JP2012252815A - Coaxial cable - Google Patents

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JP2012252815A
JP2012252815A JP2011123019A JP2011123019A JP2012252815A JP 2012252815 A JP2012252815 A JP 2012252815A JP 2011123019 A JP2011123019 A JP 2011123019A JP 2011123019 A JP2011123019 A JP 2011123019A JP 2012252815 A JP2012252815 A JP 2012252815A
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oxide
dielectric
coaxial cable
pigment
carbon black
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JP5356454B2 (en
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Masayuki Kawabe
雅行 河邊
Hiroyasu Terao
宏保 寺尾
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Nissei Electric Co Ltd
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Nissei Electric Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a coaxial cable exhibiting excellent terminal workability using YAG laser.SOLUTION: In the coaxial cable having a dielectric, an outer conductor, and a jacket formed sequentially on the outer circumference of an inner conductor, the dielectric consists of fluororesin and a pigment, and the pigment contains 1-10 wt% of carbon black, 80-95 wt% of a titanium oxide, and 1-10 wt% of a mixture of a copper oxide, a manganese oxide, a cobalt oxide and an aluminum oxide.

Description

本発明は、YAGレーザを用いた端末加工性に優れた同軸ケーブルに関する。   The present invention relates to a coaxial cable excellent in terminal processability using a YAG laser.

近年、携帯電話に代表される情報通信機器においては、高速化、大容量化、多機能化、高画質化等、著しく技術が進展する一方、小型化、軽量化が強く求められており、これらの機器内で使用されている同軸ケーブルは、極細線化が進められている。   In recent years, information communication devices represented by mobile phones have been remarkably advanced in technology such as high speed, large capacity, multiple functions, high image quality, etc. Coaxial cables used in these devices are being made finer.

通常、このような極細同軸ケーブルは複数本束ねて並列に配置されて、電気コネクタが接続される。電気コネクタに接続する前処理工程として、同軸ケーブルをCOレーザやYAGレーザなどを用いて端末加工されるが、ケーブル外径が0.3mm以下のような極細同軸ケーブルでは、被加工部の厚さも薄いため、被加工部以外の周辺部まで破損してしまうことがある。 Usually, a plurality of such micro coaxial cables are bundled and arranged in parallel, and an electrical connector is connected thereto. As a pre-processing step for connecting to an electrical connector, a coaxial cable is subjected to terminal processing using a CO 2 laser, YAG laser, or the like, but in a very fine coaxial cable with a cable outer diameter of 0.3 mm or less, the thickness of the processed part Moreover, since it is thin, it may be damaged to peripheral parts other than a to-be-processed part.

この問題を解決するために、特許文献1のシールドケーブルでは、樹脂組成物中にカーボンブラックを添加することが記載されている。しかし、カーボンブラックだけでは、特許文献2に指摘されるように、耐電圧性が劣るなどの改善余地が残されていた。特に、誘電体の厚さが40μm以下のように薄肉の場合は、レーザ光の吸収の影響により、耐電圧性が低下する傾向があった。
一方、特許文献2では、カーボンブラックではなく、酸化チタンを添加することで、YAGレーザによる損傷を低減させている。また、酸化チタンの他に、着色顔料を混練し、着色を可能としている。しかし、着色顔料には通常複数の金属を含有するため、レーザ光の吸収率・反射率が変化し、端末加工性や耐電圧性等の特性へ影響するが、詳細の記載はなく不明であった。
In order to solve this problem, in the shielded cable of Patent Document 1, it is described that carbon black is added to the resin composition. However, with carbon black alone, as pointed out in Patent Document 2, there remains room for improvement such as poor voltage resistance. In particular, when the dielectric is thin, such as 40 μm or less, the withstand voltage tends to be reduced due to the influence of laser light absorption.
On the other hand, in Patent Document 2, damage due to YAG laser is reduced by adding titanium oxide instead of carbon black. In addition to titanium oxide, a coloring pigment is kneaded to enable coloring. However, since colored pigments usually contain a plurality of metals, the absorption and reflectance of laser light change, which affects properties such as terminal processability and voltage resistance, but it is unknown because there is no detailed description. It was.

特許第4352935号公報Japanese Patent No. 4352935 特開2007−234574号公報JP 2007-234574 A

「THERMOPHYSICAL PROPERTIES OF MATTER The TPRC Data Series Volume 8. Thermal Radiative Properties−Nonmetallic Solids」、1972年"THERMOHPHYSICAL PROPERITES OF MATTER The TPRC Data Series Volume 8. Thermal Radial Properties-Nonmetallic Solids", 1972

従って、本発明の課題は、YAGレーザを用いた同軸ケーブルの端末加工において、被加工部である外部導体以外、例えば内部導体や誘電体を損傷することのない、端末加工性と端末加工後の耐電圧性に優れた同軸ケーブルを提供することにある。 Therefore, the problem of the present invention is that, in the end processing of a coaxial cable using a YAG laser, other than the outer conductor which is a processed part, for example, the inner conductor and the dielectric are not damaged, and the end workability and the end processing after the end processing are performed. The object is to provide a coaxial cable excellent in voltage resistance.

本発明によれば、内部導体の外周に誘電体、外部導体、ジャケットを順次形成した同軸ケーブルであって、該誘電体はフッ素樹脂及び顔料からなり、該顔料は、カーボンブラックを1〜10wt%、チタンの酸化物を80〜95wt%、銅の酸化物、マンガンの酸化物、コバルトの酸化物及びアルミニウムの酸化物を混合した酸化物(以下、銅‐マンガン‐コバルト‐アルミニウム系酸化物という)を1〜10wt%含有する。
フッ素樹脂には、四フッ化パーフルオロアルキルビニルエーテル共重合体を用いるのが好ましく、誘電体の被覆厚さを0.20mm以下とする。
According to the present invention, a coaxial cable in which a dielectric, an outer conductor, and a jacket are sequentially formed on the outer periphery of an inner conductor, the dielectric is made of a fluororesin and a pigment, and the pigment contains 1 to 10 wt% of carbon black. 80-95 wt% of titanium oxide, mixed oxide of copper oxide, manganese oxide, cobalt oxide and aluminum oxide (hereinafter referred to as copper-manganese-cobalt-aluminum oxide) 1 to 10 wt%.
As the fluororesin, a tetrafluoroperfluoroalkyl vinyl ether copolymer is preferably used, and the dielectric coating thickness is set to 0.20 mm or less.

上記の構成を採る本発明によれば、YAGレーザにより被加工部である外部導体以外、例えば内部導体や誘電体を損傷することなく、端末加工性と端末加工後の耐電圧性に優れた同軸ケーブルを得ることができる。
以下、本発明について添付図面を参照しながら説明する。
According to the present invention adopting the above-described configuration, a coaxial excellent in terminal processability and withstand voltage after terminal processing without damaging the inner conductor and the dielectric, for example, other than the outer conductor which is a processed part by the YAG laser. You can get a cable.
The present invention will be described below with reference to the accompanying drawings.

本発明の同軸ケーブルの断面図である。It is sectional drawing of the coaxial cable of this invention. 本発明の同軸ケーブルを並列に並べたケーブルの断面図である。It is sectional drawing of the cable which arranged the coaxial cable of this invention in parallel.

以下、本発明について添付図面を参照しながら説明する。
図1は、本発明の同軸ケーブルの断面図である。図1に示すように、内部導体2の外周に誘電体3、外部導体4、ジャケット5を順次形成した同軸ケーブル1である。
図2は、本発明の同軸ケーブルを並列に並べたケーブルの断面図である。図2に示すように、同軸ケーブル1を並列に配列させ、固定テープ7を施したケーブル6である。
本発明の特徴は、誘電体3への顔料の含有量である。
誘電体3はフッ素樹脂と顔料から成り、該顔料は、カーボンブラックを1〜10wt%、チタンの酸化物を80〜95wt%、銅‐マンガン‐コバルト‐アルミニウム系酸化物を1〜10wt%含有する。
The present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a cross-sectional view of the coaxial cable of the present invention. As shown in FIG. 1, a coaxial cable 1 in which a dielectric 3, an outer conductor 4, and a jacket 5 are sequentially formed on the outer periphery of an inner conductor 2.
FIG. 2 is a cross-sectional view of a cable in which coaxial cables of the present invention are arranged in parallel. As shown in FIG. 2, a coaxial cable 1 is arranged in parallel and is a cable 6 to which a fixing tape 7 is applied.
A feature of the present invention is the content of the pigment in the dielectric 3.
The dielectric 3 is made of a fluororesin and a pigment, and the pigment contains 1 to 10 wt% of carbon black, 80 to 95 wt% of oxide of titanium, and 1 to 10 wt% of copper-manganese-cobalt-aluminum oxide. .

下記に、各種の顔料の含有量と端末加工性のメカニズムについて、さらに詳しく述べる。
YAGレーザ光の波長は、1064nmである。この波長1064nmにおける、顔料に含有する各種の金属酸化物の吸収率・反射率・透過率について、非特許文献1より抜粋し、表1に示す。−印は、文献にデータの記載がないことを意味する。
Below, the content of various pigments and the mechanism of terminal processability will be described in more detail.
The wavelength of the YAG laser light is 1064 nm. The absorption, reflectance, and transmittance of various metal oxides contained in the pigment at the wavelength of 1064 nm are extracted from Non-Patent Document 1 and shown in Table 1. The symbol-means that there is no data description in the literature.

表1に示すように、カーボンブラックはレーザ光をほぼ100%吸収するため、誘電体3から内部導体2へのレーザ光の透過を抑える反面、含有量が多いと誘電体3自体の損傷が懸念される。また、含有量が多いと、押出成型性や減衰量等の電気的特性への影響も懸念される。
酸化チタンはレーザ光を反射するため、誘電体3の損傷を抑えることができるが、わずかに透過もあり、内部導体への損傷が懸念される。また、含有量が多いと、上記と同じく、押出成型性や電気的特性への影響が懸念される。
反射率が高い金属酸化物としては、酸化チタンの他、アルミナが上げられる。一方、吸収率はカーボンブラックが格段に高く、酸化コバルトもやや高めである。
As shown in Table 1, since carbon black absorbs almost 100% of the laser beam, it suppresses the transmission of the laser beam from the dielectric 3 to the inner conductor 2, but there is a concern that the dielectric 3 itself is damaged if the content is large. Is done. Moreover, when there is much content, there exists a concern about the influence on electrical characteristics, such as extrusion moldability and attenuation amount.
Titanium oxide reflects the laser beam, so that damage to the dielectric 3 can be suppressed. However, there is a slight transmission, and there is a concern about damage to the internal conductor. Moreover, when there is much content, as above-mentioned, there exists a concern about the influence on extrusion moldability and an electrical property.
As a metal oxide having a high reflectance, alumina can be used in addition to titanium oxide. On the other hand, the absorption rate is markedly higher for carbon black and slightly higher for cobalt oxide.

本発明では、顔料として、カーボンブラックや各種の金属酸化物を混合した酸化物を用い、端末加工性の優れた顔料の特定を行った結果、カーボンブラックを1〜10wt%、チタンの酸化物を80〜95wt%、銅‐マンガン‐コバルト‐アルミニウム系酸化物を1〜10wt%含有するに至った。本発明に用いた、銅‐マンガン‐コバルト‐アルミニウム系酸化物とは、銅の酸化物15〜35wt%、マンガンの酸化物10〜30wt%、コバルトの酸化物25〜45wt%及びアルミニウムの酸化物10〜30wt%を混合した酸化物である。これらの酸化物は、高温焼成した後に用いてもよい。該顔料は、誘電体100wt%に対し、0.1〜6.0wt%含有するのが好ましい。
各種の金属酸化物の含有量を調整することで、YAGレーザ光の波長が誘電体へ吸収・反射・透過するバランスを調整し、被加工部である外部導体以外、例えば内部導体や誘電体への損傷を防止し、端末加工性と端末加工後の耐電圧性を改善することができる。
In the present invention, as a pigment, an oxide obtained by mixing carbon black and various metal oxides was used, and as a result of specifying a pigment having excellent terminal processability, 1 to 10 wt% of carbon black and an oxide of titanium were used. 80 to 95 wt%, and 1 to 10 wt% of copper-manganese-cobalt-aluminum oxide has been reached. The copper-manganese-cobalt-aluminum oxide used in the present invention is a copper oxide of 15 to 35 wt%, a manganese oxide of 10 to 30 wt%, a cobalt oxide of 25 to 45 wt%, and an aluminum oxide. It is an oxide mixed with 10 to 30 wt%. These oxides may be used after high-temperature firing. The pigment is preferably contained in an amount of 0.1 to 6.0 wt% with respect to 100 wt% of the dielectric.
By adjusting the content of various metal oxides, the balance of the absorption, reflection, and transmission of the wavelength of the YAG laser light to the dielectric is adjusted, and for example, to the inner conductor or dielectric other than the outer conductor that is the workpiece Can be prevented, and the terminal processability and the withstand voltage after terminal processing can be improved.

これを応用すれば、顔料の含有量の割合を調整することで、顔料の選択肢が広がり、かつ、端末加工性や耐電圧性、押出成型性に優れた同軸ケーブルが得られる。また、耐電圧性が改善されることで、レーザ光強度の設定範囲が広くできるため、生産性が改善される、さらには、誘電体の厚さが薄肉の場合も問題なく端末加工できるため、ケーブルサイズや構造の選択肢が増える等の効果が得られる。 By applying this, by adjusting the ratio of the pigment content, the choice of pigments can be expanded, and a coaxial cable excellent in terminal processability, voltage resistance and extrusion moldability can be obtained. In addition, since the withstand voltage is improved, the setting range of the laser light intensity can be widened, so that the productivity is improved, and further, the terminal processing can be performed without problems even when the thickness of the dielectric is thin, Effects such as increased cable size and structure options can be obtained.

以下に本発明の同軸ケーブルの実施例を示す。
「実施例1〜3、比較例1〜11」
内部導体2として、銀メッキ錫入り銅合金線 7本/0.021mm(φ0.063mm)の外周に、誘電体3としてPFA厚さ0.03mmを施す。誘電体に入れる顔料の種類と含有量を表2に示す。さらに外部導体4として錫メッキ錫入り銅合金線φ0.025mmの横巻きを施し、ジャケット5としてPFA厚さ0.03mmを施す。
Examples of the coaxial cable of the present invention are shown below.
"Examples 1-3, Comparative Examples 1-11"
As the inner conductor 2, a PFA thickness of 0.03 mm is applied as the dielectric 3 on the outer periphery of seven silver alloy tin-containing copper alloy wires / 0.021 mm (φ0.063 mm). Table 2 shows the types and contents of the pigments contained in the dielectric. Further, the outer conductor 4 is subjected to a horizontal winding of tin-plated tin-containing copper alloy wire φ0.025 mm, and the jacket 5 is subjected to a PFA thickness of 0.03 mm.

本発明の効果を確認するため、「実施例1〜3、比較例1〜11」の同軸ケーブルを評価した結果を表3に示す。
評価内容は、マイクロスコープ(倍率×100)での内部導体と誘電体の損傷確認と、耐電圧AC250V(1分間)での耐電圧試験を行った。
この結果、銅‐マンガン‐コバルト‐アルミニウム系酸化物を焼成顔料として用いた場合は、内部導体と誘電体の損傷や絶縁破壊が見られず、端末加工性に優れていることが確認できた(実施例1〜3)。これは、カーボンブラックのみ、酸化チタンのみを使用した場合と比較し、銅‐マンガン‐コバルト‐アルミニウム系酸化物を入れたことで、特に酸化コバルトによる吸収が寄与し、全体としてレーザー光の吸収・反射が互いに干渉し合い、誘電体への影響を低めに抑えられたためと推測する。
一方、カーボンブラックのみ、酸化チタンのみの場合は、特に損傷が大きいことが確認された(比較例1〜4)。原因としては、実施例のような極細同軸ケーブルの場合、カーボンブラックや酸化チタン単体では、レーザ光のわずかな吸収・反射が影響するため、内部導体や誘電体の損傷が発生したと考えられる。またカーボンブラックと酸化チタン、両方を含む場合は、損傷は少なくなったが、いまだ絶縁破壊は不合格であった(比較例5と6)。鉄‐チタン‐アルミニウム系酸化物の場合は、酸化チタンやアルミナ単体に見られるように、反射が大きいことによる影響を期待したが、改善効果は見られなかった(比較例7と8)。銅‐クロム‐マンガン系酸化物の場合も、同様に改善効果は見られなかった(比較例9と10)。銅‐マンガン‐コバルト‐アルミニウム系酸化物は、内部導体・誘電体の損傷がなく、絶縁破壊も起こらなかった(実施例1〜3)が、含有量を増やした場合は、誘電体に少し損傷が見られ、絶縁破壊も発生した(比較例11)。
Table 3 shows the results of evaluating the coaxial cables of “Examples 1 to 3 and Comparative Examples 1 to 11” in order to confirm the effects of the present invention.
The evaluation contents were a damage confirmation of the inner conductor and the dielectric with a microscope (magnification × 100), and a withstand voltage test at a withstand voltage of AC 250 V (for 1 minute).
As a result, when copper-manganese-cobalt-aluminum oxide was used as a calcined pigment, it was confirmed that there was no damage or dielectric breakdown of the inner conductor and dielectric, and the terminal processability was excellent ( Examples 1 to 3). Compared to the case of using only carbon black and titanium oxide alone, the inclusion of a copper-manganese-cobalt-aluminum oxide contributes particularly to the absorption by cobalt oxide. It is assumed that the reflections interfered with each other and the influence on the dielectric was suppressed to a low level.
On the other hand, in the case of only carbon black and only titanium oxide, it was confirmed that damage was particularly large (Comparative Examples 1 to 4). As a cause, in the case of the micro coaxial cable as in the example, carbon black or titanium oxide alone is affected by slight absorption / reflection of laser light, and it is considered that the internal conductor and the dielectric were damaged. When both carbon black and titanium oxide were included, damage was reduced, but dielectric breakdown still failed (Comparative Examples 5 and 6). In the case of iron-titanium-aluminum-based oxides, an effect due to large reflection was expected as seen in titanium oxide and alumina alone, but no improvement effect was seen (Comparative Examples 7 and 8). Similarly, in the case of the copper-chromium-manganese oxide, no improvement effect was observed (Comparative Examples 9 and 10). The copper-manganese-cobalt-aluminum oxide did not damage the inner conductor / dielectric and did not cause dielectric breakdown (Examples 1 to 3). However, when the content was increased, the dielectric was slightly damaged. And dielectric breakdown also occurred (Comparative Example 11).

本発明で述べた、各種の金属酸化物のレーザ光の吸収・反射・透過の概念は、他の組み合わせによる酸化物やいわゆる着色顔料にも応用可能である。 The concept of absorption, reflection and transmission of laser light of various metal oxides described in the present invention can be applied to oxides by other combinations and so-called colored pigments.

1 同軸ケーブル
2 内部導体
3 誘電体
4 外部導体
5 ジャケット
6 並列に並べたケーブル
7 固定テープ
P 同軸ケーブル間距離
DESCRIPTION OF SYMBOLS 1 Coaxial cable 2 Inner conductor 3 Dielectric body 4 Outer conductor 5 Jacket 6 Cable arranged in parallel 7 Fixing tape P Distance between coaxial cables

Claims (4)

内部導体の外周に誘電体、外部導体、ジャケットを順次形成した同軸ケーブルであって、該誘電体はフッ素樹脂及び顔料からなり、該顔料は、カーボンブラックを1〜10wt%、チタンの酸化物を80〜95wt%、銅の酸化物、マンガンの酸化物、コバルトの酸化物及びアルミニウムの酸化物を混合した酸化物を1〜10wt%含有することを特徴とする同軸ケーブル。 A coaxial cable in which a dielectric, an outer conductor, and a jacket are sequentially formed on the outer periphery of an inner conductor, and the dielectric is made of a fluororesin and a pigment, and the pigment includes 1 to 10 wt% of carbon black and an oxide of titanium. A coaxial cable comprising 80 to 95 wt%, 1 to 10 wt% of a mixed oxide of copper oxide, manganese oxide, cobalt oxide and aluminum oxide. 該誘電体のフッ素樹脂には、四フッ化パーフルオロアルキルビニルエーテル共重合体を用い、被覆厚さを0.20μm以下とする請求項1の同軸ケーブル。 The coaxial cable according to claim 1, wherein the dielectric fluororesin is made of a tetrafluoroperfluoroalkyl vinyl ether copolymer and has a coating thickness of 0.20 µm or less. 端末加工後の耐電圧がAC250V(1分間)以上の請求項1または2の同軸ケーブル。 The coaxial cable according to claim 1 or 2, wherein a withstand voltage after terminal processing is AC250V (1 minute) or more. 同軸ケーブルを複数本並列に並べられた請求項1〜3のいずれかの同軸ケーブル及びその加工品。   The coaxial cable according to claim 1, wherein a plurality of coaxial cables are arranged in parallel, and a processed product thereof.
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WO2018117068A1 (en) * 2016-12-20 2018-06-28 古河電気工業株式会社 Method for manufacturing optical fiber intermittent tape core and optical fiber intermittent tape core
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WO2018117068A1 (en) * 2016-12-20 2018-06-28 古河電気工業株式会社 Method for manufacturing optical fiber intermittent tape core and optical fiber intermittent tape core
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