JP2012502434A5 - - Google Patents

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JP2012502434A5
JP2012502434A5 JP2011526255A JP2011526255A JP2012502434A5 JP 2012502434 A5 JP2012502434 A5 JP 2012502434A5 JP 2011526255 A JP2011526255 A JP 2011526255A JP 2011526255 A JP2011526255 A JP 2011526255A JP 2012502434 A5 JP2012502434 A5 JP 2012502434A5
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aluminum
paste
aluminum powder
powder
nodular
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JP5438113B2 (en
JP2012502434A (en
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Priority claimed from PCT/US2009/056156 external-priority patent/WO2010028325A1/en
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表1に示した実施例AからFは、球状アルミニウム粉末の割合に対する、アルミニウムペーストの電気特性および反り挙動を示す。表1のデータによれば、実施例BからEに従うアルミニウムペーストを用いて作製した太陽電池は、対照ペーストAおよびFのアルミニウムペーストを用いて作製した太陽電池に比べて、電池の電気性能と反りとのバランスがより良好である。
本発明は以下の実施の態様を含むものである。
1.粒状アルミニウムと、有機溶剤を含む有機ビヒクルとを含むアルミニウムペーストであって、前記粒状アルミニウムは、30から90重量%の球状アルミニウム粉末と、10から70重量%の結節状アルミニウム粉末とを含み、前記重量%は、前記球状アルミニウム粉末と前記結節状アルミニウム粉末との和を基準とする、アルミニウムペースト。
2.前記粒状アルミニウムは、50から75重量%の球状アルミニウム粉末と、25から50重量%の結節状アルミニウム粉末とを含み、前記重量%は、前記球状アルミニウム粉末と前記結節状アルミニウム粉末との和を基準とする、前記1.に記載のアルミニウムペースト。
3.前記粒状アルミニウムは、60から70重量%の球状アルミニウム粉末と、30から40重量%の結節状アルミニウム粉末とを含み、前記重量%の基準は、前記球状アルミニウム粉末と前記結節状アルミニウム粉末との和を基準とする、前記2.に記載のアルミニウムペースト。
4.前記粒状アルミニウムに対する、球状アルミニウム粉末と結節状アルミニウム粉末との前記和の割合は、90重量%を超える、前記1.から3.のいずれかに記載のアルミニウムペースト。
5.前記粒状アルミニウムに対する、球状アルミニウム粉末と結節状アルミニウム粉末との前記和の割合は、100重量%である、前記4.に記載のアルミニウムペースト。
6.前記粒状アルミニウムは、アルミニウムペースト組成物の総量に対して50から80重量%の比率で存在する、前記1.から5.のいずれかに記載のアルミニウムペースト。
7.ガラスフリットを、アルミニウムペースト組成物の総量に対して0.01から5重量%の合計比率でさらに含む、前記1.から6.のいずれかに記載のアルミニウムペースト。
8.前記有機ビヒクルはさらに、有機ポリマーおよび/または有機添加物を含む、前記1.から7.のいずれかに記載のアルミニウムペースト。
9.(i)p型領域、n型領域、およびpーn接合部を有するシリコンウェハの裏面に、請求項1から8のいずれか一項に記載のアルミニウムペーストを塗布するステップと、
(ii)前記アルミニウムペーストを塗布した面を焼成して、前記ウェハを700から900℃のピーク温度に到達させるステップと、
を含む、シリコン太陽電池の形成方法。
10.前記アルミニウムペーストの前記塗布は、印刷によって行われる、前記9.に記載の方法。
11.焼成は、焼成時に前記シリコンウェハ上に前面および/または裏面電極を形成するために、前記シリコンウェハに塗布されている他の前面および/または裏面金属ペーストとまとめて同時焼成として行われる、前記9.または10.に記載の方法。
12.前記9.から11.のいずれかに記載の方法によって作製されるシリコン太陽電池。
13.アルミニウム裏面電極を備えるシリコン太陽電池であって、前記アルミニウム裏面電極は、前記1.から8.のいずれかに記載のアルミニウムペーストを利用して製造される、シリコン太陽電池。
14.シリコンウェハをさらに備える、前記13.に記載のシリコン太陽電池。

Examples A to F shown in Table 1 show the electrical properties and warping behavior of the aluminum paste with respect to the proportion of spherical aluminum powder. According to the data in Table 1, the solar cells made using the aluminum pastes according to Examples B to E are compared to the solar cells made using the control pastes A and F aluminum pastes and the battery electrical performance and warpage. And the balance is better.
The present invention includes the following embodiments.
1. An aluminum paste comprising granular aluminum and an organic vehicle containing an organic solvent, the granular aluminum comprising 30 to 90 wt% spherical aluminum powder and 10 to 70 wt% nodular aluminum powder, % By weight is an aluminum paste based on the sum of the spherical aluminum powder and the nodular aluminum powder.
2. The granular aluminum includes 50 to 75% by weight of spherical aluminum powder and 25 to 50% by weight of nodular aluminum powder, and the weight% is based on the sum of the spherical aluminum powder and the nodular aluminum powder. And 1. Aluminum paste described in 1.
3. The granular aluminum contains 60 to 70% by weight of spherical aluminum powder and 30 to 40% by weight of nodular aluminum powder, and the weight percentage is based on the sum of the spherical aluminum powder and the nodular aluminum powder. And 2. Aluminum paste described in 1.
4). The ratio of the sum of the spherical aluminum powder and the nodular aluminum powder to the granular aluminum is more than 90% by weight. To 3. The aluminum paste in any one of.
5). The ratio of the sum of the spherical aluminum powder and the nodular aluminum powder to the granular aluminum is 100% by weight. Aluminum paste described in 1.
6). The granular aluminum is present in a ratio of 50 to 80% by weight based on the total amount of the aluminum paste composition. To 5. The aluminum paste in any one of.
7). The glass frit is further contained in a total ratio of 0.01 to 5% by weight based on the total amount of the aluminum paste composition. To 6. The aluminum paste in any one of.
8). The organic vehicle further comprises an organic polymer and / or an organic additive. To 7. The aluminum paste in any one of.
9. (I) applying the aluminum paste according to any one of claims 1 to 8 to a back surface of a silicon wafer having a p-type region, an n-type region, and a pn junction;
(Ii) firing the surface coated with the aluminum paste to allow the wafer to reach a peak temperature of 700 to 900 ° C .;
A method for forming a silicon solar cell, comprising:
10. 8. The application of the aluminum paste is performed by printing. The method described in 1.
11. Firing is performed as a co-firing together with other front and / or back metal pastes applied to the silicon wafer to form front and / or back electrodes on the silicon wafer during firing. . Or 10. The method described in 1.
12 9 above. To 11. A silicon solar cell produced by the method according to any one of the above.
13. A silicon solar cell including an aluminum back electrode, wherein the aluminum back electrode is To 8. A silicon solar cell produced using the aluminum paste according to any one of the above.
14 The silicon wafer according to claim 13, further comprising a silicon wafer. A silicon solar cell according to 1.

Claims (3)

粒状アルミニウムと、有機溶剤を含む有機ビヒクルとを含むアルミニウムペーストであって、前記粒状アルミニウムは、30から90重量%の球状アルミニウム粉末と、10から70重量%の結節状アルミニウム粉末とを含み、前記重量%は、前記球状アルミニウム粉末と前記結節状アルミニウム粉末との和を基準とする、アルミニウムペースト。   An aluminum paste comprising granular aluminum and an organic vehicle containing an organic solvent, the granular aluminum comprising 30 to 90 wt% spherical aluminum powder and 10 to 70 wt% nodular aluminum powder, % By weight is an aluminum paste based on the sum of the spherical aluminum powder and the nodular aluminum powder. (i)p型領域、n型領域、およびpーn接合部を有するシリコンウェハの裏面に、請求項1に記載のアルミニウムペーストを塗布するステップと、
(ii)前記アルミニウムペーストを塗布した面を焼成して、前記ウェハを700から900℃のピーク温度に到達させるステップと、
を含む、シリコン太陽電池の形成方法。
(I) applying the aluminum paste according to claim 1 to a back surface of a silicon wafer having a p-type region, an n-type region, and a pn junction;
(Ii) firing the surface coated with the aluminum paste to allow the wafer to reach a peak temperature of 700 to 900 ° C .;
A method for forming a silicon solar cell, comprising:
請求項に記載の方法によって作製されるシリコン太陽電池。 A silicon solar cell produced by the method according to claim 2 .
JP2011526255A 2008-09-05 2009-09-08 Use of aluminum paste and aluminum paste in the production of silicon solar cells Expired - Fee Related JP5438113B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US9445808P 2008-09-05 2008-09-05
US61/094,458 2008-09-05
PCT/US2009/056156 WO2010028325A1 (en) 2008-09-05 2009-09-08 Aluminum pastes and use thereof in the production of silicon solar cells

Publications (3)

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JP2012502434A JP2012502434A (en) 2012-01-26
JP2012502434A5 true JP2012502434A5 (en) 2012-11-01
JP5438113B2 JP5438113B2 (en) 2014-03-12

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US (1) US8398896B2 (en)
EP (1) EP2319051B1 (en)
JP (1) JP5438113B2 (en)
KR (1) KR20110053263A (en)
CN (1) CN102144264A (en)
TW (1) TW201015589A (en)
WO (1) WO2010028325A1 (en)

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