JP2012220109A - Steam generator - Google Patents

Abstract

PROBLEM TO BE SOLVED: To prevent a steam generation container from being broken as a heating body enters an overheating state.SOLUTION: A steam generator 10 includes an induction heating coil 27 wound around an outer circumference of a steam generation container 21 which reserves a prescribed amount of water and generates steam, a heating body 30 which has a non-heating part 31b formed continuously above the heat generation part 31a supported by the steam generation container 21, a water level sensor 42 which detects the water level in the steam generation container 21, and a water supply means 44 of supplying water into the steam generation container 21, and is controlled to stop supplying water when the water level sensor 42 detects an upper limit water level L1 exceeding the heat generation part 31a of the heating body 30 and then to start supplying water when the water level sensor detects a lower limit water level L2, and also controlled to supply water until the water level sensor 42 detects the upper limit water level L1 before a high-frequency current is supplied to the heat induction coil 27 to make the heating body 30 generate heat.

Description

  The present invention relates to a steam generator used in a steam convection oven or the like.

  Patent Document 1 below discloses a steam convection oven that heats and cooks food with hot air containing steam, and this steam convection oven includes a heater and a blower fan in a cooking chamber provided in the housing. An induction heating type steam generator for supplying steam to the side of the cooking chamber in the housing is provided. When cooking food with hot air containing steam in this steam convection oven, steam is supplied from the steam generator into the cooking chamber, and the fan containing the steam in the cooking chamber is heated by the heater. Convection.

  The steam generator used in this steam convection oven includes a resin-made cylindrical steam generator that stores a predetermined amount of water and generates steam, an induction heating coil wound around the outer periphery of the steam generator, steam Water in the steam generating container is heated by a heat generating part that is housed in the generating container and generates heat by supplying high-frequency current to the induction heating coil, and steam is generated in a non-heating part formed continuously above the heat generating part. A heating body supported on the upper part of the container via a support holder, a temperature sensor for detecting the temperature of the non-heating part of the heating body and detecting the overheating state of the heating body, and a steam generation container are connected in communication A water level detection container for detecting the water level in the steam generation container, a water level sensor provided in the water level detection container for detecting the water level in the steam generation container, and supplying water into the steam generation container through the water level detection container water supply And a stage. The operation of the steam generator is controlled by the control device of the steam convection oven. It is controlled to stop water supply and start water supply when a lower limit water level that is slightly below the upper end of the heat generating portion is detected.

JP 2010-101564 A

  In the steam generation apparatus of the steam convection oven, a temperature sensor that detects the temperature of the non-heating portion of the heating body is provided in order to prevent the steam generation container from being damaged by the heating body that has been overheated. When the water level in the steam generating container becomes lower than the lower limit water level due to a failure of the water level sensor or the like, the portion above the water surface of the heating part of the heating body becomes overheated, and this heat is transferred to the non-heating part and is similarly overheated. When the temperature sensor detects the temperature at which this non-heating part is overheated, the control device stops supplying high-frequency current to the induction heating coil, preventing the steam generating container from being damaged by the overheated heating element. It is out. However, the non-heating part of the heating body may be locally overheated at a part other than the part where the temperature is detected by the temperature sensor. In such a case, the heat of the non-heating portion that has become overheated breaks the resin support holder that supports the heating body at the top, and is also transmitted to the resin steam generation container through the support holder. There was a risk of the generation container being damaged.

  In addition, the reason why the water level in the steam generation container becomes lower than the lower limit water level is that the float of the float switch used for the water level sensor is moved up and down by being caught by the support member or the inner wall of the water level detection container that supports the water level sensor. This was caused by the fact that air bubbles were clogged in the connecting pipe connecting the steam generation container and the water level detection container, and water in the water level detection container did not flow into the steam generation container. At this time, if the water supply means supplies water into the water level detection container, the float switch will not be caught, or bubbles in the connecting pipe will be pushed out into the steam generation container by the water pressure in the water level detection container, and the water level sensor will It may be possible to detect the exact water level in the generation vessel. In this way, if water is supplied into the water level detection container by the water supply means, the water level sensor may detect the accurate water level in the steam generation container, but in all cases the high frequency current to the induction heating coil may be detected. When the supply was stopped and the steam generation by the steam generator was stopped, the ingredients cooked in the cooking chamber might not be cooked deliciously with an appropriate amount of steam. In addition, even when the water level sensor can normally detect the water level by supplying water as described above, if the steam cannot be supplied as an error of the steam generator, the steam convection oven cannot be used. There was a problem of increasing frequency.

  In addition, when cooking in this steam convection oven, the water level in the steam generation container may end when the water level is slightly higher than the lower limit water level. A part of the part remains exposed above the water surface. If cooking is performed again before the hot water remaining in the steam generating container is cooled, the portion exposed above the hot water surface of the heating element of the heating element is heat-exchanged with hot water undulating up and down due to boiling. Heat exchanged with steam did not result in overheating. However, when cooking is performed after the hot water in the steam generating container has cooled, the portion exposed above the water surface of the heating portion of the heating element is water and water until the water in the steam generating container boils and waves up and down. There was a risk of overheating without heat exchange. When the heating part of the heating element becomes overheated, if the non-heating part of the heating body becomes locally overheated except for the part where the temperature is detected by the temperature sensor as described above, the steam generating container is similarly damaged. There was a risk. An object of the present invention is to solve the above-described problems.

  In order to solve the above problems, an embodiment of the present invention includes a steam generation container that stores a predetermined amount of water to generate steam, an induction heating coil wound around the outer periphery of the steam generation container, and a steam generation container The water inside the steam generating container is heated by a heat generating part that generates heat by supplying a high frequency current to the induction heating coil, and the non-heat generating part formed continuously above the heat generating part is used as the steam generating container. When a supported heating element, a water level sensor for detecting the water level in the steam generation container, and a water supply means for supplying water into the steam generation container are detected, and when the upper limit water level exceeding the heat generating part of the heating element is detected by the water level sensor In the steam generator controlled to stop the water supply by the water supply means and start the water supply by the water supply means when detecting the lower limit water level slightly below the upper end of the heat generating part, the induction heating coil is supplied with a high-frequency current. Before starting to generate heat heating body, there is provided a steam generator, characterized in that the control such that the water supply by the water supply means to the detection of the upper water level by the water level sensor.

  In the steam generator configured as described above, before the high temperature current is started to be supplied to the induction heating coil and the heating element is heated, the water supply means controls to supply water until the upper limit water level is detected by the water level sensor. Therefore, when the heating body is caused to generate heat by starting the supply of high-frequency current to the induction heating coil, the heating portion of the heating body is always under the surface of the water so as to exchange heat with water and not to be overheated. Thereby, it is possible to prevent the steam generating container from being damaged without causing the non-heating portion that supports the heating body to the steam generating container to be overheated.

  In order to solve the above problems, another embodiment of the present invention includes a steam generation container that stores a predetermined amount of water to generate steam, an induction heating coil wound around the outer periphery of the steam generation container, and steam generation. Water in the steam generating container is heated by a heat generating part that is housed in the container and generates heat by supplying high-frequency current to the induction heating coil, and the non-heat generating part formed continuously above the heat generating part is replaced with the steam generating container A heating element supported by the heating element, a temperature sensor for detecting the temperature of the heating element, a water level sensor for detecting the water level in the steam generating container, and a water supply means for supplying water into the steam generating container. When the upper limit water level exceeding the heat generating part is detected, the water supply by the water supply means is stopped, and when the lower limit water level slightly lower than the upper end of the heat generating part is detected, the water supply by the water supply means is started and the temperature is controlled. Sensor detection In a steam generator controlled to stop the supply of high-frequency current to the induction heating coil when a temperature higher than the superheat temperature that rises due to the temperature falling below the lower limit water level is detected, a predetermined temperature slightly lower than the superheat temperature is set by the temperature sensor. The present invention provides a steam generator characterized by being controlled so that water is supplied by water supply means when detected.

  In the steam generator configured as described above, when a predetermined temperature slightly lower than the superheat temperature is detected, the water supply means is controlled to supply water, so even when the lower limit water level cannot be detected by the water level sensor, the temperature of the heating body Since the water is supplied before the temperature reaches the overheating temperature, it is possible to prevent the steam generating container from being damaged by shortening the state where the heat generating part of the heating element is exposed on the surface of the water, thereby preventing the steam generating container from being damaged. it can.

  In another embodiment of the present invention, a steam generation container for storing a predetermined amount of water to generate steam, an induction heating coil wound around the outer periphery of the steam generation container, and the steam generation container are accommodated. A heating element in which water in the steam generating container is heated by a heat generating part that generates heat by supplying a high-frequency current to the induction heating coil, and a non-heat generating part formed continuously above the heat generating part is supported by the steam generating container And a water level sensor for detecting the water level in the steam generation container and a water supply means for supplying water to the steam generation container, and when the upper limit water level exceeding the heat generating part of the heating body is detected by the water level sensor, the water supply means supplies water. In the steam generator controlled to start water supply by the water supply means when detecting the lower limit water level that is slightly below the upper end of the heat generating part, the water supply stop time during normal operation when generating steam Yo When it exceeds the predetermined time, there is provided a steam generator, characterized in that the control to start the water supply by the water supply means.

  In the steam generator configured as described above, when the predetermined time is exceeded from the water supply stop time during normal operation when generating steam, the water supply by the water supply means is controlled to start. Even when the accurate water level cannot be detected, water supply is started if the water supply stop time is longer than this during normal operation, so the heating part of the heating element is exposed on the water surface. By shortening the state, the steam generation container can be prevented from being overheated and the steam generating container can be prevented from being damaged.

  In another embodiment of the present invention, a steam generation container for storing a predetermined amount of water to generate steam, an induction heating coil wound around the outer periphery of the steam generation container, and the steam generation container are accommodated. A heating element in which water in the steam generating container is heated by a heat generating part that generates heat by supplying a high-frequency current to the induction heating coil, and a non-heat generating part formed continuously above the heat generating part is supported by the steam generating container And a water level sensor for detecting the water level in the steam generation container and a water supply means for supplying water to the steam generation container, and when the upper limit water level exceeding the heat generating part of the heating body is detected by the water level sensor, the water supply means supplies water. In the steam generator controlled to stop and to start water supply by the water supply means when the lower limit water level that is slightly below the upper end of the heat generating part is detected, the integrated power value supplied to the induction heating coil is greater than or equal to a predetermined value In There is provided a steam generator, characterized in that the control such that the water supply by the water supply means that.

  In the steam generator configured as described above, when the integrated power value supplied to the induction heating coil is controlled to be supplied by the water supply means when the value exceeds the predetermined value, the water level sensor cannot detect the accurate water level. However, when the integrated power value supplied to the induction heating coil exceeds the value that requires water supply, water supply can be started, and the state where the heat generating part of the heating element is exposed on the water surface is shortened so as not to be overheated. It is possible to prevent the steam generating container from being damaged. Further, in each of the steam generators described above, as the timing for starting the measurement of the water supply stop time or the measurement of the integrated power value, the water level sensor detects the upper limit water level, the water level sensor detects the lower limit water level, the water supply of the water supply means At least one timing at the start time and when the water supply means stops supplying water can be used.

  In the steam generator of each of the above embodiments, the water level sensor comprises a float switch provided in a water level detection container connected to the lower part of the steam generation container via a communication pipe, and the water supply means detects the water level. When the water is supplied to the steam generation container through the container, the above effect can be obtained. Further, when the float of the float switch used for the water level sensor is temporarily caught and the lower limit water level cannot be detected, Even if the water level in the water level detection container becomes different from the water level in the steam generation container due to the accumulation of bubbles in the tube, the water level detection is possible even when the accurate water level in the steam generation container cannot be temporarily detected by the water level sensor. By supplying water to the container, the float of the float switch can be temporarily caught and the lower limit water level can be detected. Since the pushed out by water pressure was higher by the water in the water level detection chamber, it becomes possible to detect an accurate water level in the steam generator container by the water level sensor. As a result, the frequency at which the heating body becomes overheated and steam cannot be generated by the steam generator can be reduced.

It is a front view of the steam convection oven incorporating the steam generator of the present invention. It is a longitudinal cross-sectional view in the AA line of FIG. It is a longitudinal cross-sectional view in the BB line of FIG. It is a partially broken longitudinal cross-sectional view of a steam generator. It is a block diagram of the control apparatus of a steam convection oven. It is a flowchart which shows the program which prevents that a heating body will be in an overheating state (1). It is a flowchart which shows the program which prevents that a heating body will be in an overheating state (2). It is a flowchart which shows the program which prevents that a heating body will be in an overheating state (3). It is a flowchart which shows the program which prevents that a heating body will be in an overheating state (4).

  Hereinafter, an embodiment in which a steam generator of the present invention is applied to a steam convection oven will be described with reference to the accompanying drawings. As shown in FIGS. 1 to 3, the steam convection oven 10 includes a food cooking chamber 12 disposed in a housing 11, and a heater 13 provided in the cooking chamber 12 for heating the cooking chamber 12. In order to convect the air in the cooking chamber 12, the blower fan 14 provided in the cooking chamber 12, the temperature sensor 15 for detecting the temperature in the cooking chamber 12, and the inside of the housing 11 of the cooking chamber 12 A steam generator 20 is provided in a machine room 16 formed on the side to supply steam into the cooking chamber 12, and an operation panel 17 is provided on the front panel of the housing 11.

  As shown in FIG. 4, the steam generator 20 of the present invention includes a steam generation container 21 that stores a predetermined amount of water to generate steam, an induction heating coil 27 wound around the outer periphery of the steam generation container 21, The water in the steam generating container 21 is heated by the heat generating part 31a that is housed in the steam generating container 21 and generates heat by supplying a high frequency current to the induction heating coil 27, and is continuously formed above the heat generating part 31a. A heating body 30 in which the non-heat generating portion 31b is supported by the steam generating container 21 via the holder 32, a water level sensor 42 for detecting the water level in the steam generating container 21, and a water supply means 44 for supplying water into the steam generating container 21. It has.

  The steam generating container 21 is made of a resin cylindrical member that is open at the top and bottom. The steam generating container 21 is installed on the floor surface of the machine room 16 and is connected to a drain tank 18 used for discharging water in the cooking chamber 12 via a connecting cylinder 22. It is erected. The upper end opening of the steam generating container 21 is a steam discharge port 21a, and a steam outlet tube 23 for leading the discharged steam into the cooking chamber 12 is connected to the discharge port 21a. Further, the connection tube 22 connected to the drain opening 21b at the lower end opening of the steam generation container 21 is provided with a drain valve 24. When the drain valve 24 is opened, the water in the steam generation container 21 enters the drain tank 18. Discharged.

  Annular brackets 25 and 26 are provided on the outer periphery of the intermediate portion in the vertical direction of the steam generating container 21 so as to be separated from each other in the vertical direction, and an induction heating coil 27 is wound between the brackets 25 and 26. The brackets 25 and 26 are provided with a plurality of rod-shaped ferrites 28 to prevent electromagnetic waves leaking from the induction heating coil 27 along the circumferential direction thereof.

  In the steam generation container 21, a heating body 30 is stored that generates heat by the induction heating coil 27 and heats the water in the steam generation container 21. The heating body 30 includes a heating rod 31 made of six conductive metal rod-shaped members and an annular metal holder 32 that supports these heating rods 31 on the upper part of the steam generation vessel 21. A holder 32 is locked to and supported by a tapered portion 21c formed on the upper part of the steam generating container 21 so as to reduce the diameter downward, and the upper end of each heating rod 31 is fixed to the holder 32 along its circumferential direction. Has been. Each heating rod 31 suspended in the steam generating container 21 is at the same height as the induction heating coil 27 and generates heat when a high frequency current is supplied to the induction heating coil 27, and the heat generating portion 31a. The non-heating part 31b, 31c which does not generate | occur | produce heat | fever in the upper part and lower part of this.

  A temperature sensor 33 for detecting the temperature of the heating body 30 is provided on the upper part of the steam generation container 21. The temperature sensor 33 is formed of a thermistor and prevents the heating body 30 from being overheated. The temperature sensor 33 detects the temperature of the non-heat generating part 31 b in the upper part of the heating rod 31.

  A substantially cylindrical water level detection container 40 for detecting the water level in the steam generation container 21 is erected on the side of the steam generation container 21, and the water level detection container 40 communicates with a lower part of the steam generation container 21. 41 is connected in communication. A water level sensor 42 for detecting the water level in the steam generation container 21 is provided in the water level detection container 40. The water level sensor 42 is composed of a float switch, and is a float that is supported by a support member so as to be movable up and down. As a water level exceeding the heat generating part 31a of the heating rod 31 in the steam generating container 21, the water level sensor 42 is slightly below the upper limit water level L1 and the heat generating part 31a. The lower limit water level L2 is detected as the water level on the side. A water supply means 44 is connected to a water supply section 43 provided at the upper part of the water level detection container 40. The water supply means 44 includes a water supply pipe 45 led out from a water supply source such as a water supply, and a water supply valve 46 interposed in the water supply pipe 45. If the water supply valve 46 is opened, water is supplied into the water level detection container 40, and the water supplied into the water level detection container 40 is supplied into the steam generation container 21 through the communication pipe 41. Further, the water level detection container 40 is provided with an overflow pipe 47 for draining water of a water level slightly exceeding the upper limit water level L1.

  The steam convection oven 10 includes a control device 50, and as shown in FIG. 5, the control device 50 includes a heater 13, a blower fan 14, an internal temperature sensor 15, an operation panel 17, and a steam generator 20. Each device is connected to a drain valve 24, an induction heating coil 27, a temperature sensor 33, a water level sensor 42, and a water supply valve 46. The control device 50 includes a microcomputer (not shown), and the microcomputer includes a CPU, a RAM, a ROM, and a timer (all not shown) connected via a bus. The CPU is based on the input from the operation panel 17, the internal temperature sensor 15, the temperature sensor 33 of the steam generator 20, and the detection of the water level sensor 42, the heater 13, the blower fan 14, the drain valve 24, the induction heating coil 27, and the like. A program for controlling the operation of the water supply valve 46 is executed.

  The control device 50 also includes a control circuit (not shown) that variably controls the input power of the heater 13 by phase control or the like, and a control circuit that variably controls the input power of the induction heating coil 27 of the steam generator 20 by inverter control or the like. (Not shown) and variably control the outputs of the heater 13 and the steam generator 20.

  The steam convection oven 10 operates a steam generator 20 and a blower fan 14 to cook food using steam, and a hot air mode that operates the heater 13 and blower fan 14 to cook food using hot air. The cooking mode includes a combination mode in which the heater 13, the steam generator 20, and the blower fan 14 are operated to cook the food with hot air containing steam. When executing the cooking program in the steam mode, the control device 50 operates the steam generator 20 and the blower fan 14 so that the steam amount suitable for cooking is controlled by the control circuit so that the induction heating coil 27 of the steam generator 20 is used. The input power is variably controlled. When executing the cooking program in the combination mode, the control device 50 operates the heater 13, the steam generator 20, and the blower fan 14, and the heater is operated by each control circuit so that the temperature and the amount of steam are suitable for cooking. 13 and the input power of the induction heating coil 27 of the steam generator 20 are variably controlled.

  When the steam generating device 20 of the steam convection oven 10 is operated, the control device 50 controls the water level in the steam generating container 21 to be a water level between the upper limit water level L1 and the lower limit water level L2. Specifically, when the water level sensor 42 detects the lower limit water level L2, the control device 50 opens the water supply valve 46 to supply water, and when the water level sensor 42 detects the upper limit water level L1, the control device 50 closes the water supply valve 46. Controls to stop water supply. Moreover, the control apparatus 50 is controlled so that the supply of the high frequency current to the induction heating coil 27 is stopped before the heating body 30 is overheated. Specifically, when steam is generated in a state in which the water level of the steam generating container 21 is normally controlled, the temperature of the non-heating part 31b on the upper side of the heating rod 31 becomes 100 ° C. or less due to steam or hot water boiling. Therefore, when the temperature of the non-heating part 31b on the upper side of the heating rod 31 detected by the temperature sensor 33 reaches 110 ° C. or more as the overheating temperature, the control device 50 stops supplying the high-frequency current to the induction heating coil 27. So that it is controlled.

  Next, a program for preventing overheating of the heating body 30 of the steam generator 20 in the steam convection oven 10 configured as described above will be described. As shown in FIG. 6, when the power (not shown) of the steam convection oven 10 is turned on, in step 101, the control device 50 opens the drain valve 24 for a predetermined time and then closes the water in the steam generation container 21. Drain the water. Next, in step 102, when the control device 50 opens the water supply valve 46 to start water supply, the water sent from the water supply source such as a water supply through the water supply pipe 45 is sent into the water level detection container 40, The water supplied into the water level detection container 40 is sent into the steam generation container 21 through the communication pipe 41. Next, in step 103, the control device 50 determines whether or not the upper limit water level L <b> 1 is detected by the water level sensor 42. If the upper limit water level L <b> 1 is not detected, it determines “NO” and returns to step 102. While the control device 50 repeatedly executes the processes of steps 102 and 103 until the upper limit water level L1 is detected, if the upper limit water level L1 is detected by the water level sensor 42, the control device 50 determines “YES”. Proceed to step 104. In step 104, the control device 50 closes the water supply valve 46 to stop water supply.

  Next, in step 105, the control device 50 determines whether or not there is an input signal for starting cooking in the steam mode or the combination mode from the operation panel 17. If there is no input signal for starting cooking in the steam mode or the combination mode from the operation panel 17, the control device 50 determines “NO” and proceeds to step 106. In step 106, the control device 50 determines whether or not 6 hours have elapsed since the power was turned on. If 6 hours have not elapsed since the power was turned on, the control device 50 determines “NO” and proceeds to step 107. . On the other hand, when 6 hours have passed since the power was turned on, the control device 50 determines “YES” and returns to step 101 to drain the water in the steam generation container 21 and then perform the processing of steps 102 to 104. To supply water into the steam generation container 21 up to the upper limit water level L1. Further, in step 107, the control device 50 determines whether or not the lower limit water level L2 is detected by the water level sensor 42. If not lower than the lower limit water level L2, the control device 50 determines “NO”, returns to step 105, and returns to the lower limit water level. If it is less than or equal to L2, “YES” is determined, and the process returns to step 102.

  While the control device 50 repeatedly executes the processing of steps 105 to 107 until an input signal for starting cooking in the steam mode or combination mode is input from the operation panel 17, the start of cooking is performed from the operation panel 17. When the input signal is input, it is determined as “YES” in Step 105, the process starting from Step 102 is executed, and water is supplied into the steam generation container 21 to the upper limit water level L 1.

  As described above, when the steam convection oven 10 selects the steam mode or the combination mode and cooks with hot air containing steam, the cooking start signal of the cooking program containing steam is input from the operation panel 17 to generate steam. Before the high frequency current is supplied to the induction heating coil 27 of the apparatus 20, the steam generation vessel 21 is always supplied with water up to the upper limit water level L1. When the supply of high-frequency current to the induction heating coil 27 is started after the inside of the steam generating container 21 is set to the upper limit water level L1, the heating portions 31a of the heating rods 31 generate heat below the surface of the water, and the heating portions 31a of the heating rods 31 are overheated. It does not become a state. Thereby, the non-heating part 31b on the upper side of each heating rod 31 is not overheated by the heat of the heating part 31a, and the steam generating container 21 is not damaged by the heating body 30 in the overheated state.

  Next, in order to prevent the heating body 30 of the steam generator 20 from being overheated when the steam convection oven 10 selects the steam mode or the combination mode and performs cooking with hot air containing steam. The program will be described. As shown in FIG. 7, in step 201, the controller 50 determines that the temperature of the non-heating part 31 b on the upper side of the heating rod 31 detected by the temperature sensor 33 is 104 ° C. or higher as a predetermined temperature lower than 110 ° C. which is the overheating temperature. If it is lower than 104 ° C., it is determined as “NO” and the process proceeds to Step 202. In step 202, the control device 50 determines whether or not the temperature detected by the temperature sensor 33 is 110 ° C. or higher, which is the superheat temperature, and returns to step 201 if it is lower than 110 ° C.

  When the temperature detected by the temperature sensor 33 becomes 104 ° C. or higher while the processing of steps 201 and 202 is repeatedly performed, the control device 50 determines “YES” in step 201 and proceeds to step 203. In step 203, the control device 50 opens the water supply valve 46 and proceeds to step 204. In step 204, the control device 50 determines whether or not the upper limit water level L1 has been detected by the water level sensor 42. In step 204, the control device 50 determines “NO” when the water level sensor 42 does not detect the upper limit water level L 1, and returns to step 203. The control device 50 determines “YES” in step 204 when the upper limit water level L1 is detected by the water level sensor 42 while repeatedly determining the processing in steps 203 and 204 until the upper limit water level L1 is detected. Proceed to step 205. In step 205, the control device 50 closes the water supply valve 46 and returns to step 202. If the temperature of the heating rod 31 is only temporarily increased, the temperature of the non-heat generating portion 31b of the heating rod 31 is lowered by the water supply process in steps 203 to 205. In step 202, the temperature detected by the temperature sensor 33 is 110 ° C. It returns to step 201 without becoming above.

  On the other hand, if the non-heating part 31b of the heating rod 31 becomes 110 ° C. or higher and becomes overheated despite the water supply process in steps 203 to 205, the control device 50 determines “YES” in step 202. To proceed to step 206. In step 206, the control device 50 stops the supply of the high-frequency current to the induction heating coil 27, and prevents the heating body 30 from being overheated, and proceeds to step 207. Next, in step 207, the control device 50 determines whether or not the temperature of the non-heat generating portion 31 b of the heating rod 31 is 110 ° C. or higher, and if it is 110 ° C. or higher, determines “YES” and returns to step 206. . The control device 50 repeatedly performs the processing of Steps 206 and 207 until the temperature of the non-heat generating portion 31b of the heating rod 31 falls below 110 ° C. When the temperature falls below 110 ° C., “NO” is judged at Step 207. Then, the process proceeds to step 208. In step 208, the control device 50 restarts the supply of the high-frequency current to the induction heating coil 27 and heats the heating rod 31 to heat the water in the steam generating container 21, and returns to step 201.

  In the steam generation device 20, the float of the float switch used for the water level sensor 42 is caught by the supporting member that supports the water level sensor 42 or the inner wall of the water level detection container 40, so that the water level sensor 42 does not move up and down. The accurate water level may not be detected temporarily. In addition, bubbles accumulate in the communication pipe 41 that connects the steam generation container 21 and the water level detection container 40, so that water in the water level detection container 40 is not sent into the steam generation container 21, and the water level sensor 42 generates steam. The accurate water level in the container 21 may not be detected temporarily.

  In such a case, as described above, when the temperature detected by the temperature sensor 33 is 104 ° C. or higher as the predetermined temperature lower than the overheating temperature of 110 ° C., the control device 50 detects the upper limit water level L1 by the water level sensor 42. Until the water level detection container 40 is supplied with water. By supplying water to the water level detection container 40, the float catch of the float switch can be eliminated, and air bubbles accumulated in the communication pipe 41 can be discharged by the water pressure from the water level detection container 40, and the water level sensor 42 is supplied to the steam generation container 21. It becomes possible to detect the accurate water level inside. Thereby, the frequency which the heating body 30 becomes overheated temperature and cannot generate | occur | produce a vapor | steam by the steam generator 20 can be reduced. Even when the lower limit water level L2 is not detected and water is not supplied due to a failure of the water level sensor 42, the heating element 30 is cooled early by the water sent into the steam generating container 21, and the resin steam generating container 21 is It is possible to prevent the heating element 30 from being overheated from being damaged.

  Next, another program for preventing the heating element 30 of the steam generator 20 from being overheated will be described. When the steam generation apparatus 20 is operated by selecting the steam mode or the combination mode in the steam convection oven 10, high-frequency current is supplied to the induction heating coil 27, and water in the steam generation container 21 is boiled by the heating body 30 that generates heat. Then, it becomes steam and this steam is led into the cooking chamber 12. As described above, the control device 50 executes the following program while controlling the water level in the steam generation container 21 to be a water level between the upper limit water level L1 and the lower limit water level L2.

  As shown in FIG. 8, when the control device 50 starts the water supply by opening the water supply valve 46 so as to reach the upper limit water level L1 in step 301, the water level of the steam generating container 21 rises. In step 302, the control device 50 determines whether or not the upper limit water level L1 is detected by the water level sensor 42. If the upper limit water level L1 is not reached, the control device 50 determines “NO” and returns to step 301. When the upper limit water level L1 is detected by the water level sensor 42 while the control device 50 repeatedly executes the processing of steps 301 and 302 until the upper limit water level L1 is reached, the determination is “YES” in step 302 and step 303. Proceed to In step 303, the control device 50 closes the water supply valve 46 to stop water supply and starts measuring the water supply stop time by a timer.

  In step 304, the control device 50 determines whether or not the lower limit water level L <b> 2 is detected by the water level sensor 42, and if not lower than the lower limit water level L <b> 2, determines “NO” and proceeds to step 305. In step 305, the control device 50 determines whether or not the water supply stop time measured by the timer exceeds a predetermined time from the water supply stop time during normal operation.

  When the lower limit water level L2 is detected by the water level sensor 42 while the control device 50 repeatedly performs the processing of Steps 304 and 305 while generating heat from the steam generating container 21 by generating heat from the heating body 30, In step 304, “YES” is determined, and the flow returns to step 301 to start water supply. On the other hand, if the water level sensor 42 cannot detect the lower limit water level L2 due to a failure or the like, and the water supply stop time counted by the timer exceeds a predetermined time from the water supply stop time during normal operation, the control device 50 In 305, it determines with "YES", returns to step 301, and starts water supply.

  Thus, if the program for preventing the heating element 30 of the steam generator 20 from being overheated is executed, even when the water level sensor 42 cannot be detected and the lower limit water level L2 cannot be detected due to the failure of the water level sensor 42, Since the water is supplied when a predetermined time is exceeded from the water supply stop time during normal operation, the heating element 30 is cooled early by the water sent into the steam generation container 21, and the resin-made steam generation container 21 is in an overheated state. It is possible to prevent the damaged heating element 30 from being damaged.

  Further, as described above, even when the float used in the water level sensor 42 is caught or bubbles are accumulated in the communication pipe 41 and the water level sensor 42 does not temporarily detect the accurate water level, the water supply is stopped during normal operation. Water is supplied when a predetermined time is exceeded. Thereby, the float catch of the float switch can be eliminated, the bubbles accumulated in the communication pipe 41 can be discharged by the water pressure from the water level detection container 40, and the water level sensor 42 detects the accurate water level in the steam generation container 21. It becomes like this.

  In the above-described program, the start of time measurement of the water supply stop time by the timer is based on the input of detection of the upper limit water level L1 by the water level sensor 42, but the present invention is not limited to this, and the water supply stop time by the timer The start of the timing may be based on an output for closing the water supply valve 46. Furthermore, by measuring the time required for normal water supply in advance, the start of the water supply stop time is based on the input of detection of the lower limit water level L2 by the water level sensor 42 or the output of opening the water supply valve 46. It may be.

  Next, another program for preventing the heating element 30 of the steam generator 20 from being overheated will be described. The control device 50 that executes this program further includes a power meter (not shown) that measures the power per unit time of the high-frequency current supplied to the induction heating coil 27 of the steam generator 20. When the steam generation apparatus 20 is operated by selecting the steam mode or the combination mode in the steam convection oven 10, high-frequency current is supplied to the induction heating coil 27, and water in the steam generation container 21 is boiled by the heating body 30 that generates heat. Then, it becomes steam and this steam is led into the cooking chamber 12. As described above, the control device 50 executes the following program while controlling the water level in the steam generation container 21 to be a water level between the upper limit water level L1 and the lower limit water level L2.

  In step 401, when the control device 50 opens the water supply valve 46 so as to reach the upper limit water level L1 and starts water supply, the water level of the steam generating container 21 rises. In step 402, the controller 50 determines whether or not the upper limit water level L1 has been detected by the water level sensor 42. If the upper limit water level L1 is not reached, the controller 50 determines “NO” and returns to step 401. When the upper limit water level L1 is detected by the water level sensor 42 while the control device 50 repeatedly executes the processing of steps 401 and 402 until the upper limit water level L1 is reached, the determination is “YES” in step 402 and the step Go to 403. In step 403, the control device 50 closes the water supply valve 46 to stop the water supply and starts measuring the integrated power value of the high-frequency current supplied to the induction heating coil 27 by the power meter.

  In step 404, the control device 50 determines whether or not the lower limit water level L2 has been detected by the water level sensor 42. If not lower than the lower limit water level L2, the control device 50 determines “NO” and proceeds to step 405. In step 405, the control device 50 determines that the integrated power value of the high-frequency current supplied to the induction heating coil 27 calculated from the power value measured by the wattmeter is lower than the lower limit water level L2 from the upper limit water level L1. It is determined whether or not the integrated power value required for evaporating the gas has been exceeded.

  When the lower limit water level L2 is detected by the water level sensor 42 while the control device 50 repeatedly performs the processing of Steps 404 and 405 while generating heat from the steam generation container 21 by generating heat from the heating body 30, In step 404, “YES” is determined, and the process returns to step 401 to start water supply. On the other hand, since the lower limit water level L2 is not detected due to a failure or the like of the water level sensor 42, the integrated power value of the high-frequency current supplied to the induction heating coil 27 calculated from the power value measured by the wattmeter is from the upper limit water level L1. If the integrated power value required to evaporate water at a level slightly below the lower limit water level L2 is exceeded, the control device 50 determines “YES” in step 405 and returns to step 401 to start water supply.

  Thus, if the program for preventing the heating element 30 of the steam generating device 20 from being overheated is executed, even when the lower limit water level L2 is not detected and water is not supplied due to the failure of the water level sensor 42, Water is supplied when the integrated power value supplied to the induction heating coil 27 calculated from the power value measured by the wattmeter exceeds the integrated power value required to evaporate water between the upper limit water level L1 and the lower limit water level L2. Therefore, the heating body 30 is cooled early by the water sent into the steam generation container 21, and the resin-made steam generation container 21 can be prevented from being damaged by the overheated heating body 30.

  In addition, as described above, even when the float used in the water level sensor 42 is caught and bubbles are accumulated in the communication pipe 41, and the water level sensor 42 cannot temporarily detect the accurate water level, it is measured by the power meter. Water supply is started when the integrated power value is exceeded. Thereby, the float catch of the float switch can be eliminated, the bubbles accumulated in the communication pipe 41 can be discharged by the water pressure from the water level detection container 40, and the water level sensor 42 can detect the accurate water level in the steam generation container 21. become. Further, since the integrated power value of the high-frequency current supplied to the induction heating coil 27 is measured by the wattmeter, even when the water supply stop time is not constant by variably controlling the input power of the induction heating coil 27 by the control circuit, it is made of resin. It is possible to prevent the steam generating container 21 from being damaged by the heating body 30 that has become overheated. Furthermore, if control is performed so that water is supplied according to the water supply stop time, when the output of the heating rod 41 that generates heat by the induction heating coil 27 is kept low, water is supplied before the lower limit water level L2 is detected by the water level sensor 42. However, since the frequency of opening and closing the water supply valve 46 is increased and may cause a failure, water supply is performed based on the integrated power value of the high-frequency current supplied to the induction heating coil 27. The service life of the water supply valve 46 can be extended. Further, immediately after the water is supplied into the steam generating container 21, the water temperature in the steam generating container 21 is lowered, so that the amount of steam is slightly suppressed. As described above, when control is performed so that water is supplied according to the water supply stop time, when the output of the heating rod 41 that generates heat by the induction overheating coil 27 is kept low, water may be supplied unnecessarily, and the amount of steam is stabilized. However, since the water is supplied based on the integrated power value of the high-frequency current supplied to the induction heating coil 27, unnecessary water supply is suppressed and the amount of steam is supplied stably. become.

  In the above-described program, the start of measurement of the integrated power value is based on the input of detection of the upper limit water level L1 by the water level sensor 42, but the present invention is not limited to this, and the start of measurement of the integrated power value is performed. May be based on an output for closing the water supply valve 46, an input for detecting the lower limit water level L2 by the water level sensor 42, or an output for opening the water supply valve 46.

  Next, another program for preventing the heating element 30 of the steam generator 20 from being overheated will be described. When the steam generation apparatus 20 is operated by selecting the steam mode or the combination mode in the steam convection oven 10, high-frequency current is supplied to the induction heating coil 27, and water in the steam generation container 21 is boiled by the heating body 30 that generates heat. It becomes steam and is led into the cooking cabinet 12. As described above, the control device 50 controls the water level in the steam generation container 21 to be a water level between the upper limit water level L1 and the lower limit water level L2. When the operation of the steam generator 20 is started, if the heat generating portion 31a of the heating rod 31 is slightly below the water surface, including during normal operation, steam is generated within 30 seconds as a predetermined time, and the temperature sensor 33 A temperature of about 100 ° C. is detected. However, when the heat generating portion 31a of the heating rod 31 is not below the water surface, steam is not generated and the heat of the heat generating portion 31a is transmitted to the upper non-heat generating portion 31b. At this time, the time required for detecting the heat transmitted from the heat generating portion 31a to the upper non-heat generating portion 31b by the temperature sensor 33 is longer than 30 seconds, which is the time for generating the steam.

  Therefore, when the control device 50 does not detect, for example, 95 ° C. or more as the predetermined temperature rising due to the generation of steam by the temperature sensor 33 within 30 seconds as a predetermined time after supplying the high frequency current to the induction heating coil 27, the induction heating coil 27. The high frequency current supply is controlled to be stopped. Thereby, after supplying high frequency current to the induction heating coil 27, it is possible to shorten the time for heating the heating element 30 in a state where water is not stored in the steam generating container 21, and the resin steam generating container 21 becomes overheated. It is possible to prevent the heating element 30 from being damaged.

  In the above embodiment, the operation of the steam generator 20 is controlled by the controller 50 of the steam convection oven 10, but the present invention is not limited to this, and the steam generator 20 includes the controller. Even if the operation is controlled by this control device, the same effect can be obtained.

   DESCRIPTION OF SYMBOLS 20 ... Steam generating device, 21 ... Steam generating container, 27 ... Induction heating coil, 30 ... Heating body, 31a ... Heat generating part, 31b ... Non-heating part, 33 ... Temperature sensor, 40 ... Water level detection container, 41 ... Communication pipe, 42 ... Water level sensor (float switch) 44 ... Water supply means.

Claims (6)

A steam generation container for storing a predetermined amount of water and generating steam;
An induction heating coil wound around the outer periphery of the steam generating container;
The water in the steam generating container is heated by a heat generating part that is housed in the steam generating container and generates heat by supplying a high frequency current to the induction heating coil, and is continuously formed above the heat generating part. A heating element having a heat generating part supported by the steam generation container;
A water level sensor for detecting a water level in the steam generation container;
Water supply means for supplying water into the steam generation container,
Water supply by the water supply means is stopped when the water level sensor detects an upper limit water level exceeding the heat generating part of the heating body, and when the lower limit water level slightly lower than the upper end of the heat generating part is detected, the water supply means In the steam generator controlled to start the water supply,
The steam generator is controlled so that water is supplied by the water supply means until an upper limit water level is detected by the water level sensor before the induction heating coil starts to supply a high-frequency current to generate heat. . A steam generation container for storing a predetermined amount of water and generating steam;
An induction heating coil wound around the outer periphery of the steam generating container;
The water in the steam generating container is heated by a heat generating part that is housed in the steam generating container and generates heat by supplying a high frequency current to the induction heating coil, and is continuously formed above the heat generating part. A heating element having a heat generating part supported by the steam generation container;
A temperature sensor for detecting the temperature of the heating body;
A water level sensor for detecting a water level in the steam generation container;
Water supply means for supplying water into the steam generation container,
Water supply by the water supply means is stopped when the water level sensor detects an upper limit water level exceeding the heat generating part of the heating body, and when the lower limit water level slightly lower than the upper end of the heat generating part is detected, the water supply means Control was made to start water supply, and control was made to stop the supply of high-frequency current to the induction heating coil when the temperature detected by the temperature sensor was detected to be higher than the overheating temperature that was raised by lowering the lower limit water level. In the steam generator,
The steam generator is controlled to supply water by the water supply means when a predetermined temperature slightly lower than the superheat temperature is detected by the temperature sensor. A steam generation container for storing a predetermined amount of water and generating steam;
An induction heating coil wound around the outer periphery of the steam generating container;
The water in the steam generating container is heated by a heat generating part that is housed in the steam generating container and generates heat by supplying a high frequency current to the induction heating coil, and is continuously formed above the heat generating part. A heating element having a heat generating part supported by the steam generation container;
A water level sensor for detecting a water level in the steam generation container;
Water supply means for supplying water into the steam generation container,
Water supply by the water supply means is stopped when the water level sensor detects the upper limit water level exceeding the heat generating part of the heating body, and when the lower limit water level slightly lower than the upper end of the heat generating part is detected, the water supply means In the steam generator controlled to start the water supply,
A steam generator controlled to start water supply by the water supply means when a predetermined time is exceeded from a water supply stop time during normal operation when generating steam. A steam generation container for storing a predetermined amount of water and generating steam;
An induction heating coil wound around the outer periphery of the steam generating container;
The water in the steam generating container is heated by a heat generating part that is housed in the steam generating container and generates heat by supplying a high frequency current to the induction heating coil, and is continuously formed above the heat generating part. A heating element having a heat generating part supported by the steam generation container;
A water level sensor for detecting a water level in the steam generation container;
Water supply means for supplying water into the steam generation container,
Water supply by the water supply means is stopped when the water level sensor detects an upper limit water level exceeding the heat generating part of the heating body, and when the lower limit water level slightly lower than the upper end of the heat generating part is detected, the water supply means In the steam generator controlled to start the water supply,
A steam generator characterized in that control is performed so that water is supplied by the water supply means when an integrated power value supplied to the induction heating coil is equal to or greater than a predetermined value. The steam generator according to claim 3 or 4,
At least one of the water supply stop time or the integrated power value when the water level sensor detects the upper limit water level, when the water level sensor detects the lower limit water level, when the water supply means starts supplying water, and when the water supply means stops supplying water A steam generator characterized by timing or measuring from timing. In the steam generator according to any one of claims 2 to 5,
The water level sensor comprises a float switch provided in a water level detection container connected to the lower part of the steam generation container through a communication pipe,
The steam generator according to claim 1, wherein the water supply means supplies water to the steam generation container through the water level detection container.

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