JP2013024271A - Lever float type drain trap - Google Patents

Lever float type drain trap Download PDF

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Publication number
JP2013024271A
JP2013024271A JP2011157343A JP2011157343A JP2013024271A JP 2013024271 A JP2013024271 A JP 2013024271A JP 2011157343 A JP2011157343 A JP 2011157343A JP 2011157343 A JP2011157343 A JP 2011157343A JP 2013024271 A JP2013024271 A JP 2013024271A
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valve
lever
float
valve seat
valve chamber
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JP2011157343A
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Masahisa Hiroya
昌久 広谷
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TLV Co Ltd
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TLV Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a lever float type drain trap which hardly allows a foreign matter to stick onto a normally open part and automatically removes the foreign matter sticking onto the normally open part.SOLUTION: The lever float type drain trap includes a valve seat 9 opening a valve opening communicating with a valve chamber 6 and an exit 2 and provided in a lower part of the valve chamber 6. A float 13 is housed inside the valve chamber 6. The float 13 surfacing/descending according to a liquid level inside the valve chamber 6 makes a valve body 16 leave/seat the valve seat 9 via a lever 12 to open/close the valve opening. A short pipe 21 into which the lever 12 is inserted is fixed inside the valve chamber 6. The lever 12 being brought into contact with a lower end 22 inside the short pipe prevents the valve body 16 from seating on the valve seat 9, thereby providing normal gaps 24 and 25 across the whole seal surface of the valve seat 9 between the valve seat 9 and the valve body 16.

Description

本発明は、蒸気配管系や圧縮空気配管系やガス配管系に発生するドレンをフロートを用いて自動的に排出するレバーフロート式ドレントラップに関する。 The present invention relates to a lever float drain trap that automatically discharges drain generated in a steam piping system, compressed air piping system, and gas piping system using a float.

従来のフロート式ドレントラップは、例えば特許文献1に開示されている。これは、ケーシングで入口と弁室と出口を形成し、弁室と出口を連通する弁口を開けた弁座を弁室の下部に形成し、弁室内にフロートを収容し、弁室内の液位に応じて浮上降下するフロートが直接にあるいはレバーを介して弁体が弁座に離着座して弁口を開閉することによりドレンを自動的に排出するものにおいて、弁座のシール面に複数の切欠きを設けることにより弁座とフロートあるいは弁体の間に複数の常開開口を形成したものである。この切欠きによる常開開口の総開口面積は蒸気の漏出を防止するために配管系の送気時に発生するドレンを排出しきれない大きさに形成される。 A conventional float drain trap is disclosed in Patent Document 1, for example. This is because the casing forms an inlet, a valve chamber, and an outlet, a valve seat that opens a valve port that connects the valve chamber and the outlet is formed in the lower portion of the valve chamber, a float is accommodated in the valve chamber, Depending on the position, the float that rises and falls directly or through the lever, the valve body is attached to and detached from the valve seat, and the drain is automatically discharged by opening and closing the valve port. A plurality of normally open openings are formed between the valve seat and the float or the valve body. The total opening area of the normally-open opening due to this notch is formed to a size that does not allow the drainage generated during the feeding of the piping system to be discharged in order to prevent leakage of steam.

特開昭52−151933号公報JP 52-151933 A

上記従来のフロート式ドレントラップにおいては、各切欠きによる各常開開口の開口面積が比較的小さく一定であるために、各常開開口を流下するドレン中のゴミ、錆、スケール等の異物が各常開開口の表面に付着し易く次第に堆積して比較的短期間に各常開開口が詰まってしまう問題点があった。 In the above conventional float drain trap, since the opening area of each normally open opening due to each notch is relatively small and constant, foreign matter such as dust, rust, scale, etc. in the drain flowing down each normally open opening. There is a problem in that the normally open openings are easily deposited on the surface of each normally open opening, and the normally open openings are clogged in a relatively short time.

したがって本発明が解決しようとする課題は、常開部に異物が付着し難く常開部に付着した異物を自動的に排除できるレバーフロート式ドレントラップを提供することである。 Therefore, the problem to be solved by the present invention is to provide a lever float type drain trap that can easily remove foreign matter that adheres to the normally open portion because foreign matter does not easily adhere to the normally open portion.

上記の課題を解決するために、本発明のレバーフロート式ドレントラップは、ケーシングで入口と弁室と出口を形成し、弁室と出口を連通する弁口を開けた弁座を弁室の下部に形成し、弁室内にフロートを収容し、弁室内の液位に応じて浮上降下するフロートでレバーを介して弁体が弁座に離着座して弁口を開閉することによりドレンを自動的に排出するものにおいて、レバーが挿入される短管を弁室内に固定し、レバーが短管の内面下端に当接することにより弁体が弁座に着座することを防止して弁座と弁体の間に弁座のシール面の全面に渡る常開隙間を設けたことを特徴とするものである。 In order to solve the above-mentioned problems, the lever float type drain trap of the present invention has an inlet, a valve chamber, and an outlet formed in a casing, and a valve seat that opens a valve port that communicates the valve chamber and the outlet. The float is housed in the valve chamber, and the float rises and falls according to the liquid level in the valve chamber. The short pipe into which the lever is inserted is fixed in the valve chamber, and the lever is in contact with the lower end of the inner surface of the short pipe to prevent the valve body from being seated on the valve seat. A normally open gap is provided across the entire seal surface of the valve seat.

本発明によれば、レバーが挿入される短管を弁室内に固定し、レバーが短管の内面下端に当接することにより弁体が弁座に着座することを防止して弁座と弁体の間に弁座のシール面の全面に渡る常開隙間を設けたものであるので、弁座と弁体の間に設けられる弁座のシール面の全面に渡る常開隙間に異物が付着し難くなると共に、常開隙間に付着した異物は弁体が弁座から更に離間したときに弁座と弁体の間を弁口に向かって流下する流体により自動的に排除されるという効果を奏する。 According to the present invention, the short pipe into which the lever is inserted is fixed in the valve chamber, and the lever contacts the lower end of the inner surface of the short pipe to prevent the valve body from being seated on the valve seat. Since there is a normally open clearance across the entire seal surface of the valve seat, foreign matter adheres to the normally open clearance over the entire seal surface of the valve seat provided between the valve seat and the valve body. In addition to being difficult, foreign matter adhering to the normally open gap is automatically eliminated by the fluid flowing down between the valve seat and the valve body toward the valve opening when the valve body is further away from the valve seat. .

本発明の実施の形態に係わるレバーフロート式ドレントラップの断面図である。It is sectional drawing of the lever float type drain trap concerning embodiment of this invention.

以下、本発明の実施の形態について、図1を参照して説明する。レバーフロート式ドレントラップは、入口1と出口2を有する本体3に蓋体4をボルト5で締結して内部に弁室6を有するケーシングを構成する。弁室6と出口2を連通する第1弁口7及び第2弁口8を有する弁座9を弁室6の下部の本体3に図示しないねじにより取り付ける。入口1は弁室6の下部に開口し、出口2は第1弁口7及び第2弁口8を介して弁室6の下部に開口する。 Hereinafter, an embodiment of the present invention will be described with reference to FIG. The lever float type drain trap constitutes a casing having a valve chamber 6 inside by fastening a lid 4 with a bolt 5 to a main body 3 having an inlet 1 and an outlet 2. A valve seat 9 having a first valve port 7 and a second valve port 8 communicating with the valve chamber 6 and the outlet 2 is attached to a main body 3 below the valve chamber 6 with a screw (not shown). The inlet 1 opens to the lower part of the valve chamber 6, and the outlet 2 opens to the lower part of the valve chamber 6 through the first valve port 7 and the second valve port 8.

弁座9に図示しないねじにより取り付けた支持部材10に揺動軸11を支持し、揺動軸11にレバー12を回転可能に連結する。レバー12の左端部に弁室6内の液位に応じて浮上降下する中空球形のフロート13を連結する。レバー12の揺動軸11の右側に揺動軸10と平行な連結軸14を支持し、連結軸14に連結棒15の上部を回転可能に連結する。連結棒15の下部は弁体16の弁棒17の上端部に支持された揺動軸11と平行な弁軸18に回転可能に連結する。弁体16は第1弁口7を下方の出口2側から開閉する第1弁体19と、第2弁口8を下方の弁室6側から開閉する第2弁体20と、第1弁体19と第2弁体20を連結する弁棒17とから構成する。 A rocking shaft 11 is supported by a support member 10 attached to the valve seat 9 with screws (not shown), and a lever 12 is rotatably connected to the rocking shaft 11. A hollow spherical float 13 that rises and falls according to the liquid level in the valve chamber 6 is connected to the left end of the lever 12. A connecting shaft 14 parallel to the swing shaft 10 is supported on the right side of the swing shaft 11 of the lever 12, and the upper portion of the connecting rod 15 is rotatably connected to the connecting shaft 14. The lower portion of the connecting rod 15 is rotatably connected to a valve shaft 18 parallel to the swing shaft 11 supported on the upper end portion of the valve rod 17 of the valve body 16. The valve body 16 includes a first valve body 19 that opens and closes the first valve port 7 from the lower outlet 2 side, a second valve body 20 that opens and closes the second valve port 8 from the lower valve chamber 6 side, and a first valve It comprises a valve rod 17 connecting the body 19 and the second valve body 20.

レバー12が挿入される短管21を支持部材10に溶接することにより弁室6内に固定する。レバー12が短管21の内面下端22に当接することにより第1弁体19及び第2弁体20が弁座9に着座することを防止する。これにより、弁座9と第1弁体19及び第2弁体20の間に弁座9のシール面の全面に渡る常開隙間24, 25を設ける。レバー12が短管21の内面下端22に当接したときの常開開口24, 25の開口面積は蒸気の漏出を防止するために配管系の送気時に発生するドレンを排出しきれない大きさに形成する。また、レバー12が短管21の内面上端23に当接することにより第1弁体19及び第2弁体20が第1弁口7及び第2弁口8を全開した位置から更にレバー12が開弁方向に回転することを防止する。これにより、フロート13が弁室6頂壁に衝突することを防止する。また、短管21の内面下端22と内面上端23に当接するレバー12の部位12a,12bをフロート13の中心13aと揺動軸11の中心11aとの中間12cよりもフロート12側に形成する。これにより、揺動軸11の中心11aから短管21の内面下端22と内面上端23に当接するレバー12の部位12a,12bまでの距離を大きくしてレバー比を小さくすることができ、レバー12の損傷を防止する。 The short tube 21 into which the lever 12 is inserted is fixed to the valve chamber 6 by welding to the support member 10. The lever 12 is in contact with the inner surface lower end 22 of the short tube 21, thereby preventing the first valve body 19 and the second valve body 20 from being seated on the valve seat 9. Thereby, normally open gaps 24 and 25 are provided between the valve seat 9 and the first valve body 19 and the second valve body 20 over the entire seal surface of the valve seat 9. The opening areas of the normally open openings 24 and 25 when the lever 12 abuts against the lower end 22 of the inner surface of the short pipe 21 are such that the drain generated during the feeding of the piping system cannot be exhausted in order to prevent the leakage of steam. To form. Further, when the lever 12 abuts on the inner surface upper end 23 of the short pipe 21, the lever 12 is further opened from the position where the first valve body 19 and the second valve body 20 fully open the first valve port 7 and the second valve port 8. Prevents rotation in the valve direction. This prevents the float 13 from colliding with the top wall of the valve chamber 6. Further, the portions 12 a and 12 b of the lever 12 that are in contact with the inner surface lower end 22 and the inner surface upper end 23 of the short tube 21 are formed on the float 12 side from the middle 12 c between the center 13 a of the float 13 and the center 11 a of the swing shaft 11. Accordingly, the distance from the center 11a of the swing shaft 11 to the portions 12a and 12b of the lever 12 contacting the inner surface lower end 22 and the inner surface upper end 23 of the short tube 21 can be increased, and the lever ratio can be decreased. Prevent damage.

上記のレバーフロート式ドレントラップの動作は次の通りである。弁室6内の液位が低い場合は、図1に示すようにフロート13は降下し、レバー12が短管21の内面下端22に当接して第1弁体19及び第2弁体20が弁座9に着座することを防止している。これにより、弁座9と第1弁体19及び第2弁体20の間に弁座9のシール面の全面に渡る常開隙間24,25を形成して、弁室6のドレンを常開隙間24,25から出口2に排出する。常開隙間24,25は弁座9と第1弁体19及び第2弁体20の間に弁座9のシール面の全面に渡って設けられるので異物が付着し難い。レバー12が短管21の内面下端22に当接しているので、配管系でウォータハンマ等が発生し弁室6内の圧力や液位が急激に変動しても、レバー12が更に閉弁方向に回転することを防止できる。これにより、フロート13が弁室底壁に衝突することを防止する。また、短管21の内面下端22に当接するレバー12の部位12aをフロート13の中心13aと揺動軸11の中心11aとの中間12cよりもフロート12側に形成しているので、揺動軸11の中心11aから短管21の内面下端22に当接するレバー12の部位12aまでの距離を大きくしてレバー比を小さくすることができ、レバー12の損傷を防止できる。入口1から流入するドレンによって弁室6内の液位が上昇すると、フロート13が上動してレバー12が揺動軸11を中心に時計回り方向に回転する。このレバー12の回転により、連結棒15を介して弁体16が下動して第1弁体19及び第2弁体20が弁座9から更に離間して、弁室6のドレンを開口面積が大きくなった常開隙間24,25から出口2に排出する。このとき、常開隙間24,25に付着した異物は弁座9と第1弁体19及び第2弁体20の間を出口2に向かって流下するドレンにより自動的に排除される。第1弁体19及び第2弁体20が第1弁口7及び第2弁口8を全開した位置において、レバー12が短管21の内面上端23に当接する。これにより、配管系でウォータハンマ等が発生し弁室6内の圧力や液位が急激に変動しても、レバー12が更に開弁方向に回転することを防止でき、フロート13が弁室頂壁に衝突することを防止する。また、短管21の内面上端23に当接するレバー12の部位12bをフロート13の中心13aと揺動軸11の中心11aとの中間12cよりもフロート12側に形成しているので、揺動軸11の中心11aから短管21の内面上端23に当接するレバー12の部位12aまでの距離を大きくしてレバー比を小さくすることができ、レバー12の損傷を防止できる。 The operation of the lever float type drain trap is as follows. When the liquid level in the valve chamber 6 is low, the float 13 descends as shown in FIG. 1, the lever 12 contacts the lower end 22 of the inner surface of the short tube 21, and the first valve body 19 and the second valve body 20 Sitting on the valve seat 9 is prevented. As a result, normally open gaps 24 and 25 are formed between the valve seat 9 and the first valve body 19 and the second valve body 20 over the entire seal surface of the valve seat 9 so that the drain of the valve chamber 6 is normally opened. The gas is discharged from the gaps 24 and 25 to the outlet 2. The normally open gaps 24 and 25 are provided between the valve seat 9 and the first valve body 19 and the second valve body 20 over the entire sealing surface of the valve seat 9, so that foreign matter is not easily attached thereto. Since the lever 12 is in contact with the inner surface lower end 22 of the short pipe 21, even if a water hammer or the like is generated in the piping system and the pressure or the liquid level in the valve chamber 6 fluctuates rapidly, the lever 12 is further closed. Can be prevented from rotating. This prevents the float 13 from colliding with the valve chamber bottom wall. Further, the portion 12a of the lever 12 that contacts the inner surface lower end 22 of the short tube 21 is formed closer to the float 12 than the middle 12c between the center 13a of the float 13 and the center 11a of the swing shaft 11, so that the swing shaft 11, the distance from the center 11a to the portion 12a of the lever 12 in contact with the inner surface lower end 22 of the short tube 21 can be increased to reduce the lever ratio, thereby preventing the lever 12 from being damaged. When the liquid level in the valve chamber 6 rises due to the drain flowing from the inlet 1, the float 13 moves up and the lever 12 rotates around the swing shaft 11 in the clockwise direction. The rotation of the lever 12 causes the valve body 16 to move downward via the connecting rod 15 so that the first valve body 19 and the second valve body 20 are further separated from the valve seat 9, and the drain of the valve chamber 6 is opened. Is discharged to the outlet 2 through the normally open gaps 24 and 25 having increased. At this time, the foreign matter adhering to the normally open gaps 24 and 25 is automatically removed by the drain flowing down between the valve seat 9 and the first valve body 19 and the second valve body 20 toward the outlet 2. The lever 12 contacts the inner surface upper end 23 of the short tube 21 at a position where the first valve body 19 and the second valve body 20 fully open the first valve port 7 and the second valve port 8. This prevents the lever 12 from further rotating in the valve opening direction even when water hammer or the like is generated in the piping system and the pressure or liquid level in the valve chamber 6 fluctuates suddenly. Prevent collision with the wall. Further, the portion 12b of the lever 12 that contacts the inner surface upper end 23 of the short tube 21 is formed on the float 12 side with respect to the intermediate 12c between the center 13a of the float 13 and the center 11a of the swing shaft 11, so that the swing shaft 11 can be increased by increasing the distance from the center 11a of 11 to the portion 12a of the lever 12 that contacts the inner surface upper end 23 of the short tube 21, and the lever 12 can be prevented from being damaged.

ドレンの排出により弁室6内の液位が低下すると、フロート13が下動してレバー12が揺動軸11を中心に反時計回り方向に回転する。このレバー12の回転により、連結棒15を介して弁体16が上動して第1弁体19及び第2弁体20が第1弁口7及び第2弁口8に近づく。そして、レバー12が短管21の内面下端22に当接することにより、第1弁体19及び第2弁体20が弁座9に着座することを防止し、弁座9と第1弁体19及び第2弁体20の間に弁座9のシール面の全面に渡る常開隙間24,25を形成して、弁室6のドレンを常開隙間24,25から出口2に排出する。 When the liquid level in the valve chamber 6 decreases due to the drainage, the float 13 moves downward and the lever 12 rotates counterclockwise about the swing shaft 11. Due to the rotation of the lever 12, the valve body 16 moves upward via the connecting rod 15, and the first valve body 19 and the second valve body 20 approach the first valve port 7 and the second valve port 8. The lever 12 abuts against the lower end 22 of the inner surface of the short tube 21, thereby preventing the first valve body 19 and the second valve body 20 from being seated on the valve seat 9, and the valve seat 9 and the first valve body 19. Further, normally open gaps 24 and 25 are formed between the second valve body 20 over the entire seal surface of the valve seat 9, and the drain of the valve chamber 6 is discharged from the normally open gaps 24 and 25 to the outlet 2.

本発明は、蒸気配管系や圧縮空気配管系やガス配管系に発生するドレンをフロートを用いて自動的に排出するレバーフロート式ドレントラップに利用することができる。 INDUSTRIAL APPLICABILITY The present invention can be used for a lever float drain trap that automatically discharges drain generated in a steam piping system, compressed air piping system, or gas piping system using a float.

1 入口
2 出口
3 本体
4 蓋体
6 弁室
7 第1弁口
8 第2弁口
9 弁座
10 支持部材軸
11 揺動軸
12 レバー
13 フロート
16 弁体
17 弁棒
19 第1弁体
20 第2弁体
21 短管
22 短管の内面下端
23 短管の内面上端
24,25 常開隙間
1 Inlet 2 Outlet 3 Body 4 Lid 6 Valve chamber 7 First valve port 8 Second valve port 9 Valve seat 10 Support member shaft 11 Oscillating shaft 12 Lever 13 Float 16 Valve body 17 Valve rod 19 First valve body 20 First 2 valve body 21 short pipe 22 inner surface lower end 23 of short pipe upper end 24, 25 inner surface of short pipe

Claims (1)

ケーシングで入口と弁室と出口を形成し、弁室と出口を連通する弁口を開けた弁座を弁室の下部に形成し、弁室内にフロートを収容し、弁室内の液位に応じて浮上降下するフロートでレバーを介して弁体が弁座に離着座して弁口を開閉することによりドレンを自動的に排出するものにおいて、レバーが挿入される短管を弁室内に固定し、レバーが短管の内面下端に当接することにより弁体が弁座に着座することを防止して弁座と弁体の間に弁座のシール面の全面に渡る常開隙間を設けたことを特徴とするレバーフロート式ドレントラップ。 The casing forms an inlet, a valve chamber, and an outlet. A valve seat that opens the valve port that connects the valve chamber and the outlet is formed in the lower portion of the valve chamber. A float is accommodated in the valve chamber, depending on the liquid level in the valve chamber. In this type of float, which floats up and down, the valve body is attached to and detached from the valve seat via the lever and the drain is automatically discharged by opening and closing the valve port.The short pipe into which the lever is inserted is fixed in the valve chamber. The lever prevents the valve element from being seated on the valve seat by contacting the lower end of the inner surface of the short tube, and a normally open clearance is provided between the valve seat and the valve element over the entire seal surface of the valve seat. Lever float type drain trap.
JP2011157343A 2011-07-19 2011-07-19 Lever float type drain trap Withdrawn JP2013024271A (en)

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JP2011157343A JP2013024271A (en) 2011-07-19 2011-07-19 Lever float type drain trap

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015197209A (en) * 2014-04-03 2015-11-09 株式会社ミヤワキ Double-seated balance valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015197209A (en) * 2014-04-03 2015-11-09 株式会社ミヤワキ Double-seated balance valve

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