JP2012166831A - Elevating package processing apparatus of intermittent rotation-type rotary bagging and packaging machine - Google Patents

Elevating package processing apparatus of intermittent rotation-type rotary bagging and packaging machine Download PDF

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JP2012166831A
JP2012166831A JP2011030587A JP2011030587A JP2012166831A JP 2012166831 A JP2012166831 A JP 2012166831A JP 2011030587 A JP2011030587 A JP 2011030587A JP 2011030587 A JP2011030587 A JP 2011030587A JP 2012166831 A JP2012166831 A JP 2012166831A
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retracted position
packaging
packaging processing
bag
processing apparatus
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JP5837308B2 (en
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Yasuyuki Honda
康之 本田
Kenji Kawamura
健治 河村
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Toyo Jidoki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a package processing apparatus which improves workability in maintenance in an intermittent rotation-type rotary bagging and packaging machine, and can prevent damage and the like, for example, when a bag mouth is not properly opened or when synchronization between a gripper and the package processing apparatus is lost.SOLUTION: A tuning table 49 which is driven by a drive source 48 different from a main drive source of the packaging machine is provided above a plurality of sets of grippers 3 and 3 which intermittently move on a circular orbit. The hoppers are provided in such a manner as to correspond to the respective grippers 3 and 3 along a circumferential direction of the tuning table 49. The hoppers are lifted and lowered together with the rotation of the tuning table by a cylindrical cam 63. An auxiliary cam 71 is shifted to an actuated position from a standby position on the basis of a predetermined signal, a cam roller 59 positioned below a receding position is moved to ascend or the cam roller urged to move downward through the receding position is received in a midway position, and the lowermost end of the hopper is kept in the receding position not to interfere with an uppermost end of the gripper.

Description

本願発明は、食品などの自動袋詰め包装機において包装処理を施す包装処理装置に関し、より具体的には、水平面内における所定の円軌道上を間欠的に移動し、袋の両側縁部を挟持可能な左右一対のグリッパを複数組備え、これらグリッパで袋を吊下げ状態に保持して所定の範囲移送しながら当該袋に対して所定の包装処理を順次施す間欠回転式ロータリー型袋詰め包装機における包装処理装置に関し、特に、同一の包装処理部材を各グリッパに対応して複数設置し、これら包装処理部材を対応するグリッパに同調して移動させながら昇降させ、所定の包装処理を施すタイプの包装処理装置、所謂同調型包装処理装置に関する。なお、本発明における包装処理部材を備えた包装処理装置としては、固形物の充填ガイド用ホッパ或いは液体充填ノズルなどの被包装物充填装置、ガス吹込みノズルを備えたガス置換装置、脱気ノズルを備えた脱気装置、或いは蓋を取付けるためのキャッピング装置などが含まれる。   The present invention relates to a packaging processing apparatus that performs packaging processing in an automatic bagging and packaging machine for food, etc. More specifically, the present invention intermittently moves on a predetermined circular orbit in a horizontal plane and sandwiches both side edges of the bag. Intermittent rotary-type rotary bagging and packaging machine that includes a plurality of pairs of left and right grippers that can be held, and that holds the bags in a suspended state with these grippers and sequentially performs a predetermined packaging process on the bags while transferring the predetermined range. In particular, the same type of packaging processing member is installed in correspondence with each gripper, and the packaging processing member is moved up and down in synchronization with the corresponding gripper to perform a predetermined packaging processing. The present invention relates to a packaging processing apparatus, a so-called synchronized packaging processing apparatus. In addition, as a packaging processing apparatus provided with the packaging processing member in this invention, the packing object filling apparatus, such as a solid material filling guide hopper or a liquid filling nozzle, a gas displacement apparatus provided with a gas blowing nozzle, a deaeration nozzle Or a capping device for attaching a lid.

同調型包装処理装置を備える間欠回転式ロータリー型袋詰め包装機は、特許第2884064号(包装処理部材は充填漏斗)、特許第3742042号(包装処理部材は充填漏斗及びガス充填ノズル)、特開2008−308204号(包装処理部材はガス充填ノズル又は液体充填ノズル)等に開示されている。   An intermittent rotary type rotary bag filling and packaging machine equipped with a synchronous packaging processing apparatus is disclosed in Japanese Patent No. 2884064 (packing processing member is a filling funnel), Japanese Patent No. 3742042 (packing processing member is a filling funnel and gas filling nozzle), No. 2008-308204 (the packaging processing member is a gas filling nozzle or a liquid filling nozzle).

しかしながら、上記公報に記載された包装処理部材はいずれもグリッパの移動機構であるローター(回転テーブル)と共通の駆動源により駆動されて移動し、昇降するようになっており、間欠回転式ローター型袋詰め包装機の一部として動作するところから、機械を停止させて清掃やメンテナンスを行う場合、特に包装処理部材が下降端位置に位置する工程ではグリッパと近接しているために、清掃作業やメンテナンス作業がやり難いといった問題がある。また、例えば昇降式ホッパを使用して被包装物の充填を行う包装機において、包装に使用する袋の袋口が適正に開口されていない場合、それを検知して袋への被包装物の充填を中止しても、通常そのような包装処理部材の昇降はカムによって行われているので、そのままホッパは下降することになり、下降したホッパによって袋が損傷されるという問題がある。 However, all of the packaging processing members described in the above publication are driven and moved up and down by a common drive source with a rotor (rotary table) that is a gripper moving mechanism, and are intermittently rotated rotor type. When performing cleaning and maintenance by stopping the machine from operating as a part of a bagging and packaging machine, especially in the process where the packaging processing member is located at the lower end position, the cleaning work and the There is a problem that maintenance work is difficult. For example, in a packaging machine that uses a lifting hopper to fill a package, if the bag mouth of the bag used for packaging is not properly opened, it is detected and the package Even if the filling is stopped, since the raising and lowering of the packaging processing member is usually performed by the cam, the hopper is lowered as it is, and there is a problem that the bag is damaged by the lowered hopper.

特許第2884064号Japanese Patent No. 2884064 特許第3742042号Japanese Patent No. 3742042 特開2008−308204号JP 2008-308204 A

本願は上記従来の問題点に鑑みなされたものであり、間欠回転式ロータリー型袋詰め包装機と各種包装処理装置とを同調させて構成した場合に、清掃或いはメンテナンスの際の作業性を従来に比して向上させることができ、加えて、袋口が適性に開口されなかったときの包装処理部材による袋の損傷、或いはグリッパと包装処理部材との同期がずれたときのグリッパと包装処理部材との干渉による損傷等を未然に防止できる包装処理装置を提供することをその課題とする。   The present application has been made in view of the above-described conventional problems. When the intermittent rotary rotary bag filling and packaging machine and various packaging processing apparatuses are configured in synchronism with each other, the workability during cleaning or maintenance is conventionally improved. In addition, the gripper and the packaging processing member when the bag mouth is not properly opened and the bag is damaged by the packaging processing member or when the gripper and the packaging processing member are out of synchronization. It is an object of the present invention to provide a packaging processing apparatus that can prevent damage or the like due to interference.

上記課題を解決するために本願発明は、以下の構成の包装処理装置を提供する。先ずその包装処理装置は、所定の円軌道上を間欠移動する複数組のグリッパを備え、該グリッパにより袋の両側縁部を挟持して該袋を吊り下げ状態で保持して所定の範囲移送しながら各種包装処理を施す間欠回転式ロータリー型袋詰め包装機に使用する包装処理装置である。そしてその包装処理装置は、前記グリッパの上方に配置され、前記包装機の主駆動源とは独立した駆動源により駆動され、前記包装機と同調して間欠回転する同調テーブルと、前記複数組のグリッパに対応するように、前記同調テーブルに周方向に沿って設けられた、それぞれ昇降自在な複数の同じ包装処理部材と、前記包装処理部材を上昇端位置と下降端位置との間で昇降させる昇降手段と、所定の信号に基づいて退避位置より下方に位置する包装処理部材を前記退避位置へ上昇移動させ、或いは退避位置を通過して下方へ移動しようとする包装処置部材を留め、前記退避位置に保持する制御手段とを備え、前記退避位置は、前記包装処理部材の最下端部が前記グリッパの最上端部より高くなる位置に設定されている。
本発明の他の形態では、前記退避位置は、前記包装処理部材の最下端部が前記包装機のグリッパにより把持される袋の上端縁部より高くなる位置に設定される。
本発明の他の形態では、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材が複数あるときに、前記制御手段は前記所定の信号に基づいて選択的に、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材の一部あるいは全てを退避位置に保持する。
本発明の他の形態では、前記制御手段は、前記所定の信号に基づいて前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする全ての包装処理部材を退避位置に保持する。
本発明の他の形態では、前記所定の信号は複数種類あり、前記複数種類の信号のうちの一部の信号に基づいて、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材が複数あるときに、前記制御手段は選択的に、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材の一部あるいは全てを退避位置に保持し、前記複数の信号のうちの他の信号に基づいて、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材の全てを退避位置に保持する。
本発明の他の形態では、前記昇降手段は、前記同調テーブルの周方向に沿って配置され、前記同調テーブルの回転に伴って前記上昇端位置と下降端位置との間で前記包装処理部材を昇降させるカムを備えている。そして前記包装処理装置はさらに、待機位置と作動位置との間で移動可能な規制手段を備え、前記制御手段は、前記所定の信号に基づいて前記規制手段を前記待機位置から前記作動位置へ作動させ、これにより前記退避位置よりも下方に位置する包装処理部材を前記退避位置へ上昇移動させ、或いは退避位置を通過して下方へ移動しようとする包装処理部材を受止めて、前記退避位置に保持する。
本発明の他の形態では、前記包装処理部材には前記カム上を転動するカムローラが取付けられ、前記規制手段は、前記カムローラが上に乗ることのできる補助カムと、前記補助カムを前記作動位置へ向けて常時付勢する付勢手段と、前記付勢手段の付勢力に抗する駆動力を及ぼして前記補助カムを前記待機位置に保持する補助カム駆動手段とを備え、前記所定の信号に基づいて前記補助カム駆動手段の駆動力が解除されると前記補助カムが前記補助カム付勢手段により前記作動位置へ移動する。
さらに本発明の他の形態では、前記所定の信号は、保守点検を行う際に出力される保守点検開始信号又は主電源のオフ操作によるシャットダウン信号、或いは袋口の開口が適正に行われなかった場合や前記包装機と前記同調テーブルとの同期がずれた場合などに出力される異常信号、あるいは緊急停止時に出力される非常停止信号のいずれかである。
In order to solve the above problems, the present invention provides a packaging apparatus having the following configuration. First, the packaging processing apparatus is provided with a plurality of sets of grippers that intermittently move on a predetermined circular orbit, holds both side edges of the bag by the grippers, holds the bag in a suspended state, and transfers it within a predetermined range. It is the packaging processing apparatus used for the intermittent rotation type rotary type bag filling and packaging machine which performs various packaging processes. The packaging processing apparatus is disposed above the gripper, driven by a driving source independent of the main driving source of the packaging machine, and a synchronization table that rotates intermittently in synchronization with the packaging machine, and the plurality of sets. A plurality of the same packaging processing members, which are provided along the circumferential direction on the synchronization table so as to correspond to the grippers, and can be moved up and down, and the packaging processing members are moved up and down between the rising end position and the falling end position. The lifting means and a packaging processing member positioned below the retracted position are moved upward to the retracted position based on a predetermined signal, or the packaging treatment member that attempts to move downward through the retracted position is fastened and the retracted And a retracting position is set to a position where the lowermost end portion of the packaging processing member is higher than the uppermost end portion of the gripper.
In the other form of this invention, the said retracted position is set to the position where the lowermost end part of the said packaging process member becomes higher than the upper end edge part of the bag hold | gripped by the gripper of the said packaging machine.
In another embodiment of the present invention, when there are a plurality of packaging processing members that are at a position lower than the retracted position or that pass through the retracted position to move downward, the control means is based on the predetermined signal. Optionally, a part or all of the packaging processing member that is at a position lower than the retracted position or that moves through the retracted position and moves downward is held at the retracted position.
In another embodiment of the present invention, the control means retracts all the packaging processing members that are at a position lower than the retracted position based on the predetermined signal or that move downward through the retracted position. Hold on.
In another aspect of the invention, the predetermined signal has a plurality of types, and is located at a position lower than the retracted position or passed through the retracted position based on a part of the plurality of types of signals. When there are a plurality of packaging processing members to be moved to, the control means is selectively a part of the packaging processing member which is at a position lower than the retracted position or moves downward through the retracted position. Alternatively, all of the packaging processing members that hold all at the retracted position and are located at a position lower than the retracted position or move downward through the retracted position based on other signals among the plurality of signals. Is held in the retracted position.
In another embodiment of the present invention, the elevating means is disposed along the circumferential direction of the tuning table, and the packaging processing member is moved between the rising end position and the falling end position as the tuning table rotates. It has a cam that moves up and down. The packaging processing apparatus further includes a restricting means movable between a standby position and an operating position, and the control means operates the restricting means from the standby position to the operating position based on the predetermined signal. Accordingly, the packaging processing member positioned below the retracted position is moved upward to the retracted position, or the packaging processing member that attempts to move downward through the retracted position is received and moved to the retracted position. Hold.
In another embodiment of the present invention, a cam roller that rolls on the cam is attached to the packaging processing member, and the restricting means includes an auxiliary cam on which the cam roller can ride and an operation of the auxiliary cam. An urging unit that constantly urges toward the position; and an auxiliary cam driving unit that applies a driving force against the urging force of the urging unit to hold the auxiliary cam in the standby position, and the predetermined signal When the driving force of the auxiliary cam driving means is released based on the above, the auxiliary cam moves to the operating position by the auxiliary cam biasing means.
Furthermore, in another embodiment of the present invention, the predetermined signal is a maintenance inspection start signal output when performing maintenance inspection, a shutdown signal due to a main power off operation, or opening of the bag mouth is not properly performed. Or an abnormal signal output when the synchronization between the packaging machine and the synchronization table is shifted, or an emergency stop signal output during an emergency stop.

上記のとおり本願発明では、同調型包装処理装置の駆動源を包装機の主駆動源とは別に設け、所定の信号に基づいて退避位置より下方に位置する包装処理部材を退避位置へ上昇移動させ、この退避位置に保持するようにしたので、グリッパと包装処理部材との間に作業スペースが十分確保でき、従来に比して清掃、メンテナンス等の際の作業性が向上する。
また、同調型包装処理装置の駆動源を包装機の主駆動源とは別に設けた関係で、テーブルと同調テーブルとを同期させることとなるが、何らかの原因によってその同期がずれた場合でも、所定の異常信号に基づいて退避位置より下方に位置する、或いは退避位置を通過して下方へ移動しようとする包装処理部材を退避位置へ留め、これによりグリッパと包装処理部材との干渉を避け、部材の破損を事前に防止できる。
さらに、包装に使用する袋の袋口が適切に開口されなかった場合、それを検知した信号に基づいて、退避位置を通過して下方へ移動しようとする包装処理部材を途中で受け止めて退避位置に保持し、中途半端に開口した袋口に下降した包装処理部材が引っ掛かって袋口を傷つけることを防止できる。
As described above, in the present invention, the drive source of the synchronous packaging processing apparatus is provided separately from the main driving source of the packaging machine, and the packaging processing member located below the retracted position is moved up to the retracted position based on a predetermined signal. Since it is held at this retracted position, a sufficient work space can be secured between the gripper and the packaging processing member, and workability during cleaning, maintenance, etc. is improved as compared with the conventional case.
In addition, since the drive source of the synchronous packaging processing apparatus is provided separately from the main drive source of the packaging machine, the table and the synchronous table are synchronized. The packaging processing member that is positioned below the retracted position based on the abnormal signal or that passes through the retracted position and tries to move downward is retained at the retracted position, thereby avoiding interference between the gripper and the packaging processing member. Can be prevented in advance.
Furthermore, if the bag mouth of the bag used for packaging is not properly opened, the packaging processing member that attempts to move downward through the retracted position is received on the way based on the signal that is detected, and the retracted position is received. It is possible to prevent the packaging opening member from being caught in the bag opening opened halfway and being damaged and damaging the bag opening.

本願発明の一実施の形態にかかる被包装物充填装置を使用した間欠回転式ロータリー型袋詰め包装機の模式的斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic perspective view of an intermittent rotary type rotary bag filling and packaging machine using a package filling device according to an embodiment of the present invention. 袋詰め包装機の模式的側面断面図である。It is a typical side sectional view of a bag packing machine. 円筒カムの一部及び補助カムを示す展開図である。It is an expanded view which shows a part of cylindrical cam and an auxiliary cam. 被包装物の充填工程の一部を示す説明図である。It is explanatory drawing which shows a part of filling process of a to-be-packaged object. 被包装物の充填工程の残りを示す説明図である。It is explanatory drawing which shows the remainder of the filling process of a to-be-packaged object. 制御装置による制御のフローチャートである。It is a flowchart of control by a control apparatus.

本願発明に係る同調型包装処理装置としては上記のとおり各種あるが、以下の説明においてはホッパを備えた昇降式被包装物充填装置をその例として説明する。以下、図面を参照して説明する。図1は本願発明の実施の形態に係る被包装物充填装置を使用した袋詰め包装機1の模式的全体斜視図であり、これを参照して袋詰め包装機1((以下単に「包装機」という。)の概略の構成を説明する。なお、公知の構成についてはその詳細な説明は省略する。 There are various types of synchronized packaging processing apparatuses according to the present invention as described above. In the following description, an elevating-type packaged article filling apparatus equipped with a hopper will be described as an example. Hereinafter, description will be given with reference to the drawings. FIG. 1 is a schematic overall perspective view of a bag filling and packaging machine 1 using an apparatus for filling an article according to an embodiment of the present invention. Referring to FIG. 1, a bag filling and packaging machine 1 (hereinafter simply referred to as “packaging machine”). The detailed configuration of the known configuration will be omitted.

この包装機1は間欠回転式ロータリー型袋詰め包装機であり、図中矢印方向に間欠回転する回転テーブル2(以下単に「テーブル」という。)を備え、テーブル2にはその円周方向に沿って所定の間隔で左右のグリッパ3,3が複数組備えられている。符号4は包装処理部材としてのホッパで、後述する被包装物供給装置25から被包装物を供給され、これも後述するように袋Bにその被包装物を充填する。ホッパ4は複数、すなわちそれぞれのグリッパ3,3に対応して1つずつ設けられ、それぞれグリッパ3,3の上方に位置している。各ホッパ4は後述するように上下に移動可能になっており、テーブル2が回転するのに伴って、これも後述する円筒カム63によって上昇端と下降端との間で上下動するようになっている。なお、このホッパ4は、上下が開口したホッパ本体5と、その下側に位置する開閉可能な所謂烏口6を備えている(図2、4参照)。烏口6は、それぞれ支軸8、8周りに回動可能な2つの烏口片7,7で構成され、先端が開閉可能になっている(図4参照)。烏口6の開閉は後述するように制御装置32によって制御される。 This packaging machine 1 is an intermittent rotation type rotary bag filling and packaging machine, and includes a rotary table 2 (hereinafter simply referred to as “table”) that rotates intermittently in the direction of the arrow in the figure. A plurality of sets of left and right grippers 3, 3 are provided at predetermined intervals. Reference numeral 4 denotes a hopper as a packaging processing member, which is supplied with a package from a package supply device 25 described later, and fills the bag B with the package as described later. A plurality of hoppers 4, that is, one each corresponding to the respective grippers 3, 3 are provided, and are positioned above the grippers 3, 3, respectively. Each hopper 4 is movable up and down as will be described later, and as the table 2 rotates, this also moves up and down between a rising end and a lowering end by a cylindrical cam 63 described later. ing. The hopper 4 includes a hopper body 5 that is open at the top and bottom, and a so-called shed 6 that can be opened and closed located below the hopper body 5 (see FIGS. 2 and 4). The shed 6 is composed of two shed pieces 7, 7 that can rotate around the support shafts 8, 8, respectively, and the tip can be opened and closed (see FIG. 4). The opening and closing of the shed 6 is controlled by the control device 32 as will be described later.

公知のとおりこの包装機1では、テーブル2が停止する各ステーションで、或いはステーション間を移動中に各種の包装処理が施される。ステーションIには公知のコンベアマガジン11が配置され、一対の吸盤12,12を用いて袋Bを順次一枚ずつこのステーションに停止したグリッパ3,3に引き渡すようになっている。なお、この袋Bのグリッパ3,3への供給は後述するように制御装置32により制御され、給袋が中止される場合がある。 As is known, in the packaging machine 1, various packaging processes are performed at each station where the table 2 stops or while moving between stations. In station I, a known conveyor magazine 11 is arranged, and a pair of suction cups 12 and 12 are used to sequentially deliver bags B one by one to grippers 3 and 3 stopped at this station. The supply of the bag B to the grippers 3 and 3 is controlled by the control device 32 as will be described later, and the bag supply may be stopped.

ステーションIIでは印字器13を用いて袋Bに製造日等の印字が行われ、ステーションIIIで検査器14により印字の検査が行われる。ステーションIVでは真空源(図示せず)に接続されている一対の吸盤15,15を用いて袋Bの袋口が開かれる。開口に伴って左右のグリッパ3,3は互いに所定の距離だけ近づき、開いた袋口をその状態に維持する。なお、この実施の形態では、袋Bは所謂自立袋が使用され、図1には示されていないが、もう一対の吸盤16,16を用いて袋Bの下側部分を拡げるようになっている(図4A(ニ)参照)。吸盤15,15,16,16を真空源に繋ぐ配管17,17には、吸着が適切に行われ、袋口が所望どおりに開口されたかどうかを検知する真空センサ18,18が備えられている(図4A(ニ)参照)。 In the station II, the date of manufacture is printed on the bag B using the printer 13, and the printing is inspected by the inspection device 14 in the station III. In the station IV, the bag mouth of the bag B is opened using a pair of suction cups 15 and 15 connected to a vacuum source (not shown). With the opening, the left and right grippers 3, 3 approach each other by a predetermined distance, and maintain the opened bag mouth in that state. In this embodiment, a so-called self-supporting bag is used as the bag B and is not shown in FIG. 1, but the lower part of the bag B can be expanded using another pair of suction cups 16 and 16. (See FIG. 4A (d)). The pipes 17 and 17 that connect the suction cups 15, 15, 16, and 16 to the vacuum source are provided with vacuum sensors 18 and 18 that detect whether the suction is properly performed and the bag mouth is opened as desired. (See FIG. 4A (d)).

ステーションVでは、ホッパ4の烏口6の先端側が袋B内へ挿入されて烏口6が開かれ、後述するステーションVIIIでホッパ4に供給されていた被包装物の袋Bへの充填が行われる。また、袋Bの下方に公知のタッピング装置のタッピング部材19が上下動可能に設けられ、袋Bの底を軽くタッピングして、充填された被包装物が袋底の方へ移動するのを助長するようになっている(図4A(ホ)参照)。ステーションVIも充填工程である。すなわち、この実施の形態ではホッパ4内の被包装物の充填は、袋BがステーションVに停止している間だけではなく、ステーションVからステーションVIへの移動中、さらにステーションVIでの停止中にも行われる。ステーションVIにもタッピング部材19が設けられている(図4B(ヘ)参照)。 At the station V, the front end side of the jar 6 of the hopper 4 is inserted into the bag B, the jar 6 is opened, and the bag B is filled with the article to be packaged supplied to the hopper 4 at the station VIII described later. Further, a tapping member 19 of a known tapping device is provided below the bag B so as to be movable up and down, and the bottom of the bag B is lightly tapped to help the packed object to be moved toward the bag bottom. (See FIG. 4A (e)). Station VI is also a filling process. That is, in this embodiment, the filling of the article to be packaged in the hopper 4 is performed not only while the bag B is stopped at the station V, but also during the movement from the station V to the station VI, and also during the stop at the station VI. Also done. The station VI is also provided with a tapping member 19 (see FIG. 4B (f)).

ステーションVIIではホッパ4の烏口6が袋Bから抜出されて閉じられ、左右のグリッパ3,3が互いに遠去かり、袋Bの袋口を緊張させる。なお、このステーションにもタッピング部材19が設けられている。ステーションVIIIでは一対の検査用ブロック21,21で袋Bの袋口を挟み、これらブロック21,21の間の間隔によって袋口内面のシール予定部に被包装物が付着していないかどうかを検知する。また、このステーションにおいて、二点鎖線で示す被包装物供給装置25から被包装物がホッパ4へ供給される。 At station VII, the throat 6 of the hopper 4 is pulled out from the bag B and closed, and the left and right grippers 3 and 3 move away from each other, and the bag mouth of the bag B is tensioned. This station is also provided with a tapping member 19. In station VIII, the bag mouth of the bag B is sandwiched between a pair of inspection blocks 21 and 21, and the interval between these blocks 21 and 21 detects whether or not an object to be packaged is attached to the planned seal portion on the inner surface of the bag mouth. To do. In addition, in this station, the package object is supplied to the hopper 4 from the package object supply device 25 indicated by a two-dot chain line.

ステーションIXでは一対の熱板27,27を用いて袋口のシールが行われる。また、印字不良などの不良袋はここで図示しないシュート上へ排出される。さらにこのステーションIXには、ホッパ4内に被包装物が存在しているかどうかを検知するセンサ80が設けられている(図4B(リ)参照)。センサ80は発光素子81と受光素子82で構成されている。またホッパ4には、発光素子81と受光素子82に対向する部分に切欠きが設けられている(図示せず)。次にステーションXでは一対の冷却板29,29を用いて袋口の冷却が行われ、その後左右のグリッパ3,3が開いて袋Bをシュート31上へと放出する。 In the station IX, the bag mouth is sealed using a pair of hot plates 27 and 27. Also, defective bags such as defective printing are discharged onto a chute (not shown). Further, the station IX is provided with a sensor 80 for detecting whether or not an object to be packaged exists in the hopper 4 (see FIG. 4B (R)). The sensor 80 includes a light emitting element 81 and a light receiving element 82. Further, the hopper 4 is provided with a notch (not shown) at a portion facing the light emitting element 81 and the light receiving element 82. Next, at the station X, the bag mouth is cooled using a pair of cooling plates 29, 29, and then the left and right grippers 3, 3 are opened to discharge the bag B onto the chute 31.

次に図2を参照して、昇降式包装処理装置としての昇降式被包装物充填装置(以下単に「充填装置」という。)100について説明する。この充填装置100は前述のとおり昇降式包装処理部材としてのホッパ4を備え、本実施の形態では、ホッパ4は最も高い上昇端位置と最も低い下降端位置との間で上下動するようになっている。図2は包装機1を模式的に表した側面断面図である。図において符号41は包装機1の架台であり、架台41の上に支柱42が設けられ、支柱42内を上下に延び、図示しない主駆動源に連結されて間欠回転駆動される回転軸(図示せず)の上端に前述のテーブル2が取付けられ、間欠回転する。テーブル2には前述のとおり複数組の左右グリッパ3,3が取付けられている。図には2組のグリッパ3,3とホッパ4が示されているが、図中左側は図1のステーションVにおけるグリッパ3,3とホッパ4であり、ホッパ4は後述する円筒カム63により下降端位置に位置しており,右側はステーションIにおけるグリッパ3,3とホッパ4を示し、ホッパ4は上昇端位置に位置している。 Next, with reference to FIG. 2, an elevating-type packaged filling device (hereinafter simply referred to as “filling device”) 100 as an elevating-type packaging processing device will be described. As described above, the filling device 100 includes the hopper 4 as a lifting and lowering packaging processing member. In the present embodiment, the hopper 4 moves up and down between the highest rising end position and the lowest lowering end position. ing. FIG. 2 is a side sectional view schematically showing the packaging machine 1. In the figure, reference numeral 41 denotes a pedestal of the packaging machine 1. A support 42 is provided on the pedestal 41, extends up and down in the support 42, and is connected to a main drive source (not shown) to be rotated intermittently (see FIG. The above-mentioned table 2 is attached to the upper end of (not shown) and rotates intermittently. A plurality of sets of left and right grippers 3 and 3 are attached to the table 2 as described above. In the figure, two sets of grippers 3 and 3 and a hopper 4 are shown. The left side in the figure is the grippers 3 and 3 and the hopper 4 at the station V in FIG. 1, and the hopper 4 is lowered by a cylindrical cam 63 described later. The right side shows the grippers 3 and 3 and the hopper 4 in the station I, and the hopper 4 is located at the rising end position.

符合43は充填装置100の支持フレームであり、架台41上に設けられている。その天板部44の中央部には上側が開いた保持ケース45が吊下げ状態で取付けられている。保持ケース45の底部内面側には上カバー46が、外面側には下カバー47が取付けられ、上カバー46の上には駆動モータ48が取付けられている。下カバー47の下側には、グリッパ3,3の上方に位置して同調テーブル49が配置され、その軸が下カバー47内を通って上カバー46内へ伸び、上カバー46内で駆動モータ48の出力軸と適宜な連結装置で連結されている。すなわち同調テーブル49は下側のテーブル2を駆動する駆動源すなわち包装機1の主駆動源とは別の駆動源により駆動される。そして駆動モータ48は同調テーブル49をテーブル2と同調して同じ方向へ間欠回転させるようになっている。   Reference numeral 43 is a support frame of the filling device 100 and is provided on the gantry 41. A holding case 45 whose upper side is open is attached to the central portion of the top plate portion 44 in a suspended state. An upper cover 46 is attached to the inner surface side of the bottom of the holding case 45, a lower cover 47 is attached to the outer surface side, and a drive motor 48 is attached to the upper cover 46. A tuning table 49 is disposed on the lower side of the lower cover 47 so as to be positioned above the grippers 3 and 3, and its shaft extends into the upper cover 46 through the lower cover 47. It is connected to 48 output shafts by an appropriate connecting device. That is, the tuning table 49 is driven by a drive source that drives the lower table 2, that is, a drive source different from the main drive source of the packaging machine 1. The drive motor 48 is adapted to intermittently rotate the tuning table 49 in the same direction in synchronization with the table 2.

ホッパ4は前述のとおり上下が開口したホッパ本体5と、ホッパ本体5の下側に配置された所謂烏口6を備えている。図中右側のホッパ4の烏口6は閉じており、左側のそれは開いている。符合51は同調テーブル49上に、円周方向でグリッパ3,3に対応する位置に立設されたガイド軸であり、このガイド軸51にスライダ53が嵌り上下動可能になっている。そしてスライダ53に取付けられた取付け部材55の第1取付け部56にホッパ本体5が、第2取付け部57に烏口6が図示のように上下にその軸心を同じにして取付けられている。スライダ53にはカムローラ59が取付けられ、支持フレーム43の天板44の内面側にカム取付け部材61を介して取り付けられた円筒カム63上を転動し、それによりホッパ4が上下動するようになっている。すなわち、円筒カム63は保持ケース45を取囲むようにして取付けられ、その形状は図3にその一部が展開して示されているように、上下の平坦な部分とそれらを繋ぐ傾斜部分とを備える。そしてカムローラ59がステーションIからIIIまで、ステーションVIIIからXを過ぎてIまでの間に位置するときはホッパ4は上昇端位置に位置し、ステーションVとVI及びそれらの間に位置するときは下降端位置に位置し、ステーションIVとVIIでは上昇端位置と下降端位置との間に位置するようになっている。   The hopper 4 includes a hopper body 5 that is open at the top and bottom, as described above, and a so-called throat 6 that is disposed below the hopper body 5. In the figure, the shed 6 of the hopper 4 on the right side is closed and that on the left side is open. Reference numeral 51 is a guide shaft erected on the tuning table 49 at a position corresponding to the grippers 3 and 3 in the circumferential direction, and a slider 53 is fitted on the guide shaft 51 so as to be movable up and down. The hopper body 5 is attached to the first attachment portion 56 of the attachment member 55 attached to the slider 53, and the shed 6 is attached to the second attachment portion 57 with the same axial center as shown in the figure. A cam roller 59 is attached to the slider 53 and rolls on a cylindrical cam 63 attached to the inner surface side of the top plate 44 of the support frame 43 via a cam attachment member 61 so that the hopper 4 moves up and down. It has become. That is, the cylindrical cam 63 is attached so as to surround the holding case 45, and the shape thereof is provided with upper and lower flat portions and inclined portions connecting them as shown in FIG. . When the cam roller 59 is located between the stations I to III and between the stations VIII and X to I, the hopper 4 is located at the rising end position, and when located between the stations V and VI and between them, the hopper 4 is lowered. It is located at the end position, and is located between the rising end position and the falling end position in the stations IV and VII.

次に図3を併せて参照しながら、ホッパ4が下降端位置へ下降するのを規制する規制手段としての補助カム71について説明する。前述したとおりステーションIVにおいて袋Bの開口が行われるが、吸盤15、15,16,16の吸着が適切に行われないと真空漏れが生じ、所望通りの開口が行われず、そのままステーションVへ袋を移動してホッパ4を下降させても被包装物の充填を適切に行うことができないばかりか、袋を損傷してしまう可能性がある。板状の形をしたこの補助カム71はそのような場合にステーションVでホッパ4が下降端位置へ移動するのを阻止し、退避位置に退避させ、ホッパ4の烏口6が袋Bに接触しないようにするものである。すなわち、開口不良が前述のとおりセンサ18,18により検知された場合、ホッパ4の烏口6は制御装置32により閉じられたままとすることができるが、前述のとおりホッパ4の昇降は円筒カムにより行われているため、その場合、下降端位置に移動したホッパ4の烏口6が中途半端に開いた袋口に入り込むなどして袋が損傷してしまう可能性があるので、補助カム71を用いて退避位置へ退避させるのである。ステーションVIも充填を行うステーションであるので、このステーションにも同じ補助カム71が設けられる。 Next, the auxiliary cam 71 as a restricting means for restricting the hopper 4 from being lowered to the lowered end position will be described with reference to FIG. As described above, the opening of the bag B is performed at the station IV. However, if the suction cups 15, 15, 16, and 16 are not properly sucked, a vacuum leak occurs and the opening as desired is not performed. Even if the hopper 4 is moved down and the hopper 4 is lowered, it is not only possible to properly fill the package, but the bag may be damaged. In such a case, the auxiliary cam 71 in the shape of a plate prevents the hopper 4 from moving to the lower end position at the station V and retreats to the retracted position, so that the mouth 6 of the hopper 4 does not contact the bag B. It is what you want to do. That is, when the opening defect is detected by the sensors 18 and 18 as described above, the shed 6 of the hopper 4 can be kept closed by the control device 32, but as described above, the hopper 4 is moved up and down by the cylindrical cam. In such a case, the auxiliary cam 71 may be used since the bag may be damaged by, for example, the bag 6 of the hopper 4 having moved to the lower end position entering the bag opening opened halfway. To retreat to the retreat position. Since the station VI is also a filling station, the same auxiliary cam 71 is provided in this station.

図2の左側の部分に示されるように、円筒カム63が取付けられるカム取付け部材61のうちステーションV,VIに設けられるカム取付け部材61は他のステーションの取付け部材61と異なり、上下に伸びるガイド軸62を備えており、補助カム71はこのガイド軸62に上下動可能に嵌ったスライダ73に取付けら、図示の待機位置では補助カム71は円筒カム63のカム面と面一或いはそれより下に位置している。図に示されるように、カムローラ59の幅は円筒カム63の幅より大きく、はみ出した部分において補助カム71の上に乗れるようになっている。そして図3に示されるように補助カム71には、固定された取付け部材74に一端が掛けられた二本の引張りバネ75の他端側が掛けられている。そして取付け部材74に取付けられたエアシリンダ76が二本のバネ75の間に配置され、そのロッド77の先端が補助カム71に当接し、通常はロッド77が伸びて補助カム71は押下げられて待機位置に位置し、カムローラ59は円筒カム63のカム面上を転動するになっている(図3のステーションVI参照)。しかし、前述のように袋Bの袋口の開口が適切に行われなかった場合には、所定のタイミングでロッド77が縮み、補助カム71を待機位置よりも上方の作動位置へ移動させ、ステーションIVから円筒カム63の下降する側の斜面を移動してくるカムローラ59を受止めるようになっている。これにより、図2に細線で示されるように、ステーションVにおいてホッパ4を退避位置に留めるように作用する。図3のステーションVIに位置するカムローラ59は、袋口の開口が適切に行われた袋Bに対応するホッパ4のカムローラであり、補助カム71は待機位置へ下降したままで、そのカムローラ59は円筒カム63のカム面に乗っている。次にステーションVにあるカムローラ59がステーションVIへ移動するとき、所定のタイミングでステーションVIの補助カム71が待機位置から作動位置へ上昇し、移動してくるカムローラ59を受け入れる。一方で、ステーションVの補助カム71は、ステーションIVに位置しているホッパ4に対応する袋Bの袋口が適切に開口されている場合には、そのカムローラ59の移動の妨げにならないタイミングでロッド77が伸びて待機位置へ下降させられる。 As shown in the left part of FIG. 2, the cam mounting member 61 provided at the stations V and VI among the cam mounting members 61 to which the cylindrical cam 63 is mounted is different from the mounting members 61 of other stations and extends vertically. A shaft 62 is provided, and the auxiliary cam 71 is attached to a slider 73 fitted to the guide shaft 62 so as to be movable up and down. In the illustrated standby position, the auxiliary cam 71 is flush with or below the cam surface of the cylindrical cam 63. Is located. As shown in the drawing, the width of the cam roller 59 is larger than the width of the cylindrical cam 63, and the cam roller 59 can ride on the auxiliary cam 71 at the protruding portion. As shown in FIG. 3, the auxiliary cam 71 is hung on the other end side of two tension springs 75 having one end hung on a fixed mounting member 74. An air cylinder 76 attached to the attachment member 74 is disposed between the two springs 75, the tip of the rod 77 abuts against the auxiliary cam 71, and normally the rod 77 extends and the auxiliary cam 71 is pushed down. Thus, the cam roller 59 rolls on the cam surface of the cylindrical cam 63 (see station VI in FIG. 3). However, when the opening of the bag mouth of the bag B is not properly performed as described above, the rod 77 is contracted at a predetermined timing, and the auxiliary cam 71 is moved to the operating position above the standby position, and the station The cam roller 59 that moves on the slope on the lower side of the cylindrical cam 63 from IV is received. As a result, as shown by a thin line in FIG. The cam roller 59 located at the station VI in FIG. 3 is the cam roller of the hopper 4 corresponding to the bag B in which the opening of the bag mouth is appropriately performed, and the auxiliary cam 71 remains lowered to the standby position, It rides on the cam surface of the cylindrical cam 63. Next, when the cam roller 59 in the station V moves to the station VI, the auxiliary cam 71 of the station VI rises from the standby position to the operating position at a predetermined timing, and receives the moving cam roller 59. On the other hand, the auxiliary cam 71 of the station V has a timing that does not hinder the movement of the cam roller 59 when the bag opening of the bag B corresponding to the hopper 4 located at the station IV is appropriately opened. The rod 77 is extended and lowered to the standby position.

次に図4A,4Bを参照して上記の各ステーションにおける動作及びステーション間を移動中の動作についてより詳細に説明する。図4は図1に示される各ステーションでの工程を示す説明図である。図4Aの(イ)〜(ホ)は、図1の各ステーションI〜Vに、図4Bの(ヘ)〜(ヌ)はステーションVI〜Xに対応している説明図であり、それぞれ上側にホッパ4が、下側に袋B及びグリッパ3,3が示されている。また、図4A(イ)、図4B(ト)〜(リ)ではホッパ4のみ断面で示され、図4A(ホ)、図4B(ヘ)ではホッパ4及び袋Bが断面で示されている。 Next, with reference to FIGS. 4A and 4B, the operation at each station and the operation while moving between stations will be described in more detail. FIG. 4 is an explanatory diagram showing a process at each station shown in FIG. (A) to (E) in FIG. 4A correspond to the stations I to V in FIG. 1, and (F) to (N) in FIG. 4B correspond to the stations VI to X, respectively. A hopper 4 and a bag B and grippers 3 and 3 are shown on the lower side. 4A (A) and 4B (G) to (L), only the hopper 4 is shown in cross section, and in FIGS. 4A (E) and 4B (F), the hopper 4 and the bag B are shown in cross section. .

図4Aの(イ)は前述のとおり図1のステーションIに対応する。コンベアマガジン11から供給された袋Bは図示のとおり左右のグリッパ3,3によりその両側縁部を把持され、吊下げ状態に保持されており、その袋口は閉じている。一方、ホッパ4には後述する図4B(チ)(ステーションVIII)で被包装物供給装置25から供給された被包装物が貯留されている。勿論烏口6は閉じられている。なお、後述するステーションIXで、図でステーションIにあるホッパ4について、ステーションVIIIでホッパ4に供給されたはずの被包装物がホッパ4内に存在しないことが検知されていると、このステーションIではこのホッパ4に対応するグリッパ3,3への袋Bの供給は行われない。 4A corresponds to the station I in FIG. 1 as described above. As shown in the figure, the bag B supplied from the conveyor magazine 11 is gripped at both side edges by the left and right grippers 3 and 3, held in a suspended state, and the bag mouth is closed. On the other hand, the wrapping material supplied from the wrapping material supply apparatus 25 in FIG. 4B (h) (station VIII) described later is stored in the hopper 4. Of course, the shed 6 is closed. If it is detected at station IX, which will be described later, that the wrapping material that should have been supplied to hopper 4 at station VIII is not present in hopper 4 at station I in FIG. Then, the supply of the bag B to the grippers 3 and 3 corresponding to the hopper 4 is not performed.

所定の時間だけ停止した後、テーブル2、同調テーブル49が同調して所定の角度だけ回転し、ステーションIIに停止する(図4A(ロ)。ここでは前述のとおり製造日等の印字が袋Bに対して行われる。次いでステーションIII(図4A(ハ))へ移動し、ここで印字の検査が行われる。ステーションIIIからステーションIVへの移動を開始すると、円筒カム63のカム面が下向きに傾斜しており(図3参照)、ホッパ4が下降し始める。そしてステーションIVに停止すると、吸盤15,15,16,16による袋Bの開口処理が行われる。それに併せて左右のグリッパ3,3が互いに接近する。そして所定のタイミングでそれぞれの配管17,17の途中に設けられた第2センサとしての真空センサ18,18により配管17,17内の真空度が検知され、その信号が制御装置32へ送られ、袋口が正常に開かれたかどうかの判断がされる。なお、ホッパ4は途中位置まで下降しているが、まだ袋Bには達していない(図4A(ニ)参照)。 After stopping for a predetermined time, the table 2 and the tuning table 49 are rotated in synchronism with a predetermined angle and stopped at the station II (FIG. 4A (B). Here, as described above, the date of manufacture is printed on the bag B. Next, the station moves to the station III (FIG. 4A (c)), where the printing is inspected.When the movement from the station III to the station IV is started, the cam surface of the cylindrical cam 63 faces downward. 3 (see FIG. 3), the hopper 4 starts to descend, and when it stops at the station IV, the opening process of the bag B by the suction cups 15, 15, 16, 16 is performed. The pipes 17 are connected to each other by vacuum sensors 18 and 18 as second sensors provided in the middle of the pipes 17 and 17 at a predetermined timing. 17 is detected and a signal is sent to the control device 32 to determine whether the bag mouth has been opened normally or not. B has not been reached (see FIG. 4A (d)).

次いでステーションVへ向けて回転を再開するが、その前に吸盤15,15,16,16は袋Bへの吸着を止め、袋Bから離れる。グリッパ3,3は接近したままで袋口を開口状態に維持する。テーブル2、同調テーブル49が回転するとホッパ4がさらに下降し、カムローラ59が円筒カム63の最下点に達し,ホッパ4は下降端位置に位置して停止する。テーブル2等が止まったときには烏口6の先端は袋B内へ侵入している。そして制御装置32により烏口6が開かれ、被包装物の袋Bへの充填が開始される。そして前述のとおりタッピング部材19が袋底に対してタッピングをおこなう。一方で、前述のとおり、ステーションIVで袋Bの開口が適切に行われなかった場合には、補助カム71が所定のタイミングで待機位置から作動位置へ上昇し、移動してくるカムローラ59は途中から円筒カム63のカム面から補助カム71の上へ移動して停止し、ホッパ4は退避位置に留められる。この場合は前述のとおり制御装置32によってホッパ4の烏口6は閉じられたままに維持される。   Next, rotation is resumed toward the station V, but before that, the suction cups 15, 15, 16, and 16 stop adsorbing to the bag B and leave the bag B. The grippers 3 and 3 keep the bag mouth open while keeping close. When the table 2 and the tuning table 49 rotate, the hopper 4 further descends, the cam roller 59 reaches the lowest point of the cylindrical cam 63, and the hopper 4 stops at the lower end position. When the table 2 or the like stops, the tip of the shed 6 has entered the bag B. Then, the throat 6 is opened by the control device 32, and filling of the bag B with the article to be packaged is started. As described above, the tapping member 19 performs tapping on the bag bottom. On the other hand, as described above, when the opening of the bag B is not properly performed at the station IV, the auxiliary cam 71 rises from the standby position to the operating position at a predetermined timing, and the moving cam roller 59 is halfway. From the cam surface of the cylindrical cam 63 onto the auxiliary cam 71 and stopped, and the hopper 4 is held in the retracted position. In this case, as described above, the control device 32 keeps the shed 6 of the hopper 4 closed.

次にステーションVIへ移動するが、前述のとおり、この移動中及びステーションVIに停止中も充填作業が継続される。また、ステーションVIにおいてもタッピング部材19によるタッピングが行われる。充填は、ステーションVIに停止中に終了する。なお、前述した袋Bの袋口の開口が適切に行われなかった場合には、ステーションVIの補助カム71が所定のタイミングで待機位置から作動位置へ上昇し、ステーションVの補助カム71から移動してくるカムローラ59を受け入れ、ホッパ4を退避位置に留めるようになっている。一方ステーションVの補助カム71は、次に円筒カム63上を転動してステーションVに移動しようとするカムローラ59の妨げにならないタイミングで下方の待機位置へと押下げられる。但し、次に来るカムローラに対応する袋も開口不良の場合には作動位置に留まり、対応するホッパ4を退避位置に保持する。   Next, the station VI moves to the station VI. As described above, the filling operation is continued during the movement and the station VI is stopped. Tapping by the tapping member 19 is also performed at the station VI. The filling ends while stopping at station VI. If the opening of the bag opening of the bag B is not properly performed, the auxiliary cam 71 of the station VI rises from the standby position to the operating position at a predetermined timing and moves from the auxiliary cam 71 of the station V. The incoming cam roller 59 is received and the hopper 4 is held in the retracted position. On the other hand, the auxiliary cam 71 of the station V is pushed down to a standby position at a timing that does not interfere with the cam roller 59 that is to roll on the cylindrical cam 63 and move to the station V. However, if the bag corresponding to the next cam roller is also defective in opening, it remains in the operating position, and the corresponding hopper 4 is held in the retracted position.

ステーションVIからステーションVIIに向かって移動を始めるとカムローラ59は円筒カム63の上方へ傾斜する斜面を移動し、ホッパ4は上昇を開始する。そしてステーションVIIに停止するときにはすでにホッパ4の烏口6は袋Bから抜け出ており、烏口6は閉じられる。そして烏口6が袋Bから抜け出ると、所定のタイミングで左右のグリッパ3,3が互いに遠ざかり、袋Bの袋口を緊張させる。なお、このステーションVIIにおいてもタッピング部材19によるタッピングが行われる。   When the movement from the station VI toward the station VII is started, the cam roller 59 moves on the slope inclined upward of the cylindrical cam 63, and the hopper 4 starts to rise. And when stopping at the station VII, the shed 6 of the hopper 4 has already come out of the bag B, and the shed 6 is closed. When the spout 6 comes out of the bag B, the left and right grippers 3 and 3 move away from each other at a predetermined timing, and the bag mouth of the bag B is tensioned. Note that tapping by the tapping member 19 is also performed in the station VII.

次にステーションVIIIへ向かって移動する。この時カムローラ59は円筒カム63の上向きに傾斜する傾斜面をさらに移動して平坦部に達し、ステーションVIIIに停止する。ホッパ4は上昇端位置に達する。ここで停止中に、袋口を前述の一対のブロック21,21で挟み、袋口のシールする部分に被包装物が付着(噛み込み)していないかを検知する。一方で烏口6が閉じられているホッパ4に被包装物供給装置25から所定量の被包装物が供給される。   Next, it moves toward the station VIII. At this time, the cam roller 59 further moves on the inclined surface inclined upward of the cylindrical cam 63 to reach the flat portion, and stops at the station VIII. The hopper 4 reaches the rising end position. During the stop, the bag mouth is sandwiched between the pair of blocks 21 and 21 described above, and it is detected whether an object to be packaged adheres (bites) to a portion to be sealed of the bag mouth. On the other hand, a predetermined amount of articles to be packaged is supplied from the article supply device 25 to the hopper 4 in which the shed 6 is closed.

次にステーションIXへ移動する。ここで前述のとおり一対の熱板27,27を用いて袋口のシールが行われる。また、ここに至るまでの間に施された包装処理に不具合が生じた場合(例えば印字不良、被包装物の噛み込みによる未シール袋など)はここで不良袋として排出される。さらにこのステーションに停止中に、図4(リ)に図示された発光素子81と受光素子82とで構成される第1センサ80により、ホッパ4内の被包装物の有無が検知される。すなわち被包装供給装置25は一定量の被包装物を供給するものであり、その為に計量器等を備えており、その計量に時間が掛かってしまってホッパ4がステーションVIIIに停止中に供給が間に合わず、結果的にホッパ4に被包装物が供給されないままホッパ4がステーションIXに移動してしまう場合があり得る。そこでこのステーションでホッパ4内の被包装物の有無を検知し、もし被包装物が存在していない場合には、このホッパ4が前述のステーションIへ移動したときに、対応するグリッパ3,3への袋Bの供給を中止し、空袋を移動させて袋供給工程以降の無駄な包装処理を行うことをやめさせ、生産にロスが生じるのを防止している。 Then move to station IX. Here, as described above, the bag mouth is sealed using the pair of hot plates 27. In addition, when a defect occurs in the packaging process performed up to this point (for example, defective printing, an unsealed bag due to biting of an object to be packaged, etc.), the defective bag is discharged here. Further, when the station is stopped, the presence or absence of an object to be packaged in the hopper 4 is detected by the first sensor 80 including the light emitting element 81 and the light receiving element 82 shown in FIG. In other words, the package supply device 25 supplies a certain amount of packaged items, and is equipped with a measuring instrument or the like for that purpose, so that it takes time to measure and supplies the hopper 4 to the station VIII while it is stopped. As a result, there is a possibility that the hopper 4 moves to the station IX without the packaged material being supplied to the hopper 4 as a result. Therefore, at this station, the presence / absence of an object to be packaged in the hopper 4 is detected. If the object to be packaged does not exist, when the hopper 4 moves to the station I, the corresponding grippers 3, 3 are detected. The supply of the bag B to the bag is stopped, the empty bag is moved, the useless packaging process after the bag supply process is stopped, and the production loss is prevented.

次に最後のステーションXへ移動し、一対の冷却板29,29でシール部を冷却し、グリッパ3,3を開いて袋B(製品)をシュート31へ放出する。そしてグリッパ3,3を閉じて再度ステーションIへ移動する。 Next, it moves to the last station X, a seal part is cooled with a pair of cooling plates 29 and 29, grippers 3 and 3 are opened, and bag B (product) is discharged to chute 31. Then, the grippers 3 and 3 are closed to move to the station I again.

最後に上記した第2センサ18,18、第1センサ80を用いた制御のフローチャートを説明する。ステップIでスタートし、ステップ2で被包装物供給指令が出され、ステーションVIIIでの被包装物のホッパ4への供給が行われる。次いでステップ3でホッパ4内の被包装物の検知が第1センサ80により行われる。被包装物が検知されない場合には、ステップ2に戻る。袋供給許可指令は出されないので、このホッパ4がステーションIへ移動しても、それに対応するグリッパ3,3には袋Bは供給されない。 Finally, a flowchart of control using the second sensors 18 and 18 and the first sensor 80 will be described. In step I, a package supply command is issued in step 2, and the supply of the package to the hopper 4 is performed in the station VIII. Next, in step 3, the first sensor 80 detects the article to be packaged in the hopper 4. If the package is not detected, the process returns to step 2. Since the bag supply permission command is not issued, even if the hopper 4 moves to the station I, the bag B is not supplied to the grippers 3 and 3 corresponding thereto.

ステップ3で被包装物の存在が検知されるとステップ4で袋供給許可指令が出され、このホッパ4がステーションIへ移動するとマガジン11から対応するグリッパ3,3に袋Bが供給される。次いでステップ5で第2センサ18,18による袋Bの開口検査が行われる。袋口が適正に開口されているとステップ6で烏口開指令が出され、ステーションVで烏口6が開かれ、袋への被包装物の充填が行われる。次いで烏口閉指令がステップ7で出され、ステーションVIIで烏口6が閉じられる。そしてステップ4へ戻る。一方、袋口の開口不良が検知されると、ステップ8へ進み、ホッパ非挿入指令、袋口シール停止指令、不良袋排出指令が出され、袋BはステーションIXにおいて排出され、ステップ2へ戻る。ステップ8でホッパ非挿入指令が出されるので、前述の補助カム71が動作し、ステーションV,VIでホッパ4は上昇端位置と下降端位置との間の退避位置に止められ、烏口6は閉じられたままとなる。 When the presence of an article to be packaged is detected in step 3, a bag supply permission command is issued in step 4, and when this hopper 4 moves to station I, the bag B is supplied from the magazine 11 to the corresponding grippers 3, 3. Next, in step 5, the opening inspection of the bag B by the second sensors 18, 18 is performed. When the bag mouth is properly opened, a spout opening command is issued at step 6, the spout 6 is opened at station V, and the bag is filled with an article to be packaged. Next, a closing instruction is issued at step 7, and the closing opening 6 is closed at station VII. Then, the process returns to step 4. On the other hand, if the opening failure of the bag mouth is detected, the process proceeds to step 8 where a hopper non-insertion command, a bag mouth seal stop command, and a defective bag discharge command are issued, and the bag B is discharged at the station IX and returns to step 2. . Since the hopper non-insertion command is issued at step 8, the above-described auxiliary cam 71 operates, and at stations V and VI, the hopper 4 is stopped at the retracted position between the rising end position and the falling end position, and the shed 6 is closed. Will remain.

以上のとおり、本実施の形態では、袋口の開口が適切に行われなかった場合に、被包装物充填工程において補助カムを作動させてホッパが下降端位置へ移動するのを阻止し、退避位置に留め、ホッパが袋に接触するのを防止する。これにより袋の損傷を防止できる。 As described above, in the present embodiment, when the opening of the bag mouth is not properly performed, the auxiliary cam is operated in the package filling process to prevent the hopper from moving to the descending end position and to retreat. Hold in place to prevent the hopper from contacting the bag. Thereby, damage to the bag can be prevented.

なお、袋Bの開口不良が検出された場合、上記実施の形態ではホッパ4内の被包装物はホッパ4でそのまま持ち回り、ステーションVIIIで被包装物供給装置25からの次回の被包装物の供給をキャンセルし、ステーションIXで開口不良袋を排出している。しかし、ステーションVで烏口6を開き、例えばシュートを介してホッパ4内の被包装物を機外に排出した後、ステーションIXで開口不良の袋を機外に排出するようにしてもよい。または、ステーションVで烏口6を開いて例えばシュートを介してホッパ4内の被包装物を機外に排出し、一方開口不良であった袋Bをそのまま保持して持ち回り、対応するグリッパ3,3への次回の袋Bの供給をキャンセルし、前回開口不良となった袋Bに対して再度袋口の開口を試みるようにしても良い。さらには、ホッパ4内の被包装物及び開口不良の袋Bをそのまま持ち回り、被包装物供給装置25からの被包装物の供給及び対応するグリッパ3,3への次回の袋Bの供給をキャンセルし、前回開口不良となった袋Bに対して再度袋口の開口を試み、開口した袋Bに持ち回っていた被包装物を充填するようにしても良い。 If a defective opening of the bag B is detected, in the above-described embodiment, the object to be packaged in the hopper 4 is carried around as it is by the hopper 4, and the next supply of the object to be packaged from the packaged object supply device 25 is performed at the station VIII. Is canceled and the defective opening bag is discharged at the station IX. However, it is also possible to open the shed 6 at the station V and discharge the package in the hopper 4 to the outside through the chute, for example, and then discharge the bag with the defective opening to the outside at the station IX. Alternatively, the jar 6 is opened at the station V and the packaged item in the hopper 4 is discharged out of the machine through, for example, a chute, while the bag B that has been poorly opened is held and carried around, and the corresponding grippers 3, 3 The next supply of the bag B may be canceled, and the opening of the bag mouth may be attempted again for the bag B that has previously failed to open. Furthermore, the article to be packaged in the hopper 4 and the bag B with poor opening are carried around as they are, and the supply of the article to be packaged from the article supply device 25 and the next supply of the bag B to the corresponding grippers 3 and 3 are cancelled. Then, the opening of the bag mouth may be attempted again for the bag B that has been defective in opening the previous time, and the packaged items carried around in the opened bag B may be filled.

なお、本発明の実施の形態では、上記した袋口の開口が適正に行われなかった場合のみでなく、以下のような場合にもホッパ4の下降を規制する規制手段としての補助カム71を動作させ、ホッパ4を退避位置へ退避させる。   In the embodiment of the present invention, the auxiliary cam 71 as a restricting means for restricting the lowering of the hopper 4 is provided not only when the opening of the bag mouth is not properly performed but also in the following cases. Operate and retract the hopper 4 to the retracted position.

先ず、包装機1の清掃、メンテナンスなどを行う際である。すなわち、包装機1の保守点検を行う際に出力される保守点検開始信号により、ステーションV,VI両方でホッパ4を退避位置へ退避させる。すなわち、包装機1が停止したときに、ステーションV,VIでホッパ4が退避位置より低い位置に位置していたとしても、補助カム71が待機位置から作動位置へ移動し、ステーションV,VIに位置したホッパ4を退避位置へ退避させる。これによってホッパ4とグリッパ3との間に十分な空きスペースが確保でき、清掃、メンテナンスなどの作業が行いやすくなり、作業効率が上がる。 First, the packaging machine 1 is cleaned and maintained. That is, the hopper 4 is retracted to the retracted position in both the stations V and VI by a maintenance / inspection start signal output when performing maintenance / inspection of the packaging machine 1. That is, when the packaging machine 1 is stopped, even if the hopper 4 is located at a position lower than the retracted position at the stations V and VI, the auxiliary cam 71 is moved from the standby position to the operating position, and the stations V and VI are moved to the station V and VI. The positioned hopper 4 is retracted to the retracted position. As a result, a sufficient free space can be secured between the hopper 4 and the gripper 3, and operations such as cleaning and maintenance can be easily performed, and work efficiency is increased.

また、包装機1の主電源がオフにされたときにも、やはり補助カム71が待機位置から作動位置へ移動し、ステーションV,VIに位置したホッパ4を退避位置へ退避させる。すなわち本実施の形態では、補助カム71を動作させるのにエアシリンダ76を用い、そのロッド77の伸縮により、補助カム71を待機位置と作動位置との間で移動させるが、そのエアシリンダ76の動作を公知の例えば電磁弁で制御する。そして、包装機1の主電源がオフにされるとその電磁弁はオフにされ、エアシリンダ76のロッド77は収縮するようになっている。すなわち、主電源のオフ操作によるシャットダウン信号により、エアシリンダを動作させるようになっている。   Also, when the main power supply of the packaging machine 1 is turned off, the auxiliary cam 71 is also moved from the standby position to the operating position, and the hopper 4 located at the stations V and VI is retracted to the retracted position. That is, in this embodiment, the air cylinder 76 is used to operate the auxiliary cam 71, and the auxiliary cam 71 is moved between the standby position and the operating position by the expansion and contraction of the rod 77. The operation is controlled by a known solenoid valve, for example. When the main power supply of the packaging machine 1 is turned off, the solenoid valve is turned off, and the rod 77 of the air cylinder 76 is contracted. That is, the air cylinder is operated by a shutdown signal generated when the main power is turned off.

次に、グリッパ3側とホッパ4側、すなわち包装機1と充填装置100との間に同期ズレが生じた場合である。上述のとおり、本実施の形態では充填装置100の駆動源を包装装置1の主駆動源と別に設け、テーブル2と同調テーブル49とを同期させる構成をとっているが、例えば清掃或いはメンテナンスなどを行った際に、何らかの原因でその同期がずれてしまうことも有り得る。この場合、グリッパ3とホッパ4との間に設定された円周方向での相対位置関係に狂いが生じてしまい、そのまま包装機1を運転した場合、グリッパ3とホッパ4とが干渉し、これらの部材が損傷する可能性がある。このような場合、エンコーダなどによってその相対位置関係の狂いを検知して異常信号を発信し、その信号に基づいて直ちに補助カム71を作動位置へ移動させてホッパ4を退避位置へ退避させ、グリッパ3とホッパ4との干渉を回避し、それら部材の損傷を未然に防止する。さらに緊急停止時に出力される非常停止信号に基づいても同様の処置が採られるようになっている。 Next, there is a case where a synchronization shift occurs between the gripper 3 side and the hopper 4 side, that is, between the packaging machine 1 and the filling device 100. As described above, in the present embodiment, the drive source of the filling device 100 is provided separately from the main drive source of the packaging device 1 and the table 2 and the synchronization table 49 are synchronized. However, for example, cleaning or maintenance is performed. When this is done, the synchronization may be lost for some reason. In this case, the relative positional relationship in the circumferential direction set between the gripper 3 and the hopper 4 is distorted. When the packaging machine 1 is operated as it is, the gripper 3 and the hopper 4 interfere with each other. There is a possibility of damaging the member. In such a case, an encoder or the like detects an error in the relative positional relationship and transmits an abnormality signal. Based on the signal, the auxiliary cam 71 is immediately moved to the operating position to retract the hopper 4 to the retracted position. 3 and the hopper 4 are avoided, and damage to these members is prevented. Further, similar measures are taken based on an emergency stop signal output at the time of emergency stop.

なお、ホッパ4の退避位置は以下のように定める。まず、退避位置は、包装処理部材、上記の実施の形態ではホッパ4の最下端部がグリッパの最上端部より高くなるように設定する。これにより、グリッパとホッパとの干渉が確実に回避でき、メンテナンスなどの際の作業性も向上する。さらには、ホッパ4の最下端部が、グリッパにより把持される袋の上側縁部より高く設定するのが望ましい。これにより、前述した袋口の開口が適正に行われなかった場合に、ホッパによって袋が損傷されることがない。   The retreat position of the hopper 4 is determined as follows. First, the retracted position is set so that the lowermost end portion of the packaging processing member, in the above embodiment, the hopper 4 is higher than the uppermost end portion of the gripper. Thereby, interference with a gripper and a hopper can be avoided reliably, and workability | operativity at the time of a maintenance etc. improves. Furthermore, it is desirable that the lowermost end portion of the hopper 4 is set higher than the upper edge portion of the bag held by the gripper. Thereby, when opening of the bag mouth mentioned above is not performed appropriately, a bag is not damaged by a hopper.

本発明においては、前記の実施の形態で説明した構成以外に、昇降手段として、各包装処理部材にそれぞれ独立したサーボモータを設け、所定の信号に基づいて各サーボモータを制御手段で制御し、退避位置よりも下方に位置する包装処理部材を退避位置へ上昇移動させ、或いは退避位置を通過して下方へ移動しようとする包装処理部材を留め、退避位置に保持することもできる。   In the present invention, in addition to the configuration described in the above embodiment, as the lifting means, each packaging processing member is provided with an independent servo motor, and each servo motor is controlled by the control means based on a predetermined signal, The packaging processing member positioned below the retracted position can be moved upward to the retracted position, or the packaging processing member passing through the retracted position and moving downward can be fastened and held at the retracted position.

Claims (8)

所定の円軌道上を間欠移動する複数組のグリッパを備え、該グリッパにより袋の両側縁部を挟持して該袋を吊り下げ状態で保持して所定の範囲移送しながら各種包装処理を施す間欠回転式ロータリー型袋詰め包装機に使用する包装処理装置において、
前記グリッパの上方に配置され、前記包装機の主駆動源とは独立した駆動源により駆動され、前記包装機と同調して間欠回転する同調テーブルと、
前記複数組のグリッパに対応するように、前記同調テーブルに周方向に沿って設けられた、それぞれ昇降自在な複数の同じ包装処理部材と、
前記包装処理部材を上昇端位置と下降端位置との間で昇降させる昇降手段と、
所定の信号に基づき、退避位置より下方に位置する包装処理部材を前記退避位置へ上昇移動させ、或いは退避位置を通過して下方へ移動しようとする包装処置部材を留め、前記退避位置に保持する制御手段とを備え、
前記退避位置は、前記包装処理部材の最下端部が前記グリッパの最上端部より高くなる位置に設定されている、
ことを特徴とする、包装処理装置。
Intermittent with a plurality of sets of grippers that intermittently move on a predetermined circular orbit, holding both side edges of the bag by the grippers, holding the bag in a suspended state, and performing various packaging processes while transferring within a predetermined range In the packaging processing equipment used for the rotary rotary bagging and packaging machine,
A tuning table disposed above the gripper, driven by a drive source independent of the main drive source of the packaging machine, and intermittently rotating in synchronization with the packaging machine;
A plurality of the same packaging processing members that are provided along the circumferential direction on the tuning table so as to correspond to the plurality of sets of grippers, and that can be raised and lowered, respectively.
Elevating means for elevating and lowering the packaging processing member between the rising end position and the falling end position;
Based on a predetermined signal, the packaging processing member positioned below the retracted position is moved upward to the retracted position, or the packaging treatment member that attempts to move downward through the retracted position is fastened and held at the retracted position. Control means,
The retracted position is set to a position where the lowermost end of the packaging processing member is higher than the uppermost end of the gripper,
The packaging processing apparatus characterized by the above-mentioned.
請求項1記載の包装処理装置において、前記退避位置は、前記包装処理部材の最下端部が前記包装機のグリッパにより把持される袋の上端縁部より高くなる位置に設定されることを特徴とする、包装処理装置。   2. The packaging processing apparatus according to claim 1, wherein the retracted position is set such that a lowermost end portion of the packaging processing member is higher than an upper end edge portion of a bag held by a gripper of the packaging machine. A packaging processing device. 請求項1又は2記載の包装処理装置において、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材が複数あるときに、前記制御手段は前記所定の信号に基づいて選択的に、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材の一部あるいは全てを退避位置に保持することを特徴とする、包装処理装置。   3. The packaging processing apparatus according to claim 1, wherein when there are a plurality of packaging processing members that are at a position lower than the retracted position or that pass through the retracted position and attempt to move downward, the control means performs the predetermined processing. Based on the signal, a part or all of the packaging processing member that is at a position lower than the retracted position or that moves through the retracted position and moves downward is held at the retracted position. Packaging processing equipment. 請求項1又は2記載の包装処理装置において、前記制御手段は前記所定の信号に基づいて、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする全ての包装処理部材を退避位置に保持することを特徴とする、包装処理装置。   3. The packaging processing apparatus according to claim 1 or 2, wherein the control means is based on the predetermined signal and is all the packaging processing which is at a position lower than the retracted position or moves downward through the retracted position. A packaging apparatus characterized by holding a member in a retracted position. 請求項1又は2記載の包装処理装置において、前記所定の信号は複数種類あり、前記複数種類の信号のうちの一部の信号に基づいて、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材が複数あるときに、前記制御手段は選択的に、前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする包装処理部材の一部あるいは全てを退避位置に保持し、前記複数種類の信号のうちの他の信号に基づいて、前記制御手段は前記退避位置より低い位置にある或いは前記退避位置を通過して下方へ移動しようとする全ての包装処理部材を退避位置に保持することを特徴とする、包装処理装置。   3. The packaging processing apparatus according to claim 1, wherein the predetermined signal has a plurality of types, and is located at a position lower than the retraction position or the retraction position based on a part of the plurality of types of signals. When there are a plurality of packaging processing members that pass through and move downward, the control means is selectively placed at a position lower than the retracted position or passes through the retracted position and moves downward. A part or all of the members are held at the retracted position, and the control means is at a position lower than the retracted position or passes through the retracted position and moves downward based on another signal among the plurality of types of signals. A packaging processing apparatus that holds all packaging processing members to be moved in a retracted position. 請求項1乃至5のいずれか1に記載の包装処理装置において、前記昇降手段は、前記同調テーブルの周方向に沿って配置され、前記同調テーブルの回転に伴って前記上昇端位置と下降端位置との間で前記包装処理部材を昇降させるカムを備え、前記包装処理装置はさらに、待機位置と作動位置との間で移動可能な規制手段を備え、前記制御手段は、前記所定の信号に基づいて前記規制手段を前記待機位置から前記作動位置へ作動させ、これにより前記退避位置よりも下方に位置する包装処理部材を前記退避位置へ上昇移動させ、或いは退避位置を通過して下方へ移動しようとする包装処理部材を受止めて、前記退避位置に保持することを特徴とする、包装処理装置。   The packaging processing apparatus according to any one of claims 1 to 5, wherein the elevating means is arranged along a circumferential direction of the tuning table, and the rising end position and the lowering end position with the rotation of the tuning table. The packaging processing apparatus further includes a restricting means movable between a standby position and an operating position, and the control means is based on the predetermined signal. The regulating means is operated from the standby position to the operating position, whereby the packaging processing member positioned below the retracted position is moved up to the retracted position, or moved downward through the retracted position. A packaging processing apparatus, wherein the packaging processing member is received and held in the retracted position. 請求項6記載の包装処理装置において、前記包装処理部材には前記カム上を転動するカムローラが取付けられ、前記規制手段は、前記カムローラが上に乗ることのできる補助カムと、前記補助カムを前記作動位置へ向けて常時付勢する付勢手段と、前記付勢手段の付勢力に抗する駆動力を及ぼして前記補助カムを前記待機位置に保持する補助カム駆動手段とを備え、前記所定の信号に基づいて前記補助カム駆動手段の駆動力が解除されると前記補助カムが前記補助カム付勢手段により前記作動位置へ移動することを特徴とする、包装処理装置。   7. The packaging processing apparatus according to claim 6, wherein a cam roller that rolls on the cam is attached to the packaging processing member, and the restricting means includes an auxiliary cam on which the cam roller can ride, and the auxiliary cam. An urging unit that constantly urges toward the operating position; and an auxiliary cam driving unit that applies a driving force against the urging force of the urging unit to hold the auxiliary cam at the standby position. When the driving force of the auxiliary cam driving means is released based on the signal, the packaging cam moves to the operating position by the auxiliary cam biasing means. 請求項1乃至7のいずれか1に記載の包装処理装置において、前記所定の信号は、保守点検を行う際に出力される保守点検開始信号又は主電源のオフ操作によるシャットダウン信号、或いは袋口の開口が適正に行われなかった場合や前記包装機と前記同調テーブルとの同期がずれた場合などに出力される異常信号、あるいは緊急停止時に出力される非常停止信号のいずれかであることを特徴とする、包装処理装置。 The packaging processing apparatus according to any one of claims 1 to 7, wherein the predetermined signal is a maintenance / inspection start signal output when performing maintenance / inspection, a shutdown signal due to a main power-off operation, or a bag mouth It is either an abnormal signal that is output when the opening is not properly performed or when the synchronization between the packaging machine and the tuning table is shifted, or an emergency stop signal that is output during an emergency stop. And packaging processing equipment.
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JP2015127239A (en) * 2013-11-26 2015-07-09 株式会社イシダ Filling method, filling device, and packaging device with filling device mounted
CN107539545A (en) * 2017-09-11 2018-01-05 江苏田园新材料股份有限公司 Yardage roll bagging hoistable platform
US10745226B2 (en) 2017-08-25 2020-08-18 Toyo Jidoki Co., Ltd. Conveyance mechanism

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JP2009161230A (en) * 2008-01-08 2009-07-23 Toyo Jidoki Co Ltd Bag filling and packaging apparatus

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Publication number Priority date Publication date Assignee Title
JP2015127239A (en) * 2013-11-26 2015-07-09 株式会社イシダ Filling method, filling device, and packaging device with filling device mounted
US10745226B2 (en) 2017-08-25 2020-08-18 Toyo Jidoki Co., Ltd. Conveyance mechanism
CN107539545A (en) * 2017-09-11 2018-01-05 江苏田园新材料股份有限公司 Yardage roll bagging hoistable platform

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