JP2012193690A - System for utilizing waste heat for automobile - Google Patents

System for utilizing waste heat for automobile Download PDF

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Publication number
JP2012193690A
JP2012193690A JP2011059186A JP2011059186A JP2012193690A JP 2012193690 A JP2012193690 A JP 2012193690A JP 2011059186 A JP2011059186 A JP 2011059186A JP 2011059186 A JP2011059186 A JP 2011059186A JP 2012193690 A JP2012193690 A JP 2012193690A
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Prior art keywords
expander
working fluid
connection
clutch
disconnection
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JP5829409B2 (en
Inventor
Tomonori Imai
智規 今井
Hajime Makino
肇 牧野
Hirobumi Wada
博文 和田
Shinji Nakamura
慎二 中村
Shinichiro Mizoguchi
真一朗 溝口
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Nissan Motor Co Ltd
Sanden Corp
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Nissan Motor Co Ltd
Sanden Corp
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Priority to JP2011059186A priority Critical patent/JP5829409B2/en
Priority to PCT/JP2012/056719 priority patent/WO2012124768A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K23/00Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids
    • F01K23/02Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled
    • F01K23/06Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle
    • F01K23/065Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle the combustion taking place in an internal combustion piston engine, e.g. a diesel engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K23/00Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids
    • F01K23/12Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engines being mechanically coupled
    • F01K23/14Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engines being mechanically coupled including at least one combustion engine

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Engine Equipment That Uses Special Cycles (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a system for utilizing waste heat for an automobile including a Rankine circuit, in which an expansion unit and a pump that directly transmits the operation of the expansion unit to an internal combustion engine via an on/off clutch and feeds a working fluid are coaxially and integrally arranged, and in which even when abnormality occurs in the on/of clutch, over-rotation of the pump and the expansion unit can be prevented, and the pump and the expansion unit are prevented from becoming an unnecessary load for the internal combustion engine.SOLUTION: The system is configured in such a manner that, when an abnormality detection means (54) detects occurrence of operational abnormality in the on/off clutch (48) with respect to a connection control instruction and a disconnection control instruction on the on/off clutch by a control means (60), the system limits the flow of a working fluid to the expansion unit (42) by limiting means (36, 38).

Description

本発明は、自動車用廃熱利用システムに係り、詳しくは、車両の内燃機関の廃熱を回収して内燃機関の駆動力をアシストする技術に関する。   The present invention relates to a waste heat utilization system for automobiles, and more particularly, to a technology for assisting a driving force of an internal combustion engine by collecting waste heat of an internal combustion engine of a vehicle.

この種の自動車用廃熱利用システムは、作動流体としての冷媒の循環路に、内燃機関の廃熱により作動流体を加熱して蒸発させる蒸発器、該蒸発器を経由した作動流体を膨張させて回転駆動力を発生する膨張機、該膨張機にて発生した回転駆動力が伝達される被動力伝達装置、該膨張機を経由した作動流体を凝縮させる凝縮器、該凝縮器を経由した作動流体を上記蒸発器に送出するポンプが順次介装されたランキン回路を備えている。
そして、このような自動車用廃熱利用システムにおいて、例えば、ポンプと膨張機と被動力伝達装置としての発電機兼電動機とを同軸上に配し、ランキン回路による膨張機の作動時には発電機兼電動機を発電機として機能させるとともにポンプを回転させる構成の廃熱利用装置が公知である(特許文献1)。
In this type of automobile waste heat utilization system, an evaporator that heats and evaporates the working fluid by the waste heat of the internal combustion engine is expanded in the refrigerant circulation path as the working fluid, and the working fluid that passes through the evaporator is expanded. An expander that generates a rotational driving force, a power transmission device to which the rotational driving force generated by the expander is transmitted, a condenser that condenses the working fluid that passes through the expander, and a working fluid that passes through the condenser Is provided with a Rankine circuit in which pumps for supplying the gas to the evaporator are sequentially disposed.
In such an automotive waste heat utilization system, for example, a pump, an expander, and a generator / motor as a driven transmission device are arranged on the same axis, and the generator / motor is operated when the expander is operated by a Rankine circuit. A waste heat utilization apparatus having a configuration in which the pump functions as a generator and rotates the pump is known (Patent Document 1).

ところで、このような構成の廃熱利用装置では、ランキン回路による膨張機の作動時に発電機に異常が生じると、通常は発電機による発電を中止して膨張機を無負荷状態にするようにしている。しかしながら、膨張機を無負荷状態にすると、膨張機が許容回転速度を超えて加速することとなり、膨張機が騒音や振動を発したり、破損したりすることとなり好ましいことではない。
そこで、上記廃熱利用装置では、例えば膨張機の異常時に膨張機に流入する作動流体の流れを停止する一方、膨張機バイパス流路に作動流体を流すようにして、膨張機の加速を防止するように図っている。
By the way, in the waste heat utilization apparatus with such a configuration, when an abnormality occurs in the generator during the operation of the expander by the Rankine circuit, normally, the power generation by the generator is stopped so that the expander is in a no-load state. Yes. However, when the expander is in a no-load state, the expander is accelerated beyond the allowable rotational speed, and the expander generates noise and vibration or is not preferable.
Therefore, in the above waste heat utilization device, for example, the flow of the working fluid flowing into the expander when the expander is abnormal is stopped, while the working fluid is allowed to flow through the expander bypass flow path to prevent the expander from being accelerated. I am trying so.

特開2006−170185号公報JP 2006-170185 A

一方、近年、被動力伝達装置が内燃機関である構成の自動車用廃熱利用システムも開発されており、かかる構成では、ランキン回路による膨張機の作動を断接クラッチを介して直接に内燃機関に伝達して内燃機関の駆動をアシストするようにしている。つまり、断接クラッチを断接制御することで、膨張機の生じる駆動力を内燃機関の駆動力として適宜利用するようにしている。
このような構成の廃熱利用システムでは、断接クラッチの作動に異常を生じた場合、例えば断接クラッチが接続状態から意図せずに切断状態となった場合、膨張機の生じる駆動力を内燃機関の駆動力として適切に利用できず膨張機が過回転して上記同様の問題を引き起こすことになり、或いは断接クラッチを切断状態にしようとしても接続状態のままであると膨張機が内燃機関の不要な負荷となり、好ましいことではない。
On the other hand, in recent years, a waste heat utilization system for automobiles in which the power transmission device is an internal combustion engine has also been developed, and in this configuration, the operation of the expander by the Rankine circuit is directly applied to the internal combustion engine via the connection / disconnection clutch. This is transmitted to assist the driving of the internal combustion engine. That is, by controlling the connection / disconnection of the connection / disconnection clutch, the driving force generated by the expander is appropriately used as the driving force of the internal combustion engine.
In the waste heat utilization system having such a configuration, when an abnormality occurs in the operation of the connecting / disconnecting clutch, for example, when the connecting / disconnecting clutch is unintentionally disconnected from the connected state, the driving force generated by the expander is If the expander cannot be properly used as the driving force of the engine and the expander overrotates and causes the same problem as described above, or the disconnection clutch remains disconnected, the expander remains in the internal combustion engine. This is an undesirable load.

特に、最近では上記作動流体を送出するポンプと膨張機とを同軸上に一体に配した廃熱利用システムも開発されており、このような廃熱利用システムでは、膨張機とともにポンプも過回転するために膨張機の過回転が助長され、或いは、膨張機とともにポンプも内燃機関の不要な負荷になるという問題がある。
この点に関し、上記特許文献1には、膨張機の作動を断接クラッチを介して直接に内燃機関に伝達する構成についての断接クラッチの異常時対応については何ら言及されておらず、特にポンプと膨張機とが内燃機関の不要な負荷とならないようにすることについては何ら示唆さえもされていない。
In particular, recently, a waste heat utilization system in which a pump for delivering the working fluid and an expander are integrally arranged on the same axis has been developed. In such a waste heat utilization system, the pump also rotates together with the expander. For this reason, there is a problem that excessive rotation of the expander is promoted, or that the pump together with the expander becomes an unnecessary load on the internal combustion engine.
In this regard, the above-mentioned Patent Document 1 does not mention anything about the response at the time of abnormality of the connecting / disconnecting clutch in the configuration in which the operation of the expander is directly transmitted to the internal combustion engine via the connecting / disconnecting clutch. There is no suggestion to prevent the expander from becoming an unnecessary load on the internal combustion engine.

本発明は、このような課題に鑑みなされたもので、ランキン回路を有した自動車用廃熱利用システムであって、膨張機の作動を断接クラッチを介して直接に内燃機関に伝達するとともに作動流体を送出するポンプと膨張機とを同軸上に一体に配し、断接クラッチの異常時であっても、ポンプと膨張機の過回転を防止でき、ポンプと膨張機とが内燃機関の不要な負荷とならないようにできる自動車用廃熱利用システムを提供することを目的とする。   The present invention has been made in view of such problems, and is an automotive waste heat utilization system having a Rankine circuit, in which the operation of the expander is directly transmitted to the internal combustion engine via the connection / disconnection clutch. The pump that pumps fluid and the expander are integrated on the same axis and can prevent over-rotation of the pump and the expander even when the connection / disconnection clutch is abnormal. An object of the present invention is to provide a waste heat utilization system for automobiles that can prevent a heavy load.

上記の目的を達成するべく、請求項1の自動車用廃熱利用システムは、作動流体の循環路に、内燃機関の廃熱により作動流体を加熱して蒸発させる蒸発器、該蒸発器を経由した作動流体を膨張させる膨張機、該膨張機を経由した作動流体を凝縮させる凝縮器、該凝縮器を経由した作動流体を前記蒸発器に送出するポンプが順次介装されたランキン回路を有した自動車用廃熱利用システムであって、前記膨張機と前記ポンプとは同軸にして流体機械として一体に構成され、該流体機械の回転軸と内燃機関の回転軸とを断接クラッチを介して連結する伝達手段と、前記断接クラッチの接続制御及び切断制御を行う制御手段と、前記循環路に設けられ、前記膨張機への作動流体の流通を制限する制限手段とを備え、該制限手段は、前記制御手段による前記断接クラッチの接続制御指令及び切断制御指令に対し前記断接クラッチの作動異常が発生したことを検出する異常検出手段を含み、該異常検出手段により前記断接クラッチの作動異常が検出されると、前記膨張機への作動流体の流通を制限することを特徴とする。   In order to achieve the above-mentioned object, the waste heat utilization system for automobiles according to claim 1 passes through an evaporator that heats and evaporates the working fluid by the waste heat of the internal combustion engine in the circulation path of the working fluid. An automobile having a Rankine circuit in which an expander for expanding the working fluid, a condenser for condensing the working fluid via the expander, and a pump for sending the working fluid via the condenser to the evaporator are sequentially provided. Waste heat utilization system, wherein the expander and the pump are coaxially configured integrally as a fluid machine, and the rotary shaft of the fluid machine and the rotary shaft of the internal combustion engine are connected via a connection / disconnection clutch A transmission means; a control means for performing connection control and disconnection control of the connection / disconnection clutch; and a restriction means provided in the circulation path for restricting the flow of the working fluid to the expander. By the control means An abnormality detecting means for detecting the occurrence of an abnormal operation of the connection / disconnection clutch in response to the connection control command and the disconnection control command of the connection / disconnection clutch, wherein the abnormality detection means detects an abnormal operation of the connection / disconnection clutch; And restricting the flow of the working fluid to the expander.

請求項2の自動車用廃熱利用システムでは、請求項1において、前記制限手段は、作動流体の流れを前記膨張機を迂回させるバイパス手段であって、前記異常検出手段により前記断接クラッチの作動異常が検出されると、該バイパス手段により作動流体の流れを迂回させることを特徴とする。
請求項3の自動車用廃熱利用システムでは、請求項1または2において、前記制限手段は、前記膨張機への作動流体の流れを停止させる遮断手段であって、前記異常検出手段により、前記制御手段による前記断接クラッチの接続制御指令に対し前記断接クラッチの作動異常が検出されると、該遮断手段により作動流体の流れを停止させることを特徴とする。
According to a second aspect of the present invention, there is provided a waste heat utilization system for automobiles according to the first aspect, wherein the restriction means is bypass means for bypassing the flow of the working fluid to the expander, and the abnormality detecting means operates the connection / disconnection clutch. When an abnormality is detected, the flow of the working fluid is bypassed by the bypass means.
According to a third aspect of the present invention, there is provided a waste heat utilization system for automobiles according to the first or second aspect, wherein the restriction means is a shut-off means for stopping a flow of a working fluid to the expander, and the control is performed by the abnormality detection means. When an operation abnormality of the connection / disconnection clutch is detected in response to a connection control command of the connection / disconnection clutch by the means, the flow of the working fluid is stopped by the interruption means.

請求項4の自動車用廃熱利用システムでは、請求項1乃至3のいずれかにおいて、前記断接クラッチは電磁式クラッチであって電力の供給を受けて断接作動するものであり、該断接クラッチへ供給される電流を計測する電流計を備え、前記異常検出手段は、前記電流計であって、前記制限手段は、前記制御手段による前記断接クラッチの接続制御指令及び切断制御指令に対し前記電流計により計測される電流に異常が検出されると、前記膨張機への作動流体の流通を制限することを特徴とする。   According to a fourth aspect of the present invention, there is provided a waste heat utilization system for automobiles according to any one of the first to third aspects, wherein the connection / disconnection clutch is an electromagnetic clutch and is connected / disconnected by receiving power supply. An ammeter for measuring a current supplied to the clutch, wherein the abnormality detecting means is the ammeter, and the limiting means is configured to respond to a connection control command and a disconnection control command of the connection / disconnection clutch by the control means. When an abnormality is detected in the current measured by the ammeter, the flow of the working fluid to the expander is limited.

請求項1の自動車用廃熱利用システムによれば、ランキン回路を有した自動車用廃熱利用システムであって、膨張機とポンプとが同軸にして流体機械として一体に構成され、流体機械の回転軸と内燃機関の回転軸とが断接クラッチを介して伝達手段により連結されている場合において、制御手段による断接クラッチの接続制御指令及び切断制御指令に対し断接クラッチの作動異常が発生したことが異常検出手段により検出されると、膨張機への作動流体の流通を制限手段により制限するようにしたので、制御手段により断接クラッチの接続制御指令を行ったにも拘わらず断接クラッチが正常に接続作動しない場合に、膨張機への作動流体の流通が制限され、膨張機が内燃機関の駆動力をアシストすることなく空転することによる膨張機及びポンプの過回転を防止でき、膨張機及びポンプの過回転による騒音や振動を防止し、膨張機及びポンプの故障を防止することができる。   According to the waste heat utilization system for automobiles of claim 1, the waste heat utilization system for automobiles having a Rankine circuit, wherein the expander and the pump are coaxially configured as a fluid machine, and the fluid machine is rotated. When the shaft and the rotating shaft of the internal combustion engine are connected by the transmission means via the connection / disconnection clutch, the connection / disconnection clutch operation control error and the connection / disconnection control command by the control means have occurred. When the abnormality is detected by the abnormality detection means, the flow of the working fluid to the expander is restricted by the restriction means, so that the connection / disconnection clutch is connected even though the connection / disconnection clutch command is issued by the control means. Is not normally connected and operated, the flow of the working fluid to the expander is restricted, and the expander and the poker are caused by the expander idling without assisting the driving force of the internal combustion engine. Can prevent over-rotation of up to prevent noise and vibration due to excessive rotation of the expander and the pump, it is possible to prevent failure of the expander and the pump.

また、制御手段により断接クラッチの切断制御指令を行ったにも拘わらず断接クラッチが正常に切断作動しない場合に、膨張機への作動流体の流通が制限され、内燃機関により強制的に作動させられる膨張機の仕事量を小さくして内燃機関の不要な負荷を軽減することができ、内燃機関における燃料消費量を抑制して車両における燃費の悪化を防止することができる。   In addition, when the connection / disengagement clutch command is controlled by the control means and the connection / disconnection clutch does not normally disconnect, the flow of the working fluid to the expander is restricted and the internal combustion engine forcibly operates. It is possible to reduce the work amount of the expander that is caused to reduce an unnecessary load on the internal combustion engine, and it is possible to suppress fuel consumption in the internal combustion engine and prevent deterioration of fuel consumption in the vehicle.

請求項2の自動車用廃熱利用システムによれば、制限手段は作動流体の流れを膨張機を迂回させるバイパス手段であるので、制御手段により断接クラッチの接続制御指令を行ったにも拘わらず断接クラッチが正常に接続作動しない場合に、バイパス手段により作動流体の流れを迂回させることにより、膨張機の上流側における作動流体の高圧の圧力を下流側に逃がすようにでき、良好に膨張機及びポンプの過回転を防止できる。
また、制御手段により断接クラッチの切断制御指令を行ったにも拘わらず断接クラッチが正常に切断作動しない場合に、バイパス手段により作動流体の流れを迂回させることにより、良好に内燃機関の不要な負荷を軽減することができる。
According to the waste heat utilization system for automobiles of the second aspect, since the restricting means is a bypass means for bypassing the flow of the working fluid to the expander, the connection / disconnection clutch connection control command is issued by the control means. When the connection / disconnection clutch is not normally connected and operated, the high-pressure pressure of the working fluid on the upstream side of the expander can be released to the downstream side by bypassing the flow of the working fluid by the bypass means, and the expander can be satisfactorily And over-rotation of the pump can be prevented.
In addition, when the connection / disengagement clutch command is controlled by the control means, but the connection / disconnection clutch does not normally disconnect, the bypass means bypasses the flow of the working fluid, so that the internal combustion engine is not required. Load can be reduced.

請求項3の自動車用廃熱利用システムによれば、制限手段は膨張機への作動流体の流れを停止させる遮断手段であるので、制御手段により断接クラッチの接続制御指令を行ったにも拘わらず断接クラッチが正常に接続作動しない場合に、遮断手段により膨張機への作動流体の流れを停止させることにより、良好に膨張機及びポンプの過回転を防止できる。
請求項4の自動車用廃熱利用システムによれば、制御手段による断接クラッチの接続制御指令及び切断制御指令に対し電流計により計測される電流に異常が検出されると、膨張機への作動流体の流通を制限するので、簡単な構成で断接クラッチの作動異常を検出でき、自動車用廃熱利用システムの簡素化を図ることができる。
According to the waste heat utilization system for automobiles of the third aspect, the restricting means is a shut-off means for stopping the flow of the working fluid to the expander. Therefore, even though the connection / disconnection clutch command is issued by the control means. When the connection / disconnection clutch is not normally connected and operated, the flow of the working fluid to the expander is stopped by the shut-off means, so that the over-rotation of the expander and the pump can be well prevented.
According to the automobile waste heat utilization system of claim 4, when an abnormality is detected in the current measured by the ammeter with respect to the connection / disconnection control command and the disconnection control command of the connection / disconnection clutch by the control means, the operation to the expander is detected. Since the flow of the fluid is restricted, it is possible to detect an abnormal operation of the connection / disconnection clutch with a simple configuration, and it is possible to simplify the waste heat utilization system for automobiles.

本発明の第1実施例に係る自動車用廃熱利用システムを模式的に示す図である。It is a figure which shows typically the waste heat utilization system for motor vehicles based on 1st Example of this invention. 本発明の第1実施例に係る断接クラッチ異常処理制御の制御ルーチンを示すフローチャートである。It is a flowchart which shows the control routine of the connection / disconnection clutch abnormality process control which concerns on 1st Example of this invention. 本発明の第2実施例に係る自動車用廃熱利用システムを模式的に示す図である。It is a figure which shows typically the waste heat utilization system for motor vehicles based on 2nd Example of this invention. 本発明の第2実施例に係る断接クラッチ異常処理制御の制御ルーチンを示すフローチャートである。It is a flowchart which shows the control routine of the connection / disconnection clutch abnormality process control which concerns on 2nd Example of this invention. 本発明の第3実施例に係る自動車用廃熱利用システムを模式的に示す図である。It is a figure which shows typically the waste heat utilization system for motor vehicles based on 3rd Example of this invention. 本発明の第3実施例に係る断接クラッチ異常処理制御の制御ルーチンを示すフローチャートである。It is a flowchart which shows the control routine of the connection / disconnection clutch abnormality process control which concerns on 3rd Example of this invention.

以下、図面に基づき本発明の実施形態について説明する。
先ず、第1実施例について説明する。
図1は、本発明の第1実施例に係る自動車用廃熱利用システムを模式的に示した図である。
廃熱利用システム1は、例えば車両に搭載され、エンジン(内燃機関)10、冷却水回路20、ランキン回路30から構成されている。
エンジン10は、車両に駆動力を与える駆動源であり、エンジン10のクランクシャフトから延びる主軸11の先端にはプーリ12が設けられている。また、エンジン10には主軸11の回転速度、即ちエンジン回転速度Neを検出するエンジン回転速度センサ16が設けられている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First, the first embodiment will be described.
FIG. 1 is a diagram schematically showing an automotive waste heat utilization system according to a first embodiment of the present invention.
The waste heat utilization system 1 is mounted on, for example, a vehicle and includes an engine (internal combustion engine) 10, a coolant circuit 20, and a Rankine circuit 30.
The engine 10 is a driving source that applies driving force to the vehicle, and a pulley 12 is provided at the tip of a main shaft 11 that extends from the crankshaft of the engine 10. Further, the engine 10 is provided with an engine rotation speed sensor 16 for detecting the rotation speed of the main shaft 11, that is, the engine rotation speed Ne.

冷却水回路20は、エンジン10の冷却水通路に連通された冷却水の循環路22に、冷却水の流れ方向で視て順に、ランキン蒸発器24、何れも図示しないラジエータ、サーモスタット、水ポンプなどが介装されて閉回路を構成し、エンジン10を冷却している。
ランキン回路30は、作動流体の循環路32に、作動流体の流れ方向で視て順に、上記ランキン蒸発器24、ランキン蒸発器24にて加熱され過熱状態となる作動流体の膨張によって回転駆動力を発生する膨張機42、ランキンコンデンサ(凝縮器)34、作動流体を循環させるポンプ44などが介装されて閉回路を構成し、ランキン蒸発器24にて冷却水回路20を循環する冷却水との間で熱交換を行うことでエンジン10の廃熱を回収している。
The cooling water circuit 20 is arranged in order in the cooling water circulation path 22 communicated with the cooling water passage of the engine 10 as viewed in the flow direction of the cooling water, a Rankine evaporator 24, a radiator (not shown), a thermostat, a water pump, etc. Is installed to form a closed circuit, and the engine 10 is cooled.
The Rankine circuit 30 supplies a rotational driving force to the working fluid circulation path 32 by the expansion of the working fluid that is heated by the Rankine evaporator 24 and the Rankine evaporator 24 in an overheated state in order in the flow direction of the working fluid. The expander 42 to be generated, the Rankine condenser (condenser) 34, the pump 44 for circulating the working fluid, and the like are interposed to form a closed circuit. The Rankine evaporator 24 and the cooling water circulating through the cooling water circuit 20 The waste heat of the engine 10 is recovered by performing heat exchange between them.

ところで、ランキン回路30の上記膨張機42及びポンプ44は、流体機械40として一体に構成されている。即ち、膨張機42とポンプ44とが同一の回転軸45によって回転作動する流体機械40として一体に構成されている。そして、流体機械40には、回転軸45、即ち膨張機42の膨張機回転速度Niを検出する膨張機回転速度センサ43が設けられている。
ここに、膨張機42は例えばスクロール型膨張機であり、また、ポンプ44は例えば低圧の作動流体を高圧に高めることの可能な可変容量式ポンプであるが、これらの詳細については公知であり、ここでは説明を省略する。
By the way, the expander 42 and the pump 44 of the Rankine circuit 30 are integrally configured as a fluid machine 40. That is, the expander 42 and the pump 44 are integrally configured as a fluid machine 40 that is rotated by the same rotation shaft 45. The fluid machine 40 is provided with a rotating shaft 45, that is, an expander rotation speed sensor 43 that detects an expander rotation speed Ni of the expander 42.
Here, the expander 42 is, for example, a scroll type expander, and the pump 44 is, for example, a variable displacement pump capable of increasing a low-pressure working fluid to a high pressure. Details of these are known, The description is omitted here.

流体機械40の回転軸45の先端には、プーリ46が設けられており、当該プーリ46と上記エンジン10側のプーリ12とは無端状のベルト14で連結されている(伝達手段)。
プーリ46には、プーリ46と回転軸45との連通と遮断を行う断接クラッチ48が内装されており、これによりプーリ46ひいては膨張機42及びポンプ44をプーリ12ひいてはエンジン10と同期回転させたり、或いは、プーリ46ひいては膨張機42及びポンプ44をプーリ12ひいてはエンジン10から解放したりすることが可能である。
断接クラッチ48は、例えば電磁式クラッチからなり、当該電磁式クラッチからなる断接クラッチ48の電磁コイル(図示せず)には、リレースイッチ49を介してバッテリ50が接続され、リレースイッチ49は電子コントロールユニット(ECU)(制御手段)60に電気的に接続されている。そして、リレースイッチ49とバッテリ50とを繋ぐ電力線52には電流計(異常検出手段)54が設けられている。
A pulley 46 is provided at the tip of the rotating shaft 45 of the fluid machine 40, and the pulley 46 and the pulley 12 on the engine 10 side are connected by an endless belt 14 (transmission means).
The pulley 46 is internally provided with a connection / disconnection clutch 48 for connecting and disconnecting the pulley 46 and the rotary shaft 45, whereby the pulley 46 and the expander 42 and the pump 44 are rotated synchronously with the pulley 12 and the engine 10. Alternatively, the pulley 46 and thus the expander 42 and the pump 44 can be released from the pulley 12 and thus the engine 10.
The connection / disconnection clutch 48 is composed of, for example, an electromagnetic clutch, and a battery 50 is connected to an electromagnetic coil (not shown) of the connection / disconnection clutch 48 including the electromagnetic clutch via a relay switch 49. An electronic control unit (ECU) (control means) 60 is electrically connected. An ammeter (abnormality detection means) 54 is provided on the power line 52 connecting the relay switch 49 and the battery 50.

また、ランキン回路30において、循環路32の作動流体の流れ方向で視て膨張機42よりも上流側部分には、電磁開閉弁(遮断弁)(遮断手段、制限手段)36が介装されており、これにより循環路32を膨張機42に向けて流れる作動流体の流通と遮断とを切換可能である。
さらに、ランキン回路30において、循環路32の膨張機42よりも上流側部分と下流側部分との間には、膨張機42をバイパスするバイパス流路37が設けられており、バイパス流路37には上記電磁開閉弁36と同様の機能を有する電磁開閉弁(バイパス弁)(バイパス手段、制限手段)38が介装されている。これにより、循環路32を流れる作動流体を膨張機42に流したり、膨張機42を迂回して短絡させたりすることが可能である。
In the Rankine circuit 30, an electromagnetic on-off valve (shut-off valve) (shut-off means, limit means) 36 is interposed on the upstream side of the expander 42 as viewed in the direction of the working fluid flow in the circulation path 32. Thus, it is possible to switch between circulation and blocking of the working fluid flowing through the circulation path 32 toward the expander 42.
Further, in the Rankine circuit 30, a bypass flow path 37 that bypasses the expander 42 is provided between the upstream portion and the downstream portion of the circulation path 32 relative to the expander 42. An electromagnetic on-off valve (bypass valve) (bypass means, limiting means) 38 having the same function as that of the electromagnetic on-off valve 36 is interposed. As a result, the working fluid flowing through the circulation path 32 can flow to the expander 42, or the expander 42 can be bypassed and short-circuited.

ECU60は、CPUやメモリ等から構成された制御装置であり、ECU60の入力側にはエンジン回転速度センサ16、膨張機回転速度センサ43、電流計54等の各種センサ類が電気的に接続され、出力側には電磁開閉弁36、電磁開閉弁38、断接クラッチ48のリレースイッチ49等のデバイス類が電気的に接続されている。
そして、ECU60は、膨張機42でエンジン10をアシスト可能な場合には断接クラッチ48を接続し、アシストできない場合には断接クラッチ48を切断するよう指令を出す。
The ECU 60 is a control device composed of a CPU, a memory, and the like. Various sensors such as the engine rotation speed sensor 16, the expander rotation speed sensor 43, and the ammeter 54 are electrically connected to the input side of the ECU 60. Devices such as the electromagnetic on-off valve 36, the electromagnetic on-off valve 38, and the relay switch 49 of the connection / disconnection clutch 48 are electrically connected to the output side.
Then, the ECU 60 issues a command to connect the connecting / disconnecting clutch 48 when the expander 42 can assist the engine 10 and to disconnect the connecting / disconnecting clutch 48 when it cannot assist.

また、ECU60は、上記ECU60からの断接クラッチ48の制御指令に対し電流計54により検出される電流値情報や膨張機回転速度Nexとエンジン回転速度Neとの情報に基づいて断接クラッチ48の作動異常を判定し、電磁開閉弁36及び電磁開閉弁38を開閉制御する。
以下、このように構成された本発明に係る自動車用廃熱利用システムの作動内容、即ち断接クラッチ48の異常処理制御内容について説明する。
図2には、第1実施例に係る断接クラッチ異常処理制御の制御ルーチンを示すフローチャートが示されており、同フローチャートに基づき説明する。
Further, the ECU 60 determines the connection / disconnection clutch 48 based on the current value information detected by the ammeter 54 in response to the control command for the connection / disconnection clutch 48 from the ECU 60 and information on the expander rotational speed Nex and the engine rotational speed Ne. An abnormal operation is determined, and the electromagnetic on-off valve 36 and the electromagnetic on-off valve 38 are controlled to open and close.
Hereinafter, the operation contents of the automobile waste heat utilization system according to the present invention configured as described above, that is, the abnormality process control contents of the connection / disconnection clutch 48 will be described.
FIG. 2 shows a flowchart showing a control routine of connection / disconnection clutch abnormality processing control according to the first embodiment, which will be described based on the flowchart.

ステップS10では、膨張機42でエンジン10のアシストが可能な状態か否かを判断する。判別結果が真(Yes)で膨張機42によりアシスト可能であれば、ステップS12に進む。
ステップS12では、リレースイッチ49に制御指令を発し、例えばパイロット電流を供給して断接クラッチ48を接続するように制御する。
ステップS14では、電流計54により所定電流値I0(例えば、0アンペア)よりも大きな電流Iが検出されるか否か、即ちバッテリ50から断接クラッチ48の電磁コイルに所定電流値I0よりも大きな電流Iが流れているか否かを判別する。判別結果が真(Yes)で電流計54により計測された電流Iが所定電流値I0よりも大きい場合には、ECU60からの制御指令に対して断接クラッチ48に正常に電力が供給されているとみなすことができ、ステップS16に進む。
In step S10, it is determined whether or not the expander 42 can assist the engine 10. If the determination result is true (Yes) and the assist by the expander 42 is possible, the process proceeds to step S12.
In step S12, a control command is issued to the relay switch 49, and control is performed such that, for example, a pilot current is supplied to connect the connection / disconnection clutch 48.
In step S14, it is determined whether or not the ammeter 54 detects a current I greater than a predetermined current value I0 (for example, 0 amperes), that is, greater than the predetermined current value I0 from the battery 50 to the electromagnetic coil of the connection / disconnection clutch 48. It is determined whether or not the current I is flowing. When the determination result is true (Yes) and the current I measured by the ammeter 54 is larger than the predetermined current value I 0, power is normally supplied to the connection / disconnection clutch 48 in response to a control command from the ECU 60. The process proceeds to step S16.

ステップS16では、さらに修正エンジン回転速度ρNeと膨張機回転速度Nexとが等しいか否かを判別する。判別結果が真(Yes)で修正エンジン回転速度ρNeと膨張機回転速度Nexとが等しく一致していれば、断接クラッチ48は正常に作動して接続され、エンジン10と流体機械40ひいては膨張機42とは同期回転しているとみなすことができ、ステップS18に進む。
ステップS18では、電磁開閉弁36を開制御する。そして、ステップS20では、電磁開閉弁38を閉制御する。即ち、通常の状態として作動流体が膨張機42を流れるようにする。
In step S16, it is further determined whether or not the corrected engine rotational speed ρNe and the expander rotational speed Nex are equal. If the determination result is true (Yes) and the corrected engine rotational speed ρNe and the expander rotational speed Nex are equal to each other, the connecting / disconnecting clutch 48 is normally operated and connected, and the engine 10 and the fluid machine 40 and thus the expander are connected. 42 can be regarded as rotating synchronously, and the process proceeds to step S18.
In step S18, the electromagnetic on-off valve 36 is controlled to open. In step S20, the electromagnetic on-off valve 38 is controlled to be closed. That is, the working fluid is allowed to flow through the expander 42 as a normal state.

上記ステップS14の判別結果が偽(No)で電流計54により計測された電流Iが所定電流値I0以下である場合、或いは、ステップS16の判別結果が偽(No)で修正エンジン回転速度ρNeと膨張機回転速度Nexとが異なり膨張機回転速度Nexが修正エンジン回転速度ρNeよりも大きい場合には、断接クラッチ48は正常に接続しておらず異常を来していると判定することができ、ステップS22に進む。
ステップS22では、電磁開閉弁36を閉制御する。そして、ステップS24では、電磁開閉弁38を開制御し、循環路32の膨張機42の上流側部分と下流側部分とを短絡させる。即ち、作動流体が膨張機42を迂回して流れ、膨張機42に流れないようにする。
If the determination result in step S14 is false (No) and the current I measured by the ammeter 54 is equal to or less than the predetermined current value I0, or the determination result in step S16 is false (No) and the corrected engine speed ρNe If the expander rotation speed Nex is different from the expander rotation speed Nex and is higher than the corrected engine rotation speed ρNe, it can be determined that the connection / disconnection clutch 48 is not normally connected and is abnormal. The process proceeds to step S22.
In step S22, the electromagnetic on-off valve 36 is controlled to close. In step S24, the electromagnetic on-off valve 38 is controlled to open, and the upstream portion and the downstream portion of the expander 42 in the circulation path 32 are short-circuited. That is, the working fluid flows around the expander 42 and does not flow into the expander 42.

このようにすれば、ECU60から断接クラッチ48を接続させるべく制御指令を行ったにも拘わらず断接クラッチ48が正常に接続しない場合には、膨張機42はエンジン10の駆動力をアシストすることなく空転し、特に当該流体機械40では膨張機42とともにポンプ44も回転することから、膨張機42の上流側で作動流体が高圧に維持され、膨張機42及びポンプ44が過回転し続けてしまうことになるのであるが、膨張機42に作動流体を流すことなく膨張機42の上流側の作動流体の高圧の圧力を下流側に逃がすことが可能となり、膨張機42及びポンプ44の過回転が防止される。これにより、膨張機42及びポンプ44の過回転による騒音や振動を防止することができ、膨張機42及びポンプ44の故障を防止することができる。   In this way, the expander 42 assists the driving force of the engine 10 when the connection / disconnection clutch 48 is not normally connected despite the control command from the ECU 60 to connect the connection / disconnection clutch 48. In particular, in the fluid machine 40, the pump 44 rotates together with the expander 42, so that the working fluid is maintained at a high pressure on the upstream side of the expander 42, and the expander 42 and the pump 44 continue to rotate excessively. However, the high pressure of the working fluid upstream of the expander 42 can be released downstream without flowing the working fluid through the expander 42, and the expander 42 and the pump 44 are over-rotated. Is prevented. As a result, noise and vibration due to excessive rotation of the expander 42 and the pump 44 can be prevented, and failure of the expander 42 and the pump 44 can be prevented.

一方、上記ステップS10の判別結果が偽(No)で膨張機42によりエンジン10のアシストができない状態の場合には、ステップS26に進み、リレースイッチ49にパイロット電流を供給することなく断接クラッチ48を切断するように制御指令を発する。
ステップS28では、電流計54により所定電流値I0以下(例えば、0アンペア)の電流Iが検出されるか否か、即ちバッテリ50から断接クラッチ48の電磁コイルに流れる電流Iが所定電流値I0以下であるか否かを判別する。判別結果が真(Yes)で電流計54により計測された電流Iが所定電流値I0以下の場合には、ECU60からの制御指令に対して断接クラッチ48には電力が供給されておらず正常、即ち断接クラッチ48が切断状態とみなすことができ、ステップS30に進む。
On the other hand, if the determination result in step S10 is false (No) and the expander 42 cannot assist the engine 10, the process proceeds to step S26, and the connecting / disconnecting clutch 48 is supplied without supplying pilot current to the relay switch 49. A control command is issued to disconnect
In step S28, whether or not the current I detected by the ammeter 54 is equal to or less than a predetermined current value I0 (for example, 0 amperes), that is, the current I flowing from the battery 50 to the electromagnetic coil of the connection / disconnection clutch 48 is the predetermined current value I0. It is determined whether or not: When the determination result is true (Yes) and the current I measured by the ammeter 54 is equal to or less than the predetermined current value I0, no electric power is supplied to the connection / disconnection clutch 48 in response to a control command from the ECU 60, and the operation is normal. That is, the connection / disconnection clutch 48 can be regarded as being disconnected, and the process proceeds to step S30.

ステップS30では、さらに修正エンジン回転速度ρNeと膨張機回転速度Nexとが等しいか否かを判別する。判別結果が偽(No)で修正エンジン回転速度ρNeと膨張機回転速度Nexとが異なり膨張機回転速度Nexが修正エンジン回転速度ρNe以下であれば、断接クラッチ48は正常に作動して切断されていると判定することができ、上記ステップS18に進む。
上記ステップS28の判別結果が偽(No)で電流計54により計測された電流Iが所定電流値I0より大きい場合、或いは、ステップS30の判別結果が真(Yes)で修正エンジン回転速度ρNeと膨張機回転速度Nexとが等しく一致しており、エンジン10と流体機械40ひいては膨張機42とが同期回転してしまっているような場合には、断接クラッチ48は正常に作動しておらず接続状態であり異常を来していると判定することができ、ステップS32に進む。
In step S30, it is further determined whether or not the corrected engine rotational speed ρNe and the expander rotational speed Nex are equal. If the determination result is false (No), the corrected engine rotational speed ρNe and the expander rotational speed Nex are different and the expander rotational speed Nex is equal to or less than the corrected engine rotational speed ρNe, the connecting / disconnecting clutch 48 is normally operated and disconnected. The process proceeds to step S18.
When the determination result of step S28 is false (No) and the current I measured by the ammeter 54 is larger than the predetermined current value I0, or when the determination result of step S30 is true (Yes) and the corrected engine rotational speed ρNe is expanded. When the engine rotational speed Nex is equal and the engine 10 and the fluid machine 40 and thus the expander 42 are rotating synchronously, the connection / disconnection clutch 48 is not operating normally and is connected. It can be determined that the condition is abnormal and the process proceeds to step S32.

ステップS32では、電磁開閉弁38を開制御し、循環路32の膨張機42の上流側部分と下流側部分とを短絡させる。即ち、作動流体が膨張機42を迂回して流れるようにする。なお、電磁開閉弁36については開状態を保持する。
このようにすれば、ECU60から断接クラッチ48を切断させるべく制御指令を行ったにも拘わらず断接クラッチ48が正常に作動せず接続状態である場合には、膨張機42は強制的にエンジン10と同期回転させられてしまい、不要にエンジン10の負荷となってしまうことになるのであるが、膨張機42を流れる作動流体の量を減らして強制的に作動させられる膨張機42の仕事量を小さくすることができ、エンジン10の負荷を軽減することができる。
In step S32, the electromagnetic on-off valve 38 is controlled to open, and the upstream portion and the downstream portion of the expander 42 in the circulation path 32 are short-circuited. That is, the working fluid flows around the expander 42. The electromagnetic opening / closing valve 36 is kept open.
In this way, if the connection / disconnection clutch 48 does not operate normally and is in the connected state despite the control command from the ECU 60 to disconnect the connection / disconnection clutch 48, the expander 42 is forced to Although it is rotated synchronously with the engine 10, it becomes an unnecessary load on the engine 10, but the work of the expander 42 that is forced to operate by reducing the amount of working fluid flowing through the expander 42. The amount can be reduced, and the load on the engine 10 can be reduced.

以上のように、本発明に係る自動車用廃熱利用システムでは、ECU60からプーリ46に内装された断接クラッチ48を接続させるべく制御指令を行ったにも拘わらず断接クラッチ48が正常に接続作動しない場合、電磁開閉弁36を閉制御して膨張機42への作動流体の流れを停止するとともに、電磁開閉弁38を開制御して循環路32を短絡させ、作動流体を膨張機42を迂回して流すようにしているので、膨張機42及びポンプ44の過回転を防止でき、膨張機42及びポンプ44の過回転による騒音や振動を防止し、膨張機42及びポンプ44の故障を防止することができる。   As described above, in the automobile waste heat utilization system according to the present invention, the connection / disconnection clutch 48 is normally connected despite the control command from the ECU 60 to connect the connection / disconnection clutch 48 built in the pulley 46. When not operating, the electromagnetic on-off valve 36 is closed to stop the flow of the working fluid to the expander 42, and the electromagnetic on-off valve 38 is opened to short-circuit the circulation path 32 so that the working fluid is supplied to the expander 42. Since the flow is bypassed, over-rotation of the expander 42 and the pump 44 can be prevented, noise and vibration due to the over-rotation of the expander 42 and the pump 44 are prevented, and failure of the expander 42 and the pump 44 is prevented. can do.

また、ECU60からプーリ46に内装された断接クラッチ48を切断させるべく制御指令を行ったにも拘わらず断接クラッチ48が正常に切断作動しない場合、電磁開閉弁38を開制御して循環路32を短絡させ、作動流体を膨張機42を迂回して流すようにしているので、膨張機42を流れる作動流体の量を減らしてエンジン10により強制的に作動させられる膨張機42の仕事量を小さくすることができ、エンジン10の不要な負荷を軽減することができる。これにより、エンジン10における燃料消費量を抑制でき、車両における燃費の悪化を防止することができる。   Further, when the connection / disconnection clutch 48 is not normally disconnected even though a control command is issued from the ECU 60 to disconnect the connection / disconnection clutch 48 built in the pulley 46, the electromagnetic on-off valve 38 is controlled to open and the circulation path is controlled. 32 is short-circuited, and the working fluid is allowed to flow around the expander 42, so that the amount of working fluid flowing through the expander 42 is reduced and the work of the expander 42 that is forced to be operated by the engine 10 is reduced. It is possible to reduce the size, and the unnecessary load on the engine 10 can be reduced. Thereby, the fuel consumption in the engine 10 can be suppressed, and the deterioration of the fuel consumption in the vehicle can be prevented.

また、ここでは、ステップS14やステップS28において電流計54により検出された電流Iに基づき、さらにはステップS16やステップS30においてエンジン回転速度Neと膨張機回転速度Nexとの比較に基づき断接クラッチ48の作動異常を判定するようにしているので、断接クラッチ48の作動異常がバッテリ50から断接クラッチ48までの間の電力供給系にある場合であっても、断接クラッチ48自体に問題がある場合であっても、確実に断接クラッチ48の異常処理を行うことが可能である。
なお、ここでは、上記の如く電流計54により計測された電流I及びエンジン回転速度Neと膨張機回転速度Nexとの比較に基づいて断接クラッチ48の作動異常を判定するようにしているが、電流計54により計測された電流Iのみに基づいて断接クラッチ48の作動異常を判定するようにしてもよい。或いは、エンジン回転速度Neと膨張機回転速度Nexとの比較のみに基づいて断接クラッチ48の作動異常を判定するようにしてもよい。このようにすれば、簡単な構成にして断接クラッチ48の作動異常を判定でき、自動車用廃熱利用システムの簡素化を図ることができる。
Further, here, based on the current I detected by the ammeter 54 in step S14 or step S28, and further in step S16 or step S30, based on the comparison between the engine rotational speed Ne and the expander rotational speed Nex, the connecting / disconnecting clutch 48 is provided. Therefore, even when the abnormal operation of the connection / disconnection clutch 48 is in the power supply system between the battery 50 and the connection / disconnection clutch 48, there is a problem with the connection / disconnection clutch 48 itself. Even in some cases, it is possible to reliably perform the abnormal processing of the connection / disconnection clutch 48.
Here, the abnormal operation of the connection / disconnection clutch 48 is determined based on the comparison between the current I measured by the ammeter 54 and the engine rotational speed Ne and the expander rotational speed Nex as described above. An abnormal operation of the connection / disconnection clutch 48 may be determined based only on the current I measured by the ammeter 54. Alternatively, the operation abnormality of the connection / disconnection clutch 48 may be determined based only on the comparison between the engine rotation speed Ne and the expander rotation speed Nex. In this way, it is possible to determine the operation abnormality of the connection / disengagement clutch 48 with a simple configuration, and to simplify the waste heat utilization system for automobiles.

次に、第2実施例について説明する。
第2実施例では、上記第1実施例の図1のシステム構成に対し、電流計54を電圧計(異常検出手段)55に置き換えた点が異なっており、ここでは第1実施例と異なる部分についてのみ説明する。
図3に示すように、本発明の第2実施例では、自動車用廃熱利用システムは、リレースイッチ49とバッテリ50とを繋ぐ電力線52に電圧計55が設けられて構成されている。
このように構成された自動車用廃熱利用システムでは、ECU60は、上記ECU60からの断接クラッチ48の制御指令に対し電圧計55により検出される電圧値情報、及び、膨張機回転速度Nexと修正エンジン回転速度ρNeとの一致性に基づいて、断接クラッチ48の作動異常を判定し、電磁開閉弁36及び電磁開閉弁38を開閉制御する。
Next, a second embodiment will be described.
The second embodiment is different from the system configuration of FIG. 1 of the first embodiment in that the ammeter 54 is replaced with a voltmeter (abnormality detection means) 55, and here, a difference from the first embodiment. Only will be described.
As shown in FIG. 3, in the second embodiment of the present invention, the automobile waste heat utilization system is configured such that a voltmeter 55 is provided on a power line 52 connecting a relay switch 49 and a battery 50.
In the automobile waste heat utilization system configured as described above, the ECU 60 corrects the voltage value information detected by the voltmeter 55 in response to the control command for the connection / disconnection clutch 48 from the ECU 60 and the expander rotational speed Nex. Based on the coincidence with the engine rotational speed ρNe, an operation abnormality of the connection / disconnection clutch 48 is determined, and the electromagnetic on / off valve 36 and the electromagnetic on / off valve 38 are controlled to open / close.

即ち、図4には、第2実施例に係る断接クラッチ異常処理制御の制御ルーチンを示す図2同様のフローチャートが示されているが、ステップS14’において、電圧計55により所定電圧値E0(例えば、0ボルト)よりも大きな電圧Eが検出されるか否か、即ちバッテリ50から断接クラッチ48の電磁コイルに所定電圧値E0よりも大きな電圧Eが印加されているか否かを判別する。判別結果が真(Yes)で電圧計55により計測された電圧Eが所定電圧値E0よりも大きい場合には、ECU60からの制御指令に対して断接クラッチ48に正常に電力が供給されているとみなすことができ、ステップS16に進む。
一方、ステップS14’の判別結果が偽(No)で電圧計55により計測された電圧Eが所定電圧値E0以下である場合には、断接クラッチ48は正常に作動しておらず異常を来していると判定することができ、ステップS22に進む。
That is, FIG. 4 shows a flowchart similar to FIG. 2 showing the control routine of the connection / disconnection clutch abnormality process control according to the second embodiment, but in step S14 ′, the voltmeter 55 uses the predetermined voltage value E0 ( For example, it is determined whether or not a voltage E greater than 0 volts is detected, that is, whether or not a voltage E greater than a predetermined voltage value E0 is applied from the battery 50 to the electromagnetic coil of the connection / disconnection clutch 48. When the determination result is true (Yes) and the voltage E measured by the voltmeter 55 is larger than the predetermined voltage value E0, the electric power is normally supplied to the connection / disconnection clutch 48 in response to the control command from the ECU 60. The process proceeds to step S16.
On the other hand, when the determination result in step S14 ′ is false (No) and the voltage E measured by the voltmeter 55 is equal to or less than the predetermined voltage value E0, the connecting / disconnecting clutch 48 is not operating normally and an abnormality occurs. It can be determined that it is in progress, and the process proceeds to step S22.

また、ステップS28’において、電圧計55により所定電圧値E0以下(例えば、0ボルト)の電圧Eが検出されるか否か、即ちバッテリ50から断接クラッチ48の電磁コイルに印加される電圧Eが所定電圧値E0以下であるか否かを判別する。判別結果が真(Yes)で電圧計55により計測された電圧Eが所定電圧値E0以下である場合には、ECU60からの制御指令に対して断接クラッチ48に電力が供給されておらず正常、即ち切断状態とみなすことができ、ステップS30に進む。
一方、ステップS28’の判別結果が偽(No)で電圧計55により計測された電圧Eが所定電圧値E0より大きい場合には、断接クラッチ48は正常に作動しておらず異常、即ち接続状態と判定することができ、ステップS32に進む。
In step S28 ′, whether or not the voltage E of the predetermined voltage value E0 or less (for example, 0 volts) is detected by the voltmeter 55, that is, the voltage E applied from the battery 50 to the electromagnetic coil of the connection / disconnection clutch 48 is determined. Is less than or equal to a predetermined voltage value E0. When the determination result is true (Yes) and the voltage E measured by the voltmeter 55 is equal to or less than the predetermined voltage value E0, power is not supplied to the connection / disconnection clutch 48 in response to a control command from the ECU 60, and is normal. That is, it can be regarded as a disconnected state, and the process proceeds to step S30.
On the other hand, when the determination result in step S28 'is false (No) and the voltage E measured by the voltmeter 55 is larger than the predetermined voltage value E0, the connecting / disconnecting clutch 48 is not operating normally, that is, it is not connected. The state can be determined, and the process proceeds to step S32.

このように、電圧計55により検出された電圧Eに基づいて断接クラッチ48の作動異常を判定するようにしても、上記第1実施例と同様の効果を得ることができる。
なお、図4によれば、第2実施例においても、電圧計55により検出された電圧E及び修正エンジン回転速度ρNeと膨張機回転速度Nexとの比較に基づいて断接クラッチ48の作動異常を判定するようにしているが、電圧計55により検出された電圧Eのみに基づいて断接クラッチ48の作動異常を判定するようにしてもよい。これにより、自動車用廃熱利用システムの簡素化を図ることができる。
As described above, even if the operation abnormality of the connection / disengagement clutch 48 is determined based on the voltage E detected by the voltmeter 55, the same effect as in the first embodiment can be obtained.
According to FIG. 4, also in the second embodiment, the abnormal operation of the connection / disconnection clutch 48 is determined based on the comparison between the voltage E detected by the voltmeter 55 and the corrected engine rotational speed ρNe and the expander rotational speed Nex. Although the determination is made, the operation abnormality of the connection / disconnection clutch 48 may be determined based only on the voltage E detected by the voltmeter 55. Thereby, simplification of the waste heat utilization system for automobiles can be achieved.

次に、第3実施例について説明する。
第3実施例では、上記第1実施例の図1のシステム構成に対し、作動流体の圧力を測定する圧力計(異常検出手段)33と圧力計(異常検出手段)35を設けた点が異なっており、ここでは第1実施例と異なる部分についてのみ説明する。
図5に示すように、本発明の第3実施例では、自動車用廃熱利用システムは、例えば循環路32のうちランキンコンデンサ34の上流側部分を流れる作動流体の圧力を検出する圧力計33とランキンコンデンサ34の下流側部分を流れる作動流体の圧力を検出する圧力計35を備えて構成されている。
このように構成された自動車用廃熱利用システムでは、ECU60は、上記ECU60からの断接クラッチ48の制御指令に対し、圧力計33により検出されるランキンコンデンサ34の上流側部分を流れる作動流体の圧力と圧力計35により検出されるランキンコンデンサ34の下流側部分を流れる作動流体の圧力との差圧(圧力損失)から作動流体の流量を推定することができる。従って、当該推定された作動流体の流量に基づいて、断接クラッチ48の作動異常を判定し、電磁開閉弁36及び電磁開閉弁38を開閉制御する。
Next, a third embodiment will be described.
The third embodiment differs from the system configuration of FIG. 1 of the first embodiment in that a pressure gauge (abnormality detection means) 33 and a pressure gauge (abnormality detection means) 35 for measuring the pressure of the working fluid are provided. Only the parts different from the first embodiment will be described here.
As shown in FIG. 5, in the third embodiment of the present invention, the waste heat utilization system for automobiles includes, for example, a pressure gauge 33 that detects the pressure of the working fluid flowing in the upstream portion of the Rankine condenser 34 in the circulation path 32. The pressure gauge 35 is configured to detect the pressure of the working fluid flowing through the downstream portion of the Rankine condenser 34.
In the automobile waste heat utilization system configured as described above, the ECU 60 controls the working fluid flowing through the upstream portion of the Rankine condenser 34 detected by the pressure gauge 33 in response to the control command for the connection / disconnection clutch 48 from the ECU 60. The flow rate of the working fluid can be estimated from the differential pressure (pressure loss) between the pressure and the pressure of the working fluid flowing through the downstream portion of the Rankine condenser 34 detected by the pressure gauge 35. Therefore, based on the estimated flow rate of the working fluid, the operation abnormality of the connection / disconnection clutch 48 is determined, and the electromagnetic on / off valve 36 and the electromagnetic on / off valve 38 are controlled to open / close.

即ち、図6には、第3実施例に係る断接クラッチ異常処理制御の制御ルーチンを示す図2同様のフローチャートが示されているが、ステップS16’において、圧力計33により検出された圧力と圧力計35により検出された圧力との差圧から推定した作動流体の流量Qが所定流量Q0以下であるか否かを判別する。ここに、所定流量Q0は、例えばエンジン回転速度Neに応じて定まる値である。判別結果が真(Yes)で推定した作動流体の流量Qが所定流量Q0以下と判定された場合には、ECU60からの制御指令に対して断接クラッチ48が正常に接続しているとみなすことができ、ステップS18に進む。   That is, FIG. 6 shows a flowchart similar to FIG. 2 showing the control routine of the connection / disconnection clutch abnormality processing control according to the third embodiment. However, in step S16 ′, the pressure detected by the pressure gauge 33 and It is determined whether or not the flow rate Q of the working fluid estimated from the pressure difference from the pressure detected by the pressure gauge 35 is equal to or less than a predetermined flow rate Q0. Here, the predetermined flow rate Q0 is a value determined according to the engine speed Ne, for example. When it is determined that the flow rate Q of the working fluid estimated with the determination result being true (Yes) is equal to or less than the predetermined flow rate Q0, it is considered that the connection / disconnection clutch 48 is normally connected to the control command from the ECU 60. The process proceeds to step S18.

一方、判別結果が偽(No)で推定した作動流体の流量Qが所定流量Q0より大きいと判定された場合には、ECU60からの制御指令に対して断接クラッチ48は正常に作動しておらず切断していると判定することができ、ステップS22に進む。
また、ステップS30’において、推定した作動流体の流量Qが所定流量Q0より小さいか否かを判別する。判別結果が真(Yes)で推定した作動流体の流量Qが所定流量Q0より小さいと判定された場合には、ECU60からの制御指令に対して断接クラッチ48が正常に作動している、即ち切断状態とみなすことができ、ステップS18に進む。
一方、ステップS30’の判別結果が偽(No)で推定した作動流体の流量Qが所定流量Q0以上である場合には、断接クラッチ48は正常に作動しておらず接続していると判定することができ、ステップS32に進む。
On the other hand, if it is determined that the flow rate Q of the working fluid estimated as the determination result is false (No) is greater than the predetermined flow rate Q0, the connecting / disconnecting clutch 48 is not normally operated in response to the control command from the ECU 60. Therefore, it can be determined that it has been cut, and the process proceeds to step S22.
In step S30 ′, it is determined whether or not the estimated flow rate Q of the working fluid is smaller than a predetermined flow rate Q0. When it is determined that the flow rate Q of the working fluid estimated as the determination result is true (Yes) is smaller than the predetermined flow rate Q0, the connecting / disconnecting clutch 48 is normally operated in response to the control command from the ECU 60, that is, It can be regarded as a disconnected state, and the process proceeds to step S18.
On the other hand, when the flow rate Q of the working fluid estimated as false (No) in step S30 ′ is greater than or equal to the predetermined flow rate Q0, it is determined that the connection / disconnection clutch 48 is not operating normally and is connected. The process proceeds to step S32.

このように、推定した作動流体の流量Qに基づいて断接クラッチ48の作動異常を判定するようにしても、上記第1実施例と同様の効果を得ることができる。
なお、図6によれば、第2実施例においても、電流計54により検出された電流I及び推定した作動流体の流量Qに基づいて断接クラッチ48の作動異常を判定するようにしているが、推定した作動流体の流量Qのみに基づいて断接クラッチ48の作動異常を判定するようにしてもよい。
また、当該第3実施例においても、電流計54により検出された電流Iに代えて、上記第2実施例のように、電圧計55により検出された電圧Eに基づいて断接クラッチ48の作動異常を判定するようにしてもよい。
As described above, even if the abnormal operation of the connection / disengagement clutch 48 is determined based on the estimated flow rate Q of the working fluid, the same effect as in the first embodiment can be obtained.
According to FIG. 6, in the second embodiment as well, the abnormal operation of the connection / disconnection clutch 48 is determined based on the current I detected by the ammeter 54 and the estimated flow rate Q of the working fluid. The abnormal operation of the connection / disconnection clutch 48 may be determined based only on the estimated flow rate Q of the working fluid.
In the third embodiment, the connection / disconnection clutch 48 is operated based on the voltage E detected by the voltmeter 55 as in the second embodiment, instead of the current I detected by the ammeter 54. You may make it determine abnormality.

また、ここでは、圧力計33により検出された圧力と圧力計35により検出された圧力との差圧から作動流体の流量を推定するようにしているが、ランキン回路30の循環路32に流量計を設け、流量計によって作動流体の流量を直接に検出するようにしてもよい。
以上で本発明の実施形態についての説明を終えるが、本発明は上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更ができるものである。
例えば、上記実施形態では、第1乃至第3実施例において、電磁開閉弁(遮断弁)36と電磁開閉弁(バイパス弁)38とを備え、これら電磁開閉弁36及び電磁開閉弁38を開閉制御するようにしているが、例えばECU60から断接クラッチ48を接続させるべく制御指令を行ったにも拘わらず断接クラッチ48が正常に接続作動しない場合において、電磁開閉弁(遮断弁)36及び電磁開閉弁(バイパス弁)38のいずれか一方だけを制御するようにしてもよい。
Here, the flow rate of the working fluid is estimated from the differential pressure between the pressure detected by the pressure gauge 33 and the pressure detected by the pressure gauge 35, but the flow meter is connected to the circulation path 32 of the Rankine circuit 30. The flow rate of the working fluid may be directly detected by a flow meter.
Although the description of the embodiment of the present invention has been completed above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, in the above-described embodiment, in the first to third examples, the electromagnetic on-off valve (shutoff valve) 36 and the electromagnetic on-off valve (bypass valve) 38 are provided, and the electromagnetic on-off valve 36 and the electromagnetic on-off valve 38 are controlled to open / close. For example, in the case where the connection / disconnection clutch 48 does not operate normally even though a control command is issued from the ECU 60 to connect the connection / disconnection clutch 48, the electromagnetic on-off valve (shutoff valve) 36 and the electromagnetic Only one of the on-off valve (bypass valve) 38 may be controlled.

また、上記実施形態では、電磁開閉弁(遮断弁)36と電磁開閉弁(バイパス弁)38とを備えているが、電磁開閉弁(バイパス弁)38だけを備えてシステムを構成し、電磁開閉弁38だけを開閉制御するようにしてもよい。
また、上記実施形態では、ランキン回路30は、ランキンコンデンサ34を介し冷却水回路20を循環する冷却水との間で熱交換を行うことでエンジン10の廃熱を回収しているが、これに代えて或いはこれと共に、例えばエンジン10の排気通路を流れる排ガスとの間で熱交換を行うことでエンジン10の廃熱を回収するようにしてもよい。
In the above embodiment, the electromagnetic on-off valve (shutoff valve) 36 and the electromagnetic on-off valve (bypass valve) 38 are provided. Only the valve 38 may be controlled to open and close.
In the above embodiment, the Rankine circuit 30 recovers the waste heat of the engine 10 by exchanging heat with the cooling water circulating through the cooling water circuit 20 via the Rankine condenser 34. Instead of or together with this, the waste heat of the engine 10 may be recovered by exchanging heat with the exhaust gas flowing through the exhaust passage of the engine 10, for example.

1 廃熱利用システム
10 エンジン
12 プーリ(伝達手段)
14 ベルト(伝達手段)
16 エンジン回転速度センサ
20 冷却水回路
30 ランキン回路
33、35 圧力計(異常検出手段)
36 電磁開閉弁(遮断弁)(遮断手段、制限手段)
37 バイパス流路
38 電磁開閉弁(バイパス弁)(バイパス手段、制限手段)
40 流体機械
42 膨張機
43 膨張機回転速度センサ
44 ポンプ
46 プーリ(伝達手段)
48 断接クラッチ
49 リレースイッチ
50 バッテリ
54 電流計(異常検出手段)
55 電圧計(異常検出手段)
60 ECU(制御手段)
1 Waste heat utilization system 10 Engine 12 Pulley (transmission means)
14 Belt (Transmission means)
16 Engine speed sensor 20 Cooling water circuit 30 Rankine circuit 33, 35 Pressure gauge (abnormality detection means)
36 Electromagnetic on-off valve (shutoff valve) (shutoff means, limiting means)
37 Bypass flow path 38 Electromagnetic switching valve (bypass valve) (bypass means, limiting means)
40 Fluid Machine 42 Expander 43 Expander Rotational Speed Sensor 44 Pump 46 Pulley (Transmission Means)
48 Connection / disconnection clutch 49 Relay switch 50 Battery 54 Ammeter (Abnormality detection means)
55 Voltmeter (Abnormality detection means)
60 ECU (control means)

Claims (4)

作動流体の循環路に、内燃機関の廃熱により作動流体を加熱して蒸発させる蒸発器、該蒸発器を経由した作動流体を膨張させる膨張機、該膨張機を経由した作動流体を凝縮させる凝縮器、該凝縮器を経由した作動流体を前記蒸発器に送出するポンプが順次介装されたランキン回路を有した自動車用廃熱利用システムであって、
前記膨張機と前記ポンプとは同軸にして流体機械として一体に構成され、
該流体機械の回転軸と内燃機関の回転軸とを断接クラッチを介して連結する伝達手段と、
前記断接クラッチの接続制御及び切断制御を行う制御手段と、
前記循環路に設けられ、前記膨張機への作動流体の流通を制限する制限手段とを備え、
該制限手段は、前記制御手段による前記断接クラッチの接続制御指令及び切断制御指令に対し前記断接クラッチの作動異常が発生したことを検出する異常検出手段を含み、該異常検出手段により前記断接クラッチの作動異常が検出されると、前記膨張機への作動流体の流通を制限することを特徴とする自動車用廃熱利用システム。
An evaporator that heats and evaporates the working fluid by waste heat of the internal combustion engine, an expander that expands the working fluid that passes through the evaporator, and a condensation that condenses the working fluid that passes through the expander A waste heat utilization system for automobiles having a Rankine circuit in which a pump for sending a working fluid passing through the condenser to the evaporator is sequentially disposed,
The expander and the pump are coaxially configured integrally as a fluid machine,
Transmission means for connecting the rotating shaft of the fluid machine and the rotating shaft of the internal combustion engine via a connection / disconnection clutch;
Control means for performing connection control and disconnection control of the connection / disconnection clutch;
A restriction means provided in the circulation path and restricting the flow of the working fluid to the expander;
The restricting means includes an abnormality detecting means for detecting that the connection / disconnection clutch operating control command and the disconnection control command by the control means are abnormal, and the abnormality detecting means detects the disconnection clutch. A waste heat utilization system for automobiles that restricts the flow of the working fluid to the expander when an abnormal operation of the contact clutch is detected.
前記制限手段は、作動流体の流れを前記膨張機を迂回させるバイパス手段であって、前記異常検出手段により前記断接クラッチの作動異常が検出されると、該バイパス手段により作動流体の流れを迂回させることを特徴とする、請求項1記載の自動車用廃熱利用システム。   The restricting means is a bypass means for bypassing the flow of the working fluid to the expander, and when the abnormality detecting means detects an operation abnormality of the connection / disconnection clutch, the bypass means bypasses the flow of the working fluid. The waste heat utilization system for automobiles according to claim 1, wherein: 前記制限手段は、前記膨張機への作動流体の流れを停止させる遮断手段であって、前記異常検出手段により、前記制御手段による前記断接クラッチの接続制御指令に対し前記断接クラッチの作動異常が検出されると、該遮断手段により作動流体の流れを停止させることを特徴とする、請求項1または2記載の自動車用廃熱利用システム。   The restricting means is a shut-off means for stopping the flow of the working fluid to the expander, and the abnormality detecting means causes the connection / disconnection clutch operating abnormality to be controlled by the abnormality detecting means by the control means. 3. The automobile waste heat utilization system according to claim 1, wherein the flow of the working fluid is stopped by the shut-off means when detected. 前記断接クラッチは電磁式クラッチであって電力の供給を受けて断接作動するものであり、該断接クラッチへ供給される電流を計測する電流計を備え、
前記異常検出手段は、前記電流計であって、
前記制限手段は、前記制御手段による前記断接クラッチの接続制御指令及び切断制御指令に対し前記電流計により計測される電流に異常が検出されると、前記膨張機への作動流体の流通を制限することを特徴とする、請求項1乃至3のいずれか記載の自動車用廃熱利用システム。
The connecting / disconnecting clutch is an electromagnetic clutch that operates by connecting / disconnecting electric power, and includes an ammeter that measures a current supplied to the connecting / disconnecting clutch,
The abnormality detection means is the ammeter,
The restricting means restricts the flow of the working fluid to the expander when an abnormality is detected in the current measured by the ammeter with respect to the connection control command and the disconnection control command of the connection / disconnection clutch by the control means. The waste heat utilization system for automobiles according to any one of claims 1 to 3, characterized by:
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