JP2012167311A - Electrodeposition coating bath - Google Patents

Electrodeposition coating bath Download PDF

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JP2012167311A
JP2012167311A JP2011028123A JP2011028123A JP2012167311A JP 2012167311 A JP2012167311 A JP 2012167311A JP 2011028123 A JP2011028123 A JP 2011028123A JP 2011028123 A JP2011028123 A JP 2011028123A JP 2012167311 A JP2012167311 A JP 2012167311A
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groove
cover
electrodeposition coating
bathtub
workpiece
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JP5637537B2 (en
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Ryota Saito
亮太 齋藤
Hideaki Hara
秀明 原
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Trinity Industrial Corp
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Trinity Industrial Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an electrodeposition coating bath capable of surely controlling film thickness regardless of change in size or shape of a coating object workpiece.SOLUTION: The electrodeposition coating bath 10 includes a groove-shaped current-carrying regulation cover 20 provided inside a tub body 11. The cover 20 is composed of an electric insulating material, and regulates the current-carrying between the coating object workpiece W and an electrode 12. A thick film portion is formed on the upper end side of the workpiece W which is not housed in the cover 20, and a thin film portion limited in film thickness is formed on the lower end side of the workpiece W which is housed in the cover 20. Since the opening width of the cover 20 is changeable, the workpiece W can be arranged adjacently to the opening edge in the opening width direction (tips of collar walls 25, 25) of the cover 20 regardless of the size of the workpiece W.

Description

本発明は、電着塗料液を貯留すると共に、電着塗料液中の電極と塗装対象ワークとの間で通電を行うことで、塗装対象ワークの表面に電着塗装を行うための電着塗装用浴槽に関する。   The present invention is an electrodeposition coating for storing an electrodeposition coating liquid and performing an electrodeposition coating on the surface of the object to be coated by energizing between the electrode in the electrodeposition coating liquid and the object to be coated. It relates to a bathtub.

この種の従来の電着塗装用浴槽として、塗装対象ワークの所定部位と電極との間に通電規制カバーを配置してそれらの間の通電を規制し、塗装対象ワークの部位に応じて塗膜の厚さをコントロールするようにしたものが知られている(例えば、特許文献1参照)。   As this type of conventional electrodeposition coating bathtub, an energization restriction cover is arranged between a predetermined part of the workpiece to be painted and the electrode to regulate energization between them, and the coating film is applied according to the part of the workpiece to be painted. There is known one in which the thickness is controlled (see, for example, Patent Document 1).

特開平11−152599号公報(段落[0037]、第2図)Japanese Patent Laid-Open No. 11-152599 (paragraph [0037], FIG. 2)

ところが、上述した従来の電着塗装用浴槽では、塗装対象ワークの種類を切り替えた場合における塗装対象ワークのサイズ及び形状の変更に通電規制カバーが対応できず、通電規制カバーで覆った所定部位の塗膜が必要以上に厚くなったり薄くなったりするという問題があった。   However, in the conventional electrodeposition coating bathtub described above, the energization restriction cover cannot cope with the change in the size and shape of the work to be painted when the type of the work to be painted is switched. There was a problem that the coating became thicker or thinner than necessary.

本発明は、上記事情に鑑みてなされたものであって、塗装対象ワークのサイズや形状の変更に拘わらず、確実に膜厚をコントロールすることが可能な電着塗装用浴槽の提供を目的とする。   The present invention has been made in view of the above circumstances, and an object thereof is to provide an electrodeposition coating bathtub capable of reliably controlling the film thickness regardless of changes in the size and shape of a workpiece to be painted. To do.

上記目的を達成するためになされた請求項1の発明に係る電着塗装用浴槽は、電着塗料液を貯留すると共に、その電着塗料液中に配置された電極を有し、電着塗料液中を移動する塗装対象ワークと電極との間で通電を行うことで、塗装対象ワークの表面に電着塗装を行うための電着塗装用浴槽において、塗装対象ワークの移動方向に延びた溝形構造をなしかつ電着塗料液中に沈められ、塗装対象ワークの一部を受容して電極との間の通電を規制するための溝形通電規制カバーと、塗装対象ワークに応じて溝形通電規制カバーの開口幅を変更可能とする開口幅可変機構とを備えたところに特徴を有する。   An electrodeposition coating bathtub according to the invention of claim 1 made to achieve the above object has an electrode disposed in the electrodeposition coating liquid while storing the electrodeposition coating liquid, Grooves that extend in the direction of movement of the workpiece to be coated in an electrodeposition coating bath for performing electrodeposition coating on the surface of the workpiece to be painted by energizing between the workpiece to be painted and the electrode moving in the liquid A groove-shaped energization restriction cover that is shaped and is submerged in the electrodeposition paint liquid, accepts a part of the workpiece to be painted and regulates the current between the electrode and the groove shape according to the workpiece to be painted It has a feature in that it includes an opening width variable mechanism that can change the opening width of the energization regulating cover.

請求項2の発明は、請求項1に記載の電着塗装用浴槽において、溝形通電規制カバーのうち溝幅方向で対向した1対のカバー側壁の少なくとも一方のカバー側壁をカバー底壁と別体とし、一方のカバー側壁をカバー底壁に対して溝幅方向に移動可能に支持する機構を開口幅可変機構として備えたところに特徴を有する。   According to a second aspect of the present invention, in the electrodeposition coating bathtub according to the first aspect, at least one of the pair of cover side walls facing each other in the groove width direction is separated from the cover bottom wall in the groove-shaped energization regulating cover. It is characterized in that a mechanism for supporting one of the side walls of the cover so as to be movable in the groove width direction with respect to the cover bottom wall is provided as a variable opening width mechanism.

請求項3の発明は、請求項1又は2に記載の電着塗装用浴槽において、溝形通電規制カバーの全体をその溝の奥行き方向に移動可能とするか又は、溝形通電規制カバーのうち溝幅方向で対向した1対のカバー側壁を溝の奥行き方向に伸縮可能とするカバー移動機構を備えたところに特徴を有する。   According to a third aspect of the present invention, in the electrodeposition coating bathtub according to the first or second aspect, the entire groove-shaped energizing restriction cover can be moved in the depth direction of the groove, or the groove-shaped energizing restriction cover The present invention is characterized in that a cover moving mechanism is provided that allows the pair of cover side walls opposed in the groove width direction to be expanded and contracted in the groove depth direction.

請求項4の発明に係る電着塗装用浴槽は、電着塗料液を貯留すると共に、その電着塗料液中に配置された電極を有し、電着塗料液中を移動する塗装対象ワークと電極との間で通電を行うことで、塗装対象ワークの表面に電着塗装を行うための電着塗装用浴槽において、塗装対象ワークの移動方向に延びた溝形構造をなしかつ電着塗料液中に沈められ、塗装対象ワークの一部を受容して電極との間の通電を規制するための溝形通電規制カバーと、溝形通電規制カバーの全体をその溝の奥行き方向に移動可能とするか又は、溝形通電規制カバーのうち溝幅方向で対向した1対のカバー側壁を溝の奥行き方向に伸縮可能としたカバー移動機構を備えたところに特徴を有する。   A bath for electrodeposition coating according to the invention of claim 4 stores an electrodeposition paint liquid, has an electrode disposed in the electrodeposition paint liquid, and moves in the electrodeposition paint liquid. In the electrodeposition coating bath for electrodeposition coating on the surface of the object to be coated by energizing with the electrode, it has a grooved structure extending in the moving direction of the object to be painted and the electrodeposition paint liquid A groove-shaped energization restriction cover that is submerged inside and receives a part of the workpiece to be painted and restricts the energization between the electrodes and the entire groove-shaped energization restriction cover can be moved in the depth direction of the groove Alternatively, the present invention is characterized in that a cover moving mechanism is provided in which a pair of cover side walls opposed in the groove width direction of the groove-shaped energization regulating cover can be expanded and contracted in the depth direction of the groove.

請求項5の発明は、請求項2乃至4の何れか1の請求項に記載の電着塗装用浴槽において、1対のカバー側壁の少なくとも一方には、溝形通電規制カバーの内外に連通しかつ開口面積を変更可能な膜厚調節用貫通口が形成されたところに特徴を有する。   According to a fifth aspect of the present invention, in the electrodeposition coating bathtub according to any one of the second to fourth aspects, at least one of the pair of cover side walls communicates with the inside and outside of the groove-shaped energization regulating cover. In addition, the present invention is characterized in that a through hole for film thickness adjustment capable of changing the opening area is formed.

請求項6の発明は、請求項5に記載の電着塗装用浴槽において、カバー側壁は、ベース板と、そのベース板に重ねられてベース板に対してスライド可能に保持されたスライド板とから構成され、ベース板に貫通形成された複数の第1貫通口と、スライド板のうち複数の第1貫通口と対応した位置に貫通形成された複数の第2貫通口とから膜厚調節用貫通口が構成されたところに特徴を有する。   According to a sixth aspect of the present invention, in the electrodeposition coating bathtub according to the fifth aspect, the cover side wall includes a base plate and a slide plate that is slidably held with respect to the base plate. A plurality of first through holes configured and formed through the base plate, and a plurality of second through holes formed through the slide plate at positions corresponding to the plurality of first through holes. Characterized by where the mouth is constructed.

請求項7の発明は、請求項5又は6に記載の電着塗装用浴槽において、膜厚調節用貫通口を備えたカバー側壁の先端部から開口幅方向の内側に向かって張り出した鍔壁を備えたところに特徴を有する。   According to a seventh aspect of the present invention, in the electrodeposition coating bathtub according to the fifth or sixth aspect, the eaves wall projecting inward in the opening width direction from the tip of the cover side wall provided with the through hole for adjusting the film thickness. It is characterized by the provision.

請求項8の発明は、請求項1乃至7の何れか1の請求項に記載の電着塗装用浴槽において、電着塗装用浴槽は水平方向に延び、塗装対象ワークは電着塗装用浴槽の上方から吊り下げられた状態で電着塗装用浴槽の長手方向の一端位置から他端位置へと直線搬送可能とされ、溝形通電規制カバーは、電着塗装用浴槽と平行に延びかつ塗装対象ワークの下端部を受容するように構成されたところに特徴を有する。   The invention of claim 8 is the electrodeposition coating bathtub according to any one of claims 1 to 7, wherein the electrodeposition coating bathtub extends in the horizontal direction, and the object to be coated is the electrodeposition coating bathtub. The electrodeposition coating bathtub can be linearly transported from one end position to the other end position in the longitudinal direction while suspended from above, and the groove-shaped energization restriction cover extends in parallel with the electrodeposition coating bathtub and is the object to be coated. It is characterized by being configured to receive the lower end of the workpiece.

[請求項1及び2の発明]
請求項1の発明によれば、溝形構造をなした溝形通電規制カバーの内側に、塗装対象ワークの一部を受容させた状態で、電極と塗装対象ワークとの間で通電を行うと、溝形通電規制カバーの外側にはみ出した部分に比較的厚い塗膜が形成されると共に、溝形通電規制カバーに受容された部分に比較的薄い塗膜が形成される。そして、本発明によれば、塗装対象ワークのサイズや形状に応じて、溝形通電規制カバーの開口幅を変更することができるから、塗装対象ワークのサイズや形状の変更に拘わらず、塗装対象ワークの部位に応じた膜厚のコントロールを確実に行うことができる。ここで、溝形通電規制カバーの開口幅を変更するための開口幅可変機構として、例えば、溝形通電規制カバーの溝幅方向で対向した1対のカバー側壁のうち少なくとも一方のカバー側壁をカバー底壁に対して溝幅方向に移動可能に支持する機構(請求項2の発明)を採用してもよいし、例えば、少なくとも一方のカバー側壁の先端部に溝形通電規制カバーの開口幅方向で移動可能に支持された鍔壁を備えた機構を採用してもよい。
[Inventions of Claims 1 and 2]
According to the invention of claim 1, when energization is performed between the electrode and the coating target workpiece in a state where a part of the coating target workpiece is received inside the groove-shaped energization regulation cover having a groove-shaped structure. A relatively thick coating film is formed on the portion of the groove-shaped energization regulating cover that protrudes outside, and a relatively thin coating film is formed on the portion received by the groove-shaped energization regulating cover. According to the present invention, since the opening width of the groove-shaped energization restriction cover can be changed according to the size and shape of the workpiece to be painted, the object to be painted is irrespective of the change in the size and shape of the workpiece to be painted. The film thickness can be reliably controlled according to the part of the workpiece. Here, as an opening width variable mechanism for changing the opening width of the groove-shaped energization restriction cover, for example, at least one cover side wall of a pair of cover side walls opposed in the groove width direction of the groove-shaped energization restriction cover is covered. A mechanism (invention of claim 2) that supports the bottom wall so as to be movable in the groove width direction may be employed. For example, the opening width direction of the groove-type energization regulating cover may be provided at the tip of at least one of the cover side walls. You may employ | adopt the mechanism provided with the eaves wall supported so that movement was possible.

[請求項3の発明]
請求項3の発明によれば、溝形通電規制カバーの溝の奥行き方向で塗装対象ワークの受容範囲を変化させることができる。そして、塗装対象ワークのうち比較的厚く塗装された部分と比較的薄く塗装された部分との境界位置を調節することができる。
[Invention of claim 3]
According to the invention of claim 3, the acceptance range of the workpiece to be painted can be changed in the depth direction of the groove of the groove-shaped energization restriction cover. And the boundary position of the comparatively thickly painted part and the comparatively thinly coated part of the workpiece to be painted can be adjusted.

[請求項4の発明]
請求項4の発明によれば、溝形構造をなした溝形通電規制カバーの内側に、塗装対象ワークの一部を受容させた状態で、電極と塗装対象ワークとの間で通電を行うと、溝形通電規制カバーの外側にはみ出した部分に比較的厚い塗膜が形成されると共に、溝形通電規制カバーに受容された部分に比較的薄い塗膜が形成される。そして、本発明によれば、塗装対象ワークのサイズや形状に応じて、溝形通電規制カバーの全体をその溝の奥行き方向に移動させるか又は、溝形通電規制カバーにおける1対のカバー側壁を溝の奥行き方向に伸縮させることができるから、塗装対象ワークのサイズや形状の変更に拘わらず、塗装対象ワークの部位に応じた膜厚のコントロールを確実に行うことができる。
[Invention of claim 4]
According to the invention of claim 4, when energization is performed between the electrode and the coating target workpiece in a state where a part of the coating target workpiece is received inside the groove-shaped energization regulating cover having a groove-shaped structure. A relatively thick coating film is formed on the portion of the groove-shaped energization regulating cover that protrudes outside, and a relatively thin coating film is formed on the portion received by the groove-shaped energization regulating cover. And according to this invention, according to the size and shape of a workpiece to be coated, the entire groove-shaped energization restriction cover is moved in the depth direction of the groove, or a pair of cover side walls in the groove-shaped energization restriction cover is provided. Since it can be expanded and contracted in the depth direction of the groove, the film thickness can be reliably controlled according to the site of the workpiece to be painted, regardless of changes in the size or shape of the workpiece to be painted.

[請求項5の発明]
請求項5の発明によれば、膜厚調節用貫通口の開口面積を調節することで、溝形通電規制カバーに受容された部分の膜厚を調節することができる。即ち、開口面積を大きくすることで塗膜を厚くすることができ、開口面積を小さくすることで塗膜を薄くすることができる。
[Invention of claim 5]
According to the invention of claim 5, by adjusting the opening area of the through hole for adjusting the film thickness, the film thickness of the portion received by the groove-shaped energization regulating cover can be adjusted. That is, the coating film can be thickened by increasing the opening area, and the coating film can be thinned by reducing the opening area.

[請求項6及び7の発明]
請求項6の発明によれば、ベース板に対してスライド板をスライドさせることで、第1貫通口と第2貫通口との重なり部分の面積、即ち、膜厚調節用貫通口の開口面積を調節することができる。ここで、ベース板における複数の第1貫通口の配置及びスライド板における複数の第2貫通口の配置は、特に限定するものではなく、同一直線上に並べて配置してもよいし、マトリクス状又は千鳥状に配置してもよい。
[Inventions of Claims 6 and 7]
According to the invention of claim 6, by sliding the slide plate with respect to the base plate, the area of the overlapping portion of the first through hole and the second through hole, that is, the opening area of the film thickness adjusting through hole is obtained. Can be adjusted. Here, the arrangement of the plurality of first through holes in the base plate and the arrangement of the plurality of second through holes in the slide plate are not particularly limited and may be arranged side by side on the same straight line. You may arrange in a staggered pattern.

ところで、膜厚調節用貫通口を塗装対象ワークに近接させ過ぎると、膜厚調節用貫通口との対向部分の塗膜が局所的に厚くなる虞がある。これに対し、請求項7の発明によれば、膜厚調節用貫通口を備えたカバー側壁の先端部から開口幅方向の内側に向かって張り出した鍔壁を備えたことで、塗装対象ワークと溝形通電規制カバーの開口縁とを近接配置させた場合でも、膜厚調節用貫通口と塗装対象ワークとを離して配置することができる。これにより、塗装対象ワークのうち膜厚調節用貫通口と対向した部分の塗膜が局所的に厚くなるという膜厚異常を防止することができる。   By the way, if the through hole for adjusting the film thickness is too close to the workpiece to be coated, the coating film at the portion facing the through hole for adjusting the film thickness may be locally thickened. On the other hand, according to the invention of claim 7, the coating object workpiece and the coating object workpiece can be obtained by including the eaves wall projecting inward in the opening width direction from the front end portion of the cover side wall provided with the through hole for film thickness adjustment. Even when the opening edge of the groove-shaped energization regulating cover is arranged close to the film-thickness energizing restriction cover, the film thickness adjusting through-hole and the object to be coated can be arranged separately. Thereby, the film thickness abnormality that the coating film of the part facing the through-hole for film thickness adjustment among the workpieces to be coated becomes thick locally can be prevented.

[請求項8の発明]
請求項8の発明によれば、水平方向に延びた電着塗装用浴槽の上方から塗装対象ワークを吊り下げた状態で電着塗料液に浸漬し、電着塗装用浴槽の長手方向の一端から他端へと直線搬送しながら、塗装対象ワークと電極との間に通電することで、塗装対象ワークに塗膜が形成される。このとき、塗装対象ワークの下端部が溝形通電規制カバーに受容されるので、その下端部に比較的薄い塗膜が形成され、溝形通電規制カバーからはみ出した上端側に比較的厚い塗膜が形成される。
[Invention of Claim 8]
According to invention of Claim 8, it immerses in the electrodeposition coating liquid in the state which suspended the object to be coated from the upper part of the electrodeposition coating bathtub extended in the horizontal direction, and from one end of the longitudinal direction of the electrodeposition coating bathtub. A coating film is formed on the object to be coated by energizing between the object to be coated and the electrode while linearly transporting to the other end. At this time, since the lower end portion of the workpiece to be coated is received by the groove-shaped energization restriction cover, a relatively thin coating film is formed on the lower end portion, and a relatively thick coating film is formed on the upper end side that protrudes from the groove-shaped energization restriction cover. Is formed.

本発明の第1実施形態に係る電着塗装用浴槽の斜視断面図The perspective sectional view of the bathtub for electrodeposition painting concerning a 1st embodiment of the present invention. 電着塗装用浴槽の正断面図Front sectional view of electrodeposition painting bathtub 溝形通電規制カバーの(A)奥行き方向への移動軌跡を示す概念図、(B)溝幅方向への移動軌跡を示す概念図(A) Conceptual diagram showing the movement trajectory in the depth direction of the groove-shaped energization restriction cover, (B) Conceptual diagram showing the movement trajectory in the groove width direction 溝形通電規制カバーの部分拡大断面図Partial enlarged cross-sectional view of the groove-shaped energization restriction cover カバー側壁の斜視図Perspective view of cover side wall 膜厚調節用貫通口が閉じた状態の溝形通電規制カバーの正断面図Front cross-sectional view of channel-type energizing restriction cover with through hole for film thickness adjustment closed 膜厚調節用貫通口が開いた状態の溝形通電規制カバーの正断面図Front sectional view of the groove-shaped energizing restriction cover with the through hole for film thickness adjustment opened 第2実施形態に係る電着塗装用浴槽の正断面図Front sectional view of electrodeposition painting bathtub according to the second embodiment 変形例に係るカバー側壁の斜視図The perspective view of the cover side wall which concerns on a modification 変形例に係る電着塗装用浴槽の正断面図Front sectional view of a bath for electrodeposition painting according to a modification 変形例に係る溝形通電規制カバーの斜視図The perspective view of the groove-shaped electricity supply regulation cover which concerns on a modification 変形例に係る電着塗装用浴槽の正断面図Front sectional view of a bath for electrodeposition painting according to a modification

[第1実施形態]
以下、本発明の第1実施形態に係る電着塗装用浴槽10を図1〜図7を参照しつつ説明する。電着塗装用浴槽10は、水平方向に延びた浴槽本体11を備え、その浴槽本体11に電着塗料液が貯留されている。図2に示すように、塗装対象ワークWは図示しない搬送装置によって浴槽本体11の上方から吊り下げられており、例えば、塗装対象ワークWのうち搬送装置にて保持された上端部を除く全体を電着塗料液の液面下に沈めた状態で、浴槽本体11の長手方向の一端から他端に向けて直線搬送される。その間に、電着塗料液中に配置された電極12と塗装対象ワークWとの間で通電が行われて、塗装対象ワークWの表面に電着塗料による塗膜が形成される。
[First Embodiment]
Hereinafter, the bathtub 10 for electrodeposition coating which concerns on 1st Embodiment of this invention is demonstrated, referring FIGS. 1-7. The electrodeposition coating bathtub 10 includes a bathtub body 11 extending in the horizontal direction, and an electrodeposition coating liquid is stored in the bathtub body 11. As shown in FIG. 2, the painting target work W is suspended from above the bathtub body 11 by a conveying device (not shown). For example, the entire coating target workpiece W excluding the upper end held by the conveying device. In a state where it is submerged below the surface of the electrodeposition coating liquid, the bathtub body 11 is conveyed linearly from one end to the other end in the longitudinal direction. In the meantime, energization is performed between the electrode 12 disposed in the electrodeposition coating liquid and the workpiece W to be coated, and a coating film of the electrodeposition coating is formed on the surface of the workpiece W to be coated.

図1に示すように、浴槽本体11の内側には、電気絶縁性の材料で構成された溝形通電規制カバー20が収容されている。溝形通電規制カバー20は、浴槽本体11の長手方向に沿って延びかつ長手方向の両端部と上面とが開放した角溝形構造をなしている。溝形通電規制カバー20は、浴槽本体11から離した状態で電着処理液に全没するように設けられており、浴槽本体11のうち溝形通電規制カバー20の外側に電極12が配置されている。本実施形態では、浴槽本体11の底壁11Bと溝形通電規制カバー20との間に電極12,12が配置されているが、浴槽本体11の両側壁11A,11Aと溝形通電規制カバー20との間に電極を配置してもよい。また、本実施形態の電極12は、浴槽本体11(溝形通電規制カバー20)の長手方向に沿って延びた棒状をなしているが、電極12の形状は特に限定するものではなく、例えば、板状でもよい。   As shown in FIG. 1, a groove-type energization restriction cover 20 made of an electrically insulating material is accommodated inside the bathtub body 11. The groove-shaped energization restriction cover 20 has a rectangular groove-shaped structure extending along the longitudinal direction of the bathtub body 11 and having both ends in the longitudinal direction and the upper surface opened. The groove-shaped energizing restriction cover 20 is provided so as to be completely immersed in the electrodeposition treatment liquid in a state separated from the bathtub main body 11, and the electrode 12 is disposed outside the groove-shaped energizing restriction cover 20 in the bathtub main body 11. ing. In this embodiment, although the electrodes 12 and 12 are arrange | positioned between the bottom wall 11B of the bathtub main body 11, and the groove-shaped electricity supply control cover 20, both side wall 11A, 11A of the bathtub main body 11 and the groove-type electricity supply control cover 20 are provided. An electrode may be disposed between the two. Moreover, although the electrode 12 of this embodiment has comprised the rod shape extended along the longitudinal direction of the bathtub main body 11 (groove-shaped electricity supply control cover 20), the shape of the electrode 12 is not specifically limited, For example, It may be plate-shaped.

塗装対象ワークWは、その下端部を溝形通電規制カバー20の内側に受容させた状態で、溝形通電規制カバー20の一端から他端に向けて直線搬送され、その間、溝形通電規制カバー20が、塗装対象ワークWの下端部と電極12との間の通電を規制するようになっている。   The workpiece W to be painted is linearly conveyed from one end of the groove-shaped energization restriction cover 20 to the other end with the lower end thereof being received inside the groove-shaped energization restriction cover 20, and during that time, the groove-shaped energization restriction cover 20 regulates energization between the lower end of the workpiece W to be coated and the electrode 12.

浴槽本体11の外側には、溝形通電規制カバー20を浴槽本体11内に吊り下げ保持するための複数のスタンド50,50が設けられている。スタンド50,50は、浴槽本体11の長手方向に複数配置されかつ、浴槽本体11の幅方向で向かい合って配置されている。各スタンド50は、垂直に起立した垂直ポスト51と、垂直ポスト51に対して上下動可能に取り付けられた可動バー52とを備えている。可動バー52は水平方向に延びかつ基端部にポスト嵌合筒53を一体に備え、ポスト嵌合筒53が垂直ポスト51にスライド可能に嵌合している。また、ポスト嵌合筒53は、垂直ポスト51の任意の位置で止め螺子53Aにより固定可能となっている(図2参照)。   A plurality of stands 50 and 50 for suspending and holding the groove-shaped energization restriction cover 20 in the bathtub body 11 are provided on the outside of the bathtub body 11. A plurality of stands 50, 50 are arranged in the longitudinal direction of the bathtub main body 11 and are opposed to each other in the width direction of the bathtub main body 11. Each stand 50 includes a vertical post 51 standing vertically and a movable bar 52 attached to the vertical post 51 so as to be movable up and down. The movable bar 52 extends in the horizontal direction and is integrally provided with a post fitting cylinder 53 at the base end, and the post fitting cylinder 53 is slidably fitted to the vertical post 51. Further, the post fitting cylinder 53 can be fixed by a set screw 53A at an arbitrary position of the vertical post 51 (see FIG. 2).

溝形通電規制カバー20と各可動バー52,52との間はそれぞれ連結部材26,26にて連結されている。各連結部材26の上端部にはバー嵌合筒27が一体に備えられ、バー嵌合筒27が可動バー52にスライド可能に嵌合している。また、バー嵌合筒27は、可動バー52の任意の位置で止め螺子27Aにより固定可能となっている。   The groove-shaped energization restriction cover 20 and the movable bars 52, 52 are connected by connecting members 26, 26, respectively. A bar fitting cylinder 27 is integrally provided at the upper end of each connecting member 26, and the bar fitting cylinder 27 is slidably fitted to the movable bar 52. Further, the bar fitting cylinder 27 can be fixed by a set screw 27A at an arbitrary position of the movable bar 52.

溝形通電規制カバー20は、溝幅方向で対向した1対のサイドカバー部材22,22と、それら1対のサイドカバー部材22,22を連結しかつ溝形通電規制カバー20の底壁を構成するアンダーカバー部材21(本発明の「カバー底壁」に相当する)とから構成されている(図2参照)。   The groove-shaped energization restriction cover 20 connects the pair of side cover members 22 and 22 opposed in the groove width direction, and the pair of side cover members 22 and 22 and constitutes the bottom wall of the groove-shaped energization restriction cover 20. The under cover member 21 (corresponding to the “cover bottom wall” of the present invention) is configured (see FIG. 2).

アンダーカバー部材21は浴槽本体11の長手方向に沿って延びかつ浴槽本体11の底面と平行な帯板形状をなしている。これに対し、1対のサイドカバー部材22,22は、断面鉤括弧状をなして浴槽本体11の長手方向に延びており、それぞれアンダーカバー部材21に連結されている。   The under cover member 21 has a strip shape extending along the longitudinal direction of the bathtub body 11 and parallel to the bottom surface of the bathtub body 11. On the other hand, the pair of side cover members 22, 22 has a bracket shape in cross section, extends in the longitudinal direction of the bathtub body 11, and is connected to the under cover member 21.

サイドカバー部材22,22のうち、溝形通電規制カバー20の溝幅方向で対向したカバー側壁23,23は、浴槽本体11の両側壁11A,11Aと平行に延びている。また、カバー側壁23,23の下端部からは、溝形通電規制カバー20の溝幅方向の内側に向かってカバー部材連結壁24,24が張り出している。   Of the side cover members 22, 22, the cover side walls 23, 23 facing each other in the groove width direction of the groove-shaped energization regulating cover 20 extend in parallel with the both side walls 11 </ b> A, 11 </ b> A of the bathtub body 11. Further, cover member connecting walls 24, 24 project from the lower end portions of the cover side walls 23, 23 toward the inside in the groove width direction of the groove-shaped energization restriction cover 20.

カバー部材連結壁24は、カバー側壁23と直角に交差しかつアンダーカバー部材21と平行に延びた帯板形状をなしている。カバー部材連結壁24のうち、カバー側壁23から離れた先端寄り部分は、アンダーカバー部材21の上面に重ねられている。また、アンダーカバー部材21とカバー部材連結壁24とを貫通した複数のボルト28B,28Bによってアンダーカバー部材21とサイドカバー部材22とが連結されている。より詳細には、アンダーカバー部材21には、複数のボルト遊嵌孔21A,21Aが貫通形成されている。図4に示すように、ボルト遊嵌孔21Aは、溝形通電規制カバー20の幅方向に延びた長孔形状をなしており、アンダーカバー部材21の長手方向に複数設けられている。そのボルト遊嵌孔21Aにカバー部材連結壁24を貫通したボルト28Bが挿通されて、通常はアンダーカバー部材21の下面側からナット25Nで締め付けられている。また、ナット28N及び前述したバー嵌合筒27の止め螺子27Aを緩めた状態で、ボルト28Bがボルト遊嵌孔21A内で移動可能となり、バー嵌合筒27が可動バー52に対して移動可能となって、サイドカバー部材22をアンダーカバー部材21に対して溝形通電規制カバー20の溝幅方向に移動させることが可能となる(図3(B)参照)。このように、サイドカバー部材22をアンダーカバー部材21に対して溝幅方向に移動可能に支持する機構が本発明の「開口幅可変機構」に相当する。   The cover member connecting wall 24 has a strip shape that intersects the cover side wall 23 at a right angle and extends in parallel with the under cover member 21. Of the cover member connecting wall 24, a portion closer to the tip away from the cover side wall 23 is overlaid on the upper surface of the under cover member 21. In addition, the under cover member 21 and the side cover member 22 are connected by a plurality of bolts 28 </ b> B and 28 </ b> B penetrating the under cover member 21 and the cover member connecting wall 24. More specifically, the under cover member 21 is formed with a plurality of bolt free insertion holes 21A, 21A. As shown in FIG. 4, the bolt loosely fitting holes 21 </ b> A have a long hole shape extending in the width direction of the groove-shaped energization regulating cover 20, and a plurality of bolts are provided in the longitudinal direction of the undercover member 21. Bolts 28B penetrating the cover member connecting wall 24 are inserted into the bolt loose fitting holes 21A, and are usually fastened with nuts 25N from the lower surface side of the undercover member 21. Further, in a state where the nut 28N and the set screw 27A of the bar fitting cylinder 27 described above are loosened, the bolt 28B can move within the bolt loose fitting hole 21A, and the bar fitting cylinder 27 can move with respect to the movable bar 52. Thus, the side cover member 22 can be moved in the groove width direction of the groove-shaped energization regulating cover 20 with respect to the under cover member 21 (see FIG. 3B). Thus, the mechanism that supports the side cover member 22 so as to be movable in the groove width direction with respect to the under cover member 21 corresponds to the “opening width variable mechanism” of the present invention.

図2に示すように、サイドカバー部材22,22におけるカバー側壁23の上端部からは、溝形通電規制カバー20の開口幅方向の内側に向かって鍔壁25が張り出している。鍔壁25は、カバー側壁23と直角に交差しかつカバー部材連結壁24より幅狭な帯板形状をなしている。また、鍔壁25の上面からは前記した複数の連結部材26,26が起立している。   As shown in FIG. 2, a flange wall 25 projects from the upper end portion of the cover side wall 23 of the side cover members 22, 22 toward the inside in the opening width direction of the groove-shaped energization restriction cover 20. The eaves wall 25 has a strip shape that intersects the cover side wall 23 at a right angle and is narrower than the cover member connecting wall 24. Further, the plurality of connecting members 26, 26 are raised from the upper surface of the wall 25.

サイドカバー部材22におけるカバー側壁23は、ベース板30とベース板30の外面に重ねて取り付けられたスライド板32とから構成されており、前記した鍔壁25とカバー部材連結壁24は、ベース板30の方に一体に設けられている。ベース板30の外面の上辺と下辺には、1対のガイドレール31,31が設けられており、それらガイドレール31,31に帯板状をなしたスライド板32の上辺と下辺とがスライド可能に係止されている。即ち、スライド板32は、ベース板30に対して溝形通電規制カバー20の長手方向にスライド可能となっている。   The cover side wall 23 in the side cover member 22 is composed of a base plate 30 and a slide plate 32 attached to be overlapped on the outer surface of the base plate 30, and the aforementioned collar wall 25 and the cover member connecting wall 24 are composed of the base plate. 30 is integrally provided. A pair of guide rails 31, 31 are provided on the upper side and the lower side of the outer surface of the base plate 30, and the upper side and the lower side of the slide plate 32, which has a strip plate shape, can slide on the guide rails 31, 31. It is locked to. That is, the slide plate 32 is slidable in the longitudinal direction of the groove-type energization restriction cover 20 with respect to the base plate 30.

ベース板30には、複数の第1貫通口30A,30Aが貫通形成されている。これら複数の第1貫通口30A,30Aは、例えば、溝形通電規制カバー20の長手方向に並べて設けられ、例えば、矩形状をなしている(図1参照)。   A plurality of first through holes 30 </ b> A and 30 </ b> A are formed through the base plate 30. The plurality of first through holes 30A, 30A are provided, for example, in the longitudinal direction of the groove-shaped energization restriction cover 20, and have, for example, a rectangular shape (see FIG. 1).

スライド板32のうち、第1貫通口30A,30Aと対応した位置には、複数の第2貫通口32A,32Aが貫通形成されている。即ち、第2貫通口32A,32Aも溝形通電規制カバー20の長手方向に並べて設けられ、それぞれ第1貫通口30A,30Aと同一形状(例えば、矩形状)をなしている。なお、第1貫通口30Aと第2貫通口32Aの大きさは略同一となっている。   A plurality of second through holes 32A and 32A are formed through the slide plate 32 at positions corresponding to the first through holes 30A and 30A. That is, the second through holes 32A and 32A are also provided side by side in the longitudinal direction of the groove-shaped energization restriction cover 20, and have the same shape (for example, a rectangular shape) as the first through holes 30A and 30A, respectively. Note that the sizes of the first through hole 30A and the second through hole 32A are substantially the same.

これら第1貫通口30A,30Aと第2貫通口32A,32Aとから本発明に係る膜厚調節用貫通口23Aが構成され(図5参照)、スライド板32をベース板30に対してスライドさせることで、膜厚調節用貫通口23Aの開口面積(即ち、第1貫通口30A,30Aと第2貫通口32A,32Aとの重なり部分の面積)が調節可能となっている。詳細には、第1貫通口30A,30Aがスライド板32の壁部で完全に閉鎖された全閉状態(図6参照)から、第1貫通口30A,30A塗第2貫通口32A,32Aとが整合した全開状態(図7参照)まで調節することができる。   The first through holes 30A and 30A and the second through holes 32A and 32A constitute a film thickness adjusting through hole 23A according to the present invention (see FIG. 5), and the slide plate 32 is slid with respect to the base plate 30. Thus, the opening area of the film thickness adjusting through hole 23A (that is, the area of the overlapping portion between the first through holes 30A and 30A and the second through holes 32A and 32A) can be adjusted. Specifically, from the fully closed state (see FIG. 6) in which the first through holes 30A, 30A are completely closed by the wall portion of the slide plate 32, the first through holes 30A, 30A coated second through holes 32A, 32A and Can be adjusted to a fully opened state (see FIG. 7).

本実施形態の構成は以上であって、次に動作について説明する。塗装対象ワークWに対して電着塗装を行う場合には、図示しない搬送装置から吊り下げた塗装対象ワークWを浴槽本体11の長手方向の一端位置で電着塗料液に沈め、その状態を維持したまま、浴槽本体11の長手方向の他端位置に向けて直線移動させると共に、電極12と塗装対象ワークWとの間で通電を行う。すると、電着塗料液中の塗料粒子が塗装対象ワークWの表面に付着して塗膜を形成する。そして、所定時間をかけて浴槽本体11の一端位置から他端位置まで直線移動させた塗装対象ワークWは、浴槽本体11の他端位置で電着塗料液から引き揚げる。   The configuration of the present embodiment is as described above, and the operation will be described next. When performing electrodeposition coating on the workpiece W to be coated, the workpiece W suspended from a transfer device (not shown) is submerged in the electrodeposition coating liquid at one end position in the longitudinal direction of the bathtub body 11, and the state is maintained. As it is, while moving linearly toward the other end position of the bathtub body 11 in the longitudinal direction, energization is performed between the electrode 12 and the workpiece W to be coated. Then, the paint particles in the electrodeposition paint liquid adhere to the surface of the workpiece W to be coated to form a coating film. And the coating object workpiece | work W moved linearly from the one end position of the bathtub main body 11 over the predetermined time to the other end position is pulled up from the electrodeposition coating liquid at the other end position of the bathtub main body 11.

ところで、浴槽本体11内を直線移動するとき、塗装対象ワークWはその下端側が溝形通電規制カバー20の内側に受容される。溝形通電規制カバー20は電気絶縁性の材料で構成されているので、溝形通電規制カバー20の内側に受容された部分は、溝形通電規制カバー20からはみ出した部分に比べて塗料粒子が付着し難くなり、その結果、塗装対象ワークWの上端側には、比較的厚い塗膜(以下、「厚膜部」という)が形成され、塗装対象ワークWの下端側には、膜厚が制限された比較的薄い塗膜(以下、「薄膜部」という)が形成される。   By the way, when the inside of the bathtub main body 11 is linearly moved, the lower end side of the coating target workpiece W is received inside the groove-shaped energization restriction cover 20. Since the groove-shaped energization restriction cover 20 is made of an electrically insulating material, the portion of the groove-type energization restriction cover 20 that is received inside has a coating particle that is larger than the portion that protrudes from the groove-shaped energization restriction cover 20. As a result, a relatively thick coating film (hereinafter referred to as “thick film portion”) is formed on the upper end side of the coating target workpiece W, and the film thickness is reduced on the lower end side of the coating target workpiece W. A limited relatively thin coating film (hereinafter referred to as “thin film portion”) is formed.

さて、塗装対象ワークWの種類の切り替え等により塗装対象ワークWのサイズがそれまでよりも小さくなった場合、溝形通電規制カバー20の溝幅方向における開口縁(本実施形態では鍔壁25,25の先端)と塗装対象ワークWとの間の間隔が広がって溝形通電規制カバー20に受容された部分に通電し易くなり、薄膜部が必要以上に厚くなる虞がある。これを防ぐためには、ワークサイズの小型化に応じてサイドカバー部材22,22を溝幅方向に移動させて開口幅(鍔壁25,25の先端間の距離)を狭めればよい。   When the size of the workpiece to be coated W becomes smaller than before due to the change of the type of the workpiece to be painted W or the like, the opening edge in the groove width direction of the groove-shaped energization restriction cover 20 (in this embodiment, the wall 25, 25) and the portion to be painted W are widened to facilitate energization of the portion received by the groove-shaped energization regulating cover 20, and the thin film portion may become thicker than necessary. In order to prevent this, the side cover members 22 and 22 may be moved in the groove width direction in accordance with the reduction in the work size to narrow the opening width (the distance between the tips of the flange walls 25 and 25).

具体的には、アンダーカバー部材21とサイドカバー部材22,22とを連結した複数のボルト28B及びナット28Nを緩めると共に、バー嵌合筒27の止め螺子27Aを緩め、両サイドカバー部材22,22を溝形通電規制カバー20の溝幅方向で互いに近づけるように移動させる(図3(B)参照)。開口幅を塗装対象ワークWのサイズに応じて狭めたら、ボルト28B及びナット28Nを締め付けてアンダーカバー部材21とサイドカバー部材22,22とを固定すると共に、止め螺子27Aを締めて溝形通電規制カバー20を固定する。   Specifically, a plurality of bolts 28B and nuts 28N connecting the under cover member 21 and the side cover members 22 and 22 are loosened, and a set screw 27A of the bar fitting cylinder 27 is loosened, and both side cover members 22 and 22 are loosened. Are moved closer to each other in the groove width direction of the groove-shaped energization restriction cover 20 (see FIG. 3B). When the opening width is narrowed according to the size of the workpiece W to be painted, the bolt 28B and the nut 28N are tightened to fix the under cover member 21 and the side cover members 22 and 22, and the set screw 27A is tightened to form the groove-shaped energization regulation. The cover 20 is fixed.

これにより溝形通電規制カバー20の開口縁(本実施形態では鍔壁25,25の先端)と塗装対象ワークWとの間の間隔を狭めることができ、溝形通電規制カバー20に受容された部分への通電を確実に規制することができる。即ち、塗装対象ワークWのサイズ縮小に拘わらず、溝形通電規制カバー20に受容された部分の塗膜(薄膜部)の厚さを、必要以上にならないように確実に制限することができる。   Thereby, the space | interval between the opening edge (in this embodiment, the front-end | tip of the eaves walls 25 and 25) and the coating object workpiece | work W can be narrowed, and it was received by the groove-shaped electricity supply control cover 20 by this. Energization to the part can be regulated with certainty. That is, regardless of the size reduction of the workpiece W to be coated, the thickness of the coating film (thin film portion) received by the groove-type energization restriction cover 20 can be surely limited so as not to be more than necessary.

ここで、塗装対象ワークWの上下方向におけるサイズや形状の変更に対応する場合や、塗装対象ワークWにおける薄膜部と厚膜部との境界位置(見切り)を変更する場合には、ポスト嵌合筒53の止め螺子53Aを緩めて可動バー52の位置を調節すればよい(図3(A)参照)。これにより、溝形通電規制カバー20の位置をその溝の奥行き方向(本実施形態では、上下方向)で調節することができる。ここで、垂直ポスト51及びポスト嵌合筒53は本発明の「カバー移動機構」に相当する。   Here, when it corresponds to the change of the size and shape in the vertical direction of the workpiece W to be coated, or when the boundary position (parting-off) between the thin film portion and the thick film portion in the workpiece W to be coated is changed, post-fitting The position of the movable bar 52 may be adjusted by loosening the set screw 53A of the cylinder 53 (see FIG. 3A). Thereby, the position of the groove-shaped energization restriction cover 20 can be adjusted in the depth direction of the groove (in this embodiment, the vertical direction). Here, the vertical post 51 and the post fitting cylinder 53 correspond to the “cover moving mechanism” of the present invention.

このように、本実施形態によれば、塗装対象ワークWのサイズや形状に応じて、溝形通電規制カバー20の開口幅を変更することができるから、塗装対象ワークWのサイズや形状の変更に拘わらず、塗装対象ワークWの部位に応じた膜厚のコントロールを確実に行うことができる。   Thus, according to this embodiment, since the opening width of the groove-shaped energization restriction cover 20 can be changed according to the size and shape of the painting target workpiece W, the size and shape of the painting target workpiece W are changed. Regardless of this, it is possible to reliably control the film thickness in accordance with the portion of the workpiece W to be coated.

また、本実施形態によれば、溝形通電規制カバー20のカバー側壁23,23において、スライド板32をベース板30に対してスライドさせることで膜厚調節用貫通口23Aの開口面積を調節することができ、塗装対象ワークWのうち溝形通電規制カバー20に受容された部分の塗膜(薄膜部)の厚さを調節することができる(図6及び図7参照)。具体的には、膜厚調節用貫通口23Aの開口面積を大きくすることで薄膜部をより厚くすることができる。また、膜厚調節用貫通口23Aの開口面積を小さくすることで薄膜部をより薄くすることができる。   In addition, according to the present embodiment, the opening area of the film thickness adjusting through hole 23 </ b> A is adjusted by sliding the slide plate 32 relative to the base plate 30 on the cover side walls 23, 23 of the groove-shaped energization restriction cover 20. It is possible to adjust the thickness of the coating film (thin film portion) received by the groove-shaped energization restriction cover 20 in the workpiece W to be coated (see FIGS. 6 and 7). Specifically, the thin film portion can be made thicker by increasing the opening area of the film thickness adjusting through hole 23A. Further, the thin film portion can be made thinner by reducing the opening area of the film thickness adjusting through hole 23A.

さらに、本実施形態によれば、カバー側壁23,23の上端縁から開口幅方向の内側に張り出した鍔壁25,25を設けたことで、溝形通電規制カバー20の開口幅を狭めた場合に、膜厚調節用貫通口23A,23Aと塗装対象ワークWとを比較的離して配置することができる。これにより、膜厚調節用貫通口23A,23Aが塗装対象ワークWに接近し過ぎて、膜厚調節用貫通口23Aと対向した部分の塗膜が局所的に厚くなるという膜厚異常を防止することができる。   Furthermore, according to the present embodiment, when the opening width of the groove-shaped energization restriction cover 20 is narrowed by providing the flange walls 25, 25 projecting inward in the opening width direction from the upper end edges of the cover side walls 23, 23. In addition, the film thickness adjusting through holes 23A and 23A and the coating object workpiece W can be arranged relatively apart from each other. Thereby, the film thickness adjusting through-holes 23A, 23A are too close to the coating target workpiece W, and the film thickness abnormality in which the coating film in the portion facing the film thickness adjusting through-hole 23A is locally thickened is prevented. be able to.

[第2実施形態]
第2実施形態は図8に示されている。同図に示すように、アンダーカバー部材21の下面には底部スライド板41が宛われている。底部スライド板41は、アンダーカバー部材21の下面両側部に設けられた1対のガイドレール42,42によって溝形通電規制カバー20の長手方向(図8における紙面と直交する方向)にスライド可能に保持されている。
[Second Embodiment]
A second embodiment is shown in FIG. As shown in the figure, a bottom slide plate 41 is assigned to the lower surface of the under cover member 21. The bottom slide plate 41 is slidable in the longitudinal direction of the groove-shaped energization regulating cover 20 (direction perpendicular to the paper surface in FIG. 8) by a pair of guide rails 42, 42 provided on both sides of the lower surface of the under cover member 21. Is retained.

アンダーカバー部材21には、複数の固定貫通口21B,21Bが貫通形成されている。これら複数の固定貫通口21B,21Bは、例えば、溝形通電規制カバー20の長手方向に並べて設けられている。   A plurality of fixed through holes 21 </ b> B and 21 </ b> B are formed through the under cover member 21. The plurality of fixed through holes 21 </ b> B and 21 </ b> B are provided side by side in the longitudinal direction of the groove-shaped energization restriction cover 20, for example.

底部スライド板41のうち、アンダーカバー部材21の固定貫通口21B,21Bと対応する位置には、複数の移動貫通口41A,41Aが貫通形成されている。即ち、移動貫通口41A,41Aも溝形通電規制カバー20の長手方向に並べて設けられており、例えば、固定貫通口21B,21Bと同一形状をなしている。   A plurality of moving through holes 41A and 41A are formed through the bottom slide plate 41 at positions corresponding to the fixed through holes 21B and 21B of the under cover member 21. In other words, the movable through holes 41A and 41A are also provided side by side in the longitudinal direction of the groove-shaped energization restriction cover 20, and have the same shape as the fixed through holes 21B and 21B, for example.

これら固定貫通口21B,21Bと移動貫通口41A,41Aとから底部膜厚調節用貫通口が構成され、底部スライド板41をアンダーカバー部材21に対してスライドさせることで、底部膜厚調節用貫通口の開口面積(即ち、固定貫通口21B,21Bと移動貫通口41A,41Aとの重なり部分の面積)が調節可能となっている。   These fixed through holes 21B and 21B and the movable through holes 41A and 41A constitute a bottom film thickness adjusting through hole. By sliding the bottom slide plate 41 with respect to the under cover member 21, the bottom film thickness adjusting through hole is formed. The opening area of the mouth (that is, the area of the overlapping portion between the fixed through holes 21B and 21B and the moving through holes 41A and 41A) can be adjusted.

その他の構成は、上記第1実施形態と同じであるので、重複する説明は省略する。本実施形態の構成によっても上記第1実施形態と同等の効果を奏する。また、本実施形態によれば、塗装対象ワークWのうち、溝形通電規制カバー20の底壁(アンダーカバー部材21)との対向部位における塗膜の厚さを、底部膜厚調節用貫通口の開口面積によって調節することができる。   Other configurations are the same as those in the first embodiment, and thus a duplicate description is omitted. The configuration of this embodiment also provides the same effect as that of the first embodiment. In addition, according to the present embodiment, the thickness of the coating film in the part of the coating target work W that faces the bottom wall (under cover member 21) of the groove-shaped energization restriction cover 20 is determined as the bottom film thickness adjusting through-hole. The opening area can be adjusted.

[他の実施形態]
本発明は、前記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
[Other Embodiments]
The present invention is not limited to the above-described embodiment. For example, the embodiments described below are also included in the technical scope of the present invention, and various other than the following can be made without departing from the scope of the invention. It can be changed and implemented.

(1)上記第1及び第2実施形態では、溝形通電規制カバー20に1対の鍔壁25,25が備えられていたが、これら鍔壁25,25を備えていなくてもよい。或いは、一方のカバー側壁23だけに鍔壁25を設けてもよい。   (1) In the first and second embodiments described above, the pair of eaves walls 25, 25 are provided in the groove-type energization restriction cover 20, but these eaves walls 25, 25 may not be provided. Alternatively, the eaves wall 25 may be provided only on one cover side wall 23.

(2)上記第1及び第2実施形態では、1対のカバー側壁23,23に膜厚調節用貫通口23Aが備えられていたが、膜厚調節用貫通口23Aを備えていなくてもよい。或いは、一方のカバー側壁23だけに膜厚調節用貫通口23Aを備えていてもよい。なお、膜厚調節用貫通口23Aを備えたカバー側壁23には鍔壁25を設けておくことが好ましい。   (2) In the first and second embodiments, the pair of cover side walls 23, 23 are provided with the film thickness adjusting through holes 23A. However, the film thickness adjusting through holes 23A may not be provided. . Alternatively, only one cover side wall 23 may be provided with a film thickness adjusting through hole 23A. In addition, it is preferable to provide a wall 25 on the cover side wall 23 provided with the film thickness adjusting through hole 23A.

(3)上記第1及び第2実施形態では、溝形通電規制カバー20が溝の奥行き方向で往復動可能な構成(図3(A)参照)であったが、溝の奥行き方向における位置が固定されていてもよい。   (3) In the first and second embodiments, the groove-type energization regulating cover 20 is configured to reciprocate in the depth direction of the groove (see FIG. 3A), but the position of the groove in the depth direction is It may be fixed.

(4)上記第1及び第2実施形態では、カバー側壁23を構成するスライド板32がベース板30に対して溝形通電規制カバー20の長手方向にスライドする構成であったが、図9に示すように、スライド板32が溝形通電規制カバー20の奥行き方向(上下方向)にスライドする構成としてもよい。   (4) In the first and second embodiments, the slide plate 32 constituting the cover side wall 23 slides in the longitudinal direction of the groove-shaped energization restriction cover 20 with respect to the base plate 30. As shown, the slide plate 32 may be configured to slide in the depth direction (vertical direction) of the groove-shaped energization restriction cover 20.

(5)上記第1及び第2実施形態では、ベース板30の第1貫通口30Aとスライド板32の第2貫通口32Aが、溝形通電規制カバー20の長手方向に一列に並んで配設されていたが、第1貫通口30A及び第2貫通口32Aをマトリクス状(図9参照)或いは千鳥状に配置してもよい。また、第1貫通口30A及び第2貫通口32Aの形状は矩形に限るものではなく、例えば、円形でもよい(図9参照)。   (5) In the first and second embodiments, the first through hole 30 </ b> A of the base plate 30 and the second through hole 32 </ b> A of the slide plate 32 are arranged in a line in the longitudinal direction of the groove-shaped energization restriction cover 20. However, the first through holes 30A and the second through holes 32A may be arranged in a matrix (see FIG. 9) or a zigzag. Further, the shapes of the first through hole 30A and the second through hole 32A are not limited to a rectangle, and may be, for example, a circle (see FIG. 9).

(6)上記第1及び第2実施形態では、スタンド50の垂直ポスト51に対して可動バー52を手動で上下動させることで、浴槽本体11内における溝形通電規制カバー20の上下方向の位置を変更可能としていたが、図10に示すように、溝形通電規制カバー20を複数本のワイヤー60,60で吊って、そのワイヤー60,60をモータ61,61の出力回転軸に連結されたワイヤーリール62,62に巻き取り可能な構成として、溝形通電規制カバー20を上下方向に移動させるようにしてもよい。この構成は、本発明の「カバー移動機構」に相当する。   (6) In the first and second embodiments, the movable bar 52 is manually moved up and down with respect to the vertical post 51 of the stand 50 so that the groove-shaped energization restriction cover 20 in the bathtub body 11 is positioned in the vertical direction. However, as shown in FIG. 10, the groove-shaped energization restriction cover 20 is suspended by a plurality of wires 60, 60, and the wires 60, 60 are connected to the output rotation shafts of the motors 61, 61. As a configuration that can be wound around the wire reels 62, 62, the groove-shaped energization restriction cover 20 may be moved in the vertical direction. This configuration corresponds to the “cover moving mechanism” of the present invention.

(7)本発明に係る「開口幅可変機構」は、以下のような構成としてもよい。即ち、図11に示すように、溝形通電規制カバー20の底壁の長手方向の両端部には、溝幅方向に延びた断面「コ」の字形のガイド凹部20B,20Bが形成されている。これに対し、溝形通電規制カバー20における両カバー側壁23,23の下端部には、相反する方向に突出した1対のガイド凸部23B,23Bが一体形成され、それらガイド凸部23B,23Bがガイド凹部20B,20Bとスライド可能に凹凸係合している。これにより、1対のカバー側壁23,23が溝形通電規制カバー20の溝幅方向で移動可能となっている。なお、図11には図示されていないが、このカバー側壁23に上記第1実施形態で説明した膜厚調節用貫通口23Aや鍔壁25を設けてもよい。   (7) The “variable opening width mechanism” according to the present invention may be configured as follows. That is, as shown in FIG. 11, guide recesses 20B and 20B having a U-shaped cross section extending in the groove width direction are formed at both ends in the longitudinal direction of the bottom wall of the groove-shaped energization regulating cover 20. . On the other hand, a pair of guide convex portions 23B and 23B projecting in opposite directions are integrally formed at the lower end portions of both cover side walls 23 and 23 in the groove-shaped energization regulating cover 20, and these guide convex portions 23B and 23B are integrally formed. Is slidably engaged with the guide recesses 20B and 20B. As a result, the pair of cover side walls 23, 23 can move in the groove width direction of the groove-shaped energization restriction cover 20. Although not shown in FIG. 11, the cover side wall 23 may be provided with the film thickness adjusting through hole 23 </ b> A and the wall 25 described in the first embodiment.

(8)上記実施形態の溝形通電規制カバー20は、浴槽本体11の長手方向の一端から他端まで連続していてもよいし、浴槽本体11の長手方向に複数の溝形通電規制カバー20,20を一列に並べて配置してもよい。   (8) The groove-shaped energization restriction cover 20 of the above embodiment may be continuous from one end to the other end in the longitudinal direction of the bathtub main body 11, or a plurality of groove-shaped energization restriction covers 20 in the longitudinal direction of the bathtub main body 11. , 20 may be arranged in a line.

(9)上記第1及び第2実施形態では、1対のサイドカバー部材22,22をアンダーカバー部材21に対して溝幅方向で移動可能に連結することで、溝形通電規制カバー20の開口幅を変更可能としていたが、図12に示すように、鍔壁25をカバー側壁23に対して開口幅方向で移動可能に備えることで、溝形通電規制カバー20の開口幅を変更可能としてもよい。   (9) In the first and second embodiments, the pair of side cover members 22, 22 are connected to the under cover member 21 so as to be movable in the groove width direction, thereby opening the groove-shaped energization regulating cover 20. Although the width can be changed, as shown in FIG. 12, the opening width of the groove-shaped energization regulating cover 20 can be changed by providing the collar wall 25 so as to be movable in the opening width direction with respect to the cover side wall 23. Good.

(10)上記第1及び第2実施形態では、浴槽本体11及び溝形通電規制カバー20が水平方向に延びた溝形構造であったが、以下のような構造としてもよい。即ち、浴槽本体11を鉛直方向に延びかつ下端有底、上端開放の縦長筒状とすると共に、溝形通電規制カバー20をその浴槽本体11内で上下方向に延びた溝形構造(換言すれば、溝の奥行き方向が水平方向と平行な構造)とし、浴槽本体11の上端開口から塗装対象ワークWを挿入して、その一部を溝形通電規制カバー20に受容させた状態で(必要に応じて、さらに塗装対象ワークWを上下動させて)電着塗装を行ってもよい。   (10) In the first and second embodiments, the bathtub main body 11 and the groove-shaped energization restriction cover 20 have a groove-shaped structure extending in the horizontal direction, but the following structure may be employed. That is, the bathtub body 11 has a vertically long cylindrical shape with a bottom end and an open top, and a groove-shaped energization regulating cover 20 that extends vertically within the bathtub body 11 (in other words, In the state that the depth direction of the groove is parallel to the horizontal direction), the workpiece W to be painted is inserted from the upper end opening of the bathtub body 11, and a part of the workpiece W is received by the groove-shaped energization restriction cover 20 (necessary) Accordingly, the electrodeposition coating may be performed by further moving the painting target workpiece W up and down.

(11)上記第1及び第2実施形態では、溝形通電規制カバー20の開口幅を変更可能とした開口幅可変機構と、溝形通電規制カバー20の全体をその溝の奥行き方向に移動可能としたカバー移動機構とを備えていたが、カバー移動機構のみを備えた構成としてもよい。また、カバー移動機構は、溝形通電規制カバー20の全体を溝の奥行き方向に移動可能とするものでなくてもよく、例えば、溝形通電規制カバー20の底壁は固定であって、1対のカバー側壁23,23のみを溝形通電規制カバー20の溝の奥行き方向で伸縮可能とした構成でもよい。このような構成でも、塗装対象ワークWのサイズや形状の変更に溝形通電規制カバー20を対応させることができるから、塗装対象ワークWのサイズや形状の変更に拘わらず、塗装対象ワークWの部位に応じた膜厚のコントロールを確実に行うことができる。   (11) In the first and second embodiments, the opening width variable mechanism that can change the opening width of the groove-shaped energizing restriction cover 20 and the entire groove-shaped energizing restriction cover 20 can be moved in the depth direction of the groove. The cover moving mechanism is provided, but only the cover moving mechanism may be provided. Further, the cover moving mechanism may not be capable of moving the entirety of the groove-shaped energization regulating cover 20 in the depth direction of the groove. For example, the bottom wall of the groove-shaped energization regulating cover 20 is fixed, and 1 The configuration may be such that only the pair of cover side walls 23, 23 can be expanded and contracted in the depth direction of the groove of the groove-shaped energization regulating cover 20. Even in such a configuration, since the groove-shaped energization restriction cover 20 can be adapted to changes in the size and shape of the workpiece W to be painted, the size of the workpiece W to be painted is changed regardless of changes in the size and shape of the workpiece W to be painted. The film thickness can be reliably controlled according to the site.

(12)さらに、上記したカバー移動機構のみを備えた構成において、浴槽本体11を鉛直方向に延びかつ下端有底、上端開放の縦長筒状とすると共に、溝形通電規制カバー20をその浴槽本体11内で上下方向に延びた溝形構造(換言すれば、溝の奥行き方向が水平方向と平行な構造)とし、浴槽本体11の上端開口から塗装対象ワークWを挿入して、その一部を溝形通電規制カバー20に受容させた状態で(必要に応じて、さらに塗装対象ワークWを上下動させて)電着塗装を行ってもよい。   (12) Further, in the configuration including only the cover moving mechanism described above, the bathtub body 11 extends in the vertical direction and has a vertically long cylindrical shape with a bottom end and a bottom open, and the groove-shaped energization restriction cover 20 is the bathtub body. 11 is a groove-shaped structure extending in the vertical direction (in other words, a structure in which the depth direction of the groove is parallel to the horizontal direction), the workpiece W to be coated is inserted from the upper end opening of the bathtub body 11, and a part thereof is Electrodeposition coating may be performed in a state of being received in the groove-shaped energization restriction cover 20 (if necessary, the workpiece W to be coated is further moved up and down).

10 電着塗装用浴槽
11 浴槽本体
12 電極
20 溝形通電規制カバー
20B ガイド凹部
21 アンダーカバー部材(カバー底壁)
21A ボルト遊嵌孔
23 カバー側壁
23A 膜厚調節用貫通口
25 鍔壁
27 バー嵌合筒
28B ボルト
28N ナット
30 ベース板
30A 第1貫通口
32 スライド板
32A 第2貫通口
50 スタンド
51 垂直ポスト
52 可動バー
53 ポスト嵌合筒
DESCRIPTION OF SYMBOLS 10 Bathtub for electrodeposition coating 11 Bathtub main body 12 Electrode 20 Groove-shaped energization regulation cover 20B Guide recessed part 21 Under cover member (cover bottom wall)
21A Bolt free fitting hole 23 Cover side wall 23A Thickness adjusting through hole 25 Wall wall 27 Bar fitting cylinder 28B Bolt 28N Nut 30 Base plate 30A First through port 32 Slide plate 32A Second through port 50 Stand 51 Vertical post 52 Movable Bar 53 Post fitting cylinder

Claims (8)

電着塗料液を貯留すると共に、その電着塗料液中に配置された電極を有し、前記電着塗料液中を移動する塗装対象ワークと前記電極との間で通電を行うことで、前記塗装対象ワークの表面に電着塗装を行うための電着塗装用浴槽において、
前記塗装対象ワークの移動方向に延びた溝形構造をなしかつ前記電着塗料液中に沈められ、前記塗装対象ワークの一部を受容して前記電極との間の通電を規制するための溝形通電規制カバーと、
前記塗装対象ワークに応じて前記溝形通電規制カバーの開口幅を変更可能とする開口幅可変機構とを備えたことを特徴とする電着塗装用浴槽。
The electrodeposition coating liquid is stored and has an electrode arranged in the electrodeposition coating liquid, and energization is performed between the electrode to be coated and the electrode moving in the electrodeposition coating liquid, In the electrodeposition coating bathtub for performing electrodeposition coating on the surface of the workpiece to be painted,
A groove for forming a groove-like structure extending in the moving direction of the object to be coated and being submerged in the electrodeposition coating liquid, for receiving a part of the object to be coated and for restricting energization with the electrode An energization regulation cover,
An electrodeposition coating bathtub, comprising: an opening width variable mechanism capable of changing an opening width of the groove-shaped energization restriction cover according to the workpiece to be painted.
前記溝形通電規制カバーのうち溝幅方向で対向した1対のカバー側壁の少なくとも一方のカバー側壁をカバー底壁と別体とし、前記一方のカバー側壁を前記カバー底壁に対して前記溝幅方向に移動可能に支持する機構を前記開口幅可変機構として備えたことを特徴とする請求項1に記載の電着塗装用浴槽。   At least one of the pair of cover side walls facing each other in the groove width direction of the groove-shaped energizing restriction cover is separated from the cover bottom wall, and the one cover side wall is the groove width with respect to the cover bottom wall. The electrodeposition coating bathtub according to claim 1, wherein a mechanism for supporting movement in a direction is provided as the opening width variable mechanism. 前記溝形通電規制カバーの全体をその溝の奥行き方向に移動可能とするか又は、前記溝形通電規制カバーのうち溝幅方向で対向した1対のカバー側壁を前記溝の奥行き方向に伸縮可能とするカバー移動機構を備えたことを特徴とする請求項1又は2に記載の電着塗装用浴槽。   The entire groove-shaped energization restriction cover can be moved in the depth direction of the groove, or a pair of cover side walls opposed in the groove width direction of the groove-shaped energization restriction cover can be expanded and contracted in the depth direction of the groove. The bathtub for electrodeposition coating according to claim 1 or 2, further comprising a cover moving mechanism. 電着塗料液を貯留すると共に、その電着塗料液中に配置された電極を有し、前記電着塗料液中を移動する塗装対象ワークと前記電極との間で通電を行うことで、前記塗装対象ワークの表面に電着塗装を行うための電着塗装用浴槽において、
前記塗装対象ワークの移動方向に延びた溝形構造をなしかつ前記電着塗料液中に沈められ、前記塗装対象ワークの一部を受容して前記電極との間の通電を規制するための溝形通電規制カバーと、
前記溝形通電規制カバーの全体をその溝の奥行き方向に移動可能とするか又は、前記溝形通電規制カバーのうち溝幅方向で対向した1対のカバー側壁を前記溝の奥行き方向に伸縮可能としたカバー移動機構を備えたことを特徴とする電着塗装用浴槽。
The electrodeposition coating liquid is stored and has an electrode arranged in the electrodeposition coating liquid, and energization is performed between the electrode to be coated and the electrode moving in the electrodeposition coating liquid, In the electrodeposition coating bathtub for performing electrodeposition coating on the surface of the workpiece to be painted,
A groove for forming a groove-like structure extending in the moving direction of the object to be coated and being submerged in the electrodeposition coating liquid, for receiving a part of the object to be coated and for restricting energization with the electrode An energization regulation cover,
The entire groove-shaped energization restriction cover can be moved in the depth direction of the groove, or a pair of cover side walls opposed in the groove width direction of the groove-shaped energization restriction cover can be expanded and contracted in the depth direction of the groove. An electrodeposition coating bathtub characterized by comprising a cover moving mechanism.
前記1対のカバー側壁の少なくとも一方には、前記溝形通電規制カバーの内外に連通しかつ開口面積を変更可能な膜厚調節用貫通口が形成されたことを特徴とする請求項2乃至4の何れか1の請求項に記載の電着塗装用浴槽。   5. The film thickness adjusting through-hole is formed in at least one of the pair of cover side walls so as to communicate with the inside and outside of the groove-shaped energizing restriction cover and change an opening area. The bathtub for electrodeposition coating according to any one of claims. 前記カバー側壁は、ベース板と、そのベース板に重ねられて前記ベース板に対してスライド可能に保持されたスライド板とから構成され、
前記ベース板に貫通形成された複数の第1貫通口と、前記スライド板のうち前記複数の第1貫通口と対応した位置に貫通形成された複数の第2貫通口とから前記膜厚調節用貫通口が構成されたことを特徴とする請求項5に記載の電着塗装用浴槽。
The cover side wall is composed of a base plate and a slide plate that is slidably held on the base plate so as to be slidable with respect to the base plate.
For adjusting the film thickness from a plurality of first through holes formed through the base plate and a plurality of second through holes formed through the slide plate at positions corresponding to the first through holes. 6. The electrodeposition coating bathtub according to claim 5, wherein the through-hole is configured.
前記膜厚調節用貫通口を備えた前記カバー側壁の先端部から前記開口幅方向の内側に向かって張り出した鍔壁を備えたことを特徴とする請求項5又は6に記載の記載の電着塗装用浴槽。   The electrodeposition according to claim 5 or 6, further comprising a collar wall projecting inward in the opening width direction from a front end portion of the cover side wall provided with the film thickness adjusting through hole. Painting tub. 前記電着塗装用浴槽は水平方向に延び、
前記塗装対象ワークは前記電着塗装用浴槽の上方から吊り下げられた状態で前記電着塗装用浴槽の長手方向の一端位置から他端位置へと直線搬送可能とされ、
前記溝形通電規制カバーは、前記電着塗装用浴槽と平行に延びかつ前記塗装対象ワークの下端部を受容するように構成されたことを特徴とする請求項1乃至7の何れか1の請求項に記載の電着塗装用浴槽。
The electrodeposition coating bathtub extends in the horizontal direction,
The coating object work can be linearly conveyed from one end position to the other end position in the longitudinal direction of the electrodeposition coating bath in a state of being suspended from above the electrodeposition coating bathtub,
The groove-shaped energization restriction cover is configured to extend in parallel with the electrodeposition coating bathtub and to receive a lower end portion of the workpiece to be painted. The electrodeposition coating bathtub described in the item.
JP2011028123A 2011-02-14 2011-02-14 Bathtub for electrodeposition coating Expired - Fee Related JP5637537B2 (en)

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