JP2012148970A - Dispersant composition - Google Patents
Dispersant composition Download PDFInfo
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- JP2012148970A JP2012148970A JP2012053056A JP2012053056A JP2012148970A JP 2012148970 A JP2012148970 A JP 2012148970A JP 2012053056 A JP2012053056 A JP 2012053056A JP 2012053056 A JP2012053056 A JP 2012053056A JP 2012148970 A JP2012148970 A JP 2012148970A
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- Prior art keywords
- group
- carbon
- general formula
- powder
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000203 mixture Substances 0.000 title claims abstract description 70
- 239000002270 dispersing agent Substances 0.000 title description 21
- 150000001875 compounds Chemical class 0.000 claims abstract description 84
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 80
- 239000000843 powder Substances 0.000 claims abstract description 55
- 239000000919 ceramic Substances 0.000 claims abstract description 43
- 150000003839 salts Chemical class 0.000 claims abstract description 30
- 150000002430 hydrocarbons Chemical group 0.000 claims abstract description 23
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 18
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 18
- 239000001257 hydrogen Substances 0.000 claims abstract description 17
- 125000000542 sulfonic acid group Chemical group 0.000 claims abstract description 14
- 125000002843 carboxylic acid group Chemical group 0.000 claims abstract description 6
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 3
- -1 3Al 2 O 3 · 2SiO 2 Inorganic materials 0.000 claims description 69
- 239000002041 carbon nanotube Substances 0.000 claims description 40
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 claims description 38
- 229910002113 barium titanate Inorganic materials 0.000 claims description 38
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 38
- 125000004432 carbon atom Chemical group C* 0.000 claims description 24
- 239000012776 electronic material Substances 0.000 claims description 15
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 15
- 229910000859 α-Fe Inorganic materials 0.000 claims description 15
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 12
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 10
- 125000004429 atom Chemical group 0.000 claims description 9
- 239000011575 calcium Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N zinc oxide Inorganic materials [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 7
- 229910017518 Cu Zn Inorganic materials 0.000 claims description 6
- 229910017752 Cu-Zn Inorganic materials 0.000 claims description 6
- 229910017943 Cu—Zn Inorganic materials 0.000 claims description 6
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 6
- 229910019142 PO4 Inorganic materials 0.000 claims description 5
- 229910052791 calcium Inorganic materials 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- 239000010452 phosphate Substances 0.000 claims description 5
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- 125000004185 ester group Chemical group 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- 239000010936 titanium Chemical group 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- 229910015902 Bi 2 O 3 Inorganic materials 0.000 claims description 3
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical class C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 claims description 3
- 229910017493 Nd 2 O 3 Inorganic materials 0.000 claims description 3
- 229910018605 Ni—Zn Inorganic materials 0.000 claims description 3
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 claims description 3
- 229910021523 barium zirconate Inorganic materials 0.000 claims description 3
- DQBAOWPVHRWLJC-UHFFFAOYSA-N barium(2+);dioxido(oxo)zirconium Chemical compound [Ba+2].[O-][Zr]([O-])=O DQBAOWPVHRWLJC-UHFFFAOYSA-N 0.000 claims description 3
- JXDXDSKXFRTAPA-UHFFFAOYSA-N calcium;barium(2+);oxygen(2-);titanium(4+) Chemical compound [O-2].[Ca+2].[Ti+4].[Ba+2] JXDXDSKXFRTAPA-UHFFFAOYSA-N 0.000 claims description 3
- 239000002134 carbon nanofiber Substances 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 claims description 3
- NKZSPGSOXYXWQA-UHFFFAOYSA-N dioxido(oxo)titanium;lead(2+) Chemical compound [Pb+2].[O-][Ti]([O-])=O NKZSPGSOXYXWQA-UHFFFAOYSA-N 0.000 claims description 3
- 229910003472 fullerene Inorganic materials 0.000 claims description 3
- 229910052745 lead Inorganic materials 0.000 claims description 3
- 229910052451 lead zirconate titanate Inorganic materials 0.000 claims description 3
- 239000006247 magnetic powder Substances 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims description 3
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 claims description 3
- 229910052715 tantalum Inorganic materials 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 150000001721 carbon Chemical group 0.000 claims description 2
- 150000002431 hydrogen Chemical class 0.000 claims description 2
- 238000007639 printing Methods 0.000 claims description 2
- 239000006185 dispersion Substances 0.000 abstract description 27
- 125000001424 substituent group Chemical group 0.000 abstract description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 abstract 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 abstract 2
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 abstract 1
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 30
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 18
- 235000001014 amino acid Nutrition 0.000 description 18
- 229940024606 amino acid Drugs 0.000 description 18
- 239000007788 liquid Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 17
- 229920005989 resin Polymers 0.000 description 17
- 239000011347 resin Substances 0.000 description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 16
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 239000011324 bead Substances 0.000 description 15
- 150000001413 amino acids Chemical class 0.000 description 14
- 238000000576 coating method Methods 0.000 description 14
- 239000010410 layer Substances 0.000 description 14
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 125000003277 amino group Chemical group 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- 230000002378 acidificating effect Effects 0.000 description 10
- 235000014113 dietary fatty acids Nutrition 0.000 description 10
- 229930195729 fatty acid Natural products 0.000 description 10
- 239000000194 fatty acid Substances 0.000 description 10
- 239000003973 paint Substances 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 235000000346 sugar Nutrition 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 125000003396 thiol group Chemical group [H]S* 0.000 description 8
- 150000001412 amines Chemical class 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- 150000004665 fatty acids Chemical class 0.000 description 7
- 229920000768 polyamine Polymers 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
- 239000004793 Polystyrene Substances 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000002609 medium Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- YKYONYBAUNKHLG-UHFFFAOYSA-N n-Propyl acetate Natural products CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 6
- 239000012044 organic layer Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 229940090181 propyl acetate Drugs 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 6
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 5
- 150000003863 ammonium salts Chemical class 0.000 description 5
- 239000001913 cellulose Substances 0.000 description 5
- 229920002678 cellulose Polymers 0.000 description 5
- 239000003985 ceramic capacitor Substances 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 239000011164 primary particle Substances 0.000 description 5
- 235000013772 propylene glycol Nutrition 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical class N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- KWIUHFFTVRNATP-UHFFFAOYSA-N Betaine Natural products C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 4
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- DXVYLFHTJZWTRF-UHFFFAOYSA-N Ethyl isobutyl ketone Chemical compound CCC(=O)CC(C)C DXVYLFHTJZWTRF-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- KWIUHFFTVRNATP-UHFFFAOYSA-O N,N,N-trimethylglycinium Chemical compound C[N+](C)(C)CC(O)=O KWIUHFFTVRNATP-UHFFFAOYSA-O 0.000 description 4
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- 150000005215 alkyl ethers Chemical class 0.000 description 4
- 229960003237 betaine Drugs 0.000 description 4
- 239000008119 colloidal silica Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000002612 dispersion medium Substances 0.000 description 4
- 238000010304 firing Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- YEYKMVJDLWJFOA-UHFFFAOYSA-N 2-propoxyethanol Chemical compound CCCOCCO YEYKMVJDLWJFOA-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical class [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical class [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 3
- 150000001720 carbohydrates Chemical class 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical class OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 239000000395 magnesium oxide Substances 0.000 description 3
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 3
- 239000012046 mixed solvent Substances 0.000 description 3
- 239000003495 polar organic solvent Substances 0.000 description 3
- 229920002401 polyacrylamide Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- UQDJGEHQDNVPGU-UHFFFAOYSA-N serine phosphoethanolamine Chemical compound [NH3+]CCOP([O-])(=O)OCC([NH3+])C([O-])=O UQDJGEHQDNVPGU-UHFFFAOYSA-N 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- 239000011135 tin Substances 0.000 description 3
- 239000011787 zinc oxide Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 2
- ARXKVVRQIIOZGF-UHFFFAOYSA-N 1,2,4-butanetriol Chemical compound OCCC(O)CO ARXKVVRQIIOZGF-UHFFFAOYSA-N 0.000 description 2
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 2
- FJGNTEKSQVNVTJ-UHFFFAOYSA-N 1-deoxy-D-lyxitol Natural products CC(O)C(O)C(O)CO FJGNTEKSQVNVTJ-UHFFFAOYSA-N 0.000 description 2
- JOLQKTGDSGKSKJ-UHFFFAOYSA-N 1-ethoxypropan-2-ol Chemical compound CCOCC(C)O JOLQKTGDSGKSKJ-UHFFFAOYSA-N 0.000 description 2
- FENFUOGYJVOCRY-UHFFFAOYSA-N 1-propoxypropan-2-ol Chemical compound CCCOCC(C)O FENFUOGYJVOCRY-UHFFFAOYSA-N 0.000 description 2
- KKTUQAYCCLMNOA-UHFFFAOYSA-N 2,3-diaminobenzoic acid Chemical compound NC1=CC=CC(C(O)=O)=C1N KKTUQAYCCLMNOA-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical class NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 2
- DZAUWHJDUNRCTF-UHFFFAOYSA-N 3-(3,4-dihydroxyphenyl)propanoic acid Chemical compound OC(=O)CCC1=CC=C(O)C(O)=C1 DZAUWHJDUNRCTF-UHFFFAOYSA-N 0.000 description 2
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 2
- FKNQCJSGGFJEIZ-UHFFFAOYSA-N 4-methylpyridine Chemical compound CC1=CC=NC=C1 FKNQCJSGGFJEIZ-UHFFFAOYSA-N 0.000 description 2
- KDCGOANMDULRCW-UHFFFAOYSA-N 7H-purine Chemical compound N1=CNC2=NC=NC2=C1 KDCGOANMDULRCW-UHFFFAOYSA-N 0.000 description 2
- LPEKGGXMPWTOCB-UHFFFAOYSA-N 8beta-(2,3-epoxy-2-methylbutyryloxy)-14-acetoxytithifolin Natural products COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
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Abstract
Description
本発明は、特定の化合物と炭素粉末又はセラミック粉末を含有する組成物に関する発明である。 The present invention relates to a composition containing a specific compound and carbon powder or ceramic powder.
近年、カーボンナノチューブ(以下、CNTとする)やチタン酸バリウムなどの炭素粉末又はセラミック粉末の利用が各種用途で試みられている。
例えば、CNTはその特性からエレクトロニクス(トランジスター素子、配線など)、エネルギー(燃料電池用電極材料、太陽光発電装置、ガス貯蔵など)、電子放出(フラットパネル装置など)、化学(吸着剤、触媒、センサーなど)、複合材料(導電性プラスチック、強化材料、難燃ナノコンポジットなど)など様々な分野での応用が期待されている。
しかしながら、このCNTは、分散させることが非常に困難であり、これまでに様々な分散方法が試みられている。
In recent years, utilization of carbon powders or ceramic powders such as carbon nanotubes (hereinafter referred to as CNT) and barium titanate has been attempted in various applications.
For example, CNTs have characteristics such as electronics (transistor elements, wiring, etc.), energy (electrode materials for fuel cells, solar power generation devices, gas storage, etc.), electron emission (flat panel devices, etc.), chemistry (adsorbents, catalysts, Sensors, etc.), composite materials (conductive plastics, reinforced materials, flame retardant nanocomposites, etc.) are expected to be applied in various fields.
However, it is very difficult to disperse the CNT, and various dispersion methods have been tried so far.
特許文献1及び2では、ドデシル硫酸ナトリウムや、ドデシルベンゼンスルホン酸ナトリウムなどの陰イオン性界面活性剤を使用して、CNTを分散させる方法が提案されている。
しかしながら、この場合、分散剤がいずれも金属塩である為に、電子材料分野への用途は困難となってしまう等、CNTの分散剤として使用できる分野が限られてしまう。
Patent Documents 1 and 2 propose a method of dispersing CNTs using an anionic surfactant such as sodium dodecyl sulfate or sodium dodecylbenzenesulfonate.
However, in this case, since all the dispersants are metal salts, the fields that can be used as CNT dispersants are limited, such as difficulty in use in the field of electronic materials.
また、チタン酸バリウムは、積層セラミックスコンデンサー用途で使用されている。具体的には、積層セラミックスコンデンサーとはセラミックの誘電体層を電極で挟んだ複合層を多層設けたものであるが、高い誘電率を有するチタン酸バリウムが、この積層セラミックスコンデンサー中のベースとなる誘電体層に利用される。そして、誘電体層の形成を容易にする方法として、チタン酸バリウムを含有する組成物をコーティングし、その後焼成して誘電体層を得る方法が行われている。
積層セラミックコンデンサーの小型大容量化のためには、電極−誘電体複合層の薄膜化や高積層化が必要であり、現在は、1μm以下の厚さで誘電体層が形成され、容量に応じて数十〜数千層程度積層したものが製造されている。
この誘電体層を、上記のコーティング法で形成させるためには、チタン酸バリウムを微粒化し、さらに、コーティング液中においてチタン酸バリウム粒子を媒体中に安定的に分散させることが必要となる。
また、コーティング被膜表面に平滑性を持たせることが求められるため、チタン酸バリウムを含むコーティング液が十分な流動性を有することも必要となる。さらに、コーティング液には、極性有機溶媒が使用されることが一般的であり、チタン酸バリウムを分散させる分散剤としては、極性有機溶媒中で使用できるものである必要もある。
In addition, barium titanate is used in multilayer ceramic capacitor applications. Specifically, a multilayer ceramic capacitor is a multilayered composite layer in which a ceramic dielectric layer is sandwiched between electrodes. Barium titanate having a high dielectric constant is the base in this multilayer ceramic capacitor. Used for dielectric layers. As a method for facilitating the formation of the dielectric layer, a method of coating a composition containing barium titanate and then firing it to obtain a dielectric layer is performed.
In order to increase the size and capacity of multilayer ceramic capacitors, it is necessary to reduce the thickness of electrode-dielectric composite layers and increase the number of layers. Currently, dielectric layers are formed with a thickness of 1 μm or less. What is laminated about several tens to several thousand layers is manufactured.
In order to form this dielectric layer by the above-described coating method, it is necessary to atomize barium titanate and to stably disperse the barium titanate particles in the medium in the coating liquid.
Moreover, since it is calculated | required to give smoothness to the coating film surface, it is also required that the coating liquid containing a barium titanate has sufficient fluidity | liquidity. Furthermore, a polar organic solvent is generally used for the coating liquid, and the dispersant for dispersing barium titanate needs to be usable in a polar organic solvent.
以上のように、CNTやチタン酸バリウム等、分散させるのが困難な無機材料の粉末を分散させる分散剤として、様々な提案がなされている。 As described above, various proposals have been made as dispersants for dispersing powders of inorganic materials that are difficult to disperse, such as CNT and barium titanate.
また、特許文献3では、無機顔料を分散させる分散剤として、ヒドロキシカルボン酸を縮合して得られる酸価10〜100の縮合ヒドロキシカルボン酸又はその塩を使用する技術が開示されている。 Patent Document 3 discloses a technique of using a condensed hydroxycarboxylic acid having an acid value of 10 to 100 or a salt thereof obtained by condensing hydroxycarboxylic acid as a dispersant for dispersing an inorganic pigment.
特許文献4では、セラミック粉末の有機媒質への分散方法として、縮合度2以上のポリヒドロキシカルボン酸と多価アルコールのエステル化物を使用する技術が提案されている。 Patent Document 4 proposes a technique of using an esterified product of polyhydroxycarboxylic acid having a degree of condensation of 2 or more and a polyhydric alcohol as a method for dispersing ceramic powder in an organic medium.
しかしながら、従来の分散剤では、分散性及び分散安定性が充分でないという問題を有する。
本発明は、炭素粉末及びセラミック粉末に対して高い分散性と分散安定性を有する組成物の提供を目的とするものである。
更に、本発明は、分散剤が金属塩を含むことが好ましくない電子材料分野への用途にも十分に使用可能な、炭素粉末又はセラミック粉末に対して高い分散性と分散安定性を有する組成物の提供を目的とするものである。
However, conventional dispersants have a problem that dispersibility and dispersion stability are not sufficient.
An object of the present invention is to provide a composition having high dispersibility and dispersion stability with respect to carbon powder and ceramic powder.
Furthermore, the present invention is a composition having high dispersibility and dispersion stability with respect to carbon powder or ceramic powder, which can be sufficiently used for applications in the field of electronic materials in which the dispersant does not preferably contain a metal salt. It is intended to provide.
本発明者は、前記課題を解決すべく鋭意検討を重ねた結果、特定の化合物、即ち、分子内に疎水基と親水基とを複数有する特定の化合物と、炭素粉末又はセラミック粉末とを併用した組成物とすることで上記課題を解決できることを見出し、本発明の完成に至った。すなわち、本発明は下記に示す通りである。
[1] 下記一般式(1)で示される化合物と、炭素粉末又はセラミック粉末とを含有する組成物。
(上記一般式(1)において、R1は、炭素数1〜23の炭化水素基を示し、R2は、水素又は、カルボン酸基或いはスルホン酸基を有してもよい炭素数1〜3の炭化水素基を示す。Yは、カルボキシル基、スルホン酸基、硫酸エステル基、リン酸エステル基、又はそれらの塩を示す。Zは、−NR’−(R’は、水素又は炭素数1〜10の炭化水素基)、−O−、又は−S−を示す。j、kは0、1、2のいずれかであり、且つj、kは同時に0ではなく、nは2〜20の整数を示す。Xは、置換基を有していてもよい分子量100万以下の炭化水素鎖を示す。)
[2] 前記一般式(1)中のXの炭素数が、1〜40である[1]に記載の組成物。
[3] 前記一般式(1)で示される化合物が、下記一般式(2)で示される化合物である[1]又は[2]に記載の組成物。
(上記一般式(2)において、R1は炭素数1〜23の炭化水素基を示し、R2は水素又は、カルボン酸基或いはスルホン酸基を有してもよい炭素数1〜3の炭化水素基を示す。Yは、カルボキシル基、スルホン酸基、硫酸エステル基、リン酸エステル基、又はそれらの塩を示す。Zは、−NR’−(R’は、水素又は炭素数1〜10の炭化水素基)、−O−、又は−S−を示す。X’は、カルボキシル基又はその塩、−NHR’基(R’は、水素又は炭素数1〜10の炭化水素基)、−OH基、−SH基のうち少なくともいずれか一つを有する炭素数が1〜20の炭化水素鎖を示す。j、kは0、1、2のいずれかであり、且つj、kは同時に0ではない。)
[4] 炭素粉末を含み、該炭素粉末が、カーボンナノチューブ、カーボンナノコイル、カーボンナノホーン、カーボンナノファイバー、フラーレンからなる群から選択される1種以上からなることを特徴とする[1]〜[3]のいずれか一つに記載の組成物。
[5] セラミック粉末を含み、該セラミック粉末が、下記の群から選択される1種以上からなることを特徴とする[1]〜[3]のいずれか一つに記載の組成物。
(酸化チタン、チタン酸バリウム、チタン酸バリウムカルシウム、チタン酸ストロンチウム、チタン酸鉛、ジルコン酸バリウム、チタン酸バリウムを主成分に酸化物(例えば、Mn、Cr、Si、Ca、Ba、Mg、V、W、Ta、Nbおよび1種類以上の希土類元素の酸化物)を副成分に含むセラミック粉末、チタン酸バリウム(BaTiO3)のBa原子又はTi原子がSn、Pb、Zr原子のいずれかで置換されたペロブスカイト型酸化物強誘電体のセラミック粉末、ZnO、フェライト、PZT、BaO、Al2O3、Bi2O3、R(希土類元素)2O3、TiO2、Nd2O3、2MgO・SiO2、ZrO2、ZrO2・SiO2、3Al2O3・2SiO2、MgO・SiO2、2MgO・2Al2O3・5SiO2の酸化物の粉末、Ni−Cu−Znフェライト、Ni−Znフェライト、Cu−Znフェライトのフェライト磁性粉末、Y1Ba2Cu3O7、Bi2Sr2Ca2Cu3O10の超電導セラミック粉末、酸化チタンナノチューブ、AlN、Si3N4、SiC)
[6] [1]〜[5]のいずれか一つに記載の組成物を含む電子材料。
[7] [1]〜[5]のいずれか一つに記載の組成物を含む印刷材料。
[8] [4]に記載の組成物を含む導電性電子材料。
[9] [5]に記載の組成物を含む誘電性電子材料。
As a result of intensive studies to solve the above problems, the present inventor used a specific compound, that is, a specific compound having a plurality of hydrophobic groups and hydrophilic groups in the molecule, and carbon powder or ceramic powder. The present inventors have found that the above problems can be solved by using a composition, and have completed the present invention. That is, the present invention is as follows.
[1] A composition comprising a compound represented by the following general formula (1) and carbon powder or ceramic powder.
In (the above general formula (1), R 1 is a hydrocarbon group of 1 to 23 carbon atoms, R 2 is hydrogen or a carboxylic acid group or carbon atoms 1-3 have a sulfonic acid group Y represents a carboxyl group, a sulfonic acid group, a sulfuric ester group, a phosphoric ester group, or a salt thereof. Z represents —NR ′ — (R ′ represents hydrogen or carbon number 1). -10 hydrocarbon group), -O-, or -S-, j and k are either 0, 1 or 2 and j and k are not 0 at the same time, and n is 2 to 20 X represents an optionally substituted hydrocarbon chain having a molecular weight of 1,000,000 or less.
[2] The composition according to [1], wherein the carbon number of X in the general formula (1) is 1 to 40.
[3] The composition according to [1] or [2], wherein the compound represented by the general formula (1) is a compound represented by the following general formula (2).
(In the above general formula (2), R 1 represents a hydrocarbon group having 1 to 23 carbon atoms, R 2 represents hydrogen, a carbon atom having 1 to 3 carbon atoms which may have a carboxylic acid group or a sulfonic acid group. Y represents a carboxyl group, a sulfonic acid group, a sulfate ester group, a phosphate ester group, or a salt thereof, Z represents —NR ′ — (R ′ represents hydrogen or a carbon number of 1 to 10; X ′ represents a carboxyl group or a salt thereof, —NHR ′ group (R ′ is hydrogen or a hydrocarbon group having 1 to 10 carbon atoms), — A hydrocarbon chain having 1 to 20 carbon atoms and having at least one of an OH group and an —SH group, j and k are 0, 1 and 2, and j and k are simultaneously 0. is not.)
[4] Carbon powder is included, and the carbon powder is composed of one or more selected from the group consisting of carbon nanotubes, carbon nanocoils, carbon nanohorns, carbon nanofibers, and fullerenes. 3] The composition according to any one of 3).
[5] The composition according to any one of [1] to [3], comprising ceramic powder, wherein the ceramic powder is composed of one or more selected from the following group.
(Oxides based on titanium oxide, barium titanate, barium calcium titanate, strontium titanate, lead titanate, barium zirconate, barium titanate (for example, Mn, Cr, Si, Ca, Ba, Mg, V , W, Ta, Nb, and oxides of one or more rare earth elements), Ba atoms or Ti atoms of barium titanate (BaTiO 3 ) are replaced with any of Sn, Pb, Zr atoms Perovskite oxide ferroelectric ceramic powder, ZnO, ferrite, PZT, BaO, Al 2 O 3 , Bi 2 O 3 , R (rare earth element) 2 O 3 , TiO 2 , Nd 2 O 3 , 2MgO. SiO 2, ZrO 2, ZrO 2 · SiO 2, 3Al 2 O 3 · 2SiO 2, MgO · SiO 2, 2MgO · 2Al O powder 3 · 5SiO oxide 2, Ni-Cu-Zn ferrite, Ni-Zn ferrite, ferrite magnetic powder Cu-Zn ferrite, Y 1 Ba 2 Cu 3 O 7, Bi 2 Sr 2 Ca 2 Cu 3 O 10 superconducting ceramic powder, titanium oxide nanotubes, AlN, Si 3 N 4 , SiC)
[6] An electronic material comprising the composition according to any one of [1] to [5].
[7] A printing material comprising the composition according to any one of [1] to [5].
[8] A conductive electronic material comprising the composition according to [4].
[9] A dielectric electronic material comprising the composition according to [5].
本発明の組成物は、炭素粉末又はセラミック粉末自体の特性を損なうことなく、炭素粉末又はセラミック粉末が分散媒体に安定して分散し、長期保存しても分離又は凝集しない効果を奏する。
また、本発明の組成物は、分散剤が金属塩を含むことが好ましくない電子材料分野への用途にも十分に使用できるという効果を奏する。
The composition of the present invention exhibits the effect that the carbon powder or ceramic powder is stably dispersed in the dispersion medium and does not separate or aggregate even after long-term storage without impairing the properties of the carbon powder or ceramic powder itself.
In addition, the composition of the present invention has an effect that it can be sufficiently used for applications in the field of electronic materials where it is not preferable that the dispersant contains a metal salt.
以下、本発明を詳細に説明する。
本発明の組成物は、特定の一般式(1)(又は(2))で示される化合物と、炭素粉末又はセラミック粉末を含有する組成物である。
Hereinafter, the present invention will be described in detail.
The composition of the present invention is a composition containing a compound represented by a specific general formula (1) (or (2)) and carbon powder or ceramic powder.
[一般式(1)に示す化合物]
下記一般式(1)で示される化合物について説明する。
[Compound shown in general formula (1)]
The compound represented by the following general formula (1) will be described.
一般式(1)において、R1は炭素数1〜23の炭化水素基である。好ましくは、炭素数が7から17の炭化水素基である。
一般式(1)において、R2は又は、カルボン酸基或いはスルホン酸基を有してもよい炭素数1〜3の炭化水素基である。
炭化水素基の具体例としては、メチル基、エチル基、プロピル基、イソプロピル基、ヒドロキシメチル基、ヒドロキシエチル基、ヒドロキシ(イソ)プロピル基、ジヒドロキシ(イソ)プロピル基、カルボキシメチル基、カルボキシエチル基、カルボキシプロピル基及びスルホエチル基等を挙げることができる。
R2は、好ましくは、水素である。
In the general formula (1), R 1 is a hydrocarbon group having 1 to 23 carbon atoms. Preferably, it is a hydrocarbon group having 7 to 17 carbon atoms.
In general formula (1), R 2 or, a carboxylic acid group or a hydrocarbon group having carbon atoms of 1 to 3 have a sulfonic acid group.
Specific examples of the hydrocarbon group include a methyl group, an ethyl group, a propyl group, an isopropyl group, a hydroxymethyl group, a hydroxyethyl group, a hydroxy (iso) propyl group, a dihydroxy (iso) propyl group, a carboxymethyl group, and a carboxyethyl group. , Carboxypropyl group, sulfoethyl group and the like.
R 2 is preferably hydrogen.
一般式(1)において、Yは、カルボキシル基、スルホン酸基、硫酸エステル基、リン酸エステル基、又はそれらの塩である。好ましくは、カルボキシル基又はその塩である。 In general formula (1), Y is a carboxyl group, a sulfonic acid group, a sulfate ester group, a phosphate ester group, or a salt thereof. Preferably, it is a carboxyl group or a salt thereof.
Yは、種々の塩基性物質との間に塩を形成し得る。塩を形成しうる金属の具体例を以下に挙げる。 Y can form salts with various basic substances. Specific examples of metals that can form salts are given below.
アルカリ金属としては、ナトリウム、カリウム及びリチウム等が挙げられる。アルカリ土類金属としては、カルシウム及びマグネシウム等が挙げられる。上記した以外の金属としては、アルミニウム、亜鉛、鉄、コバルト、チタン及びジルコニウム、銀等の塩が挙げられる。
また、上記した金属を含む塩基性物質としては、特に限定されないが、以下のものが挙げられる。
Examples of the alkali metal include sodium, potassium, and lithium. Examples of the alkaline earth metal include calcium and magnesium. Examples of metals other than those described above include salts of aluminum, zinc, iron, cobalt, titanium, zirconium, silver, and the like.
Moreover, although it does not specifically limit as a basic substance containing the above-mentioned metal, The following are mentioned.
有機アミン塩としては、アンモニア、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン及びトリイソプロパノールアミン等の塩が挙げられる。 Examples of the organic amine salt include salts of ammonia, monoethanolamine, diethanolamine, triethanolamine, triisopropanolamine, and the like.
塩基性アミノ酸塩としては、アルギニン及びリジンの塩が挙げられる。
その他にも、アンモニウム塩や多価金属塩等が挙げられる。
また、一般式(1)において、Yは、上記の塩から任意に選ばれる1種又は2種以上の塩を含んでいてもよい。
Examples of basic amino acid salts include arginine and lysine salts.
Other examples include ammonium salts and polyvalent metal salts.
Moreover, in General formula (1), Y may contain the 1 type, or 2 or more types of salt arbitrarily chosen from said salt.
一般式(1)において、Zは、−NR’−(R’は水素又は炭素数1〜10の炭化水素基)、−O−、又は−S−である。 In the general formula (1), Z is —NR′— (R ′ is hydrogen or a hydrocarbon group having 1 to 10 carbon atoms), —O—, or —S—.
一般式(1)において、j、kは0、1、2のいずれかであり、且つj、kは同時に0ではなく、nは2〜20の整数を示す。 In the general formula (1), j and k are either 0, 1 or 2, and j and k are not 0 at the same time, and n represents an integer of 2 to 20.
次に一般式(1)中のXについて説明する。
Xは、置換基を有していてもよい分子量100万以下の炭化水素鎖である。Xは、直鎖でも分枝鎖でも環状鎖でも芳香族炭化水素鎖でもよい。また、Xは、置換基を有していてもよく、特にカルボキシル基を有していることが好ましい。Xの炭素数は、好ましくは1〜40であり、分子量は28〜2000が好ましい。
Next, X in the general formula (1) will be described.
X is a hydrocarbon chain having a molecular weight of 1 million or less which may have a substituent. X may be a straight chain, a branched chain, a cyclic chain, or an aromatic hydrocarbon chain. X may have a substituent, and particularly preferably has a carboxyl group. The number of carbon atoms in X is preferably 1 to 40, and the molecular weight is preferably 28 to 2000.
また、Xがカルボキシル基、スルホン酸基、硫酸エステル基及びリン酸エステル基等を含む場合は、種々の塩基性物質との間に塩を形成してもよい。塩を形成しうる金属及びその金属を含む塩基性物質としては、上記したものが挙げられる。また、一般式(1)中の括弧内の部分はn個あり、それぞれ同一でも異なっていてもよい。
一般式(1)で示される化合物は、親水基であるYを2つ以上有し、疎水基であるアシル基R1COを2つ以上有する、ジェミニ型の界面活性剤の化合物である。
In addition, when X contains a carboxyl group, a sulfonic acid group, a sulfate ester group, a phosphate ester group, or the like, salts may be formed with various basic substances. Examples of the metal capable of forming a salt and the basic substance containing the metal include those described above. Moreover, there are n parts in parentheses in the general formula (1), which may be the same or different.
The compound represented by the general formula (1) is a gemini-type surfactant compound having two or more hydrophilic groups Y and two or more hydrophobic groups R 1 CO.
下記一般式(2)で示される化合物は、一般式(1)で示される化合物における、n=2の場合の一例である。その化合物を用いた組成物は、優れた分散性及び分散安定性が見られるため特に好ましい。 The compound represented by the following general formula (2) is an example in the case of n = 2 in the compound represented by the general formula (1). A composition using the compound is particularly preferable because excellent dispersibility and dispersion stability are observed.
上記一般式(2)において、X’は、カルボキシル基又はその塩、−NHR’基(R’は、水素又は炭素数1〜10の炭化水素基)、−OH基、−SH基のうち少なくともいずれか一つを有する炭素数が1〜20の炭化水素鎖を示す。また、R1、R2、Y、Z、j、kは一般式(1)と同様である。
なお、水を含まない非水系の本発明の組成物に、上記一般式(1)又は(2)で表される化合物を用いる場合は、上記一般式(1)又は(2)において、Yがカルボキシル基、スルホン酸基、硫酸エステル基、リン酸エステル基である化合物を用いる方が、溶解性の観点から、好ましい。例えば、非水系の本発明の組成物では、後述の製法において、反応後に中和しないで得られる未中和体を用いることが好ましい。
また、電子材料用途に、本発明の組成物を用いる場合は、前記一般式(1)又は(2)の化合物において、未中和体又は、有機アミン塩、塩基性アミノ酸塩、アンモニウム塩など金属を含まない塩の状態であることが好ましい。つまり、前記一般式(1)又は(2)の化合物において、Yはカルボキシル基又は、有機アミン塩、塩基性アミノ酸塩、アンモニウム塩であることがより好ましい。また、X又はX’がカルボキシル基又はその塩を有する場合は、その形態としては、カルボキシル基、又は、有機アミン塩、塩基性アミノ酸塩、アンモニウム塩であることがより好ましい。例えば、このような化合物としては市販品として「ペリセア(登録商標)L−30」(株式会社旭化成ケミカルズ社製)が挙げられる。
In the general formula (2), X ′ is a carboxyl group or a salt thereof, —NHR ′ group (R ′ is hydrogen or a hydrocarbon group having 1 to 10 carbon atoms), —OH group, or —SH group. The C1-C20 hydrocarbon chain which has any one is shown. R 1 , R 2 , Y, Z, j, and k are the same as those in the general formula (1).
In addition, when using the compound represented by the general formula (1) or (2) in the non-aqueous composition of the present invention that does not contain water, in the general formula (1) or (2), Y is From the viewpoint of solubility, it is preferable to use a compound that is a carboxyl group, a sulfonic acid group, a sulfate ester group, or a phosphate ester group. For example, in the non-aqueous composition of the present invention, it is preferable to use an unneutralized product obtained without neutralization after the reaction in the production method described later.
Further, when the composition of the present invention is used for an electronic material application, in the compound of the general formula (1) or (2), a metal such as an unneutralized compound, an organic amine salt, a basic amino acid salt, or an ammonium salt It is preferable to be in a salt state not containing. That is, in the compound of the general formula (1) or (2), Y is more preferably a carboxyl group, an organic amine salt, a basic amino acid salt, or an ammonium salt. When X or X ′ has a carboxyl group or a salt thereof, the form is more preferably a carboxyl group, or an organic amine salt, a basic amino acid salt, or an ammonium salt. For example, as such a compound, “Perisea (registered trademark) L-30” (manufactured by Asahi Kasei Chemicals Corporation) may be mentioned as a commercial product.
[一般式(1)に示す化合物製法]
前記一般式(1)で示される化合物の製造方法としては、下記一般式(3)で示されるN−アシル酸性アミノ酸無水物と、ヒドロキシル基、アミノ基、チオール基から選ばれる官能基をm個(mはn以上)有する分子量100万以下の化合物(以下、m価の化合物とする)とを反応させて、前記一般式(1)で示される化合物を得る方法が挙げられる。
As a method for producing the compound represented by the general formula (1), an N-acyl acidic amino acid anhydride represented by the following general formula (3) and m functional groups selected from a hydroxyl group, an amino group, and a thiol group are used. There is a method in which a compound represented by the general formula (1) is obtained by reacting a compound having a molecular weight of 1 million or less (hereinafter referred to as m-valent compound) having m (m is n or more).
一般式(3)で示されるN−アシル酸性アミノ酸無水物とは、酸性アミノ酸がN−アシル化された無水物である。N−アシル酸性アミノ酸無水物は、光学異性体であるD−体、L−体、ラセミ体のいずれであってもよい。
特に、L−体であるL−酸性アミノ酸が、生分解性に優れることから好ましい。
The N-acyl acidic amino acid anhydride represented by the general formula (3) is an anhydride in which an acidic amino acid is N-acylated. The N-acyl acidic amino acid anhydride may be any of D-form, L-form, and racemate which are optical isomers.
In particular, an L-acidic amino acid which is an L-form is preferable because of its excellent biodegradability.
酸性アミノ酸は、分子中に存在するカルボキシル基の数がアミノ基より多いものである。例えば、カルボキシル基とアミノ基の数がそれぞれ2個と1個であるモノアミノジカルボン酸などが挙げられる。
アミノ基の水素は、炭素数1〜3の炭化水素基で置換されていてもよい。
酸性アミノ酸の具体例としては、グルタミン酸、アスパラギン酸が挙げられる。
Acidic amino acids are those having more carboxyl groups than amino groups in the molecule. For example, monoaminodicarboxylic acid having 2 and 1 carboxyl groups and amino groups, respectively, can be mentioned.
The hydrogen of the amino group may be substituted with a hydrocarbon group having 1 to 3 carbon atoms.
Specific examples of the acidic amino acid include glutamic acid and aspartic acid.
m価の化合物は、ヒドロキシル基、アミノ基、チオール基から選ばれる官能基をm個(m≧n、かつ、2〜20の整数)有する分子量100万以下の化合物である。ここで、m価の化合物は、m個の官能基に由来する結合を作り得る。つまり、ヒドロキシル基は、エステル結合を作り、アミノ基は酸アミド結合を作り、チオール基はチオエステル結合を作ることができる。また、この化合物は上記した官能基以外の置換基を有していてもよい。 The m-valent compound is a compound having a molecular weight of 1,000,000 or less having m functional groups selected from a hydroxyl group, an amino group, and a thiol group (m ≧ n and an integer of 2 to 20). Here, the m-valent compound can form a bond derived from m functional groups. That is, a hydroxyl group can create an ester bond, an amino group can create an acid amide bond, and a thiol group can create a thioester bond. Further, this compound may have a substituent other than the above-described functional group.
このようなm価の化合物の具体例としては、以下のものが挙げられる。分子内にヒドロキシル基を2個以上有する化合物の具体例としては、以下のものが挙げられる。 Specific examples of such m-valent compounds include the following. Specific examples of the compound having two or more hydroxyl groups in the molecule include the following.
2価のヒドロキシル化合物としては、エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、ペンタンジオール、1,6−ヘキサンジオール、シクロヘキサンジオール、ジメチロールシクロヘキサン、ネオペンチルグリコール、1,8−オクタンジオール、2,2,4−トリメチル−1,3−ペンタンジオール、イソプレングリコール、3−メチル−1,5−ペンタンジオール、ソルバイト、カテコール、レゾルシン、ヒドロキノン、ビスフェノールA、ビスフェノールF、水添ビスフェノールA、水添ビスフェノールF、ダイマージオール、ジメチロールプロピオン酸、ジメチロールブタン酸、酒石酸、ジヒドロキシ酒石酸、メバロン酸、3,4−ジヒドロキシケイ皮酸、3,4−ジヒドロキシヒドロけい皮酸、ヒドロキシ安息香酸、ジヒドロキシステアリン酸、ジヒドロキシフェニルアラニン等が挙げられる。 Examples of the divalent hydroxyl compound include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, pentanediol, , 6-hexanediol, cyclohexanediol, dimethylolcyclohexane, neopentyl glycol, 1,8-octanediol, 2,2,4-trimethyl-1,3-pentanediol, isoprene glycol, 3-methyl-1,5- Pentanediol, sorbite, catechol, resorcin, hydroquinone, bisphenol A, bisphenol F, hydrogenated bisphenol A, hydrogenated bisphenol F, dimer diol, dimethylolpropionic acid, dimethylolbutanoic acid, tartaric acid, dihydroxytartaric acid, mevalon , 3,4-dihydroxy cinnamic acid, 3,4-dihydroxy-hydro cinnamic acid, hydroxy benzoic acid, dihydroxy stearic acid, dihydroxyphenylalanine and the like.
3価のヒドロキシル化合物としては、グリセリン、トリオキシイソブタン、1,2,3−ブタントリオール、1,2,3−ペンタントリオール、2−メチル−1,2,3−プロパントリオール、2−メチル−2,3,4−ブタントリオール、2−エチル−1,2,3−ブタントリオール、2,3,4−ペンタントリオール、2,3,4−ヘキサントリオール、4−プロピル−3,4,5−ヘプタントリオール、2,4−ジメチル−2,3,4−ペンタントリオール、1,2,4−ブタントリオール、1,2,4−ペンタントリオール、トリメチロールエタン、トリメチロールプロパン、ジエタノールアミン、トリエタノールアミン及びトリヒドロキシステアリン酸等が挙げられる。 Examples of the trivalent hydroxyl compound include glycerin, trioxyisobutane, 1,2,3-butanetriol, 1,2,3-pentanetriol, 2-methyl-1,2,3-propanetriol, and 2-methyl-2. , 3,4-butanetriol, 2-ethyl-1,2,3-butanetriol, 2,3,4-pentanetriol, 2,3,4-hexanetriol, 4-propyl-3,4,5-heptane Triol, 2,4-dimethyl-2,3,4-pentanetriol, 1,2,4-butanetriol, 1,2,4-pentanetriol, trimethylolethane, trimethylolpropane, diethanolamine, triethanolamine and triol Examples thereof include hydroxystearic acid.
4価のヒドロキシル化合物としては、ペンタエリスリトール、エリスリトール、1,2,3,4−ペンタンテトロール、2,3,4,5−ヘキサンテトロール、1,2,4,5−ペンタンテトロール、1,3,4,5−ヘキサンテトロール、ジグリセリン及びソルビタン等が挙げられる。 Examples of tetravalent hydroxyl compounds include pentaerythritol, erythritol, 1,2,3,4-pentanetetrol, 2,3,4,5-hexanetetrol, 1,2,4,5-pentanetetrol, , 3,4,5-hexanetetrol, diglycerin, sorbitan and the like.
5価のヒドロキシル化合物としては、アドニトール、アラビトール、キシリトール及びトリグリセリン等が挙げられる。 Examples of pentavalent hydroxyl compounds include adonitol, arabitol, xylitol, and triglycerin.
6価のヒドロキシル化合物としては、ジペンタエリスリトール、ソルビトール、マンニトール、イジトール、イノシトール、ダルシトール、タロース及びアロース等が挙げられる。 Examples of the hexavalent hydroxyl compound include dipentaerythritol, sorbitol, mannitol, iditol, inositol, dulcitol, talose, and allose.
または、上記した2〜6価のヒドロキシル化合物の脱水縮合物やポリグリセリン等が挙げられる。 Or the dehydration condensate of above-mentioned 2-6 valent hydroxyl compounds, polyglycerol, etc. are mentioned.
また、m価のポリヒドロキシル化合物として、糖類も挙げられる。以下にその具体例を挙げる。 Examples of the m-valent polyhydroxyl compound include saccharides. Specific examples are given below.
テトロースとしては、エリスロース、スレオース及びエリスルロース等が挙げられる。
ペントースとしては、リボース、アラビノース、キシロース、リクソース、キシルロース及びリブロース等が挙げられる。
単糖類としては、アロース、アルトロース、グルコース、マンノース、ギューロース、イドース、ガラクトース、タロース、フラクトース、ソルボース、プシコース及びタガトース等のヘキソース等が挙げられる。
オリゴ糖類としては、マルトース、イソマルトース、セロビオース、ゲンチオビオース、メリビオース、ラクトース、ツラノース、トレハロース、サッカロース、マンニトリオース、セロトリオース、ゲンチアノース、ラフィノース、メレチトース、セロテトロース及びスタキオース等が挙げられる。
Examples of tetrose include erythrose, sreose and erythrulose.
Examples of pentose include ribose, arabinose, xylose, lyxose, xylulose and ribulose.
Examples of monosaccharides include hexose such as allose, altrose, glucose, mannose, guylose, idose, galactose, talose, fructose, sorbose, psicose and tagatose.
Examples of the oligosaccharide include maltose, isomaltose, cellobiose, gentiobiose, melibiose, lactose, tulanose, trehalose, saccharose, mannitolose, cellotriose, gentianose, raffinose, meretitol, cellotetorose, and stachyose.
その他の糖類としては、ヘプトース、デオキシ糖、アミノ糖、チオ糖、セレノ糖、アルドン糖、ウロン酸、糖酸、ケトアルドン酸、アンヒドロ糖、不飽和糖、糖エステル、糖エーテル及びグリコシド等の残基でもよく、デンプン、グリコーゲン、セルロース、キチン及びキトサン等の多糖類又は上記した糖類を加水分解したものでもよい。 Other sugars include residues such as heptose, deoxy sugar, amino sugar, thio sugar, seleno sugar, aldone sugar, uronic acid, sugar acid, ketoaldonic acid, anhydro sugar, unsaturated sugar, sugar ester, sugar ether and glycoside. Alternatively, polysaccharides such as starch, glycogen, cellulose, chitin, and chitosan, or those obtained by hydrolyzing the above saccharides may be used.
分子内にアミノ基を2個以上有する化合物の具体例としては、以下のものが挙げられる。 Specific examples of the compound having two or more amino groups in the molecule include the following.
脂肪族ジアミン類としては、N,N’−ジメチルヒドラジン、エチレンジアミン、N,N’−ジメチルエチレンジアミン、ジアミノプロパン、ジアミノブタン、ジアミノペンタン、ジアミノヘキサン、ジアミノヘプタン、ジアミノオクタン、ジアミノノナン、ジアミノデカン、ジアミノドデカン、ジアミノアジピン酸、ジアミノプロパン酸、ジアミノブタン酸等が挙げられる。 Aliphatic diamines include N, N′-dimethylhydrazine, ethylenediamine, N, N′-dimethylethylenediamine, diaminopropane, diaminobutane, diaminopentane, diaminohexane, diaminoheptane, diaminooctane, diaminononane, diaminodecane, diaminododecane , Diaminoadipic acid, diaminopropanoic acid, diaminobutanoic acid and the like.
脂肪族トリアミン類としては、ジエチレントリアミン、トリアミノヘキサン、トリアミノドデカン、1,8−ジアミノ−4−アミノメチル−オクタン、2,6−ジアミノカプリン酸−2−アミノエチルエステル、1,3,6−トリアミノヘキサン、1,6,11−トリアミノウンデカン、ジ(アミノエチル)アミン等が挙げられる。 Aliphatic triamines include diethylenetriamine, triaminohexane, triaminododecane, 1,8-diamino-4-aminomethyl-octane, 2,6-diaminocapric acid-2-aminoethyl ester, 1,3,6- Examples include triaminohexane, 1,6,11-triaminoundecane, and di (aminoethyl) amine.
脂環族ポリアミン類としては、ジアミノシクロブタン、ジアミノシクロヘキサン、3−アミノメチル−3,5,5−トリメチルシクロヘキシルアミン及びトリアミノシクロヘキサン等が挙げられる。 Examples of the alicyclic polyamines include diaminocyclobutane, diaminocyclohexane, 3-aminomethyl-3,5,5-trimethylcyclohexylamine, and triaminocyclohexane.
芳香族ポリアミン類としては、ジアミノベンゼン、ジアミノトルエン、ジアミノ安息香酸、ジアミノアントラキノン、ジアミノベンゼンスルホン酸、ジアミノ安息香酸等が挙げられる。 Examples of aromatic polyamines include diaminobenzene, diaminotoluene, diaminobenzoic acid, diaminoanthraquinone, diaminobenzenesulfonic acid, diaminobenzoic acid and the like.
芳香脂肪族ポリアミン類としては、ジアミノキシレン、ジ(アミノメチル)ベンゼン、ジ(アミノメチル)ピリジン、ジ(アミノメチル)ナフタレン等が挙げられる。また、ジアミノヒドロキシプロパンのように、上記したアミン類誘導体にヒドロキシル基が置換したポリアミン類等が挙げられる。 Examples of the araliphatic polyamines include diaminoxylene, di (aminomethyl) benzene, di (aminomethyl) pyridine, and di (aminomethyl) naphthalene. Moreover, the polyamines which substituted the hydroxyl group to the above-mentioned amine derivatives like diaminohydroxypropane etc. are mentioned.
また、アミノ酸類としては、セリン、トレオニン、システイン、シスチン、シスチンジスルホキシド、シスタチオニン、メチオニン、アルギニン、リジン、チロシン、ヒスチジン、トリプトファン及びオキシプロリン等が挙げられる。これらのアミノ酸は、タンパク質やペプチド等、又はそれらを加水分解したもの等でもよい。 Examples of amino acids include serine, threonine, cysteine, cystine, cystine disulfoxide, cystathionine, methionine, arginine, lysine, tyrosine, histidine, tryptophan, and oxyproline. These amino acids may be proteins, peptides, etc., or hydrolyzed ones thereof.
分子内にチオール基を2個以上有する化合物の具体例としては、ジチオエチレングリコール、ジチオエリトリトール及びジチオトレイトール等のジチオール化合物類等を挙げることができる。ここで、m価の化合物は、ヒドロキシル基、アミノ基、チオール基から選ばれる官能基を2種以上有していてもよい。その例を以下で挙げる。 Specific examples of the compound having two or more thiol groups in the molecule include dithiol compounds such as dithioethylene glycol, dithioerythritol and dithiothreitol. Here, the m-valent compound may have two or more functional groups selected from a hydroxyl group, an amino group, and a thiol group. Examples are given below.
分子内にアミノ基とヒドロキシル基を有する化合物としては、アミノエタノール、アミノプロパノール、アミノブタノール、アミノペンタノール、アミノヘキサノール、アミノプロパンジオール、アミノエチルエタノールアミン、アミノエチルアミノエタノール、アミノクレゾール、アミノナフトール、アミノナフトールスルホン酸、アミノヒドロキシ安息香酸、アミノヒドロキシブタン酸、アミノフェノール、アミノフェネチルアルコール及びグルコサミン等が挙げられる。
分子内にチオール基とヒドロキシル基を有する化合物としては、メルカプトエタノール、メルカプトフェノール、メルカプトプロパンジオール及びグルコチオース等が挙げられる。
分子内にチオール基とアミノ基を有する化合物としては、アミノチオフェノール及びアミノトリアゾールチオール等が挙げられる。
Examples of the compound having an amino group and a hydroxyl group in the molecule include aminoethanol, aminopropanol, aminobutanol, aminopentanol, aminohexanol, aminopropanediol, aminoethylethanolamine, aminoethylaminoethanol, aminocresol, aminonaphthol, Examples include aminonaphtholsulfonic acid, aminohydroxybenzoic acid, aminohydroxybutanoic acid, aminophenol, aminophenethyl alcohol, and glucosamine.
Examples of the compound having a thiol group and a hydroxyl group in the molecule include mercaptoethanol, mercaptophenol, mercaptopropanediol, and glucothiose.
Examples of the compound having a thiol group and an amino group in the molecule include aminothiophenol and aminotriazole thiol.
m価の化合物は、光学異性体であるD−体、L−体、ラセミ体のいずれであってもよく、各異性体であってもよい。
また、m価の化合物の中でも、炭素数1〜40のものが好ましい、さらに好ましくは炭素数1〜20のものである。
また、天然に存在する化合物の方が、生分解性に優れているため、m価の化合物としては、アミノ酸類、ペプチド類、糖類等が好ましい。
N−アシル酸性アミノ酸無水物とm価の化合物とを反応させる際、溶媒を使用してもよい。反応の際に使用する溶媒としては、水、水と有機溶媒との混合溶媒、又はテトラヒドロフラン、ベンゼン、トルエン、キシレン、四塩化炭素、クロロホルム及びアセトン等の不活性溶媒が挙げられる。反応温度としては、−5℃〜200℃、かつ上記化合物の融点以上の温度で混合し、反応させることが好ましい。
The m-valent compound may be any of the optical isomers D-form, L-form, and racemate, and may be each isomer.
Further, among m-valent compounds, those having 1 to 40 carbon atoms are preferable, and those having 1 to 20 carbon atoms are more preferable.
In addition, since naturally occurring compounds are more biodegradable, the m-valent compounds are preferably amino acids, peptides, saccharides and the like.
When reacting the N-acyl acidic amino acid anhydride and the m-valent compound, a solvent may be used. Examples of the solvent used in the reaction include water, a mixed solvent of water and an organic solvent, or an inert solvent such as tetrahydrofuran, benzene, toluene, xylene, carbon tetrachloride, chloroform, and acetone. The reaction temperature is preferably −5 ° C. to 200 ° C. and mixed and reacted at a temperature equal to or higher than the melting point of the above compound.
一般式(1)で示される化合物の別の製造方法としては、N−アシル酸性アミノ酸無水物ではなくN−アシル酸性アミノ酸モノ低級エステル(例えば、メチルエステル、エチルエステル)と、上記したm価の化合物とを反応させて、前記一般式(1)で示される化合物を得る方法が挙げられる。 As another method for producing the compound represented by the general formula (1), not an N-acyl acidic amino acid anhydride but an N-acyl acidic amino acid mono-lower ester (for example, methyl ester, ethyl ester) and the above m-valent Examples thereof include a method of reacting a compound to obtain the compound represented by the general formula (1).
例えば、N−アシル酸性アミノ酸モノ低級エステルとm価の化合物とを、ジメチルホルムアミド等の適当な溶媒中に溶解し、炭酸カリウム等の触媒を加え、減圧下において−5℃〜250℃で加熱反応させた後、反応溶媒を除去することによって、前記一般式(1)で示される化合物が得られる。また、溶媒を用いずに無溶媒で加熱溶融し、水酸化ナトリウム等の触媒を加えて室温〜250℃でエステル交換反応させることによっても前記一般式(1)で示される化合物を得ることができる。 For example, N-acyl acidic amino acid mono-lower ester and m-valent compound are dissolved in a suitable solvent such as dimethylformamide, a catalyst such as potassium carbonate is added, and the reaction is heated at -5 to 250 ° C. under reduced pressure. Then, the compound represented by the general formula (1) is obtained by removing the reaction solvent. The compound represented by the general formula (1) can also be obtained by heating and melting without solvent without using a solvent, adding a catalyst such as sodium hydroxide, and carrying out a transesterification reaction at room temperature to 250 ° C. .
[炭素粉末、セラミック粉末]
本発明において用いられる炭素粉末又はセラミック粉末は、いずれも、製造方法や表面修飾などによって、特に限定されない。また、ボールミル、振動ミル、サンドミル、ロールミルなどのボール型混練装置等を用いて粉砕しているものや、化学的、物理的処理によって短く切断されているものも用いることができる。
本発明において用いられる炭素粉末又はセラミック粉末は、具体的には、以下の通りである。
炭素粉末としては、カーボンナノチューブ(単層カーボンナノチューブ、多層カーボンナノチューブ)、カーボンナノコイル、カーボンナノファイバー、フラーレン、等方性黒鉛、異方性黒鉛、グラファイト(人造黒鉛、天然黒鉛、メソカーボンマイクロビーズ)、ハードカーボン、等が挙げられる。
セラミック粉末としては、以下のものが挙げられる。セラミック粉末は、以下の1種又は2種以上からなる。
酸化チタン、種々のチタン酸塩磁器の粉末(例えば、チタン酸バリウム、チタン酸バリウムカルシウム、チタン酸ストロンチウム、チタン酸鉛)、ジルコン酸塩磁器の粉末(例えばジルコン酸バリウム等の誘電体磁器原料粉末)等や、チタン酸バリウムを主成分に含み、酸化物(例えば、Mn、Cr、Si、Ca、Ba、Mg、V、W、Ta、Nbおよび1種類以上の希土類元素の酸化物)を副成分に含むセラミック粉末等や、チタン酸バリウム(BaTiO3)のBa原子やTi原子を他原子(例えば、Sn、Pb、Zrなど)で置換したようなペロブスカイト型酸化物強誘電体のセラミック粉末等や、その他のセラミック粉末としては、ZnO、フェライト、PZT、BaO、Al2O3、Bi2O3、R(希土類元素)2O3、TiO2、Nd2O3、2MgO・SiO2、ZrO2、ZrO2・SiO2、3Al2O3・2SiO2、MgO・SiO2、2MgO・2Al2O3・5SiO2などの酸化物の粉末や、Ni−Cu−Znフェライト、Ni−Znフェライト、Cu−Znフェライト等のフェライト磁性粉末、Y1Ba2Cu3O7、Bi2Sr2Ca2Cu3O10などの超電導セラミック粉末、酸化チタンナノチューブ、AlN、Si3N4、SiC、Y2O3、TiC・TiN、スピネル、シリカ、MgO、CaO、シリマナイト、アパタイト等のリン酸カルシウム系セラミックス、チタン酸アルミニウム、炭化ホウ素、べリリア、CaO・SiO3、窒化ホウ素、LaB6、Li2O・Al2O3・4SiO2、ニオブ酸リチウム、タンタル酸リチウム、ケイ化モリブデン、チタン酸ジルコン酸ランタン鉛、サイアロン、ホウ化チタン、炭化チタン、窒化チタン、炭化タングステン、ホウ化ジルコニウム、炭酸マグネシウム、炭酸バリウム、等が挙げられる。
[Carbon powder, ceramic powder]
The carbon powder or ceramic powder used in the present invention is not particularly limited depending on the production method and surface modification. Moreover, what is pulverized using a ball-type kneading apparatus such as a ball mill, a vibration mill, a sand mill, or a roll mill, or one that has been cut short by chemical or physical treatment can be used.
The carbon powder or ceramic powder used in the present invention is specifically as follows.
Carbon powders include carbon nanotubes (single-walled carbon nanotubes, multi-walled carbon nanotubes), carbon nanocoils, carbon nanofibers, fullerenes, isotropic graphite, anisotropic graphite, graphite (artificial graphite, natural graphite, mesocarbon microbeads) ), Hard carbon, and the like.
Examples of the ceramic powder include the following. The ceramic powder is composed of one or more of the following.
Titanium oxide, various titanate porcelain powders (for example, barium titanate, barium calcium titanate, strontium titanate, lead titanate), zirconate porcelain powders (for example, dielectric ceramic raw material powders such as barium zirconate) ) And the like, and barium titanate as a main component, and oxides (for example, oxides of Mn, Cr, Si, Ca, Ba, Mg, V, W, Ta, Nb and one or more rare earth elements) are added. Ceramic powder, etc. included in the component, and ceramic powder of perovskite oxide ferroelectrics in which Ba atoms and Ti atoms of barium titanate (BaTiO 3 ) are substituted with other atoms (for example, Sn, Pb, Zr, etc.) Other ceramic powders include ZnO, ferrite, PZT, BaO, Al 2 O 3 , Bi 2 O 3 , R (rare earth element) 2 O 3. , TiO 2 , Nd 2 O 3 , 2MgO · SiO 2 , ZrO 2 , ZrO 2 · SiO 2 , 3Al 2 O 3 · 2SiO 2 , MgO · SiO 2 , 2MgO · 2Al 2 O 3 · 5SiO 2 Powder, ferrite magnetic powder such as Ni—Cu—Zn ferrite, Ni—Zn ferrite, Cu—Zn ferrite, superconducting ceramic powder such as Y 1 Ba 2 Cu 3 O 7 , Bi 2 Sr 2 Ca 2 Cu 3 O 10 , Titanium oxide nanotubes, AlN, Si 3 N 4 , SiC, Y 2 O 3 , TiC / TiN, spinel, silica, MgO, CaO, sillimanite, apatite and other calcium phosphate ceramics, aluminum titanate, boron carbide, beryllia, CaO · SiO 3, boron nitride, LaB 6, Li 2 O · Al 2 O 3 · It includes SiO 2, lithium niobate, lithium tantalate, molybdenum silicide, lead lanthanum zirconate titanate, sialon, titanium boride, titanium carbide, titanium nitride, tungsten carbide, zirconium boride, magnesium carbonate, barium carbonate, and the like It is done.
<カーボンナノチューブ>
カーボンナノチューブは、カーボンナノチューブであれば、特に限定されるものではなく、カーボンナノチューブとしては、例えば、単層カーボンナノチューブ、何層かが同心円状に重なった多層カーボンナノチューブ、これらがコイル状になったものを用いることができる。
また、カーボンナノチューブの片側が閉じた形をしたカーボンナノホーンやその頭部に穴があいたコップ型のナノカーボン物質なども用いることができる。
カーボンナノチューブ粉末を含有する組成物である場合、前記一般式(1)又は(2)で示す金属塩を含まない化合物を分散剤として含むことで、本発明の組成物は、分散剤が金属塩を含むことが好ましくない電子材料分野への用途としても、十分に使用できるという利点がある。
<Carbon nanotube>
The carbon nanotube is not particularly limited as long as it is a carbon nanotube. Examples of the carbon nanotube include a single-walled carbon nanotube, a multi-layered carbon nanotube in which several layers are concentrically overlapped, and these are coiled. Things can be used.
Further, carbon nanohorns having a shape in which one side of the carbon nanotube is closed, a cup-shaped nanocarbon material having a hole in the head thereof, and the like can also be used.
In the case of a composition containing carbon nanotube powder, the composition of the present invention includes a compound containing no metal salt represented by the general formula (1) or (2) as a dispersant. As an application to the field of electronic materials where it is not preferable to contain, there is an advantage that it can be used sufficiently.
<チタン酸バリウム>
チタン酸バリウムの粉末を含有する組成物である場合、前記一般式(1)又は(2)で示す化合物を分散剤として含むコーティング液とすることで、コーティング液中においてチタン酸バリウム粒子を媒体中に安定的に分散させることができる。
また、該コーティング液は、流動性が高く、かつ、前記一般式(1)又は(2)で示す化合物は、極性有機溶媒中で使用できるものである。
以上から、積層セラミックコンデンサーの誘電体層を形成するためのコーティング液として、本発明の組成物は非常に有効である。
<Barium titanate>
In the case of a composition containing barium titanate powder, a coating liquid containing the compound represented by the general formula (1) or (2) as a dispersant is used, so that the barium titanate particles are contained in the medium in the coating liquid. Can be dispersed stably.
The coating liquid has high fluidity, and the compound represented by the general formula (1) or (2) can be used in a polar organic solvent.
From the above, the composition of the present invention is very effective as a coating liquid for forming a dielectric layer of a multilayer ceramic capacitor.
[本発明の組成物]
本発明において、前記一般式(1)又は(2)で示す化合物と、炭素粉末又はセラミック粉末との質量比は、粉体に対し前記一般式(1)又は(2)が0.01%〜500%であることが好ましい。
また、前記一般式(1)又は(2)で示す化合物は、炭素粉末又はセラミック粉末と別々に利用してもよいし、炭素粉末又はセラミック粉末表面に直接処理したり、他の化合物を用いて表面に化学結合することで利用してもよい。この利用方法は他の粉末(顔料、金属、樹脂など、粉末であれば特に限定されない。)にも利用できる。
本発明の組成物は、塗料、電子材料、塗工紙、樹脂材料、工業用研磨剤等への用途に最適である。特に、電子材料への用途が好ましい。
電子材料への用途としては、特に、本発明の組成物を押し出しなどの方法で成形した後に焼成して得られる積層コンデンサー等の誘電材料、電子回路用多層配線基盤の絶縁材料、各種電池の電極、導電ペースト、導電フィルムなどの導電材料、センサや圧電素子などの圧電材料、変圧器の芯や電子部品のコイルなどの磁性材料、半導体のパッケージなどの熱伝導性材料等の用途に好適である。
樹脂材料の用途としては、本発明の組成物をねりこむことで搬送用トレーや自動車の燃料チューブ等の樹脂の帯電防止や補強用途に好適である。
本発明の組成物は、炭素粉末又はセラミック粉末の持つ導電性などの特性を損なうことなく安定して分散し、長期保管においても分離又は凝集しない。
また、前記一般式(1)又は(2)で示す化合物が少量でも本組成物を作製できることから、電材用途などに用いる際の焼成温度を低くすることが可能である。
さらに分散性が良好であるため、平滑に薄くコーティングすることも可能である。
[Composition of the present invention]
In the present invention, the mass ratio of the compound represented by the general formula (1) or (2) and the carbon powder or ceramic powder is such that the general formula (1) or (2) is 0.01% to the powder. It is preferably 500%.
In addition, the compound represented by the general formula (1) or (2) may be used separately from the carbon powder or ceramic powder, or directly treated on the surface of the carbon powder or ceramic powder, or using other compounds. It may be used by chemically bonding to the surface. This utilization method can be used for other powders (pigments, metals, resins, etc., as long as the powder is not particularly limited).
The composition of the present invention is optimal for use in paints, electronic materials, coated paper, resin materials, industrial abrasives, and the like. In particular, application to electronic materials is preferable.
As applications to electronic materials, in particular, dielectric materials such as multilayer capacitors obtained by firing the composition of the present invention after being molded by a method such as extrusion, insulating materials for multilayer wiring boards for electronic circuits, electrodes for various batteries Suitable for applications such as conductive materials such as conductive paste, conductive film, piezoelectric materials such as sensors and piezoelectric elements, magnetic materials such as transformer cores and coils of electronic components, and heat conductive materials such as semiconductor packages .
As the use of the resin material, the composition of the present invention is suitable for the antistatic or reinforcement use of resins such as a transport tray and an automobile fuel tube.
The composition of the present invention stably disperses without impairing the properties such as conductivity of the carbon powder or ceramic powder, and does not separate or aggregate even during long-term storage.
In addition, since the present composition can be produced even with a small amount of the compound represented by the general formula (1) or (2), it is possible to lower the firing temperature when used for electrical materials.
Furthermore, since the dispersibility is good, it is possible to coat smoothly and thinly.
また、本発明の組成物には、必要に応じて各種物質を添加して用いることができる。
例えば、分散媒体、導電性ポリマー、高分子化合物、塩基性化合物、界面活性剤、シランカップリング剤、オルガノポリシロキサン、コロイダルシリカ、可塑剤、分散剤、塗面調整剤、流動性調整剤、紫外線吸収剤、酸化防止剤、保存安定剤、接着助剤、増粘剤、導電性物質、バインダ樹脂、可塑剤、高分子分散剤、消泡剤、助剤、レべリング剤、液体塗膜形成要素、固体塗膜形成要素、乾燥剤、硬化剤、乳化剤、増粘剤、皮張防止剤、殺虫殺菌剤、顔料、副成分粉末等を配合することができる。
本発明において、添加成分は2種以上を組み合わせて用いることができる。
Moreover, various substances can be added to the composition of the present invention as needed.
For example, dispersion medium, conductive polymer, polymer compound, basic compound, surfactant, silane coupling agent, organopolysiloxane, colloidal silica, plasticizer, dispersant, coating surface conditioner, fluidity conditioner, ultraviolet light Absorbers, antioxidants, storage stabilizers, adhesion aids, thickeners, conductive materials, binder resins, plasticizers, polymer dispersants, antifoaming agents, auxiliaries, leveling agents, liquid coating formation Elements, solid film forming elements, desiccants, curing agents, emulsifiers, thickeners, anti-skinning agents, insecticides, pigments, subcomponent powders, and the like can be blended.
In the present invention, two or more additive components can be used in combination.
分散媒体としては、一般式(1)で示される化合物、炭素粉末又はセラミック粉末、各種添加物質を溶解又は分散するものであれば特に限定されない。
具体的には、水、メタノール、エタノール、イソプロピルアルコール、プロピルアルコール、ブタノール、ブチルアルコール等のアルコール類;アセトン、メチルエチルケトン、エチルイソブチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類;エチレングリコール、ジエチレングリコール、トリエチレングリコール、エチレングリコールメチルエーテル、エチレングリコールモノ−n−プロピルエーテル等のエチレングリコール類;プロピレングリコール、プロピレングリコールメチルエーテル、プロピレングリコールエチルエーテル、プロピレングリコールブチルエーテル、プロピレングリコールプロピルエーテル等のプロピレングリコール類;ポリエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、ポリプロピレングリコール等のポリオキシエチレン又はポリオキシプロピレン付加重合体;ポリエチレングリコールモノメチルエーテル、テトラハイドロフラン、ジオキサン、メチルセロソルブ等のエーテル類;エトキシエタノール、メトキシエトキシエタノール等のエーテルアルコール類;N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド等のアミド類;トリエチルアミン、トリメタノールアミン等のアミン類;N−メチルピロリドン、N−エチルピロリドン等のピロリドン類;ジメチルスルオキシド、γ−ブチロラクトン、乳酸メチル、乳酸エチル、β−メトキシイソ酪酸メチル、α−ヒドロキシイソ酪酸メチル等のヒドロキシエステル類等;メチルセロソルブ、エチルセロソルブ、プロピルセロソルブ、ブチルセロソルブ等のグリコールエーテル系溶剤;1,2,6−ヘキサントリオール等のアルキレングリコール;エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノブチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート等のエーテルアセテート類;酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸プロピル等の酢酸エステル類;乳酸メチルエステル、乳酸エチルエステル、乳酸プロピルエステル等の乳酸エステル類;エチレンカーボネート、プロピレンカーボネート、γ−ブチロラクトン等の環状エステル類;アニリン、N−メチルアニリン等のアニリン類;ベンゼン、トルエン、キシレン等の芳香族炭化水素;メチレンクロリド、クロロホルム、クロロベンゼン等の塩素含有炭化水素類;m−クレゾール、アセトニトリル、シクロヘキサン、グリセリン、2−ピロリドン、ターピネオール、ジヒドロターピニルアセテート、イソボニルアセテート、イソボニルプロピネート、イソボニルブチレート、イソボニルイソブチレート、が挙げられる。
The dispersion medium is not particularly limited as long as it dissolves or disperses the compound represented by the general formula (1), carbon powder or ceramic powder, and various additive substances.
Specifically, alcohols such as water, methanol, ethanol, isopropyl alcohol, propyl alcohol, butanol and butyl alcohol; ketones such as acetone, methyl ethyl ketone, ethyl isobutyl ketone, methyl isobutyl ketone and cyclohexanone; ethylene glycol, diethylene glycol, Ethylene glycols such as ethylene glycol, ethylene glycol methyl ether, ethylene glycol mono-n-propyl ether; propylene glycols such as propylene glycol, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol butyl ether, propylene glycol propyl ether; polyethylene Glycol, dipropylene glycol, tripropylene glycol Polyoxyethylene or polyoxypropylene addition polymers such as coal and polypropylene glycol; Ethers such as polyethylene glycol monomethyl ether, tetrahydrofuran, dioxane and methyl cellosolve; Ether alcohols such as ethoxyethanol and methoxyethoxyethanol; N, N Amides such as dimethylformamide and N, N-dimethylacetamide; amines such as triethylamine and trimethanolamine; pyrrolidones such as N-methylpyrrolidone and N-ethylpyrrolidone; dimethylsulfoxide, γ-butyrolactone, methyl lactate, Hydroxyesters such as ethyl lactate, methyl β-methoxyisobutyrate, methyl α-hydroxyisobutyrate; methyl cellosolve, ethyl cellosolve, propyl cellosolve, butyl Glycol ether solvents such as Rosolve; alkylene glycols such as 1,2,6-hexanetriol; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl Ether acetates such as ether acetate and dipropylene glycol monomethyl ether acetate; acetates such as ethyl acetate, butyl acetate, isobutyl acetate and propyl acetate; lactates such as lactate methyl ester, lactate ethyl ester and lactate propyl ester; ethylene Cyclic esters such as carbonate, propylene carbonate, γ-butyrolactone; aniline, N-methyl Anilines such as ruaniline; aromatic hydrocarbons such as benzene, toluene and xylene; chlorine-containing hydrocarbons such as methylene chloride, chloroform and chlorobenzene; m-cresol, acetonitrile, cyclohexane, glycerin, 2-pyrrolidone, terpineol, dihydroter Pinyl acetate, isobornyl acetate, isobornyl propinate, isobornyl butyrate, isobornyl isobutyrate.
高分子化合物としては、本発明に用いる溶媒に溶解又は分散(エマルション形成)可能であれば特に限定されるものではない。
具体的にはポリビニルアルコール、ポリビニルホルマール、ポリビニルブチラールなどのポリビニルアルコール類;ポリアクリルアマイド、ポリ(N−t−ブチルアクリルアマイド)、ポリアクリルアマイドメチルプロパンスルホン酸などのポリアクリルアマイド類;ポリビニルピロリドン類、ポリスチレンスルホン酸及びそのソーダ塩類、セルロース、アルキド樹脂、メラミン樹脂、尿素樹脂、フェノール樹脂、エポキシ樹脂、ポリブタジエン樹脂、アクリル樹脂、ウレタン樹脂、ビニルエステル樹脂、ユリア樹脂、ポリイミド樹脂、マレイン酸樹脂、ポリカーボネート樹脂、酢酸ビニル樹脂、塩素化ポリエチレン樹脂、塩素化ポリプロピレン樹脂、スチレン樹脂、アクリル/スチレン共重合樹脂、酢酸ビニル/アクリル共重合樹脂、ポリエステル樹脂、スチレン/マレイン酸共重合樹脂、フッ素樹脂、セルロース、ポリアクリロニトリル、ピッチ及びこれらの共重合体などが用いられる。また、これらの高分子化合物は2種以上を任意の割合で混合したものであってもよい。
最終的にカーボンナノチューブ含有炭素材料を得る場合は、セルロース、ポリアクリロニトリル、ピッチ及びこれらの共重合体が、焼成のし易さの点で好ましい。
The polymer compound is not particularly limited as long as it can be dissolved or dispersed (emulsion formation) in the solvent used in the present invention.
Specifically, polyvinyl alcohols such as polyvinyl alcohol, polyvinyl formal, and polyvinyl butyral; polyacrylamides such as polyacrylamide, poly (Nt-butylacrylamide), polyacrylamide methylpropanesulfonic acid; polyvinylpyrrolidones , Polystyrene sulfonic acid and its soda salts, cellulose, alkyd resin, melamine resin, urea resin, phenol resin, epoxy resin, polybutadiene resin, acrylic resin, urethane resin, vinyl ester resin, urea resin, polyimide resin, maleic acid resin, polycarbonate Resin, vinyl acetate resin, chlorinated polyethylene resin, chlorinated polypropylene resin, styrene resin, acrylic / styrene copolymer resin, vinyl acetate / acrylic copolymer resin, poly Ester resins, styrene / maleic acid copolymer resin, fluorine resin, cellulose, polyacrylonitrile, pitch and their copolymers are used. In addition, these polymer compounds may be a mixture of two or more kinds in any ratio.
In the case of finally obtaining a carbon nanotube-containing carbon material, cellulose, polyacrylonitrile, pitch, and copolymers thereof are preferable in terms of easiness of firing.
塩基性化合物としては、特に限定されるものではないが、例えば、アンモニア、脂式アミン類、環式飽和アミン類、環式不飽和アミン類やアンモニウム塩類、無機塩基などが好ましく用いられる。
環式飽和アミン類としては、ピペリジン、ピロリジン、モリホリン、ピペラジン及びこれらの骨格を有する誘導体及びこれらのアンモニウムヒドロキシド化合物などが好ましく用いられる。
環式不飽和アミン類としては、ピリジン、α−ピコリン、β−ピコリン、γ−ピコリン、キノリン、イソキノリン、ピロリン及びこれらの骨格を有する誘導体及びこれらのアンモニウムヒドロキシド化合物などが好ましく用いられる。
無機塩基としては、水酸化ナトリウム、水酸化カリウム、水酸化リチウムなどの水酸化物塩が好ましく用いられる。
Although it does not specifically limit as a basic compound, For example, ammonia, an aliphatic amine, cyclic saturated amines, cyclic unsaturated amines, ammonium salts, an inorganic base, etc. are used preferably.
As cyclic saturated amines, piperidine, pyrrolidine, morpholine, piperazine, derivatives having these skeletons, and ammonium hydroxide compounds thereof are preferably used.
As the cyclic unsaturated amines, pyridine, α-picoline, β-picoline, γ-picoline, quinoline, isoquinoline, pyrroline, derivatives having these skeletons, and ammonium hydroxide compounds thereof are preferably used.
As the inorganic base, hydroxide salts such as sodium hydroxide, potassium hydroxide and lithium hydroxide are preferably used.
界面活性剤としては、特に限定されるものではないが、例えば、アルキルスルホン酸、アルキルベンゼンスルホン酸、アルキルカルボン酸、アルキルナフタレンスルホン酸、α−オレフィンスルホン酸、ジアルキルスルホコハク酸、α−スルホン化脂肪酸、N−メチル−N−オレイルタウリン、石油スルホン酸、アルキル硫酸、硫酸化油脂、ポリオキシエチレンアルキルエーテル硫酸、ポリオキシエチレンスチレン化フェニルエーテル硫酸、アルキルリン酸、ポリオキシエチレンアルキルエーテルリン酸、ポリオキシエチレンアルキルフェニルエーテルリン酸、ナフタレンスルホン酸ホルムアルデヒド縮合物およびこれらの塩などのアニオン系界面活性剤;第一〜第三脂肪族アミン、四級アンモニウム、テトラアルキルアンモニウム、トリアルキルベンジルアンモニウムアルキルピリジニウム、2−アルキル−1−アルキル−1−ヒドロキシエチルイミダゾリニウム、N,N−ジアルキルモルホリニウム、ポリエチレンポリアミン脂肪酸アミド、ポリエチレンポリアミン脂肪酸アミドの尿素縮合物、ポリエチレンポリアミン脂肪酸アミドの尿素縮合物の第四級アンモニウムおよびこれらの塩などのカチオン系界面活性剤;N,N−ジメチル−N−アルキル−N−カルボキシメチルアンモニウムベタイン、N,N,N−トリアルキル−N−スルホアルキレンアンモニウムベタイン、N,N−ジアルキル−N,N−ビスポリオキシエチレンアンモニウム硫酸エステルベタイン、2−アルキル−1−カルボキシメチル−1−ヒドロキシエチルイミダゾリニウムベタインなどのベタイン類;N,N−ジアルキルアミノアルキレンカルボン酸塩などのアミノカルボン酸類などの両性界面活性剤;ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンポリスチリルフェニルエーテル、ポリオキシエチレン−ポリオキシプロピレングリコール、ポリオキシエチレン−ポリオキシプロピレンアルキルエーテル、多価アルコール脂肪酸部分エステル、ポリオキシエチレン多価アルコール脂肪酸部分エステル、ポリオキシエチレン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ポリオキシエチレン化ヒマシ油、脂肪酸ジエタノールアミド、ポリオキシエチレンアルキルアミン、トリエタノールアミン脂肪酸部分エステル、トリアルキルアミンオキサイドなどの非イオン系界面活性剤;及びフルオロアルキルカルボン酸、パーフルオロアルキルカルボン酸、パーフルオロアルキルベンゼンスルホン酸、パーフルオロアルキルポリオキシエチレンエタノールなどのフッ素系界面活性剤が用いられる。ここで、アルキル基は炭素数1〜24が好ましく、炭素数3〜18がより好ましい。 The surfactant is not particularly limited. For example, alkyl sulfonic acid, alkyl benzene sulfonic acid, alkyl carboxylic acid, alkyl naphthalene sulfonic acid, α-olefin sulfonic acid, dialkyl sulfosuccinic acid, α-sulfonated fatty acid, N-methyl-N-oleyl taurine, petroleum sulfonic acid, alkyl sulfuric acid, sulfated oil, polyoxyethylene alkyl ether sulfuric acid, polyoxyethylene styrenated phenyl ether sulfuric acid, alkyl phosphoric acid, polyoxyethylene alkyl ether phosphoric acid, polyoxy Anionic surfactants such as ethylene alkylphenyl ether phosphoric acid, naphthalenesulfonic acid formaldehyde condensates and their salts; primary to tertiary aliphatic amines, quaternary ammonium, tetraalkylammonium, trial Killbenzylammoniumalkylpyridinium, 2-alkyl-1-alkyl-1-hydroxyethylimidazolinium, N, N-dialkylmorpholinium, polyethylene polyamine fatty acid amide, urea condensate of polyethylene polyamine fatty acid amide, polyethylene polyamine fatty acid amide Cationic surfactants such as quaternary ammonium of urea condensates and their salts; N, N-dimethyl-N-alkyl-N-carboxymethylammonium betaine, N, N, N-trialkyl-N-sulfoalkylene Betaines such as ammonium betaine, N, N-dialkyl-N, N-bispolyoxyethylene ammonium sulfate betaine, 2-alkyl-1-carboxymethyl-1-hydroxyethylimidazolinium betaine; N Amphoteric surfactants such as aminocarboxylic acids such as N-dialkylaminoalkylenecarboxylates; polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene polystyryl phenyl ether, polyoxyethylene-polyoxypropylene glycol, Polyoxyethylene-polyoxypropylene alkyl ether, polyhydric alcohol fatty acid partial ester, polyoxyethylene polyhydric alcohol fatty acid partial ester, polyoxyethylene fatty acid ester, polyglycerin fatty acid ester, polyoxyethylenated castor oil, fatty acid diethanolamide, poly Nonionic surfactants such as oxyethylene alkylamine, triethanolamine fatty acid partial ester, trialkylamine oxide; and Fluoroalkyl carboxylic acids, perfluoroalkyl carboxylic acids, perfluoroalkyl benzene sulfonic acids, fluorine-based surfactants such as perfluoroalkyl polyoxyethylene ethanol is used. Here, the alkyl group preferably has 1 to 24 carbon atoms, and more preferably 3 to 18 carbon atoms.
シランカップリング剤としては、特に限定されるものではないが、メチルトリメトキシシラン、メチルトリエトキシシラン、ジメチルジエトキシシラン、フェニルトリエトキシシラン、エチルトリエトキシシラン、プロピルトリエトキシシラン、ブチルトリエトキシシラン、ヘキシルトリエトキシシラン、オクチルトリエトキシシラン、テトラエトキシシラン及びテトラメトキシシラン等のアルコキシシラン;ビニルトリメトキシシラン、ビニルトリエトキシシラン、γ−アミノプロピルトリエトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、γ−メルカプトプロピルトリメトキシシラン、γ−メタクロイルオキシプロピルトリメトキシシラン、N−(β−アミノエチル)−γ−アミノプロピルトリメトキシシラン、γ−グリシドキシプロピルメチルジメトキシシラン、γ−クロロプロピルトリメトキシシラン等が挙げられる。
エポキシ基を持つものとしては、γ−グリシジルオキシプロピルトリメトキシシラン、γ−グリシジルオキシプロピルメチルジメトキシシラン、γ−グリシジルオキシプロピルトリエトキシシラン等が挙げられる。
アミノ基を持つものとしては、γ−アミノプロピルトリエトキシシラン、β−アミノエチルトリメトキシシラン、γ−アミノプロポキシプロピルトリメトキシシラン等が挙げられる。
チオール基を持つものとしては、γ−メルカプトプロピルトリメトキシシラン、β−メルカプトエチルメチルジメトキシシラン等が挙げられる。
水酸基を持つものとしてはβ−ヒドロキシエトキシエチルトリエトキシシラン、γ−ヒドロキシプロピルトリメトキシシラン等が挙げられる。
エポキシシクロヘキシル基を持つものとしては、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン等が挙げられる。
The silane coupling agent is not particularly limited, but methyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, ethyltriethoxysilane, propyltriethoxysilane, butyltriethoxysilane Alkoxysilanes such as hexyltriethoxysilane, octyltriethoxysilane, tetraethoxysilane and tetramethoxysilane; vinyltrimethoxysilane, vinyltriethoxysilane, γ-aminopropyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane , Γ-mercaptopropyltrimethoxysilane, γ-methacryloyloxypropyltrimethoxysilane, N- (β-aminoethyl) -γ-aminopropyltrimethoxysilane, γ-glycid Shi propyl methyl dimethoxy silane, .gamma.-chloropropyl trimethoxy silane, and the like.
Examples of those having an epoxy group include γ-glycidyloxypropyltrimethoxysilane, γ-glycidyloxypropylmethyldimethoxysilane, and γ-glycidyloxypropyltriethoxysilane.
Examples of those having an amino group include γ-aminopropyltriethoxysilane, β-aminoethyltrimethoxysilane, and γ-aminopropoxypropyltrimethoxysilane.
Examples of those having a thiol group include γ-mercaptopropyltrimethoxysilane and β-mercaptoethylmethyldimethoxysilane.
Examples of those having a hydroxyl group include β-hydroxyethoxyethyltriethoxysilane and γ-hydroxypropyltrimethoxysilane.
Examples of those having an epoxycyclohexyl group include β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane.
オルガノポリシロキサンとしては、ポリシロキサン、メチルハイドロジェンポリシロキサン、変性ポリシロキサン等が挙げられる。 Examples of the organopolysiloxane include polysiloxane, methyl hydrogen polysiloxane, and modified polysiloxane.
コロイダルシリカとしては、特に限定されないが、水、有機溶剤、又は水と有機溶剤との混合溶媒に分散されているものが好ましく用いられる。
有機溶剤としては、特に限定されないが、例えば、メタノール、エタノール、イソプロピルアルコール、プロピルアルコール、ブタノール、ペンタノール等のアルコール類;アセトン、メチルエチルケトン、エチルイソブチルケトン、メチルイソブチルケトン等のケトン類;エチレングリコール、エチレングリコールメチルエーテル、エチレングリコールモノ−n−プロピルエーテル等のエチレングリコール類;プロピレングリコール、プロピレングリコールメチルエーテル、プロピレングリコールエチルエーテル、プロピレングリコールブチルエーテル、プロピレングリコールプロピルエーテル等のプロピレングリコール類等が好ましく用いられる。
また、コロイダルシリカとしては、硬度が不足し、またコロイダルシリカ自体の溶液安定性も低下するという問題を回避する観点から、粒子径が1nm〜300nmのものが用いられ、好ましくは1nm〜150nm、更に好ましくは1nm〜50nmの範囲のものが用いられる。
Although it does not specifically limit as colloidal silica, What is disperse | distributed to the mixed solvent of water, an organic solvent, or water and an organic solvent is used preferably.
Examples of the organic solvent include, but are not limited to, alcohols such as methanol, ethanol, isopropyl alcohol, propyl alcohol, butanol, and pentanol; ketones such as acetone, methyl ethyl ketone, ethyl isobutyl ketone, and methyl isobutyl ketone; ethylene glycol, Ethylene glycols such as ethylene glycol methyl ether and ethylene glycol mono-n-propyl ether; propylene glycols such as propylene glycol, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol butyl ether and propylene glycol propyl ether are preferably used. .
Further, as the colloidal silica, those having a particle diameter of 1 nm to 300 nm, preferably 1 nm to 150 nm, more preferably from the viewpoint of avoiding the problem that the hardness is insufficient and the solution stability of the colloidal silica itself is lowered. Those having a range of 1 nm to 50 nm are preferably used.
導電性物質としては、特に限定されないが、炭素繊維、導電性カーボンブラック、黒鉛等の炭素系物質、酸化錫、酸化亜鉛等の金属酸化物、銀、ニッケル、銅等の金属が挙げられる The conductive substance is not particularly limited, and examples thereof include carbon-based substances such as carbon fiber, conductive carbon black, and graphite, metal oxides such as tin oxide and zinc oxide, and metals such as silver, nickel, and copper.
バインダ樹脂としては、特に限定されないが、アクリル樹脂、ポリビニルブチラール樹脂、ブチラール樹脂、ポリビニルアルコール等のビニル系の非硬化型樹脂、フェノール樹脂、アルキッド樹脂、ロジンエステル、エチルセルロース、エチルヒドロキシエチルセルロース及びその誘導体等の各種セルロース誘導体が挙げられる。 Although it does not specifically limit as binder resin, Acrylic resin, polyvinyl butyral resin, butyral resin, vinyl-type non-curable resin such as polyvinyl alcohol, phenol resin, alkyd resin, rosin ester, ethyl cellulose, ethyl hydroxyethyl cellulose and derivatives thereof The various cellulose derivatives are mentioned.
可塑剤としては、特に限定されないが、フタル酸ベンジルブチル、フタル酸ジメチル、フタル酸ジエチル、フタル酸ジブチル、フタル酸ジオクチル、フタル酸ジプロピル、フタル酸ジシクロヘキシル等のフタル酸エステルや、アジピン酸ジオクチル、アジピン酸ジイソノニル等のアジピン酸エステルや、セバシン酸ジブチル、セバシン酸ジオクチル等のセバシン酸エステル、リン酸トリクレジル、n−ヒドロキシメチルフタルイミド等が挙げられる。 The plasticizer is not particularly limited, but phthalic acid esters such as benzyl butyl phthalate, dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, dipropyl phthalate, dicyclohexyl phthalate, dioctyl adipate, adipine Examples include adipic acid esters such as diisononyl acid, sebacic acid esters such as dibutyl sebacate and dioctyl sebacate, tricresyl phosphate, and n-hydroxymethylphthalimide.
高分子分散剤としては、スチレン−アクリル酸共重合体、スチレン−マレイン酸共重合体、ポリカルボン酸及びその塩等が挙げられる。
副成分粉末としては、Mg、Ba、Ca、Si、Mn、Al、V、Dy、Y、Ho、Ybのいずれか1種の元素を含む酸化物、炭酸塩等の化合物の粉末が挙げられる。このような化合物の粉末は、1種が用いられてもよく、2種以上が併用されてもよい。
Examples of the polymer dispersant include styrene-acrylic acid copolymers, styrene-maleic acid copolymers, polycarboxylic acids and salts thereof.
Examples of the auxiliary component powder include powders of compounds such as oxides and carbonates containing any one element of Mg, Ba, Ca, Si, Mn, Al, V, Dy, Y, Ho, and Yb. As for the powder of such a compound, 1 type may be used and 2 or more types may be used together.
[本発明の組成物の製造方法]
これらの構成成分を混合する際、混合できれば特に限定されないが、超音波、ホモミキサー、ホモジナイザー、スパイラルミキサー、プラネタリーミキサー、ディスパーサー、ハイブリットミキサー、ボールミル、サンドグラインダー、ローラーミル、高速回転ミル、分級機内蔵型高速回転ミル、ボールミル、媒体攪拌式ミル、気流式粉砕機、圧密せん断ミル、コロイドミル、ロールミル、ビーズミル、サンドミル、メディアミル、ペイントコンディショナー、アトライター、パールミル、コボールミル、バスケットミル、湿式ジェットミル、メディア型分散機(メディアとしてはガラスビーズ、ジルコニアビーズ、アルミナビーズ、磁性ビーズ、ステンレスビーズ)等の撹拌、混練、分散装置が用いられる。
[Method for producing composition of the present invention]
When mixing these components, there is no particular limitation as long as they can be mixed, but ultrasonic, homomixer, homogenizer, spiral mixer, planetary mixer, disperser, hybrid mixer, ball mill, sand grinder, roller mill, high-speed rotary mill, classification Built-in high-speed rotary mill, ball mill, medium agitating mill, airflow mill, compaction shear mill, colloid mill, roll mill, bead mill, sand mill, media mill, paint conditioner, attritor, pearl mill, coball mill, basket mill, wet jet A stirring device, a kneading device, and a dispersing device such as a mill and a media type disperser (glass beads, zirconia beads, alumina beads, magnetic beads, stainless beads) are used.
以下、本実施形態を実施例及び比較例によってさらに具体的に説明するが、本実施の形態は、これらの実施例のみに限定されるものではない。 Hereinafter, the present embodiment will be described more specifically with reference to examples and comparative examples. However, the present embodiment is not limited to only these examples.
一般式(1)で示される化合物を以下に記載の方法により製造した。 The compound represented by the general formula (1) was produced by the method described below.
[製造例1]
L−リジン塩酸塩9.1g(0.05mol)を水57gと混合した。この液を25%水酸化ナトリウム水溶液でpH範囲を10〜11に調整し、反応温度を5℃に維持しながら、攪拌した。攪拌下において、N−ラウロイル−L−グルタミン酸無水物を31.1g(0.1mol)2時間かけて添加し、反応を実施した。その後、さらに30分攪拌を続け、ターシャリーブタノールを液中濃度20質量%となるように添加した後、75%硫酸を滴下して液のpH値を2に調整し、また液の温度を65℃に調整した。硫酸滴下終了後、攪拌を停止し、20分間65℃で静置して有機層と水層とに分層し、そこから有機層を分離した。分離した有機層にターシャリーブタノール及び水を添加して、温度を65℃にして20分攪拌した。攪拌停止後、静置すると有機層と水層とに分層した。得られた有機層に対して、前記した同じ水洗操作をくり返した後、得られた有機層から溶媒を除去し、水酸化ナトリウムで固形分30質量%、pH6.5(25℃)の水溶液に中和調製した後、これを乾燥して下記式(4)に示す化合物を得た。
[Production Example 1]
9.1 g (0.05 mol) of L-lysine hydrochloride was mixed with 57 g of water. This liquid was stirred while adjusting the pH range to 10 to 11 with a 25% aqueous sodium hydroxide solution and maintaining the reaction temperature at 5 ° C. Under stirring, 31.1 g (0.1 mol) of N-lauroyl-L-glutamic anhydride was added over 2 hours to carry out the reaction. Thereafter, stirring was continued for another 30 minutes, and tertiary butanol was added to a concentration of 20% by mass in the liquid, 75% sulfuric acid was added dropwise to adjust the pH value of the liquid to 2, and the liquid temperature was adjusted to 65. Adjusted to ° C. After completion of the sulfuric acid addition, stirring was stopped, and the mixture was allowed to stand at 65 ° C. for 20 minutes to separate into an organic layer and an aqueous layer, and the organic layer was separated therefrom. Tertiary butanol and water were added to the separated organic layer, the temperature was raised to 65 ° C., and the mixture was stirred for 20 minutes. After the stirring was stopped, the mixture was allowed to stand to separate into an organic layer and an aqueous layer. After repeating the same water washing operation described above for the obtained organic layer, the solvent was removed from the obtained organic layer, and the resulting solution was made into an aqueous solution having a solid content of 30% by mass and pH 6.5 (25 ° C.) with sodium hydroxide. After neutralization and preparation, this was dried to obtain a compound represented by the following formula (4).
N−ラウロイル−L−グルタミン酸無水物とL−リジン塩酸塩との反応において、結合の仕方によって、下記式(4)で示すとおり4種類の化合物が製造されることになる。
(式4において、Rは炭素数11の炭化水素基、Mは、各々独立にH、Naのいずれかである) (In Formula 4, R is a hydrocarbon group having 11 carbon atoms, and M is each independently H or Na)
[製造例2]
製造例1において、N−ラウロイル−L−グルタミン酸無水物31.1gをN−ココイル−L−グルタミン酸無水物31.1gとした以外は、製造例1の方法と同じ条件で実施した。
[Production Example 2]
The same procedure as in Production Example 1 was performed except that 31.1 g of N-lauroyl-L-glutamic acid anhydride was changed to 31.1 g of N-cocoyl-L-glutamic acid anhydride in Production Example 1.
[製造例3]
製造例1において、中和処理をアンモニア水溶液で実施した以外は、製造例1の方法と同じ条件で実施した。
[Production Example 3]
In the manufacture example 1, it implemented on the same conditions as the method of the manufacture example 1 except having implemented the neutralization process with ammonia aqueous solution.
[製造例4]
製造例1において、中和処理を実施しなかった以外は、製造例1の方法と同じ条件で実施し、未中和体を得た。
[Production Example 4]
In the manufacture example 1, it implemented on the same conditions as the method of manufacture example 1 except not having implemented the neutralization process, and the unneutralized body was obtained.
[評価試験方法]
(溶液状態)
組成物の調製後、24時間経過した溶液状態を目視により観察した。
○:均一に分散あるいは溶解。
×:不均一に分散。
(分散粒度)
動的光散乱方式の粒度分布計(日機装社製「マイクロトラックUPA」)を用いて平均粒子径(D50の値)を測定した。希釈溶媒には水或いはメチルエチルケトン(以下、MEKと称する。)を使用した。また、貯蔵安定性は、分散液を40℃で10日間保存した後、分散粒度を測定し、評価した。
(流動性)
組成物が液状かゲル状(プリン状)のものであるか否かで判断した。
○:液状のもの
×:ゲル状のもの
(分散性の評価方法)
25℃、せん断速度10sec-1の条件にて、粘度測定を行った(ブルックフィールド社製DV−IIを使用)。粘度が低い方ものが、粘度の高いものと比較して、分散性が良好である。
(帯電防止性)
離型フィルムとともに、セラミックスシートを4cm×10cmの寸法の試験片に裁断し、塗工面と反対側(フィルム側)を下にして、90度剥離試験用治具を装着した卓上型精密試験機(島津製作所社製オートグラフAGS−X)の台座に両面テープを用いて固定した。次に、セラミックスシートの片端を離型フィルムから少し剥離した後、1cm/秒の速度にて90度剥離し、セラミックスシートの剥離面側の帯電量の最大値を3cm離れたところに設置した静電気センサー(キーエンス社製SK−200)にて測定した。この剥離帯電量が小さいほど、帯電防止性が良好である。
[Evaluation test method]
(Solution state)
After the preparation of the composition, the solution state after 24 hours was visually observed.
○: Uniformly dispersed or dissolved.
X: Unevenly dispersed.
(Dispersion granularity)
The average particle diameter (D50 value) was measured using a dynamic light scattering particle size distribution meter ("Microtrack UPA" manufactured by Nikkiso Co., Ltd.). Water or methyl ethyl ketone (hereinafter referred to as MEK) was used as a dilution solvent. The storage stability was evaluated by measuring the dispersion particle size after storing the dispersion at 40 ° C. for 10 days.
(Liquidity)
Judgment was made based on whether the composition was liquid or gel (purine).
○: Liquid ×: Gel (Dispersibility evaluation method)
Viscosity was measured under conditions of 25 ° C. and a shear rate of 10 sec −1 (using Brookfield DV-II). Those having a lower viscosity have better dispersibility than those having a higher viscosity.
(Antistatic property)
A table-type precision testing machine equipped with a 90-degree peel test jig with the release film cut into a 4 cm x 10 cm test piece and the side opposite the coating surface (film side) facing down It fixed to the base of Shimadzu Corporation autograph AGS-X) using the double-sided tape. Next, after slightly peeling one end of the ceramic sheet from the release film, it peeled 90 degrees at a rate of 1 cm / second, and the electrostatic charge was placed 3 cm away from the maximum charge amount on the peeling surface side of the ceramic sheet. It measured with the sensor (Keyence SK-200). The smaller the peel charge amount, the better the antistatic property.
[実施例1]
上記製造例1の化合物0.1質量部、カーボンナノチューブ0.1質量部、N,N−ジメチルアセトアミド99.8質量部を室温にて混合し、カーボンナノチューブ分散剤組成物1を調製した。結果を表1に示す。
[Example 1]
Carbon nanotube dispersant composition 1 was prepared by mixing 0.1 part by mass of the compound of Production Example 1, 0.1 part by mass of carbon nanotubes, and 99.8 parts by mass of N, N-dimethylacetamide at room temperature. The results are shown in Table 1.
[実施例2]
上記製造例3の化合物0.1質量部、カーボンナノチューブ0.1質量部、N−メチルピロリドン99.8質量部を室温にて混合し、カーボンナノチューブ分散剤組成物2を調製した。結果を表1に示す。
[Example 2]
Carbon nanotube dispersant composition 2 was prepared by mixing 0.1 part by mass of the compound of Production Example 3, 0.1 part by mass of carbon nanotubes, and 99.8 parts by mass of N-methylpyrrolidone at room temperature. The results are shown in Table 1.
[実施例3]
上記製造例4の化合物0.1質量部、カーボンナノチューブ0.1質量部、N−メチルピロリドン99.8質量部を室温にて混合し、カーボンナノチューブ分散剤組成物3を調製した。結果を表1に示す。
[Example 3]
Carbon nanotube dispersant composition 3 was prepared by mixing 0.1 part by mass of the compound of Production Example 4, 0.1 part by mass of carbon nanotubes, and 99.8 parts by mass of N-methylpyrrolidone at room temperature. The results are shown in Table 1.
[比較例1]
カーボンナノチューブ0.1質量部、N−メチルピロリドン99.8質量部を室温にて混合し、カーボンナノチューブ分散剤組成物4を調製した。結果を表1に示す。
Carbon nanotube dispersant composition 4 was prepared by mixing 0.1 parts by mass of carbon nanotubes and 99.8 parts by mass of N-methylpyrrolidone at room temperature. The results are shown in Table 1.
[実施例4]
カーボンナノチューブ(直径10nm、長さ10μm)1.0g、上記製造例3の化合物1g、MEK27.9gを70ccのガラス瓶に仕込み、ジルコニアビーズをメディアとしてペイントシェイカーを用いて1時間分散を行い、カーボンナノチューブ分散剤組成物5を得た。この分散液をMEKで希釈し、分散粒度を測定した。結果を表2に示す。
[Example 4]
Carbon nanotubes (diameter 10 nm, length 10 μm) 1.0 g, 1 g of the compound of Production Example 3 above, and MEK 27.9 g were charged into a 70 cc glass bottle, and dispersed for 1 hour using a paint shaker with zirconia beads as a medium. Dispersant composition 5 was obtained. This dispersion was diluted with MEK, and the dispersion particle size was measured. The results are shown in Table 2.
[実施例5]
カーボンナノチューブ(直径10nm、長さ10μm)1.0g、上記製造例4の化合物0.1g、トルエン27.85gを70ccのガラス瓶に仕込み、ジルコニアビーズをメディアとしてペイントシェイカーを用いて1時間分散を行い、本発明のカーボンナノチューブ分散液を得た。この分散液をMEKで希釈し、分散粒度を測定した。結果を表2に示す。
[Example 5]
Carbon nanotubes (diameter 10 nm, length 10 μm) 1.0 g, 0.1 g of the compound of Production Example 4 above and 27.85 g of toluene are charged into a 70 cc glass bottle and dispersed for 1 hour using a paint shaker with zirconia beads as media. The carbon nanotube dispersion liquid of the present invention was obtained. This dispersion was diluted with MEK, and the dispersion particle size was measured. The results are shown in Table 2.
[比較例2]
カーボンナノチューブ(直径10nm、長さ10μm)1.0g、MEK29.0gを70ccのガラス瓶に仕込み、ジルコニアビーズをメディアとしてペイントシェイカーを用いて1時間分散を行い、カーボンナノチューブ分散液を得た。この分散液をMEKで希釈し、分散粒度を測定した。結果を表2に示す。
Carbon nanotubes (diameter 10 nm, length 10 μm) 1.0 g and MEK 29.0 g were charged into a 70 cc glass bottle and dispersed using a paint shaker for 1 hour using zirconia beads as a medium to obtain a carbon nanotube dispersion. This dispersion was diluted with MEK, and the dispersion particle size was measured. The results are shown in Table 2.
[実施例6]
(カーボンナノチューブ集合体分散液調製)
50mLの容器にカーボンナノチューブ10mg、製造例3の化合物の水溶液(30重量%)100mgを量りとり、蒸留水9.93mLを加えて、超音波ホモジナイザー出力25W、20分間で氷冷下分散処理し、カーボンナノチューブ集合体液を調製した。調製した液には凝集体は目視では確認できず、カーボンナノチューブ集合体はよく分散していた。
[Example 6]
(Preparation of carbon nanotube aggregate dispersion)
Weigh 10 mg of carbon nanotubes and 100 mg of an aqueous solution (30% by weight) of the compound of Production Example 3 in a 50 mL container, add 9.93 mL of distilled water, and disperse under ultrasonic cooling with an ultrasonic homogenizer output of 25 W for 20 minutes. A carbon nanotube assembly liquid was prepared. Aggregates could not be visually confirmed in the prepared liquid, and the carbon nanotube aggregates were well dispersed.
(カーボンナノチューブ集合体を含む透明導電性フィルム)
上記で得たカーボンナノチューブ集合体分散液300μLにメタノール/水(重量比1/1)をぬれ剤として300μL添加後、ポリエチレンテレフタレート(PET)フィルム(東レ(株)社製(ルミラー(登録商標) U36)、光透過率90.7%、15cm×10cm)上にバーコーター(No.8、塗布厚み12μm)を用いて塗布し、風乾した後、蒸留水にてリンスし、60℃乾燥機内で2分間乾燥させカーボンナノチューブ集合体を固定化した。得られた塗布フィルムの表面抵抗値は1.2×103Ω/□、光透過率は85%(透明導電性フィルム85%/PETフィルム90.7%=0.94)であり、高い導電性および透明性を示した。
(Transparent conductive film containing carbon nanotube aggregates)
After adding 300 μL of methanol / water (weight ratio 1/1) as a wetting agent to 300 μL of the carbon nanotube aggregate dispersion obtained above, a polyethylene terephthalate (PET) film (manufactured by Toray Industries, Inc. (Lumirror® U36) ), Light transmittance 90.7%, 15 cm × 10 cm) using a bar coater (No. 8, coating thickness 12 μm), air-dried, rinsed with distilled water, and 2 in a 60 ° C. dryer. The carbon nanotube aggregate was fixed by drying for a minute. The obtained coated film has a surface resistance value of 1.2 × 10 3 Ω / □, a light transmittance of 85% (transparent conductive film 85% / PET film 90.7% = 0.94), and high conductivity. Showed transparency and transparency.
[実施例7]
平均一次粒子径20nmのチタン酸バリウムの40質量部、製造例2の化合物の6質量部、酢酸プロピルの54質量部をペイントシェイカーでΦ(直径)0.3mmのジルコニアビーズにて練肉し、チタン酸バリウム分散組成物1を得た。結果を表3に示す。
[Example 7]
40 parts by mass of barium titanate having an average primary particle diameter of 20 nm, 6 parts by mass of the compound of Production Example 2, and 54 parts by mass of propyl acetate were ground with zirconia beads having a diameter of 0.3 mm using a paint shaker, A barium titanate dispersion composition 1 was obtained. The results are shown in Table 3.
[実施例8]
平均一次粒子径20nmのチタン酸バリウムの40質量部、製造例3の化合物の0.1質量部、酢酸プロピルの59.9質量部をペイントシェイカーでΦ(直径)0.3mmのジルコニアビーズにて練肉し、チタン酸バリウム分散組成物2を得た。結果を表3に示す。
[Example 8]
40 parts by mass of barium titanate having an average primary particle diameter of 20 nm, 0.1 part by mass of the compound of Production Example 3, and 59.9 parts by mass of propyl acetate are coated with zirconia beads having a diameter of 0.3 mm using a paint shaker. The meat was kneaded to obtain a barium titanate dispersion composition 2. The results are shown in Table 3.
[実施例9]
平均一次粒子径20nmのチタン酸バリウムの40質量部、製造例4の化合物の1質量部、酢酸プロピルの59質量部をペイントシェイカーでΦ(直径)0.3mmのジルコニアビーズにて練肉し、チタン酸バリウム分散組成物3を得た。結果を表3に示す。
[Example 9]
40 parts by mass of barium titanate having an average primary particle diameter of 20 nm, 1 part by mass of the compound of Production Example 4 and 59 parts by mass of propyl acetate were ground with zirconia beads having a diameter of 0.3 mm using a paint shaker, A barium titanate dispersion composition 3 was obtained. The results are shown in Table 3.
[実施例10]
ヘンシェルミキサーに平均一次粒子径20nmのチタン酸バリウムの40質量部を入れ、続いて製造例4の化合物の1質量部をエタノール50部に溶解したものを滴下混合し、よく混合した。その後、ヘンシェルミキサー内を加熱および減圧し、エタノールを除去した。ヘンシェルミキサーから取り出し、粉砕して製造例4の化合物が1質量部処理されたチタン酸バリウムを得た。
その表面処理チタン酸バリウムに酢酸プロピルの59質量部を添加し、ペイントシェイカーでΦ(直径)0.3mmのジルコニアビーズにて練肉し、チタン酸バリウム分散組成物4を得た。結果を表3に示す。
[Example 10]
A Henschel mixer was charged with 40 parts by mass of barium titanate having an average primary particle size of 20 nm, and then 1 part by mass of the compound of Production Example 4 dissolved in 50 parts of ethanol was added dropwise and mixed well. Thereafter, the interior of the Henschel mixer was heated and decompressed to remove ethanol. It was taken out from the Henschel mixer and pulverized to obtain barium titanate treated with 1 part by mass of the compound of Production Example 4.
59 parts by mass of propyl acetate was added to the surface-treated barium titanate, and kneaded with zirconia beads having a diameter of 0.3 mm using a paint shaker to obtain a barium titanate dispersion composition 4. The results are shown in Table 3.
[比較例3]
平均一次粒子径20nmのチタン酸バリウムの40質量部、ポリカルボン酸系分散剤(G700、共栄社化学(株)製)の6質量部、酢酸プロピルの54質量部をペイントシェイカーでΦ(直径)0.3mmのジルコニアビーズにて練肉し、チタン酸バリウム分散組成物4を得た。結果を表3に示す。
40 parts by mass of barium titanate having an average primary particle diameter of 20 nm, 6 parts by mass of a polycarboxylic acid dispersant (G700, manufactured by Kyoeisha Chemical Co., Ltd.), and 54 parts by mass of propyl acetate are Φ (diameter) 0 with a paint shaker. The mixture was kneaded with 3 mm zirconia beads to obtain a barium titanate dispersion composition 4. The results are shown in Table 3.
[実施例11]
チタン酸バリウム(BET比表面積より計算した平均粒径50nm)20g、製造例4の化合物0.4gを直径1mmのジルコニアビーズ50gと一緒に100mLの容器に入れ、トルエン/エタノール=48/52(容積比)の混合溶媒を加え、チタン酸バリウムの固形分濃度が50%になるように調整し、卓上型ボールミルにて、96時間、分散処理を行った。次いで、ブチラール樹脂1.6g、可塑剤としてジオクチルフタレート0.32g、1−エチル−3−ヒドロキシメチルピリジニウム・エチルサルファート0.16g、トルエン/エタノール=48/52(容積比)の混合溶媒を加えて、チタン酸バリウムの固形分濃度が35%になるように調整し、卓上型ボールミルにて、2時間混合し、チタン酸バリウム分散組成物5を得た。これを使用してセラミックスシートを成形し、評価した。結果を表4に示す。
[Example 11]
20 g of barium titanate (average particle size calculated from BET specific surface area of 50 nm) and 0.4 g of the compound of Production Example 4 are placed in a 100 mL container together with 50 g of zirconia beads having a diameter of 1 mm, and toluene / ethanol = 48/52 (volume) The mixture was adjusted so that the solid content concentration of barium titanate was 50%, and dispersion treatment was performed for 96 hours in a table-top ball mill. Next, 1.6 g of butyral resin, 0.32 g of dioctyl phthalate as a plasticizer, 0.16 g of 1-ethyl-3-hydroxymethylpyridinium ethyl sulfate, and a mixed solvent of toluene / ethanol = 48/52 (volume ratio) were added. Then, the solid content concentration of barium titanate was adjusted to 35% and mixed for 2 hours with a desktop ball mill to obtain a barium titanate dispersion composition 5. Using this, a ceramic sheet was formed and evaluated. The results are shown in Table 4.
[比較例4]
製造例4の化合物の化合物を使用しない以外は実施例10と同様の方法でチタン酸バリウム分散組成物6を得た。セラミックシートは粘度が高く形成できなかった。結果を表4に示す。
A barium titanate dispersion composition 6 was obtained in the same manner as in Example 10 except that the compound of Production Example 4 was not used. The ceramic sheet had a high viscosity and could not be formed. The results are shown in Table 4.
[実施例12]
20重量%のカーボンナノチューブと製造例1の化合物を含有するポリスチレンベースのカーボンナノチューブマスターバッチ(ハイペリオンキャタリシスインターナショナルインク社製:PS/20 BN)2kgと、18kgのポリスチレンとを混合かつペレット化して樹脂組成物(カーボンナノチューブ含量:2重量%)を得た。この樹脂組成物を、バッテンフェルト射出成形機PLUS250(東芝機械(株))に仕込み、310℃で加熱し、1.3cc/秒の射出充填速度で、60℃の金型内に射出することにより、80mm×50mm×3mmの試験板を得た。
得られた試験板について、表面抵抗測定器(三菱化学(株)製Hiresta−UPおよびLoresta−GP)を用いて、表面抵抗値を測定した。得られた試験板の表面抵抗値は、101〜102Ω/cm2であった。
[Example 12]
A resin obtained by mixing and pelletizing 2 kg of a polystyrene-based carbon nanotube masterbatch (manufactured by Hyperion Catalysis International Inc .: PS / 20 BN) containing 20% by weight of carbon nanotubes and the compound of Production Example 1 and 18 kg of polystyrene. A composition (carbon nanotube content: 2% by weight) was obtained. This resin composition is charged into a batten felt injection molding machine PLUS250 (Toshiba Machine Co., Ltd.), heated at 310 ° C., and injected into a 60 ° C. mold at an injection filling rate of 1.3 cc / sec. A test plate of 80 mm × 50 mm × 3 mm was obtained.
About the obtained test plate, the surface resistance value was measured using the surface resistance measuring device (Hiresta-UP and Loresta-GP by Mitsubishi Chemical Corporation). The surface resistance value of the obtained test plate was 10 1 to 10 2 Ω / cm 2 .
[比較例5]
20重量%のカーボンナノチューブを含有するポリスチレンベースのカーボンナノチューブマスターバッチ(ハイペリオンキャタリシスインターナショナルインク社製:PS/20 BN)2kgと、18kgのポリスチレンとを混合かつペレット化して樹脂組成物(カーボンナノチューブ含量:2重量%)を得た。この樹脂組成物を、バッテンフェルト射出成形機PLUS250(東芝機械(株))に仕込み、310℃で加熱し、1.3cc/秒の射出充填速度で、60℃の金型内に射出することにより、80mm×50mm×3mmの試験板を得た。
得られた試験板について、表面抵抗測定器(三菱化学(株)製Hiresta−UPおよびLoresta−GP)を用いて、表面抵抗値を測定した。得られた試験板の表面抵抗値は、102〜103Ω/cm2であった。
[Comparative Example 5]
2 kg of a polystyrene-based carbon nanotube masterbatch (Hyperion Catalysis International Inc .: PS / 20 BN) containing 20% by weight of carbon nanotubes and 18 kg of polystyrene were mixed and pelletized to obtain a resin composition (carbon nanotube content : 2% by weight). This resin composition is charged into a batten felt injection molding machine PLUS250 (Toshiba Machine Co., Ltd.), heated at 310 ° C., and injected into a 60 ° C. mold at an injection filling rate of 1.3 cc / sec. A test plate of 80 mm × 50 mm × 3 mm was obtained.
About the obtained test plate, the surface resistance value was measured using the surface resistance measuring device (Hiresta-UP and Loresta-GP by Mitsubishi Chemical Corporation). The surface resistance value of the obtained test plate was 10 2 to 10 3 Ω / cm 2 .
炭素粉末又はセラミック粉末自体の特性を損なうことなく、炭素粉末又はセラミック粉末が分散媒体に分散化あるいは可溶化することが可能であり、長期保存においても分離、凝集しない組成物が提供できる。また、分散剤が金属塩を含むことが好ましくない電子材料分野への用途としても、十分に使用できる組成物が提供できる。 Without impairing the properties of the carbon powder or the ceramic powder itself, the carbon powder or the ceramic powder can be dispersed or solubilized in the dispersion medium, and a composition that does not separate or aggregate even during long-term storage can be provided. Moreover, the composition which can fully be used can be provided also for the use to the electronic material field | area where it is not preferable that a dispersing agent contains a metal salt.
Claims (9)
(上記一般式(1)において、R1は、炭素数1〜23の炭化水素基を示し、R2は、水素又は、カルボン酸基或いはスルホン酸基を有してもよい炭素数1〜3の炭化水素基を示す。Yは、カルボキシル基、スルホン酸基、硫酸エステル基、リン酸エステル基、又はそれらの塩を示す。Zは、−NR’−(R’は、水素又は炭素数1〜10の炭化水素基)、−O−、又は−S−を示す。j、kは0、1、2のいずれかであり、且つj、kは同時に0ではなく、nは2〜20の整数を示す。Xは、置換基を有していてもよい分子量100万以下の炭化水素鎖を示す。) The composition containing the compound shown by following General formula (1), and carbon powder or ceramic powder.
In (the above general formula (1), R 1 is a hydrocarbon group of 1 to 23 carbon atoms, R 2 is hydrogen or a carboxylic acid group or carbon atoms 1-3 have a sulfonic acid group Y represents a carboxyl group, a sulfonic acid group, a sulfuric ester group, a phosphoric ester group, or a salt thereof. Z represents —NR ′ — (R ′ represents hydrogen or carbon number 1). -10 hydrocarbon group), -O-, or -S-, j and k are either 0, 1 or 2 and j and k are not 0 at the same time, and n is 2 to 20 X represents an optionally substituted hydrocarbon chain having a molecular weight of 1,000,000 or less.
(上記一般式(2)において、R1は炭素数1〜23の炭化水素基を示し、R2は水素又は、カルボン酸基或いはスルホン酸基を有してもよい炭素数1〜3の炭化水素基を示す。Yは、カルボキシル基、スルホン酸基、硫酸エステル基、リン酸エステル基、又はそれらの塩を示す。Zは、−NR’−(R’は、水素又は炭素数1〜10の炭化水素基)、−O−、又は−S−を示す。X’は、カルボキシル基又はその塩、−NHR’基(R’は、水素又は炭素数1〜10の炭化水素基)、−OH基、−SH基のうち少なくともいずれか一つを有する炭素数が1〜20の炭化水素鎖を示す。j、kは0、1、2のいずれかであり、且つj、kは同時に0ではない。) The composition according to claim 1 or 2, wherein the compound represented by the general formula (1) is a compound represented by the following general formula (2).
(In the above general formula (2), R 1 represents a hydrocarbon group having 1 to 23 carbon atoms, R 2 represents hydrogen, a carbon atom having 1 to 3 carbon atoms which may have a carboxylic acid group or a sulfonic acid group. Y represents a carboxyl group, a sulfonic acid group, a sulfate ester group, a phosphate ester group, or a salt thereof, Z represents —NR ′ — (R ′ represents hydrogen or a carbon number of 1 to 10; X ′ represents a carboxyl group or a salt thereof, —NHR ′ group (R ′ is hydrogen or a hydrocarbon group having 1 to 10 carbon atoms), — A hydrocarbon chain having 1 to 20 carbon atoms and having at least one of an OH group and an —SH group, j and k are 0, 1 and 2, and j and k are simultaneously 0. is not.)
(酸化チタン、チタン酸バリウム、チタン酸バリウムカルシウム、チタン酸ストロンチウム、チタン酸鉛、ジルコン酸バリウム、チタン酸バリウムを主成分に酸化物(例えば、Mn、Cr、Si、Ca、Ba、Mg、V、W、Ta、Nbおよび1種類以上の希土類元素の酸化物)を副成分に含むセラミック粉末、チタン酸バリウム(BaTiO3)のBa原子又はTi原子がSn、Pb、Zr原子のいずれかで置換されたペロブスカイト型酸化物強誘電体のセラミック粉末、ZnO、フェライト、PZT、BaO、Al2O3、Bi2O3、R(希土類元素)2O3、TiO2、Nd2O3、2MgO・SiO2、ZrO2、ZrO2・SiO2、3Al2O3・2SiO2、MgO・SiO2、2MgO・2Al2O3・5SiO2の酸化物の粉末、Ni−Cu−Znフェライト、Ni−Znフェライト、Cu−Znフェライトのフェライト磁性粉末、Y1Ba2Cu3O7、Bi2Sr2Ca2Cu3O10の超電導セラミック粉末、酸化チタンナノチューブ、AlN,Si3N4、SiC) The composition according to any one of claims 1 to 3, wherein the composition comprises ceramic powder, and the ceramic powder comprises at least one selected from the following group.
(Oxides based on titanium oxide, barium titanate, barium calcium titanate, strontium titanate, lead titanate, barium zirconate, barium titanate (for example, Mn, Cr, Si, Ca, Ba, Mg, V , W, Ta, Nb, and oxides of one or more rare earth elements), Ba atoms or Ti atoms of barium titanate (BaTiO 3 ) are replaced with any of Sn, Pb, Zr atoms Perovskite oxide ferroelectric ceramic powder, ZnO, ferrite, PZT, BaO, Al 2 O 3 , Bi 2 O 3 , R (rare earth element) 2 O 3 , TiO 2 , Nd 2 O 3 , 2MgO. SiO 2, ZrO 2, ZrO 2 · SiO 2, 3Al 2 O 3 · 2SiO 2, MgO · SiO 2, 2MgO · 2Al O powder 3 · 5SiO oxide 2, Ni-Cu-Zn ferrite, Ni-Zn ferrite, ferrite magnetic powder Cu-Zn ferrite, Y 1 Ba 2 Cu 3 O 7, Bi 2 Sr 2 Ca 2 Cu 3 O 10 superconducting ceramic powder, titanium oxide nanotubes, AlN, Si 3 N 4 , SiC)
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CN108975507A (en) * | 2018-07-31 | 2018-12-11 | 苏州科技大学 | The method that zinc ferrite-fullerene photochemical catalyst removes nitrite and ammonia nitrogen simultaneously |
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