JP2012155338A - Charging device, process unit and image forming device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an image forming device capable of preventing the occurrence of uneven charging and scumming of a photoreceptor 3K due to toner sticking to a conductive sheet 9K over a long period of time.SOLUTION: In an image forming device for charging at least one of the surface of a photoreceptor 3K and toner adhering to the surface of the photoreceptor 3K through the conductive sheet 9K to which a bias is supplied while abutting on the surface of the photoreceptor 3K for carrying a latent image, a conductive sheet having a contact angle of its surface to pure water of 108[°] or more and a Shore D hardness of its surface of 65 or less is used as the conductive sheet 9K, thereby enabling preventing transfer residual toner from sticking to the conductive sheet 9K over a long period of time and occurrence of scumming due to transport of the transfer residual toner to a developing area in which the photoreceptor 3K and a developing device 40K face each other over a long period of time.

Description

  According to the present invention, at least one of the surface of the latent image carrier and the toner adhering to the surface is provided by a conductive member to which a bias is supplied while being in contact with the surface of the latent image carrier such as a photoconductor. The present invention relates to a charging device that charges the battery. The present invention also relates to a process unit and an image forming apparatus using such a charging device.

  In general, an electrophotographic image forming apparatus forms an image by the following process. That is, first, an electrostatic latent image is formed by performing exposure scanning or the like on a uniformly charged latent image carrier such as a photosensitive member, and the electrostatic latent image is developed by a developing device. Next, the toner image obtained by development is directly transferred from the latent image carrier to a recording material such as transfer paper, or transferred to a recording member via an intermediate transfer material.

  As a charging device used in the image forming apparatus having such a configuration, the following is known. That is, by causing a discharge between the latent image carrier and the conductive member while applying a charging bias to a charging member such as a charging roller which is a conductive member in contact with the surface of the latent image carrier. A charging device for uniformly charging the surface of the latent image carrier.

  In addition, a device that performs auxiliary charging, such as a charging device described in Patent Document 1, is also known. This type of charging device has an auxiliary charging member to which an auxiliary charging bias is applied, in addition to main charging means that mainly performs uniform charging of a latent image carrier such as a charging roller or a scorotron charging charger. Yes. The auxiliary charging member is brought into contact with a portion of the peripheral surface of the latent image carrier that moves endlessly, after passing through the transfer step and before entering the main charging step by the main charging means. . In such a configuration, the surface of the latent image carrier before being uniformly charged by the main charging unit is auxiliary charged in advance by discharging from the auxiliary charging member or charge injection, or the transfer residue adhered to the surface is preliminarily charged. The toner is charged to a normal charging polarity. As a result, it is possible to suppress the uneven charging of the latent image carrier, and to suppress the occurrence of background stains caused by re-transporting the low charge amount toner or the reversely charged toner to the development region.

  In these charging devices, if the transfer residual toner adheres to the charging member or auxiliary charging member, which is a conductive member in contact with the latent image carrier, these members, the transfer residual toner and the surface of the latent image carrier Discharge and charge injection during the period are hindered. As a result, the main charging and the auxiliary charging are not performed satisfactorily and uneven charging occurs, or the transfer residual toner is not satisfactorily charged and scumming occurs. The background stain is a phenomenon in which toner adheres to the background portion (uniformly charged portion) of the latent image carrier.

  Therefore, in the charging device described in Patent Document 2, toner fixing to the charging member is suppressed by using a charging member having a pure water contact angle of 90 ° or more.

  However, the inventors of the present invention experimentally suppress the toner adhesion to the conductive member for a long period only by providing the conductive member such as the charging member with a condition that the pure water contact angle is relatively large. I found that I can not. For example, even if the pure water contact angle is 100 [°], there are conductive members that cause toner fixation only by printing out thousands of sheets.

  The present invention has been made in view of the above background, and an object thereof is to provide the following charging device, and a process unit and an image forming apparatus using the charging device. That is, a charging device or the like that can suppress the occurrence of uneven charging and soiling due to toner fixing to the conductive member over a long period of time.

In order to achieve the above object, the invention of claim 1 is characterized in that a surface of the latent image carrier is provided by a conductive member to which a bias is supplied while abutting against the surface of the latent image carrier carrying the latent image. In the charging device that charges at least one of the toner adhering to the surface, as the conductive member, the pure water contact angle of the surface is 108 [°] or more, and the Shore D hardness of the surface is 65. The following is used.
According to a second aspect of the present invention, in the charging device of the first aspect, the conductive member having a surface Shore D hardness of 50 or more is used.
The invention of claim 3 is the charging device according to claim 1 or 2, wherein the conductive member has a surface resistance of 10 ² [Ω / cm ² ] or more and 10 ⁸ [Ω / cm ² ] or less. , Is used.
According to a fourth aspect of the present invention, in the charging device according to any one of the first to third aspects, the conductive member has a volume resistivity of 10 ² [Ω · cm] or more and 10 ⁶ [Ω · cm] or less. It is characterized by using what is.
In the charging device according to any one of claims 1 to 4, the conductive member has a surface roughness Ra of 0.1 [μm] or more and 0.6 [μm] or less. It is characterized by using the thing.
According to a sixth aspect of the present invention, there is provided a latent image carrier for carrying a latent image, a latent image forming means for forming a latent image on the latent image carrier, and developing the latent image on the latent image carrier with toner. And at least one of the developing unit and the charging unit. The image forming apparatus includes: a developing unit configured to perform charging; and a charging unit configured to charge at least one of the surface of the latent image carrier and the toner attached to the surface. In the process unit that is integrally attached to and detached from the image forming apparatus main body while being held by a common holding body, the charging device according to claim 1 is used as the charging means. It is characterized by this.
According to a seventh aspect of the present invention, there is provided a latent image carrier for carrying a latent image, latent image forming means for forming a latent image on the latent image carrier, and developing the latent image on the latent image carrier with toner. Used in an image forming apparatus comprising: a developing unit that performs charging; and a charging unit that charges at least one of the surface of the latent image carrier and the toner adhering to the surface, and at least the latent image carrier and the toner The charging device according to any one of claims 1 to 5 as the charging unit in a process unit that is integrally attached to and detached from the image forming apparatus main body while holding the charging unit on a common holder. It is characterized by being used.
According to an eighth aspect of the present invention, there is provided a latent image carrier for carrying a latent image, latent image forming means for forming a latent image on the latent image carrier, and developing the latent image on the latent image carrier with toner. 6. An image forming apparatus comprising: a developing unit that performs charging; and a charging unit that charges at least one of the surface of the latent image carrier and the toner adhering to the surface. Any one of the charging devices is used.
According to a ninth aspect of the present invention, in the image forming apparatus of the eighth aspect, the length of the surface moving direction of the latent image carrier at the contact portion between the latent image carrier and the conductive member is 2 [ mm] or more and 7 [mm] or less.
According to a tenth aspect of the present invention, in the image forming apparatus according to the eighth or ninth aspect, the contact pressure between the latent image carrier and the conductive member is 2 [kN / m ² ] or more and 15 [kN / m ² ] or less.
The invention according to claim 11 is the image forming apparatus according to any one of claims 8 to 10, wherein the latent image carrier has a pure water contact angle of 90 ° or more. To do.
According to a twelfth aspect of the present invention, in the image forming apparatus according to any of the eighth to eleventh aspects, as the toner, 1 to 4 parts by weight of an external additive of the toner particles is added to the toner particles , Is used.
The invention according to claim 13 is the image forming apparatus according to any one of claims 8 to 12, wherein, as the toner, a ratio of toner particles having a particle diameter of 5 [μm] or less to all toner particles is 15 [%] or less. It is characterized by using what is.
The invention according to claim 14 is the image forming apparatus according to any one of claims 8 to 13, wherein the developing means uses the one that develops the latent image with toner carried on the surface of the developer carrying member. There is provided transfer means for transferring the toner image formed on the surface of the latent image carrier by the development means to the transfer body, and the toner image is attached to the surface of the latent image carrier after the transfer process by the transfer means. The transfer residual toner is collected from the surface of the latent image carrier to the surface of the developer carrier.

  In these inventions, as the inventors have clarified through experiments to be described later, as a conductive member, the surface pure water contact angle is 108 [°] or more, and the surface Shore D hardness is 65 or less. Therefore, it is possible to suppress toner adhesion to the conductive member for a long period of time. Therefore, it is possible to suppress the occurrence of charging unevenness and scumming due to toner adhesion to the conductive member over a long period of time.

1 is a schematic configuration diagram illustrating a main part of a printer according to an embodiment. FIG. 3 is an enlarged configuration diagram illustrating a process unit for K of the printer together with an intermediate transfer belt. The expansion block diagram which shows the process unit for K of a modification apparatus with an intermediate transfer belt.

Hereinafter, as an image forming apparatus to which the present invention is applied, an embodiment of an electrophotographic color laser printer (hereinafter simply referred to as a printer) will be described.
First, a basic configuration of the printer according to the present embodiment will be described. FIG. 1 is a schematic configuration diagram illustrating a main part of the printer according to the present embodiment. The printer includes four process units 1Y, M, C, and K for forming toner images of respective colors of yellow, magenta, cyan, and black (hereinafter referred to as Y, M, C, and K). An optical writing unit 50, a registration roller pair 54, a transfer unit 60, and the like are also provided. Subscripts Y, M, C, and K added to the end of each symbol indicate members for yellow, magenta, cyan, and black, respectively.

  The optical writing unit 50 serving as a latent image forming means includes a light source composed of four laser diodes corresponding to each color of Y, M, C, and K, a regular hexahedral polygon mirror, a polygon motor for rotationally driving this, and an fθ lens. , Lenses, reflection mirrors and the like. The laser light L emitted from the laser diode reaches any one of four photoconductors described later while being reflected by any one surface of the polygon mirror and deflected as the polygon mirror rotates. The surfaces of the four photosensitive members are optically scanned by the laser beams L emitted from the four laser diodes, respectively.

  The process units 1Y, 1M, 1C, and 1K are drum-shaped photoconductors 3Y, 3M, 3C, and 3K as latent image carriers, and developing devices 40Y, 4M, 4C, and 3K as developing units individually corresponding to these. It has a charging device. The photoreceptors 3Y, 3M, 3C, and 3K are rotationally driven in a clockwise direction in the drawing at a predetermined linear velocity by a driving unit (not shown). Then, it is optically scanned in the dark by an optical writing unit 50 that emits a laser beam L modulated based on image information sent from a personal computer (not shown) or the like, and static for Y, M, C, and K. Carries an electrostatic latent image.

  FIG. 2 is an enlarged configuration diagram showing the K process unit 1K of the four process units 1Y, 1M, 1C, and 1K together with the intermediate transfer belt 61 of the transfer unit (60 in FIG. 1). In the figure, a process unit 1K for K has a photosensitive unit 3K, a charging device, a neutralizing lamp (not shown), a developing device 40K as developing means, etc. held in a common unit casing (holding body) as one unit, The printer is detachable from the printer body.

  The photosensitive body 3K for K which is a charged body and a latent image carrier is coated with a photosensitive layer made of a negatively charged organic photophotoconductive substance (OPC) on the surface of a conductive base made of an aluminum base tube. The drum is about 24 [mm] in diameter and is driven to rotate in the clockwise direction in the drawing at a predetermined linear velocity by a driving means (not shown). As a result, the surface of the photosensitive member 3K sequentially passes through a primary transfer nip (contact position with the intermediate transfer belt 61), an auxiliary charging nip, a charging nip, an optical writing position, and a development area, which will be described later.

  The developing device 40K for K has a developing roller 42K that exposes a part of the peripheral surface from an opening provided in the casing 41K. The developing roller 42K, which is a developer carrying member, is rotatably supported by bearings (not shown) with shafts protruding from both ends in the longitudinal direction. The casing 41K contains K toner and is conveyed from the right side to the left side in the drawing by the agitator 43K that is driven to rotate. On the left side of the agitator 43K in the figure, a toner supply roller 44K that is driven to rotate counterclockwise in the figure by a driving means (not shown) is disposed. The roller portion of the toner supply roller 44K is made of an elastic foam such as sponge, and satisfactorily captures the K toner sent from the agitator 43K. The K toner thus captured is supplied to the developing roller 42K at the contact portion between the toner supply roller 44K and the developing roller 42K. The K toner carried on the surface of the developing roller 42K as the developer carrying member passes through the contact position with the regulating blade 45K as the developing roller 42K rotates in the counterclockwise direction in the drawing. After the layer thickness is regulated or frictional charging is promoted, the layer is transported to the developing area facing the photoreceptor 3K.

  In this developing area, negative K toner is applied from the developing roller 42K side between the developing roller 42K to which a negative developing bias output from a power source (not shown) is applied and the electrostatic latent image on the photoreceptor 3K. A developing potential for electrostatically moving to the latent image side acts. In addition, a non-development potential for electrostatically moving negative K toner from the background side to the development roller 42K acts between the developing roller 42K and the uniformly charged portion (background portion) of the photoreceptor 3K. The K toner on the developing roller 42K is separated from the developing roller 42K by the action of the developing potential and is transferred onto the electrostatic latent image on the photoreceptor 3K. By this transition, the electrostatic latent image on the photoreceptor 3K is developed into a K toner image.

  In this printer, a one-component developing method using a one-component developer containing K toner as a main component as a developer is adopted in the developing device 40K. However, a two-component developer containing K toner and a magnetic carrier is used. A two-component development method using

  The K toner image developed in the developing area is conveyed to the primary transfer nip for K where the photosensitive member 3K and the intermediate transfer belt 61 come into contact with the rotation of the photosensitive member 3K. Intermediate transfer. Untransferred toner that has not been transferred onto the intermediate transfer belt 61 adheres to the surface of the photoreceptor 3K after passing through the primary transfer nip. This transfer residual toner processing will be described later.

  The charging device includes a charging roller 7K that forms a charging nip by contacting the photosensitive member 3K while being driven to rotate counterclockwise in the drawing, an auxiliary charging member 10K that forms an auxiliary charging nip by contacting the photosensitive member 3K, and the like. Have. The charging roller 7K is formed by covering a peripheral surface of a metal rotating shaft member with a roller portion made of a material that exhibits conductivity and elasticity such as conductive rubber. A charging bias is applied to the rotating shaft member by charging bias supply means including a power source (not shown). By this application, a discharge is generated between the charging roller 7K and the photosensitive member 3K, so that the surface of the photosensitive member 3K is uniformly charged to the same polarity as the charging polarity of the toner.

  The auxiliary charging member 10K is obtained by covering the surface of an elastic portion 8K made of an elastic material such as sponge with a conductive sheet 9K made of a conductive material. Then, while being pressed toward the photoconductor 3K by the holder member, the portion of the peripheral surface of the photoconductor 3K passes through a primary transfer nip described later and before entering the charging nip. The sheet covering surface is in contact. The conductive sheet 9K is supplied with an auxiliary charging bias consisting of a DC voltage having the same polarity as the charging polarity of the toner or an AC voltage on which this DC voltage is superimposed by an auxiliary charging bias supply means including a power source (not shown). .

  Among the residual transfer toner adhering to the surface of the photoreceptor 3K after passing through the primary transfer nip, the amount of charge is not only the toner charged to the regular charge polarity but also the regular charge polarity. The low charge amount toner that is insufficient, the reversely charged toner that is charged to the opposite polarity, and the like are also included. Such untransferred toner enters the auxiliary charging nip as the photoreceptor 3K rotates. Then, the reversely charged toner in the transfer residual toner is sufficiently charged to the negative polarity, which is the normal polarity, by discharge between the auxiliary charging member 10K and the photosensitive member 3K or charge injection from the auxiliary charging member 10K. Further, the low charge amount toner in the transfer residual toner is also sufficiently charged to the negative polarity by discharge or charge injection. As a result, the occurrence of background stains caused by transporting the reversely charged toner or the low charge amount toner in the transfer residual toner to the developing region can be suppressed.

  Further, when a discharge is generated between the conductive sheet 9K of the auxiliary charging member 10K and the photosensitive member 3K, the photosensitive member 3K is assisted by the discharge prior to the main charging process of the photosensitive member 3K by the charging roller 7K. The charging unevenness can be suppressed by charging.

  An electrostatic latent image for K is formed on the surface of the photosensitive member 3K for K uniformly charged by the charging nip by optical scanning by the optical writing unit (50) described above. A K toner image is developed by the K developing device 40K.

  The process unit 1K for K has been described, but the process units 1Y, 1M, and 1C for other colors have the same configuration as the process unit 1K for K, and thus description thereof is omitted.

  As the process units 1Y, 1M, 1C, and 1K, a so-called cleaner-less type is adopted. The cleanerless system is a system that executes an image forming process on a latent image carrier without using a dedicated means for cleaning and collecting transfer residual toner adhering on the latent image carrier such as the photoreceptor 3Y. That is. Specifically, the dedicated means for cleaning and collecting means that after the transfer residual toner is separated from the latent image carrier, it is transported to the waste toner container and collected without being attached to the latent image carrier again. Or transported into the developing device for recycling. A cleaning blade that scrapes off the transfer residual toner from the latent image carrier is also included in the dedicated means.

  This cleaner-less method will be described in detail. The cleaner-less method is roughly classified into a scattering passing type, a temporary trapping type, and a combined type. Among these, in the scatter-passing type, the transfer residual toner and the latent image carrier are separated by scratching the transfer residual toner on the latent image carrier using a scattering member such as a brush that rubs against the latent image carrier. Reduce adhesion. Thereafter, the transfer residual toner on the latent image carrier is electrostatically transferred to the development member such as the developing roller immediately before or in the developing region where the developing member such as the developing sleeve and the developing roller faces the latent image carrier. To collect in the developing device. Prior to this collection, the transfer residual toner passes through the optical writing position for writing the latent image. However, if the amount of transfer residual toner is relatively small, the latent image writing is not adversely affected. . However, if a reversely charged toner charged to a polarity opposite to the normal polarity is included in the transfer residual toner, it is not collected on the developing member, which causes background contamination. In order to suppress the occurrence of scumming due to the reversely charged toner, toner charging means for charging the transfer residual toner on the latent image carrier to the normal polarity is scattered by the transfer position (for example, the primary transfer nip) and the scattering member. It is desirable to provide it between the positions or between the scattering position and the development area. As the scattering member, a fixed brush having a plurality of flocked fibers made of conductive fibers affixed to a sheet metal or a unit casing, a brush roller in which a plurality of flocked fibers are erected on a metal rotating shaft member, and conductive A roller member (for example, a charging roller) having a roller portion made of a sponge or the like can be used. The fixed brush has the advantage of being inexpensive because it can be configured with a relatively small amount of flocked fibers, but sufficient charging uniformity is required when it is also used as a charging member for uniformly charging the latent image carrier. You can't get it. On the other hand, the brush roller is preferable because sufficient charging uniformity can be obtained.

  In the temporary capture type in the cleanerless system, the transfer residual toner on the latent image carrier is temporarily captured by a capture member such as a rotating brush member that moves endlessly while the surface is in contact with the latent image carrier. Then, after the end of the print job or at the timing between sheets of the print job, the transfer residual toner on the capturing member is discharged and retransferred to the latent image carrier, and then electrostatically transferred to the developing member such as the developing roller. To collect in the developing device. In the case of the above-mentioned scatter-passing type, when there is a large amount of toner remaining after transfer such as when a solid image is formed or after a jam occurs, there is a possibility that the recovery performance to the developing member may be exceeded and image deterioration may occur. In the mold, the transfer residual toner captured by the capturing member is gradually collected on the developing member, and the occurrence of such image deterioration can be suppressed.

  In the combined type in the cleaner-less method, the scattered passing type and the temporary capturing type are used in combination. Specifically, a rotating brush member that contacts the latent image carrier is used in combination as a scattering member and a capturing member. By applying only a DC voltage to the rotating brush member, etc., the rotating brush member, etc., can function as a scattering member, while the bias is switched from a DC voltage to a superimposed voltage as necessary, so that the rotating brush member can be used as a capturing member. Make it work.

  This printer employs a scattered and transmissive cleanerless system. Specifically, the photoreceptor 3Y contacts the front surface of the intermediate transfer belt 61 while rotating at a predetermined linear speed in the clockwise direction in the drawing to form a primary transfer nip for Y. . Then, the transfer residual toner on the photoconductor 3Y is scratched by the auxiliary charging member 10Y or the charging roller 7Y as a scattering member, thereby weakening the adhesion between the transfer residual toner and the photoconductor 3Y. Thereafter, in the developing area, the transfer residual toner on the photoreceptor 3Y is electrostatically transferred to the developing roller 42Y of the developing device 40Y and collected. At this time, if the transfer residual toner contains a large amount of low-charge toner or reverse-charge toner, they are not collected on the developing roller 42Y and cause soiling.

  In FIG. 1 shown above, a transfer unit 60 is disposed below the process units 1Y, M, C, and K for each color. The transfer unit 60 moves the endless intermediate transfer belt 61 endlessly in the counterclockwise direction in the drawing while being stretched by a plurality of stretching rollers. Specifically, the plurality of stretching rollers are a driven roller 62, a driving roller 63, four primary transfer bias rollers 66Y, M, C, K, and the like.

  The driven roller 62, the primary transfer bias rollers 66Y to 66K, and the drive roller 63 are all in contact with the back surface (loop inner peripheral surface) of the intermediate transfer belt 61. The four primary transfer bias rollers 66Y, 66M, 66C, and 66K are rollers in which a metal cored bar is covered with an elastic body such as a sponge, and Y, M, C, and K photoconductors 3Y. , M, C, and K to sandwich the intermediate transfer belt 61. As a result, the four primary bodies for Y, M, C, and K in which the four photoreceptors 3Y, M, C, and K and the front surface of the intermediate transfer belt 61 are in contact with each other with a predetermined length in the belt moving direction. A transfer nip is formed.

  A primary transfer bias that is constant current controlled by a transfer bias power source (not shown) is applied to the cores of the four primary transfer bias rollers 66Y, 66M, 66C, and 66K. As a result, transfer charges are applied to the back surface of the intermediate transfer belt 61 via the four primary transfer bias rollers 66Y, 66M, 66C, 66K, and the intermediate transfer belt 61 and the photoreceptors 3Y, M, A transfer electric field is formed between C and K. In this printer, the primary transfer bias rollers 66Y, 66M, 66C, and 66K are provided as the primary transfer means. However, a brush, a blade, or the like may be used instead of the rollers. A transfer charger or the like may be used.

  The Y, M, C, and K toner images formed on the photoreceptors 3Y, 3M, 3C, and 3K for each color are primarily transferred onto the intermediate transfer belt 61 in a primary transfer nip for each color. As a result, a four-color superimposed toner image (hereinafter referred to as a four-color toner image) is formed on the intermediate transfer belt 61.

  A secondary transfer bias roller 67 is in contact with the driving roller 63 on the intermediate transfer belt 61 from the belt front surface side, thereby forming a secondary transfer nip. A secondary transfer bias is applied to the secondary transfer bias roller 67 by a voltage applying means including a power source and wiring (not shown). As a result, a secondary transfer electric field is formed between the secondary transfer bias roller 67 and the grounded secondary transfer nip back roller 64. The four-color toner image formed on the intermediate transfer belt 61 enters the secondary transfer nip as the belt moves endlessly.

  The printer includes a paper feed cassette (not shown), and accommodates a recording paper bundle in which a plurality of recording papers P are stacked therein. Then, the uppermost recording paper P is sent out to the paper feed path at a predetermined timing. The fed recording paper P is sandwiched in a registration nip of a registration roller pair 54 disposed at the end of the paper feed path.

  The registration roller pair 54 rotates both rollers in order to sandwich the recording paper P sent from the paper feed cassette into the registration nip. However, as soon as the leading edge of the recording paper P is sandwiched, both rollers rotate. Stop. Then, the recording paper P is fed toward the secondary transfer nip at a timing at which the recording paper P can be synchronized with the four-color toner image on the intermediate transfer belt 61. At the secondary transfer nip, the four-color toner images on the intermediate transfer belt 61 are collectively transferred onto the recording paper P by the action of the secondary transfer electric field and the nip pressure, and become a full-color image combined with the white color of the recording paper P. .

  The recording paper P on which the full-color image is formed in this manner is discharged from the secondary transfer nip, and then sent to a fixing device (not shown) to fix the full-color image.

  The secondary transfer residual toner adhering to the surface of the intermediate transfer belt 61 after passing through the secondary transfer nip is removed from the belt surface by the belt cleaning device 68.

  The printer according to the embodiment uses negatively chargeable Y, M, C, and K toners. Then, after the photosensitive members 3Y, 3M, 3C, and 3K of the respective colors are uniformly charged to a negative polarity by the charging device, the negative potential of the electrostatic latent image obtained by the optical scanning is attenuated from the background portion. In this way, a negative-positive development system is adopted in which a negative polarity toner is attached to the electrostatic latent image whose potential is attenuated.

Next, a characteristic configuration of the printer will be described.
The inventors prepared a testing machine having the same configuration as the printer according to the embodiment shown in FIG. Further, as the conductive sheet 9K of the auxiliary charging member 10K in the K process unit 1K shown in FIG. 2, a plurality of types having different pure water contact angles and Shore D hardnesses were prepared. Then, while sequentially replacing the conductive sheet 9K mounted on the testing machine, a monochrome half chart (two-by-two halftone gradation image) is converted to 10,000 sheets of A4 paper on each sheet. Continuous printing was performed at an image area ratio of 5%.

  The pure water contact angle of the conductive sheet 9K can be measured by a droplet method (based on the instruction manual of the contact angle meter) using a contact angle meter CA-DT / A type manufactured by Kyowa Interface Science Co., Ltd. Is possible.

  For the Shore D hardness of the conductive sheet 9K, the Shore D hardness of the substrate at 25 ° C. was measured by a method based on ASTM D-2240.

  As the charging bias applied to the charging roller 7K, a DC voltage of −1100 [V] was adopted. Further, as the auxiliary charging bias applied to the conductive sheet 9K of the auxiliary charging member 10K, an auxiliary charging bias of −700 [V] was adopted. In such a configuration, by the auxiliary charging on the conductive sheet 9K, the low charge amount toner and the reversely charged toner in the transfer residual toner can be charged to minus of the normal polarity, thereby suppressing the occurrence of background contamination. In addition, before the main charging by the charging roller 7K, the photosensitive member 3K is auxiliary charged with an auxiliary charging bias lower than the charging bias, so that occurrence of charging unevenness can be suppressed. When the K toner adheres to the conductive sheet 9K, auxiliary charging is not performed satisfactorily and uneven charging occurs. As a result, vertical black stripes become conspicuous in the image.

  As the toner (K), a toner obtained by a pulverization method with an average particle diameter adjusted to 8.5 [μm] and having an external additive added thereto was used.

  At the time of half-chart printing, each color photoconductor was rotated at a linear speed of 120 [mm / sec].

  As the charging brush roller of each color (for example, 7K), a roller having a diameter of 6 [mm] made of metal and having a roller portion covered with a conductive rubber layer (φ) 10 [mm] was used. .

As the conductive sheet 9K of the auxiliary charging member 10K, as described above, a plurality of types having different pure water contact angles and Shore D hardnesses were used, but their surface resistance and thickness were both 10 ⁵ [Ω. / □], 0.1 [mm].

  As the elastic portion 8K of the auxiliary charging member 10K, a sponge-made member having a thickness of 5 [mm] is used, and the auxiliary charging member 10K is applied to the photoreceptor 3K with a contact pressure that compresses this to a thickness of 2 [mm]. Touched.

  In a plurality of print tests using different types of conductive sheets 9K, all 10,000 print images were observed, and the presence or absence of image contamination due to the aggregated toner mass was examined. The agglomerated toner lump is formed by the K toner dammed up at the abutting portion between the conductive sheet 9K and the photosensitive member 3K shown in FIG. . When this mass grows to some extent, it falls by gravity from the entrance of the contact portion and enters the K primary transfer nip. Then, it adheres to the recording paper P via the intermediate transfer belt 61 or directly and becomes image smeared. For this image stain, × (confirms a spot of φ0.5 mm or more due to toner adhesion at a ratio of 100 points / 10 sheets or more), ○ (a spot of φ0.5 mm or more due to toner adhesion is a ratio of 10 points or more / 100 sheets) And 、 (spots due to toner adhesion cannot be confirmed with 100 prints). It should be noted that the allowable range of image smearing in a general popular machine is ○ and ◎.

  In each print test, the 10,000th printed image was observed to observe the presence or absence of vertical black stripes. The vertical black streaks are caused by the occurrence of uneven charging on the photosensitive member 3K due to the adhesion of the K toner to the conductive sheet 9K. For this vertical black streak, × (several large streak bands are easily visible), ○ (less than 10 small streaks and thin streaks are observed when looking closely), ◎ (vertical black streak is recognized Not possible). It should be noted that the allowable range of vertical black stripes in a normal spreader is ◯ or ◎.

The results of the above experiment are shown in Table 1 below.

  As shown in Table 1, when a conductive sheet 9K having a pure water contact angle of 108 [°] or more and a Shore D hardness of 50 to 65 is used in 10,000 prints Both image stains and vertical black stripes were within the allowable range. On the other hand, if the Shore D hardness is less than 50, image stain exceeding the allowable range occurred during 10,000 test prints. This is considered to be due to the reason described below. That is, when the Shore D hardness is less than 50, due to the softness of the conductive sheet 9K, the adhesiveness between the sheet and the photoreceptor 3K is excessively increased, and the contact portion between the sheet and the photoreceptor 3K is increased. It is considered that it has become difficult to remove the K toner satisfactorily.

  Further, as shown in Table 1, when the Shore D hardness is higher than 65, even if the pure water contact angle is 108 ° or more, the vertical black exceeding the allowable range in the middle of 10,000 prints. Streaks occur. That is, it is impossible to suppress toner adhesion to the conductive sheet 9K for a long period of time. This is considered to be due to the reason described below. That is, when the Shore D hardness is higher than 65, due to the hardness of the conductive sheet 9K, the subtle protrusions of the order of nm to several μm formed on the surface come into contact with the rotating photoreceptor 3K. Even if it is, it does not try to follow and follow, but it is in a state of being simply rubbed. As a result, the fine vibration accompanying the rubbing with the photoreceptor 3K does not occur favorably on the surface of the conductive sheet 9K. On the other hand, when the Shore D hardness of the conductive sheet 9K is 65 or less, due to the softness of the sheet, the sheet surface is finely vibrated with the friction with the photoreceptor 3K. It is considered that the toner adhering to the sheet surface is screened off and can pass through the contact portion between the sheet and the photoreceptor 3K in a short time.

  In view of the above experimental results, in the printer according to the embodiment, as the conductive sheet of the auxiliary charging member of each color process unit 1Y, M, C, K, the surface pure water contact angle is 108 [°] or more. And having a Shore D hardness of 50 or more and 65 or less on the surface.

  In the above-described experiment, the auxiliary charging member is of a type in which the conductive sheet is pressed against the photosensitive member by the elastic portion. However, according to another experiment conducted by the present inventors, the conductive sheet and Even when a conductive blade of the same property was cantilevered and brought into contact with the photoreceptor, the same results as in Table 1 were obtained.

  Moreover, although the example which employ | adopted DC voltage as a charging bias was demonstrated, what superimposes AC voltage on DC voltage may be employ | adopted. Furthermore, although an example in which a DC voltage is used as the auxiliary charging bias has been described, a DC voltage superimposed with an AC voltage may be used.

  As the conductive sheet of the auxiliary charging member, it is desirable to use a sheet having a thickness of 50 [μm] to 2 [mm]. This is because when the thickness is less than 50 [μm], the durability required for a popular machine cannot be obtained. In addition, if the thickness exceeds 2 [mm], the sheet is insufficient in flexibility, resulting in poor adhesion between the sheet and the photoreceptor.

  Regarding the torque generated by the rubbing between the conductive sheet and the photosensitive member, the rubbing length in the photosensitive member axial direction is 240 [mm], and is 0.2 to 1.2 [N. m] is desirable. Torque is 1.2 [N. This is because the wear resistance of the sheet starts to increase rapidly when the value exceeds [m]. The torque is 0.2 [N. This is because, when the ratio is less than m], the toner fixing property to the sheet starts to increase rapidly due to the weak rubbing force between the sheet and the photoreceptor.

As the conductive sheet as the conductive member of the auxiliary charging member, it is desirable to use a sheet having a surface resistance of 10 ² [Ω / cm ² ] or more and 10 ⁸ [Ω / cm ² ] or less. If it is less than 10 ² [Ω / cm ² ], it is difficult to satisfactorily suppress uneven charging and soiling due to the fact that current flows between the sheet and the photoconductor and discharge between the two cannot be obtained. Because it becomes. Further, when the surface resistance exceeds 10 ⁸ [Ω / cm ² ], the discharge uniformity between the two begins to deteriorate remarkably, and it becomes difficult to satisfactorily suppress charging unevenness.

As the conductive sheet of the auxiliary charging member, it is desirable to use a sheet having a volume resistivity of 10 ² [Ω · cm] or more and 10 ⁶ [Ω · cm] or less. This is because the volume resistivity is preferably lower than the surface resistance from the viewpoint of discharge uniformity. In addition, if the volume resistivity is less than 10 ² [Ω · cm], a good current flows between the sheet and the photosensitive member, and a discharge between the two cannot be obtained.

  The surface roughness Ra of the conductive sheet of the auxiliary charging member is desirably 0.1 [μm] or more and 0.6 [μm] or less. This is because when the surface roughness Ra starts to be larger than 0.6 [μm], the toner is likely to stay, adhere and adhere rapidly to the concave portions in the fine unevenness of the surface. Further, when the surface roughness Ra starts to be smaller than 0.1, image smearing due to poor adhesion with the photosensitive member starts to occur rapidly.

  The length of the photosensitive member surface moving direction (hereinafter referred to as auxiliary charging nip width) at the contact portion between the conductive sheet of the auxiliary charging member and the photosensitive member (hereinafter referred to as auxiliary charging nip width) is 2 [mm] or more and 7 [mm] or less. Is desirable. This is because if the auxiliary charging nip width starts to fall below 2 [mm], the transfer residual toner and the photosensitive member are liable to be charged rapidly. Further, if the auxiliary charging nip width starts to exceed 7 [mm], the cost increases due to the increase in the size of the apparatus.

The contact pressure between the photosensitive member and the conductive sheet of the auxiliary charging member is desirably 2 [kN / m ² ] or more and 15 [kN / m ² ] or less. This is because when the contact pressure starts to fall below 2 [kN / m ² ], the contact suddenly becomes unstable. Further, when the contact pressure starts to exceed 2 [kN / m ² ], the photosensitive member starts to be easily damaged.

  It is desirable to use a photoreceptor having a pure water contact angle of 90 [°] or more. This is because when the pure water contact angle begins to fall below 90 [°], toner adhesion to the photosensitive member starts to occur rapidly.

  As the toner, it is desirable to use toner in which an external additive of 1 to 4 parts by weight of the toner particles is added to the toner particles. In such a toner, even if the toner enters the contact portion between the conductive sheet of the auxiliary charging member and the photosensitive member, an external additive is interposed between the toner particles and the conductive sheet to fix the toner to the conductive sheet. This is because it can be suppressed. In addition, when the addition amount of the external additive exceeds 4 parts by weight, an adverse effect due to the transfer of the external additive to various members starts to appear rapidly.

  Further, as the toner, it is desirable to use a toner having a ratio of toner particles having a particle diameter of 5 [μm] or less to all toner particles of 15 [%] or less. This is because when the ratio starts to exceed 15 [%], toner adhesion to the conductive sheet is likely to occur rapidly.

  FIG. 3 is a schematic configuration diagram illustrating a modified apparatus of the printer according to the embodiment. This modified apparatus has a charging brush roller 4K as a charging member instead of the charging roller. The charging brush roller 4K includes a metal rotating shaft member 5K that is rotatably received by a bearing (not shown), and a plurality of conductive flocked fibers 6K that are erected on the surface thereof. Then, the front end side of each flocked fiber 6K is rubbed against the photoreceptor 3K while being driven to rotate counterclockwise in the figure by a driving means (not shown) around the rotation shaft member 5K. The metal rotating shaft member 5K is connected to a charging bias supply means made up of a power supply, wiring, etc. (not shown), thereby applying a charging bias made up of a superimposed voltage (a DC voltage is superimposed on an AC voltage). At or near the charging nip where the brush composed of the plurality of flocked fibers 6K of the charging brush roller 4K and the photosensitive member 3K come into contact, a discharge occurs between each flocked fiber 6K and the photosensitive member 3K, and the photosensitive member 3K. Is uniformly charged to, for example, negative polarity.

  This modified apparatus employs a temporary capture type cleanerless system. Specifically, in the above-described charging nip, a discharge is generated between the flocked fibers 6K and the photoconductor 3K, and the surface of the photoconductor 3K is uniformly charged with a negative polarity. At the same time, the transfer residual toner adhering to the photoreceptor 3K is transferred to the plurality of flocked fibers 6K by the action of the above-mentioned charging bias and temporarily captured. Then, after the end of the print job or timing between papers, the charging bias is switched from the superimposed voltage to the DC voltage, and the transfer residual toner captured on the flocked fiber 6K is retransferred onto the photoreceptor 3K. The toner is collected in the developing device 40K from the photosensitive member 3K through the developing roller 42K.

  So far, a printer employing a cleanerless process unit has been described. However, a configuration is provided in which a cleaning unit is provided for removing untransferred toner from the surface of the photoreceptor after passing through the primary transfer nip and before entering the charging nip. In addition, the present invention can be applied.

1Y, M, C, K: Process unit 3Y, M, C, K: Photoconductor (latent image carrier)
4K: charging brush roller (charging member, part of charging device)
7K: Charging roller (charging member, part of charging device)
9K: Conductive sheet (conductive member, part of charging device)
10K: auxiliary charging member (part of charging device)
40Y, M, C, K: Developing device (developing means)
50: Optical writing unit (latent image forming means)
60: Transfer unit (transfer means)

JP 2005-62737 A Japanese Patent Laid-Open No. 11-352752

Claims (14)

At least one of the surface of the latent image carrier and the toner adhering to the surface is charged by a conductive member that is supplied with a bias while being in contact with the surface of the latent image carrier that carries the latent image. In the charging device
A charging device using a conductive member having a pure water contact angle of 108 [°] or more and a Shore D hardness of 65 or less on the surface. The charging device according to claim 1.
A charging device using a conductive member having a surface Shore D hardness of 50 or more. The charging device according to claim 1 or 2,
A charging device using a conductive member having a surface resistance of 10 ² [Ω / cm ² ] or more and 10 ⁸ [Ω / cm ² ] or less as the conductive member. The charging device according to any one of claims 1 to 3,
A charging device using a material having a volume resistivity of 10 ² [Ω · cm] or more and 10 ⁶ [Ω · cm] or less as the conductive member. The charging device according to any one of claims 1 to 4,
A charging device using a surface roughness Ra of 0.1 [μm] or more and 0.6 [μm] or less as the conductive member. A latent image carrier that carries a latent image, a latent image forming unit that forms a latent image on the latent image carrier, a developing unit that develops the latent image on the latent image carrier with toner, and the latent image carrier The image forming apparatus includes a surface of the body and a charging unit that charges at least one of the toner adhering to the surface, and holds at least the developing unit and the charging unit on a common holding body. In the process unit that is integrally attached to and detached from the image forming apparatus main body as one unit,
A process unit using the charging device according to claim 1 as the charging means. A latent image carrier that carries a latent image, a latent image forming unit that forms a latent image on the latent image carrier, a developing unit that develops the latent image on the latent image carrier with toner, and the latent image carrier The image forming apparatus is provided with a charging unit that charges at least one of the surface of the body and the toner adhering to the surface, and at least the latent image carrier and the charging unit are used as a common holding body. In a process unit that is integrally attached to and detached from the image forming apparatus main body while being held,
A process unit using the charging device according to claim 1 as the charging means. A latent image carrier for carrying a latent image;
Latent image forming means for forming a latent image on the latent image carrier;
Developing means for developing the latent image on the latent image carrier with toner;
In an image forming apparatus comprising: a surface of the latent image carrier; and a charging unit that charges at least one of the toner attached to the surface.
An image forming apparatus using the charging device according to claim 1 as the charging unit. The image forming apparatus according to claim 8.
The length of the surface of the latent image carrier in the surface movement direction at the contact portion between the latent image carrier and the conductive member is 2 [mm] or more and 7 [mm] or less. apparatus. The image forming apparatus according to claim 8 or 9,
An image forming apparatus, wherein a contact pressure between the latent image carrier and the conductive member is 2 [kN / m ² ] or more and 15 [kN / m ² ] or less. The image forming apparatus according to any one of claims 8 to 10,
An image forming apparatus using the latent image carrier having a pure water contact angle of 90 ° or more. 12. The image forming apparatus according to claim 8, wherein
An image forming apparatus comprising: a toner particle having an additive of 1 to 4 parts by weight of the toner particle added to the toner particle. The image forming apparatus according to any one of claims 8 to 12,
An image forming apparatus comprising: a toner having a particle size of 15 [%] or less with respect to all toner particles having a particle diameter of 5 [μm] or less. The image forming apparatus according to any one of claims 8 to 13,
As the developing means, one that develops the latent image with the toner carried on the surface of the developer carrying member, and the toner image formed on the surface of the latent image carrying member by the developing means is used as the transfer member. A transfer means for transferring is provided, and transfer residual toner adhering to the surface of the latent image carrier after the transfer process by the transfer means is collected from the surface of the latent image carrier to the surface of the developer carrier. An image forming apparatus characterized by being configured as described above.

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