JP2012251836A - Residual liquid detection device and method, and ultrasonic probe attachment jig - Google Patents

Residual liquid detection device and method, and ultrasonic probe attachment jig Download PDF

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JP2012251836A
JP2012251836A JP2011123753A JP2011123753A JP2012251836A JP 2012251836 A JP2012251836 A JP 2012251836A JP 2011123753 A JP2011123753 A JP 2011123753A JP 2011123753 A JP2011123753 A JP 2011123753A JP 2012251836 A JP2012251836 A JP 2012251836A
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pipe
ultrasonic probe
reflected
residual liquid
reflected wave
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Kenzo Ogawa
健三 小川
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Toshiba Plant Systems and Services Corp
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Abstract

PROBLEM TO BE SOLVED: To securely detect a residual liquid in piping.SOLUTION: A residual liquid detection device includes an ultrasonic probe 11 which transmits an ultrasonic wave and receives its reflected wave; an attachment jig 12 which holds the ultrasonic probe 11 and also fits the ultrasonic probe 11 to a bottom of an external surface 5 of piping 1 so that its transmission and reception part 16 comes into contact with the bottom of the external surface 5; and a data processing part 13 which receives waveform data from the ultrasonic probe 11, and detects the presence or absence of residual water 2 and the water level of the residual water 2 from waveform data of the reflected wave propagated in the residual water 2 when receiving a reflected wave reflected by an internal surface 6 of the piping 1 and propagated in the thickness of the piping and a reflected wave reflected by the surface 3 of the residual water 2 in the piping 1 and propagated in the residual water 2 with a time difference after the ultrasonic probe 11 transmits the ultrasonic wave.

Description

本発明は、配管の内側空間に残留した残液を、超音波を用いて検知する残液検知装置及び方法、並びに超音波を送受信する超音波探触子を配管に取り付ける超音波探触子取付治具に関する。   The present invention relates to a residual liquid detection device and method for detecting residual liquid remaining in an inner space of a pipe using ultrasonic waves, and an ultrasonic probe attachment for attaching an ultrasonic probe for transmitting and receiving ultrasonic waves to the pipe. It relates to a jig.

各種プラントの定期点検や改造工事において、既設配管を切断する作業が数多くなされている。このような作業では、排水処理を行った後に配管のアイソレ(隔離)の実施状況を確認し、その後更に、ホースやバケツなどによる残水漏洩対策を行っている。   There are many works to cut existing pipes in periodic inspections and remodeling work of various plants. In such operations, after the wastewater treatment is performed, the implementation status of pipe isolation is confirmed, and after that, countermeasures against leakage of residual water using hoses and buckets are taken.

しかしながら、排水処理を実施しても、想定した残水量の算定ミスなどがあると、残水受けバケツから残水が溢れる事態が稀に発生することがある。さらに、残水が有害物質や放射性物質を含んだ汚染水の場合は、残水が漏れることがあってはならない。そこで、配管の切断前に、配管中に残水がどの程度あるかを確認できれば、残水の漏洩を未然に防止することが可能になる。   However, even if wastewater treatment is carried out, if there is a miscalculation of the assumed remaining water amount, a situation may occur in which the remaining water overflows from the residual water receiving bucket. In addition, if the residual water is contaminated water containing harmful substances or radioactive substances, the residual water must not leak. Therefore, if it is possible to confirm how much residual water is in the pipe before cutting the pipe, it is possible to prevent leakage of the residual water.

従来、液体収容部内に収容された液体の液面に超音波を送信し、その反射波を受信することで液体収容部内の液位を計測する超音波液位計が、特許文献1に開示されている。また、貯水タンク内の水を静電容量式の水位センサを用いて検出する技術が、特許文献2に開示されている。更に、配管内の残水をサーモカメラなどを用いて検知する技術が知られている。   Conventionally, Patent Document 1 discloses an ultrasonic liquid level meter that transmits an ultrasonic wave to a liquid surface of a liquid stored in a liquid storage unit and measures a liquid level in the liquid storage unit by receiving a reflected wave thereof. ing. Patent Document 2 discloses a technique for detecting water in a water storage tank using an electrostatic capacity type water level sensor. Furthermore, a technique for detecting residual water in a pipe using a thermo camera or the like is known.

特開2000−9519号公報JP 2000-9519 A 特開2009−110714号公報JP 2009-110714 A

ところが、特許文献1及び2に記載の技術は、液体収容部内の液体の液面に超音波を直接送信したり、貯水タンク内の水に電極を直接接触させて、液位(水位)を直接計測するものであり、配管内の液体を配管の外部から検知することができない。   However, the techniques described in Patent Documents 1 and 2 directly transmit ultrasonic waves to the liquid level of the liquid in the liquid container, or directly contact the electrode with the water in the water storage tank to directly adjust the liquid level (water level). It is to be measured and the liquid in the pipe cannot be detected from the outside of the pipe.

また、配管内の残水をサーモカメラなどを用いて検知する技術では、残水が高温状態にあるときには可能であるが、残水温度が常温まで低下した状態では、この残水を検知することができないのが現状であった。   The technology that detects residual water in the pipe using a thermo camera is possible when the residual water is in a high temperature state, but this residual water is detected when the residual water temperature is lowered to room temperature. The current situation is that it is not possible.

本発明の目的は、上述の事情を考慮してなされたものであり、配管内の残液を確実に検知できる残液検知装置及び方法を提供することにある。   An object of the present invention is to provide a residual liquid detection device and method that can reliably detect residual liquid in a pipe, in view of the above-described circumstances.

また、本発明の他の目的は、超音波探触子を配管の外表面の底部に安定して取り付けることができると共に、配管内の残液を高精度に検知できる超音波探触子取付治具を提供することにある。   Another object of the present invention is to attach an ultrasonic probe that can stably attach the ultrasonic probe to the bottom of the outer surface of the pipe and can detect the residual liquid in the pipe with high accuracy. It is in providing tools.

本発明に係る残液検知装置は、超音波を送信しその反射波を受信する超音波探触子と、この超音波探触子を保持すると共に、この超音波探触子を配管の外表面の底部に、その送受信部が前記外表面の底部に密着するように取り付ける取付治具と、前記超音波探触子からの波形データを入力し、前記超音波探触子が超音波を送信した後、前記配管の内表面で反射しその配管の肉厚内を伝播する反射波と、前記配管内の残液の液面で反射しこの残液中を伝播する反射波とを時間差をもって受信したとき、前記残液中を伝播する反射波の波形データから前記残液の有無及びその液面位置を検出するデータ処理部と、を有することを特徴とするものである。   The residual liquid detection device according to the present invention includes an ultrasonic probe that transmits ultrasonic waves and receives reflected waves, and holds the ultrasonic probe, and the ultrasonic probe is attached to an outer surface of a pipe. The mounting jig to be attached so that the transmission / reception part is in close contact with the bottom of the outer surface and the waveform data from the ultrasonic probe are input to the bottom of the ultrasonic probe, and the ultrasonic probe transmits ultrasonic waves. Thereafter, the reflected wave reflected on the inner surface of the pipe and propagated in the thickness of the pipe and the reflected wave reflected on the liquid level of the residual liquid in the pipe and propagated in the residual liquid were received with a time difference. And a data processing unit for detecting the presence / absence of the residual liquid and the position of the liquid level from the waveform data of the reflected wave propagating in the residual liquid.

また、本発明に係る残液検知方法は、超音波を送信しその反射波を受信する超音波探触子を、配管の外表面の底部に、その送受信部が前記外表面の底部に密着するように取り付け、前記超音波探触子が超音波を送信した後、前記配管の内表面で反射しその配管の肉厚内を伝播する反射波と、前記配管内の残液の液面で反射しこの残液中を伝播する反射波とを時間差をもって受信したとき、前記残液中を伝播する反射波の波形データから前記残液の有無及びその液面位置を検出することを特徴とするものである。   Further, in the residual liquid detection method according to the present invention, an ultrasonic probe that transmits ultrasonic waves and receives reflected waves is closely attached to a bottom portion of an outer surface of a pipe, and a transmission / reception portion is closely attached to the bottom portion of the outer surface. After the ultrasonic probe transmits ultrasonic waves, the reflected wave reflected on the inner surface of the pipe and propagated through the thickness of the pipe, and reflected by the liquid level of the remaining liquid in the pipe When the reflected wave propagating in the residual liquid is received with a time difference, the presence or absence of the residual liquid and the position of the liquid level are detected from the waveform data of the reflected wave propagating in the residual liquid. It is.

更に、本発明に係る超音波探触子取付治具は、超音波探触子を収容する収容空間が設けられると共に、配管の外表面の底部との接触面が前記底部の形状に対応して形成された治具本体と、この治具本体の前記接触面に設置され、前記治具本体を磁力により前記配管の外表面の底部に着脱可能に取り付ける磁石と、前記治具本体に位置調整可能に装着されたキャップと前記収容空間に収容された前記超音波探触子との間に介在されて、前記超音波探触子の送受信部を前記配管の外表面の底部に密着させるための押付力を付与すると共に、前記超音波探触子を前記治具本体に保持する弾性体と、を有して構成されたことを特徴とするものである。   Furthermore, the ultrasonic probe mounting jig according to the present invention is provided with an accommodation space for accommodating the ultrasonic probe, and a contact surface with the bottom of the outer surface of the pipe corresponds to the shape of the bottom. The formed jig body, a magnet that is installed on the contact surface of the jig body, attaches the jig body to the bottom of the outer surface of the pipe by magnetic force, and the position of the jig body can be adjusted. A pressing member that is interposed between the cap mounted on the housing and the ultrasonic probe housed in the housing space, so that the transmitting / receiving portion of the ultrasonic probe is in close contact with the bottom of the outer surface of the pipe And an elastic body that applies force and holds the ultrasonic probe to the jig body.

本発明に係る残液検知装置及び方法によれば、超音波探触子が超音波を送信した後、配管の内表面で反射しその配管の肉厚内を伝播する反射波と、前記配管内の残液の液面で反射しこの残液中を伝播する反射波とを時間差をもって受信したとき、前記残液中を伝播する反射波の波形データから残液の有無及びその液面位置を検出するので、配管内の残液を確実に検知できる。   According to the residual liquid detection device and method according to the present invention, after the ultrasonic probe transmits ultrasonic waves, the reflected wave reflected on the inner surface of the pipe and propagated through the thickness of the pipe, and the inside of the pipe When the reflected wave reflected on the liquid level of the residual liquid and propagated in the residual liquid is received with a time difference, the presence or absence of the residual liquid and the position of the liquid level are detected from the waveform data of the reflected wave propagating in the residual liquid. Therefore, the remaining liquid in the pipe can be reliably detected.

また、本発明に係る超音波探触子取付治具によれば、治具本体を磁石の磁力により配管の外表面の底部に着脱可能に取り付けることで、治具本体に保持された超音波探触子を配管の外表面の底部に着脱可能に且つ安定して取り付けることができる。また、治具本体内に保持された超音波探触子の送受信部を、弾性体の押付力によって配管の外表面の底部に密着させることで、送受信部から送信される超音波により配管内の残液を高精度に検知できる。   Further, according to the ultrasonic probe mounting jig according to the present invention, the ultrasonic probe held by the jig main body is detachably attached to the bottom of the outer surface of the pipe by the magnetic force of the magnet. The tentacle can be detachably and stably attached to the bottom of the outer surface of the pipe. In addition, the transmitter / receiver of the ultrasonic probe held in the jig body is brought into close contact with the bottom of the outer surface of the pipe by the pressing force of the elastic body, so that the ultrasonic wave transmitted from the transmitter / receiver Residual liquid can be detected with high accuracy.

本発明に係る残液検知装置の一実施形態である残水検知装置を示す構成図。The block diagram which shows the residual water detection apparatus which is one Embodiment of the residual liquid detection apparatus which concerns on this invention. 図1のII−II線の矢印で示す方向から目視した矢視図。The arrow view seen from the direction shown by the arrow of the II-II line of FIG. 図1の配管の内側空間に残水が存在しない状態での超音波の伝播状況を説明する説明図。Explanatory drawing explaining the propagation condition of the ultrasonic wave in the state where residual water does not exist in the inner space of the piping of FIG. 図1の配管の内側空間に残水が存在する状態での超音波の伝播状況を説明する説明図。Explanatory drawing explaining the propagation condition of the ultrasonic wave in the state where residual water exists in the inner space of the piping of FIG. 図1の配管の内側空間に残水が存在する状態で超音波が送受信されたときに、表示装置に表示された反射波の波形データの一例を示すグラフ。The graph which shows an example of the waveform data of the reflected wave displayed on the display apparatus, when an ultrasonic wave is transmitted / received in the state where residual water exists in the inner space of the piping of FIG.

以下、本発明を実施するための実施形態を図面に基づき説明する。図1は、本発明に係る残液検知装置の一実施形態である残水検知装置を示す構成図である。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. FIG. 1 is a configuration diagram showing a residual water detection device which is an embodiment of the residual liquid detection device according to the present invention.

この図1に示す残液検知装置としての残水検知装置10は、水平に配置された配管1、特に炭素鋼やステンレス鋼などの金属製の配管1内に残留した残液としての残水2を、超音波を用いて配管1の外側から非破壊で検知するものであり、超音波探触子11、超音波探触子取付治具としての取付治具12、データ処理部13、表示装置14、及びデータベース15を有して構成される。   A residual water detection device 10 as a residual liquid detection device shown in FIG. 1 is a residual water 2 as a residual liquid remaining in a horizontally arranged pipe 1, particularly a metal pipe 1 such as carbon steel or stainless steel. Is detected from the outside of the pipe 1 using ultrasonic waves, and includes an ultrasonic probe 11, a mounting jig 12 as an ultrasonic probe mounting jig, a data processing unit 13, and a display device. 14 and a database 15.

超音波探触子11は、超音波を送信しその反射波を受信する送受信部16を備えて構成される。この送受信部16から送信された超音波は、例えば10MHzまたは5MHzのパルス状超音波である。また、この送受信部16から送信される超音波が、配管1の内側空間4に残留した残水2の液面としての水面3に対し直交するように、後に詳説する取付治具12によって、超音波探触子11が配管1の外表面5に取り付けられる。超音波探触子11の送受信部16にて受信された超音波の反射波の波形データは、探触子ケーブル17を経てデータ処理部13へ出力される。   The ultrasonic probe 11 includes a transmission / reception unit 16 that transmits ultrasonic waves and receives reflected waves. The ultrasonic wave transmitted from the transmission / reception unit 16 is, for example, a pulsed ultrasonic wave of 10 MHz or 5 MHz. Further, the ultrasonic wave transmitted from the transmission / reception unit 16 is superposed by the mounting jig 12 described in detail later so as to be orthogonal to the water surface 3 as the liquid surface of the residual water 2 remaining in the inner space 4 of the pipe 1. A sound probe 11 is attached to the outer surface 5 of the pipe 1. Waveform data of the reflected wave of the ultrasonic wave received by the transmission / reception unit 16 of the ultrasonic probe 11 is output to the data processing unit 13 via the probe cable 17.

ここで、図3に示すように、配管1の内側空間4に残水2が存在しない場合には、配管1(金属)から空気への超音波の透過率が約0.002%であるため、超音波探触子11の送受信部16から配管1へ送信された超音波は、ほとんど全てが配管1の内表面6で反射する。この反射波7Aは配管1の肉厚内を伝播し、一部が超音波探触子11の送受信部16にて受信されると共に、図示しないが、大部分が配管1の外表面5で再び反射して、配管1の肉厚内で反射を繰り返す。   Here, as shown in FIG. 3, when there is no residual water 2 in the inner space 4 of the pipe 1, the transmittance of ultrasonic waves from the pipe 1 (metal) to the air is about 0.002%. Almost all the ultrasonic waves transmitted from the transmitting / receiving unit 16 of the ultrasonic probe 11 to the pipe 1 are reflected by the inner surface 6 of the pipe 1. The reflected wave 7 </ b> A propagates through the thickness of the pipe 1, and a part of the reflected wave 7 </ b> A is received by the transmitting / receiving unit 16 of the ultrasonic probe 11. Reflect and repeat reflection within the thickness of the pipe 1.

また、図4に示すように、配管1の内側空間4に残水2が存在する場合には、配管1(金属)から残水2(水)への超音波の透過率が約5%であるため、超音波探触子11の送受信部16から配管1へ送信された超音波は、一部が残水2中に透過し、残りが配管1の内表面6で反射する。配管1の内表面6にて反射した反射波7Aは、前述の如く配管1の肉厚内で反射を繰り返す。また、残水2中に透過した超音波は、残水2の水面3で反射する。この反射波7Bは残水2中を伝播し、一部が超音波探触子11の送受信部16にて受信されると共に、図示しないが、大部分が配管1の内表面6で再び反射して残水2中に至り、この残水2中で反射を繰り返す。   Further, as shown in FIG. 4, when the residual water 2 exists in the inner space 4 of the pipe 1, the transmittance of ultrasonic waves from the pipe 1 (metal) to the residual water 2 (water) is about 5%. Therefore, a part of the ultrasonic wave transmitted from the transmission / reception unit 16 of the ultrasonic probe 11 to the pipe 1 is transmitted into the remaining water 2 and the rest is reflected by the inner surface 6 of the pipe 1. The reflected wave 7A reflected by the inner surface 6 of the pipe 1 is repeatedly reflected within the thickness of the pipe 1 as described above. Further, the ultrasonic wave transmitted through the residual water 2 is reflected by the water surface 3 of the residual water 2. The reflected wave 7B propagates in the residual water 2, and a part of the reflected wave 7B is received by the transmitting / receiving unit 16 of the ultrasonic probe 11, and most of the reflected wave 7B is reflected again by the inner surface 6 of the pipe 1 although not shown. The remaining water 2 is reached and reflection is repeated in the remaining water 2.

上述のような超音波の伝播速度は、配管1の肉厚内では高速(例えば約5900m/秒)であり、残水2中では低速(例えば1480m/秒)であって、大きく相違する。このため、超音波探触子11の送受信部16は、超音波を送信した後、配管1の内表面6で反射しこの配管1の肉厚内を伝播する反射波7A(図4)と、配管1の内側空間4に残留した残水2の水面3で反射しこの残水2中を伝播する反射波7B(図4)とを時間差をもって受信する。   The propagation speed of the ultrasonic waves as described above is high (for example, about 5900 m / second) within the thickness of the pipe 1 and low (for example, 1480 m / second) in the residual water 2 and is greatly different. For this reason, the transmitter / receiver 16 of the ultrasonic probe 11 transmits the ultrasonic wave, then reflects on the inner surface 6 of the pipe 1 and propagates in the thickness of the pipe 1 (FIG. 4), The reflected wave 7B (FIG. 4) reflected by the water surface 3 of the residual water 2 remaining in the inner space 4 of the pipe 1 and propagating through the residual water 2 is received with a time difference.

前記取付治具12は、図1及び図2に示すように、超音波探触子11を保持すると共に、この超音波探触子11を配管1の外表面5の底部に、その送受信部16が上記外表面5の底部に密着するように取り付けるものであり、治具本体20、磁石21、キャップ22、及び弾性体としてのスプリング23を有して構成される。   As shown in FIG. 1 and FIG. 2, the mounting jig 12 holds an ultrasonic probe 11, and the ultrasonic probe 11 is placed on the bottom of the outer surface 5 of the pipe 1 and its transmitting / receiving unit 16. Is attached so as to be in close contact with the bottom of the outer surface 5, and includes a jig body 20, a magnet 21, a cap 22, and a spring 23 as an elastic body.

治具本体20には、超音波探触子11を収容する収容空間24が形成されている。また、この治具本体20の上面は、配管1の外表面5の底部に接触する接触面25であり、この接触面25は、配管1の外表面5の底部の形状に対応して湾曲面またはV字形状に形成されている。更に、治具本体20における接触面25の下部で、収容空間24の上部を形成する部分は、超音波探触子11の被当接面18に当接可能なストッパ部26として形成されている。超音波探触子11にスプリング23の付勢力が作用したとき、この超音波探触子11の被当接面18がストッパ部26に当接することで、超音波探触子11は治具本体20に保持される。   In the jig body 20, an accommodation space 24 for accommodating the ultrasonic probe 11 is formed. The upper surface of the jig body 20 is a contact surface 25 that contacts the bottom of the outer surface 5 of the pipe 1, and the contact surface 25 is a curved surface corresponding to the shape of the bottom of the outer surface 5 of the pipe 1. Alternatively, it is formed in a V shape. Furthermore, the lower part of the contact surface 25 in the jig main body 20 and the part forming the upper part of the accommodation space 24 is formed as a stopper part 26 that can contact the contacted surface 18 of the ultrasonic probe 11. . When the urging force of the spring 23 is applied to the ultrasonic probe 11, the contacted surface 18 of the ultrasonic probe 11 comes into contact with the stopper portion 26. 20 is held.

磁石21は、治具本体20の接触面25に埋設され、配管1の軸方向Oに平行に複数本、本実施形態では2本設けられる。これらの磁石21の磁力によって、治具本体20の接触面25を配管1の外表面5の底部に着脱可能に磁着させて、治具本体20を配管1の外表面5の底部に取り付ける。   The magnet 21 is embedded in the contact surface 25 of the jig body 20, and a plurality of magnets 21 are provided in parallel with the axial direction O of the pipe 1, two in this embodiment. The contact surface 25 of the jig body 20 is detachably magnetically attached to the bottom of the outer surface 5 of the pipe 1 by the magnetic force of these magnets 21, and the jig body 20 is attached to the bottom of the outer surface 5 of the pipe 1.

キャップ22は、有底筒形状に形成されて、治具本体20の収容空間24の下部に設置される。更に、このキャップ22は、軸方向、即ち収容空間24内に収容された超音波探触子11の軸方向Pに沿って位置調整可能に、治具本体20にねじ結合されて装着される。   The cap 22 is formed in a bottomed cylindrical shape and is installed in the lower part of the accommodation space 24 of the jig body 20. Further, the cap 22 is screwed and attached to the jig body 20 so that the position of the cap 22 can be adjusted in the axial direction, that is, along the axial direction P of the ultrasonic probe 11 accommodated in the accommodating space 24.

スプリング23は、キャップ22の内部に配置され、治具本体20の収容空間24に収容された超音波探触子11とキャップ22との間に圧縮された状態で介在される。従って、このキャップ22の付勢力は、治具本体20の接触面25が配管1の外表面5の底部に磁着された状態で、超音波探触子11の送受信部16を配管1の外表面5の底部に密着させるための押圧力として機能する。この押圧力は、キャップ22を超音波探触子11の軸方向Pに沿って移動させることで調整される。   The spring 23 is disposed inside the cap 22 and is interposed between the ultrasonic probe 11 housed in the housing space 24 of the jig body 20 and the cap 22 in a compressed state. Therefore, the biasing force of the cap 22 causes the transmitter / receiver 16 of the ultrasonic probe 11 to be outside the pipe 1 in a state where the contact surface 25 of the jig body 20 is magnetically attached to the bottom of the outer surface 5 of the pipe 1. It functions as a pressing force for bringing it into close contact with the bottom of the surface 5. This pressing force is adjusted by moving the cap 22 along the axial direction P of the ultrasonic probe 11.

また、治具本体20の接触面25が配管1の外表面5の底部に磁着されていないときには、スプリング23の付勢力は、超音波探触子11の被当接面18を治具本体20のストッパ部26に当接させて超音波探触子11の飛び出しを防止し、超音波探触子11を治具本体20の収容空間24内に保持する。   Further, when the contact surface 25 of the jig body 20 is not magnetically attached to the bottom of the outer surface 5 of the pipe 1, the biasing force of the spring 23 causes the contacted surface 18 of the ultrasonic probe 11 to move to the jig body. The ultrasonic probe 11 is prevented from popping out by being brought into contact with the 20 stopper portions 26, and the ultrasonic probe 11 is held in the accommodation space 24 of the jig main body 20.

前記データ処理部13は、超音波探触子11に探触子ケーブル17を用いて接続され、超音波探触子11の送受信部16が超音波を送信した時刻と、送受信部16が受信した反射波7A及び7Bの波形データなどを超音波探触子11から入力する。データ処理部13に入力された反射波7A、7Bの波形データは、データ処理部13に接続された表示装置14の画面に、図5に示すように表示される。   The data processing unit 13 is connected to the ultrasonic probe 11 using a probe cable 17, the time when the transmission / reception unit 16 of the ultrasonic probe 11 transmits ultrasonic waves, and the transmission / reception unit 16 received. Waveform data of the reflected waves 7A and 7B and the like are input from the ultrasonic probe 11. The waveform data of the reflected waves 7A and 7B input to the data processing unit 13 are displayed on the screen of the display device 14 connected to the data processing unit 13 as shown in FIG.

更に、データ処理部13は、超音波探触子11が超音波を送信した後、配管1の内表面6で反射しその配管1の肉厚内を伝播する反射波7A(図5に波形データAとして表示される)と、配管1の内側空間4に残留した残水2の水面3で反射しこの残水2中を伝播する反射波7B(図5に波形データBとして表示される)とを時間差をもって受信したとき、残水2中を伝播する反射波7Bの波形データBから、残水2の有無、及び残水2の液面位置としての水位を検出する。   Further, after the ultrasonic probe 11 transmits the ultrasonic wave, the data processing unit 13 reflects the reflected wave 7A reflected by the inner surface 6 of the pipe 1 and propagating through the thickness of the pipe 1 (the waveform data in FIG. 5). And a reflected wave 7B (displayed as waveform data B in FIG. 5) that is reflected by the water surface 3 of the residual water 2 remaining in the inner space 4 of the pipe 1 and propagates in the residual water 2. Is received with a time difference, the presence / absence of the residual water 2 and the water level as the liquid surface position of the residual water 2 are detected from the waveform data B of the reflected wave 7B propagating through the residual water 2.

つまり、まず、データ処理部13は、配管1内の残水2の水面3で反射し残水2中を伝播する反射波7Bの波形データBが存在している場合に、配管1の内側空間4に残水が存在すると判断する。次に、データ処理部13は、超音波探触子11の送受信部16が超音波を送信してから、配管1内の残水2の水面3で反射し残水2中を伝播する反射波7Bを受信するまでの時間と、水中を伝播する超音波の伝播速度とを用いて、配管1の内側空間4に残留した残水2の水位を演算する。   That is, first, the data processing unit 13 has an inner space of the pipe 1 when there is waveform data B of the reflected wave 7B reflected on the water surface 3 of the residual water 2 in the pipe 1 and propagating through the residual water 2. 4 is judged to have residual water. Next, after the transmitting / receiving unit 16 of the ultrasonic probe 11 transmits the ultrasonic wave, the data processing unit 13 reflects the reflected wave that is reflected by the water surface 3 of the residual water 2 in the pipe 1 and propagates through the residual water 2. The water level of the residual water 2 remaining in the inner space 4 of the pipe 1 is calculated using the time until 7B is received and the propagation speed of the ultrasonic wave propagating in the water.

尚、図5に示す表示装置14の画面上の横軸(時間軸)は、残水2中を伝播する超音波の伝播速度を用いて、残水2の水位を示す液位軸としての水位軸に変更して設定されてもよい。   The horizontal axis (time axis) on the screen of the display device 14 shown in FIG. 5 indicates the water level as a liquid level axis indicating the water level of the residual water 2 using the propagation speed of the ultrasonic wave propagating in the residual water 2. It may be set by changing to an axis.

ところで、配管1の内側空間4に残留する残水2の水面3が低い場合には、配管1の内表面6で反射し配管1の肉厚内を伝播する反射波7Aを超音波探触子11が受信する受信時刻と、配管1内の残水2の水面3で反射しこの残水2中を伝播する反射波7Bを超音波探触子11が受信する受信時刻との時間差が減少して、データ処理部13は、これらの両反射波7A、7Bの波形データA、Bを明確に識別することができない場合がある。このような場合に対処するために、残水検知装置10は、データ処理部13に接続して前記データベース15を備えると共に、データ処理部13が反射波識別ルーチンを実行する。   By the way, when the water surface 3 of the residual water 2 remaining in the inner space 4 of the pipe 1 is low, the ultrasonic wave is reflected by the reflected wave 7A that is reflected by the inner surface 6 of the pipe 1 and propagates through the thickness of the pipe 1. The time difference between the reception time at which the ultrasonic probe 11 receives and the reception time at which the ultrasonic probe 11 receives the reflected wave 7B reflected by the water surface 3 of the residual water 2 in the pipe 1 and propagating through the residual water 2 is reduced. Thus, the data processing unit 13 may not be able to clearly identify the waveform data A and B of both the reflected waves 7A and 7B. In order to cope with such a case, the residual water detection device 10 is connected to the data processing unit 13 and includes the database 15, and the data processing unit 13 executes a reflected wave identification routine.

つまり、データベース15は、内側空間4に残水2が存在しない配管1(図3)に対し、この配管1の外表面5に取付治具12を用いて取り付けられた超音波探触子11が超音波を送信したときに、配管1の内表面6で反射しこの配管1の肉厚内を伝播して超音波探触子11に受信された反射波7Aの波形データAを、肉厚の異なる配管1毎に記録するものである。ただし、このデータベース15の機能を、データ処理部13内の記録装置(不図示)が実行してもよい。   That is, the database 15 includes the ultrasonic probe 11 attached to the outer surface 5 of the pipe 1 using the attachment jig 12 with respect to the pipe 1 (FIG. 3) in which the residual water 2 does not exist in the inner space 4. When the ultrasonic wave is transmitted, the waveform data A of the reflected wave 7A reflected by the inner surface 6 of the pipe 1 and propagated through the thickness of the pipe 1 and received by the ultrasonic probe 11 is changed to the thickness data. This is recorded for each different pipe 1. However, the function of the database 15 may be executed by a recording device (not shown) in the data processing unit 13.

また、データ処理部13が実行する反射波識別ルーチンは、超音波探触子11が受信した実際の配管1における反射波7A、7Bの波形データA、Bから、この実際の配管1の肉厚と同一の肉厚の配管1における前述のデータベース15に記録された反射波7Aの波形データAを差し引くことで、実際の配管1の内側空間4に残留する残水2の水面3で反射しこの残水2中を伝播する反射波7Bの波形データBを抽出するルーチンである。   The reflected wave identification routine executed by the data processing unit 13 is the thickness of the actual pipe 1 from the waveform data A and B of the reflected waves 7A and 7B in the actual pipe 1 received by the ultrasonic probe 11. By subtracting the waveform data A of the reflected wave 7A recorded in the above-described database 15 in the pipe 1 having the same thickness as that of the pipe 1, it is reflected by the water surface 3 of the residual water 2 remaining in the inner space 4 of the actual pipe 1 This is a routine for extracting the waveform data B of the reflected wave 7B propagating through the remaining water 2.

この反射波識別ルーチンによって、配管1の内表面6で反射しこの配管1の肉厚内を伝播する反射波7Aの波形データAが除去され、配管1内の残水2の水面3で反射しこの残水2中を伝播する反射波7Bの波形データBのみが残るので、データ処理部13は、この抽出した残水2中を伝播する反射波7Bの波形データBから、前述と同様にして、残水2の有無と、残水2の水位を演算する。   By this reflected wave identification routine, the waveform data A of the reflected wave 7A reflected by the inner surface 6 of the pipe 1 and propagating through the thickness of the pipe 1 is removed, and reflected by the water surface 3 of the residual water 2 in the pipe 1 Since only the waveform data B of the reflected wave 7B propagating in the remaining water 2 remains, the data processing unit 13 uses the extracted waveform data B of the reflected wave 7B propagating in the remaining water 2 in the same manner as described above. The presence or absence of residual water 2 and the water level of residual water 2 are calculated.

次に、作用を説明する。
まず、取付治具12の治具本体20における収容空間24内に超音波探触子11を収容し保持した状態で、この取付治具12の治具本体20における接触面25を配管1の外表面5の底部に磁着して、超音波探触子11を配管1の外表面5の底部に取り付ける。この取付状態では、超音波探触子11の送受信部16が配管1の外表面5の底部に密着した状態になる。
Next, the operation will be described.
First, in a state where the ultrasonic probe 11 is housed and held in the housing space 24 of the jig body 20 of the mounting jig 12, the contact surface 25 of the jig body 20 of the mounting jig 12 is placed outside the pipe 1. The ultrasonic probe 11 is attached to the bottom of the outer surface 5 of the pipe 1 by being magnetically attached to the bottom of the surface 5. In this attached state, the transmitter / receiver 16 of the ultrasonic probe 11 is in close contact with the bottom of the outer surface 5 of the pipe 1.

次に、超音波探触子11の送受信部16から超音波をパルス状に送信する。すると、配管1の内表面6で反射しこの配管1の肉厚内を伝播した反射波7Aと、配管1の内側空間4に残留した残水2の水面3で反射しこの残水2中を伝播した反射波7Bとが、時間差をもって超音波探触子11の送受信部16に受信される。   Next, ultrasonic waves are transmitted in a pulse form from the transmission / reception unit 16 of the ultrasonic probe 11. Then, the reflected wave 7A reflected on the inner surface 6 of the pipe 1 and propagated through the thickness of the pipe 1 and the water surface 3 of the residual water 2 remaining in the inner space 4 of the pipe 1 are reflected in the residual water 2 The propagated reflected wave 7B is received by the transmitter / receiver 16 of the ultrasonic probe 11 with a time difference.

データ処理部13は、超音波探触子11の送受信部16が受信した、配管1内の残水2の水面3で反射しこの残水2中を伝播した反射波7Bの波形データBから、配管1内の残水2の有無を判定し、その残水2の水位を演算して検出する。残水2の有無が不明確な場合には、データ処理部13は、反射波識別ルーチンを実行して、配管1内の残水2の水面3で反射し残水2中を伝播した反射波7Bの波形データBを抽出して、この抽出した波形データBから残水2の有無と、残水2の水位を検出する。   From the waveform data B of the reflected wave 7B reflected by the water surface 3 of the residual water 2 in the pipe 1 and propagated in the residual water 2 received by the transmitting / receiving unit 16 of the ultrasonic probe 11, The presence or absence of residual water 2 in the pipe 1 is determined, and the water level of the residual water 2 is calculated and detected. When the presence or absence of the residual water 2 is unclear, the data processing unit 13 executes a reflected wave identification routine to reflect the reflected wave propagated in the residual water 2 after being reflected by the water surface 3 of the residual water 2 in the pipe 1. The waveform data B of 7B is extracted, and the presence / absence of the residual water 2 and the water level of the residual water 2 are detected from the extracted waveform data B.

以上のように構成されたことから、本実施形態によれば、次の効果(1)〜(4)を奏する。
(1)超音波探触子11の送受信部16が超音波を送信した後、配管1の内表面6で反射しその配管1の肉厚内を伝播する反射波7Aと、配管1内の残水2の水面3で反射しこの残水2中を伝播する反射波7Bとを時間差をもって受信したとき、データ処理部13は、配管1内の残水2の水面3で反射しこの残水2中を伝播する反射波7Bの波形データBから、残水2の有無及びこの残水2の水位を検出する。このため、配管1内の残水2を確実に検知できる。このように配管1内の残水量を検知できるので、配管1の切断時に残水2の漏洩を防止することが可能になり、例えば、放射性を帯びた残水2や有害物質を含んだ残水2の漏洩による汚染を確実に防止できる。
With the configuration as described above, the following effects (1) to (4) are achieved according to the present embodiment.
(1) After the transmitter / receiver 16 of the ultrasonic probe 11 transmits the ultrasonic wave, the reflected wave 7A reflected by the inner surface 6 of the pipe 1 and propagating through the thickness of the pipe 1 and the remaining in the pipe 1 When the reflected wave 7B reflected by the water surface 3 of the water 2 and propagating through the residual water 2 is received with a time difference, the data processing unit 13 reflects the water surface 3 of the residual water 2 in the pipe 1 and reflects this residual water 2 The presence / absence of the residual water 2 and the water level of the residual water 2 are detected from the waveform data B of the reflected wave 7B propagating inside. For this reason, the residual water 2 in the piping 1 can be detected reliably. Since the amount of residual water in the pipe 1 can be detected in this way, it becomes possible to prevent the leakage of the residual water 2 when the pipe 1 is cut. For example, radioactive residual water 2 or residual water containing harmful substances Contamination due to leakage of 2 can be reliably prevented.

(2)データベース15には、内側空間4に残水2が存在しない配管1に対して、この配管1の外表面5に取付治具12を用いて取り付けられた超音波探触子11が超音波を送信したとき、この配管1の内表面6で反射しこの配管1の肉厚内を伝播して超音波探触子11に受信された反射波7Aの波形データAが、肉厚の異なる配管1毎に記録されている。   (2) In the database 15, the ultrasonic probe 11 attached to the outer surface 5 of the pipe 1 using the attachment jig 12 is superposed on the pipe 1 in which the remaining water 2 does not exist in the inner space 4. When the sound wave is transmitted, the waveform data A of the reflected wave 7A reflected by the inner surface 6 of the pipe 1 and propagated through the thickness of the pipe 1 and received by the ultrasonic probe 11 is different in thickness. Recorded for each pipe 1.

そして、配管1の内側空間4に残留する残水2の水面3が低い場合には、データ処理部13は、超音波探触子11が受信した実際の配管1における反射波7A、7Bの波形データA、Bから、この実際の配管1の肉厚と同一の肉厚の配管1におけるデータベース15に記録された反射波7Aの波形データAを差し引くことで、実際の配管1の内側空間4に残留する残水2の水面3で反射しこの残水2中を伝播した反射波7Bの波形データBを抽出する。   When the water surface 3 of the remaining water 2 remaining in the inner space 4 of the pipe 1 is low, the data processing unit 13 uses the reflected waves 7A and 7B in the actual pipe 1 received by the ultrasonic probe 11. By subtracting the waveform data A of the reflected wave 7A recorded in the database 15 in the pipe 1 having the same thickness as that of the actual pipe 1 from the data A and B, the inner space 4 of the actual pipe 1 is subtracted. Waveform data B of the reflected wave 7B reflected by the water surface 3 of the remaining residual water 2 and propagated in the residual water 2 is extracted.

従って、データ処理部13は、この抽出された反射波7Bの波形データBから、実際の配管1の内側空間4に残留した残水2の有無を判定し、その残水2の水位を検出する。この結果、配管1の内側空間4に残留する残水2が少ない場合でも、その残水2の有無と、残水2の水位を正確に検出することができる。   Therefore, the data processing unit 13 determines the presence or absence of residual water 2 remaining in the inner space 4 of the actual pipe 1 from the extracted waveform data B of the reflected wave 7B, and detects the water level of the residual water 2. . As a result, even when the residual water 2 remaining in the inner space 4 of the pipe 1 is small, the presence / absence of the residual water 2 and the water level of the residual water 2 can be accurately detected.

(3)表示装置14の画面(図5)上の横軸(時間軸)を、残水2中を伝播する超音波の伝播速度を用いて、配管1内の残水2の水位を示す水位軸に変更して設定してもよい。この場合には、表示装置14の画面に表示された、配管1内の残水2の水面3で反射しその残水2中を伝播する反射波7Bの波形データBの横軸(水位軸)の位置から、配管1内の残水2の水位を容易且つ迅速に検出できる。   (3) The horizontal axis (time axis) on the screen of the display device 14 (time axis) indicates the water level of the residual water 2 in the pipe 1 using the propagation speed of the ultrasonic wave propagating through the residual water 2. It may be set by changing to an axis. In this case, the horizontal axis (water level axis) of the waveform data B of the reflected wave 7B reflected on the water surface 3 of the residual water 2 in the pipe 1 and propagated in the residual water 2 displayed on the screen of the display device 14. From this position, the water level of the residual water 2 in the pipe 1 can be detected easily and quickly.

(4)取付治具12の治具本体20を磁石21の磁力により配管1の外表面5の底部に着脱可能に磁着することで、治具本体20内に保持された超音波探触子11を配管1の外表面5の底部に着脱可能に且つ安定して取り付けることができる。また、治具本体20内に保持された超音波探触子11の送受信部16を、スプリング23の付勢力によって配管1の外表面5の底部に押圧して密着させることで、送受信部16から送信される超音波により配管1内の残水2を高精度に検知できる。   (4) An ultrasonic probe held in the jig body 20 by detachably attaching the jig body 20 of the mounting jig 12 to the bottom of the outer surface 5 of the pipe 1 by the magnetic force of the magnet 21. 11 can be detachably and stably attached to the bottom of the outer surface 5 of the pipe 1. In addition, the transmitter / receiver 16 of the ultrasonic probe 11 held in the jig body 20 is pressed and brought into close contact with the bottom of the outer surface 5 of the pipe 1 by the biasing force of the spring 23. The residual water 2 in the pipe 1 can be detected with high accuracy by the transmitted ultrasonic waves.

以上、本発明を上記実施形態に基づいて説明したが、本発明はこれに限定されるものではなく、本発明の主旨を逸脱しない範囲で種々変形することができる。例えば、上記実施形態では弾性体がスプリング23の場合を述べたが、板ばねやゴムなどであってもよい。   As mentioned above, although this invention was demonstrated based on the said embodiment, this invention is not limited to this, A various deformation | transformation can be made in the range which does not deviate from the main point of this invention. For example, although the case where the elastic body is the spring 23 has been described in the above embodiment, a leaf spring or rubber may be used.

1 配管
2 残水(残液)
3 水面(液面)
5 外表面
6 内表面
7A、7B 反射波
10 残水検知装置(残液検知装置)
11 超音波探触子
12 取付治具(超音波探触子取付治具)
13 データ処理部
14 表示装置
15 データベース
16 送受信部
20 治具本体
21 磁石
22 キャップ
23 スプリング(弾性体)
24 収容空間
25 接触面
A、B 波形データ
1 Piping 2 Residual water (residual liquid)
3 Water surface (liquid surface)
5 Outer surface 6 Inner surface 7A, 7B Reflected wave 10 Residual water detection device (residual liquid detection device)
11 Ultrasonic probe 12 Mounting jig (Ultrasonic probe mounting jig)
13 Data processing unit 14 Display device 15 Database 16 Transmission / reception unit 20 Jig body 21 Magnet 22 Cap 23 Spring (elastic body)
24 Storage space 25 Contact surface A, B Waveform data

Claims (5)

超音波を送信しその反射波を受信する超音波探触子と、
この超音波探触子を保持すると共に、この超音波探触子を配管の外表面の底部に、その送受信部が前記外表面の底部に密着するように取り付ける取付治具と、
前記超音波探触子からの波形データを入力し、前記超音波探触子が超音波を送信した後、前記配管の内表面で反射しその配管の肉厚内を伝播する反射波と、前記配管内の残液の液面で反射しこの残液中を伝播する反射波とを時間差をもって受信したとき、前記残液中を伝播する反射波の波形データから前記残液の有無及びその液面位置を検出するデータ処理部と、を有することを特徴とする残液検知装置。
An ultrasonic probe that transmits ultrasonic waves and receives reflected waves; and
A holding jig for holding the ultrasonic probe and attaching the ultrasonic probe to the bottom of the outer surface of the pipe so that the transmitting / receiving unit is in close contact with the bottom of the outer surface,
The waveform data from the ultrasonic probe is input, and after the ultrasonic probe transmits ultrasonic waves, the reflected wave is reflected on the inner surface of the pipe and propagates in the thickness of the pipe, and The presence or absence of the residual liquid and its liquid level from the waveform data of the reflected wave propagating in the residual liquid when the reflected wave reflected on the liquid level of the residual liquid in the pipe and propagated in the residual liquid is received with a time difference. And a data processing unit for detecting a position.
前記データ処理部内またはこのデータ処理部に接続されたデータベースには、残液が存在しない配管の肉厚内を伝播する反射波の波形データが、肉厚の異なる配管毎に記憶され、
前記データ処理部は、実際の配管における反射波の波形データから、この実際の配管の肉厚と同一の肉厚の配管における前述の記憶された反射波の波形データを差し引くことで、実際の配管内の残液中を伝播する反射波の波形データを抽出し、この抽出した波形データから前記残液の有無及びその液面位置を検出することを特徴とする請求項1に記載の残液検知装置。
In the data processing unit or the database connected to the data processing unit, the waveform data of the reflected wave propagating through the thickness of the pipe where no residual liquid exists is stored for each pipe having a different thickness,
The data processing unit subtracts the waveform data of the reflected wave stored in the pipe having the same wall thickness as the actual pipe from the waveform data of the reflected wave in the actual pipe. 2. The residual liquid detection according to claim 1, wherein waveform data of a reflected wave propagating in the residual liquid is extracted, and presence / absence of the residual liquid and a position of the liquid surface are detected from the extracted waveform data. apparatus.
前記データ処理部から入力された反射波の波形データを表示する表示装置では、時間軸が、残液中を伝播する反射波の伝播速度を用いて、残液の液面位置を示す液位軸に変更して設定されたことを特徴とする請求項1または2に記載の残液検知装置。 In the display device that displays the waveform data of the reflected wave input from the data processing unit, the time axis indicates the liquid level axis indicating the liquid level position of the residual liquid using the propagation speed of the reflected wave propagating through the residual liquid. The residual liquid detection device according to claim 1, wherein the residual liquid detection device is set to be changed to 超音波を送信しその反射波を受信する超音波探触子を、配管の外表面の底部に、その送受信部が前記外表面の底部に密着するように取り付け、
前記超音波探触子が超音波を送信した後、前記配管の内表面で反射しその配管の肉厚内を伝播する反射波と、前記配管内の残液の液面で反射しこの残液中を伝播する反射波とを時間差をもって受信したとき、前記残液中を伝播する反射波の波形データから前記残液の有無及びその液面位置を検出することを特徴とする残液検知方法。
An ultrasonic probe that transmits ultrasonic waves and receives the reflected waves is attached to the bottom of the outer surface of the pipe so that the transmitting / receiving unit is in close contact with the bottom of the outer surface,
After the ultrasonic probe transmits ultrasonic waves, the reflected wave reflected on the inner surface of the pipe and propagated through the thickness of the pipe and reflected on the liquid level of the residual liquid in the pipe are reflected on the residual liquid. A residual liquid detection method, comprising: detecting presence / absence of a residual liquid and a liquid surface position thereof from waveform data of a reflected wave propagating through the residual liquid when a reflected wave propagating through the residual liquid is received with a time difference.
超音波探触子を収容する収容空間が設けられると共に、配管の外表面の底部との接触面が前記底部の形状に対応して形成された治具本体と、
この治具本体の前記接触面に設置され、前記治具本体を磁力により前記配管の外表面の底部に着脱可能に取り付ける磁石と、
前記治具本体に位置調整可能に装着されたキャップと前記収容空間に収容された前記超音波探触子との間に介在されて、前記超音波探触子の送受信部を前記配管の外表面の底部に密着させるための押付力を付与すると共に、前記超音波探触子を前記治具本体に保持する弾性体と、を有して構成されたことを特徴とする超音波探触子取付治具。
A jig body in which an accommodation space for accommodating the ultrasonic probe is provided, and a contact surface with the bottom of the outer surface of the pipe is formed corresponding to the shape of the bottom,
A magnet that is installed on the contact surface of the jig body, and attaches the jig body to the bottom of the outer surface of the pipe by magnetic force;
The transmitter / receiver of the ultrasonic probe is interposed between the cap mounted on the jig main body so as to be position-adjustable and the ultrasonic probe accommodated in the accommodating space, and the outer surface of the pipe. An ultrasonic probe mounting comprising: an elastic body that applies a pressing force to closely contact the bottom of the ultrasonic probe and holds the ultrasonic probe on the jig body. jig.
JP2011123753A 2011-06-01 2011-06-01 Residual liquid detection device and method, and ultrasonic probe attachment jig Pending JP2012251836A (en)

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