JP2013021347A - Electrochemical device - Google Patents

Electrochemical device Download PDF

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JP2013021347A
JP2013021347A JP2012195760A JP2012195760A JP2013021347A JP 2013021347 A JP2013021347 A JP 2013021347A JP 2012195760 A JP2012195760 A JP 2012195760A JP 2012195760 A JP2012195760 A JP 2012195760A JP 2013021347 A JP2013021347 A JP 2013021347A
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storage element
electrochemical device
lid
conductive adhesive
case
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JP5155488B2 (en
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Hiroki Kawai
裕樹 河井
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Taiyo Yuden Co Ltd
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Taiyo Yuden Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

PROBLEM TO BE SOLVED: To provide an electrochemical device which can avoid defects such as increase in a resistance value caused by an arrangement position of a storage element being different from a desired position (a position determined in a design stage) and prevent deterioration of charge/discharge characteristics.SOLUTION: In an electrochemical device 10, three protruding parts 19a in all, protruding toward a lower surface of a first electrode sheet 13a of a storage element 13, are formed on an upper surface of a collecting film 19. A tip part of each protruding part 19a bites the lower surface of the first electrode sheet 13a of the storage element 13, by this bite an arrangement position of the storage element 13 in a closed recessed part 11a is determined.

Description

本発明は、充放電可能な蓄電素子を封入した電気化学デバイスに関する。   The present invention relates to an electrochemical device enclosing a chargeable / dischargeable power storage element.

携帯電話やノートパソコンやビデオカメラやデジタルカメラ等の電子機器には、メモリバックアップ等の用途に適した電源として、表面実装可能な電気化学デバイス、例えば、電気二重層キャパシタやリチウムイオン電池等が用いられている。   For electronic devices such as mobile phones, laptop computers, video cameras, and digital cameras, surface mountable electrochemical devices such as electric double layer capacitors and lithium ion batteries are used as power sources suitable for memory backup applications. It has been.

この電気化学デバイスは、一般に、上面開口の凹部を有する絶縁性ケースと、該ケースの凹部を水密及び気密に閉塞した導電性リッドと、該閉塞凹部内に封入された充放電可能な蓄電素子及び電解液と、ケースの実装面に設けられた正極端子及び負極端子と、該正極端子と蓄電素子の正極側とを電気的に接続するための正極配線と、該負極端子と蓄電素子の負極側とを電気的に接続するための負極配線とを備えている(特許文献1及び2を参照)。   This electrochemical device generally includes an insulating case having a recess in the upper surface opening, a conductive lid in which the recess in the case is closed in a watertight and airtight manner, a chargeable / dischargeable storage element enclosed in the closed recess, and An electrolyte, a positive electrode terminal and a negative electrode terminal provided on the mounting surface of the case, a positive electrode wiring for electrically connecting the positive electrode terminal and the positive electrode side of the energy storage device, and the negative electrode terminal and the negative electrode side of the energy storage device And a negative electrode wiring for electrically connecting the two (refer to Patent Documents 1 and 2).

また、蓄電素子の一方極側が凹部の底面に向き合い、且つ、他方極側がリッドの内面に向き合う場合には、通常、凹部の底面には集電膜が設けられていて、該集電膜の上面に導電性接着層を介して蓄電素子の一方極側の面が電気的に接続され、且つ、リッドの下面に別の導電性接着層を介して蓄電素子の他方極側の面が電気的に接続されている(特許文献2を参照)。   In addition, when one pole side of the power storage element faces the bottom surface of the recess and the other pole side faces the inner surface of the lid, a current collector film is usually provided on the bottom surface of the recess, and the top surface of the current collector film The surface on the one electrode side of the electricity storage element is electrically connected to the surface of the electricity storage element via a conductive adhesive layer, and the surface on the other electrode side of the electricity storage element is electrically connected to the lower surface of the lid via another conductive adhesive layer. They are connected (see Patent Document 2).

因みに、集電膜の上面に導電性接着層を介して蓄電素子の一方極側の面を電気的に接続するとき、並びに、リッドの下面に別の導電性接着層を介して蓄電素子の他方極側の面が電気的に接続するとき、即ち、蓄電素子を配置する工程では、集電膜の上面に塗布された未硬化の導電性接着剤に一方極側の面を押し当てて該導電性接着剤を硬化させ、これに前後して、リッドの下面に塗布された未硬化の導電性接着剤に他方極側の面を押し当てて該導電性接着剤を硬化させる手法が採用されている。   Incidentally, when one surface of the electricity storage element is electrically connected to the upper surface of the current collecting film via a conductive adhesive layer, and the other surface of the electricity storage element is connected to the lower surface of the lid via another conductive adhesive layer. When the pole side surface is electrically connected, that is, in the step of arranging the storage element, the one pole side surface is pressed against the uncured conductive adhesive applied to the upper surface of the current collector film to conduct the conductive operation. Before and after this, a method is adopted in which the other adhesive side surface is pressed against the uncured conductive adhesive applied to the lower surface of the lid to cure the conductive adhesive. Yes.

しかしながら、未硬化の導電性接着剤は流動性を有するため、該導電性接着剤に一方極側の面や他方極側の面を押し当てる過程で、該一方極側が集電膜の上面と略平行な方向にずれたり、該他方極側がリッドの下面と略平行な方向にずれたりすることがある。加えて、面相互が導電性接着層を介して結合されていることから、実装前後の電気化学デバイスに衝撃が加わって該衝撃に基づくずれ応力が導電性接着層の界面に作用すると、閉塞凹部内に配置されている蓄電素子にずれを生じる恐れもある。   However, since the uncured conductive adhesive has fluidity, in the process of pressing the one pole side surface or the other pole side surface against the conductive adhesive, the one pole side is substantially the same as the upper surface of the current collector film. There is a case where it is displaced in a parallel direction, or the other pole side is displaced in a direction substantially parallel to the lower surface of the lid. In addition, since the surfaces are bonded to each other through the conductive adhesive layer, when an impact is applied to the electrochemical devices before and after mounting and a displacement stress based on the impact acts on the interface of the conductive adhesive layer, the closed recess There is also a risk of causing a shift in the electric storage element arranged inside.

このような位置ずれを生じると閉塞凹部内における蓄電素子の配置位置が所期位置(設計で定めた位置)と異なってしまうため、該異なりを原因として抵抗値増加等の不具合を生じて充放電特性の悪化を招来する恐れがある。   If such a misalignment occurs, the location of the storage element in the closed recess will differ from the intended position (position determined by design), and charging and discharging will cause problems such as increased resistance due to the difference. There is a risk of deteriorating characteristics.

特開2009−278068号公報JP 2009-278068 A 特開2006−222221号公報JP 2006-222221 A

本発明の目的は、蓄電素子の配置位置が所期位置(設計で定めた位置)と異なることを原因として生じる抵抗値増加等の不具合を回避して充放電特性の悪化を防ぐことができる電気化学デバイスを提供することにある。   An object of the present invention is to provide an electric device capable of preventing deterioration of charge / discharge characteristics by avoiding problems such as an increase in resistance value caused by a difference in arrangement position of a storage element from an intended position (position determined by design). To provide chemical devices.

上記目的を達成するため、本発明の一形態に係る電気化学デバイスは、開口の凹部を有するケースと、前記ケースの開口側に結合され前記凹部との間に閉塞部を形成するリッドと、前記閉塞部の底面に設けられた集電膜と、前記閉塞部内に封入された充放電可能な蓄電素子と、前記集電膜と前記蓄電素子との間に配置され前記集電膜と前記蓄電素子とを電気的に接続する第1の導電性接着層と、前記リッドと前記蓄電素子との間に配置され前記リッドと前記蓄電素子とを電気的に接続する第2の導電性接着層と、前記蓄電素子に食い込む先端部分を有し、前記集電膜と前記リッドの少なくとも一方に形成され前記蓄電素子に向かって隆起する少なくとも1個の凸部とを具備する。   In order to achieve the above object, an electrochemical device according to an aspect of the present invention includes a case having a recessed portion of an opening, a lid coupled to the opening side of the case and forming a closed portion between the recessed portion, A current collecting film provided on a bottom surface of the closed part; a chargeable / dischargeable power storage element enclosed in the closed part; and the current collector film and the power storage element disposed between the current collector film and the power storage element A first conductive adhesive layer that electrically connects the lid, and a second conductive adhesive layer that is disposed between the lid and the power storage element and that electrically connects the lid and the power storage element; It has a tip portion that bites into the power storage element, and includes at least one convex portion that is formed on at least one of the current collecting film and the lid and protrudes toward the power storage element.

本発明によれば、前記集電膜と前記リッドの少なくとも一方に形成された少なくとも1個の凸部の少なくとも先端部分が前記蓄電素子に食い込んでいて、該食い込みによって閉塞凹部内における蓄電素子の配置位置を定めることができるため、該蓄電素子の配置位置が所期位置(設計で定めた位置)と異なることを原因として生じる抵抗値増加等の不具合を回避して充放電特性の悪化を防ぐことができる。   According to the present invention, at least a tip portion of at least one convex portion formed on at least one of the current collector film and the lid bites into the electric storage element, and the arrangement of the electric storage element in the closed concave portion by the biting in Since the position can be determined, it is possible to avoid the deterioration of charge / discharge characteristics by avoiding problems such as an increase in resistance value caused by the disposition of the storage element being different from the intended position (position determined by design). Can do.

本発明の前記目的とそれ以外の目的と、構成特徴と、作用効果は、以下の説明と添付図面によって明らかとなる。   The above object and other objects, structural features, and operational effects of the present invention will become apparent from the following description and the accompanying drawings.

本発明を適用した電気化学デバイス(第1実施形態)の外観斜視図である。It is an external appearance perspective view of the electrochemical device (1st Embodiment) to which this invention is applied. 図1に示した電気化学デバイスのS11−S11線に沿う拡大断面図である。It is an expanded sectional view which follows the S11-S11 line | wire of the electrochemical device shown in FIG. 図1に示したケースの拡大上面図である。It is an enlarged top view of the case shown in FIG. 図2に示した蓄電素子の配置方法を説明するための図である。It is a figure for demonstrating the arrangement | positioning method of the electrical storage element shown in FIG. 本発明を適用した電気化学デバイス(第2実施形態)の図2対応の断面図である。It is sectional drawing corresponding to FIG. 2 of the electrochemical device (2nd Embodiment) to which this invention is applied. 本発明を適用した電気化学デバイス(第3実施形態)の図2対応の断面図である。It is sectional drawing corresponding to FIG. 2 of the electrochemical device (3rd Embodiment) to which this invention is applied.

[第1実施形態]
図1〜図4は、本発明を適用した電気化学デバイス(第1実施形態)を示す。図1及び図2に示した電気化学デバイス10は、絶縁性ケース11と、導電性リッド12と、蓄電素子13と、正極端子14と、負極端子15と、正極配線16と、負極配線17と、を具備しており、ケース11には正極端子14と負極端子15と正極配線16と負極配線17が設けられている他、結合リング18と集電膜19が設けられている。
[First Embodiment]
1 to 4 show an electrochemical device (first embodiment) to which the present invention is applied. The electrochemical device 10 shown in FIGS. 1 and 2 includes an insulating case 11, a conductive lid 12, a storage element 13, a positive electrode terminal 14, a negative electrode terminal 15, a positive electrode wiring 16, and a negative electrode wiring 17. The case 11 is provided with a positive terminal 14, a negative terminal 15, a positive wiring 16 and a negative wiring 17, and a coupling ring 18 and a current collecting film 19.

<ケースの構成>
ケース11は、アルミナ等の絶縁体材料から成り、所定の長さ、幅及び高さを有する直方体形状を成すように形成されている。また、ケース11の上面には、上面視輪郭が矩形で所定の深さを有する上面開口の凹部11aが形成されている。つまり、ケース11はその下面が実装面として利用される。さらに、ケース11を上から見たときの4つの角部には、上面視輪郭が略1/4円を成す切り欠き11bが上下方向に形成されている。このケース11には、正極端子14と負極端子15と正極配線16と負極配線17が設けられている他、結合リング18と集電膜19が設けられている。
<Case configuration>
The case 11 is made of an insulating material such as alumina, and is formed in a rectangular parallelepiped shape having a predetermined length, width, and height. Further, the upper surface of the case 11 is formed with a concave portion 11a having an upper surface opening having a rectangular shape in top view and a predetermined depth. That is, the lower surface of the case 11 is used as a mounting surface. Further, at the four corners when the case 11 is viewed from above, cutouts 11b whose top view outlines form approximately ¼ circle are formed in the vertical direction. The case 11 is provided with a positive electrode terminal 14, a negative electrode terminal 15, a positive electrode wiring 16, and a negative electrode wiring 17, as well as a coupling ring 18 and a current collecting film 19.

正極端子14は、金等の導電体材料から成り、ケース11の長さ方向の一端面の中央から下面に及ぶ断面L字形を成すように、且つ、所定の幅を有するように形成されている。負極端子15は、金等の導電体材料から成り、ケース11の長さ方向の他端面の中央から下面に及ぶ断面L字形を成すように、且つ、正極端子14と略同じ幅を有するように形成されている。   The positive electrode terminal 14 is made of a conductive material such as gold, and is formed to have an L-shaped cross section extending from the center to the lower surface of one end surface in the length direction of the case 11 and having a predetermined width. . The negative electrode terminal 15 is made of a conductive material such as gold, has an L-shaped cross section extending from the center of the other end surface in the length direction of the case 11 to the lower surface, and has substantially the same width as the positive electrode terminal 14. Is formed.

図示を省略したが、ケース11の材料等を原因として、該ケース11の側面及び下面に正極端子14及び負極端子15を直接形成しても十分な密着力が得られない場合には、該側面及び下面に対する正極端子14及び負極端子15の密着力を高めるための密着補助層(例えば、ケース側から順にタングステン膜とニッケル膜とが並ぶもの等)を予めケース11の側面及び下面に形成しておくと良い。   Although not shown in the drawings, when the positive electrode terminal 14 and the negative electrode terminal 15 are not directly formed on the side surface and the lower surface of the case 11 due to the material of the case 11 or the like, the side surface is not obtained. In addition, an adhesion auxiliary layer (for example, a tungsten film and a nickel film arranged in order from the case side) is formed on the side surface and the lower surface of the case 11 in advance to increase the adhesion of the positive electrode terminal 14 and the negative electrode terminal 15 to the lower surface. It is good to leave.

正極配線16は、タングステン等の導電体材料から成り、ケース11の長さ方向の一端面の中央から集電膜19の下面に至るように該ケース11の内部に形成されている。詳しくは、図3に示したように、正極配線16は、正極端子14と略同じ幅を有する部分(符号無し)と、該部分から内側に延びる計3本の帯状部16aと、各帯状部16aの端から集電膜19に向かって延びる計3個の柱状部16bとを有している。各柱状部16bの位置はケース11の凹部11aの底面において異なっており、該各柱状部16bの略半球形状の上端は該凹部11aの底面よりも上方に突出している。また、正極配線16のケース11の長さ方向の一端面から露出する部分は、正極端子14の側面部分に電気的に接続されている。   The positive electrode wiring 16 is made of a conductive material such as tungsten, and is formed inside the case 11 so as to reach the lower surface of the current collecting film 19 from the center of one end surface in the length direction of the case 11. Specifically, as shown in FIG. 3, the positive electrode wiring 16 includes a portion (not shown) having substantially the same width as the positive electrode terminal 14, a total of three strip portions 16 a extending inward from the portion, and each strip portion. A total of three columnar portions 16 b extending from the end of 16 a toward the current collecting film 19 are provided. The positions of the columnar portions 16b are different on the bottom surface of the concave portion 11a of the case 11, and the upper end of the substantially hemispherical shape of each columnar portion 16b protrudes above the bottom surface of the concave portion 11a. The portion of the positive electrode wiring 16 exposed from one end surface in the length direction of the case 11 is electrically connected to the side surface portion of the positive electrode terminal 14.

負極配線17は、タングステン等の導電体材料から成り、ケース11の長さ方向の他端面の中央から該ケース11の上面に至るようにその一部がケース11の内部に形成され他部がケース11の側面及び上面に形成されている。詳しくは、図3に示したように、負極配線17は、負極端子15と略同じ幅を有しケース11内に位置する部分(符号無し)と、該部分から外側に延びケース11内に位置する計2本の帯状部17aと、各帯状部17aと連続してケース11の2つの切り欠き11bの内面上に位置する計2本の帯状部17bと、各帯状部17bと連続してケース11の上面上に位置する計2個の扇状部17cとを有している。また、負極配線17のケース11の長さ方向の他端面から露出する部分は、負極端子15の側面部分に電気的に接続されており、該負極配線17のケース11の上面に存する各扇状部17cは、結合リング18の下面に電気的に接続されている。   The negative electrode wiring 17 is made of a conductive material such as tungsten, and a part of the negative electrode wiring 17 is formed inside the case 11 so as to reach the upper surface of the case 11 from the center of the other end surface in the length direction of the case 11, and the other part is the case. 11 are formed on the side surface and the upper surface. Specifically, as shown in FIG. 3, the negative electrode wiring 17 has a portion (not indicated by reference numeral) having substantially the same width as the negative electrode terminal 15 and positioned in the case 11, and extends outward from the portion and positioned in the case 11. A total of two strips 17a, a total of two strips 17b located on the inner surface of the two notches 11b of the case 11 continuously with each strip 17a, and a case continuous with each strip 17b 11 and a total of two fan-shaped portions 17c located on the upper surface of the head. Further, the portion of the negative electrode wiring 17 exposed from the other end surface in the length direction of the case 11 is electrically connected to the side surface portion of the negative electrode terminal 15, and each fan-shaped portion existing on the upper surface of the case 11 of the negative electrode wiring 17. 17 c is electrically connected to the lower surface of the coupling ring 18.

結合リング18は、コバール(鉄−ニッケル−コバルト合金)等の導電体材料から成り、ケース11の上面視輪郭よりも僅かに小さな上面視輪郭の矩形状を成すように形成されている。また、結合リング18の内孔18aの上面視輪郭は、ケース11の凹部11aの上面視輪郭と略一致している。この結合リング18は、内孔18aが凹部11aと整合するようにケース11の上面に接合材を介して結合されているため、該内孔18aは凹部11aとの協働によって実質的な凹部を構成することになる。   The coupling ring 18 is made of a conductive material such as Kovar (iron-nickel-cobalt alloy), and is formed to have a rectangular shape with a top view outline slightly smaller than the top view outline of the case 11. Further, the top view outline of the inner hole 18 a of the coupling ring 18 substantially matches the top view outline of the recess 11 a of the case 11. Since the coupling ring 18 is coupled to the upper surface of the case 11 via a bonding material so that the inner hole 18a is aligned with the concave portion 11a, the inner hole 18a is substantially indented by cooperation with the concave portion 11a. Will be composed.

図示を省略したが、ケース11の材料等を原因として、該ケース11の上面に結合リング18を接合材、例えば、金−銅合金等のロウ材を用いて直接結合しても十分な結合力が得られない場合には、該上面に対する結合リング18の結合力を高めるための結合補助層(例えば、上面側から順にタングステン膜とニッケル膜とが順に並ぶもの等)を予めケース11の上面に形成しておくと良い。また、結合リング18が電解液に対する耐食性が低い材料から成る場合には、電解液に対する耐食性を高めるための耐食性膜(例えば、表面側からニッケル膜と金膜が順に並ぶものや、この金膜を白金や銀やパラジウム等の他の金属膜に変えたもの等)を結合リング18の表面(少なくとも上下面と内孔18aの内面)に形成しておくと良い。   Although not shown in the drawing, sufficient bonding force can be obtained even if the bonding ring 18 is directly bonded to the upper surface of the case 11 using a bonding material, for example, a brazing material such as a gold-copper alloy, due to the material of the case 11 or the like. Is not obtained, a bonding auxiliary layer (for example, a tungsten film and a nickel film sequentially arranged from the upper surface side in order) on the upper surface of the case 11 is previously provided on the upper surface of the case 11 to increase the bonding force of the bonding ring 18 to the upper surface. It is good to form. Further, when the coupling ring 18 is made of a material having low corrosion resistance to the electrolytic solution, a corrosion-resistant film for enhancing the corrosion resistance to the electrolytic solution (for example, a nickel film and a gold film arranged in order from the surface side, It is preferable to form a surface of the coupling ring 18 (at least the upper and lower surfaces and the inner surface of the inner hole 18a).

集電膜19は、アルミニウム等の導電体材料から成り、ケース11の凹部11aの底面に該底面の上面視輪郭よりも僅かに小さな上面視輪郭をもって形成されている。先に述べたように、正極配線16の各柱状部16bの上端はケース11の凹部11aの底面よりも上向きに隆起しており、且つ、集電膜19は該各柱状部16bの上端を覆うように凹部11aの底面に形成されているため、該集電膜19の上面には各柱状部16bの突出部分に倣って隆起する略半球形状の凸部19aが存在する(図3及び図4(A)を参照)。また、ケース11の凹部11aの底面に形成された集電膜19は、正極配線16の各柱状部16bの突出部分に電気的に接続されている。   The current collector film 19 is made of a conductive material such as aluminum, and is formed on the bottom surface of the recess 11a of the case 11 with a top view contour slightly smaller than the top view contour of the bottom surface. As described above, the upper end of each columnar portion 16b of the positive electrode wiring 16 is raised upward from the bottom surface of the recess 11a of the case 11, and the current collecting film 19 covers the upper end of each columnar portion 16b. As shown in FIG. 3 and FIG. 4, the upper surface of the current collecting film 19 has a substantially hemispherical convex portion 19a that protrudes along the protruding portion of each columnar portion 16b. (See (A)). Further, the current collecting film 19 formed on the bottom surface of the concave portion 11 a of the case 11 is electrically connected to the protruding portion of each columnar portion 16 b of the positive electrode wiring 16.

図示を省略したが、正極配線16の各柱状部16bの材料等を原因として、ケース11の凹部11aの底面に集電膜19を形成しても該各柱状部16bの突出部分とに十分な電気伝導が得られない場合には、該各柱状部16bの突出部分と集電膜19の電気伝導を高めるための導電補助層(例えば、突出部分の表面側から順にニッケル膜と金膜が並ぶもの等)を予め該突出部分の表面に形成しておくと良い。   Although illustration is omitted, even if the current collecting film 19 is formed on the bottom surface of the recess 11a of the case 11 due to the material of each columnar portion 16b of the positive electrode wiring 16, it is sufficient for the protruding portion of each columnar portion 16b. When electrical conduction cannot be obtained, a conductive auxiliary layer (for example, a nickel film and a gold film are arranged in this order from the surface side of the projecting portion) to enhance electrical conduction between the projecting portions of the columnar portions 16b and the current collector film 19. Etc.) may be formed in advance on the surface of the protruding portion.

<リッドの構成及び結合方法>
リッド12は、コバール(鉄−ニッケル−コバルト合金)等の導電体材料から、好ましくは、コバール母材の上下面にニッケル膜を有するクラッド材やコバール母材の下面にニッケル膜を有するクラッド材や、これらのニッケル膜を白金や銀や金やパラジウム等の金属膜に変えたクラッド材等から成り、結合リング18の上面視輪郭と略一致した上面視輪郭を有する矩形状に形成されている。図面には、リッド12の中央部分が矩形状に盛り上がったものをリッド12として示してあるが、平板形状を成すものを該リッド12として用いても良い。
<Lid configuration and coupling method>
The lid 12 is made of a conductive material such as Kovar (iron-nickel-cobalt alloy), preferably a clad material having a nickel film on the upper and lower surfaces of the Kovar base material, a clad material having a nickel film on the lower surface of the Kovar base material, These nickel films are made of a clad material obtained by changing the nickel film into a metal film such as platinum, silver, gold, or palladium, and are formed in a rectangular shape having a top view outline that substantially matches the top view outline of the coupling ring 18. In the drawing, the central portion of the lid 12 that is raised in a rectangular shape is shown as the lid 12, but a flat plate may be used as the lid 12.

このリッド12は、ケース11の凹部11a(結合リング18の内孔18aを含む)の内側に蓄電素子13を配置した後に、その下面の外周部分を結合リング18の上面に電気的に導通するように結合され、該結合によってケース11の各凹部11a(結合リング18の内孔18aを含む)は水密及び気密に閉塞される。因みに、結合リング18に対するリッド12の結合には、シーム溶接やレーザ溶接等の直接接合法を利用できる他、導電性接合材を介在した間接接合法を利用できる。   The lid 12 is configured so that the outer peripheral portion of the lower surface thereof is electrically connected to the upper surface of the coupling ring 18 after the electric storage element 13 is disposed inside the recess 11 a (including the inner hole 18 a of the coupling ring 18) of the case 11. As a result of the coupling, each recess 11a (including the inner hole 18a of the coupling ring 18) of the case 11 is closed in a watertight and airtight manner. Incidentally, for bonding the lid 12 to the coupling ring 18, a direct bonding method such as seam welding or laser welding can be used, or an indirect bonding method with a conductive bonding material can be used.

<蓄電素子の構成及び配置方法>
蓄電素子13は、矩形状の第1電極シート13aと、矩形状の第2電極シート13bと、両電極シート13a及び13bの間に介装された矩形状のセパレートシート13cと、から構成されている。第1電極シート13a及び第2電極シート13bはケース11の凹部11aの上面視輪郭よりも小さな上面視輪郭を有し、セパレートシート13cは両電極シート13a及び13bの上面視輪郭よりも僅かに大きく、且つ、ケース11の凹部11aの上面視輪郭よりも僅かに小さな上面視輪郭を有している。
<Configuration and arrangement method of power storage element>
The power storage element 13 includes a rectangular first electrode sheet 13a, a rectangular second electrode sheet 13b, and a rectangular separate sheet 13c interposed between the electrode sheets 13a and 13b. Yes. The first electrode sheet 13a and the second electrode sheet 13b have a top view outline smaller than the top view outline of the recess 11a of the case 11, and the separate sheet 13c is slightly larger than the top view outlines of both the electrode sheets 13a and 13b. And the top view outline is slightly smaller than the top view outline of the recess 11 a of the case 11.

第1電極シート13a及び第2電極シート13bは活性炭やPAS(ポリアセン系半導体)等の活物質から成り、セパレートシート13cはガラス繊維やセルロース繊維やプラチック繊維等を主材料とした多孔質シートから成る。因みに、第1電極シート13aと第2電極シート13bの材料は、電気化学デバイス10の種類によって同じ場合と異なる場合とがある。   The first electrode sheet 13a and the second electrode sheet 13b are made of an active material such as activated carbon or PAS (polyacenic semiconductor), and the separate sheet 13c is made of a porous sheet mainly made of glass fiber, cellulose fiber, plastic fiber, or the like. . Incidentally, the materials of the first electrode sheet 13 a and the second electrode sheet 13 b may be the same or different depending on the type of the electrochemical device 10.

この蓄電素子13は、リッド12によって閉塞された凹部11a(結合リング18の内孔18aを含む)の内側に、図示省略の電解液(例えば、プロピレンカーボネイト(溶媒)に硼弗化トリエチルメチルアンモニウム(溶質)を加えたもの等)と一緒に封入されている。   This power storage element 13 has a recess 11a (including the inner hole 18a of the coupling ring 18) closed by the lid 12 and an electrolyte solution (not shown) such as propylene carbonate (solvent) borofluoride triethylmethylammonium ( Etc.) with solute) added.

蓄電素子13を構成する第1電極シート13aと第2電極シート13bに使用時の極性が定まっていない場合、即ち、第1電極シート13aを正極と負極の一方として選択的に使用でき、且つ、第2電極シート13bを正極と負極の他方として選択的に使用できる場合には、ケース11の各凹部11a(結合リング18の内孔18aを含む)の内側に蓄電素子13を配置するときにその挿入順序を気にする必要は無い。   When the polarity at the time of use is not fixed to the first electrode sheet 13a and the second electrode sheet 13b constituting the storage element 13, that is, the first electrode sheet 13a can be selectively used as one of a positive electrode and a negative electrode, and When the second electrode sheet 13b can be selectively used as the other of the positive electrode and the negative electrode, when the storage element 13 is disposed inside each recess 11a (including the inner hole 18a of the coupling ring 18) of the case 11, There is no need to worry about the insertion order.

一方、蓄電素子13を構成する第1電極シート13aと第2電極シート13bに使用時の極性が予め定まっている場合には、ケース11の各凹部11a(結合リング18の内孔18aを含む)の内側に蓄電素子13を配置するときにその挿入順序に注意する。例えば、第1電極シート13aの極性が正極に定められ、且つ、第2電極シート13bの極性が負極に定められている場合には、正極側の第1電極シート13aが集電膜19の上面と向き合い、且つ、負極側の第2電極シート13bがリッド12の下面と向き合うようにする。   On the other hand, when the polarity at the time of use is predetermined in the 1st electrode sheet 13a and the 2nd electrode sheet 13b which comprise the electrical storage element 13, each recessed part 11a (including the inner hole 18a of the coupling ring 18) of the case 11 Pay attention to the order of insertion when the power storage element 13 is placed inside the. For example, when the polarity of the first electrode sheet 13 a is set to the positive electrode and the polarity of the second electrode sheet 13 b is set to the negative electrode, the first electrode sheet 13 a on the positive electrode side is the upper surface of the current collector film 19. And the second electrode sheet 13b on the negative electrode side faces the lower surface of the lid 12.

また、図2に示したように、蓄電素子13の第1電極シート13aの下面は導電性接着層20を介して集電膜19の上面に電気的に接続され、第2電極シート13bの上面は導電性接着層21を介してリッド12の下面に電気的に接続されている。この導電性接着層20及び21は導電性接着剤の硬化物であり、該導電性接着剤には、好ましくは、導電性粒子を含有した熱硬化性接着剤、例えば、グラファイト粒子を含有したエポキシ系接着剤等が利用できる。   Further, as shown in FIG. 2, the lower surface of the first electrode sheet 13a of the electricity storage element 13 is electrically connected to the upper surface of the current collecting film 19 through the conductive adhesive layer 20, and the upper surface of the second electrode sheet 13b. Is electrically connected to the lower surface of the lid 12 through the conductive adhesive layer 21. The conductive adhesive layers 20 and 21 are a cured product of a conductive adhesive, and the conductive adhesive is preferably a thermosetting adhesive containing conductive particles, for example, an epoxy containing graphite particles. A system adhesive can be used.

ここで、蓄電素子13を配置する方法について、(1)第1電極シート13aと第2電極シート13bとセパレートシート13cが一体物として作製されていない場合と、(2)第1電極シート13aと第2電極シート13bとセパレートシート13cを一体物として作製されている場合を例に挙げて説明する。   Here, with respect to the method of disposing the power storage element 13, (1) the case where the first electrode sheet 13a, the second electrode sheet 13b, and the separate sheet 13c are not manufactured as an integral object, and (2) the first electrode sheet 13a The case where the second electrode sheet 13b and the separate sheet 13c are manufactured as an integrated body will be described as an example.

前記(1)の場合には、図4(A)及び図4(B)に示したように、集電膜19の表面に未硬化の導電性接着剤20’を塗布し、該導電性接着剤20’に第1電極シート13aの下面を相対的に押し当てて密着させ、該導電性接着剤を硬化させる。そして、第1電極シート13aの上面にセパレートシート13cを載置する。これに前後して、リッド12の下面に前記と同じ未硬化の導電性接着剤を塗布し、該導電性接着剤に第2電極シート13bの上面を相対的に押し当てて密着させ、該導電性接着剤を硬化させる。そして、リッド12の下面の外周部分を結合リング18の上面に重ねると同時に、第2電極シート13bの下面をセパレートシート13cの上面に重ね合わせる。そして、リッド12を結合リング18に結合する。   In the case of (1), as shown in FIGS. 4 (A) and 4 (B), an uncured conductive adhesive 20 ′ is applied to the surface of the current collector film 19, and the conductive adhesion is performed. The lower surface of the first electrode sheet 13a is relatively pressed against and closely adhered to the agent 20 ′ to cure the conductive adhesive. Then, a separate sheet 13c is placed on the upper surface of the first electrode sheet 13a. Before and after this, the same uncured conductive adhesive as described above was applied to the lower surface of the lid 12, and the upper surface of the second electrode sheet 13b was relatively pressed against and adhered to the conductive adhesive. The adhesive is cured. Then, the outer peripheral portion of the lower surface of the lid 12 is overlaid on the upper surface of the coupling ring 18, and at the same time, the lower surface of the second electrode sheet 13b is overlaid on the upper surface of the separate sheet 13c. Then, the lid 12 is coupled to the coupling ring 18.

また、前記(2)の場合には、図4(A)及び図4(B)に示したように、集電膜19の表面に未硬化の導電性接着剤20’を塗布し、該導電性接着剤20’に一体物(蓄電素子13)の第1電極シート13aの下面を押し当てて密着させる。そして、リッド12の下面に前記と同じ未硬化の導電性接着剤を塗布し、該導電性接着剤を一体物(蓄電素子13)の第2電極シート13bの上面に押し当てて密着させる。導電性接着剤の硬化は個別に行うか、或いは、一括(同時)に行う。そして、リッド12を結合リング18に結合する。   In the case of (2), as shown in FIGS. 4 (A) and 4 (B), an uncured conductive adhesive 20 ′ is applied to the surface of the current collector film 19, and The lower surface of the first electrode sheet 13a of the monolith (electric storage element 13) is pressed against the adhesive 20 'to be brought into close contact therewith. Then, the same uncured conductive adhesive as described above is applied to the lower surface of the lid 12, and the conductive adhesive is pressed against the upper surface of the second electrode sheet 13b of the monolith (electric storage element 13) to be brought into close contact therewith. Curing of the conductive adhesive is performed individually or collectively (simultaneously). Then, the lid 12 is coupled to the coupling ring 18.

何れの配置方法の場合も、未硬化の導電性接着剤20’に第1電極シート13aの下面を押し当てる過程を経るため、図2及び図4(B)に示したように、該押し当て過程で集電膜19の各凸部19aの少なくとも先端部分が第1電極シート13aの下面に食い込み、該食い込みに応じた計3個の凹部13a1が第1電極シート13aの下面に形成される。   In any of the arrangement methods, since the lower surface of the first electrode sheet 13a is pressed against the uncured conductive adhesive 20 ′, the pressing is performed as shown in FIGS. 2 and 4B. In the process, at least the tip of each convex portion 19a of the current collecting film 19 bites into the lower surface of the first electrode sheet 13a, and a total of three concave portions 13a1 corresponding to the biting are formed on the lower surface of the first electrode sheet 13a.

活性炭やPAS(ポリアセン系半導体)等の活物質から成る第1電極シート13aはさほど硬くは無いため、例えば、図4(A)に示した凸部19aの高さH19aを約50μmとした場合には、押し当て過程における押圧力を0.3MPa程度とすれば、各凸部19aを第1電極シート13aの下面に十分に食い込ませることができる。勿論、押し当て過程における押し込み量を変えることによって、図4(B)に示した凹部13a1の深さD13a1を変化させることもできる。   Since the first electrode sheet 13a made of an active material such as activated carbon or PAS (polyacene semiconductor) is not so hard, for example, when the height H19a of the convex portion 19a shown in FIG. 4A is about 50 μm. If the pressing force in the pressing process is about 0.3 MPa, each convex portion 19a can be sufficiently bite into the lower surface of the first electrode sheet 13a. Of course, the depth D13a1 of the recess 13a1 shown in FIG. 4B can be changed by changing the amount of pressing in the pressing process.

また、前記押し当て過程前の図4(A)に示した未硬化の導電性接着剤20’の厚さT20’は該押し当て過程後に図4(B)に示した厚さT20に減少するものの、前記押し込み量を変化させることによって、押し当て過程後の厚さT20を調整することができる。つまり、各凸部19aの先端部分のみを第1電極シート13aの下面に食い込ませ、且つ、集電膜19の上面と第1電極シート13aの下面との間に所定厚さの導電性接着層20が介在する隙間を確保するようにすれば、該隙間に必要十分量の導電性接着層20(導電性接着剤20’)を残存させることができる。   Further, the thickness T20 ′ of the uncured conductive adhesive 20 ′ shown in FIG. 4A before the pressing process is reduced to the thickness T20 shown in FIG. 4B after the pressing process. However, the thickness T20 after the pressing process can be adjusted by changing the pressing amount. That is, only the tip portion of each convex portion 19a bites into the lower surface of the first electrode sheet 13a, and a conductive adhesive layer having a predetermined thickness between the upper surface of the current collector film 19 and the lower surface of the first electrode sheet 13a. If a gap in which 20 is interposed is secured, a necessary and sufficient amount of the conductive adhesive layer 20 (conductive adhesive 20 ′) can be left in the gap.

因みに、図2及び図4(B)には、凸部19aの表面と凹部13a1の内面とが若干離れているものを示してあるが、これは凸部19aの表面と凹部13a1の内面との間に導電性接着剤20’中の導電性粒子が挟み込まれていることを考慮したものである。勿論、凸部19aの表面(特に頂点)と凹部13a1の内面(特に最深部)との間に導電性粒子が挟み込まれていない状態では、凸部19aの頂点と凹部13a1の最深部とが直接的に接触し得る。   Incidentally, FIG. 2 and FIG. 4 (B) show that the surface of the convex portion 19a and the inner surface of the concave portion 13a1 are slightly separated from each other, but this is the difference between the surface of the convex portion 19a and the inner surface of the concave portion 13a1. This is because the conductive particles in the conductive adhesive 20 ′ are sandwiched between them. Of course, in the state where the conductive particles are not sandwiched between the surface (particularly the apex) of the convex part 19a and the inner surface (particularly the deepest part) of the concave part 13a1, the vertex of the convex part 19a and the deepest part of the concave part 13a1 are directly Can make contact.

<電気化学デバイス(第1実施形態)によって得られる効果>
前記電気化学デバイスによれば、以下の(効果1)〜(効果3)を得ることができる。
<Effects obtained by electrochemical device (first embodiment)>
According to the electrochemical device, the following (Effect 1) to (Effect 3) can be obtained.

(効果1)集電膜19の上面に形成された計3個の凸部19aの先端部分が蓄電素子13の第1電極シート13aの下面に食い込んでいて、該食い込みによって閉塞凹部11a内における蓄電素子13の配置位置を定めることができるため、蓄電素子13を配置する工程で生じ得る位置ずれや実装前後の電気化学デバイス10に衝撃が加わったときに生じ得る位置ずれ等を確実に防止でき、これにより、該蓄電素子13の配置位置が所期位置(設計で定めた位置)と異なることを原因として生じる抵抗値増加等の不具合を回避して充放電特性の悪化を防ぐことができる。   (Effect 1) The tip portions of a total of three convex portions 19a formed on the upper surface of the current collector film 19 are biting into the lower surface of the first electrode sheet 13a of the power storage element 13, and the electric power stored in the closed concave portion 11a is caused by the biting. Since the arrangement position of the element 13 can be determined, it is possible to reliably prevent a positional deviation that may occur in the step of arranging the power storage element 13 or a positional deviation that may occur when an impact is applied to the electrochemical device 10 before and after mounting. As a result, it is possible to avoid problems such as an increase in resistance value caused by the disposition of the storage element 13 being different from the intended position (position determined by design) and to prevent deterioration of charge / discharge characteristics.

(効果2)集電膜19の上面に形成された凸部19aの数が3個であり、各凸部19aの位置は集電膜19の上面において異なっているため、3点食い込みによって蓄電素子13を配置する工程で生じ得る位置ずれ、具体的には直線変位、回転変位及び傾斜変位を的確に阻止できる。また、3点支持によって蓄電素子13の姿勢を安定化できるため、実装前後の電気化学デバイス10に衝撃が加わったときに生じ得る位置ずれをより一層確実に防止することができる。   (Effect 2) Since the number of the convex portions 19a formed on the upper surface of the current collecting film 19 is three and the positions of the respective convex portions 19a are different on the upper surface of the current collecting film 19, the storage element is obtained by three-point biting. It is possible to accurately prevent misalignment, specifically linear displacement, rotational displacement, and tilt displacement, that may occur in the step of disposing 13. Moreover, since the attitude | position of the electrical storage element 13 can be stabilized by three-point support, the position shift which may arise when the impact is applied to the electrochemical device 10 before and behind mounting can be prevented further reliably.

(効果3)各凸部19aの先端部分のみを第1電極シート13aの下面に食い込ませることによって、集電膜19の上面と第1電極シート13aの下面との間に所定厚さの導電性接着層20が介在する隙間を確保できるので、該隙間に必要十分量の導電性接着層20(導電性接着剤20’)を残存させることができ、これにより、導電性接着層20(導電性接着剤20’)の量が不足して集電膜19の上面と第1電極シート13aの下面との結合に面積不足や強度不足を生じる不具合を確実に回避することができる。   (Effect 3) By having only the tip part of each convex part 19a bite into the lower surface of the first electrode sheet 13a, a conductive material having a predetermined thickness between the upper surface of the current collector film 19 and the lower surface of the first electrode sheet 13a. Since a gap in which the adhesive layer 20 is interposed can be secured, a necessary and sufficient amount of the conductive adhesive layer 20 (conductive adhesive 20 ′) can be left in the gap, whereby the conductive adhesive layer 20 (conductive) It is possible to reliably avoid the problem that the amount of the adhesive 20 ′) is insufficient and the area between the upper surface of the current collector film 19 and the lower surface of the first electrode sheet 13a is insufficiently bonded and insufficient in strength.

[第2実施形態]
図5は、本発明を適用した電気化学デバイス(第2実施形態)を示す。図5に示した電気化学デバイスが、前記[第1実施形態]で説明した電気化学デバイス10と異なるところは、
・リッド12の下面に該下面よりも下向きに隆起する計3個の凸部12aが、該リッド12の下面において異なる位置に形成されている点
・各凸部12aの少なくとも先端部分が蓄電素子13の第2電極シート13bの上面に食い込んでいて、該食い込みに応じた凹部13b1が第2電極シート13bの上面に形成されている点
にある。他の構成、並びに、蓄電素子13の配置方法は前記[第1実施形態]で説明した電気化学デバイス10と同じである。
[Second Embodiment]
FIG. 5 shows an electrochemical device (second embodiment) to which the present invention is applied. The electrochemical device shown in FIG. 5 is different from the electrochemical device 10 described in the first embodiment.
A total of three convex portions 12 a that protrude downward from the lower surface are formed on the lower surface of the lid 12 at different positions on the lower surface of the lid 12. At least the tip portion of each convex portion 12 a is the power storage element 13. The second electrode sheet 13b bites into the upper surface of the second electrode sheet 13b, and a recess 13b1 corresponding to the bite is formed on the upper surface of the second electrode sheet 13b. Other configurations and the arrangement method of the electricity storage element 13 are the same as those of the electrochemical device 10 described in the above [first embodiment].

各凸部12aは、リッド12の中央部分に局部的なプレス加工を施すことによって形成されており、各々の下端は略半球形状を成している。   Each convex portion 12a is formed by locally pressing the center portion of the lid 12, and each lower end has a substantially hemispherical shape.

活性炭やPAS(ポリアセン系半導体)等の活物質から成る第2電極シート13bはさほど硬くは無いため、例えば、凸部12aの高さを約50μmとした場合には、押し当て過程における押圧力を0.3MPa程度とすれば、各凸部12aを第2電極シート13bの上面に十分に食い込ませることができる。勿論、押し当て過程における押し込み量を変えることによって、凹部13b1の深さを変化させることもできる。   Since the second electrode sheet 13b made of an active material such as activated carbon or PAS (polyacene semiconductor) is not so hard, for example, when the height of the convex portion 12a is about 50 μm, the pressing force in the pressing process is If it is about 0.3 MPa, each convex part 12a can be made to fully bite into the upper surface of the 2nd electrode sheet 13b. Of course, the depth of the recess 13b1 can be changed by changing the amount of pressing in the pressing process.

また、押し当て過程前の未硬化の導電性接着剤の厚さは該押し当て過程後に減少するものの、前記押し込み量を変化させることによって、押し当て過程後の厚さを調整することができる。つまり、各凸部12aの先端部分のみを第2電極シート13bの上面に食い込ませ、且つ、リッド12の下面と第2電極シート13bの上面との間に所定厚さの導電性接着層21が介在する隙間を確保するようにすれば、該隙間に必要十分量の導電性接着層21(導電性接着剤)を残存させることができる。   Although the thickness of the uncured conductive adhesive before the pressing process decreases after the pressing process, the thickness after the pressing process can be adjusted by changing the amount of pressing. That is, only the tip portion of each convex portion 12a bites into the upper surface of the second electrode sheet 13b, and the conductive adhesive layer 21 having a predetermined thickness is formed between the lower surface of the lid 12 and the upper surface of the second electrode sheet 13b. If the intervening gap is secured, a necessary and sufficient amount of the conductive adhesive layer 21 (conductive adhesive) can be left in the gap.

因みに、図5には、凸部12aの表面と凹部13b1の内面とが若干離れているものを示してあるが、これは凸部12aの表面と凹部13b1の内面との間に導電性接着剤中の導電性粒子が挟み込まれていることを考慮したものである。勿論、凸部12aの表面(特に頂点)と凹部13b1の内面(特に最深部)との間に導電性粒子が挟み込まれていない状態では、凸部12aの頂点と凹部13b1の最深部とが直接的に接触し得る。   Incidentally, FIG. 5 shows that the surface of the convex portion 12a and the inner surface of the concave portion 13b1 are slightly separated, but this is a conductive adhesive between the surface of the convex portion 12a and the inner surface of the concave portion 13b1. This is because the conductive particles inside are sandwiched. Of course, in the state where the conductive particles are not sandwiched between the surface (particularly the apex) of the convex part 12a and the inner surface (particularly the deepest part) of the concave part 13b1, the vertex of the convex part 12a and the deepest part of the concave part 13b1 are directly Can make contact.

<電気化学デバイス(第2実施形態)によって得られる効果>
前記電気化学デバイスによれば、前記[第1実施形態]で説明した(効果1)〜(効果3)に加えて、以下の(効果4)〜(効果6)を相乗的に得ることができる。
<Effects obtained by electrochemical device (second embodiment)>
According to the electrochemical device, in addition to (Effect 1) to (Effect 3) described in [First Embodiment], the following (Effect 4) to (Effect 6) can be obtained synergistically. .

(効果4)リッド12の下面に形成された計3個の凸部12aの先端部分が蓄電素子13の第2電極シート13bの上面に食い込んでいて、該食い込みによって閉塞凹部11a内における蓄電素子13の配置位置を定めることができるため、蓄電素子13を配置する工程で生じ得る位置ずれや実装前後の電気化学デバイスに衝撃が加わったときに生じ得る位置ずれ等を確実に防止でき、これにより、該蓄電素子13の配置位置が所期位置(設計で定めた位置)と異なることを原因として生じる抵抗値増加等の不具合を回避して充放電特性の悪化を防ぐことができる。   (Effect 4) The tip portions of a total of three convex portions 12a formed on the lower surface of the lid 12 bite into the upper surface of the second electrode sheet 13b of the electric storage element 13, and the electric storage element 13 in the closed concave portion 11a by the bite. Therefore, it is possible to reliably prevent misalignment that may occur in the step of disposing the storage element 13 or misalignment that may occur when an impact is applied to the electrochemical device before and after mounting. It is possible to prevent the deterioration of the charge / discharge characteristics by avoiding problems such as an increase in resistance value caused by the disposition of the storage element 13 being different from the intended position (position determined by design).

(効果5)リッド12の下面に形成された凸部12aの数が3個であり、各凸部12aの位置はリッド12の下面において異なっているため、3点食い込みによって蓄電素子13を配置する工程で生じ得る位置ずれ、具体的には直線変位、回転変位及び傾斜変位を的確に阻止できる。また、3点支持によって蓄電素子13の姿勢を安定化できるため、実装前後の電気化学デバイスに衝撃が加わったときに生じ得る位置ずれをより一層確実に防止することができる。   (Effect 5) Since the number of the convex portions 12a formed on the lower surface of the lid 12 is three and the positions of the convex portions 12a are different on the lower surface of the lid 12, the power storage element 13 is arranged by three-point biting. It is possible to accurately prevent misalignment that can occur in the process, specifically, linear displacement, rotational displacement, and tilt displacement. Moreover, since the attitude | position of the electrical storage element 13 can be stabilized by three-point support, the position shift which may arise when an impact is added to the electrochemical device before and behind mounting can be prevented further reliably.

(効果6)各凸部12aの先端部分のみを第2電極シート13bの上面に食い込ませることによって、リッド12の下面と第2電極シート13bの上面との間に所定厚さの導電性接着層21が介在する隙間を確保できるので、該隙間に必要十分量の導電性接着層21(導電性接着剤)を残存させることができ、これにより、導電性接着層21(導電性接着剤)の量が不足してリッド12の下面と第2電極シート13bの上面との結合に面積不足や強度不足を生じる不具合を確実に回避することができる。   (Effect 6) A conductive adhesive layer having a predetermined thickness between the lower surface of the lid 12 and the upper surface of the second electrode sheet 13b by causing only the tip portion of each convex portion 12a to bite into the upper surface of the second electrode sheet 13b. Since the gap where 21 is interposed can be secured, a necessary and sufficient amount of the conductive adhesive layer 21 (conductive adhesive) can be left in the gap, and thus the conductive adhesive layer 21 (conductive adhesive) It is possible to surely avoid the problem that the amount is insufficient and the bonding between the lower surface of the lid 12 and the upper surface of the second electrode sheet 13b causes insufficient area or insufficient strength.

[第3実施形態]
図6は、本発明を適用した電気化学デバイス(第3実施形態)を示す。図6に示した電気化学デバイスが、前記[第1実施形態]で説明した電気化学デバイス10と異なるところは、
・正極配線16の各柱状部16’として、各々の先端が凹部11aの底面よりも上方に突出していないものを用いた点
・集電膜19の上面には凸部が形成されていない点
の他、
・リッド12の下面に該下面よりも下向きに隆起する計3個の凸部12aが、該リッド12の下面において異なる位置に形成されている点
・各凸部12aの少なくとも先端部分が蓄電素子13の第2電極シート13bの上面に食い込んでいて、該食い込みに応じた凹部13b1が第2電極シート13bの上面に形成されている点
にある。他の構成、並びに、蓄電素子13の配置方法は前記[第1実施形態]で説明した電気化学デバイス10と同じである。また、後者の2つの相違点は前記[第2実施形態]で説明した通りであるので、ここでの説明を省略する。
[Third Embodiment]
FIG. 6 shows an electrochemical device (third embodiment) to which the present invention is applied. The electrochemical device shown in FIG. 6 is different from the electrochemical device 10 described in the first embodiment.
A point where each of the columnar portions 16 ′ of the positive electrode wiring 16 does not protrude upward from the bottom surface of the concave portion 11a. A point where no convex portion is formed on the upper surface of the current collecting film 19 other,
A total of three convex portions 12 a that protrude downward from the lower surface are formed on the lower surface of the lid 12 at different positions on the lower surface of the lid 12. At least the tip portion of each convex portion 12 a is the power storage element 13. The second electrode sheet 13b bites into the upper surface of the second electrode sheet 13b, and a recess 13b1 corresponding to the bite is formed on the upper surface of the second electrode sheet 13b. Other configurations and the arrangement method of the electricity storage element 13 are the same as those of the electrochemical device 10 described in the above [first embodiment]. Further, since the latter two differences are as described in the above [Second Embodiment], description thereof is omitted here.

<電気化学デバイス(第3実施形態)によって得られる効果>
前記電気化学デバイスによれば、前記[第2実施形態]で説明した(効果4)〜(効果6)を得ることができる。
<Effects obtained by electrochemical device (third embodiment)>
According to the electrochemical device, (Effect 4) to (Effect 6) described in the [Second Embodiment] can be obtained.

[他の実施形態]
(1)前記[第1実施形態]及び[第2実施形態]では、集電膜19の上面に形成された凸部19aの数を計3個としたものを示したが、該凸部19aの数を計4個以上としても(効果1)〜(効果3)と同じ効果を得ることができるし、該凸部19aの数を2個または1個としても(効果1)及び(効果3)と同じ効果を得ることができる。また、凸部19aとして半球形状のものを示したが、該凸部19aの形状は半球形状以外の形状、例えば、円柱形状や円錐形状等としても良い。
[Other Embodiments]
(1) In the [first embodiment] and the [second embodiment], the total number of the convex portions 19a formed on the upper surface of the current collector film 19 is three. The same effect as (Effect 1) to (Effect 3) can be obtained even if the total number of the projections is four or more, and (Effect 1) and (Effect 3) even if the number of the convex portions 19a is two or one. ). Moreover, although the hemispherical thing was shown as the convex part 19a, the shape of this convex part 19a is good also as shapes other than hemispherical shape, for example, cylindrical shape, a cone shape, etc.

(2)前記[第2実施形態]及び[第3実施形態]では、リッド12の下面に形成された凸部12aの数を計3個としたものを説明したが、該凸部12aの数を計4個以上としても(効果4)〜(効果6)と同じ効果を得ることができるし、該凸部12aの数を2個または1個としても(効果4)及び(効果6)と同じ効果を得ることができる。また、凸部12aとして半球形状のものを示したが、該凸部12aの形状は半球形状以外の形状、例えば、円柱形状や円錐形状等としても良い。   (2) In the above [Second Embodiment] and [Third Embodiment], the total number of the convex portions 12a formed on the lower surface of the lid 12 has been described, but the number of the convex portions 12a is described. Even if the total number is four or more, the same effects as (Effect 4) to (Effect 6) can be obtained, and even if the number of the convex portions 12a is two or one (Effect 4) and The same effect can be obtained. Moreover, although the hemispherical thing was shown as the convex part 12a, the shape of this convex part 12a is good also as shapes other than hemispherical shape, for example, cylindrical shape, a cone shape, etc.

(3)前記[第1実施形態]及び[第2実施形態]では、正極配線16の各柱状部16bの上端突出部分を利用して集電膜19の上面に凸部19aを形成したものを示したが、前記[第3実施形態]と同様に正極配線16の各柱状部16’として各々の先端が凹部11aの底面よりも上方に突出していないものを用い、且つ、前記上端突出部分の代用となるものを凹部11aの底面に形成しておけば、該代用物を利用して集電膜19の上面に凸部19aを形成することができる。勿論、このような代用物を用いずに、集電膜19自体に局部的に隆起した部分を形成してこれを凸部19aとしても用いても良いし、集電膜19の上面に凸部代用物を後付けしてこれを凸部19aとしても用いても良い。   (3) In the above [first embodiment] and [second embodiment], the convex portion 19a is formed on the upper surface of the current collecting film 19 by using the upper end protruding portion of each columnar portion 16b of the positive electrode wiring 16. As shown in the third embodiment, each columnar portion 16 ′ of the positive electrode wiring 16 has a tip that does not protrude upward from the bottom surface of the recess 11a as in the third embodiment. If a substitute is formed on the bottom surface of the concave portion 11a, the convex portion 19a can be formed on the upper surface of the current collecting film 19 using the substitute. Of course, instead of using such a substitute, a locally raised portion may be formed on the current collecting film 19 itself, and this may be used as the convex portion 19a, or a convex portion on the upper surface of the current collecting film 19 may be used. A substitute may be retrofitted and used as the convex portion 19a.

(4)前記[第2実施形態]及び[第3実施形態]では、リッド12の中央部分に局部的なプレス加工を施すことによって凸部12aを一体に形成したものを示したが、このようなプレス加工をせずに、リッド12の下面に凸部代用物を後付けしてこれを凸部12aとしても用いても良い。   (4) In the [Second Embodiment] and [Third Embodiment], the convex portion 12a is integrally formed by locally pressing the central portion of the lid 12, but this is the case. Without performing a pressing process, a substitute for the convex portion may be retrofitted to the lower surface of the lid 12 and used as the convex portion 12a.

本発明は、充放電可能な蓄電素子を用いた各種電気化学デバイス、例えば、電気二重層キャパシタやリチウムイオンキャパシタやレドックスキャパシタやリチウムイオン電池等に広く適用でき、該適用によって前記[発明を解決しようとする課題]に記した目的を達成できる。   The present invention can be widely applied to various electrochemical devices using chargeable / dischargeable storage elements, such as electric double layer capacitors, lithium ion capacitors, redox capacitors, lithium ion batteries, and the like. Can achieve the purpose described in

10…電気化学デバイス、11…ケース、11a…凹部、12…リッド、12a…凸部、13…蓄電素子、13a…第1電極シート、13a1…凹部、13b…第2電極シート、13b1…凹部、19…集電膜、19a…凸部。   DESCRIPTION OF SYMBOLS 10 ... Electrochemical device, 11 ... Case, 11a ... Recessed part, 12 ... Lid, 12a ... Convex part, 13 ... Power storage element, 13a ... 1st electrode sheet, 13a1 ... Recessed part, 13b ... 2nd electrode sheet, 13b1 ... Recessed part, 19 ... current collecting film, 19a ... convex portion.

Claims (7)

開口の凹部を有するケースと、
前記ケースの開口側に結合され前記凹部との間に閉塞部を形成するリッドと、
前記閉塞部の底面に設けられた集電膜と、
前記閉塞部内に封入された充放電可能な蓄電素子と、
前記集電膜と前記蓄電素子との間に配置され前記集電膜と前記蓄電素子とを電気的に接続する第1の導電性接着層と、
前記リッドと前記蓄電素子との間に配置され前記リッドと前記蓄電素子とを電気的に接続する第2の導電性接着層と、
前記蓄電素子に食い込む先端部分を有し、前記集電膜と前記リッドの少なくとも一方に形成され前記蓄電素子に向かって隆起する少なくとも1個の凸部と
を具備する電気化学デバイス。
A case having a recess in the opening;
A lid that is coupled to the opening side of the case and forms a closed portion with the recess;
A current collector film provided on the bottom surface of the closed portion;
A chargeable / dischargeable energy storage device enclosed in the closed portion,
A first conductive adhesive layer disposed between the current collector film and the power storage element and electrically connecting the current collector film and the power storage element;
A second conductive adhesive layer disposed between the lid and the power storage element and electrically connecting the lid and the power storage element;
An electrochemical device having a tip portion that bites into the power storage element, and comprising at least one convex portion formed on at least one of the current collector film and the lid and protruding toward the power storage element.
請求項1に記載の電気化学デバイスであって、
前記凸部は前記集電膜に形成されていて、前記凸部の少なくとも先端部分は前記蓄電素子に食い込んでいる
電気化学デバイス。
The electrochemical device according to claim 1,
The electrochemical device, wherein the convex portion is formed on the current collecting film, and at least a tip portion of the convex portion bites into the power storage element.
請求項2に記載の電気化学デバイスであって、
前記凸部の数は3個以上であり、各々の前記凸部の位置は前記集電膜上において異なっている
電気化学デバイス。
The electrochemical device according to claim 2,
The number of the convex portions is three or more, and the position of each convex portion is different on the current collecting film.
請求項2または3に記載の電気化学デバイスであって、
前記凸部は、前記集電膜と前記蓄電素子との間に所定厚さの前記第1の導電性接着層が介在する隙間が確保されるように、その先端部分のみを前記蓄電素子に食い込んでいる
電気化学デバイス。
The electrochemical device according to claim 2 or 3,
The convex portion bites only the tip portion of the convex portion into the electric storage element so that a gap is interposed between the current collecting film and the electric storage element with the first conductive adhesive layer having a predetermined thickness. Electrochemical device.
請求項1〜4の何れか1項に記載の電気化学デバイスであって、
前記凸部は前記リッドに形成されていて、前記凸部の少なくとも先端部分は前記蓄電素子に食い込んでいる
電気化学デバイス。
The electrochemical device according to any one of claims 1 to 4,
The electrochemical device, wherein the convex portion is formed on the lid, and at least a tip portion of the convex portion bites into the power storage element.
請求項5に記載の電気化学デバイスであって、
前記凸部の数は3個以上であり、各々の前記凸部の位置は前記リッド上において異なっている
電気化学デバイス。
The electrochemical device according to claim 5,
The number of the convex portions is three or more, and the positions of the convex portions are different on the lid.
請求項5または6に記載の電気化学デバイスであって、
前記凸部は、前記リッドと前記蓄電素子との間に所定厚さの前記第2の導電性接着層が介在する隙間が確保されるように、その先端部分のみを前記蓄電素子に食い込んでいる
電気化学デバイス。
The electrochemical device according to claim 5 or 6,
The convex portion bites only the tip portion of the convex portion into the electric storage element so as to secure a gap in which the second conductive adhesive layer having a predetermined thickness is interposed between the lid and the electric storage element. Electrochemical device.
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