JP2013024252A - Rolling bearing device - Google Patents

Rolling bearing device Download PDF

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Publication number
JP2013024252A
JP2013024252A JP2011156251A JP2011156251A JP2013024252A JP 2013024252 A JP2013024252 A JP 2013024252A JP 2011156251 A JP2011156251 A JP 2011156251A JP 2011156251 A JP2011156251 A JP 2011156251A JP 2013024252 A JP2013024252 A JP 2013024252A
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Japan
Prior art keywords
rolling bearing
resin
inner ring
bearing device
bearing portion
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JP2011156251A
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Japanese (ja)
Inventor
Kenichiro Naito
健一郎 内藤
Takashi Ito
崇 伊藤
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/07Fixing them on the shaft or housing with interposition of an element
    • F16C35/073Fixing them on the shaft or housing with interposition of an element between shaft and inner race ring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/201Composition of the plastic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • F16C19/364Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/02Plastics; Synthetic resins, e.g. rubbers comprising fillers, fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/20Thermoplastic resins
    • F16C2208/58Several materials as provided for in F16C2208/30 - F16C2208/54 mentioned as option
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/06Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/70Diameters; Radii
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/06Ball or roller bearings
    • F16C23/08Ball or roller bearings self-adjusting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/583Details of specific parts of races
    • F16C33/586Details of specific parts of races outside the space between the races, e.g. end faces or bore of inner ring

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sliding-Contact Bearings (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a rolling bearing device preventing damage of a fit surface for a long period even when creep occurs during loose-fitting and partially replaceable with a simple structure.SOLUTION: The rolling bearing device 1 is formed of a rolling bearing part 2 having an inner ring 3, an outer ring 4 and conical rollers 5 interposed as a plurality of rolling elements between the inner ring 3 and the outer ring 4, and an annular slide bearing part 7 arranged on the inner diameter side of the inner ring 3, and supports a mating shaft 10 through loose fit by an inner diameter part of the slide bearing part 7. The slide bearing part 7 is pressed in and fixed to the inner diameter side of the inner ring 3 of the rolling bearing part 2, and at least the inner diameter part of the slide bearing part 7 is a resin layer 9 formed of a resin composition.

Description

本発明は転がり軸受装置に関し、特に、建設機械などに用いられ、内輪と相手軸とをすきま嵌めで用いる転がり軸受装置に関する。   The present invention relates to a rolling bearing device, and more particularly to a rolling bearing device that is used in construction machines and the like and uses an inner ring and a counterpart shaft by a clearance fit.

転がり軸受の使用に際して、内輪回転・回転荷重の場合や内輪静止・静止荷重の場合には、内輪をすきま嵌めとして用いる場合がある。内輪をすきま嵌めするとは、相手軸の外径を、これを支持する内輪内径よりも小さく設定することである。建設機械車両の車輪支持などに用いられる転がり軸受や変速機などのギアを支持する転がり軸受では、組立性などを考慮して内輪をすきま嵌めとして用いていることがある。   When using a rolling bearing, the inner ring may be used as a clearance fit in the case of inner ring rotation / rotational load or inner ring stationary / static load. The clearance fitting of the inner ring means that the outer diameter of the counterpart shaft is set smaller than the inner diameter of the inner ring that supports it. In a rolling bearing used for supporting a wheel of a construction machine vehicle or a rolling bearing that supports a gear such as a transmission, the inner ring may be used as a clearance fit in consideration of assemblability.

内輪と相手軸とがすきま嵌めの状態で内輪に振れ回り荷重が作用すると、内輪内径の周長さと軸外径の周長さの違いにより、内輪が軸回転より少しずつ遅れ回転方向とは反対方向に回転する現象(クリープ)が発生する。また、振れ回り荷重が作用しなくても、内輪軌道面上を転動体が通過すると、転動体との接触により内輪内径面に発生した周方向の応力分布が移動するために、内輪内径面が局所的に伸縮を繰り返す。このため、内輪は軸受の回転と同じ方向に軸との間に滑りが生じる。これらの滑りは、内輪内径面や相手軸に摩耗などの損傷を引き起こすことがある。この滑りによる損傷を防止するためには、従来、(1)滑り自体を防止する、または、(2)滑りが生じても摩耗が生じないようにする方法が考えられている。   If a swinging load is applied to the inner ring while the inner ring and the mating shaft are in a clearance fit, the inner ring is slightly behind the shaft rotation and opposite to the rotation direction due to the difference in the inner ring inner circumference and shaft outer diameter circumference. The phenomenon of rotating in the direction (creep) occurs. Even if the whirling load does not act, when the rolling element passes on the inner ring raceway surface, the circumferential stress distribution generated on the inner ring inner diameter surface by contact with the rolling element moves, so the inner ring inner diameter surface Repeats expansion and contraction locally. For this reason, the inner ring slips between the shaft in the same direction as the rotation of the bearing. These slips may cause damage such as wear on the inner ring inner surface and the mating shaft. In order to prevent the damage due to the slip, conventionally, (1) the slip itself is prevented, or (2) no wear is generated even if the slip occurs.

上記(1)の手段としては、とめねじやキーを埋め込んで、内輪または外輪を固定して滑り自体を防止するものがある。例えば、軸に外嵌される内輪とハウジングに内嵌される外輪との間に、保持器によって周方向に所定の間隔を置いて支持された複数の転動体を挟持した構成の転がり軸受において、内輪と軸との圧接面に、断面が凹形状で軸受外側に開口し、挿入したキーによって内輪を回り止めするための所定形状のキー溝が形成されているものが提案されている(特許文献1参照)。   As the means (1), there is a means for preventing slipping by embedding a female screw or a key and fixing an inner ring or an outer ring. For example, in a rolling bearing configured to sandwich a plurality of rolling elements supported at a predetermined interval in the circumferential direction by a cage between an inner ring fitted on the shaft and an outer ring fitted on the housing, It has been proposed that the pressure contact surface between the inner ring and the shaft has a concave cross section and opens to the outside of the bearing, and a key groove having a predetermined shape is formed to prevent the inner ring from rotating with the inserted key (Patent Document). 1).

上記(1)のその他の手段として、複列の転がり軸受において、外輪の外径面に環状のバンド装着溝を設け、このバンド装着溝内に、外輪よりも線膨張係数が大きな材質のバンドを装着したものが提案されている(特許文献2参照)。この構成では、温度上昇に伴い、アルミなどからなるハウジングと軸受外輪との線膨張係数の差により嵌合の緩みが生じても、線膨張係数が大きな材質のバンドが熱膨張することで嵌合の緩みが補正され、内輪と回転軸の嵌合の緩みも防止される。   As another means of the above (1), in a double row rolling bearing, an annular band mounting groove is provided on the outer diameter surface of the outer ring, and a band made of a material having a larger linear expansion coefficient than the outer ring is provided in the band mounting groove. A worn one has been proposed (see Patent Document 2). In this configuration, even if loose fitting occurs due to the difference in linear expansion coefficient between the housing made of aluminum and the bearing outer ring as the temperature rises, the band made of a material with a large linear expansion coefficient will thermally expand. And the loosening of the fitting between the inner ring and the rotating shaft is prevented.

上記(2)の手段として、セラミックス製内外輪と鋼製軸もしくはハウジングとの間で隙間が生じた場合の損傷を防止すべく、これらの嵌合面にリン酸マンガン、リン酸亜鉛、リン酸エステルなどの被膜を形成した軸受の取り付け構造が提案されている(特許文献3参照)。また、転がり接触または滑り接触する摺動部材において、その摺動面に中間層を設けたDLC膜を形成して異物による摩耗の進展を防止するものが提案されている(特許文献4参照)。   As means of (2) above, manganese phosphate, zinc phosphate, phosphoric acid are formed on the mating surfaces of the ceramic inner and outer rings and the steel shaft or housing in order to prevent damage when gaps occur. A bearing mounting structure in which a coating such as ester is formed has been proposed (see Patent Document 3). In addition, in a sliding member that makes rolling contact or sliding contact, a member that forms a DLC film provided with an intermediate layer on the sliding surface to prevent progress of wear due to foreign matter has been proposed (see Patent Document 4).

特開2006−194418号公報JP 2006-194418 A 特開平9−269009号公報JP-A-9-269909 実開平5−81529号公報Japanese Utility Model Publication No. 5-81529 特開2007−327037号公報JP 2007-327037 A

しかしながら、とめねじによる手段はねじ先端と軸の相手間の摩擦による締結であり、相手軸に対する内輪の駆動トルクが大きい場合には滑りを防止できない。また、特許文献1のように、キーによって固定する手段では、内輪および相手軸にキー溝を設ける必要があり、強度低下やキー溝への応力集中による損傷が懸念される。また、特許文献2のように、バンドを利用した手段は、寸法管理が困難なため、その効果が安定しない。特に、ブルドーザや大型トラックのような建設機械車両は、その外形および重量が過大であり、車輪支持などに用いられる転がり軸受にかかる駆動トルクや荷重も過大となり、上記手段では滑りを安定して防止することが困難となる。   However, the means using the female screw is fastening by friction between the screw tip and the counterpart of the shaft, and slipping cannot be prevented when the driving torque of the inner ring with respect to the counterpart shaft is large. Further, as in Patent Document 1, in the means for fixing with a key, it is necessary to provide a key groove on the inner ring and the counterpart shaft, and there is a concern that the strength may be reduced or damage may be caused by stress concentration on the key groove. Also, as in Patent Document 2, the effect of the means using the band is not stable because dimensional management is difficult. In particular, construction machinery vehicles such as bulldozers and large trucks have excessive outer dimensions and weight, and excessive driving torque and load on rolling bearings used for wheel support, etc., and the above means stably prevent slipping. Difficult to do.

また、特許文献3および特許文献4のように、リン酸マンガン被膜やDLC被膜を形成する場合、上記建設機械用途のように、高トルク、高面圧となる厳しい条件下では、被膜の剥れや摩滅などにより、内輪内径面や相手軸の損傷を十分に防止できない場合がある。さらに、建設機械車両などは、荒れ地、岩石土壌などの悪路を走行する頻度が高く、砂などの異物混入が避けられず、上記被膜処理のみでは内輪内径面や相手軸の損傷防止が困難である。被膜が剥れるなどした場合には、クリープにより、内輪と相手軸との嵌合面において異常発熱を伴なう焼付きや、異常摩耗による内輪や相手軸の割損、また、摩耗粉が軸受内に侵入し、摩耗粉噛み込みによる軸受損傷のおそれがある。   In addition, as in Patent Document 3 and Patent Document 4, when a manganese phosphate film or a DLC film is formed, the film is peeled off under severe conditions such as high torque and high surface pressure as in the above construction machine application. Damage to the inner ring inner surface and the mating shaft may not be sufficiently prevented due to wear or wear. Furthermore, construction machinery vehicles frequently travel on rough roads such as rough terrain and rock soil, and foreign materials such as sand are unavoidable, and it is difficult to prevent damage to the inner ring inner diameter surface and the mating shaft only with the above coating treatment. is there. If the coating peels off, creep will cause seizure with abnormal heat generation on the mating surface between the inner ring and the mating shaft, breakage of the inner ring or the mating shaft due to abnormal wear, or wear powder from the bearing. There is a risk of bearing damage due to penetration of wear powder.

使用時における上記問題の発生を避けるため、転がり軸受を定期的に交換する必要があるが、上記とめねじやキー溝、各被膜などは軌道輪に直接設けられているため、部分的な交換ができず、転がり軸受全体を交換する必要がある。建設機械用途の転がり軸受は、その外径寸法が大きいことなどから、転がり軸受のコストが高く、交換時期の延長や、より効率的な交換方法などの開発が望まれている。   In order to avoid the above problems during use, it is necessary to replace the rolling bearings periodically. However, since the female screws, key grooves, and coatings are directly provided on the race, It is not possible to replace the entire rolling bearing. Rolling bearings for construction machinery use have a large outer diameter, and therefore the cost of rolling bearings is high, and the development of an extended replacement period and a more efficient replacement method is desired.

本発明はこのような問題に対処するためになされたものであり、すきま嵌め時にクリープが発生した場合でも、嵌合面の損傷を長期間にわたり防止でき、かつ、簡易な構造で部分的な交換が可能な転がり軸受装置を提供することを目的とする。   The present invention has been made to cope with such problems. Even when creep occurs during clearance fitting, damage to the fitting surface can be prevented over a long period of time, and partial replacement can be performed with a simple structure. It is an object of the present invention to provide a rolling bearing device capable of performing the above.

本発明の転がり軸受装置は、内輪および外輪と、この内輪および外輪間に介在する複数の転動体とを有する転がり軸受部と、上記内輪の内径側に配置される円環状の滑り軸受部とからなり、上記滑り軸受部の内径部で相手軸をすきま嵌めで支持する転がり軸受装置であって、上記滑り軸受部は、上記転がり軸受部の内輪の内径側に圧入固定されており、該滑り軸受部の少なくとも内径部が樹脂組成物から形成された樹脂層であることを特徴とする。   The rolling bearing device according to the present invention includes a rolling bearing portion having an inner ring and an outer ring, and a plurality of rolling elements interposed between the inner ring and the outer ring, and an annular sliding bearing portion disposed on the inner diameter side of the inner ring. A rolling bearing device that supports a mating shaft with a clearance fit at an inner diameter portion of the sliding bearing portion, wherein the sliding bearing portion is press-fitted and fixed to an inner diameter side of an inner ring of the rolling bearing portion. At least an inner diameter part of the part is a resin layer formed from a resin composition.

上記滑り軸受部の外径部が金属基材で形成され、該金属基材の片側表面に内径部として上記樹脂層が形成されていることを特徴とする。また、上記樹脂層が、上記金属基材の片側表面に焼結金属からなる多孔質層を形成し、該多孔質層に上記樹脂組成物を含浸被覆して形成されたものであることを特徴とする。また、上記金属基材の上記多孔質層を形成する表面に、上記焼結金属と同等のメッキが施されていることを特徴とする。   An outer diameter portion of the sliding bearing portion is formed of a metal base material, and the resin layer is formed as an inner diameter portion on one surface of the metal base material. The resin layer is formed by forming a porous layer made of sintered metal on one surface of the metal base material and impregnating and coating the resin composition on the porous layer. And The surface of the metal base material on which the porous layer is formed is plated equivalent to the sintered metal.

上記滑り軸受部が、幅方向の片側に、上記転がり軸受部の内輪の端面を覆うフランジを有し、該フランジの上記内輪側の反対面に上記樹脂層が形成されていることを特徴とする。   The sliding bearing portion has a flange that covers an end surface of the inner ring of the rolling bearing portion on one side in the width direction, and the resin layer is formed on the opposite surface of the flange to the inner ring side. .

上記滑り軸受部が、上記転がり軸受部の内輪から取り外し可能であることを特徴とする。   The sliding bearing part is detachable from an inner ring of the rolling bearing part.

上記転がり軸受装置が、建設機械に用いられる相手軸を支持するものであることを特徴とする。   The rolling bearing device supports a counterpart shaft used in a construction machine.

上記樹脂組成物が、ポリテトラフルオロエチレン(以下、PTFEと記す)樹脂を主成分とすることを特徴とする。また、上記樹脂組成物が、ポリイミド(以下、PIと記す)樹脂およびポリフェニレンスルフィド(以下、PPSと記す)樹脂から選ばれる少なくとも一つの合成樹脂、粒状無機充填材、および、炭素繊維を含むことを特徴とする。特に、上記樹脂組成物における各成分の配合割合は、上記合成樹脂が5〜30体積%、上記粒状無機充填材が3〜30体積%、上記炭素繊維が1〜15体積%、残部が上記PTFE樹脂であることを特徴とする。   The resin composition has a polytetrafluoroethylene (hereinafter referred to as PTFE) resin as a main component. The resin composition includes at least one synthetic resin selected from a polyimide (hereinafter referred to as PI) resin and a polyphenylene sulfide (hereinafter referred to as PPS) resin, a granular inorganic filler, and a carbon fiber. Features. In particular, the blending ratio of each component in the resin composition is such that the synthetic resin is 5 to 30% by volume, the granular inorganic filler is 3 to 30% by volume, the carbon fiber is 1 to 15% by volume, and the balance is the PTFE. It is a resin.

本発明の転がり軸受装置は、内輪および外輪と、この内輪および外輪間に介在する複数の転動体とを有する転がり軸受部と、上記内輪の内径側に配置される円環状の滑り軸受部とからなり、上記滑り軸受部の内径部で相手軸をすきま嵌めで支持するものであり、上記滑り軸受部は、上記転がり軸受部の内輪の内径側に圧入固定されており、該滑り軸受部の少なくとも内径部が樹脂組成物から形成された樹脂層であるので、内輪にクリープが発生した場合でも、滑り軸受部の樹脂層と金属製の相手軸の外径面とが接触することで、金属接触を防止でき、相手軸の摩耗などの損傷を防止することができる。また、相手軸との摺動部が、圧入固定した滑り軸受部であるので、高面圧下でも被膜のように剥れるなどのおそれがなく、長期間にわたり相手軸の摩耗などの損傷を防止できる。   The rolling bearing device according to the present invention includes a rolling bearing portion having an inner ring and an outer ring, and a plurality of rolling elements interposed between the inner ring and the outer ring, and an annular sliding bearing portion disposed on the inner diameter side of the inner ring. And the other shaft is supported by a clearance fit at the inner diameter portion of the sliding bearing portion, and the sliding bearing portion is press-fitted and fixed to the inner diameter side of the inner ring of the rolling bearing portion. Since the inner diameter portion is a resin layer formed from a resin composition, even when creep occurs in the inner ring, the resin layer of the sliding bearing portion and the outer diameter surface of the metal counterpart shaft come into contact with each other, so that the metal contact Can be prevented, and damage such as wear of the mating shaft can be prevented. In addition, since the sliding portion with the mating shaft is a press-fitted and sliding bearing portion, there is no risk of peeling like a coating even under high surface pressure, and damage such as wear of the mating shaft can be prevented over a long period of time. .

滑り軸受部の外径部が金属基材で形成され、該金属基材の片側表面に内径部として樹脂層が形成されているので、滑り軸受部の機械的強度に優れ、滑り軸受部を転がり軸受部に圧入する際の破損などを防止できる。   Since the outer diameter portion of the slide bearing portion is formed of a metal base material, and the resin layer is formed as an inner diameter portion on one surface of the metal base material, the slide bearing portion is excellent in mechanical strength and rolls the slide bearing portion. It is possible to prevent damage when press-fitting into the bearing.

また、上記樹脂層が、金属基材の片側表面に形成した焼結金属からなる多孔質層に樹脂組成物を含浸被覆して形成されているので、高面圧下での摺動特性に優れる。さらに、上記金属基材の多孔質層を形成する表面に、上記焼結金属と同等のメッキを施すことで、多孔質層と金属基材との密着性の向上が図れる。   Further, since the resin layer is formed by impregnating and coating a porous layer made of a sintered metal formed on one surface of the metal base material with the resin composition, it has excellent sliding characteristics under high surface pressure. Furthermore, the adhesiveness of a porous layer and a metal base material can be improved by plating equivalent to the said sintered metal on the surface which forms the porous layer of the said metal base material.

上記滑り軸受部が、幅方向の片側に、転がり軸受部の内輪の端面を覆うフランジを有し、該フランジの内輪側の反対面に樹脂層が形成されているので、該転がり軸受装置の軸肩および端面(アキシアル方向接触面)における摩耗などの損傷を防止することができる。また、フランジを有することで、滑り軸受部の圧入および取り外しの作業性に優れる。   The sliding bearing portion has a flange that covers the end surface of the inner ring of the rolling bearing portion on one side in the width direction, and a resin layer is formed on the opposite surface of the flange on the inner ring side. It is possible to prevent damage such as wear on the shoulder and the end face (axial contact surface). Moreover, by having a flange, it is excellent in workability of press-fitting and removing the sliding bearing portion.

上記滑り軸受部が、転がり軸受部の内輪から取り外し可能であるので、摺動部である滑り軸受部に損傷がみられる場合に、転がり軸受部はそのままで、該滑り軸受部のみを交換することができる。よって、転がり軸受装置全体を交換する場合よりも、メンテナンス費用の大幅な低コスト化が図れる。   Since the above-mentioned sliding bearing part is removable from the inner ring of the rolling bearing part, when the sliding bearing part which is the sliding part is damaged, the rolling bearing part remains as it is and only the sliding bearing part is replaced. Can do. Therefore, the maintenance cost can be greatly reduced compared with the case where the entire rolling bearing device is replaced.

上記樹脂組成物が、PTFE樹脂を主成分とし、また、必要に応じて、PI樹脂およびPPS樹脂から選ばれる少なくとも一つの合成樹脂、粒状無機充填材、および、炭素繊維を含むので、高面圧下での耐摩耗性や耐クリープ特性などの摺動特性に優れる。   Since the resin composition contains a PTFE resin as a main component, and contains at least one synthetic resin selected from a PI resin and a PPS resin, a granular inorganic filler, and carbon fiber, if necessary, the surface pressure is low. Excellent sliding properties such as wear resistance and creep resistance.

本発明の転がり軸受装置は、高面圧下で内輪にクリープが発生した場合でも、相手軸の摩耗などの損傷を長期間にわたり防止することができ、部分的な交換も可能であることから、建設機械に用いられる相手軸を支持する転がり軸受装置として好適である。   The rolling bearing device of the present invention can prevent damage such as wear of the counterpart shaft over a long period of time even when creep occurs in the inner ring under high surface pressure, and can be partially replaced. It is suitable as a rolling bearing device that supports a mating shaft used in a machine.

本発明の転がり軸受装置の一例を示す軸方向断面図である。It is an axial sectional view showing an example of the rolling bearing device of the present invention. 図1の転がり軸受装置において、転がり軸受部と滑り軸受部とを分解した状態を示す図である。In the rolling bearing device of FIG. 1, it is a figure which shows the state which decomposed | disassembled the rolling bearing part and the sliding bearing part. 本発明の転がり軸受装置の他の例を示す軸方向断面図である。It is axial direction sectional drawing which shows the other example of the rolling bearing apparatus of this invention. 図3の転がり軸受装置において、転がり軸受部と滑り軸受部とを分解した状態を示す図である。FIG. 4 is a diagram illustrating a state in which a rolling bearing portion and a sliding bearing portion are disassembled in the rolling bearing device of FIG. 3.

本発明の転がり軸受装置は、相手軸をすきま嵌めとする場合の用途に適用するものである。例えば、ダンプトラック、ホールローダ、クレーン等建設機械車両の車輪支持などに用いられる転がり軸受や、変速機などのギアを支持する軸受などの建設機械用途が挙げられる。これらの建設機械用途では、通常、内径φ50〜600 mm 程度の大きさの軸受が使用され、比較的高負荷、低速回転で油浴潤滑のような条件下で用いられることが多い。   The rolling bearing device of the present invention is applied to a use in a case where the mating shaft is a clearance fit. For example, there are construction machine applications such as rolling bearings used for supporting wheels of construction machine vehicles such as dump trucks, hall loaders, cranes, and bearings for supporting gears such as transmissions. In these construction machinery applications, bearings having an inner diameter of about 50 to 600 mm are usually used, and are often used under conditions such as oil bath lubrication at a relatively high load and low speed rotation.

本発明の転がり軸受装置の一実施例を図1および図2により説明する。図1は、本発明の転がり軸受装置の軸方向断面図であり、図2は転がり軸受部と滑り軸受部とを分解した状態を示す図である。図1に示すように、転がり軸受装置1は、転がり軸受部2と、滑り軸受部7とからなる。転がり軸受部2は、内輪3および外輪4と、この内輪3および外輪4間に介在する複数の転動体である円すいころ5とを有する。また、複数の円すいころ5は、保持器6により一定間隔で保持され、転がり軸受部の内部でグリースなどにより潤滑されている。滑り軸受部7は、外径部である金属基材8と、内径部である樹脂層9とから構成されている。転がり軸受装置1は、滑り軸受部7の内径部である樹脂層9で相手軸10をすきま嵌めで支持するものである。すなわち、相手軸10の外径が、滑り軸受部7の(樹脂層9の)内径よりも小さく設定されている。図2に示すように、滑り軸受部7は、転がり軸受部2の内輪3の内径側に配置される円環状の部材であり、該内輪3の内径側に圧入固定されている。   An embodiment of the rolling bearing device of the present invention will be described with reference to FIGS. FIG. 1 is a sectional view in the axial direction of a rolling bearing device of the present invention, and FIG. 2 is a diagram showing a state in which a rolling bearing portion and a sliding bearing portion are disassembled. As shown in FIG. 1, the rolling bearing device 1 includes a rolling bearing portion 2 and a sliding bearing portion 7. The rolling bearing portion 2 includes an inner ring 3 and an outer ring 4, and tapered rollers 5 that are a plurality of rolling elements interposed between the inner ring 3 and the outer ring 4. The plurality of tapered rollers 5 are held at regular intervals by a cage 6 and are lubricated with grease or the like inside the rolling bearing portion. The sliding bearing portion 7 is composed of a metal base 8 that is an outer diameter portion and a resin layer 9 that is an inner diameter portion. The rolling bearing device 1 supports the mating shaft 10 by a clearance fit with a resin layer 9 which is an inner diameter portion of the sliding bearing portion 7. That is, the outer diameter of the mating shaft 10 is set to be smaller than the inner diameter (of the resin layer 9) of the sliding bearing portion 7. As shown in FIG. 2, the sliding bearing portion 7 is an annular member disposed on the inner diameter side of the inner ring 3 of the rolling bearing portion 2, and is press-fitted and fixed to the inner diameter side of the inner ring 3.

図1に示す例では、滑り軸受部7は、外径部である金属基材8と、該金属基材8の片側表面に内径部として形成される樹脂層9とからなる複層構造を有する。金属基材8としては、鋼(SPCCなどの構造用圧延鋼など)あるいは鋼以外の金属、例えばステンレス鋼または青銅などの銅系合金などを使用できる。このような構造とすることで、滑り軸受部7の機械的強度に優れ、滑り軸受部7を転がり軸受部2に圧入する際の破損などを防止できる。   In the example shown in FIG. 1, the plain bearing portion 7 has a multilayer structure including a metal base 8 that is an outer diameter portion and a resin layer 9 that is formed as an inner diameter portion on one surface of the metal base 8. . As the metal substrate 8, steel (such as rolled structural steel such as SPCC) or a metal other than steel, for example, a copper alloy such as stainless steel or bronze can be used. With such a structure, the sliding bearing portion 7 is excellent in mechanical strength and can be prevented from being damaged when the sliding bearing portion 7 is press-fitted into the rolling bearing portion 2.

樹脂層9は、樹脂組成物から成形される。該樹脂組成物の主成分となる樹脂としては、滑り軸受材として使用される公知の材料を使用できる。例えば、PTFE樹脂、ポリアセタール樹脂、ナイロン樹脂、ポリテトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体樹脂やテトラフルオロエチレン・ヘキサフルオロプロピレン共重合体樹脂、エチレン−テトラフルオロエチレン共重合体樹脂などの射出成形可能なフッ素樹脂、射出成形可能なPI樹脂、PPS樹脂、全芳香族ポリエステル樹脂、ポリエーテルエーテルケトン樹脂、ポリアミドイミド樹脂などが挙げられる。これらの各樹脂は単独で使用してもよく、2種類以上混合したポリマーアロイであってもよい。また、該樹脂組成物には、公知の固体潤滑剤や補強材などの添加剤を配合してもよい。また、成形方法は、圧縮成形、押し出し成形、射出成形、後述する含浸被覆する方法など、材料および滑り軸受部の態様に合せて適宜選択できる。   The resin layer 9 is molded from a resin composition. As the resin as the main component of the resin composition, a known material used as a sliding bearing material can be used. For example, injection molding of PTFE resin, polyacetal resin, nylon resin, polytetrafluoroethylene / perfluoroalkyl vinyl ether copolymer resin, tetrafluoroethylene / hexafluoropropylene copolymer resin, ethylene-tetrafluoroethylene copolymer resin, etc. Fluorine resin, PI resin that can be injection molded, PPS resin, wholly aromatic polyester resin, polyether ether ketone resin, polyamideimide resin, and the like. Each of these resins may be used alone or a polymer alloy in which two or more kinds are mixed. Moreover, you may mix | blend additives, such as a well-known solid lubricant and a reinforcing material, with this resin composition. The molding method can be appropriately selected according to the material and the aspect of the sliding bearing portion, such as compression molding, extrusion molding, injection molding, and an impregnation coating method described later.

樹脂層9としては、金属基材8の片側表面に焼結金属からなる多孔質層を形成し、該多孔質層にPTFE樹脂などを主成分とする樹脂組成物を含浸被覆して形成されたものとすることが好ましい。この場合、滑り軸受部7が、金属基材8と、多孔質層と、樹脂含浸被覆層とからなる三層構造体となり、高面圧下での摺動特性に優れる。   The resin layer 9 was formed by forming a porous layer made of sintered metal on one surface of the metal substrate 8 and impregnating and coating the porous layer with a resin composition mainly composed of PTFE resin or the like. Preferably. In this case, the sliding bearing portion 7 has a three-layer structure including the metal substrate 8, the porous layer, and the resin-impregnated coating layer, and is excellent in sliding characteristics under high surface pressure.

滑り軸受部7は、少なくとも内径部が上記樹脂組成物から形成された樹脂層9であればよい。よって、図1などに示す複層構造のほか、樹脂層9のみからなる単層構造であってもよい。建設機械用途のように高トルク、高面圧条件では、内輪のクリープの発生自体を防止することは困難であるが、少なくとも相手軸10との摺動部である内径部を樹脂層9とすることで、該クリープが発生した場合でも、金属接触を防止でき、かじりや摩耗を防止できる。   The sliding bearing portion 7 may be a resin layer 9 having at least an inner diameter portion formed from the resin composition. Therefore, in addition to the multilayer structure shown in FIG. 1 and the like, a single-layer structure including only the resin layer 9 may be used. Under high torque and high surface pressure conditions as in construction machinery applications, it is difficult to prevent the inner ring creep itself, but at least the inner diameter portion that is the sliding portion with the mating shaft 10 is the resin layer 9. Thus, even when the creep occurs, metal contact can be prevented, and galling and wear can be prevented.

滑り軸受部7における樹脂層9の厚みは、転がり軸受装置自体の外径寸法にもよるが、0.1〜0.5mmとすることが好ましい。また、滑り軸受部7を樹脂層9のみで形成する場合(単層)では、1〜5mmとすることが好ましい。この範囲とすることで、圧入時の損傷などを防止でき、かつ、建設機械用途における高面圧などの厳しい条件下でも、長期間にわたり相手軸の摩耗などの損傷を防止できる。   The thickness of the resin layer 9 in the sliding bearing portion 7 is preferably 0.1 to 0.5 mm, although it depends on the outer diameter of the rolling bearing device itself. Moreover, when forming the sliding bearing part 7 only with the resin layer 9 (single layer), it is preferable to set it as 1-5 mm. By setting it within this range, damage during press fitting can be prevented, and damage such as wear of the counterpart shaft can be prevented over a long period even under severe conditions such as high surface pressure in construction machine applications.

本発明の転がり軸受装置の他の実施例を図3および図4により説明する。図3は、本発明の転がり軸受装置(フランジ付き)の軸方向断面図であり、図4は、フランジ付きの転がり軸受部と滑り軸受部とを分解した状態を示す図である。図3および図4に示すように、この態様の転がり軸受装置1では、滑り軸受部7が、幅方向の片側に、転がり軸受部2の内輪3の端面3aを覆うフランジ8aを有し、該フランジ8aの内輪3側の反対面にも樹脂層9が形成されている。なお、この態様の転がり軸受装置1において、転がり軸受部2の構成については、図1に示す態様と同様である。   Another embodiment of the rolling bearing device of the present invention will be described with reference to FIGS. FIG. 3 is a sectional view in the axial direction of the rolling bearing device (with a flange) of the present invention, and FIG. 4 is a view showing a state in which the rolling bearing portion with the flange and the sliding bearing portion are disassembled. As shown in FIGS. 3 and 4, in the rolling bearing device 1 of this aspect, the sliding bearing portion 7 has a flange 8 a that covers the end surface 3 a of the inner ring 3 of the rolling bearing portion 2 on one side in the width direction. A resin layer 9 is also formed on the opposite surface of the flange 8a on the inner ring 3 side. In addition, in the rolling bearing device 1 of this aspect, the configuration of the rolling bearing portion 2 is the same as that shown in FIG.

フランジ8aは、例えば、金属基材8である円環状鋼板の幅方向片側をプレス加工などにより折り曲げることで形成している。また、滑り軸受部7を樹脂層9のみで形成する場合(単層)では、該フランジ付きの円環状に射出成形などにより一体成形することができる。滑り軸受部7のフランジ8aで、転がり軸受部2の内輪3の端面3aを覆うことで、転がり軸受装置1のアキシアル方向接触面における摩耗などの損傷も防止することができる。また、滑り軸受部7にフランジ8aを設けることで、転がり軸受部2に対する滑り軸受部7の圧入および取り外しの作業性に優れる。   The flange 8a is formed by, for example, bending one side in the width direction of the annular steel plate that is the metal base 8 by press working or the like. Further, when the sliding bearing portion 7 is formed only by the resin layer 9 (single layer), it can be integrally formed by injection molding or the like in an annular shape with the flange. By covering the end face 3a of the inner ring 3 of the rolling bearing portion 2 with the flange 8a of the sliding bearing portion 7, damage such as wear on the axial contact surface of the rolling bearing device 1 can be prevented. In addition, by providing the flange 8 a on the sliding bearing portion 7, the workability of press-fitting and removing the sliding bearing portion 7 with respect to the rolling bearing portion 2 is excellent.

転がり軸受装置1では、滑り軸受部7が、転がり軸受部2の内輪3に圧入固定されたものであるので、取り外しも可能である。上述のように、建設機械用途のように高トルク、高面圧条件では、すきま嵌め内輪におけるクリープの発生自体を防止することは困難である。本発明の転がり軸受装置では、該クリープが発生した場合でも、従来の被膜を形成するものなどと比較して長期間にわたり相手軸や滑り軸受部の損傷を防止できるが、交換も必要となる。この場合でも、転がり軸受部はそのままで、該滑り軸受部のみを取り外して交換できるので、転がり軸受装置全体を交換する場合よりも、メンテナンス費用の大幅な低コスト化が図れる。   In the rolling bearing device 1, since the sliding bearing portion 7 is press-fitted and fixed to the inner ring 3 of the rolling bearing portion 2, it can be removed. As described above, it is difficult to prevent the occurrence of creep in the clearance-fitting inner ring under high torque and high surface pressure conditions as in construction machinery applications. In the rolling bearing device according to the present invention, even when the creep occurs, damage to the mating shaft and the sliding bearing portion can be prevented for a long period of time compared to those that form a conventional coating film, but replacement is also necessary. Even in this case, since the rolling bearing portion can be left as it is and only the sliding bearing portion can be removed and replaced, the maintenance cost can be greatly reduced compared with the case where the entire rolling bearing device is replaced.

また、転がり軸受部2の内輪3において、滑り軸受部7の肉厚分の肉厚を、従来使用していた内輪よりも薄くすることで、相手軸の径を従来から変更することなく適用可能となる。   Moreover, in the inner ring 3 of the rolling bearing part 2, the thickness of the sliding bearing part 7 can be made thinner than the conventionally used inner ring without changing the diameter of the counterpart shaft. It becomes.

本発明の転がり軸受装置における好ましい態様である、滑り軸受部の樹脂層として、金属基材の片側表面に焼結金属からなる多孔質層を形成し、該多孔質層にPTFE樹脂を主成分とする樹脂組成物を含浸被覆して形成されたものとする場合について以下に詳細に説明する。   A porous layer made of sintered metal is formed on one surface of a metal base material as a resin layer of a sliding bearing portion, which is a preferred embodiment of the rolling bearing device of the present invention, and PTFE resin is a main component in the porous layer. The case where the resin composition is formed by impregnating and coating will be described in detail below.

多孔質層を形成する焼結金属としては、摩擦摩耗特性に優れることから、銅あるいは青銅などの銅合金が好ましい。また、この態様では、金属基材の表面に、多孔質層との密着性強化のため、多孔質層と同等のメッキを施すことが好ましい。   As the sintered metal forming the porous layer, a copper alloy such as copper or bronze is preferable because of excellent frictional wear characteristics. Moreover, in this aspect, it is preferable to apply plating equivalent to the porous layer to the surface of the metal substrate in order to enhance adhesion with the porous layer.

上記樹脂組成物の主成分となるPTFE樹脂は、−(CF2−CF2)n−で表される一般のPTFE樹脂を用いることができる。また、一般のPTFE樹脂にパーフルオロアルキルエーテル基(−C2p−O−)(pは1−4の整数)あるいはポリフルオロアルキル基(H(CF2−)(qは1−20の整数)などを導入した変性PTFE樹脂も使用できる。これらのPTFE樹脂および変性PTFE樹脂は、一般的なモールディングパウダーを得る懸濁重合法、ファインパウダーを得る乳化重合法のいずれを採用してもよいが、数平均分子量(Mn)は約50万から1000万が好ましい。 It said main component consisting PTFE resin in the resin composition, - (CF 2 -CF 2) n- in can be used ordinary PTFE resin represented. In addition, perfluoroalkyl ether groups (—C p F 2p —O—) (p is an integer of 1-4) or polyfluoroalkyl groups (H (CF 2 ) q —) (q is 1- Modified PTFE resin introduced with an integer of 20) or the like can also be used. These PTFE resins and modified PTFE resins may employ either a suspension polymerization method for obtaining a general molding powder or an emulsion polymerization method for obtaining a fine powder, but the number average molecular weight (Mn) is from about 500,000. 10 million is preferred.

上記樹脂組成物には、高面圧下での摺動特性の向上などを図るため、PI樹脂およびPPS樹脂から選ばれる少なくとも一つの合成樹脂、粒状無機充填材、および、炭素繊維を含むことが好ましい。これらを含むことで、鉛または鉛化合物を配合しなくても、高面圧下での摺動特性に優れる。   The resin composition preferably contains at least one synthetic resin selected from a PI resin and a PPS resin, a granular inorganic filler, and carbon fibers in order to improve sliding characteristics under a high surface pressure. . By containing these, even if it does not mix | blend lead or a lead compound, it is excellent in the sliding characteristic under high surface pressure.

PI樹脂およびPPS樹脂は、いわゆるスーパーエンジニアリングプラスチックスの一種であり、PTFE樹脂にPI樹脂もしくはPPS樹脂を配合することによって、PTFE樹脂の欠点であった耐摩耗性、耐クリープ特性が改善できる。   PI resin and PPS resin are a kind of so-called super engineering plastics, and by blending PI resin or PPS resin with PTFE resin, it is possible to improve the wear resistance and creep resistance characteristics, which were the disadvantages of PTFE resin.

粒状無機充填材としては、非金属系の無機充填材であってアスペクト比が3以下の球状、板状、不定形状の粒状で、PTFE樹脂と分散配合できる無機充填材が好ましい。例えば、硫酸カルシウム粉末、水酸化アルミニウム粉末、酸化亜鉛粉末、硫酸バリウム粉末などが挙げられる。また、平均粒子径(レーザー解析法による測定値)としては、1〜50μm程度が好ましい。   The particulate inorganic filler is preferably a non-metallic inorganic filler having a spherical, plate-like, or irregular shape with an aspect ratio of 3 or less and capable of being dispersed and blended with the PTFE resin. Examples thereof include calcium sulfate powder, aluminum hydroxide powder, zinc oxide powder, and barium sulfate powder. Moreover, as an average particle diameter (measured value by a laser analysis method), about 1-50 micrometers is preferable.

炭素繊維は、ピッチ系あるいはPAN系のいずれも用いることができる。炭素繊維の繊維長は10〜1000μmの短繊維であることが好ましく、さらに好ましくは平均繊維長として50〜300μmである。繊維径はφ20μm以下、好ましくは、φ7〜φ15μmであり、アスペクト比は5〜80、好ましくは20〜50である。この特性を有する炭素繊維であると、補強効果に優れ、耐摩耗特性、耐クリープ特性に優れる。また、糸種は特に限定しないが、2000℃焼成、あるいはそれ以上の温度での処理品(黒鉛化品)より1000℃焼成品(炭化品)の方が好ましい。   As the carbon fiber, either pitch-based or PAN-based can be used. The fiber length of the carbon fiber is preferably a short fiber of 10 to 1000 μm, and more preferably an average fiber length of 50 to 300 μm. The fiber diameter is φ20 μm or less, preferably φ7 to φ15 μm, and the aspect ratio is 5 to 80, preferably 20 to 50. A carbon fiber having this characteristic is excellent in the reinforcing effect, and excellent in wear resistance and creep resistance. The yarn type is not particularly limited, but a 1000 ° C. fired product (carbonized product) is preferable to a 2000 ° C. fired product or a treated product (graphitized product) at a temperature higher than that.

上記樹脂組成物における各成分の配合割合としては、上記合成樹脂を5〜30体積%、上記粒状無機充填材を3〜30体積%、上記炭素繊維を1〜15体積%とし、残部を上記PTFE樹脂とすることが好ましい。PI樹脂またはPPS樹脂が30体積%をこえると高面圧下で摩擦係数が上昇し、摩擦による発熱量の増大などの不具合が生じるおそれがあり、5体積%未満であると改善効果が発揮できない。粒状無機充填材が30体積%をこえると、相手軸を摩耗損傷するおそれがあり、3体積%未満であると耐摩耗性効果が発現しない。炭素繊維が15体積%をこえると成形性に問題が生じるおそれがあり、1体積%未満であると補強効果に乏しい。   The blending ratio of each component in the resin composition is 5 to 30% by volume of the synthetic resin, 3 to 30% by volume of the granular inorganic filler, 1 to 15% by volume of the carbon fiber, and the balance is the PTFE. It is preferable to use a resin. If the PI resin or PPS resin exceeds 30% by volume, the coefficient of friction increases under high surface pressure, which may cause problems such as an increase in the amount of heat generated by friction, and if it is less than 5% by volume, the improvement effect cannot be exhibited. If the amount of the particulate inorganic filler exceeds 30% by volume, the mating shaft may be damaged by wear, and if it is less than 3% by volume, the wear resistance effect is not exhibited. If the carbon fiber exceeds 15% by volume, there may be a problem in moldability, and if it is less than 1% by volume, the reinforcing effect is poor.

上述の各原材料を溶媒に溶解あるいは分散させてディスパージョン液等とし、このディスパージョン液等を撹拌することによりペースト状にした後、金属基材上の多孔質層に含浸させて、溶媒を除去することにより、滑り軸受部の樹脂層が得られる。   Dissolve or disperse each of the above raw materials in a solvent to obtain a dispersion liquid, etc., and after stirring the dispersion liquid to make a paste, impregnate the porous layer on the metal substrate to remove the solvent By doing so, the resin layer of the sliding bearing part is obtained.

本発明の転がり軸受装置の滑り軸受部について、以下に具体的に評価を行なった。滑り軸受部の試験片を次の方法で作製した。ステンレス鋼(SUS304)の鋼板を脱脂した後、銅メッキを行ない、この鋼板の表面に青銅粉末(#100 メッシュをパスし、#200 メッシュでオンするもの)を散布した。青銅粉末が一様に散布された鋼板を加熱・加圧することにより均一な層厚の多孔質層を形成した。この多孔質層上に、表1に示す配合割合に調整した樹脂組成物のディスパージョン液を塗布し、乾燥炉中で溶媒を蒸発させ、加熱・加圧により樹脂成分を多孔質層に含浸被覆した。   The slide bearing portion of the rolling bearing device of the present invention was specifically evaluated as follows. The test piece of the sliding bearing part was produced by the following method. After degreasing the stainless steel (SUS304) steel plate, copper plating was performed, and bronze powder (those that passed # 100 mesh and turned on with # 200 mesh) was sprayed on the surface of this steel plate. A porous layer having a uniform layer thickness was formed by heating and pressing a steel plate on which bronze powder was uniformly dispersed. On this porous layer, a dispersion liquid of the resin composition adjusted to the blending ratio shown in Table 1 is applied, the solvent is evaporated in a drying furnace, and the porous layer is impregnated and coated with heat and pressure. did.

このようにして得られた板材を所定の試験片形状に加工し、リングオンディスク型試験機により動摩擦係数、摩耗量を測定した。リングオンディスク型試験機は、押圧力が印加され固定された相手材に対して試験片を所定の条件で回転させ動摩擦係数、摩耗量を測定する試験装置である。試験条件は速度153m/min、面圧1.5MPaで30時間供試し、試験終了直前の動摩擦係数、摩耗量を測定した。測定結果を表1に示す。   The plate material thus obtained was processed into a predetermined test piece shape, and the dynamic friction coefficient and the wear amount were measured with a ring-on-disk type tester. The ring-on-disk type tester is a test apparatus that measures a dynamic friction coefficient and a wear amount by rotating a test piece with a predetermined condition against a fixed member to which a pressing force is applied and fixed. Test conditions were a test for 30 hours at a speed of 153 m / min and a surface pressure of 1.5 MPa, and a dynamic friction coefficient and a wear amount immediately before the end of the test were measured. The measurement results are shown in Table 1.

Figure 2013024252
Figure 2013024252

表1に示すように、滑り軸受部を形成する樹脂組成物として、PTFE樹脂を主成分とし、PI樹脂およびPPS樹脂から選ばれる少なくとも一つの合成樹脂と、粒状無機充填材と、炭素繊維とを含むものが、低摩擦特性を維持しつつ耐摩耗性を有し、好ましいことがわかる。   As shown in Table 1, as a resin composition for forming the sliding bearing portion, PTFE resin as a main component, at least one synthetic resin selected from PI resin and PPS resin, a granular inorganic filler, and carbon fiber are included. It is understood that the inclusions are preferable because they have wear resistance while maintaining low friction characteristics.

本発明の転がり軸受装置は、高面圧下で内輪にクリープが発生した場合でも、相手軸の摩耗などの損傷を長期間にわたり防止することができ、部分的な交換も可能であることから、建設機械に用いられる相手軸を支持する転がり軸受装置として好適に利用できる。   The rolling bearing device of the present invention can prevent damage such as wear of the counterpart shaft over a long period of time even when creep occurs in the inner ring under high surface pressure, and can be partially replaced. It can be suitably used as a rolling bearing device that supports a mating shaft used in a machine.

1 転がり軸受装置
2 転がり軸受部
3 内輪
4 外輪
5 円すいころ
6 保持器
7 滑り軸受部
8 金属基材
9 樹脂層
10 相手軸
DESCRIPTION OF SYMBOLS 1 Rolling bearing apparatus 2 Rolling bearing part 3 Inner ring 4 Outer ring 5 Tapered roller 6 Cage 7 Sliding bearing part 8 Metal base material 9 Resin layer 10 Opposite shaft

Claims (10)

内輪および外輪と、この内輪および外輪間に介在する複数の転動体とを有する転がり軸受部と、前記内輪の内径側に配置される円環状の滑り軸受部とからなり、前記滑り軸受部の内径部で相手軸をすきま嵌めで支持する転がり軸受装置であって、
前記滑り軸受部は、前記転がり軸受部の内輪の内径側に圧入固定されており、該滑り軸受部の少なくとも内径部が樹脂組成物から形成された樹脂層であることを特徴とする転がり軸受装置。
An inner ring and an outer ring, and a rolling bearing part having a plurality of rolling elements interposed between the inner ring and the outer ring, and an annular slide bearing part arranged on the inner diameter side of the inner ring, the inner diameter of the sliding bearing part A rolling bearing device that supports the mating shaft with a clearance fit at the part,
The rolling bearing device is characterized in that the sliding bearing portion is press-fitted and fixed to an inner diameter side of an inner ring of the rolling bearing portion, and at least an inner diameter portion of the sliding bearing portion is a resin layer formed of a resin composition. .
前記滑り軸受部の外径部が金属基材で形成され、該金属基材の片側表面に内径部として前記樹脂層が形成されていることを特徴とする請求項1記載の転がり軸受装置。   2. The rolling bearing device according to claim 1, wherein an outer diameter portion of the sliding bearing portion is formed of a metal base material, and the resin layer is formed as an inner diameter portion on one surface of the metal base material. 前記樹脂層が、前記金属基材の片側表面に焼結金属からなる多孔質層を形成し、該多孔質層に前記樹脂組成物を含浸被覆して形成されたものであることを特徴とする請求項2記載の転がり軸受装置。   The resin layer is formed by forming a porous layer made of a sintered metal on one surface of the metal base material, and impregnating and coating the resin composition on the porous layer. The rolling bearing device according to claim 2. 前記金属基材の前記多孔質層を形成する表面に、前記焼結金属と同等のメッキが施されていることを特徴とする請求項3記載の転がり軸受装置。   The rolling bearing device according to claim 3, wherein the surface of the metal base material on which the porous layer is formed is plated equivalent to the sintered metal. 前記滑り軸受部が、幅方向の片側に、前記転がり軸受部の内輪の端面を覆うフランジを有し、該フランジの前記内輪側の反対面に前記樹脂層が形成されていることを特徴とする請求項1ないし請求項4のいずれか一項記載の転がり軸受装置。   The sliding bearing portion has a flange that covers an end surface of an inner ring of the rolling bearing portion on one side in a width direction, and the resin layer is formed on an opposite surface of the flange to the inner ring side. The rolling bearing device according to any one of claims 1 to 4. 前記滑り軸受部が、前記転がり軸受部の内輪から取り外し可能であることを特徴とする請求項1ないし請求項5のいずれか一項記載の転がり軸受装置。   The rolling bearing device according to any one of claims 1 to 5, wherein the sliding bearing portion is removable from an inner ring of the rolling bearing portion. 前記転がり軸受装置が、建設機械に用いられる相手軸を支持するものであることを特徴とする請求項1ないし請求項6のいずれか一項記載の転がり軸受装置。   The rolling bearing device according to any one of claims 1 to 6, wherein the rolling bearing device supports a mating shaft used in a construction machine. 前記樹脂組成物が、ポリテトラフルオロエチレン樹脂を主成分とすることを特徴とする請求項1ないし請求項7のいずれか一項記載の転がり軸受装置。   The rolling bearing device according to any one of claims 1 to 7, wherein the resin composition contains a polytetrafluoroethylene resin as a main component. 前記樹脂組成物が、ポリイミド樹脂およびポリフェニレンスルフィド樹脂から選ばれる少なくとも一つの合成樹脂、粒状無機充填材、および、炭素繊維を含むことを特徴とする請求項8記載の転がり軸受装置。   9. The rolling bearing device according to claim 8, wherein the resin composition includes at least one synthetic resin selected from a polyimide resin and a polyphenylene sulfide resin, a granular inorganic filler, and carbon fibers. 前記樹脂組成物における各成分の配合割合は、前記合成樹脂が5〜30体積%、前記粒状無機充填材が3〜30体積%、前記炭素繊維が1〜15体積%、残部が前記ポリテトラフルオロエチレン樹脂であることを特徴とする請求項9記載の転がり軸受装置。   The blending ratio of each component in the resin composition is 5-30% by volume for the synthetic resin, 3-30% by volume for the granular inorganic filler, 1-15% by volume for the carbon fiber, and the remainder for the polytetrafluoro. The rolling bearing device according to claim 9, wherein the rolling bearing device is an ethylene resin.
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Publication number Priority date Publication date Assignee Title
JP2018519486A (en) * 2015-06-30 2018-07-19 サン−ゴバン パフォーマンス プラスティックス コーポレイション Sliding bearing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018519486A (en) * 2015-06-30 2018-07-19 サン−ゴバン パフォーマンス プラスティックス コーポレイション Sliding bearing

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