JP2013003135A - Precision liquid dispenser - Google Patents

Precision liquid dispenser Download PDF

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JP2013003135A
JP2013003135A JP2011150403A JP2011150403A JP2013003135A JP 2013003135 A JP2013003135 A JP 2013003135A JP 2011150403 A JP2011150403 A JP 2011150403A JP 2011150403 A JP2011150403 A JP 2011150403A JP 2013003135 A JP2013003135 A JP 2013003135A
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liquid
precision
container
pump
weighing
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Japanese (ja)
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Yasushi Shiga
安 志賀
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TAIYO KEISOKU KK
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TAIYO KEISOKU KK
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  • Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To dispense liquid into a measurement container at a high speed and with high accuracy.SOLUTION: A dispenser is used for precisely dispensing liquid in a supply container into the measurement container. The precision liquid dispenser includes: an air blower as a roughly weighing feeding pump connected to the supply container with a tube; a piezoelectric element type pump as a precisely weighing feeding pump connected between the supply container and the weighing container with tubes; and a precision electronic balance which measures the weight of liquid injected into the measurement container.

Description

本発明は、液体の精密計測および分注装置に関するものである。  The present invention relates to a precision liquid measurement and dispensing apparatus.

精密液体分注装置は、供給容器内の液体を計量容器に短時間に精密に注入することが必要とされる。供給容器内の液体を計量容器に分注する液体ポンプの一つとして、シリンダーとピストンを組み合わせてモーターでピストンを駆動する液体ポンプが使用されている。  The precision liquid dispensing apparatus is required to accurately inject the liquid in the supply container into the measuring container in a short time. As one of liquid pumps for dispensing the liquid in the supply container into the measuring container, a liquid pump is used in which a piston is driven by a motor by combining a cylinder and a piston.

特開2000−329771  JP 2000-329771 A

液体を計量容器に高速、かつ高精度で分注することができるようにする。  The liquid can be dispensed into the measuring container at high speed and with high accuracy.

供給容器内の液体を計量容器に、精密に分注するための分注装置において、当該供給容器にチューブで結ばれた粗秤量供給用のポンプとしてのエアーブロアを具備し、当該供給容器と当該計量容器間にチューブで結ばれた精密秤量供給用のポンプとしての圧電素子式ポンプを具備し、当該計量容器に注入された液体重量を計測する精密電子天秤を具備することを特徴とする精密液体分注装置。  In a dispensing device for accurately dispensing the liquid in a supply container into a measuring container, the supply container is equipped with an air blower connected to the supply container by a tube as a coarse weighing pump. A precision liquid component comprising a piezoelectric element type pump as a precision weighing pump connected by a tube between containers, and a precision electronic balance for measuring the weight of the liquid injected into the weighing container. Note device.

本発明によれば、液体分注に使用する液体ポンプとして、粗量用にエアーブロア、微量用に圧電素子式ポンプを使用することにより短時間で精密な液体分注が可能になる。  According to the present invention, as a liquid pump used for liquid dispensing, an air blower is used for a coarse amount, and a piezoelectric element type pump is used for a minute amount, thereby enabling precise liquid dispensing in a short time.

精密液体分注装置の構成を示す説明図Explanatory drawing showing the configuration of the precision liquid dispensing device 精密液体分注装置の工程図を示すThe process drawing of precision liquid dispensing equipment is shown.

第1図において、1はエアーブロア、2は供給容器、3、4、5、6はチューブ、7は圧電素子式ポンプ、8は計量容器、9は精密電子天秤であり、以下に明細を説明する。
▲1▼まず、エアーブロア1を駆動して、チューブ3を通して供給容器2の中に空気を注入し、この空気圧により、供給容器2の液体をチューブ4を通して、所要液量の大部分を計量容器8に吐出させる。
▲3▼この間、当該精密秤量供給用の圧電素子式ポンプ7も同時に駆動して、チューブ5、6を通して計量容器の液体を当該計量容器8に注入する。
▲4▼次に、所要液量の直近にて、当該粗秤量供給用のエアーブロア1を停止して、当該精密秤量
供給用の圧電素子式ポンプ7のみを駆動して、当該精密電子天秤9により所要液量に達成するよう精密秤量を行う。
▲5▼なお、当該精密秤量供給用の圧電素子式ポンプ7は、1パルス毎の駆動により所定の微量吐出が可能であり、所要液量に対してパルス単位での精密な秤量供給が可能である。
▲6▼次にこのパルス単位での当該精密秤量供給用の圧電素子式ポンプ7による精密秤量の動作、および方法について述べる。当該精密秤量供給用の圧電素子式ポンプ7に印加するパルスにおいて、単位時間当たりのパルス数を増減して秤量供給する方法、および当該パルスの時間幅、駆動電圧のいずれか、または同時に増減して秤量供給する方法により、微量な液量を速やかに精密に制御することが可能である。
▲7▼更に、当該液体分注の自動化として、当該精密電子天秤から逐次出力される当該液体重量の計測データをパーソナルコンピュータ(以下、パソコンと称する)に取り込み、当該パソコンにより所要液量との差分を逐次取り出して、当該計量容器への液体注入量の大部分は、当該粗秤量供給用のエアーブロアと当該精密秤量供給用の圧電素子式ポンプを両方駆動して祖量の液体を注入し、所要液量直近においては当該粗秤量供給用のエアーブロアを停止して、当該精密秤量供給用の圧電素子式ポンプのみを駆動して差分がゼロの時点で当該精密秤量供給用の圧電素子式ポンプを停止することにより所要液量の分注を自動化することが可能になる。
第2図は、液体を供給容器から計量容器に分注するためのエアーブロア、及び圧電素子式ポンプの制御フローを示す。以下にシーケンスを説明する。
▲1▼まず、エアーブロア、及び圧電素子ポンプを駆動して分注処理をスタート。
▲2▼次に、分注を継続しながら所要量を計測し、分注量との差分を監視。
▲3▼差分がα%以内になったかを監視。尚、αはエアーブロアの制御可能な精度から予め設定。
▲4▼差分がα%以内になった時点で、エアーブロアの停止に備えて供給容器内を減圧していく。
▲5▼差分がβ%以内になったかを監視する。尚、βはエアーブロアの制御可能な精度から予め設定。
▲6▼続いて、エアーブロアを停止、圧電素子ポンプのみを稼働し、計測を継続して差分を監視。
尚、残りの分注量はエアーブロア停止時の分注量から算出して、圧電素子式ポンプ駆動のパルスの時間幅、及びパルス電圧の条件から所要パルス数を演算。
▲7▼パルス数のカウントと共に計測により差分を監視して、差分が0になったかを監視。
▲8▼差分が0になった時点にて分注処理を停止。
In FIG. 1, 1 is an air blower, 2 is a supply container, 3, 4, 5, and 6 are tubes, 7 is a piezoelectric element type pump, 8 is a measuring container, and 9 is a precision electronic balance. .
(1) First, the air blower 1 is driven to inject air into the supply container 2 through the tube 3. By this air pressure, the liquid in the supply container 2 is passed through the tube 4 and most of the required liquid amount is measured into the measuring container 8. To discharge.
{Circle around (3)} During this time, the piezoelectric element type pump 7 for supplying the precise weighing is simultaneously driven to inject the liquid in the measuring container into the measuring container 8 through the tubes 5 and 6.
(4) Next, the air blower 1 for supplying the coarse weight is stopped immediately after the required liquid amount, and only the piezoelectric element type pump 7 for supplying the precise weight is driven, and the precision electronic balance 9 is used. Weigh accurately to achieve the required liquid volume.
(5) It should be noted that the piezoelectric element type pump 7 for supplying the precise weighing can discharge a predetermined minute amount by driving every pulse, and can accurately supply the weighing in the unit of pulse with respect to the required liquid amount. is there.
{Circle over (6)} Next, the operation and method of precision weighing by the piezoelectric element type pump 7 for supplying the precision weighing in units of pulses will be described. In the pulses applied to the piezoelectric element type pump 7 for supplying the precise weighing, the method of supplying the weighing by increasing / decreasing the number of pulses per unit time, and the time width of the pulse, the driving voltage, or increasing / decreasing simultaneously It is possible to quickly and precisely control a small amount of liquid by a method of feeding by weighing.
(7) Further, as automation of the liquid dispensing, the liquid weight measurement data sequentially output from the precision electronic balance is taken into a personal computer (hereinafter referred to as a personal computer), and the difference from the required liquid amount by the personal computer. The most of the amount of liquid injected into the measuring container is required to inject a large amount of liquid by driving both the coarse weigh supply air blower and the precise weigh-feed piezoelectric element pump. In the immediate vicinity of the liquid volume, stop the air supply blower for coarse weighing supply, drive only the piezoelectric element pump for precision weighing supply, and stop the piezoelectric element pump for precision weighing supply when the difference is zero This makes it possible to automate the dispensing of the required liquid amount.
FIG. 2 shows a control flow of an air blower for dispensing liquid from a supply container to a measuring container, and a piezoelectric element type pump. The sequence will be described below.
(1) First, the dispensing process is started by driving the air blower and piezoelectric element pump.
(2) Next, measure the required amount while continuing dispensing, and monitor the difference from the dispensing amount.
(3) Monitor whether the difference is within α%. Α is preset from the controllability of the air blower.
(4) When the difference falls within α%, the inside of the supply container is depressurized in preparation for stopping the air blower.
(5) Monitor whether the difference is within β%. Β is preset from the controllability of the air blower.
(6) Subsequently, the air blower is stopped, only the piezoelectric element pump is operated, the measurement is continued, and the difference is monitored.
The remaining dispensing volume is calculated from the dispensing volume when the air blower is stopped, and the required number of pulses is calculated from the pulse duration and pulse voltage conditions of the piezoelectric element type pump drive.
(7) Monitor the difference by measuring the number of pulses and monitor if the difference is zero.
(8) Dispensing is stopped when the difference becomes zero.

1. エアーブロア
2. 供給容器
3. チューブ
4. チューブ
5. チューブ
6. チューブ
7. 圧電素子式ポンプ
8. 計量容器
9. 精密電子天秤
1. 1. Air blower 2. Supply container Tube 4. Tube 5. Tube 6. Tube 7. 7. Piezoelectric pump 8. Weighing container Precision electronic balance

Claims (5)

供給容器内の液体を計量容器に精密に分注するための装置において、
当該供給容器にチューブで結ばれた粗秤量供給用のポンプを具備し、当該供給容器と当該計量容器間にチューブで結ばれた精密秤量供給用のポンプを具備し、当該計量容器に注入された液体重量を計量する精密電子天秤を具備することを特徴とする精密液体分注装置。
In an apparatus for precisely dispensing the liquid in the supply container into the weighing container,
The supply container is provided with a coarse weighing pump connected by a tube, and is provided with a precision weighing supply pump connected by a tube between the supply container and the measurement container, and injected into the measurement container. A precision liquid dispensing apparatus comprising a precision electronic balance for weighing a liquid weight.
請求項1記載の精密液体分注装置において、
当該粗秤量供給用のポンプにエアーブロア、精密秤量供給用のポンプに圧電素子式ポンプを使用することを特徴とする精密液体分注装置。
The precision liquid dispensing apparatus according to claim 1,
A precision liquid dispensing apparatus, wherein an air blower is used as the coarse weighing pump and a piezoelectric element type pump is used as the precision weighing pump.
請求項2記載の精密液体分注装置において、
当該計量容器への液体注入量の大部分は、当該エアーブロアと当該圧電素子式ポンプを両方使用して分注し、所要液量直近においては当該エアーブロアを停止して、当該圧電素子式ポンプのみを使用して微量な液体を当該計量容器に分注することを特徴とする精密液体分注装置。
The precision liquid dispensing apparatus according to claim 2,
Most of the amount of liquid injected into the measuring container is dispensed using both the air blower and the piezoelectric element type pump, and the air blower is stopped in the immediate vicinity of the required liquid amount, and only the piezoelectric element type pump is used. A precision liquid dispensing apparatus characterized by being used to dispense a small amount of liquid into the measuring container.
請求項3記載の精密液体分注装置において、
当該圧電素子式ポンプの駆動用パルスは単位時間当たりのパルス数の増減、当該パルスの時間幅、および当該パルスの電圧のいずれか、または、これらを組み合わせて当該圧電素子式ポンプを駆動することを特徴とする精密液体分注装置。
The precision liquid dispensing apparatus according to claim 3,
The drive pulse of the piezoelectric element pump is to drive the piezoelectric element pump by increasing or decreasing the number of pulses per unit time, the time width of the pulse, and the voltage of the pulse, or a combination thereof. A precision liquid dispensing device.
請求項4記載の精密液体分注装置において、
当該液体分注の自動化として、当該精密電子天秤から逐次出力される当該液体重量の計測データをパーソナルコンピュータ(以下、パソコンと称する)に取り込み、当該パソコンにより所要液量との差分を逐次取り出して、当該計量容器への液体注入量の大部分は、当該エアーブロアと当該圧電素子式ポンプを同時に駆動して粗量の液体を注入し、所要液量直近においては当該エアーブロアを停止して、当該圧電素子式ポンプのみを駆動して差分がゼロになるように所要液量を当該計量容器に分注することを特徴とする精密液体分注装置。
The precision liquid dispensing apparatus according to claim 4,
As automation of the liquid dispensing, the liquid weight measurement data sequentially output from the precision electronic balance is taken into a personal computer (hereinafter referred to as a personal computer), and the difference from the required liquid amount is sequentially taken out by the personal computer. Most of the liquid injection amount to the measuring container is driven by simultaneously driving the air blower and the piezoelectric element type pump to inject a coarse amount of liquid, and the air blower is stopped immediately after the required liquid amount to A precision liquid dispensing apparatus that dispenses a required amount of liquid into the measuring container so that the difference is zero by driving only the pump.
JP2011150403A 2011-06-21 2011-06-21 Precision liquid dispenser Withdrawn JP2013003135A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020246542A1 (en) * 2019-06-07 2020-12-10 株式会社 エー・アンド・デイ Quantitative dispensing system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020246542A1 (en) * 2019-06-07 2020-12-10 株式会社 エー・アンド・デイ Quantitative dispensing system
JP2020201066A (en) * 2019-06-07 2020-12-17 株式会社エー・アンド・デイ Quantitative dispensing system
JP7228327B2 (en) 2019-06-07 2023-02-24 株式会社エー・アンド・デイ Quantitative dispensing system

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