JP2012176334A - Fluid pipe cleaning device - Google Patents

Fluid pipe cleaning device Download PDF

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JP2012176334A
JP2012176334A JP2011039217A JP2011039217A JP2012176334A JP 2012176334 A JP2012176334 A JP 2012176334A JP 2011039217 A JP2011039217 A JP 2011039217A JP 2011039217 A JP2011039217 A JP 2011039217A JP 2012176334 A JP2012176334 A JP 2012176334A
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pipe
communication pipe
cutting
foreign matter
peripheral surface
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Yoichiro Hoshino
洋一郎 星野
Satoru Takeda
悟 武田
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Cosmo Koki Co Ltd
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Cosmo Koki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent the flow of foreign matter pieces into an existing fluid pipe generated by the removal of a foreign matter while performing the removal of the foreign matter in the communication pipe extended from the existing fluid pipe.SOLUTION: A fluid pipe cleaning device 4 includes: a cutting part 7 water-tightly inserted into a communication pipe 2 communicating with an existing pipe 1, and turning around the pipe axis of the communication pipe 2 to remove a foreign matter 5 adhering to the inner peripheral surface of the communication pipe 2; and a discharging part 9b discharging the foreign matter 5 removed from the inner peripheral surface of the communication pipe 2 to the outside of the communication pipe 2, wherein the cutting part 7 includes: a first cutting part 11 cutting a place protruding from the inner peripheral surface to the inner diameter side of the communication pipe 2 in the foreign matter 5; and a second cutting part 12 cutting the foreign matter 5 remaining at the inner peripheral surface of the communication pipe 2 by the cutting of the first cutting part 11, and formed by a larger diameter than that of the first cutting part 11. The cut foreign matter 5 is discharged from the discharging part 9b to the outside of the communication pipe 2 by the fluid flowing in the existing fluid pipe 1.

Description

本発明は、既設流体管に連通する連通管に水密に挿通され、連通管の管軸回りに回動することで連通管の内周面に付着している異物を切削する切削部と、連通管の内周面から切削した異物を連通管の外方に排出する排出部と、を備える流体管清掃装置に関する。   The present invention includes a cutting part that is inserted in a watertight manner into a communication pipe that communicates with an existing fluid pipe and that rotates around the tube axis of the communication pipe to cut off foreign matter adhering to the inner peripheral surface of the communication pipe. The present invention relates to a fluid pipe cleaning device comprising: a discharge portion that discharges foreign matter cut from an inner peripheral surface of a pipe to the outside of a communication pipe.

従来の流体管清掃装置は、管路(既設流体管)から上方に向けて分岐している枝管部(連通管)内に水密に挿入される筒状の除去刃(切削部)と、この除去刃が先端に接続されるとともに、外方に連通する排水口(排出部)が穿設された筒状のパイプ軸と、を備えており、除去刃を枝管部内に回転させながら挿入していくことで枝管部の内周面に付着した錆(異物)を破砕することで切削するとともに、枝管部の内周面から錆を切削した後、管路の管底近傍までパイプ軸の先端を移動させ、排水口を開放することで管路に堆積していた錆片(異物)を管路内の水とともにパイプ軸及び排水口を介して流体管清掃装置の外方に排出している(例えば、特許文献1参照)。   A conventional fluid pipe cleaning device includes a cylindrical removal blade (cutting part) that is inserted in a watertight manner into a branch pipe part (communication pipe) that branches upward from a pipe line (existing fluid pipe). The removal blade is connected to the tip, and has a cylindrical pipe shaft with a drain port (discharge portion) communicating with the outside, and is inserted while rotating the removal blade into the branch pipe portion. After cutting by crushing rust (foreign matter) adhering to the inner peripheral surface of the branch pipe part and cutting rust from the inner peripheral surface of the branch pipe part, the pipe shaft extends to the vicinity of the pipe bottom of the pipe line. The rust pieces (foreign matter) accumulated in the pipe line are discharged to the outside of the fluid pipe cleaning device through the pipe shaft and the drain port together with the water in the pipe line by moving the tip of the pipe and opening the drain port. (For example, refer to Patent Document 1).

特開2010−22914号公報(第4頁、第4図)JP 2010-22914 A (4th page, FIG. 4)

しかしながら、特許文献1に記載の流体管清掃装置にあっては、管路(既設流体管)の断水を行わず枝管部(連通管)内の錆(異物)を切削するため、異物を破砕することで生じる錆片(異物)が管路内に落下することで管路内を流れる水に錆片が混入してしまい、水質を低下させてしまうという問題がある。   However, in the fluid pipe cleaning device described in Patent Document 1, the foreign matter is crushed in order to cut the rust (foreign matter) in the branch pipe portion (communication pipe) without cutting off the pipe (existing fluid pipe). As a result, the rust pieces (foreign matter) that are generated by dropping into the pipe line cause the rust pieces to be mixed into the water flowing through the pipe line, thereby deteriorating the water quality.

本発明は、このような問題点に着目してなされたもので、既設流体管から延設された連通管内の異物の切削を行いつつ、異物の切削によって生じた異物の既設流体管内への流入を防止することができる流体管清掃装置を提供することを目的とする。   The present invention has been made paying attention to such a problem. While cutting foreign matter in a communication pipe extending from an existing fluid pipe, the foreign matter generated by the cutting of the foreign substance flows into the existing fluid pipe. It is an object of the present invention to provide a fluid pipe cleaning device that can prevent the above-described problem.

前記課題を解決するために、本発明の流体管清掃装置は、
既設流体管に連通する連通管に水密に挿通され、該連通管の管軸回りに回動することで該連通管の内周面に付着している異物を切削する切削部と、前記連通管の内周面から切削した前記異物を前記連通管の外方に排出する排出部と、を備え、不断流状態で前記連通管を清掃する流体管清掃装置であって、
前記切削部は、前記異物における前記連通管の内周面から内径側に突出した箇所を切削する第1切削部と、該第1切削部の切削により前記連通管の内周面に残留している異物を切削する、前記第1切削部よりも大径に形成された第2切削部と、を備え、切削された異物を前記既設流体管内を流れる流体によって前記排出部から前記連通管の外方に排出することを特徴としている。
この特徴によれば、連通管の内周面に付着している異物における連通管の内径側に突出している箇所を第1切削部にて第1段の切削を行い、第1切削部よりも大径の第2切削部にて内周面に残留している異物を仕上げ切削として第2段の切削を行う2段構えとすることで、各異物を細かく軽量化して切削することができ、既設流体管内を流れる流体によって異物を排出部から排出することができるので、切削された異物が連通管内から既設流体管内に流入することを防止することができる。
In order to solve the above-described problem, a fluid pipe cleaning device of the present invention includes:
A cutting portion that is inserted in a watertight manner into a communication pipe that communicates with an existing fluid pipe and that rotates around the tube axis of the communication pipe to cut off foreign matter adhering to the inner peripheral surface of the communication pipe; and the communication pipe A discharge part for discharging the foreign matter cut from the inner peripheral surface to the outside of the communication pipe, and a fluid pipe cleaning device for cleaning the communication pipe in an uninterrupted flow state,
The cutting portion is a first cutting portion that cuts a portion of the foreign matter that protrudes from the inner peripheral surface of the communication pipe toward the inner diameter side, and remains on the inner peripheral surface of the communication pipe by the cutting of the first cutting portion. A second cutting portion having a diameter larger than that of the first cutting portion, and cutting the foreign matter from the discharge portion by the fluid flowing in the existing fluid pipe. It is characterized by discharging towards the direction.
According to this feature, a portion of the foreign matter adhering to the inner peripheral surface of the communication pipe that protrudes toward the inner diameter side of the communication pipe is cut in the first stage by the first cutting section, and more than the first cutting section. By making the foreign material remaining on the inner peripheral surface in the large-diameter second cutting part into a two-stage structure that performs the second-stage cutting as a finish cutting, each foreign object can be cut with a light weight, Since the foreign matter can be discharged from the discharge portion by the fluid flowing in the existing fluid pipe, it is possible to prevent the cut foreign matter from flowing into the existing fluid pipe from the communication pipe.

本発明の流体管清掃装置は、
前記第1切削部の先端部は、前記連通管への挿入方向に向けて縮径されたテーパー状に形成されていることを特徴としている。
この特徴によれば、切削部を連通管に挿通させていくことで、異物が連通管の内径側に突出していても、異物に当接する第1切削部を拡径させながら異物の切削を漸次安定して行うことができる。
The fluid pipe cleaning device of the present invention comprises:
The distal end portion of the first cutting portion is formed in a tapered shape having a reduced diameter in the direction of insertion into the communication pipe.
According to this feature, even if the foreign matter protrudes toward the inner diameter side of the communication tube by inserting the cutting portion into the communication tube, the cutting of the foreign material is gradually performed while the first cutting portion that contacts the foreign material is expanded. It can be performed stably.

本発明の流体管清掃装置は、
前記第2切削部は、前記連通管の外径方向に向けて膨出量を調整可能であることを特徴としている。
この特徴によれば、連通管の直径に合わせて第2切削部を膨出させることで、連通管の内周面に残留している異物をより確実に切削することができる。
The fluid pipe cleaning device of the present invention comprises:
The second cutting portion is characterized in that the bulging amount can be adjusted toward the outer diameter direction of the communication pipe.
According to this feature, the foreign matter remaining on the inner peripheral surface of the communication pipe can be more reliably cut by bulging the second cutting portion in accordance with the diameter of the communication pipe.

本発明の流体管清掃装置は、
前記第1切削部には、前記連通管の管軸方向に向けて貫通する貫通孔が形成されていることを特徴としている。
この特徴によれば、既設流体管から排出部に向けて流れる流体が、連通管よりも小径の貫通孔内を通過することで加速されるので、切削部によって切削された異物を強力に排出部から排出することができる。
The fluid pipe cleaning device of the present invention comprises:
The first cutting part is characterized in that a through-hole penetrating in the tube axis direction of the communication pipe is formed.
According to this feature, the fluid flowing from the existing fluid pipe toward the discharge section is accelerated by passing through the through-hole having a smaller diameter than the communication pipe, so that the foreign matter cut by the cutting section is strongly discharged. Can be discharged from.

本発明の流体管清掃装置は、
前記第1切削部の外周面には、螺旋状の溝部が複数形成されていることを特徴としている。
この特徴によれば、切削部を水平方向に回動させることによって、第1切削部の下方から、第1切削部にて切削された異物を溝部に沿って巻き上げることができるとともに、既設流体管から排出部に向けて流れる流体により排出部に向けて渦を形成し、この渦によって切削部によって切削された異物を強力に排出部から排出することができる。
The fluid pipe cleaning device of the present invention comprises:
A plurality of spiral grooves are formed on the outer peripheral surface of the first cutting portion.
According to this feature, by rotating the cutting part in the horizontal direction, foreign matter cut by the first cutting part can be wound up along the groove part from below the first cutting part, and the existing fluid pipe A vortex is formed toward the discharge portion by the fluid flowing toward the discharge portion, and the foreign matter cut by the cutting portion can be strongly discharged from the discharge portion by the vortex.

実施例1における流体管清掃装置を示す断面図である。1 is a cross-sectional view illustrating a fluid pipe cleaning device in Embodiment 1. FIG. (a)は、切削部の断面図であり、(b)は、切削部の側面図である。(A) is sectional drawing of a cutting part, (b) is a side view of a cutting part. 第1切削部による異物の切削を示す断面図である。It is sectional drawing which shows the cutting of the foreign material by a 1st cutting part. 第2切削部による異物の切削を示す断面図である。It is sectional drawing which shows the cutting of the foreign material by a 2nd cutting part. (a)は、実施例2における切削部の一部断面図であり、(b)は、切削部の側面図であり、(c)は、切削部の底面図である。(A) is a partial cross section figure of the cutting part in Example 2, (b) is a side view of a cutting part, (c) is a bottom view of a cutting part. (a)は、実施例3における切削部の一部断面図であり、(b)は、切削部の側面図である。(A) is a partial cross section figure of the cutting part in Example 3, (b) is a side view of a cutting part.

本発明に係る流体管清掃装置を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the fluid pipe | tube cleaning apparatus which concerns on this invention is demonstrated below based on an Example.

実施例1に係る流体管清掃装置につき、図1から図4を参照して説明する。図1の符号1は、上水輸送管としての既設流体管である。図1に示すように、この既設流体管1の所定箇所には、上方に向けて連通管2が延設されている。連通管2の上端部には、更に補修弁3が水密に接続されている。この補修弁3の上端部には、既設流体管1の管内の空気を管外に排出するための図示しない空気弁や消火栓等の配管部材が水密に接続されるようになっている。   The fluid pipe cleaning device according to the first embodiment will be described with reference to FIGS. 1 to 4. The code | symbol 1 of FIG. 1 is the existing fluid pipe | tube as a water supply transport pipe. As shown in FIG. 1, a communication pipe 2 extends upward at a predetermined location of the existing fluid pipe 1. A repair valve 3 is further connected to the upper end of the communication pipe 2 in a watertight manner. A pipe member such as an air valve and a fire hydrant (not shown) for discharging the air in the pipe of the existing fluid pipe 1 to the outside of the pipe is connected to the upper end portion of the repair valve 3 in a watertight manner.

そして、本発明である流体管清掃装置4は、前記配管部材に替えて補修弁3の上端部に接続された後、連通管2の内周面に付着した錆瘤等の異物5を除去するために使用される装置である。この流体管清掃装置4は、補修弁3に水密に取り付けられる収容ケース6と、収容ケース6の内部に収容され、連通管2内に挿通される切削部7と、切削部7の上部に一体に接続されて収容ケース6の上面から突出し、収容ケース6に対し水密に上下動可能且つ水平方向に回動可能に設けられた挿入部材8と、から構成されている。   And the fluid pipe cleaning apparatus 4 which is this invention removes the foreign materials 5, such as a rust which adhered to the internal peripheral surface of the communicating pipe 2, after connecting to the upper end part of the repair valve 3 instead of the said piping member. It is a device used for. The fluid pipe cleaning device 4 includes a housing case 6 that is watertightly attached to the repair valve 3, a cutting portion 7 that is housed in the housing case 6 and is inserted into the communication pipe 2, and an upper portion of the cutting portion 7. And an insertion member 8 that protrudes from the upper surface of the housing case 6, can be moved up and down in a watertight manner with respect to the housing case 6, and can be rotated in the horizontal direction.

収容ケース6は、下端部に、補修弁3のフランジ3aに水密に接続可能なフランジ6aを有し、フランジ6aには、補修弁3のフランジ3aに形成されたボルト挿通孔3bに対応した、ボルト挿通孔6bが形成されている。収容ケース6は、これらボルト挿通孔3b,6bに挿通させたボルト・ナット13によってフランジ3a,6aを緊締することによって補修弁に水密に接続される。また、収容ケース6の内部には、切削部7が収容されており、収容ケース6の上面には挿入部材8を水密に挿通する挿通孔6cが形成されている。   The housing case 6 has a flange 6a that can be watertightly connected to the flange 3a of the repair valve 3 at the lower end, and the flange 6a corresponds to a bolt insertion hole 3b formed in the flange 3a of the repair valve 3. Bolt insertion holes 6b are formed. The housing case 6 is watertightly connected to the repair valve by tightening the flanges 3a and 6a with bolts and nuts 13 inserted into the bolt insertion holes 3b and 6b. Moreover, the cutting part 7 is accommodated inside the accommodation case 6, and an insertion hole 6 c through which the insertion member 8 is inserted in a watertight manner is formed on the upper surface of the accommodation case 6.

更に、収容ケース6の上部に、収容ケース6内部と開閉可能に連通する本発明における排出部としての排水バルブ9a,9bが設けられている。このうち排水バルブ9aは、排水バルブ9bよりも上方に設けられている。また、排水バルブ9bは、排水バルブ9aよりも大径に形成されている。   Further, drainage valves 9a and 9b as discharge portions in the present invention are provided at the upper part of the storage case 6 so as to be openable and closable with the interior of the storage case 6. Among these, the drain valve 9a is provided above the drain valve 9b. Further, the drain valve 9b is formed to have a larger diameter than the drain valve 9a.

挿入部材8は、内空の円筒形状に形成された外筒部8aと、外筒部8a内で回動可能に挿通された内杆部8bと、から主として構成され、外筒部8aの外周面がパッキン8cを介して収容ケース6の挿通孔6cに上下動可能に挿通されており、内杆部8bの下端部には切削部7が一体に接続されている。   The insertion member 8 is mainly composed of an outer cylindrical portion 8a formed in an inner cylindrical shape and an inner flange portion 8b that is rotatably inserted in the outer cylindrical portion 8a, and an outer periphery of the outer cylindrical portion 8a. The surface is inserted into the insertion hole 6c of the housing case 6 via the packing 8c so as to be movable up and down, and the cutting portion 7 is integrally connected to the lower end portion of the inner flange portion 8b.

外筒部8aの上端部には、雄螺子部8d(図4参照)が形成されており、この雄螺子部8dには、高ナット15が螺着されている。内杆部8bは、この高ナット15に挿通された状態で、高ナット15の上方にて上端部が水平方向を向く移動アーム10の水平方向の略中央部に固着されている。このため、内杆部8bは、高ナット15を雄螺子部8dに対して回動させて上方に向けて移動させることで、移動アーム10を上方に向けて押し上げることが可能となっており、雄螺子部8dに対する高ナット15の緩締を利用して外筒部8aに対して上下方向に移動可能となっている。   A male screw portion 8d (see FIG. 4) is formed at the upper end portion of the outer cylinder portion 8a, and a high nut 15 is screwed to the male screw portion 8d. The inner collar portion 8b is fixed to a substantially central portion in the horizontal direction of the moving arm 10 with the upper end facing the horizontal direction above the high nut 15 while being inserted into the high nut 15. For this reason, the inner flange portion 8b can push the moving arm 10 upward by rotating the high nut 15 relative to the male screw portion 8d and moving it upward. It is possible to move in the vertical direction with respect to the outer tube portion 8a by using the tightening of the high nut 15 with respect to the male screw portion 8d.

切削部7は、図2(a)及び図2(b)に示すように、上端部の水平方向における略中央部が内杆部8bの下端部に接続された、本発明における第1切削部としての砥石部材11と、この砥石部材11と外筒部8aの下端部との間に配置された、本発明における第2切削部としての複数(本実施例では一対)の板バネ12と、から構成されている。   As shown in FIGS. 2 (a) and 2 (b), the cutting portion 7 is a first cutting portion according to the present invention in which a substantially central portion in the horizontal direction of the upper end portion is connected to the lower end portion of the inner flange portion 8b. A plurality of (a pair in the present embodiment) leaf springs 12 serving as the second cutting portion in the present invention, disposed between the grindstone member 11 and the lower end portion of the grindstone member 11 and the outer cylinder portion 8a, It is composed of

このうち砥石部材11は、外周面の全体に亘って無数の微小な凹凸を有している。また、外周面の上端部は、連通管2の内径よりも僅かに小径(図3参照)であり、外周面の下部側は、上端部側から砥石部材11の連通管2への挿入方向である下端部側に向けて縮径されたテーパー面11aに形成されている。このため、砥石部材11は、側面視で円錐台状に形成されている。更に、砥石部材11には、連通管2の管軸方向に向けて貫通する貫通孔11bが複数形成されている。   Among these, the grindstone member 11 has countless minute irregularities over the entire outer peripheral surface. The upper end portion of the outer peripheral surface is slightly smaller than the inner diameter of the communication pipe 2 (see FIG. 3), and the lower side of the outer peripheral surface is the insertion direction of the grindstone member 11 from the upper end side to the communication pipe 2. It is formed in the taper surface 11a diameter-reduced toward a certain lower end part side. For this reason, the grindstone member 11 is formed in a truncated cone shape in a side view. Further, the grindstone member 11 is formed with a plurality of through holes 11b penetrating in the tube axis direction of the communication tube 2.

一方、各板バネ12は、両板バネ12,12の上下幅方向の略中央部間の幅寸法が、砥石部材11の直径よりも僅かに短寸となるように、上端部側が外筒部8aの下端部にボルト16によって連結されており、下端部側が砥石部材11の上端部にボルト16によって連結されている。尚、内杆部8bの下部には、一対の切欠8e(一方は図示せず)が形成されており、これら切欠8e内には、外筒部8aから螺挿された固定ボルト8fの先端が載置されている。これら固定ボルト8fの先端が各切欠8e内に配置されていることで、移動アーム10の水平回動によって内杆部8bの外筒部8aに対しての水平方向への相対回動が防止されている。   On the other hand, each leaf spring 12 has an outer cylindrical portion on the upper end side so that the width dimension between the substantially central portions in the vertical width direction of both leaf springs 12 and 12 is slightly shorter than the diameter of the grindstone member 11. The lower end portion of 8 a is connected by a bolt 16, and the lower end portion side is connected to the upper end portion of the grindstone member 11 by a bolt 16. A pair of notches 8e (one is not shown) is formed in the lower part of the inner flange portion 8b, and the ends of the fixing bolts 8f screwed from the outer cylinder portion 8a are formed in these notches 8e. It is placed. Since the tips of the fixing bolts 8f are disposed in the notches 8e, the horizontal rotation of the moving arm 10 prevents the inner flange portion 8b from rotating relative to the outer cylinder portion 8a in the horizontal direction. ing.

また、前述したように、内杆部8bは、高ナット15を雄螺子部8dに対して回動することで外筒部8aに対して上方に向けて移動可能となっているため、砥石部材11は、高ナット15を雄螺子部8dに対して回動させることで、内杆部8bとともに上方に向けて移動する。このため、両板バネ12,12は、この砥石部材11の上方への移動によって、外筒部8aと砥石部材11との間で上下幅方向から挟圧されることで、連通管2の外径方向に向けて膨出するようになっている。   Further, as described above, the inner flange portion 8b is movable upward with respect to the outer cylinder portion 8a by rotating the high nut 15 with respect to the male screw portion 8d. 11 moves upward together with the inner flange portion 8b by rotating the high nut 15 with respect to the male screw portion 8d. For this reason, both leaf springs 12 and 12 are sandwiched between the outer cylinder portion 8a and the grindstone member 11 by the upward movement of the grindstone member 11 so that the outside of the communication pipe 2 is removed. It is designed to bulge in the radial direction.

このように構成された流体管清掃装置4によって連通管2内から異物5を除去するには、先ず、図1に示すように、補修弁3を閉塞した状態で、補修弁3の上端部に図示しない前記配管部材に替えて、流体管清掃装置4を水密に取り付ける。   In order to remove the foreign matter 5 from the communication pipe 2 by the fluid pipe cleaning device 4 configured as described above, first, as shown in FIG. 1, the repair valve 3 is closed and the upper end portion of the repair valve 3 is closed. Instead of the piping member (not shown), the fluid pipe cleaning device 4 is watertightly attached.

次に、排水バルブ9aを開放した後に補修弁3を開放し、既設流体管1内を流れる流体を連通管2、補修弁3及び収容ケース6内に充満させる。収容ケース6内にまで流体が充満することで排水バルブ9aから流体が排水されたら、排水バルブ9aを閉塞する。   Next, after opening the drain valve 9a, the repair valve 3 is opened, and the fluid flowing in the existing fluid pipe 1 is filled in the communication pipe 2, the repair valve 3 and the housing case 6. When the fluid is drained from the drain valve 9a by filling the container case 6 with the fluid, the drain valve 9a is closed.

そして、図3に示すように、排水バルブ9bを開放するとともに、移動アーム10を下方に向けて押し込むことで、切削部7を収容ケース6内から既設流体管1に向けて補修弁3内及び連通管2内を移動させていく。このとき、挿入部材8を水平方向に回動させながら切削部7を既設流体管1に向けて移動させていくことで、連通管2の管軸回りである水平方向に回動する砥石部材11のテーパー面11aに形成されている微小な凹凸によって、異物5の連通管2の内径側に突出している箇所を上方側から順次切削していく。このため、砥石部材11によって切削された異物5は質量の小さい粉末状となる。   Then, as shown in FIG. 3, the drain valve 9b is opened and the moving arm 10 is pushed downward, so that the cutting portion 7 is moved from the housing case 6 toward the existing fluid pipe 1 in the repair valve 3 and The inside of the communication pipe 2 is moved. At this time, the grindstone member 11 is rotated in the horizontal direction around the tube axis of the communication pipe 2 by moving the cutting portion 7 toward the existing fluid pipe 1 while rotating the insertion member 8 in the horizontal direction. The portions of the foreign matter 5 protruding toward the inner diameter side of the communication tube 2 are sequentially cut from the upper side by the minute unevenness formed on the tapered surface 11a. For this reason, the foreign material 5 cut by the grindstone member 11 becomes a powder with a small mass.

また、前述したように、砥石部材11による異物5の切削中は、排水バルブ9bが開放されているため、連通管2内には、既設流体管1側から排水バルブ9bに向けて水流が生じている。この水流は、排水バルブ9bに向けて流れていく過程で、連通管2の断面積よりも小さい断面積を有する砥石部材11の外周面と連通管2の内周面の間、及び貫通孔11b内を流れるため、これら砥石部材11の外周面と連通管2の内周面の間及び貫通孔11b内で流速が加速され、強力に切削された異物5を排水バルブ9bに向けて搬送し、最終的には排水バルブ9bから既設流体管1及び連通管2の外方に異物5を排出する。   Further, as described above, since the drain valve 9b is opened during the cutting of the foreign matter 5 by the grindstone member 11, a water flow is generated in the communication pipe 2 from the existing fluid pipe 1 side toward the drain valve 9b. ing. In the process of flowing toward the drain valve 9b, this water flow is between the outer peripheral surface of the grindstone member 11 having a cross-sectional area smaller than the cross-sectional area of the communication tube 2 and the inner peripheral surface of the communication tube 2, and the through hole 11b. In order to flow in, the flow velocity is accelerated between the outer peripheral surface of the grindstone member 11 and the inner peripheral surface of the communication pipe 2 and in the through hole 11b, and the strongly cut foreign matter 5 is conveyed toward the drain valve 9b. Finally, the foreign matter 5 is discharged from the drain valve 9b to the outside of the existing fluid pipe 1 and the communication pipe 2.

そして、砥石部材11を既設流体管1内にまで移動させることで砥石部材11による異物5の切削が終了した後は、図4に示すように、高ナット15を雄螺子部8dに対して回動させて上方に向けて移動させることで両板バネ12,12間を弾性変形させ、連通管2の外径方向に砥石部材11よりも大径となるように膨出させる。この状態で、移動アーム10を上下動させながら水平回動させることで、両板バネ12,12を上下動させながら水平方向に回動させ、砥石部材11により切削しきれなかった異物5の切削を行う。   Then, after the grindstone member 11 is moved into the existing fluid pipe 1 and the cutting of the foreign matter 5 by the grindstone member 11 is completed, the high nut 15 is rotated with respect to the male screw portion 8d as shown in FIG. By moving it and moving it upward, the leaf springs 12 and 12 are elastically deformed and bulged so as to have a larger diameter than the grindstone member 11 in the outer diameter direction of the communication tube 2. In this state, the horizontal movement of the movable arm 10 while moving the movable arm 10 up and down causes the leaf springs 12 and 12 to move horizontally while moving up and down, and the foreign material 5 that cannot be cut by the grindstone member 11 is cut. I do.

尚、このとき、両板バネ12,12には、連通管2の外径方向に膨出するように弾性変形することで復元力がはたらいているため、この復元力によって高ナット15と外筒部8aの上端部に形成された雄螺子部8dとの間に強力に摩擦力が生じている。加えて、前述したように、各切欠8e内に固定ボルト8fの先端が配置されているため、高ナット15と雄螺子部8dとの間に生じている摩擦力と、各切欠8eの側面に固定ボルト8fの先端が当接することで移動アーム10の外筒部8aに対する相対回動が阻止され、更に、砥石部材11と板バネ12,12及び板バネ12,12と外筒部8aがボルト16で連結されていることで、移動アーム10の水平回動が両板バネ12,12に連動して異物5の切削が可能となっている。   At this time, since the two springs 12 and 12 are elastically deformed so as to bulge in the outer diameter direction of the communication pipe 2, the high nut 15 and the outer cylinder are operated by the elastic force. A strong frictional force is generated between the male screw portion 8d formed at the upper end portion of the portion 8a. In addition, as described above, since the tip of the fixing bolt 8f is disposed in each notch 8e, the frictional force generated between the high nut 15 and the male screw portion 8d and the side surface of each notch 8e are provided. When the tip of the fixing bolt 8f comes into contact, the relative rotation of the moving arm 10 with respect to the outer cylinder portion 8a is prevented, and the grindstone member 11, the plate springs 12, 12, and the plate springs 12, 12 and the outer cylinder portion 8a are bolts. 16, the horizontal rotation of the moving arm 10 is interlocked with both the leaf springs 12, 12 to cut the foreign material 5.

本実施例では、図4に示すように、板バネ12を連通管2の内周面に当接させた状態で板バネ12による異物5の切削を行っているが、僅かに板バネ12を連通管2の外径方向に膨出させる毎に板バネ12による異物5の切削を行っていき、最終的に板バネ12を連通管2の内周面に当接させて異物5の切削を行うことで、最終的に連通管2の内周面から異物5を綺麗に除去することができる。   In this embodiment, as shown in FIG. 4, the foreign material 5 is cut by the plate spring 12 in a state where the plate spring 12 is in contact with the inner peripheral surface of the communication pipe 2. Every time the communication pipe 2 bulges in the outer diameter direction, the foreign material 5 is cut by the leaf spring 12 and finally the leaf spring 12 is brought into contact with the inner peripheral surface of the communication tube 2 to cut the foreign material 5. By doing so, the foreign material 5 can finally be removed cleanly from the inner peripheral surface of the communication pipe 2.

板バネ12による異物5の切削においても、砥石部材11による異物5の切削と同様に、既設流体管1内から排水バルブ9bに向けて水流が生じているため、板バネ12によって切削された異物5は、砥石部材11の外周面と連通管2の内周面の間及び貫通孔11b内で流速が加速された水流によって排水バルブ9bに向けて搬送され、最終的に排水バルブ9bから既設流体管1及び連通管2の外方に排出される。   In the cutting of the foreign matter 5 by the leaf spring 12, similarly to the cutting of the foreign matter 5 by the grindstone member 11, since a water flow is generated from the existing fluid pipe 1 toward the drain valve 9 b, the foreign matter cut by the leaf spring 12. 5 is transported toward the drain valve 9b by the water flow whose velocity is accelerated between the outer peripheral surface of the grindstone member 11 and the inner peripheral surface of the communication pipe 2 and in the through hole 11b, and finally the existing fluid is discharged from the drain valve 9b. It is discharged out of the pipe 1 and the communication pipe 2.

尚、板バネ12による異物5の切削が完了した後は、暫くの間排水バルブ9bの開放を維持しておくことで連通管2、補修弁3及び収容ケース6内から完全に切削された異物5を排出し、その後排水バルブ9bを閉塞する。   In addition, after the cutting of the foreign material 5 by the leaf spring 12 is completed, the foreign material completely cut from the communication pipe 2, the repair valve 3 and the housing case 6 by maintaining the drain valve 9b open for a while. 5 is discharged, and then the drain valve 9b is closed.

そして、図1に示すように、移動アーム10を上方に引き戻すことで切削部7を収容ケース6内に収容し、補修弁3を閉塞する。補修弁3の閉塞後は、流体管清掃装置4に替えて、再び補修弁3に図示しない前記配管部材を取り付け、補修弁3を開放する。   And as shown in FIG. 1, the cutting part 7 is accommodated in the accommodation case 6 by pulling back the movable arm 10, and the repair valve 3 is obstruct | occluded. After the repair valve 3 is closed, the pipe member (not shown) is attached to the repair valve 3 in place of the fluid pipe cleaning device 4 and the repair valve 3 is opened.

以上、本実施例における流体管清掃装置4にあっては、切削部7は、異物5における連通管2の内周面から内径側に突出した箇所を切削する砥石部材11と、砥石部材11の切削により連通管2の内周面に残留している異物5を切削する、砥石部材11よりも大径に形成された板バネ12と、を備え、切削された異物5を既設流体管1内を流れる流体によって排水バルブ9bから連通管2の外方に排出するので、連通管2の内周面に付着している異物5における連通管2の内径側に突出している箇所を砥石部材11にて第1段の切削を行い、砥石部材11よりも大径の板バネ12,12にて内周面に残留している異物5を仕上げ切削として第2段の切削を行う2段構えとすることで、各異物5を細かく軽量化して切削することができ、既設流体管1内を流れる流体によって異物5を排水バルブ9bから排出することができるので、切削された異物5が連通管2内から既設流体管1内に流入することを防止することができる。   As described above, in the fluid pipe cleaning device 4 according to the present embodiment, the cutting unit 7 includes the grindstone member 11 that cuts the portion of the foreign material 5 that protrudes from the inner peripheral surface of the communication pipe 2 toward the inner diameter side, and the grindstone member 11. A leaf spring 12 having a diameter larger than that of the grindstone member 11 for cutting the foreign matter 5 remaining on the inner peripheral surface of the communication pipe 2 by cutting, and the cut foreign matter 5 in the existing fluid pipe 1 Is discharged from the drain valve 9b to the outside of the communication pipe 2 by the fluid flowing through the outer surface of the communication pipe 2, so that a portion of the foreign matter 5 adhering to the inner peripheral surface of the communication pipe 2 protruding toward the inner diameter side of the communication pipe 2 is Then, the first stage cutting is performed, and the foreign material 5 remaining on the inner peripheral surface by the leaf springs 12 and 12 having a diameter larger than that of the grindstone member 11 is used as the final cutting, and the second stage cutting is performed. Thus, each foreign material 5 can be cut finely and lightly. It is possible by the fluid flowing through the tube 1 to discharge the foreign matter 5 from the drain valve 9b, it is possible that the foreign matter 5 that is cut to prevent flowing from the communicating pipe within 2 to existing fluid pipe 1.

また、砥石部材11の先端部は、連通管2への挿入方向に向けて縮径されたテーパー面11aに形成されているので、切削部7を連通管2に挿通させていくことで、異物5が連通管2の内径側に突出しても異物5に当接する砥石部材11を拡径させながら異物5の切削を漸次安定して行うことができる。   Moreover, since the front-end | tip part of the grindstone member 11 is formed in the taper surface 11a diameter-reduced toward the insertion direction to the communication pipe 2, it is foreign material by inserting the cutting part 7 in the communication pipe 2. Even if 5 protrudes toward the inner diameter side of the communication tube 2, the grinding of the foreign material 5 can be performed gradually and stably while expanding the diameter of the grindstone member 11 that contacts the foreign material 5.

また、板バネ12は、連通管2の外径方向に向けて膨出量を調整可能であるので、連通管2の直径に合わせて板バネ12を膨出させることで、連通管2の内周面に残留している異物5をより確実に切削することができる。   In addition, since the leaf spring 12 can adjust the bulge amount toward the outer diameter direction of the communication pipe 2, the leaf spring 12 is bulged in accordance with the diameter of the communication pipe 2, so that the inner diameter of the communication pipe 2 is increased. The foreign material 5 remaining on the peripheral surface can be cut more reliably.

また、砥石部材11には、連通管2の管軸方向に向けて貫通する貫通孔11bが形成されているので、既設流体管1から排水バルブ9bに向けて流れる流体が、連通管2よりも小径の貫通孔11b内を通過することで加速されるので、切削部7によって切削された異物5を強力に排水バルブ9bから排出することができる。   In addition, since the grindstone member 11 is formed with a through hole 11b penetrating in the tube axis direction of the communication pipe 2, the fluid flowing from the existing fluid pipe 1 toward the drain valve 9b is more than in the communication pipe 2. Since it is accelerated by passing through the small-diameter through hole 11b, the foreign material 5 cut by the cutting portion 7 can be strongly discharged from the drain valve 9b.

次に、実施例2に係る流体管清掃装置につき、図5(a)から図5(c)を参照して説明する。尚、前記実施例と同一構成で重複する構成を省略する。   Next, a fluid pipe cleaning device according to a second embodiment will be described with reference to FIGS. 5 (a) to 5 (c). In addition, the same structure as the said Example is abbreviate | omitted.

本実施例における第1切削部は、図5(a)、図5(b)及び図5(c)に示すように、金属製のドリル部材14として構成している。このドリル部材14は、外周面の一部が実施例1における砥石部材11と同様に上端部側からドリル部材14の連通管2への挿入方向である下端部側に向けて縮径されたテーパー面14aに形成されている。このドリル部材14には、連通管2の管軸方向に向けて貫通する貫通孔14bが複数形成されているとともに、テーパー面14aを含むドリル部材14の外周面には、下端部から上端部にかけて複数の螺旋状の溝部14cが形成されている。   The 1st cutting part in a present Example is comprised as the metal drill member 14, as shown to Fig.5 (a), FIG.5 (b), and FIG.5 (c). The drill member 14 has a taper in which a part of the outer peripheral surface is reduced in diameter from the upper end side toward the lower end side, which is the insertion direction of the drill member 14 into the communication pipe 2, as in the grindstone member 11 in the first embodiment. It is formed on the surface 14a. The drill member 14 is formed with a plurality of through holes 14b penetrating in the tube axis direction of the communication pipe 2, and the outer peripheral surface of the drill member 14 including the tapered surface 14a extends from the lower end to the upper end. A plurality of spiral grooves 14c are formed.

このように第1切削部をドリル部材14として構成することで、ドリル部材14を水平方向に回動させると、異物5を複数の溝部14cにて切削し、ドリル部材14の下方から、ドリル部材14にて切削された異物5を溝部14cに沿って巻き上げることが可能である。更に、既設流体管1から排水バルブ9bに向けて流れる流体の水流が貫通孔14b内を通過することにより加速されることに加え、水流の一部が溝部14c内を通過することで、ドリル部材14の上方に流体の水流による渦が形成されるので、ドリル部材14によって切削された異物5は、この渦によってより強力に排水バルブ9bまで搬送され、外部に排出される。   By configuring the first cutting portion as the drill member 14 in this way, when the drill member 14 is rotated in the horizontal direction, the foreign material 5 is cut by the plurality of groove portions 14c, and the drill member 14 is formed from below the drill member 14. The foreign material 5 cut at 14 can be wound up along the groove 14c. Furthermore, in addition to the fact that the water flow of the fluid flowing from the existing fluid pipe 1 toward the drain valve 9b passes through the through-hole 14b, a part of the water flow passes through the groove 14c, so that the drill member Since a vortex due to the water flow of the fluid is formed above 14, the foreign material 5 cut by the drill member 14 is transported more strongly to the drain valve 9 b by this vortex and discharged to the outside.

以上、本実施例における流体管清掃装置4にあっては、ドリル部材14の外周面には、螺旋状の溝部14cが複数形成されているので、切削部7を水平方向に回動させることによって、ドリル部材14の下方から、ドリル部材14にて切削された異物5を溝部14cに沿って巻き上げることができるとともに、既設流体管1から排水バルブ9bに向けて流れる流体により排水バルブ9bに向けて渦を形成し、この渦によって切削部7によって切削された異物5を強力に排水バルブ9bから排出することができる。   As described above, in the fluid pipe cleaning device 4 according to the present embodiment, since a plurality of spiral grooves 14c are formed on the outer peripheral surface of the drill member 14, the cutting part 7 is rotated in the horizontal direction. The foreign material 5 cut by the drill member 14 can be wound up along the groove 14c from below the drill member 14, and the fluid flowing from the existing fluid pipe 1 toward the drain valve 9b is directed toward the drain valve 9b. A vortex is formed, and the foreign material 5 cut by the cutting portion 7 by this vortex can be strongly discharged from the drain valve 9b.

次に、実施例3に係る流体管清掃装置につき、図6(a)から図6(b)を参照して説明する。尚、前記実施例と同一構成で重複する構成を省略する。   Next, a fluid pipe cleaning device according to a third embodiment will be described with reference to FIGS. 6 (a) to 6 (b). In addition, the same structure as the said Example is abbreviate | omitted.

図6(a)及び図6(b)に示すように、本実施例における第1切削部は、前記実施例1の砥石部材11と同一材質の砥石部材11’である。この砥石部材11’は、正面視で上端部が連通管2の内径よりも僅かに短寸に形成されているとともに、下端部が上端部よりも更に短寸に形成された正面視で略台形状の板状に形成されている。このため、本実施例の砥石部材11’では、実施例1の砥石部材11及び実施例2のドリル部材14よりも連通管2内において連通管2の内周面と砥石部材11’との間を多量の水流が流れるようになっている。   As shown in FIGS. 6A and 6B, the first cutting portion in the present embodiment is a grindstone member 11 'made of the same material as the grindstone member 11 of the first embodiment. The grindstone member 11 'has a substantially upper end portion that is slightly shorter than the inner diameter of the communication tube 2 in a front view and a lower end portion that is formed in a shorter length than the upper end portion. It is formed in the shape of a plate. For this reason, in the grindstone member 11 ′ of the present embodiment, the distance between the inner peripheral surface of the communication tube 2 and the grindstone member 11 ′ in the communication tube 2 is higher than that of the grindstone member 11 of the first embodiment and the drill member 14 of the second embodiment. A large amount of water flows through.

また、砥石部材11’は、板状に形成されているため、実施例1の砥石部材11及び実施例2のドリル部材14よりも水流から受ける抵抗が小さため、容易に切削部7を収容ケース6内から既設流体管1に向けて補修弁3内及び連通管2内を移動させることが可能となっている。   Further, since the grindstone member 11 ′ is formed in a plate shape, the resistance received from the water flow is smaller than that of the grindstone member 11 of the first embodiment and the drill member 14 of the second embodiment. The inside of the repair valve 3 and the inside of the communication pipe 2 can be moved from the inside 6 toward the existing fluid pipe 1.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、前記実施例では、砥石部材11に連通管2の管軸方向に向けて貫通孔11bを形成したが、既設流体管1から排水バルブ9bに向けての水流に切削された異物5を搬送する十分な流速を有していれば、砥石部材11に貫通孔11bを形成せずともよい。   For example, in the above embodiment, the through hole 11b is formed in the grindstone member 11 in the direction of the tube axis of the communication pipe 2, but the foreign material 5 cut into the water flow from the existing fluid pipe 1 toward the drain valve 9b is conveyed. The through hole 11b may not be formed in the grindstone member 11 as long as the flow rate is sufficient.

また、前記実施例では、既設流体管1内の流体は上水であるが、既設流体管1の内部を流れる流体は必ずしも上水に限らず、例えば工業用水であってもよいし、また気体や気液混合状態の流体が流れる流体管であっても構わない。   Moreover, in the said Example, although the fluid in the existing fluid pipe | tube 1 is clean water, the fluid which flows through the inside of the existing fluid pipe | tube 1 is not necessarily restricted to clean water, For example, industrial water may be sufficient, and gas Or a fluid pipe through which a fluid in a gas-liquid mixed state flows may be used.

また、前記実施例1及び3では、第1切削部を外周面の全体に亘って無数の微小な凹凸を有している砥石部材11,11’として構成し、前記実施例2では、第1切削部を外周面には、下端部から上端部にかけて複数の螺旋状の溝部14cが形成されているドリル部材14として構成したが、第1切削部は、異物5の切削が可能な凹凸を外周面に形成することが可能であれば、外周面にローレット加工や人工ダイアモンドを施したり、ヤスリ状に構成してもよい。   Moreover, in the said Example 1 and 3, the 1st cutting part is comprised as the grindstone member 11 and 11 'which has innumerable micro unevenness | corrugation over the whole outer peripheral surface, In the said Example 2, in 1st, The cutting portion is configured as a drill member 14 having a plurality of spiral grooves 14c formed from the lower end portion to the upper end portion on the outer peripheral surface. As long as it can be formed on the surface, the outer peripheral surface may be knurled or artificial diamond, or may be formed in a file shape.

1 既設流体管
2 連通管
4 流体管清掃装置
5 異物
7 切削部
9a,9b 排水バルブ(排出部)
11 砥石部材(第1切削部)
11a テーパー面
11b 貫通孔
12 板バネ(第2切削部)
14 ドリル部材(第1切削部)
14a テーパー面
14b 貫通孔
14c 溝部
DESCRIPTION OF SYMBOLS 1 Existing fluid pipe 2 Communication pipe 4 Fluid pipe cleaning apparatus 5 Foreign material 7 Cutting part 9a, 9b Drain valve (discharge part)
11 Grinding wheel member (first cutting part)
11a Tapered surface 11b Through hole 12 Leaf spring (second cutting part)
14 Drill member (first cutting part)
14a Tapered surface 14b Through hole 14c Groove

Claims (5)

既設流体管に連通する連通管に水密に挿通され、該連通管の管軸回りに回動することで該連通管の内周面に付着している異物を切削する切削部と、前記連通管の内周面から切削した前記異物を前記連通管の外方に排出する排出部と、を備え、不断流状態で前記連通管を清掃する流体管清掃装置であって、
前記切削部は、前記異物における前記連通管の内周面から内径側に突出した箇所を切削する第1切削部と、該第1切削部の切削により前記連通管の内周面に残留している異物を切削する、前記第1切削部よりも大径に形成された第2切削部と、を備え、切削された異物を前記既設流体管内を流れる流体によって前記排出部から前記連通管の外方に排出することを特徴とする流体管清掃装置。
A cutting portion that is inserted in a watertight manner into a communication pipe that communicates with an existing fluid pipe and that rotates around the tube axis of the communication pipe to cut off foreign matter adhering to the inner peripheral surface of the communication pipe; and the communication pipe A discharge part for discharging the foreign matter cut from the inner peripheral surface to the outside of the communication pipe, and a fluid pipe cleaning device for cleaning the communication pipe in an uninterrupted flow state,
The cutting portion is a first cutting portion that cuts a portion of the foreign matter that protrudes from the inner peripheral surface of the communication pipe toward the inner diameter side, and remains on the inner peripheral surface of the communication pipe by the cutting of the first cutting portion. A second cutting portion having a diameter larger than that of the first cutting portion, and cutting the foreign matter from the discharge portion by the fluid flowing in the existing fluid pipe. A fluid pipe cleaning device, characterized in that the fluid pipe is discharged in the direction.
前記第1切削部の先端部は、前記連通管への挿入方向に向けて縮径されたテーパー状に形成されていることを特徴とする請求項1に記載の流体管清掃装置。   2. The fluid pipe cleaning device according to claim 1, wherein a distal end portion of the first cutting portion is formed in a tapered shape having a reduced diameter in an insertion direction into the communication pipe. 前記第2切削部は、前記連通管の外径方向に向けて膨出量を調整可能であることを特徴とする請求項1または2に記載の流体管清掃装置。   3. The fluid pipe cleaning device according to claim 1, wherein the second cutting portion is capable of adjusting a bulge amount toward an outer diameter direction of the communication pipe. 前記第1切削部には、前記連通管の管軸方向に向けて貫通する貫通孔が形成されていることを特徴とする請求項1ないし3のいずれかに記載の流体管清掃装置。   The fluid pipe cleaning device according to any one of claims 1 to 3, wherein the first cutting portion is formed with a through-hole penetrating in a pipe axis direction of the communication pipe. 前記第1切削部の外周面には、螺旋状の溝部が複数形成されていることを特徴とする請求項1ないし4のいずれかに記載の流体管清掃装置。   The fluid pipe cleaning device according to any one of claims 1 to 4, wherein a plurality of spiral grooves are formed on the outer peripheral surface of the first cutting portion.
JP2011039217A 2011-02-25 2011-02-25 Fluid pipe cleaning device Withdrawn JP2012176334A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103352404A (en) * 2013-06-20 2013-10-16 宁波曙翔铁路设备制造有限公司 Rust remover for screw on sleeper
CN112934872A (en) * 2021-03-31 2021-06-11 通威太阳能(眉山)有限公司 Cleaning robot in pipe
KR102412735B1 (en) * 2021-12-30 2022-06-27 주식회사 립스 Apparatus for boring without cutting off water

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103352404A (en) * 2013-06-20 2013-10-16 宁波曙翔铁路设备制造有限公司 Rust remover for screw on sleeper
CN103352404B (en) * 2013-06-20 2015-05-27 宁波曙翔新材料股份有限公司 Rust remover for screw on sleeper
CN112934872A (en) * 2021-03-31 2021-06-11 通威太阳能(眉山)有限公司 Cleaning robot in pipe
KR102412735B1 (en) * 2021-12-30 2022-06-27 주식회사 립스 Apparatus for boring without cutting off water

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