JP2012195138A - Battery - Google Patents

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Publication number
JP2012195138A
JP2012195138A JP2011057636A JP2011057636A JP2012195138A JP 2012195138 A JP2012195138 A JP 2012195138A JP 2011057636 A JP2011057636 A JP 2011057636A JP 2011057636 A JP2011057636 A JP 2011057636A JP 2012195138 A JP2012195138 A JP 2012195138A
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insulating member
external terminal
battery
lid
hole
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JP5614342B2 (en
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Takashi Harayama
貴司 原山
Kazuyuki Kusama
和幸 草間
Naoto Kaise
直人 海瀬
Tomohiro Matsuura
智浩 松浦
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Toyota Motor Corp
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Sealing Battery Cases Or Jackets (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a battery having excellent sealing properties at a portion where an outer jacket and an external terminal are fixed to each other.SOLUTION: A battery 10 comprises an outer jacket 30, an external terminal 40, an insulating member 50, a burring portion 34 disposed on the periphery of a through hole 33 of a lid 32 of the outer jacket 30, and projecting in the outward direction of the outer jacket 30, and a restraint ring 35 disposed on the outer circumference of the burring portion 34. The external terminal 40 is fixed to the lid 32 by pressing the burring portion 34. The insulating member 50 is composed of a material having a bending modulus of elasticity low enough to inhibit outward plastic deformation in the radial direction from the through hole 33 while the burring portion 34 is being pressed.

Description

本発明は、電池に関し、特に、外部端子を外装に固定する技術に関する。   The present invention relates to a battery, and more particularly to a technique for fixing an external terminal to an exterior.

特許文献1には、外装の蓋部から外部端子が突出して設けられる電池において、蓋部と外部端子の間に絶縁部材を介装し、蓋部における絶縁部材の周辺にバーリング部を設け、バーリング部の突出方向と直交する方向からバーリング部をプレスしてかしめることによって、外部端子を締結固定する技術が開示されている。
電池がリチウムイオン二次電池等の非水電解質電池である場合は、電池内部に水分が浸入すると電池性能に影響することが知られている。このため、電池のシール性を十分に高く維持する必要がある。
In Patent Document 1, in a battery in which an external terminal protrudes from an outer cover part, an insulating member is interposed between the cover part and the external terminal, and a burring part is provided around the insulating member in the cover part. A technique for fastening and fixing an external terminal by pressing and crimping a burring portion from a direction orthogonal to the protruding direction of the portion is disclosed.
When the battery is a non-aqueous electrolyte battery such as a lithium ion secondary battery, it is known that battery performance is affected when moisture enters the battery. For this reason, it is necessary to maintain the battery sealing property sufficiently high.

しかしながら、電池の繰り返し使用に伴って冷却・昇温の冷熱サイクルが繰り返されると、かしめ締結部が徐々にかしめ前の形状に戻ろうとする作用が働いて緩み、シール性能が悪化して、外装と外部端子の固定部のシール性が不十分となる場合がある。   However, when the cooling / heating cycle is repeated with repeated use of the battery, the caulking fastening part gradually loosens due to the action of trying to return to the shape before caulking, the sealing performance deteriorates, and the exterior and The sealing performance of the fixed part of the external terminal may be insufficient.

特開2005−302625号公報JP 2005-302625 A

本発明は、外装を貫通し、その外方に突出した状態で外部端子を固定する電池において、外装と外部端子の固定部におけるシール性に優れた電池を提供することを課題とする。   An object of the present invention is to provide a battery excellent in sealing performance at a fixing portion between an exterior and an external terminal in a battery that fixes the external terminal in a state of penetrating the exterior and protruding outward.

本発明の電池は、貫通孔が形成される蓋部を有する外装と、一部を前記蓋部の外方へ突出させた状態で前記貫通孔に固定される外部端子と、前記蓋部と外部端子の間に介装される絶縁部材と、前記蓋部の貫通孔の周縁に位置し、当該蓋部の外方へ向けて突出するバーリング部と、前記蓋部よりも高強度の材料によって構成されるとともに、前記バーリング部の外周に配置される拘束部材と、を具備し、前記バーリング部の突出側端面をプレスして前記貫通孔の内周面から内側に塑性変形させて、当該塑性変形されたバーリング部の一部により前記絶縁部材を介して前記外部端子と前記貫通孔との間に圧迫力を発生させることによって外部端子を貫通孔に固定する電池であって、前記絶縁部材は、前記バーリング部へのプレス時に、前記貫通孔から径方向外側への塑性変形を抑制できる程度の低い曲げ弾性率を有する材料によって構成される。   The battery of the present invention includes an exterior having a lid portion in which a through hole is formed, an external terminal fixed to the through hole in a state in which a part projects outward from the lid portion, and the lid portion and the outside Consists of an insulating member interposed between terminals, a burring portion located at the periphery of the through-hole of the lid portion and projecting outward from the lid portion, and a material having higher strength than the lid portion And a restraining member disposed on the outer periphery of the burring portion, and pressing the protruding side end surface of the burring portion to cause plastic deformation from the inner peripheral surface of the through-hole to the inner side. A battery that fixes the external terminal to the through hole by generating a compression force between the external terminal and the through hole through the insulating member by a part of the burring portion, wherein the insulating member is When the burring part is pressed, the through hole Constructed of a material having a low flexural modulus of enough to suppress plastic deformation of the Luo radially outward.

前記外装の蓋部は、A1000系のアルミを材料とし、前記絶縁部材は、曲げ弾性率が0.66GPa以上、かつ、3.1GPa以下のスーパーエンプラ又はエラストマー含有のスーパーエンプラを材料とすることが好ましい。   The cover part of the exterior is made of A1000 series aluminum, and the insulating member is made of a super engineering plastic or elastomer containing super engineering plastic having a flexural modulus of 0.66 GPa or more and 3.1 GPa or less. preferable.

前記バーリング部の電池内側端部にR部が形成されることが好ましい。   It is preferable that an R portion is formed at the battery inner end portion of the burring portion.

前記絶縁部材は、前記塑性変形されたバーリング部の一部により、断面視円弧状に圧縮されることが好ましい。   It is preferable that the insulating member is compressed in a circular arc shape in a sectional view by a part of the plastically deformed burring portion.

本発明によれば、外装と外部端子の固定部におけるシール性に優れた電池を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the battery excellent in the sealing performance in the fixing | fixed part of an exterior and an external terminal can be provided.

電池の概略構成を示す図である。It is a figure which shows schematic structure of a battery. 外装と外部端子の固定部を示す拡大断面図である。It is an expanded sectional view which shows the fixing | fixed part of an exterior and an external terminal. 蓋部の変形による外形寸法の変化を示す図である。It is a figure which shows the change of the external dimension by deformation | transformation of a cover part. 蓋部の構成材料と変形との相関を示す図である。It is a figure which shows the correlation with the constituent material and deformation | transformation of a cover part. バーリング部の基端部に形成されるR部を示す図である。It is a figure which shows the R part formed in the base end part of a burring part. 外装と外部端子の固定部の別形態を示す図である。It is a figure which shows another form of the fixing | fixed part of an exterior and an external terminal. 外装と外部端子の固定部の別形態を示す図である。It is a figure which shows another form of the fixing | fixed part of an exterior and an external terminal. 絶縁部材の好ましい圧縮形態を示す図である。It is a figure which shows the preferable compression form of an insulating member.

図1を参照して、本発明に係る電池の一実施形態である電池10の概略構成について説明する。本実施形態の電池10は、リチウムイオン二次電池であり、非水電解質電池である。
電池10は、発電要素20と、発電要素20を内部に収納する外装30と、外装30から外方に向けて突出する外部端子40・40と、外部端子40・40と外装30の間に介装される絶縁部材50・50と、を具備する。
With reference to FIG. 1, a schematic configuration of a battery 10 which is an embodiment of the battery according to the present invention will be described. The battery 10 of this embodiment is a lithium ion secondary battery, and is a nonaqueous electrolyte battery.
The battery 10 includes a power generation element 20, an exterior 30 that houses the power generation element 20, external terminals 40, 40 that protrude outward from the exterior 30, and an external terminal 40, 40 and an exterior 30. Insulating members 50 and 50 to be mounted.

発電要素20は、正極、負極及びセパレータを積層又は巻回してなる電極体に電解液を含浸させたものである。電池10の充放電時に発電要素20内で化学反応が起こる(厳密には、正極と負極の間で電解液を介したイオンの移動が起こる)ことによって電流の流れが発生する。   The power generation element 20 is obtained by impregnating an electrolytic solution into an electrode body formed by laminating or winding a positive electrode, a negative electrode, and a separator. When the battery 10 is charged / discharged, a chemical reaction occurs in the power generation element 20 (strictly speaking, ion movement occurs between the positive electrode and the negative electrode via the electrolytic solution), thereby generating a current flow.

外装30は、収納部31と蓋部32を有する角型缶である。収納部31は、一面が開口した有底筒状の部材であり、内部に発電要素20を収納する。蓋部32は、収納部31の開口面に応じた形状を有する平板状の部材であり、収納部31の開口面を塞いだ状態で収納部31と接合される。
蓋部32は、外部端子40・40が貫通可能な貫通孔33・33を有する。貫通孔33は、所定の内径を有する孔であり、蓋部32の厚み方向に貫通している。
The exterior 30 is a square can having a storage portion 31 and a lid portion 32. The storage unit 31 is a bottomed cylindrical member having an open surface, and stores the power generation element 20 therein. The lid portion 32 is a flat member having a shape corresponding to the opening surface of the storage portion 31 and is joined to the storage portion 31 in a state where the opening surface of the storage portion 31 is closed.
The lid portion 32 has through holes 33 and 33 through which the external terminals 40 and 40 can pass. The through hole 33 is a hole having a predetermined inner diameter, and penetrates in the thickness direction of the lid portion 32.

外部端子40・40は、その一部が蓋部32の外側面から電池10の外方に突出した状態で配置される。外部端子40・40は、集電端子45・45を介して発電要素20の正極又は負極に電気的に接続される。外部端子40・40及び集電端子45・45は、発電要素20に蓄えられる電力を外部に取り出す、若しくは、外部からの電力を発電要素20に取り入れる通電経路として機能する。
各集電端子45は、発電要素20の正極板、負極板と接続されている。集電端子45の材料としては、例えば正極側にアルミニウム、負極側に銅を採用することができる。
The external terminals 40 and 40 are arranged in a state where a part of the external terminals 40 protrudes outward from the battery 10 from the outer surface of the lid portion 32. The external terminals 40 and 40 are electrically connected to the positive electrode or the negative electrode of the power generation element 20 via current collecting terminals 45 and 45. The external terminals 40 and 40 and the current collecting terminals 45 and 45 function as an energization path for taking out the electric power stored in the power generation element 20 to the outside or taking in electric power from the outside into the power generation element 20.
Each current collecting terminal 45 is connected to the positive electrode plate and the negative electrode plate of the power generation element 20. As a material of the current collecting terminal 45, for example, aluminum can be used on the positive electrode side and copper on the negative electrode side.

外部端子40には、電池10の外方側に突出する部位にはねじ転造によりねじ加工が施され、ボルト部が形成される。電池10の実使用時には、このボルト部を用いて外部端子40にバスバー、外部装置の接続端子等が締結固定される。締結固定する際、外部端子40には締結トルクがかかるとともに、ねじ締結によって軸方向へ外力が付与されるため、外部端子40の材料としては、鉄等の高強度材料を採用することが好ましい。   The external terminal 40 is threaded by thread rolling at a portion protruding outward of the battery 10 to form a bolt portion. When the battery 10 is actually used, a bus bar, a connection terminal of an external device, and the like are fastened and fixed to the external terminal 40 using the bolt portion. When fastening and fixing, since external torque is applied to the external terminal 40 and external force is applied in the axial direction by screw fastening, it is preferable to employ a high-strength material such as iron as the material of the external terminal 40.

外部端子40・40は、絶縁部材50・50を介して蓋部32に固定される。絶縁部材50は、樹脂製の部材であり、外部端子40の周囲を巻装し、外装30と外部端子40とを電気的に絶縁する。また、絶縁部材50の端部は、集電端子45と蓋部32との間に延出されており、これらの間を電気的に絶縁する。   The external terminals 40 and 40 are fixed to the lid portion 32 through insulating members 50 and 50. The insulating member 50 is a resin member and is wound around the external terminal 40 to electrically insulate the exterior 30 from the external terminal 40. Moreover, the edge part of the insulating member 50 is extended between the current collection terminal 45 and the cover part 32, and insulates between these electrically.

以下では、図2を参照して、外装30と外部端子40の固定形態について説明する。   Below, with reference to FIG. 2, the fixed form of the exterior | packing 30 and the external terminal 40 is demonstrated.

図2(a)に示すように、外装30の各貫通孔33の周縁部には、外装30の外側に向けて突出するバーリング部34が形成される。バーリング部34は、外装30の一部を塑性加工して形成される厚肉部位であり、公知のバーリング処理、深絞り法、寄せ肉法等、又はこれらの組み合わせによって適宜形成される。   As shown in FIG. 2A, a burring portion 34 that protrudes toward the outside of the exterior 30 is formed at the periphery of each through-hole 33 of the exterior 30. The burring part 34 is a thick portion formed by plastic processing a part of the exterior 30 and is appropriately formed by a known burring process, a deep drawing method, a close-up method, or a combination thereof.

バーリング部34の外周部には、拘束リング35が配置される。
拘束リング35は、外装30(蓋部32)を構成する材料よりも高強度の材料で製造されるリング状の部材であり、バーリング部34を外周側から拘束することによって、バーリング部34の径方向の強度を補強する。拘束リング35の内径は、バーリング部34の外径と略同一である。
A restraining ring 35 is disposed on the outer periphery of the burring portion 34.
The restraining ring 35 is a ring-shaped member manufactured with a material having a strength higher than that of the material constituting the exterior 30 (the lid portion 32). By restraining the burring portion 34 from the outer peripheral side, the diameter of the burring portion 34 is increased. Reinforce direction strength. The inner diameter of the restraining ring 35 is substantially the same as the outer diameter of the burring portion 34.

また、外部端子40の外周側面における軸方向中途部には、気密溝41が形成されている。気密溝41は、外部端子40の周方向に沿って、外周全周に亘って形成される半円状(又は半楕円状、三角形状等)の凹部であり、溝両端部にエッジラインを有する。気密溝41は、所定の溝幅を有する。   In addition, an airtight groove 41 is formed in the midway portion in the axial direction on the outer peripheral side surface of the external terminal 40. The airtight groove 41 is a semicircular (or semi-elliptical, triangular, etc.) concave portion formed over the entire outer periphery along the circumferential direction of the external terminal 40, and has edge lines at both ends of the groove. . The airtight groove 41 has a predetermined groove width.

図2(b)に示すように、貫通孔33内に絶縁部材50を巻装した外部端子40を配置し、バーリング部34の周囲に拘束リング35を配置し、バーリング部34の突出側端面の内周部を押圧してかしめることによって、バーリング部34の一部が塑性変形して、内周側面から径方向内側に向けて膨出する膨出部34aが形成される。
このとき、バーリング部34の外周側に高強度材料の拘束リング35が存在することにより、かしめ時の押圧力が逃げることがなく、径方向内側に向けて働くこととなる。これにより、膨出部34aが確実に内側に向けて膨出するように形成される。
As shown in FIG. 2B, the external terminal 40 around which the insulating member 50 is wound is disposed in the through hole 33, the restraining ring 35 is disposed around the burring portion 34, and the protruding side end surface of the burring portion 34 is arranged. By pressing and caulking the inner peripheral portion, a part of the burring portion 34 is plastically deformed to form a bulging portion 34a that bulges radially inward from the inner peripheral side surface.
At this time, the presence of the high-strength material restraining ring 35 on the outer peripheral side of the burring portion 34 prevents the pressing force during caulking from escaping and works toward the inside in the radial direction. Thereby, it forms so that the bulging part 34a may bulge inwardly reliably.

内側に膨出した膨出部34aは、絶縁部材50を圧迫し、この圧迫力が絶縁部材50への面圧として付与される。絶縁部材50において膨出部34aによって上記面圧が付与される箇所は内側に向けて弾性変形し、この弾性変形により生じる外力が外部端子40への面圧として付与される。
このように、外部端子40及び絶縁部材50にそれぞれ圧迫力が付与されて、蓋部32の貫通孔33に固定される。特に、絶縁部材50が気密溝41内に入り込むとともに、そのエッジラインに食い付くことによって、絶縁部材50と外部端子40との気密性が確保される。
The bulging portion 34 a bulging inwardly presses the insulating member 50, and this pressing force is applied as a surface pressure to the insulating member 50. A portion of the insulating member 50 to which the surface pressure is applied by the bulging portion 34 a is elastically deformed inward, and an external force generated by the elastic deformation is applied as a surface pressure to the external terminal 40.
In this way, compression force is applied to the external terminal 40 and the insulating member 50, respectively, and the external terminal 40 and the insulating member 50 are fixed to the through hole 33 of the lid portion 32. In particular, when the insulating member 50 enters the airtight groove 41 and bites into the edge line, the airtightness between the insulating member 50 and the external terminal 40 is ensured.

このとき、膨出部34aは、プレス方向に対して直交する方向に塑性変形し、絶縁部材50と外部端子40とを締結固定しているため、外装30、絶縁部材50、及び外部端子40間に強い面圧及び摩擦力を付与することが可能である。従って、電池10を使用する際の冷熱サイクルを受けても、膨出部34aは変形し難く、固定部が容易に緩むことがない。   At this time, since the bulging portion 34a is plastically deformed in a direction orthogonal to the pressing direction and fastens and fixes the insulating member 50 and the external terminal 40, the space between the exterior 30, the insulating member 50, and the external terminal 40 is fixed. It is possible to apply a strong surface pressure and frictional force. Therefore, even if it receives the cooling / heating cycle at the time of using the battery 10, the bulging part 34a is hard to deform | transform and a fixing | fixed part does not loosen easily.

以下、図3及び図4を参照して、絶縁部材50の構成材料について説明する。
上述のように、絶縁部材50は外装30と外部端子40の絶縁性を確保するとともに、電池10のシール性を確保している。このため、高温クリープ特性に優れる材料、つまり、電池10の冷熱サイクルに対する長期の耐クリープ性を有する材料が好ましい。また、絶縁部材50は、外装30の内側で電解液と接するため、電解液に含まれる溶剤への高耐性を要する。
以上のことを踏まえると、PPS(ポリフェニレンスルファイド)、PFA(ペルフルオロアルコキシフッ素樹脂)等の樹脂が、絶縁部材50の材料として適用可能である。
Hereinafter, the constituent material of the insulating member 50 will be described with reference to FIGS. 3 and 4.
As described above, the insulating member 50 ensures the insulation between the exterior 30 and the external terminal 40 and also ensures the sealing performance of the battery 10. For this reason, a material that is excellent in high-temperature creep characteristics, that is, a material that has long-term creep resistance to the cooling cycle of the battery 10 is preferable. In addition, since the insulating member 50 is in contact with the electrolytic solution inside the exterior 30, it requires high resistance to the solvent contained in the electrolytic solution.
Based on the above, a resin such as PPS (polyphenylene sulfide) or PFA (perfluoroalkoxy fluororesin) is applicable as the material of the insulating member 50.

一方、絶縁部材50の材料特性として、曲げ弾性率が大きくなればなるほど、絶縁部材50を圧縮してシール性を確保するために、膨出部34aからの圧迫力を大きくする必要がある。そのためには、バーリング部34へのプレス量を大きくし、バーリング部34の変形量を大きくする必要がある。
例えば、図3に示すように、プレス量を増やしてバーリング部34の変形量を多くすることによって、絶縁部材50からの反力に抗して圧縮し、シール性を確保することもできる。しかし、バーリング部34の変形(膨出部34aの膨出)に対して絶縁部材50から反力を受け、貫通孔33の径方向外側に向けた塑性変形が生じて蓋部32の端部が変形してしまうことがある。蓋部32の端部に変形が生じると、蓋部32の外寸が変化する。電池10を製造する際には、蓋部32を収納部31と接合して、外装30内部を密閉空間とするため、外形寸法に変化が生じると蓋部32と収納部31の接合に不具合が生じて、外装30の気密性が不十分となる可能性がある。
On the other hand, as the material property of the insulating member 50, the greater the flexural modulus, the greater the pressing force from the bulging portion 34a in order to compress the insulating member 50 and ensure sealing performance. For this purpose, it is necessary to increase the amount of press on the burring portion 34 and increase the amount of deformation of the burring portion 34.
For example, as shown in FIG. 3, by increasing the amount of pressing and increasing the amount of deformation of the burring portion 34, it is possible to compress against the reaction force from the insulating member 50 and ensure sealing performance. However, a reaction force is received from the insulating member 50 against the deformation of the burring portion 34 (the bulging of the bulging portion 34a), and plastic deformation occurs radially outward of the through hole 33, so that the end of the lid portion 32 It may be deformed. When the end portion of the lid portion 32 is deformed, the outer dimension of the lid portion 32 changes. When manufacturing the battery 10, the lid portion 32 is joined to the storage portion 31, and the interior of the exterior 30 is used as a sealed space. Therefore, if the external dimensions change, there is a problem in joining the lid portion 32 and the storage portion 31. As a result, the airtightness of the exterior 30 may be insufficient.

そこで、本実施形態では、電池10のシール性を確保しつつ、バーリング部34へのプレス時に蓋部32の延在方向への変形を伴わないように絶縁部材50の材料を決定している。つまり、蓋部32の強度及びバーリング部34へのプレス条件を考慮して、絶縁部材50の材料を決定する。
言い換えれば、電池10のシール性確保に必要なプレス条件にてバーリング部34へのプレスを行った場合に、径方向外側への(バーリング部34から外側に向けた)塑性変形を抑制し、蓋部32の外形寸法(短手方向及び長手方向の外寸)を変化させないような曲げ弾性率を有する材料を絶縁部材50の構成材料として採用する。
Therefore, in the present embodiment, the material of the insulating member 50 is determined so as not to be deformed in the extending direction of the lid portion 32 when the burring portion 34 is pressed while ensuring the sealing performance of the battery 10. That is, the material of the insulating member 50 is determined in consideration of the strength of the lid portion 32 and the pressing conditions for the burring portion 34.
In other words, when the burring part 34 is pressed under the pressing conditions necessary to ensure the sealing property of the battery 10, plastic deformation outward (outward from the burring part 34) in the radial direction is suppressed, and the lid A material having a bending elastic modulus that does not change the external dimensions (outer dimensions in the short-side direction and the long-side direction) of the portion 32 is adopted as a constituent material of the insulating member 50.

蓋部32の材料としてA1000系の純アルミを用いた場合の、バーリング部34へのプレス時に生じる蓋部32の平面方向の変形(外形寸法の変化)と絶縁部材50の材料との関連性を調べた。なお、外部端子40と外装30の固定部におけるシール性を確保できるプレス条件に従ってバーリング部34をプレスするものとする。
その結果、図4に示すように、ナチュラルPEEK(曲げ弾性率:10[GPa])、及びナチュラルPPS(曲げ弾性率:3.9[GPa])では、蓋部32に変形が生じ、エラストマー5vol%含有PPS(曲げ弾性率:3.1[GPa])、エラストマー20vol%含有PPS(曲げ弾性率:1.8[GPa])、ナチュラルPFA(曲げ弾性率:0.66[GPa])では、蓋部32の外形寸法に変化が生じなかった。
なお、前記ナチュラルPEEK、ナチュラルPPS、及びナチュラルPFAとは、エラストマー含有の有無に関して、エラストマーを含まない純粋なPEEK材料、PPS材料、及びPFA材料のことをいう。
In the case where A1000 series pure aluminum is used as the material of the cover part 32, the relationship between the deformation in the planar direction of the cover part 32 (change in the external dimensions) that occurs when pressing the burring part 34 and the material of the insulating member 50 is as follows. Examined. In addition, the burring part 34 shall be pressed according to the press conditions which can ensure the sealing performance in the fixing part of the external terminal 40 and the exterior 30.
As a result, as shown in FIG. 4, in the natural PEEK (flexural modulus: 10 [GPa]) and natural PPS (flexural modulus: 3.9 [GPa]), the lid portion 32 is deformed, and the elastomer 5 vol. % Containing PPS (flexural modulus: 3.1 [GPa]), elastomer 20 vol% containing PPS (flexural modulus: 1.8 [GPa]), natural PFA (flexural modulus: 0.66 [GPa]), There was no change in the external dimensions of the lid portion 32.
The natural PEEK, natural PPS, and natural PFA refer to pure PEEK materials, PPS materials, and PFA materials that do not contain elastomers, with or without elastomers.

以上のことより、絶縁部材50の構成材料として、蓋部32の強度を考慮せずに曲げ弾性率が大きいもの(ここでは、3.9GPa以上のスーパーエンプラ)を採用すると、絶縁部材50からの反力が大きくなり、バーリング部34へのプレスに伴って、径方向内側に塑性変形して膨出部34aが形成されるのみならず、径方向外側にも塑性変形して蓋部32の外形寸法が変化してしまうことが分かる。
また、蓋部32の材料をA1000系の純アルミとした場合、絶縁部材50の材料として、曲げ弾性率が0.66GPa以上、かつ、3.1GPa以下のスーパーエンプラ又はエラストマー含有のスーパーエンプラ、より好ましくはエラストマーを5vol%以上含有したPPS又はナチュラルPFAを採用することにより、電池10のシール性を確保しつつ、かしめ締結時に蓋部32の外形に変形を生じさせることがない条件を満足できることが確認された。これは、A1000系アルミの蓋部32の強度が、蓋部32を塑性変形させて所定の曲げ弾性率の絶縁部材50を圧縮するときに必要な面圧に対して十分な大きさであることを意味する。
From the above, when a material having a large flexural modulus (here, a super engineering plastic of 3.9 GPa or more) is used as a constituent material of the insulating member 50 without considering the strength of the lid portion 32, As the reaction force increases and the burring portion 34 is pressed, the bulging portion 34a is not only plastically deformed radially inward, but is also plastically deformed radially outward to form the outer shape of the lid portion 32. It can be seen that the dimensions change.
When the material of the lid portion 32 is A1000 series pure aluminum, the material of the insulating member 50 is a super engineering plastic or elastomer containing super engineering plastic having a flexural modulus of 0.66 GPa or more and 3.1 GPa or less. Preferably, by adopting PPS or natural PFA containing 5 vol% or more of elastomer, it is possible to satisfy the conditions that do not cause deformation of the outer shape of the lid portion 32 at the time of caulking, while ensuring the sealing performance of the battery 10. confirmed. This is because the strength of the cover portion 32 of A1000 series aluminum is large enough for the surface pressure required when the cover portion 32 is plastically deformed to compress the insulating member 50 having a predetermined bending elastic modulus. Means.

図5に示すように、蓋部32とバーリング部34との接続部分、つまりバーリング部34の基端部(電池内側端部)にR部が形成されている。
絶縁部材50を外部端子40の周囲に配置した状態で、蓋部32の貫通孔33内に挿入すると、バーリング部34に形成されるR部の存在によって、バーリング部34の基端部と絶縁部材50の外側面との間に隙間が形成されることとなる。
As shown in FIG. 5, an R portion is formed at a connection portion between the lid portion 32 and the burring portion 34, that is, at a base end portion (battery inner end portion) of the burring portion 34.
When the insulating member 50 is disposed around the external terminal 40 and inserted into the through hole 33 of the lid portion 32, the base end portion of the burring portion 34 and the insulating member are formed due to the presence of the R portion formed in the burring portion 34. A gap is formed between the outer surface and the outer surface.

以下、図6及び図7を参照して、外装30と外部端子40の固定部におけるバーリング部34基端のR部の取り扱いについて説明する。   Hereinafter, with reference to FIGS. 6 and 7, the handling of the R portion at the base end of the burring portion 34 in the fixing portion of the exterior 30 and the external terminal 40 will be described.

図6に示す実施形態では、バーリング部34の外側に拘束リング35を配置し、外部端子40を配置した状態で、絶縁部材50をインサート成形することにより、バーリング部34のR部と絶縁部材50との隙間を埋めている。また、バーリング部34のR部と絶縁部材50との隙間を埋めるのと同時に、外部端子40と絶縁部材50との隙間も埋めることとなり、気密溝41内に絶縁部材50がしっかりと入り込む。
これにより、蓋部32とバーリング部34との境界部分にR部が形成されていても、バーリング部34へのプレスの際に押圧力がバーリング部34と絶縁部材50の隙間に逃げることがなく、膨出部34aを絶縁部材50の圧縮方向に変形させることができ、プレスの押圧力を絶縁部材50への圧縮力として最大限に利用できる。これに加えて、気密溝41内に絶縁部材50を埋め込むことによって絶縁部材50と外部端子40の間の密着度を向上でき、シール性を向上できる。
In the embodiment shown in FIG. 6, the constraining ring 35 is disposed outside the burring portion 34, and the insulating member 50 is insert-molded in a state where the external terminals 40 are disposed, whereby the R portion of the burring portion 34 and the insulating member 50. And filling the gap. In addition, the gap between the R portion of the burring portion 34 and the insulating member 50 is filled, and at the same time, the gap between the external terminal 40 and the insulating member 50 is filled, so that the insulating member 50 firmly enters the airtight groove 41.
Thereby, even if the R portion is formed at the boundary portion between the lid portion 32 and the burring portion 34, the pressing force does not escape to the gap between the burring portion 34 and the insulating member 50 when pressing the burring portion 34. The bulging portion 34 a can be deformed in the compression direction of the insulating member 50, and the pressing force of the press can be utilized as much as the compression force to the insulating member 50. In addition, by embedding the insulating member 50 in the airtight groove 41, the degree of adhesion between the insulating member 50 and the external terminal 40 can be improved, and the sealing performance can be improved.

図7に示す実施形態では、バーリング部34へのプレス時にR部を塑性変形させることによって、蓋部32の平面方向への変形を逃がすとともに、絶縁部材50からの反力をR部に逃がしている。つまり、バーリング部34へのプレスによる変形方向の一つとして、R部によって形成される隙間を含むことによって、絶縁部材50からの反力による蓋部32の変形をかかる隙間に逃がすことによって蓋部32の平面方向への変形を抑制している。
このように、バーリング部34へのプレスによる蓋部32の平面方向への変形を抑制できるとともに、絶縁部材50の曲げ弾性率に関する条件を緩和して採用できる材料を増やすことができる。すなわち、本実施形態ではバーリング部34の基端部のR部を、R部の存在によって生じる絶縁部材50との隙間に塑性変形させることによって、蓋部32の平面方向への変形を吸収するとともに、絶縁部材50からの反力による変形を吸収する。
なお、このように、R部によってバーリング部34の変形の一部を吸収することによって、絶縁部材50の反力による変形を吸収できるため、絶縁部材50の構成材料の曲げ弾性率が上述の最大値(3.1[GPa])よりも大きい材料を使用することも可能となる。
In the embodiment shown in FIG. 7, the R portion is plastically deformed at the time of pressing the burring portion 34 to release the deformation of the lid portion 32 in the plane direction, and the reaction force from the insulating member 50 is released to the R portion. Yes. That is, as one of the deformation directions by pressing the burring portion 34, the lid portion is included by allowing the deformation of the lid portion 32 due to the reaction force from the insulating member 50 to escape to the gap by including the gap formed by the R portion. The deformation | transformation to the plane direction of 32 is suppressed.
As described above, it is possible to suppress the deformation in the planar direction of the lid portion 32 due to the pressing to the burring portion 34, and it is possible to increase the materials that can be adopted by relaxing the conditions regarding the bending elastic modulus of the insulating member 50. That is, in the present embodiment, the R portion of the base end portion of the burring portion 34 is plastically deformed into the gap with the insulating member 50 caused by the presence of the R portion, thereby absorbing the deformation in the planar direction of the lid portion 32. The deformation due to the reaction force from the insulating member 50 is absorbed.
In addition, since the deformation by the reaction force of the insulating member 50 can be absorbed by absorbing a part of the deformation of the burring portion 34 by the R portion in this way, the bending elastic modulus of the constituent material of the insulating member 50 is the above-mentioned maximum. It is also possible to use a material larger than the value (3.1 [GPa]).

また、図8に示すように、膨出部34aは断面視円弧状に膨出していることが好ましい。つまり、膨出部34aは半円状に形成される気密溝41の面と略相似形状(円弧状)の湾曲面を形成するように膨出し、絶縁部材50を円弧状に圧縮することにより、絶縁部材50の圧縮形状が断面視円弧状となることが好ましい。
これによれば、図8(b)に示すように、外部端子40に外力が作用し、外部端子40が軸方向に傾いた場合にでも、膨出部34aの円弧状の膨出面において略均等に圧力が作用し、圧縮力が大きく低下することがない。さらに、円弧状に圧縮される絶縁部材50が気密溝41の内方側又は外方側の何れかのエッジラインと噛み合った状態が維持される。このため、絶縁部材50への圧縮率が低下することがなく、電池10のシール性が保たれる。
Moreover, as shown in FIG. 8, it is preferable that the bulging portion 34a bulges out in an arc shape in cross section. That is, the bulging portion 34a bulges so as to form a curved surface having a substantially similar shape (arc shape) to the surface of the airtight groove 41 formed in a semicircular shape, and compressing the insulating member 50 into an arc shape, The compression shape of the insulating member 50 is preferably an arc shape in cross-section.
According to this, as shown in FIG. 8B, even when an external force is applied to the external terminal 40 and the external terminal 40 is inclined in the axial direction, the arc-shaped bulging surface of the bulging portion 34a is substantially uniform. The pressure does not act on the compression force, and the compression force is not greatly reduced. Furthermore, the state in which the insulating member 50 compressed in an arc shape is engaged with the edge line on the inner side or the outer side of the airtight groove 41 is maintained. For this reason, the compressibility to the insulating member 50 does not decrease, and the sealing performance of the battery 10 is maintained.

10 電池
30 外装
33 貫通孔
34 バーリング部
35 拘束リング(拘束部材)
40 外部端子
41 気密溝(凹部)
50 絶縁部材
DESCRIPTION OF SYMBOLS 10 Battery 30 Exterior 33 Through-hole 34 Burring part 35 Restraint ring (restraint member)
40 External terminal 41 Airtight groove (recess)
50 Insulating material

Claims (4)

貫通孔が形成される蓋部を有する外装と、
一部を前記蓋部の外方へ突出させた状態で前記貫通孔に固定される外部端子と、
前記蓋部と外部端子の間に介装される絶縁部材と、
前記蓋部の貫通孔の周縁に位置し、当該蓋部の外方へ向けて突出するバーリング部と、
前記蓋部よりも高強度の材料によって構成されるとともに、前記バーリング部の外周に配置される拘束部材と、を具備し、
前記バーリング部の突出側端面をプレスして前記貫通孔の内周面から内側に塑性変形させて、当該塑性変形されたバーリング部の一部により前記絶縁部材を介して前記外部端子と前記貫通孔との間に圧迫力を発生させることによって外部端子を貫通孔に固定する電池であって、
前記絶縁部材は、前記バーリング部へのプレス時に、前記貫通孔から径方向外側への塑性変形を抑制できる程度の低い曲げ弾性率を有する材料によって構成される電池。
An exterior having a lid in which a through hole is formed;
An external terminal fixed to the through hole in a state in which a part protrudes outward from the lid,
An insulating member interposed between the lid and the external terminal;
A burring portion located at the periphery of the through-hole of the lid portion and projecting outward of the lid portion;
A constraining member arranged on the outer periphery of the burring portion, and made of a material stronger than the lid portion,
The protruding end surface of the burring portion is pressed and plastically deformed inward from the inner peripheral surface of the through hole, and the external terminal and the through hole are interposed via the insulating member by a part of the plastically deformed burring portion. A battery that fixes the external terminal to the through hole by generating a compression force between
The battery is formed of a material having a bending elastic modulus that is low enough to suppress plastic deformation from the through hole to the radially outer side when pressing the burring portion.
前記外装の蓋部は、A1000系のアルミを材料とし、
前記絶縁部材は、曲げ弾性率が0.66GPa以上、かつ、3.1GPa以下のスーパーエンプラ又はエラストマー含有のスーパーエンプラを材料とする請求項1に記載の電池。
The exterior lid is made of A1000 series aluminum,
The battery according to claim 1, wherein the insulating member is made of a super engineering plastic or an elastomer-containing super engineering plastic having a flexural modulus of 0.66 GPa or more and 3.1 GPa or less.
前記バーリング部の電池内側端部にR部が形成される請求項1又は2に記載の電池。   The battery according to claim 1, wherein an R portion is formed at a battery inner end portion of the burring portion. 前記絶縁部材は、前記塑性変形されたバーリング部の一部により、断面視円弧状に圧縮される請求項1〜3の何れか一項に記載の電池。   The battery according to any one of claims 1 to 3, wherein the insulating member is compressed in a circular arc shape in cross section by a part of the plastically deformed burring portion.
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