JP2013010949A - Polycarbonate diol and method of producing the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a novel polycarbonate diol that is a raw material of a polycarbonate-based polyurethane, which has high hardness, excels in scuff resistance, excels in tone, thermal stability and hydrophilicity, and is useful for a coating, a coating agent, an synthetic and artificial leather, a high performance elastomer and the like.SOLUTION: This invention relates to the polycarbonate diol obtained through polycondensation by the transesterification reaction under the existence of a transesterification catalyst by using a dihydroxy compound and a carbonic diester as a raw material monomer, wherein the number average molecular weight of the polycarbonate diol is at least 500 and at most 5,000. The dihydroxy compound includes at least a dihydroxy compound that has an etheric oxygen atom represented by formula (1) at least at one β position or γ position of a hydroxy group, the transesterification catalyst is a metal compound chosen from the group consisting of metals of a long period type periodic table Group 2, and the amount of the transesterification catalyst included in the polycarbonate diol is at least 1 ppm and at most 50 ppm as the weight ratio of the metal atom.

Description

  The present invention relates to a novel polycarbonate diol. More specifically, the present invention relates to a polycarbonate diol which is a raw material for a polycarbonate-based polyurethane useful for paints, coating agents, synthetic / artificial leather, high-functional elastomers, etc. with excellent physical property balance.

  Conventionally, raw materials for the main soft segment parts of polyurethane resins produced on an industrial scale are ether types typified by polytetramethylene glycol, ester types typified by adipate esters, and polylactone types typified by polycaprolactone. And a polycarbonate type represented by polycarbonate diol (Non-patent Document 1).

  Among these, the ether type is said to be inferior in heat resistance and light resistance although it is excellent in hydrolysis resistance, flexibility and stretchability. On the other hand, the ester type is improved in heat resistance and weather resistance, but the ester portion has low hydrolysis resistance and cannot be used depending on the application. On the other hand, the polylactone type is a grade that is excellent in hydrolysis resistance as compared with the ester type, but the hydrolysis cannot be completely suppressed because of the ester group. Further, it has been proposed to use a mixture of these ester type, ether type, and polylactone type, but the conventional methods cannot completely compensate each drawback.

In contrast, polycarbonate-type polyurethane using polycarbonate diol is considered the best durability grade in terms of heat resistance and hydrolysis resistance. Durable film, artificial leather for automobiles and furniture, paint (especially water-based paint) Widely used as coating agent and adhesive.
However, polycarbonate diols that are currently widely marketed are mainly polycarbonate diols synthesized from 1,6-hexanediol, and the polyurethane produced using this polycarbonate diol has a chain segment in the soft segment. There was a drawback that it was flexible and the surface was physically damaged. For this reason, when the obtained polyurethane was used as a paint or a coating agent, there was a problem that it was easily damaged by physical factors and the appearance was deteriorated.

In order to solve these problems, a polycarbonate diol obtained from 1,4-cyclohexanedimethanol (Patent Document 1) as a polycarbonate diol that gives a more rigid polyurethane, and 1,4-cyclohexanedimethanol and 1 Polycarbonate diol obtained from 1,6-hexanediol (Patent Document 2) has been proposed.
However, 1,4-cyclohexanedimethanol is a mixture of a cis isomer and a trans isomer due to restrictions on its production method. When these mixing ratios are changed, the synthesized polycarbonate diol itself and further the properties of the derived polyurethane are deteriorated. Because it changes, there is a problem that quality control is difficult. In addition, polycarbonate diol obtained using a combination of 1,4-cyclohexanedimethanol and 1,6-hexanediol has a high hydrophobicity due to its structure, and has recently attracted attention from the viewpoint of reducing environmental impact. In the production of water-based polyurethane, a water-soluble structure has to be introduced in the production of the polyurethane in order to make the polyurethane water-soluble, and this was at least a limitation in designing the polyurethane. . Although 1,4-cyclohexanedimethanol has a cyclohexane ring as a ring structure in the molecule, the cyclohexane ring is a flexible ring structure, and a hydroxyl group is bonded to the cyclohexane ring via a methylene group. Therefore, the molecular structure is not so rigid, and the hardness of the resulting polyurethane is not always sufficient. In addition, 1,4-cyclohexanedimethanol is derived from fossil resources, and incineration of a polymer obtained from this as a raw material has a problem of promoting global warming.

Therefore, it is desired to develop a polycarbonate diol that can be easily produced without these restrictions and has a low environmental impact, and when it is made into a polyurethane, it can be hard and physically hard to be damaged. It was.
In such a background, use of isosorbide, which is a dihydroxy compound obtained by dehydrating cyclization of plant-derived sorbitol, has been studied (for example, Patent Document 3). Since isosorbide is derived from plants, it is carbon neutral even when incinerated, and is not only a compound with a small environmental burden, but also has a molecular structure compared to the above-mentioned 1,6-hexanediol and 1,4-cyclohexanedimethanol. When it is rigid and made of polyurethane, it is characterized by being hard and physically hard to damage.

JP-A-55-56124 JP 2002-69166 A International Publication No. 2009/033934 Pamphlet

"Polyurethane Basics and Applications", page 96-supervised by Katsuharu Matsunaga, CMC Publishing Co., Ltd., published in November 2006

  In the conventionally known technology, isosorbide is inferior in thermal stability as compared with conventional petroleum-derived dihydroxy compounds, and thus has a drawback that coloration is likely to occur during synthesis or purification of polycarbonate diol. An object of the present invention is to design and manufacture a raw material polycarbonate diol useful for producing a polyurethane which is hard, physically hard to damage, excellent in color tone and thermal stability, and excellent in hydrophilicity. Another object of the present invention is to establish a method for producing the polycarbonate diol on an industrial scale.

As a result of intensive studies to solve the above problems, the present inventors have found that a polycarbonate diol having a specific number average molecular weight, including a specific repeating unit in a molecular chain and a specific amount of a specific metal, has the above problem. The inventors have found that the problem can be solved, and have reached the present invention. That is, the gist of the present invention resides in the following [1] to [8].
[1]
A polycarbonate diol having a number average molecular weight of 500 to 5,000 obtained by polycondensation by a transesterification reaction in the presence of a transesterification catalyst using a dihydroxy compound and a carbonic acid diester as a raw material monomer, wherein the dihydroxy compound is At least one dihydroxy compound having an etheric oxygen atom represented by the following formula (1) at at least one β-position or γ-position of the hydroxy group, wherein the transesterification catalyst is formed from a metal of Group 2 of the long-period periodic table. A polycarbonate diol, wherein the amount of the transesterification catalyst contained in the polycarbonate diol is 1 ppm or more and 50 ppm or less as a weight ratio of the metal atoms. .

[2]
The polycarbonate diol according to [1], wherein the transesterification catalyst is a magnesium compound.
[3]
The polycarbonate diol according to [1] or [2], wherein the dihydroxy compound has a structure represented by the following formula (2).

[4]
The polycarbonate diol according to any one of [1] to [3], wherein an aliphatic dihydroxy compound having a structure represented by the following formula (3) is used as the dihydroxy compound.
HO-R-OH (3)
(Wherein R represents a divalent hydrocarbon group having 2 to 15 carbon atoms)
[5]
The polycarbonate diol according to any one of claims [1] to [4], wherein the Hazen color number measured according to JIS K0071-1 (1998) is 100 or less.

[6]
The polycarbonate diol according to any one of [1] to [5], wherein the number average molecular weight is 500 or more and 1500 or less.
[7]
A method for producing a polycarbonate diol having a number average molecular weight of 500 or more and 5000 or less obtained by polycondensation by a transesterification reaction in the presence of a transesterification catalyst using a dihydroxy compound and a carbonic acid diester as a raw material monomer, The dihydroxy compound contains at least a dihydroxy compound having an etheric oxygen atom represented by the formula (1) at at least one β-position or γ-position of a hydroxy group, and the transesterification catalyst is a group 2 of the long-period periodic table Wherein the amount of the transesterification catalyst contained in the polycarbonate diol is 1 ppm or more and 50 ppm or less as a weight ratio of the metal atoms. A method for producing a polycarbonate diol.
[8]
The method for producing a polycarbonate diol according to [7], wherein the maximum temperature of the polycondensation reaction is 190 ° C or lower.

  The polyurethane produced using the polycarbonate diol of the present invention has the advantage of being excellent in hardness and abrasion resistance as compared with a polyurethane using a 1,6-hexanediol-derived polycarbonate diol, which is conventionally used as a raw material. It is suitable for applications that require durability against physical external factors such as paints, coating agents, adhesives, etc., and is extremely useful industrially because coloring is also suppressed.

  Hereinafter, embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments, and various modifications can be made within the scope of the gist of the present invention.

[Polycarbonate diol]
The polycarbonate diol of the present invention is a polycarbonate diol having a number average molecular weight of 500 or more and 5000 or less obtained by polycondensation by a transesterification reaction in the presence of a transesterification catalyst using a dihydroxy compound and a carbonic acid diester as raw materials. The dihydroxy compound contains at least a dihydroxy compound having an etheric oxygen atom represented by the following formula (1) in at least one β-position or γ-position of a hydroxy group (hereinafter referred to as “the present invention”). Of the dihydroxy compound (A) ”.

<Dihydroxy compound>
The two hydroxyl groups in the dihydroxy compound (A) of the present invention are alcoholic hydroxyl groups, and the skeleton of the dihydroxy compound may have an aliphatic hydrocarbon structure, an aromatic ring structure, or a hetero atom. The “etheric oxygen atom” means that the oxygen atom is single-bonded to two carbons, and is distinguished from an oxygen atom constituting a hydroxyl group or a carbonyl group.

In the “dihydroxy compound having an etheric oxygen atom represented by the formula (1) in at least one β-position or γ-position of the hydroxy group” of the present invention, the β-position and γ-position are hydroxy groups in the dihydroxy compound. Means that the position of the adjacent carbon atom is the α-position, the adjacent carbon atom is the β-position, and the adjacent carbon atom is the γ-position.
For example, in the case of isosorbide, which will be described later, the carbon atom corresponding to the β-position is an etheric oxygen atom based on the carbon atom to which the hydroxy group is bonded, and “the following formula (1) It corresponds to the “aliphatic dihydroxy compound having an etheric oxygen atom”.

Specific examples of the dihydroxy compound (A) of the present invention include oxyalkylene glycols such as diethylene glycol, triethylene glycol, tetraethylene glycol, and polyethylene glycol, and 9,9-bis (4- (2-hydroxyethoxy) phenyl. ) Fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-methylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-isopropylphenyl) fluorene, 9,9 -Bis (4- (2-hydroxyethoxy) -3-isobutylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-tert-butylphenyl) fluorene, 9,9-bis (4 -(2-Hydroxyethoxy) -3-cyclohexylphenyl) fluorene 9,9-bis (4- (2-hydroxyethoxy) -3-phenylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3,
5-Dimethylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-tert-butyl-6-methylphenyl) fluorene 9,9-bis (4- (3-hydroxy-2,2 -Dimethylpropoxy) phenyl) fluorene, etc., compounds having an aromatic group in the side chain and an ether group bonded to the aromatic group in the main chain, anhydrous represented by the dihydroxy compound represented by the following formula (2) Examples include sugar alcohols and compounds having a cyclic ether structure such as spiroglycol represented by the following formula (4). Among them, anhydrous sugar alcohols represented by dihydroxy compounds represented by the following formula (2), A compound having a cyclic ether structure represented by (4) is preferred.
These may be used alone or in combination of two or more depending on the required performance of the polycarbonate diol obtained.

Examples of the dihydroxy compound represented by the above formula (2) include isosorbide, isomannide and isoidet which are in a stereoisomeric relationship, and these may be used alone or in combination of two or more. May be.
Among these dihydroxy compounds, it is preferable to use a dihydroxy compound having no aromatic ring structure from the viewpoint of the light resistance of polyurethane. Among them, it is produced from various starches that are abundant as plant-derived resources and are easily available. Isosorbide obtained by dehydrating and condensing sorbitol is most preferable from the viewpoints of availability and production, light resistance, optical properties, moldability, heat resistance, hydrophilicity, and carbon neutral.

  The dihydroxy compound (A) of the present invention may be unstable and requires caution when stored or used. For example, since isosorbide is gradually oxidized in the presence of oxygen, it is important to use an oxygen scavenger or to put it in a nitrogen atmosphere to prevent decomposition due to oxygen during storage and handling during production. is there. It is also necessary to prevent moisture from entering. When isosorbide is oxidized, decomposition products such as formic acid are generated. For example, when polycarbonate diol is produced using isosorbide containing these decomposition products, the resulting polycarbonate diol may be colored or the physical properties may be significantly deteriorated. In addition, the polymerization reaction may be affected, and a polymer having a target molecular weight may not be obtained.

As these countermeasures, methods described in publicly known documents can be arbitrarily adopted. For example, Japanese Patent Application Laid-Open No. 2009-161745 defines a preferable amount of formic acid contained in a dihydroxy compound such as isosorbide used when producing a polycarbonate. It is said that good polycarbonate can be obtained.

The same applies to the production of the polycarbonate diol of the present invention. The amount of formic acid contained in the dihydroxy compound (A) of the present invention is not particularly limited, but the upper limit is usually 20 ppm, preferably 10 ppm, more preferably 5 ppm, particularly preferably 1 ppm.
Moreover, when the dihydroxy compound (A) of the present invention is oxidatively deteriorated, the pH may be lowered. The lower limit of the pH of the 40% aqueous solution of the dihydroxy compound (A) of the present invention is not particularly limited, but it is usually 3, preferably pH 4, more preferably pH 5, and the upper limit is pH 11, preferably pH 10. For example, the method described in WO2009 / 057609, that is, the method of measuring with a pH meter as a 40% aqueous solution of a dihydroxy compound can be adopted as the pH.

  When the dihydroxy compound (A) of the present invention is oxidized and deteriorated, a peroxide may be generated. This peroxide is preferably less because it may cause coloring during the production of the polycarbonate diol of the present invention or during the urethanization reaction. The amount of peroxide in the dihydroxy compound (A) of the present invention is usually 10 ppm or less, preferably 5 ppm or less, more preferably 3 ppm or less, more preferably 1 ppm, based on the weight of the dihydroxy compound (A) of the present invention. It is as follows. Although a minimum is not specifically limited, Usually, it is 0.01 ppm or more.

  When the dihydroxy compound (A) of the present invention contains a metal of Group 1 and / or Group 2 of the long-period periodic table, the resulting polycarbonate diol is converted into polyurethane during the polycarbonate formation reaction. It may affect the reaction rate when it is converted. Therefore, the content of the group 1 metal and / or group 2 metal compound in the long-period type periodic table in the dihydroxy compound (A) of the present invention is not particularly limited, but is preferably small, and usually the upper limit is The weight ratio of the metal to the dihydroxy compound (A) of the present invention is 10 ppm, preferably 5 ppm, more preferably 3 ppm, and still more preferably 1 ppm.

In the method for producing polycarbonate diol of the present invention, a constituent unit derived from a dihydroxy compound (hereinafter referred to as “dihydroxy compound (B)”) other than the dihydroxy compound (A) of the present invention is included as a raw material monomer. As the dihydroxy compound (B), ethylene glycol, 1,3-propanediol, 1,2-propanediol, 1,4-butanediol, 1,3-butanediol, 1,2-butanediol, 1 Aliphatic dihydroxy compounds such as 1,5-heptanediol, 1,6-hexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, tricyclodecane dimethanol, Pentacyclopentadecanedimethanol, 2,6-de Cycloaliphatic dihydroxy compounds such as phosphorus dimethanol, 1,5-decalin dimethanol, 2,3-decalin dimethanol, 2,3-norbornane dimethanol, 2,5-norbornane dimethanol, 1,3-adamantane dimethanol 2,2-bis (4-hydroxyphenyl) propane [= bisphenol A], 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 2,2-bis (4-hydroxy-3, 5-diethylphenyl) propane, 2,2-bis (4-hydroxy- (3,5-diphenyl) phenyl) propane, 2,2-bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2 -Bis (4-hydroxyphenyl) pentane, 2,4'-dihydroxy-diphenylmethane, bis (4-hydroxypheny ) Methane, bis (4-hydroxy-5-nitrophenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, 3,3-bis (4-hydroxyphenyl) pentane, 1,1-bis (4- Hydroxyphenyl) cyclohexane, bis (4-hydroxyphenyl) sulfone, 2,4′-dihydroxydiphenylsulfone, bis (4-hydroxyphenyl) sulfide, 4,4′-dihydroxydiphenyl ether, 4,4′-dihydroxy-3,3 '-Dichlorodiphenyl ether, 9,9-bis (4- (2-hydroxyethoxy-2-methyl) phenyl) fluorene, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy- And aromatic bisphenols such as 2-methylphenyl) fluorene.

  Among these, from the viewpoint of light resistance of the urethane resin, the dihydroxy compound (B) is at least one compound selected from the group consisting of an aliphatic dihydroxy compound and an alicyclic dihydroxy compound represented by the following formula (3). It is preferable that 1,3-propanediol, 1,4-butanediol and 1,6-hexanediol are particularly preferable as the aliphatic dihydroxy compound, and 1,4-cyclohexane is particularly preferable as the alicyclic dihydroxy compound. Dimethanol and tricyclodecane dimethanol are preferred, but 1,4-butanediol, 1,6-hexanediol, and 1,4-cyclohexanedimethanol are preferred from the viewpoint of color tone and ease of handling.

HO-R-OH (3)
(Wherein R represents a divalent hydrocarbon group having 2 to 15 carbon atoms)
By using these dihydroxy compounds (B), the handling property of the polycarbonate diol of the present invention is improved, the flexibility of the polyurethane using the polycarbonate diol of the present invention is improved, the heat resistance is improved, the moldability is improved, etc. However, if the content of the structural unit derived from the dihydroxy compound (B) is too large, the hardness, mechanical properties, heat resistance, hydrophilicity, etc. of the polyurethane may be reduced. Therefore, the ratio of the structural unit derived from the dihydroxy compound (A) of the present invention to the structural unit derived from all dihydroxy compounds is 10 mol% or more, preferably 20 mol% or more, more preferably 30 mol% or more, and still more preferably Is 40 mol% or more, particularly preferably 50 mol% or more. % Or less, preferably 80 mol% or less, and more preferably not more than 75 mol%.
Further, in the polycarbonate diol of the present invention, the ratio of the number of the molecular chain end being an alkyloxy group or an aryloxy group is 5% or less with respect to the total number of terminal ends of the molecular chain. 95% or more is a hydroxyl group, and has a structure in which this hydroxyl group can react with an isocyanate compound in the polyurethane reaction.

{Raw material monomer}
As will be described later, the polycarbonate diol of the present invention is produced using a dihydroxy compound and a carbonic acid diester as raw materials.

<Carbonated diester>
The carbonic acid diester that can be used is not limited as long as the effects of the present invention are not lost, and examples thereof include alkyl carbonates, aryl carbonates, and alkylene carbonates. Of these, the use of aryl carbonate has the advantage that the reaction proceeds rapidly. On the other hand, when aryl carbonate is used as a raw material, phenols with a high boiling point are by-produced, but since phenols are monofunctional compounds, they can be polymerization inhibitors during polyurethane formation, and are also stimulating substances. The residual amount of phenols in the polycarbonate diol of the present invention is preferably smaller.

Specific examples of the dialkyl carbonate, diaryl carbonate, and alkylene carbonate of the carbonic acid diester that can be used for the production of the polycarbonate diol of the present invention are as follows.
Examples of the dialkyl carbonate include dimethyl carbonate, diethyl carbonate, dibutyl carbonate, dicyclohexyl carbonate, diisobutyl carbonate, ethyl-n-butyl carbonate, ethyl isobutyl carbonate, and preferably dimethyl carbonate and diethyl carbonate.

Examples of diaryl carbonates include diphenyl carbonate, ditolyl carbonate, bis (chlorophenyl) carbonate, di-m-cresyl carbonate, and preferably diphenyl carbonate.
Examples of alkylene carbonates include ethylene carbonate, trimethylene carbonate, tetramethylene carbonate, 1,2-propylene carbonate, 1,2-butylene carbonate, 1,3-butylene carbonate, 2,3-butylene carbonate, 1,2 -Pentylene carbonate, 1,3-pentylene carbonate, 1,4-pentylene carbonate, 1,5-pentylene carbonate, 2,3-pentylene carbonate, 2,4-pentylene carbonate, neopentyl carbonate, etc. Preferably, it is ethylene carbonate.

These may be used alone or in combination of two or more.
Among these, diaryl carbonate is preferable because it is rich in reactivity and efficient in industrial production, and diphenyl carbonate that is easily available at low cost as industrial raw material is more preferable.
When a halogen component such as chloride ion or bromide ion is contained in the dihydroxy compound (A) of the present invention, it may affect the reaction during the polycarbonate formation reaction, and further the reaction during the polyurethane conversion of the obtained polycarbonate diol. Or less, the content is preferably small. Usually, the upper limit of the content of the halon component in the dihydroxy compound (A) of the present invention is 10 ppm, preferably 5 ppm, more preferably 1 ppm as the halogen weight with respect to the weight of the dihydroxy compound (A) of the present invention.

The dihydroxy compound (A) of the present invention which is deteriorated by oxidation or the like or contains the above impurities can be purified by distillation or the like. In order to prevent oxidative degradation again after distillation, it is also effective to add a stabilizer. Specific stabilizers can be used without limitation as long as they are generally used as antioxidants for organic compounds, and include butylhydroxytoluene, butylhydroxyanisole, and 2,6-di-t-. Butyl-4-methylphenol, 2- [1- (2-hydroxy-3,5-di-t-pentylphenyl) ethyl] -6-di-t-pentylphenyl acrylate (manufactured by Sumitomo Chemical Co., Ltd., trade name: Smize)
r (registered trademark) GS) and the like, 6- [3- (3-t-butyl-4-hydroxy-5-methylphenyl) propoxy] -2,4,8,10-tetra-t -Butyl dibenz [d, f] [1,3,2] dioxaphosphepine (manufactured by Sumitomo Chemical Co., Ltd., trade name Smi1izer (registered trademark) GP), bis (2,4-di-t-butylphenyl) pentaerythritol di Examples include phosphorus stabilizers such as phosphites.

{Molecular weight and molecular weight distribution}
The lower limit of the number average molecular weight (Mn) of the polycarbonate diol of the present invention is 500, preferably 700, more preferably 800. On the other hand, the upper limit is 5000, preferably 3000, and more preferably 1500. When the number average molecular weight of the polycarbonate diol is less than the lower limit, the hardness which is a feature of the present invention may not be sufficiently obtained when urethane is used. On the other hand, when the upper limit is exceeded, the viscosity of the polycarbonate diol increases, which may hinder handling during polyurethane formation.

The molecular weight distribution (Mw / Mn) of the polycarbonate diol of the present invention is not particularly limited, but the lower limit is usually 1.5, preferably 1.7, and more preferably 2.0. The upper limit is usually 3.5, preferably 3.0.
When the molecular weight distribution exceeds the above range, the physical properties of the polyurethane produced using this polycarbonate diol tend to deteriorate, such as hardening at low temperatures and poor elongation, and producing a polycarbonate diol having a molecular weight distribution below the above range. Attempts to do so may require advanced purification operations such as removing oligomers.

Here, Mw is a weight average molecular weight, and Mn is a number average molecular weight, which can be usually determined by measurement by gel permeation chromatography (GPC).
{Ratio of the number of molecular chain ends that are alkyloxy groups or aryloxy groups / hydroxyl value}
In the polycarbonate diol of the present invention, the terminal structure of the polymer is basically a hydroxyl group. However, in the polycarbonate diol product obtained by the reaction of the dihydroxy compound and the carbonic acid diester, there may be a structure in which some polymer terminals are not hydroxyl groups as impurities. As specific examples of the structure, the molecular chain terminal is an alkyloxy group or an aryloxy group, and many are structures derived from a carbonic acid diester.

  For example, when diphenyl carbonate is used as the carbonic acid diester, phenoxy group (PhO-) is used as the aryloxy group, methoxy group (MeO-) is used as the alkyloxy group when dimethyl carbonate is used, and ethoxy group is used when diethyl carbonate is used. (EtO-), when ethylene carbonate is used, a hydroxyethoxy group (HOCH2CH2O-) may remain as a terminal group (where Ph represents a phenyl group, Me represents a methyl group, and Et represents an ethyl group). Represents).

  In the present invention, the proportion of the structure in which the molecular chain terminal contained in the polycarbonate diol product is an alkyloxy group or aryloxy group is 5 mol% or less of the total number of terminal groups, preferably 3 The mol% or less, more preferably 1 mol% or less. The lower limit of the ratio of the number of the molecular chain terminal at the end is an alkyloxy group or an aryloxy group is not particularly limited, and is usually 0.01 mol%, preferably 0.001 mol%, most preferably 0 mol%. . When the proportion of the alkyloxy or aryloxy end group is large, there may be a problem that the degree of polymerization does not increase when the polyurethane-forming reaction is carried out.

As described above, the polycarbonate diol of the present invention has a ratio of the number of molecular chain terminals that are alkyloxy groups or aryloxy groups of 5% or less, and both terminal groups of the molecular chain are basically hydroxyl groups. This hydroxyl group has a structure capable of reacting with isocyanate during the conversion reaction.
The hydroxyl value of the polycarbonate diol of the present invention is not particularly limited, but the lower limit is usually 10 mg-KOH / g, preferably 20 mg-KOH / g, more preferably 35 mg-KOH / g, still more preferably 80 mg-KOH / g. . Moreover, an upper limit is 230 mg-KOH / g normally, Preferably it is 160 mg-KOH / g, More preferably, it is 140 mg-KOH / g. If the hydroxyl value is less than the above lower limit, the viscosity may be too high, and handling during polyurethane formation may be difficult. If the upper limit is exceeded, strength and hardness may be insufficient when polyurethane is used.

{Ether structure}
The polycarbonate diol of the present invention is based on a structure in which a dihydroxy compound is polymerized by a carbonate group. However, depending on the production method, some of the ether structure resulting from the dehydration reaction of the dihydroxy compound may be mixed in. If the amount of the compound increases, the weather resistance and heat resistance may decrease. It is desirable to manufacture so that the ratio does not become excessively large. The ratio of the ether bond and the carbonate bond contained in the molecular chain of the polycarbonate diol of the present invention is not particularly limited in terms of ensuring the properties such as weather resistance and heat resistance by reducing the ether structure in the polycarbonate diol. The molar ratio is usually 2/98 or less, preferably 1/99 or less, more preferably 0.5 / 99.5 or less. These values can be obtained by alkali hydrolysis and measuring liquid chromatography or measuring 1H-NMR.

{Viscosity / Solvent solubility}
The polycarbonate diol of the present invention usually exhibits a property from a liquid to a waxy white turbid solid at around room temperature. However, when heated, the viscosity can be lowered and the handling becomes easy. It can also be dissolved in an amide solvent such as dimethylformamide or dimethylacetamide, an ester solvent such as γ-butyrolactone, or a sulfoxide solvent such as dimethyl sulfoxide, which may facilitate transfer and reaction.

  As described above, the properties of the polycarbonate diol of the present invention are usually liquid to solid at room temperature, and the properties differ depending on the temperature. For example, in terms of viscosity, the lower limit of the viscosity of the polycarbonate diol of the present invention at 60 ° C. is preferably 0.01 Pa · s, more preferably 0.1 Pa · s, still more preferably 1 Pa · s, and the upper limit is preferably 500 Pa. · S, more preferably 300 Pa · s, still more preferably 100 Pa · s.

{APHA value}
The color of the polycarbonate diol of the present invention is preferably in a range that does not affect the color of the resulting polyurethane, and the value when the degree of coloration is expressed by the Hazen color number (based on JIS K0071-1) (hereinafter referred to as “APHA value”). Is not particularly limited, but is preferably 100 or less, more preferably 60 or less, still more preferably 50 or less, and particularly preferably 30 or less.

{Impurity content}
<Phenols>
Since phenols are monofunctional compounds, they can be polymerization inhibitors during polyurethane formation, and are also stimulating substances. Therefore, the residual amount of phenols in the polycarbonate diol of the present invention is preferably smaller. Specifically, the weight ratio to the polycarbonate diol is usually 1000 ppm or less, preferably 500 ppm or less, more preferably 300 ppm or less, and particularly preferably 100 ppm or less. In order to reduce the phenols in the polycarbonate diol, it is effective to use a high vacuum of 1 kPa or less as an absolute pressure during the polymerization reaction of the polycarbonate diol, as described later, or to perform thin film distillation after the synthesis of the polycarbonate diol. .

<Carbonated diester>
In the polycarbonate diol of the present invention, the carbonic acid diester used as a raw material during production may remain. The residual amount of the carbonic acid diester in the polycarbonate diol of the present invention is not limited, but a smaller amount is preferable, and the upper limit is usually 5% by weight, preferably 3% by weight, more preferably 1% by weight. If the carbonic diester content of the polycarbonate diol is too large, the reaction during polyurethane formation may be inhibited. On the other hand, the lower limit is not particularly limited and is 0.1% by weight, preferably 0.01% by weight, and more preferably 0% by weight.

<Dihydroxy compound>
In the polycarbonate diol of the present invention, the dihydroxy compound used during production may remain. The residual amount of the dihydroxy compound in the polycarbonate diol of the present invention is not limited, but a smaller amount is preferable, usually 1% by weight or less, preferably 0.1% by weight or less, more preferably 0.8%. It is not more than 05% by weight. If the residual amount of the dihydroxy compound in the polycarbonate diol is large, the molecular length of the soft segment portion when polyurethane is used may be insufficient, and desired physical properties may not be obtained.

<Cyclic carbonate>
The polycarbonate diol may contain cyclic carbonate by-produced during production. For example, when 1,3-propanediol is used as the dihydroxy compound, 1,3-dioxan-2-one or a compound obtained by forming two or more of these molecules into a cyclic carbonate as a cyclic compound is produced as a polycarbonate diol. May be included. These compounds are impurities that may cause side reactions in the polyurethane-forming reaction, so it is desirable to remove them as much as possible in the production stage. The content of these impurity cyclic carbonates contained in the polycarbonate diol of the present invention is not limited, but is usually 3% by weight or less, preferably 1% by weight or less, more preferably 0.5% by weight or less. .

<Transesterification catalyst>
When producing the polycarbonate diol of the present invention, at least one metal compound selected from the group consisting of metals of Group 2 (hereinafter sometimes simply referred to as “Group 2”) in the Long Periodic Periodic Table. In the presence of a transesterification catalyst (hereinafter sometimes simply referred to as “catalyst”). In addition to the group 2 metal compound, a transition metal compound, a basic compound such as a basic boron compound, a basic phosphorus compound, a basic ammonium compound, or an amine compound may be used in combination. The group 2 metal compound is usually used in the form of a hydroxide or a salt such as a carbonate, carboxylate, or phenol salt. From the viewpoint of availability and ease of handling, the hydroxide, carbonate Salts and acetates are preferred, and acetates are preferred from the viewpoints of hue and polymerization activity.

  Examples of the Group 2 metal compound include calcium hydroxide, BR> V um, barium hydroxide, magnesium hydroxide, strontium hydroxide, calcium hydrogen carbonate, barium hydrogen carbonate, magnesium hydrogen carbonate, strontium hydrogen carbonate, calcium carbonate, carbonate Barium, magnesium carbonate, strontium carbonate, calcium acetate, barium acetate, magnesium acetate, strontium acetate, calcium stearate, barium stearate, magnesium stearate, strontium stearate, etc., among which magnesium compounds, calcium compounds and barium compounds are preferred. From the viewpoint of polymerization activity and hue of the polycarbonate diol obtained, at least one metal compound selected from the group consisting of magnesium compounds and calcium compounds is more preferred. Most preferably, it is a magnesium compound.

  Examples of the basic boron compound include tetramethyl boron, tetraethyl boron, tetrapropyl boron, tetrabutyl boron, trimethylethyl boron, trimethylbenzyl boron, trimethylphenyl boron, triethylmethyl boron, triethylbenzyl boron, triethylphenyl boron, tributylbenzyl. Examples include sodium, potassium, lithium, calcium, barium, magnesium, or strontium salts such as boron, tributylphenylboron, tetraphenylboron, benzyltriphenylboron, methyltriphenylboron, butyltriphenylboron, etc. It is done.

Examples of the basic phosphorus compound include triethylphosphine, tri-n-propylphosphine, triisopropylphosphine, tri-n-butylphosphine, triphenylphosphine, tributylphosphine, and quaternary phosphonium salts.
Examples of the basic ammonium compound include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethylethylammonium hydroxide,
Trimethylbenzylammonium hydroxide, trimethylphenylammonium hydroxide, triethylmethylammonium hydroxide, triethylbenzylammonium hydroxide, triethylphenylammonium hydroxide, tributylbenzylammonium hydroxide, tributylphenylammonium hydroxide, tetraphenylammonium hydroxide, benzyltri Examples thereof include phenylammonium hydroxide, methyltriphenylammonium hydroxide, and butyltriphenylammonium hydroxide.

  Examples of the amine compound include 4-aminopyridine, 2-aminopyridine, N, N-dimethyl-4-aminopyridine, 4-diethylaminopyridine, 2-hydroxypyridine, 2-methoxypyridine, 4-methoxypyridine, 2 -Dimethylaminoimidazole, 2-methoxyimidazole, imidazole, 2-mercaptoimidazole, 2-methylimidazole, aminoquinoline and the like.

  Examples of transition metal compounds include titanium alkoxides such as tetraethyl titanate, tetraisopropyl titanate, tetra-n-butyl titanate; titanium halides such as titanium tetrachloride; zinc acetate, zinc benzoate, zinc 2-ethylhexanoate, etc. Zinc salts of: Tin compounds such as tin (II) chloride, tin (IV) chloride, tin (II) acetate, tin (IV) acetate, dibutyltin dilaurate, dibutyltin oxide, dibutyltin dimethoxide; zirconium acetylacetonate, oxyacetic acid Zirconium compounds such as zirconium and zirconium tetrabutoxide; lead compounds such as lead acetate (II), lead (IV) acetate, and lead (IV) chloride.

  The amount of the catalyst used in the present invention is usually 1 μmol to 200 μmol, preferably 5 μmol to 100 μmol, more preferably 10 μmol to 70 μmol, particularly preferably 15 μmol to 50 μmol, as the amount of group 2 metal per 1 mol of all dihydroxy compounds used. It is. If the amount of the catalyst used is too small, sufficient polymerization activity cannot be obtained and the progress of the polymerization reaction is slowed down, so that it is difficult to obtain a polycarbonate diol having a desired molecular weight, not only the production efficiency is lowered, but also the raw material monomer is polymerized. During the reaction, the time that is present in the system in an unreacted state becomes long, so that the color tone may be deteriorated. In addition, the amount of monomer distilling with the by-produced monohydroxy compound increases, and as a result, the raw material basic unit may be deteriorated and extra energy may be required for its recovery. In the case of copolymerization using a compound, the composition ratio of the monomer used as the raw material and the composition ratio of the constituent monomer units in the product polycarbonate diol may change.

On the other hand, when the amount of the catalyst used is too large, the distillation of the unreacted monomer as described above tends to be improved, but on the other hand, the hue, light resistance, thermal stability, etc. of the obtained polycarbonate diol are deteriorated. May cause an abnormal reaction during the polyurethane-forming reaction.
The catalyst may be added directly to the polymerization reaction tank, or may be added in advance to the dihydroxy compound or added to the carbonic acid diester. Alternatively, the dihydroxy compound and the carbonic acid diester may be added to a raw material adjusting tank in which the dihydroxy compound and carbonic acid diester are mixed in advance, and then may be present in the polymerization reaction tank, good. In any case, when the dihydroxy compound (A) of the present invention is a solid, it can be added after being melted at a temperature of 50 ° C. or higher, thereby increasing the uniformity of the catalyst and the dihydroxy compound. Is preferable because it is stable.

The Group 2 catalyst usually does not volatilize and remains in the polycarbonate diol, but if too much catalyst remains, it becomes difficult to control the reaction during the polyurethane reaction, and the polyurethane reaction is accelerated more than expected, Since the abnormal reaction may be caused or the color tone may be deteriorated, the residual amount needs to be 50 ppm or less, preferably 30 ppm or less, more preferably as the weight ratio of the Group 2 metal to the polycarbonate diol. Is 20 ppm or less, particularly preferably 15 ppm or less. On the other hand, if the amount of the catalyst is small, the above-mentioned problems may be caused. Therefore, the amount needs to be 1 ppm or more, preferably 2 ppm or more, particularly preferably 3 ppm or more.

{Production method}
The polycarbonate diol of the present invention can be produced by transesterifying the dihydroxy compound (A) of the present invention, other dihydroxy compounds used as necessary, and the aforementioned carbonic acid diester using a catalyst. . The manufacturing method will be described below.

<Use ratio of raw materials>
In the production of the polycarbonate diol of the present invention, the amount of carbonic acid diester used must be appropriately changed depending on the target molecular weight, and is not particularly limited. However, the lower limit is usually 0.50 in terms of a molar ratio to a total of 1 mol of dihydroxy compounds. Is 0.70, more preferably 0.80, even more preferably 0.90, particularly preferably 0.95, most preferably 0.98, and the upper limit is usually 1.20, preferably 1.15, more preferably Is 1.10. If the amount of carbonic acid diester used exceeds the above upper limit, the proportion of the polycarbonate diol terminal group obtained is not a hydroxyl group may be increased, or the molecular weight may not be within a predetermined range and the polycarbonate diol of the present invention may not be produced. If it is less than 1, polymerization may not proceed to a predetermined molecular weight.

<Reaction conditions, etc.>
The method for charging the reaction raw material is not particularly limited, and is a method in which the dihydroxy compound (A) of the present invention, other dihydroxy compound used as necessary, a carbonic acid diester, and the total amount of the catalyst are simultaneously charged and used for the reaction. If the solid is a solid, first diester carbonate is added, heated and melted, and then the dihydroxy compound and catalyst are added. Conversely, the dihydroxy compound is first introduced and melted, and then the diester carbonate and catalyst are added here. The method can be freely selected. It is also possible to adopt a method in which a part of the dihydroxy compound to be used is added at the end of the reaction in order to make the ratio of the number of the molecular chain terminal of the present invention an alkyloxy group or aryloxy group 5% or less. It is.

  The reaction temperature in the transesterification reaction can be arbitrarily adopted as long as a practical reaction rate can be obtained. The temperature is not particularly limited, but the lower limit is usually 70 ° C, preferably 100 ° C, more preferably 130 ° C. Moreover, the upper limit of reaction temperature is 250 degreeC normally, Preferably it is 200 degreeC, More preferably, it is 190 degreeC, More preferably, it is 180 degreeC, Most preferably, it is 170 degreeC. Below the lower limit, the transesterification reaction may not proceed at a practical rate. On the other hand, when the upper limit is exceeded, the obtained polycarbonate diol may be colored or an ether structure may be produced.

  Although the reaction can be carried out at normal pressure, the transesterification reaction is an equilibrium reaction, and the reaction can be biased toward the production system by distilling the produced monohydroxy compound out of the system. Therefore, it is usually preferable to carry out the reaction while distilling off the monohydroxy compound under reduced pressure conditions in the latter half of the reaction. Alternatively, the reaction can be carried out while distilling off the monohydroxy compound produced by gradually reducing the pressure from the middle of the reaction.

In particular, it is preferable to carry out the reaction by increasing the degree of vacuum at the end of the reaction, because by-product monohydroxy compounds such as phenols and dihydroxy compounds, residual monomers such as carbonic acid diesters, and cyclic carbonates can be distilled off. .
The reaction pressure at the end of the reaction is not particularly limited, but the upper limit is usually 10 kPa, preferably 5 kPa, more preferably 1 kPa. In order to effectively distill off these light boiling components, the reaction can be carried out while passing a small amount of an inert gas such as nitrogen, argon or helium into the reaction system.

  When using a carbonic acid diester or dihydroxy compound having a low boiling point in the transesterification reaction, the reaction is initially performed near the boiling point of the carbonic acid diester or dihydroxy compound, and the temperature is gradually increased as the reaction proceeds. A method of allowing the reaction to proceed can also be employed. In this case, it is preferable because unreacted carbonic acid diester and dihydroxy compound can be prevented from being distilled off at the beginning of the reaction. Furthermore, it is also possible to perform a transesterification by distilling off the monohydroxy compound while refluxing the carbonic acid diester and the dihydroxy compound by attaching a reflux pipe to the reactor in order to prevent the raw material from being distilled off at the initial stage of the reaction. In this case, it is preferable because the charged raw material monomers are not lost and the amount ratio of the reagents can be adjusted accurately.

The time required for the transesterification reaction varies greatly depending on the dihydroxy compound, carbonic acid diester used, whether or not the catalyst is used, and the type, so it cannot be specified unconditionally. However, the reaction time required to reach a predetermined molecular weight is usually required. Is 50 hours or less, preferably 20 hours or less, more preferably 10 hours or less.
As described above, when a catalyst is used in the transesterification reaction, the catalyst is usually left in the obtained polycarbonate diol, and the metal catalyst may remain, and the control of the reaction may not be performed during the polyurethane reaction. is there. In order to suppress the influence of this residual catalyst, a catalyst deactivator having a molar equivalent to that of the catalyst used, for example, a phosphorus-based or sulfur-based compound that becomes acidic or decomposes into an acidic compound may be added. Furthermore, after the addition, the transesterification catalyst can be inactivated efficiently by heat treatment as described later.

  Examples of the compound used for inactivating the transesterification catalyst (hereinafter sometimes referred to as catalyst deactivator) include inorganic phosphoric acid such as phosphoric acid and phosphorous acid, dibutyl phosphate, and tributyl phosphate. , Organic phosphate esters such as trioctyl phosphate, triphenyl phosphate, and triphenyl phosphite, sulfonic acid, and sulfonic acid ester. These may be used alone or in combination of two or more.

  The amount of the catalyst deactivator used is not particularly limited, but as described above, it may be about equimolar with the transesterification catalyst used. Specifically, the amount of transesterification catalyst used is 1 mol. On the other hand, the upper limit is preferably 5 mol, more preferably 2 mol, and the lower limit is preferably 0.8 mol, more preferably 1.0 mol. When a smaller amount of phosphorus compound is used, the transesterification catalyst in the reaction product is not sufficiently deactivated, and when the obtained polycarbonate diol is used as a raw material for polyurethane production, for example, the polycarbonate diol In some cases, the reactivity with respect to the isocyanate group cannot be sufficiently reduced. Moreover, when the catalyst deactivator exceeding this range is used, the obtained polycarbonate diol may be colored.

Inactivation of the transesterification catalyst by adding a catalyst deactivator can be carried out at room temperature, but it is more efficient when heated. The temperature of this heat treatment is not particularly limited, but the upper limit is preferably 150 ° C., more preferably 120 ° C., still more preferably 100 ° C., and the lower limit is preferably 50 ° C., more preferably 60 ° C., even more preferably. Is 70 ° C. When the temperature is lower than this, it takes time to deactivate the transesterification catalyst, which is not efficient, and the degree of deactivation may be insufficient. On the other hand, at temperatures exceeding 150 ° C., the obtained polycarbonate diol may be colored.
The time for reacting with the catalyst deactivator is not particularly limited, but is usually 1 to 5 hours.

<Purification>
After the reaction, the impurities in the polycarbonate diol having an alkyloxy group as the terminal structure, impurities that are an aryloxy group, phenols, dihydroxy compounds and carbonic acid diesters, by-product cyclic carbonates, and added catalysts are removed. Purification can be carried out for the purpose. In the purification at that time, a method of distilling off a light boiling compound by distillation can be employed. As a specific method of distillation, there is no particular limitation on the form such as vacuum distillation, steam distillation, thin film distillation, and any method can be adopted. Further, in order to remove water-soluble impurities, it may be washed with water, alkaline water, acidic water, a chelating agent solution or the like. In that case, the compound dissolved in water can be selected arbitrarily.

[Polyurethane]
The above-described polycarbonate diol of the present invention is used as a raw material for polyurethane.
In the method for producing polyurethane using the polycarbonate diol of the present invention, known polyurethane reaction conditions for producing polyurethane are usually used. The polyurethane produced using the polycarbonate diol of the present invention includes a heat stabilizer, a light stabilizer, a colorant, a filler, a stabilizer, an ultraviolet absorber, an antioxidant, an anti-tacking agent, a flame retardant, an anti-aging agent, Various additives such as an inorganic filler can be added and mixed within a range not impairing the properties of the polyurethane of the present invention.

  The polyurethane using the polycarbonate diol of the present invention as a raw material can express various properties, such as foam, elastomer, paint, fiber, adhesive, flooring, sealant, medical material, artificial leather, coating agent, water-based polyurethane. It can be widely used for paints and the like. In particular, when the high-rigidity polyurethane of the present invention is used for artificial leather, synthetic leather, water-based polyurethane, adhesives, medical materials, flooring materials, coating agents, etc., it is excellent in abrasion resistance and blocking resistance. It is possible to impart good surface characteristics such as being less likely to be scratched due to, for example, and less deterioration due to friction.

  The polyurethane using the polycarbonate diol of the present invention as a raw material can be used as a cast polyurethane elastomer. Specific applications include rolling rolls, papermaking rolls, office equipment, rolls such as pre-tension rolls, forklifts, solid tires for automobile vehicles, trams, carts, etc., casters, industrial products such as conveyor belt idlers, guides There are rolls, pulleys, steel pipe linings, ore rubber screens, gears, connection rings, liners, pump impellers, cyclone cones, and cyclone liners. It can also be used for OA equipment belts, paper feed rolls, copying cleaning blades, snow plows, toothed belts, surferers, and the like.

The polyurethane using the polycarbonate diol of the present invention as a raw material is also applied to a use as a thermoplastic elastomer. For example, it can be used for tubes and hoses, spiral tubes, fire hoses, etc. in pneumatic equipment, coating equipment, analytical equipment, physics and chemistry equipment, metering pumps, water treatment equipment, industrial robots and the like used in the food and medical fields. Moreover, it is used for various power transmission mechanisms, spinning machines, packing equipment, printing machines and the like as belts such as round belts, V belts, and flat belts. Also, it can be used for footwear heel tops, shoe soles, couplings, packings, pole joints, bushes, gears, rolls and other equipment parts, sports equipment, leisure goods, watch belts, and the like. Furthermore, examples of automobile parts include oil stoppers, gear boxes, spacers, chassis parts, interior parts, tire chain substitutes, and the like. Also, keyboard films, films such as automobile films, curl cords, cable sheaths,
Can be used for bellows, conveyor belts, flexible containers, binders, synthetic leather, depinning products, adhesives, etc.

This polyurethane using the polycarbonate diol of the present invention as a raw material can also be used as a solvent-based two-component paint, and can be applied to wood products such as musical instruments, Buddhist altars, furniture, decorative plywood, and sporting goods. Moreover, it can be used for automobile repair as tar epoxy urethane.
Polyurethane made from polycarbonate diol of the present invention is used as a component of moisture-curing one-component paints, blocked isocyanate solvent paints, alkyd resin paints, urethane-modified synthetic resin paints, ultraviolet-curing paints, water-based urethane paints, etc. Possible, for example, plastic bumper paint, strippable paint, magnetic tape coating, floor tile, flooring, paper, wood print film and other overprint varnish, wood varnish, high processing coil coat, optical fiber protection It can be applied to coatings, solder resists, top coats for metal printing, base coats for vapor deposition, white coats for food cans, and the like.

The polyurethane using the polycarbonate diol of the present invention as a raw material can also be applied as an adhesive to food packaging, shoes, footwear, magnetic tape binders, decorative paper, wood, structural members, etc. It can also be used as a component.
The form of using the polyurethane of the present invention as an adhesive is not particularly limited, and the obtained polyurethane can be dissolved in a solvent and used as a solvent-type adhesive, or a hot-melt adhesive without using a solvent. It can also be used as an agent.

The polyurethane using the polycarbonate diol of the present invention as a raw material is a magnetic recording medium, ink, casting, fired brick, graft material, microcapsule, granular fertilizer, granular agricultural chemical, polymer cement mortar, resin mortar, rubber chip binder, recycled foam. It can be used for glass fiber sizing.
The polyurethane using the polycarbonate diol of the present invention as a raw material can be used as a component of a fiber processing agent for shrink-proof processing, anti-mold processing, water-repellent processing, and the like.

Polyurethanes made from the polycarbonate diol of the present invention are used as sealant caulking as concrete wall, induction joint, sash area, wall PC joint, ALC joint, board joint, composite glass sealant, heat insulation sash sealant, automobile It can be used for sealants.
The polyurethane using the polycarbonate diol of the present invention as a raw material can be used as a medical material. As a blood compatible material, a tube, a catheter, an artificial heart, an artificial blood vessel, an artificial valve, etc., and as a disposable material, a catheter, a tube. , Bags, surgical gloves, artificial kidney potting materials, etc.

  The polyurethane using the polycarbonate diol of the present invention as a raw material is a UV curable paint, an electron beam curable paint, a photosensitive resin composition for flexographic printing plates, a photocurable optical fiber coating composition, etc. It can be used as a raw material.

EXAMPLES Hereinafter, although an Example and a comparative example are given and this invention is demonstrated further more concretely, this invention is not limited to these Examples, unless the summary is exceeded.
Below, the evaluation method of each physical property value is as follows.
[Evaluation method: Polycarbonate diol]

<Number average molecular weight Mn>
The number average molecular weight Mn was determined from polystyrene-converted Mn by GPC measurement under the following conditions.
Apparatus: Tosoh 8020 manufactured by Tosoh Corporation
Column: PLgel 3um MIXED-E (7.5 mm ID × 30 cmL × 2)
Eluent: THF (tetrahydrofuran)
Flow rate: 0.5 ml / min
Column temperature: 40 ° C
RI detector: RI (built-in device Tosoh 8020)

<Phenoxide end amount, ether bond amount, diphenyl carbonate amount, isosorbide amount, phenol amount>
The product was dissolved in CDCl ₃ and 400 MHz 1H-NMR (AL made by JEOL Ltd.)
-400) was measured and calculated from the integrated value of the signal of each component.

<APHA value>
In accordance with JIS K0071-1, the measurement was performed in comparison with a standard solution placed in a colorimetric tube.
<Viscosity>
The product was heated to 50 ° C., and then measured using an E-type viscometer (BROOKFIELD DV-II + Pro, cone: CPE-52).

<Hydroxyl value>
Based on JISK1557-1, it measured by the method using an acetylation reagent.
<Catalyst amount>
About 0.1 g of the polycarbonate diol product was weighed and dissolved in 4 mL of acetonitrile, 20 mL of pure water was added to precipitate the polycarbonate diol, and the precipitated polycarbonate diol was removed by filtration. The filtered solution was diluted with pure water to a predetermined concentration, and the metal ion concentration was analyzed by ion chromatography. In addition, the metal ion concentration of acetonitrile used as a solvent was measured as a blank value, and a value obtained by subtracting the metal ion concentration of the solvent was used as the metal ion concentration of the polycarbonate diol product.

  The measurement conditions are as shown in Table 1 below. Using the analysis results and a calibration curve prepared in advance, each concentration of magnesium ion, calcium ion and barium ion was determined.

<Thin film distillation device>
An internal condenser having a diameter of 50 mm, a height of 200 mm, and an area of 0.0314 m 2 and a jacketed Shibata Kagaku Co., Ltd. molecular distillation apparatus MS-300 special type were used.
[Example 1]
In a 5 L glass separable flask equipped with a stirrer, a distillate trap, and a pressure regulator, 1,6-hexanediol (16HD): 404.3 g, isosorbide (ISB): 500.1 g, diphenyl carbonate: 1095.6 g Magnesium acetate tetrahydrate aqueous solution: 0.87 mL (concentration: 8.4 g / L, magnesium acetate tetrahydrate: 7.3 mg) was added, and the atmosphere was replaced with nitrogen gas. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 4.67 kPa over 5 minutes, and the reaction was carried out at 130 ° C. and 4.67 kPa for 20 minutes. Then, after reducing the pressure to 0.40 kPa over 260 minutes, the reaction was performed while distilling off and removing phenol and unreacted dihydroxy compound while raising the temperature to 160 ° C. over 80 minutes. Furthermore, it reacted at 160 degreeC and 0.40 kPa for 40 minutes. The yield of the obtained polycarbonate diol product was 805.0 g.

Further, the obtained polycarbonate diol product was subjected to thin film distillation (jacket oil temperature: 180 ° C., pressure: 0.027 kPa) at a flow rate of 20 g / min.
The physical properties of the polycarbonate diol product after thin film distillation are shown in Table 2. The content of isosorbide, a dihydroxy compound, was 0.14% by weight, the phenol content was 0.23% by weight, and the phenoxide terminal accounted for 9% of the total terminal. A polymer containing an ether bond other than the isosorbide skeleton was not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Example 2]
1,5-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, magnesium acetate tetrahydrate in a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator Aqueous solution: 4.4 mL (concentration: 8.4 g / L, magnesium acetate tetrahydrate: 37 mg) was added, and nitrogen gas substitution was performed. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 5.33 kPa over 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 5.33 kPa for 180 minutes. Then, after reducing the pressure to 0.40 kPa over 100 minutes, the reaction was performed while distilling off and removing phenol and unreacted dihydroxy compound while raising the temperature to 160 ° C. over 100 minutes. The yield of the obtained polycarbonate diol product was 967.8 g.

  The physical properties of the polycarbonate diol product after the reaction are shown in Table 2. Moreover, the content of isosorbide which is a dihydroxy compound was 3.60% by weight, the phenol content was 1.06% by weight, and a polymer having a phenoxide terminal or a polymer containing an ether bond other than the isosorbide skeleton was not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Example 3]
1,5-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, magnesium acetate tetrahydrate in a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator Aqueous solution: 8.7 mL (concentration: 8.4 g / L, magnesium acetate tetrahydrate: 73 mg) was added, and the nitrogen gas was replaced. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 5.33 kPa over 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 5.33 kPa for 180 minutes. Then, after reducing the pressure to 0.40 kPa over 120 minutes, the reaction was conducted while distilling off and removing phenol and unreacted dihydroxy compound while raising the temperature to 160 ° C. over 70 minutes. The yield of the obtained polycarbonate diol product was 970.0 g.

Further, the obtained polycarbonate diol product was subjected to thin film distillation at a flow rate of 20 g / min (
Jacket oil temperature: 180 ° C., pressure: 0.027 kPa).
The physical properties of the polycarbonate diol product after thin film distillation are shown in Table 2. Moreover, the content of isosorbide which is a dihydroxy compound was 0.60% by weight, the phenol content was 0.04% by weight, and a polymer having a phenoxide terminal and a polymer containing an ether bond other than the isosorbide skeleton were not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Example 4]
1,5-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, magnesium acetate tetrahydrate in a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator Aqueous solution: 17.5 mL (concentration: 8.4 g / L, magnesium acetate tetrahydrate: 147 mg) was added, and the nitrogen gas was replaced. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 5.33 kPa over 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 5.33 kPa for 150 minutes. Then, after reducing the pressure to 0.40 kPa over 110 minutes, the reaction was carried out while distilling off phenol and unreacted dihydroxy compound while raising the temperature to 160 ° C. over 60 minutes. The yield of the obtained polycarbonate diol product was 972.5 g.

  The physical properties of the polycarbonate diol product after the reaction are shown in Table 2. Moreover, the content of isosorbide which is a dihydroxy compound was 3.91% by weight, the phenol content was 1.17% by weight, and a polymer having a phenoxide terminal and a polymer containing an ether bond other than the isosorbide skeleton were not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Example 5]
In a 5 L glass separable flask equipped with a stirrer, a distillate trap, and a pressure regulator, 1,6-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, calcium acetate aqueous solution: 7 2 mL (concentration: 8.4 g / L, calcium acetate: 60 mg) was added, and the nitrogen gas was replaced. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 4.67 kPa over 5 minutes, and the reaction was carried out at 130 ° C. and 4.67 kPa for 140 minutes while distilling off phenol. Then, after the pressure was lowered to 0.40 kPa over 80 minutes, the reaction was performed while distilling off and removing phenol and unreacted dihydroxy compound while raising the temperature to 160 ° C. over 120 minutes. The yield of the obtained polycarbonate diol product was 926.4 g.

  The physical properties of the polycarbonate diol product after the reaction are shown in Table 2. Moreover, the content of isosorbide which is a dihydroxy compound was 4.29% by weight, the phenol content was 0.23% by weight, and a polymer having a phenoxide terminal or a polymer containing an ether bond other than the isosorbide skeleton was not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Example 6]
In a 5 L glass separable flask equipped with a stirrer, a distillate trap, and a pressure regulator, 1,6-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, aqueous barium acetate solution: 10 4 mL (concentration: 8.4 g / L, barium acetate: 87 mg) was added, and the atmosphere was replaced with nitrogen gas. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 5.33 kPa over 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 5.33 kPa for 180 minutes. Then, after reducing the pressure to 0.40 kPa over 100 minutes, the temperature is increased to 1 over 80 minutes.
While raising the temperature to 60 ° C., the reaction was conducted while distilling off and removing phenol and unreacted dihydroxy compound. The yield of the obtained polycarbonate diol product was 964.8 g.

  The physical properties of the polycarbonate diol product after the reaction are shown in Table 2. In addition, the content of isosorbide which is a dihydroxy compound was 5.68% by weight, the phenol content was 0.70% by weight, and a polymer having a phenoxide terminal and a polymer containing an ether bond other than the isosorbide skeleton were not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Example 7]
In a 1 L glass separable flask equipped with a stirrer, a distillate trap, and a pressure regulator, 1,6-hexanediol: 293.9 g, isosorbide: 121.2 g, diphenyl carbonate: 658.2 g, magnesium acetate tetrahydrate Product: 4.3 mg was charged and replaced with nitrogen gas. The temperature was raised to an internal temperature of 160 ° C., and the contents were dissolved by heating and reacted for 60 minutes. Thereafter, the reaction was carried out while distilling off and removing phenol and unreacted dihydroxy compound while lowering the pressure to 0.27 kPa over 2 hours. Next, nitrogen gas bubbling was performed at 180 ° C. and 2.7 kPa for 15 minutes, and the reaction was conducted while distilling off and removing phenol and unreacted dihydroxy compound. After adding 400 g of o-dichlorobenzene, the reaction was continued for 5 hours at 130 ° C. while maintaining the pressure at 0.27 kPa, and then bubbled with nitrogen gas for 13 hours while maintaining the pressure at 2.7 kPa. A reaction for increasing the degree of polymerization of the diol was conducted. The yield of the obtained polycarbonate diol product was 454.2 g.

  Table 3 shows the physical properties of the polycarbonate diol product after the reaction. Moreover, the content of isosorbide which is a dihydroxy compound was 0.5% by weight, and a polymer having a phenoxide terminal, a polymer containing an ether bond other than the isosorbide skeleton, phenol and o-dichlorobenzene were not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Example 8]
In a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator, 1,6-hexanediol: 202.4 g, isosorbide: 750.9 g, diphenyl carbonate: 1046.8 g, magnesium acetate tetrahydrate Aqueous solution: 8.7 mL (concentration: 8.4 g / L, magnesium acetate tetrahydrate: 73 mg) was added, and the nitrogen gas was replaced. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 5.33 kPa over 5 minutes, and the reaction was conducted while distilling off phenol at 130 ° C. and 5.33 kPa for 240 minutes. Then, after reducing the pressure to 0.40 kPa over 120 minutes, the reaction was performed while distilling off and removing phenol and unreacted dihydroxy compound while raising the temperature to 160 ° C. over 80 minutes. Finally, phenol and unreacted dihydroxy compound were distilled off at 160 ° C. and 0.40 kPa for 40 minutes to remove them. The yield of the obtained polycarbonate diol product was 989.2 g.

Further, the obtained polycarbonate diol product was subjected to thin film distillation (jacket oil temperature: 180 ° C., pressure: 0.027 kPa) at a flow rate of 20 g / min.
The physical properties of the polycarbonate diol product after thin film distillation are listed in Table 3. In addition, the content of isosorbide, which is a dihydroxy compound, was 2.5% by weight, and no phenol content, a polymer having a phenoxide terminal, or a polymer containing an ether bond other than the isosorbide skeleton was detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Example 9]
Isosorbide: 400.3 g, diphenyl carbonate: 349.7 g, magnesium acetate tetrahydrate aqueous solution: 3.5 mL (concentration) in a 5 L glass separable flask equipped with a stirrer, a reflux condenser, a distillate trap, and a pressure control device : 8.4 g / L, magnesium acetate tetrahydrate: 39 mg), and nitrogen gas substitution was performed. First, the internal temperature was raised to 160 ° C., and the contents were dissolved by heating. When the temperature rises and dissolves, the pressure is reduced to 22.7 kPa in 5 minutes, and after raising to 180 ° C over 115 minutes, the pressure is lowered to 13.3 kPa, and then phenol is distilled off for 270 minutes at 180 ° C and 13.3 kPa. Reacted. Then, the pressure was lowered to 0.40 kPa over 120 minutes, and the reaction was conducted while removing phenol and unreacted dihydroxy compound by distillation. Finally, phenol and unreacted dihydroxy compound were distilled off for 60 minutes at 180 ° C. and 0.40 kPa. The yield of the obtained polycarbonate diol product was 440.0 g.

Further, the obtained polycarbonate diol product was subjected to thin film distillation (jacket oil temperature: 180 ° C., pressure: 0.033 kPa) at a flow rate of 10 g / min.
The physical properties of the polycarbonate diol product after thin film distillation are listed in Table 3. In addition, the content of isosorbide which is a dihydroxy compound is 2.2% by weight, the phenol content is 0.016% by weight, and the phenoxide terminal occupies 3.4% of the total terminal, including an ether bond other than the isosorbide skeleton. No polymer was detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Comparative Example 1]
1,5-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, magnesium acetate tetrahydrate in a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator Aqueous solution: 0.17 mL (concentration: 8.4 g / L, magnesium acetate tetrahydrate: 1.4 mg) was added, and the nitrogen gas was replaced. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 6.67 kPa over 5 minutes, and the reaction was carried out at 130 ° C. and 6.67 kPa for 120 minutes. And after reducing pressure to 2.67 kPa over 150 minutes, it was made to react at 130 degreeC and 2.67 kPa for 400 minutes. The distillate was about 5 mL, and since the production of phenol was hardly confirmed in the system, the reaction was interrupted. Since the mixture after the reaction has almost no change in weight with the added raw material, the amount of Mg contained is considered to be 0.08 ppm (theoretical value).

[Comparative Example 2]
1,5-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, magnesium acetate tetrahydrate in a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator Aqueous solution: 8.7 mL (concentration: 42.0 g / L, magnesium acetate tetrahydrate: 365 mg) was added, and the atmosphere was replaced with nitrogen gas. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 6.67 kPa over 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 6.67 kPa for 150 minutes. Then, after the pressure was lowered to 0.40 kPa over 210 minutes, the reaction was conducted while distilling off and removing phenol and unreacted dihydroxy compound while raising the temperature to 160 ° C. over 100 minutes. The yield of the obtained polycarbonate diol product was 987.0 g. The amount of magnesium contained was 65.9 ppm by weight. In addition, the property of the obtained polycarbonate diol product was a transparent solid at normal temperature, and contained a white Mg salt aggregate.

Further, the obtained polycarbonate diol product was subjected to thin film distillation (jacket oil temperature: 180 ° C., pressure: 0.027 kPa) at a flow rate of 20 g / min.
The physical properties of the polycarbonate diol product after thin film distillation are shown in Table 4. In addition, the content of isosorbide which is a dihydroxy compound was 1.66% by weight, and a polymer having a phenol or phenoxide terminal or a polymer containing an ether bond other than the isosorbide skeleton was not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Comparative Example 3]
1,5-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, magnesium acetate tetrahydrate in a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator Aqueous solution: 8.7 mL (concentration: 100.8 g / L, magnesium acetate tetrahydrate: 877 mg) was added, and nitrogen gas substitution was performed. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 6.67 kPa over 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 6.67 kPa for 150 minutes. Then, after reducing the pressure to 0.40 kPa over 180 minutes, the reaction was performed while distilling off and removing phenol and unreacted dihydroxy compound while raising the temperature to 160 ° C. over 100 minutes. The yield of the obtained polycarbonate diol product was 986.9 g. The amount of magnesium contained was 113 ppm by weight. In addition, the property of the obtained polycarbonate diol product was a transparent solid at normal temperature, and contained a white Mg salt aggregate.

Further, the obtained polycarbonate diol product was subjected to thin film distillation (jacket oil temperature: 180 ° C., pressure: 0.027 kPa) at a flow rate of 20 g / min.
The physical properties of the polycarbonate diol product after thin film distillation are shown in Table 4. Further, the content of isosorbide which is a dihydroxy compound was 1.47% by weight, and a polymer having a phenol or phenoxide terminal or a polymer containing an ether bond other than the isosorbide skeleton was not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Comparative Example 4]
1,5-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, magnesium acetate tetrahydrate in a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator Aqueous solution: 8.7 mL (concentration: 336.0 g / L, magnesium acetate tetrahydrate: 2,923 mg) was added, and the atmosphere was replaced with nitrogen gas. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was reduced to 6.67 kPa in 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 5.33 to 8.00 kPa for 190 minutes. Then, after reducing the pressure to 0.40 kPa over 100 minutes, the reaction was carried out while distilling off phenol and unreacted dihydroxy compound while raising the temperature to 150 ° C. over 60 minutes. The yield of the obtained polycarbonate diol product was 990.0 g. The amount of magnesium contained was 315 ppm by weight. In addition, the property of the obtained polycarbonate diol product was a transparent solid at normal temperature, and contained a white Mg salt aggregate.

Further, the obtained polycarbonate diol product was subjected to thin film distillation (jacket oil temperature: 180 ° C., pressure: 0.027 kPa) at a flow rate of 20 g / min.
The physical properties of the polycarbonate diol product after thin film distillation are shown in Table 4. Further, the content of isosorbide which is a dihydroxy compound was 2.97% by weight, and no polymer having a phenol or phenoxide terminal or a polymer containing an ether bond other than the isosorbide structure was detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Comparative Example 5]
In a 5 L glass separable flask equipped with a stirrer, a distillate trap, and a pressure regulator, 1,6-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, sodium acetate: 3. 3 mL (concentration: 8.4 g / L, sodium acetate: 28 mg) was added, and the nitrogen gas was replaced. First, the internal temperature was raised to 130 ° C., and the contents were dissolved by heating. When the temperature was raised and dissolved, the pressure was lowered to 5.33 kPa in 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 5.33 kPa for 280 minutes. Then, after reducing the pressure to 0.40 kPa over 240 minutes, the temperature is increased to 160 ° C. over 60 minutes, and phenol and unreacted dihydroxy compounds are distilled off at 160 ° C. and 0.40 kPa for 30 minutes. It reacted while removing. The yield of the obtained polycarbonate diol product was 957.0 g.

  The physical properties of the polycarbonate diol product after the reaction are shown in Table 4. Moreover, the content of isosorbide which is a dihydroxy compound was 5.25% by weight, the phenol content was 0.43% by weight, and a polymer having a phenoxide terminal and a polymer containing an ether bond other than the isosorbide structure were not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Comparative Example 6]
In a 5 L glass separable flask equipped with a stirrer, a distillate trap, and a pressure regulator, 1,6-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, zinc acetate: 62. 8 mg was added and nitrogen gas substitution was carried out. The temperature was raised to 130 ° C. and the contents were dissolved by heating. After dissolution, the pressure was lowered to 6.67 kPa in 5 minutes, and the reaction was carried out while distilling off phenol at 130 ° C. and 6.67 kPa for 210 minutes. Next, after reducing the pressure to 0.40 kPa over 390 minutes, the temperature was raised to 160 ° C. over 90 minutes, and the reaction was carried out while distilling off phenol at 160 ° C. and 0.40 kPa for 50 minutes. The yield of the obtained polycarbonate diol product was 943.4 g.

  The physical properties of the polycarbonate diol product after the reaction are shown in Table 4. Moreover, the content of isosorbide which is a dihydroxy compound was 4.77% by weight, the phenol content was 0.41% by weight, and a polymer having a phenoxide terminal or a polymer containing an ether bond other than the isosorbide structure was not detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

[Comparative Example 7]
1,6-hexanediol: 404.3 g, isosorbide: 500.1 g, diphenyl carbonate: 1095.6 g, zinc acetate: 345 mg in a 5 L glass separable flask equipped with a stirrer, distillate trap, and pressure regulator. And replaced with nitrogen gas. The temperature was raised to 130 ° C. and the contents were dissolved by heating. After dissolution, the pressure was lowered to 6.67 kPa in 5 minutes, and the reaction was carried out while distilling off phenol at 130-140 ° C. and 6.67 kPa for 330 minutes. Next, the temperature was adjusted to 165 over 210 minutes at a pressure of 4.67 to 8.67 kPa.
The reaction was carried out while the phenol was distilled off. Thereafter, the temperature was raised to 190 ° C. over 120 minutes while reducing the pressure to 0.40 kPa over 30 minutes, and the reaction was carried out while distilling off phenol and unreacted dihydroxy compound. Furthermore, it reacted at 190 degreeC and 0.40 kPa for 120 minutes. The yield of the obtained polycarbonate diol product was 922.2 g.

Further, the obtained polycarbonate diol product was subjected to thin film distillation (jacket oil temperature: 180 ° C., pressure: 0.027 kPa) at a flow rate of 20 g / min.
The physical properties of the polycarbonate diol product after thin film distillation are shown in Table 4. The content of isosorbide, which is a dihydroxy compound, was 0.30% by weight, and no polymer having a phenol or phenoxide terminal or a polymer containing an ether bond other than the isosorbide structure was detected. Residual diphenyl carbonate was below the limit of quantification (0.01% by weight or less).

  Since the polycarbonate diol of the present invention has a rigid structure (A) in the molecular chain, the polyurethane produced using the polycarbonate diol has high hardness and excellent abrasion resistance, and has a long-term surface property. For example, it is suitable for use in coating agents, water-based paints, adhesives, synthetic leather, and artificial leather. In addition, since the structure (A) has a characteristic of high hydrophilicity, the polyurethane produced using the polycarbonate diol of the present invention is used for applications requiring affinity for water, for example, a conventional load. It can be suitably used when producing a small water-based paint, and is extremely useful in industry.

Claims (8)

A polycarbonate diol having a number average molecular weight of 500 or more and 5000 or less obtained by polycondensation by a transesterification reaction in the presence of a transesterification catalyst using a dihydroxy compound and a carbonic acid diester as a raw material monomer,
The dihydroxy compound includes at least a dihydroxy compound having an etheric oxygen atom represented by the following formula (1) in at least one β-position or γ-position of a hydroxy group, and the transesterification catalyst comprises a long-period periodic table second At least one metal compound selected from the group consisting of group metals,
The polycarbonate diol, wherein the amount of the transesterification catalyst contained in the polycarbonate diol is 1 ppm or more and 50 ppm or less as a weight ratio of the metal atoms.

  The polycarbonate diol according to claim 1, wherein the transesterification catalyst is a magnesium compound. The polycarbonate diol according to claim 1 or 2, wherein the dihydroxy compound has a structure represented by the following formula (2).

The polycarbonate diol according to any one of claims 1 to 3, wherein an aliphatic dihydroxy compound having a structure represented by the following formula (3) is used as the dihydroxy compound.
HO-R-OH (3)
(Wherein R represents a divalent hydrocarbon group having 2 to 15 carbon atoms) The polycarbonate diol according to any one of claims 1 to 4, wherein a Hazen color number measured in accordance with JIS K0071-1 (1998) is 100 or less.   The polycarbonate diol according to any one of claims 1 to 5, wherein the number average molecular weight is 500 or more and 1500 or less. A method for producing a polycarbonate diol having a number average molecular weight of 500 or more and 5000 or less obtained by polycondensation by a transesterification reaction in the presence of a transesterification catalyst using a dihydroxy compound and a carbonic acid diester as a raw material monomer,
The dihydroxy compound contains at least a dihydroxy compound having an etheric oxygen atom represented by the formula (1) at at least one β-position or γ-position of a hydroxy group, and the transesterification catalyst is a group 2 of the long-period periodic table At least one metal compound selected from the group consisting of:
The method for producing a polycarbonate diol, wherein the amount of the transesterification catalyst contained in the polycarbonate diol is 1 ppm or more and 50 ppm or less as a weight ratio of the metal atoms.   The method for producing a polycarbonate diol according to claim 7, wherein the maximum temperature of the polycondensation reaction is 190 ° C or lower.