度を採用し、前記現像剤担持体の累積汚れ度合いを求めるにあたっては、画像形成枚数も考慮にいれ、画像形成枚数にも応じた累積汚れ度合いとして求めるものでもよい。   Further, the cleaning control unit grasps exposure information from the exposure device as a printing rate, adopts the printing rate history as the image information history, and determines a developer carrier predetermined according to the image information. As the degree of contamination by toner, the printing rate and the toner contamination level of the developer carrier determined in advance according to the printing rate are adopted, and the number of image formations is taken into account when determining the cumulative degree of contamination of the developer carrier. Alternatively, it may be obtained as a cumulative stain degree corresponding to the number of formed images.

以上説明したように本発明によると、像担持体、前記像担持体表面を帯電させる帯電装置、前記帯電装置による前記像担持体の帯電域に画像情報に応じて画像露光を施して静電潜像を形成する露光装置及び前記露光装置により前記像担持体上に形成される静電潜像を現像して可視トナー像を形成する現像装置を含む画像形成部を少なくとも一つ有し、前記画像形成部の少なくとも一つにおける現像装置は、前記像担持体上の静電潜像を現像する現像域において現像間隙をおいて該像担持体に臨み、現像剤を担持して該像担持体上の静電潜像を現像する現像域へ搬送するための現像剤担持体を備えており、電界形成装置により該現像剤担持体と該現像剤担持体が臨む前記像担持体との間に直流成分と交流成分を重畳させた現像電界が形成されることで前記静電潜像を現像する直流交流重畳バイアス型現像装置である画像形成装置であって、前記直流交流重畳バイアス型現像装置の少なくとも一つについて、現像剤担持体のトナー汚れを格別な清掃部材を採用することなく簡易に清掃でき、それだけ画像濃度むらが抑制された画像を形成できる画像形成装置を提供することができる。   As described above, according to the present invention, an image carrier, a charging device for charging the surface of the image carrier, and a charging area of the image carrier by the charging device are subjected to image exposure according to image information to perform electrostatic latent. At least one image forming unit including an exposure device that forms an image and a developing device that develops an electrostatic latent image formed on the image carrier by the exposure device to form a visible toner image. The developing device in at least one of the forming portions faces the image carrier with a development gap in a development area for developing the electrostatic latent image on the image carrier, and carries the developer on the image carrier. A developer carrying member for transporting the electrostatic latent image to a developing area for developing, and a direct current between the developer carrying member and the image carrier facing the developer carrying member by an electric field forming device. A developing electric field is formed by superimposing the AC component and the component. And an image forming apparatus that is a DC / AC superimposed bias type developing device that develops the electrostatic latent image, wherein at least one of the DC / AC superimposed bias type developing devices has a toner stain on a developer carrier. It is possible to provide an image forming apparatus that can be easily cleaned without employing a cleaning member and that can form an image in which unevenness in image density is suppressed.

本発明に係る画像形成装置例の構成の概略を示す図である。1 is a diagram illustrating an outline of a configuration of an example of an image forming apparatus according to the present invention. 図1の画像形成装置の制御回路を概略的に示すブロック図である。FIG. 2 is a block diagram schematically showing a control circuit of the image forming apparatus in FIG. 1. 現像装置の現像スリーブへ印加する現像バイアス電位の波形例を示す図である。It is a figure which shows the example of a waveform of the developing bias potential applied to the developing sleeve of a developing device. 図(A)は図1の画像形成装置による印字(プリント)画像の例を示す図であり、図(B)はこの画像プリントによる現像スリーブのトナー付着汚れを示す図であり、図(C)はその汚れによる画像濃度むらを示す図である。1A is a view showing an example of a print (printed) image by the image forming apparatus of FIG. 1, and FIG. 1B is a view showing toner adhering dirt on the developing sleeve by this image print. FIG. 4 is a diagram showing uneven image density due to the dirt. 印字率と現像スリーブ汚れによる出力画像上の画像濃度むらの関係を示す図である。It is a figure which shows the relationship between a printing rate and the image density nonuniformity on the output image by developing sleeve dirt. 像担持体表面電位と現像スリーブ1周分の現像を行なったときの現像スリーブ上汚れの除去率の関係を示す図である。FIG. 6 is a diagram illustrating a relationship between a surface potential of an image carrier and a removal rate of dirt on a developing sleeve when developing for one round of the developing sleeve is performed. 図7中の上部は図4(A)の印字画像の印字率を、中部はその印字率における現像スリーブの汚れ度合いを、下部は同画像を6枚出力したときの現像スリーブの汚れ度合いをそれぞれ示している。The upper part in FIG. 7 shows the printing rate of the printed image of FIG. 4A, the middle part shows the degree of stain on the developing sleeve at that printing rate, and the lower part shows the degree of dirt on the developing sleeve when 6 images are output. Show. 現像スリーブ汚れ除去時の像担持体表面電位を示す図である。FIG. 6 is a diagram illustrating the surface potential of the image carrier when the developing sleeve is removed. 画像濃度むらが抑制される様子を示す図である。It is a figure which shows a mode that image density nonuniformity is suppressed. 2成分現像装置の従来例を示す図である。It is a figure which shows the prior art example of a two-component developing apparatus. 図10の現像装置における、トナー付着による現像剤担持体汚れの発生を示す図である。FIG. 11 is a diagram illustrating the occurrence of developer carrying member contamination due to toner adhesion in the developing device of FIG. 10.

以下、図面を参照して本発明に係る画像形成装置の例について説明する。
図1は本発明に係る画像形成装置例の構成の概略を示している。図2は図1の画像形成装置の制御回路を概略的に示すブロック図である。
図1に示す画像形成装置10は図2に示す制御部Cの指示のもとに記録紙等の記録シートS上にモノクロ画像を形成する電子写真方式の画像形成装置である。
Hereinafter, an example of an image forming apparatus according to the present invention will be described with reference to the drawings.
FIG. 1 schematically shows the configuration of an example of an image forming apparatus according to the present invention. FIG. 2 is a block diagram schematically showing a control circuit of the image forming apparatus of FIG.
An image forming apparatus 10 shown in FIG. 1 is an electrophotographic image forming apparatus that forms a monochrome image on a recording sheet S such as recording paper under the instruction of the control unit C shown in FIG.

画像形成装置10は、像担持体としてドラム型感光体1を含んでおり、感光体1の周囲に帯電装置2、画像露光装置3、現像装置4、転写ローラー5及びクリーニング装置6がこの順序で配置されている。画像形成装置10はこれらのほか、図示省略の記録シート供給部を備えているとともに、該記録シート供給部から供給されてくるシートSの搬送方向において転写ローラー5より下流側に定着装置7及びシート排出トレイ(図示省略)等を備えている。   The image forming apparatus 10 includes a drum-type photoconductor 1 as an image carrier, and a charging device 2, an image exposure device 3, a developing device 4, a transfer roller 5, and a cleaning device 6 are arranged in this order around the photoconductor 1. Has been placed. In addition to these, the image forming apparatus 10 includes a recording sheet supply unit (not shown), and the fixing device 7 and the sheet are disposed downstream of the transfer roller 5 in the transport direction of the sheet S supplied from the recording sheet supply unit. A discharge tray (not shown) is provided.

感光体1は負帯電性の感光体であり、帯電用電源PW1(図2参照)から帯電用電圧が印加される帯電装置2によりその表面を一様に所定負電位に帯電させることができる。
画像露光装置3は帯電装置2による感光体帯電域に画像露光を施すことで形成しようとする画像に応じた静電潜像を形成するものであり、図示省略の画像読み取り装置、コンピュータ、外部ファクシミリ機等から提供される画像情報に応じて画像露光を施すものである。
The photoreceptor 1 is a negatively chargeable photoreceptor, and its surface can be uniformly charged to a predetermined negative potential by a charging device 2 to which a charging voltage is applied from a charging power supply PW1 (see FIG. 2).
The image exposure device 3 forms an electrostatic latent image corresponding to an image to be formed by exposing the photosensitive member charged area by the charging device 2 to an image. Image exposure is performed according to image information provided from a machine or the like.

現像装置4は図10示した現像装置4と同じものであり、トナーと磁性キャリアを含む2成分現像剤を用いて感光体1上の静電潜像を現像する2成分現像装置であり、負に帯電したトナーで反転現像により静電潜像を可視トナー像とするものである。   The developing device 4 is the same as the developing device 4 shown in FIG. 10, and is a two-component developing device that develops an electrostatic latent image on the photoreceptor 1 using a two-component developer containing toner and a magnetic carrier. The electrostatic latent image is converted into a visible toner image by reversal development with a charged toner.

もう少し説明すると、既述のとおり、現像装置4は磁界発生体42を内蔵した現像スリーブ41を備えており、現像スリーブ41は図示省略の現像モータで回転駆動可能であり、現像域Daで像担持体(本例では回転駆動されるドラム型感光体1)に対して現像間隙をおいて配置されており、感光体1上の静電潜像現像にあたっては現像バイアス電源PW2(図2参照)から交流成分に直流成分を重畳させた現像バイアスが印加される。   More specifically, as described above, the developing device 4 includes a developing sleeve 41 having a built-in magnetic field generator 42. The developing sleeve 41 can be driven to rotate by a developing motor (not shown), and an image is held in the developing area Da. A developing gap is disposed with respect to the body (in this example, the drum-type photosensitive member 1 that is rotationally driven). For developing the electrostatic latent image on the photosensitive member 1, a developing bias power source PW2 (see FIG. 2) is used. A developing bias in which a DC component is superimposed on an AC component is applied.

画像形成装置10によると、図2に示す制御部Cの指示のもとに次のようにしてシートSにトナー画像を形成することができる。
図示省略の感光体駆動モータにより図中時計方向に回転駆動される感光体1の表面を、帯電用電源PW1から帯電用電圧が印加された帯電装置2により一様に所定電位に帯電させる。その帯電域に画像露光装置3から画像露光して、形成しようとする画像に応じた静電潜像を形成し、この静電潜像を2成分現像装置4で現像してトナー像を形成する。
According to the image forming apparatus 10, a toner image can be formed on the sheet S as follows under the instruction of the control unit C shown in FIG.
The surface of the photoreceptor 1 that is rotationally driven clockwise in the figure by a photoreceptor drive motor (not shown) is uniformly charged to a predetermined potential by a charging device 2 to which a charging voltage is applied from a charging power supply PW1. An image is exposed from the image exposure device 3 to the charged area to form an electrostatic latent image corresponding to the image to be formed, and the electrostatic latent image is developed by the two-component developing device 4 to form a toner image. .

一方、図示省略の記録シート供給部から記録シートSを図示省略のタイミングローラーへ供給し、該タイミングローラーにて記録シートSを、その画像形成対象域にトナー像が転写されるタイミングで感光体1と転写ローラー5との間の転写部に突入、通過させる。このとき、転写ローラー5には図示省略の転写電源から転写電圧を印加し、感光体1上のトナー像をシートSへ転写する。   On the other hand, the recording sheet S is supplied from a recording sheet supply unit (not shown) to a timing roller (not shown), and the recording sheet S is transferred by the timing roller to the photosensitive member 1 at a timing when the toner image is transferred to the image formation target area. And a transfer portion between the transfer roller 5 and the transfer roller 5. At this time, a transfer voltage is applied to the transfer roller 5 from a transfer power supply (not shown), and the toner image on the photoreceptor 1 is transferred to the sheet S.

このようにしてトナー像が転写された記録シートSは定着装置7を通過することで加熱加圧下にトナー像が定着され、シート排出トレイへ排出される。
トナー像転写後の感光体1表面はクリーニング装置6により清掃され、次の画像形成に備えられる。
The recording sheet S to which the toner image has been transferred in this manner passes through the fixing device 7 so that the toner image is fixed under heat and pressure, and is discharged to the sheet discharge tray.
The surface of the photoreceptor 1 after the toner image transfer is cleaned by a cleaning device 6 and is prepared for the next image formation.

以上のように画像形成されるのであるが、画像形成装置10では、特に、現像装置4の現像スリーブ41のトナー汚れを簡易に清掃できる点に注目すべきである。以下、これについて説明する。   Although an image is formed as described above, it should be noted that the image forming apparatus 10 can particularly easily clean the toner stain on the developing sleeve 41 of the developing device 4. This will be described below.

静電潜像形成に先だって感光体1の表面が帯電装置2により帯電されるが、そのときの感光体表面電位は本例では概ね−400Vである。
露光装置3による静電潜像形成のための画像露光による感光体1の表面電位は、黒画像となるべき部分は露光により−40Vであり、トナーを付着させない白画像となるべき部分は露光されずに−400Vのままである。
Prior to the formation of the electrostatic latent image, the surface of the photoreceptor 1 is charged by the charging device 2, and the photoreceptor surface potential at that time is approximately −400 V in this example.
The surface potential of the photosensitive member 1 by image exposure for forming an electrostatic latent image by the exposure device 3 is -40 V by exposure at a portion to be a black image, and a portion to be a white image to which toner is not attached is exposed. It remains at -400V.

また、静電潜像現像にあたり2成分現像装置4の現像スリーブ41に現像バイアス電源PW2から印加される現像バイアスは、本例では、図3に波形を示すバイアスである。
すなわち、DC電圧(-300V)にAC電圧(Vpp=1.6kV,周波数f=2.5kHzの方形波形電圧)を重畳させたバイアスである。
Further, the developing bias applied from the developing bias power source PW2 to the developing sleeve 41 of the two-component developing device 4 in developing the electrostatic latent image is a bias whose waveform is shown in FIG.
That is, the bias is obtained by superimposing an AC voltage (a square waveform voltage of Vpp = 1.6 kV, frequency f = 2.5 kHz) on a DC voltage (−300 V).

このような交流成分と直流成分を重畳させた現像バイアスのもとでは、感光体1に近接したが現像に供されずに現像スリーブ41上に吸着されたまま現像ハウジング40内へ戻ってくる現像剤を低磁力域で現像スリーブ41から分離させるとき、一部のトナーがキャリアから分離し、該キャリアのみ現像スリーブ41から離れ、該トナーはそのまま現像スリーブ41に残り、現像スリーブ汚れを生じさせ、この汚れが、その後の画像形成において無視できない画像濃度むらを発生させることがある。   Under such a development bias in which an alternating current component and a direct current component are superposed, the development that is close to the photosensitive member 1 but is not used for development and is attracted onto the development sleeve 41 and returns to the development housing 40. When the agent is separated from the developing sleeve 41 in a low magnetic force region, a part of the toner is separated from the carrier, only the carrier is separated from the developing sleeve 41, the toner remains on the developing sleeve 41 as it is, and the developing sleeve is soiled. This contamination may cause image density unevenness that cannot be ignored in subsequent image formation.

例えば、図4(A)の画像を現像形成した場合、現像スリーブ41には図4(B)に示すトナーによるスリーブ汚れが発生し、その状態で全面灰色の画像を形成すると、図4(C)のようにスリーブ汚れに対応して画像が濃くなる画像濃度むらが発生する。   For example, when the image of FIG. 4 (A) is developed and formed, the developing sleeve 41 is contaminated with the toner shown in FIG. 4 (B). The image density unevenness that the image becomes dark corresponding to the sleeve contamination occurs.

図5は印字率と現像スリーブ汚れによる出力画像上の画像濃度むらの関係例を示す図である。図5では現像装置4により現像すべき静電潜像形成のための画像情報を露光装置3による露光情報で把握し、且つ、露光情報を印字率でとらえている。画像濃度むらのレベルは、それ自体知られている反射濃度計で画像の反射濃度(ID)を測定し、画像内の濃い部分と薄い部分の濃度差(ΔID)で評価している。   FIG. 5 is a diagram showing an example of the relationship between the printing rate and the image density unevenness on the output image due to the developing sleeve stain. In FIG. 5, the image information for forming an electrostatic latent image to be developed by the developing device 4 is grasped by the exposure information by the exposure device 3, and the exposure information is grasped by the printing rate. The level of image density unevenness is evaluated by measuring the reflection density (ID) of an image with a reflection densitometer known per se, and evaluating the density difference (ΔID) between a dark part and a thin part in the image.

図5の実験例では、現像スリーブ41の回転中心線(回転軸)方向に印字率の変わらない画像を連続出力した後に全面灰色の画像を出力した際の画像内の最大濃度差を、印字率の変わらない画像を連続で出力したときの現像スリーブ41の積算(累積)回転数との関係で示している。   In the experimental example of FIG. 5, the maximum density difference in an image when a gray image is output continuously after continuously outputting an image whose printing rate does not change in the rotation center line (rotating axis) direction of the developing sleeve 41 is expressed as a printing rate. This is shown in relation to the accumulated (cumulative) rotation speed of the developing sleeve 41 when images with no change are continuously output.

図5から、印字率が低い方が濃度むらが発生しやすく、また、印字率が15%を超えてくると、濃度差として問題視する必要のないレベルとなることが分かる。   From FIG. 5, it can be seen that density unevenness is more likely to occur when the printing rate is low, and that when the printing rate exceeds 15%, the density difference does not need to be regarded as a problem.

また、ある量のスリーブ汚れが発生している状態で現像スリーブ1周分の現像を行ったときの、対向する像担持体(本例では感光体1)の表面電位とスリーブ汚れの除去率は図6のようになり、黒画像に近い画像を出力すると蓄積されたスリーブの汚れは解消する。   The surface potential of the opposing image carrier (photosensitive member 1 in this example) and the removal rate of the sleeve stain when developing for one rotation of the developing sleeve in a state where a certain amount of sleeve stain has occurred are as follows: As shown in FIG. 6, when an image close to a black image is output, the accumulated dirt on the sleeve is eliminated.

そこで画像形成装置10では現像スリーブ汚れに起因する画像濃度ムラを低減する手段として、前記制御部Cに清掃制御部CLを含めてある。清掃制御部CLは、基本的には、現像装置4により現像すべき静電潜像形成のための画像情報(本例では印字率を採用)に応じて予め定められた現像スリーブ41のトナー汚れ度を用いて、現像装置4により現像すべき静電潜像形成のための前記画像情報の履歴のもとでの現像スリーブ41の累積汚れ度合いを求めるとともに、該累積汚れ度合いが予め定めた累積汚れ度合いを超えてくると、露光装置4に該累積汚れ度合に応じた現像スリーブ1周分にあたる現像スリーブ清掃用の静電潜像を感光体1上に形成させ、該静電潜像を現像装置4に現像させて現像スリーブ41を清掃する。   Therefore, the image forming apparatus 10 includes a cleaning control unit CL in the control unit C as means for reducing the image density unevenness caused by the developing sleeve contamination. The cleaning controller CL basically has a toner stain on the developing sleeve 41 that is predetermined according to image information for forming an electrostatic latent image to be developed by the developing device 4 (in this example, the printing rate is adopted). The degree of accumulated stain of the developing sleeve 41 based on the history of the image information for forming the electrostatic latent image to be developed by the developing device 4 is obtained using the degree, and the accumulated stain degree is accumulated in advance. When the contamination level is exceeded, the exposure device 4 forms an electrostatic latent image for cleaning the developing sleeve corresponding to the circumference of the developing sleeve corresponding to the accumulated contamination level on the photosensitive member 1, and develops the electrostatic latent image. The developing sleeve 41 is cleaned by developing the apparatus 4.

上記の画像情報(本例では印字率)に応じて予め定められた現像スリーブ41のトナー汚れ度は、現像スリーブ41のトナー汚れを除去する観点から実験等によって定められたものであるが、ここでは、現像スリーブ1周分の印字率に応じて次のように定めてある。   The toner contamination level of the developing sleeve 41 determined in advance according to the image information (printing rate in this example) is determined by experiments from the viewpoint of removing the toner contamination of the developing sleeve 41. Here, Then, it is determined as follows according to the printing rate for one rotation of the developing sleeve.

印字率 1%未満 1%以上5%未満 5%以上10%未満 10%以上15%未満
汚れ度 6 5 4 2
印字率 15%以上20%未満 21%以上
汚れ度 1 0
Print rate Less than 1% 1% or more but less than 5% 5% or more but less than 10% 10% or more but less than 15% Stain degree 6 5 4 2
Printing rate 15% or more and less than 20% 21% or more
Degree of contamination 1 0

もう少し説明すると、清掃制御部CLは、基本的には、次のようにして現像スリーブ41の汚れを清掃する。すなわち、現像スリーブ41の1周当たりの印字率により決まる上記のスリーブ汚れ度の積算値(累積汚れ度合い)が予め定めた値(ここでは250)を超えると、スリーブ汚れが画像濃度むらに対して限界になったと判断し、感光体1が記録シートSに画像を出力していないタイミングで感光体1の表面電位が−40Vになるように帯電及び露光して現像スリーブ1周分の現像をする。また、スリーブ1周当たりの印字率が80%を超えた場合は、汚れ度を10減らす(汚れ度を−10とする)。但し、マイナスにならないとする。現像スリーブ清掃用現像を実施した時点で汚れ度合いの積算値(累積汚れ度合い)はリセットする。   More specifically, the cleaning control unit CL basically cleans the stain on the developing sleeve 41 as follows. That is, when the integrated value (cumulative contamination degree) of the above-mentioned sleeve contamination degree determined by the printing rate per rotation of the developing sleeve 41 exceeds a predetermined value (250 in this case), the sleeve contamination is caused by uneven image density. It is determined that the limit has been reached, and at the timing when the photoconductor 1 does not output an image on the recording sheet S, charging and exposure are performed so that the surface potential of the photoconductor 1 becomes −40V, and development for one circumference of the developing sleeve is performed. . Further, when the printing rate per one round of the sleeve exceeds 80%, the stain level is reduced by 10 (the stain level is set to −10). However, it will not be negative. When the development for cleaning the developing sleeve is performed, the integrated value (cumulative contamination level) of the contamination level is reset.

さらに説明すると、清掃制御部CLは、具体的には次のようにして現像スリーブ41汚れを清掃する。すなわち、現像スリーブ41をその表面移動方向を横切る幅方向に複数範囲に分割し、分割した複数範囲のそれぞれについての画像情報履歴(ここでは印字率履歴)を把握し、該各画像情報履歴について現像スリーブ41の累積汚れ度合いを求め、いずれかの範囲の累積汚れ度合いが限界値の250を超えてくると、感光体1が記録シートSに画像を出力していないタイミングで感光体1の表面電位が、累積値(累積汚れ度合い)が150以上の範囲については−40Vになるように、それ以外の範囲については−300Vになるように帯電及び露光して現像スリーブ1周分の現像をする。その後−40Vの表面電位で現像を行なった範囲については汚れ度合いの累積値をリセットする。この際、清掃現像により感光体1に吐き出されたトナーはクリーニング装置6で清掃される。   More specifically, the cleaning controller CL cleans the developing sleeve 41 dirt as follows. That is, the developing sleeve 41 is divided into a plurality of ranges in the width direction crossing the surface movement direction, the image information history (here, the printing rate history) for each of the divided plurality of ranges is grasped, and each image information history is developed. When the accumulated dirt degree of the sleeve 41 is obtained and the accumulated dirt degree in any range exceeds the limit value 250, the surface potential of the photoreceptor 1 is output at a timing when the photoreceptor 1 does not output an image to the recording sheet S. However, charging and exposure are performed so that the accumulated value (accumulated dirt degree) is −40 V for a range of 150 or more, and −300 V for other ranges, and development for one round of the developing sleeve is performed. Thereafter, the accumulated value of the degree of contamination is reset for a range where development is performed at a surface potential of −40V. At this time, the toner discharged to the photosensitive member 1 by the cleaning development is cleaned by the cleaning device 6.

このことを実際に図4(A)の画像を記録シートに印字した場合を例にとって説明する。なお、このときの現像スリーブ41のサイズは、現像スリーブ回転中心線方向の幅330mm、周長50mmであり、記録シートサイズは幅300mm、搬送方向(現像スリーブ
表面移動方向)の長さ400mmとする。
This will be described by taking as an example a case where the image of FIG. 4A is actually printed on a recording sheet. The developing sleeve 41 at this time has a width of 330 mm in the developing sleeve rotation center line direction and a circumferential length of 50 mm, and a recording sheet size of 300 mm in width and 400 mm in the conveyance direction (developing sleeve surface movement direction). .

図7に示すように、現像スリーブ41をその表面移動方向を横切る幅方向(現像スリーブ回転中心線方向)にa1〜a11の範囲に分割し、分割した各範囲の印字率履歴を把握し、該各履歴について現像スリーブ41の累積汚れ度合いを求め(図7の中部の汚れ度合い表参照)、さらに、いずれかの範囲の累積汚れ度合いが限界値である250を超えてくる記録シート6枚分の画像を出力したときの累積汚れ度合いを求め(図7の下部の汚れ度合い表参照)、7枚目を出力する前に、a1〜a11の各範囲についての累積汚れ度合いに応じて、図8に示すように、累積値(累積汚れ度合い)が150以上の範囲については−40Vになるように、それ以外の範囲については−300Vになるように帯電及び露光して現像スリーブ1周分の現像をする。それにより現像スリーブ41を清掃する。
かくして、画像濃度むらが図9に示すように抑制される。図9においてCLは清掃制御部CLである。括弧書きの「端部」、「中央部」は現像スリーブ41の端部、中央部である。
As shown in FIG. 7, the developing sleeve 41 is divided into a range of a1 to a11 in the width direction (developing sleeve rotation center line direction) crossing the surface moving direction, and the printing rate history of each divided range is grasped. For each history, the accumulated contamination degree of the developing sleeve 41 is obtained (see the contamination degree table in the middle of FIG. 7), and further, the accumulated contamination degree in any range exceeds the limit value of 250, which corresponds to six recording sheets. FIG. 8 shows the accumulated dirt degree when the image is output (see the dirt degree table at the bottom of FIG. 7), and before outputting the seventh sheet, according to the accumulated dirt degree for each range of a1 to a11. As shown in the figure, development is performed for one round of the developing sleeve by charging and exposing so that the accumulated value (cumulative stain degree) is −40 V when the range is 150 or more, and −300 V for the other ranges. To. Thereby, the developing sleeve 41 is cleaned.
Thus, image density unevenness is suppressed as shown in FIG. In FIG. 9, CL is the cleaning control part CL. “End” and “center” in parentheses are the end and center of the developing sleeve 41.

以上説明した画像形成装置はモノクロ画像を形成するものであったが、本発明はカラー画像を形成する画像形成装置にも適用でき、そのとき、カラー画像形成のための、それぞれが担当色トナーを収容している複数の現像装置のうち1又は2以上について本発明を適用できる。また、本発明は現像剤担持体が像担持体に対して現像間隙をおいて配置されており、現像バイアスとして交流成分に直流成分を重畳した現像バイアスを採用する1成分現像装置についても適用できる。   The image forming apparatus described above forms a monochrome image. However, the present invention can also be applied to an image forming apparatus that forms a color image. The present invention can be applied to one or more of a plurality of developing devices housed therein. The present invention can also be applied to a one-component developing device in which a developer carrying member is disposed with a developing gap with respect to an image carrier and a developing bias in which a direct current component is superimposed on an alternating current component is used as the developing bias. .

本発明は、現像装置の現像剤担持体の汚れを清掃部材を採用することなく簡易に清掃できる画像形成装置を提供することに利用できる。   INDUSTRIAL APPLICABILITY The present invention can be used to provide an image forming apparatus that can easily clean the developer carrying member of the developing device without using a cleaning member.

10 画像形成装置
S 記録シート
1 感光体
2 帯電装置
3 画像露光装置
5 転写ローラー
6 クリーニング装置
7 定着装置
4 2成分現像装置
40 現像ハウジング
41 現像スリーブ
42 磁界発生体
43 現像剤規制部材
441、442 現像剤搬送部材
400 搬送部材間の仕切り壁
D 現像剤
S2 キャッチ極
N2 規制極
S1 搬送極
N1 現像極
S3 分離極
LM 低磁力域
C 制御部
CL 清掃制御部
DESCRIPTION OF SYMBOLS 10 Image forming apparatus S Recording sheet 1 Photoconductor 2 Charging apparatus 3 Image exposure apparatus 5 Transfer roller 6 Cleaning apparatus 7 Fixing apparatus 4 Two-component developing apparatus 40 Developing housing 41 Developing sleeve 42 Magnetic field generator 43 Developer regulating members 441 and 442 Developing Agent conveying member 400 Partition wall D between conveying members Developer S2 Catch pole N2 Regulating pole S1 Conveying pole N1 Developing pole S3 Separating pole LM Low magnetic field area C Control section CL Cleaning control section

Claims (5)

像担持体、前記像担持体表面を帯電させる帯電装置、前記帯電装置による前記像担持体の帯電域に画像情報に応じて画像露光を施して静電潜像を形成する露光装置及び前記露光装置により前記像担持体上に形成される静電潜像を現像して可視トナー像を形成する現像装置を含む画像形成部を少なくとも一つ有し、
前記画像形成部の少なくとも一つにおける現像装置は、前記像担持体上の静電潜像を現像する現像域において現像間隙をおいて該像担持体に臨み、現像剤を担持して該像担持体上の静電潜像を現像する現像域へ搬送するための現像剤担持体を備えており、電界形成装置により該現像剤担持体と該現像剤担持体が臨む前記像担持体との間に直流成分と交流成分を重畳させた現像電界が形成されることで前記静電潜像を現像する直流交流重畳バイアス型現像装置である画像形成装置であり、
前記直流交流重畳バイアス型現像装置の少なくとも一つについて該現像装置の現像剤担持体の清掃制御部が設けられており、
前記清掃制御部は、該現像装置により現像すべき静電潜像形成のための画像情報に応じて予め定められた前記現像剤担持体のトナーによる汚れ度を用いて該現像装置により現像すべき静電潜像形成のための前記画像情報の履歴のもとでの該現像剤担持体の累積汚れ度合いを求めるとともに、前記累積汚れ度合いが予め定めた累積汚れ度合いを超えてくると、前記露光装置に該累積汚れ度合に応じた前記現像剤担持体1周分以上にあたる現像剤担持体清掃用の静電潜像を前記像担持体上に形成させ、該静電潜像を該現像装置に現像させて該現像装置の現像剤担持体を清掃することを特徴とする画像形成装置。
Image bearing member, charging device for charging surface of image bearing member, exposure device for performing image exposure on charging area of image bearing member by charging device according to image information and forming electrostatic latent image, and exposure device And at least one image forming unit including a developing device that develops an electrostatic latent image formed on the image carrier to form a visible toner image,
The developing device in at least one of the image forming units faces the image carrier with a development gap in a development area for developing the electrostatic latent image on the image carrier, and carries the developer to support the image carrier. A developer carrying member for transporting the electrostatic latent image on the body to a developing area for developing, and the electric field forming device between the developer carrying member and the image carrier facing the developer carrying member. An image forming apparatus that is a DC / AC superimposed bias developing device that develops the electrostatic latent image by forming a developing electric field in which a DC component and an AC component are superimposed on each other,
A cleaning controller for a developer carrier of the developing device is provided for at least one of the DC / AC superimposed bias type developing device,
The cleaning control unit should be developed by the developing device using a degree of contamination of the developer carrying member determined by toner according to image information for forming an electrostatic latent image to be developed by the developing device. When the cumulative contamination level of the developer carrier under the history of the image information for forming an electrostatic latent image is obtained, and the cumulative contamination level exceeds a predetermined cumulative contamination level, the exposure is performed. An electrostatic latent image for cleaning the developer carrier corresponding to one or more rounds of the developer carrier corresponding to the accumulated stain degree is formed on the image carrier, and the electrostatic latent image is applied to the developing device. An image forming apparatus for developing and cleaning a developer carrying member of the developing device.
前記清掃制御部は、前記画像情報の履歴を把握するにあたり、前記現像剤担持体を該現像剤担持体表面移動方向を横切る幅方向に複数範囲に分割し、分割した複数範囲のそれぞれについての画像情報履歴を把握し、該各画像情報履歴について前記現像剤担持体の累積汚れ度合いを求め、前記分割された複数範囲のいずれかの累積汚れ度合いが予め定めた累積汚れ度合いを超えてくると、前記露光装置に、前記現像剤担持体の各分割範囲についてその累積汚れ度合い状態に応じて前記現像剤担持体1周分以上にあたる現像剤担持体清掃用の静電潜像を前記像担持体上に形成させ、該静電潜像を該現像装置に現像させて該現像装置の現像剤担持体を清掃する請求項1記載の画像形成装置。   The cleaning control unit divides the developer carrier into a plurality of ranges in a width direction crossing the developer carrier surface movement direction in grasping the history of the image information, and images for each of the divided plurality of ranges. Ascertaining the information history, for each image information history, to determine the accumulated dirt degree of the developer carrier, when the accumulated dirt degree of any of the divided multiple ranges exceeds a predetermined accumulated dirt degree, In the exposure apparatus, an electrostatic latent image for cleaning the developer carrier corresponding to one or more rounds of the developer carrier for each divided range of the developer carrier on the image carrier is displayed on the image carrier. The image forming apparatus according to claim 1, wherein the electrostatic latent image is developed by the developing device and the developer carrying member of the developing device is cleaned. 前記清掃制御部は、前記画像情報履歴を前記像担持体への前記露光装置による露光情報に基づいて把握する請求項1又は2記載の画像形成装置。   The image forming apparatus according to claim 1, wherein the cleaning control unit grasps the image information history based on exposure information from the exposure apparatus to the image carrier. 前記清掃制御部は、前記露光装置による露光情報を印字率として把握し、前記画像情報履歴として該印字率の履歴を採用し、前記画像情報に応じて予め定められた現像剤担持体のトナーによる汚れ度として該印字率と該印字率に応じて予め定めた現像剤担持体のトナー汚れ度を採用する請求項3記載の画像形成装置。   The cleaning control unit grasps exposure information from the exposure apparatus as a printing rate, adopts the printing rate history as the image information history, and uses a toner of a developer carrier predetermined according to the image information. The image forming apparatus according to claim 3, wherein the degree of smearing employs the printing rate and a toner smearing level of a developer carrier determined in advance according to the printing rate. 前記清掃制御部は、前記露光装置による露光情報を印字率として把握し、前記画像情報履歴として該印字率の履歴を採用し、前記画像情報に応じて予め定められた現像剤担持体のトナーによる汚れ度として該印字率と該印字率に応じて予め定めた現像剤担持体のトナー汚れ度を採用し、前記現像剤担持体の累積汚れ度合いは画像形成枚数にも応じた累積汚れ度合いとして求める請求項3記載の画像形成装置。
The cleaning control unit grasps exposure information from the exposure apparatus as a printing rate, adopts the printing rate history as the image information history, and uses a toner of a developer carrier predetermined according to the image information. As the degree of smearing, the printing rate and the toner smearing degree of the developer carrying member determined in advance according to the printing rate are adopted, and the cumulative smearing degree of the developer carrying member is obtained as the cumulative smearing degree according to the number of images formed. The image forming apparatus according to claim 3.
JP2011169794A 2011-08-03 2011-08-03 Image forming apparatus Withdrawn JP2013033171A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150098734A1 (en) * 2013-10-07 2015-04-09 Fuji Xerox Co., Ltd. Developing device and image forming apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150098734A1 (en) * 2013-10-07 2015-04-09 Fuji Xerox Co., Ltd. Developing device and image forming apparatus
US9075347B2 (en) 2013-10-07 2015-07-07 Fuji Xerox Co., Ltd. Developing device and image forming apparatus

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