JP2012107881A - Method for manufacturing sensor device, and sensor device - Google Patents

Method for manufacturing sensor device, and sensor device Download PDF

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JP2012107881A
JP2012107881A JP2010254794A JP2010254794A JP2012107881A JP 2012107881 A JP2012107881 A JP 2012107881A JP 2010254794 A JP2010254794 A JP 2010254794A JP 2010254794 A JP2010254794 A JP 2010254794A JP 2012107881 A JP2012107881 A JP 2012107881A
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flexible printed
circuit board
fpc
printed circuit
housing
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JP5402909B2 (en
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Norio Kitao
典雄 北尾
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Denso Corp
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Denso Corp
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Abstract

PROBLEM TO BE SOLVED: To previously prevent occurrence of a failure caused by sagging of a long flexible printed board (13) in a method for electrically connecting a first member (3) to a second member (2) by the long flexible printed board (13).SOLUTION: A chip-like attraction member (15) composed of iron is fixed to an intermediate part of an FPC (13) for electrically connecting between a housing (2) and a connector case part (3). The weight of the attraction member (15) is previously set from the standpoint of resonance prevention. One end side of the FPC (13) is connected to a pressure detection element (7) by a bonding wire (16) and the other end side is connected to a terminal (10) by soldering. Although the FPC (13) is extended in connection work and sagging may be generated on the intermediate part of the FPC (13) between the housing (2) and the connector case part (3), the intermediate part is stored in a storing recess (9a). The storing work is performed by magnetically attracting the attraction member (15) from the outside of the connector case part (3) by using a magnetic fixture.

Description

本発明は、第1部材と、第2部材と、それらの間を電気的に接続するフレキシブルプリント基板とを備えるセンサ装置の製造方法及びセンサ装置に関する。   The present invention relates to a method of manufacturing a sensor device and a sensor device including a first member, a second member, and a flexible printed circuit board that electrically connects them.

例えば自動車のエンジンのコモンレール圧の検出に用いられる半導体圧力センサは、圧力を導入するためのパイプ部を下方に延びて有する金属(SUS)製のハウジングと、このハウジングの上面側に結合(接合)される合成樹脂製のコネクタケース部とを備えている。前記コネクタケース部の上部には、ターミナルがインサート成型により設けられて外部接続用のコネクタが構成されている。また、コネクタケース部の下端側外周部には、下面が開口した金属円筒部が設けられている。コネクタケース部は、前記金属円筒部の下端部がハウジングに溶接されることにより結合される。   For example, a semiconductor pressure sensor used for detecting a common rail pressure of an automobile engine has a metal (SUS) housing having a pipe portion extending downward for introducing pressure, and is coupled (joined) to the upper surface side of the housing. And a synthetic resin connector case portion. On the upper part of the connector case portion, a terminal is provided by insert molding to constitute a connector for external connection. In addition, a metal cylindrical portion having an open bottom surface is provided on the outer peripheral portion on the lower end side of the connector case portion. The connector case portion is joined by welding the lower end portion of the metal cylindrical portion to the housing.

前記ハウジングの上面側には、パイプ部の上端部に設けられたダイヤフラム部の圧力が伝達される圧力検出素子がガラスにより接着されている。そして、この圧力検出素子と前記コネクタのターミナルとの間の電気的接続は、細長い合成樹脂製フィルムに配線パターンが形成されたフレキシブルプリント基板(以下「FPC」と略称する)によりなされるようになっている(例えば特許文献1参照)。この場合、FPCの一端側が、ハウジングに接着され、その上面の電極と前記圧力検出素子の電極とがボンディングワイヤにより接続される。また、FPCの他端部の電極が、コネクタのターミナルの基端部に対してはんだ付けにより接続される。   On the upper surface side of the housing, a pressure detecting element for transmitting the pressure of the diaphragm portion provided at the upper end portion of the pipe portion is bonded with glass. The electrical connection between the pressure detecting element and the terminal of the connector is made by a flexible printed circuit board (hereinafter abbreviated as “FPC”) in which a wiring pattern is formed on an elongated synthetic resin film. (For example, refer to Patent Document 1). In this case, one end of the FPC is bonded to the housing, and the electrode on the upper surface and the electrode of the pressure detection element are connected by a bonding wire. The electrode at the other end of the FPC is connected to the base end of the connector terminal by soldering.

特開2000−111432号公報JP 2000-111432 A

ところで、上記した半導体圧力センサを製造する場合には、コネクタケース側(ターミナル)にFPCの他端部をはんだ付けにより接続し、ハウジングの上面にFPCの一端側を接着しボンディングワイヤにより接続し、その後、ハウジングに対しコネクタケースの金属円筒部を溶接する、という手順がとられる。このとき、上記した接続作業を行う(作業性を確保する)ために、FPCは、予め、最終的な組付形態で必要となる長さよりも長尺に構成されている。そのため、半導体圧力センサの組付状態では、FPCはたるみをもった状態でハウジングとコネクタケースとの間の内部空間に収納されるようになる。   By the way, when manufacturing the semiconductor pressure sensor described above, the other end portion of the FPC is connected to the connector case side (terminal) by soldering, and one end side of the FPC is bonded to the upper surface of the housing and connected by a bonding wire. Then, the procedure of welding the metal cylindrical part of a connector case with respect to a housing is taken. At this time, in order to perform the above connection work (to ensure workability), the FPC is configured in advance to be longer than the length required in the final assembly form. Therefore, in the assembled state of the semiconductor pressure sensor, the FPC is housed in the internal space between the housing and the connector case with a slack.

しかし、そのようにFPCがたるみをもった状態で収納されると、そのたるみ部分がボンディングワイヤに接触し、ボンディングワイヤにダメージを与えてしまうといった不具合があった。尚、FPCの長さが比較的長くなると、外部(車体やエンジン)の振動に伴い共振を起し、大きな振幅で振動することがあり、その共振により、はんだ接続部やボンディングワイヤ部分、或いは接着部に大きなダメージを与えたり、FPC自身が劣化したりする虞がある。   However, when the FPC is housed in such a state that there is a slack, the slack portion comes into contact with the bonding wire, causing damage to the bonding wire. If the length of the FPC is relatively long, resonance may occur due to external vibration (vehicle body or engine), and may vibrate with a large amplitude. Due to the resonance, the solder connection portion, bonding wire portion, or adhesion may occur. There is a possibility that the part may be damaged greatly or the FPC itself may deteriorate.

本発明は上記事情に鑑みてなされたもので、その目的は、第1部材と第2部材とをフレキシブルプリント基板により電気的に接続するものにあって、作業工程上、フレキシブルプリント基板を予め長尺に構成せざるを得ない事情があっても、フレキシブルプリント基板のたるみに起因する不具合を未然に防止することができるセンサ装置の製造方法及びセンサ装置を提供するにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to electrically connect a first member and a second member by a flexible printed circuit board. The present invention provides a sensor device manufacturing method and a sensor device that can prevent problems caused by sagging of a flexible printed circuit board even when there is a situation that must be configured in a scale.

上記目的を達成するために、本発明のセンサ装置の製造方法は、第1部材(3)と第2部材(2)との間をフレキシブルプリント基板(13)により電気的に接続する接続工程と、前記第1部材(3)と第2部材(2)とをそれらの形成する内部空間内に前記フレキシブルプリント基板(13)が収納された状態で結合する組付工程とを含むセンサ装置(1,21)の製造方法であって、前記第1部材(3)には、前記内部空間内で開口するように、前記フレキシブルプリント基板(13)の中間部のたるみ部分を収容する収容凹部(9b)が形成されていると共に、前記フレキシブルプリント基板(13)には、前記収容凹部(9b)に収容される中間部分に位置して、磁性材料からなる吸着部材(15)が固着されており、前記接続工程後に、前記吸着部材(15)を、前記第1部材(3)の外部から磁気的に吸引することにより、前記フレキシブルプリント基板(13)の中間部のたるみ部分を前記収容凹部(9b)内に収容させる収容工程を実行するところに特徴を有する(請求項1の発明)。   In order to achieve the above object, a method for manufacturing a sensor device according to the present invention includes a connecting step of electrically connecting a first member (3) and a second member (2) by a flexible printed circuit board (13). A sensor device (1) including an assembling step for joining the first member (3) and the second member (2) in a state in which the flexible printed circuit board (13) is housed in an internal space formed by them. 21), wherein the first member (3) has an accommodating recess (9b) for accommodating a slack portion of an intermediate portion of the flexible printed circuit board (13) so as to open in the internal space. ) Is formed, and the flexible printed circuit board (13) has an adsorbing member (15) made of a magnetic material fixed to an intermediate portion accommodated in the accommodating recess (9b), Connecting step In addition, the suction member (15) is magnetically attracted from the outside of the first member (3), so that the slack portion of the intermediate portion of the flexible printed circuit board (13) is placed in the housing recess (9b). It is characterized in that a housing step of housing is performed (invention of claim 1).

また、上記目的を達成するために、本発明のセンサ装置は、第1部材(3)と、第2部材(2)と、それらの間を電気的に接続するフレキシブルプリント基板(13)とを備え、前記フレキシブルプリント基板(13)は、接続作業のために予め長尺に構成されると共に、前記第1部材(3)と第2部材(2)との結合状態で、それらの形成する内部空間内に収容されるセンサ装置(1,21)であって、前記第1部材(3)には、前記内部空間内で開口するように、前記フレキシブルプリント基板(13)の中間部のたるみ部分を収容する収容凹部(9b)が形成されていると共に、前記フレキシブルプリント基板(13)には、前記収容凹部(9b)に収容される中間部分に位置して、前記第1部材(3)の外部からの磁気的な吸引によって前記収容凹部(9b)に対して前記たるみ部分を収容させる磁性材料からなる吸着部材(15)が固着されているところに特徴を有する(請求項6の発明)。   In order to achieve the above object, the sensor device of the present invention includes a first member (3), a second member (2), and a flexible printed circuit board (13) that electrically connects them. The flexible printed circuit board (13) is configured to be long in advance for connection work, and is formed by coupling the first member (3) and the second member (2) to each other. A sensor device (1, 21) accommodated in a space, wherein the first member (3) has a slack portion at an intermediate portion of the flexible printed circuit board (13) so as to open in the internal space. A housing recess (9b) is formed, and the flexible printed circuit board (13) is located at an intermediate portion of the housing recess (9b), and is located in the first member (3). By magnetic attraction from outside Suction member made of a magnetic material for accommodating the slack portion relative to the housing recess (9b) Te (15) having characterized in that is secured (the invention of claim 6).

本発明においては、第1部材(3)と第2部材(2)とを電気的に接続するフレキシブルプリント基板(「FPC」という)(13)は、接続作業上、予め長尺に構成されるため、中間部にたるみ部分が生ずる事情がある。ところが、第1部材(3)に内部空間内で開口する収容凹部(9b)が形成されているので、FPC(13)のたるみ部を収容凹部(9b)に収容させることにより、FPC(13)のたるみ部が、例えばボンディングワイヤ(16)等の他の部材特に強度の小さい部材に接触することを無くすことができる。   In the present invention, the flexible printed circuit board (referred to as “FPC”) (13) for electrically connecting the first member (3) and the second member (2) is configured to be long in advance in connection work. For this reason, there is a situation in which a slack portion occurs in the intermediate portion. However, since the accommodation recess (9b) that opens in the internal space is formed in the first member (3), the slack portion of the FPC (13) is accommodated in the accommodation recess (9b), so that the FPC (13) The slack portion can be prevented from coming into contact with another member such as a bonding wire (16), particularly a member with low strength.

このとき、第1部材(3)と第2部材(2)との接合状態では、FPC(13)が配置されている内部空間は閉塞されるため、接合後に外部からFPC(13)の中間部を直接的に動かすことはできない。ところが、FPC(13)の中間部分に、磁性材料からなる吸着部材(15)を固着したことにより、磁気的な吸引力によって吸着部材(15)ひいてはFPC(13)の中間部分を動かすことが可能となる。   At this time, in the joined state of the first member (3) and the second member (2), the internal space in which the FPC (13) is disposed is closed, so that the intermediate portion of the FPC (13) from the outside after joining. Cannot be moved directly. However, by adhering the attracting member (15) made of a magnetic material to the intermediate part of the FPC (13), it is possible to move the attracting member (15) and thus the intermediate part of the FPC (13) by magnetic attraction. It becomes.

従って、第1部材(3)の外部からの磁気的な吸引力によって、FPC(13)の中間部のたるみ部分を収容凹部(9b)内に収容させることができ(収容工程)、この結果、FPC(13)のたるみに起因する不具合を未然に防止することができる。尚、FPC(13)の中間部のたるみ部分を収容凹部(9b)内に収容させる作業(収容工程)は、第1部材(3)と第2部材(2)との接合時(組付工程)の直前に行っても良いし、組付工程後に実行しても良い。さらに、組付工程と同時(実行中)に収容工程を実行することも可能である。   Therefore, the slack portion of the intermediate portion of the FPC (13) can be accommodated in the accommodating recess (9b) by the magnetic attractive force from the outside of the first member (3) (accommodating step). Problems caused by the slack of the FPC (13) can be prevented in advance. In addition, the operation | work (accommodation process) which accommodates the slack part of the intermediate part of FPC (13) in an accommodation recessed part (9b) is at the time of joining (1st member (3) and 2nd member (2) (assembly process). ) May be performed immediately before or after the assembly process. Furthermore, it is possible to execute the accommodating process at the same time (during execution) as the assembling process.

本発明のセンサ装置の製造方法においては、前記収容工程を、磁石からなる磁性治具(18)を用いて、前記第1部材(3)の外部から前記吸着部材(15)を吸引して前記収容凹部(9b)内に入り込むようにさせることにより実行することができる(請求項2の発明)。このとき、収容工程を、前記収容凹部(9b)の開口部を上向きとした前記第1部材(3)の配置状態で実行すれば、より効果的となる(請求項3の発明)。   In the manufacturing method of the sensor device of the present invention, the housing step is performed by sucking the adsorption member (15) from the outside of the first member (3) using a magnetic jig (18) made of a magnet. This can be carried out by entering the housing recess (9b) (invention of claim 2). At this time, it is more effective if the accommodating step is executed in the arrangement state of the first member (3) with the opening of the accommodating recess (9b) facing upward (invention of claim 3).

本発明のセンサ装置の製造方法においては、前記収容工程を、前記第1部材(3)と第2部材(2)とが位置合せ状とされた仮接合状態で実行し、その後、前記仮接合状態の第1部材(3)と第2部材(2)とを結合する組付工程を実行することができる(請求項4の発明)。或いは、前記収容工程を、前記組付工程の前、又は、前記組付工程の後、或いは、前記組付工程と同時に実行することができる(請求項5の発明)。   In the manufacturing method of the sensor device of the present invention, the housing step is performed in a temporarily joined state in which the first member (3) and the second member (2) are aligned, and then the temporarily joined. The assembly | attachment process which couple | bonds the 1st member (3) and 2nd member (2) of a state can be performed (invention of Claim 4). Or the said accommodation process can be performed before the said assembly | attachment process, after the said assembly | attachment process, or simultaneously with the said assembly | attachment process (invention of Claim 5).

ところで、上記構成のセンサ装置(1,21)を、例えば自動車に搭載する場合、車体やエンジン等の振動に伴ってFPC(13)が共振するようなことがあると、電気的な接続部に対するダメージ等の不具合が生ずる。この場合、自動車における主要な振動周波数の成分は、例えば実験的に求めることができ、いくつかに限られてくる。これに対し、FPC(13)の共振周波数は、その重量に応じて変動するため、例えば重量を調整することによって、共振周波数をずらすことができる(重量を大きくすると共振周波数は小さくなる)。   By the way, when the sensor device (1, 21) having the above configuration is mounted on, for example, an automobile, if the FPC (13) may resonate due to vibrations of the vehicle body, the engine, etc., Problems such as damage occur. In this case, the main vibration frequency components in the automobile can be obtained experimentally, for example, and are limited to some. On the other hand, since the resonance frequency of the FPC (13) varies depending on its weight, for example, the resonance frequency can be shifted by adjusting the weight (the resonance frequency decreases as the weight increases).

そこで、本発明のセンサ装置においては、前記吸着部材(15)を、前記FPC(13)の重量を調整して、外部の振動周波数に対して共振周波数をずらすためのウェイトとしての機能を兼用させることができる(請求項7の発明)。これによれば、吸着部材(15)の重量を調整することにより、FPC(13)の共振周波数を調整することができ、共振しにくいFPC(13)にすることができる。このとき、共振周波数の調整のためのウェイトとして、吸着部材(15)を利用しているので、部品数が増えたり、構造が徒に複雑化したりすることなく、簡単で安価な構成で済ませることができる。   Therefore, in the sensor device of the present invention, the suction member (15) is also used as a weight for adjusting the weight of the FPC (13) to shift the resonance frequency with respect to the external vibration frequency. (Invention of claim 7). According to this, by adjusting the weight of the adsorbing member (15), the resonance frequency of the FPC (13) can be adjusted, and the FPC (13) that hardly resonates can be obtained. At this time, since the adsorption member (15) is used as a weight for adjusting the resonance frequency, a simple and inexpensive configuration can be achieved without increasing the number of parts and complicating the structure. Can do.

或いは、FPC(13)に、中間部のたるみ部分に位置して、ノイズ除去用の電子部品(22)を実装し、そのノイズ除去用の電子部品(22)を、前記FPC(13)の重量を調整して、外部の振動周波数に対して共振周波数をずらすためのウェイトとしての機能を兼用させることができる(請求項8の発明)。これによれば、FPC(13)にノイズ除去用の電子部品(22)を実装して重量を調整することにより、FPC(13)の共振周波数を調整することができ、高いノイズ除去効果を得ながら、共振しにくいFPC(13)にすることができる。   Alternatively, the electronic component (22) for noise removal is mounted on the FPC (13) at the slack portion of the intermediate portion, and the electronic component (22) for noise removal is mounted on the weight of the FPC (13). Thus, the function as a weight for shifting the resonance frequency with respect to the external vibration frequency can also be used (the invention of claim 8). According to this, the resonance frequency of the FPC (13) can be adjusted by mounting the electronic component (22) for noise removal on the FPC (13) and adjusting the weight, thereby obtaining a high noise removal effect. However, the FPC (13) which is difficult to resonate can be obtained.

本発明の第1の実施例を示すもので、圧力センサ装置の全体構成を示す縦断面図1 shows a first embodiment of the present invention, and is a longitudinal sectional view showing an overall configuration of a pressure sensor device 接続工程の様子を示す圧力センサ装置の縦断面図A longitudinal sectional view of the pressure sensor device showing the connection process 収容工程の実行時の様子を示す圧力センサ装置の上下反転した縦断面図Vertical cross-sectional view of the pressure sensor device upside down showing the state during the storage process 本発明の第2の実施例を示す図1相当図FIG. 1 equivalent view showing a second embodiment of the present invention.

以下、本発明を、例えば自動車のエンジンのコモンレールの燃料パイプ内圧力の検出に用いられる半導体圧力センサ装置に適用した第1の実施例について、図1ないし図3を参照して説明する。図1は、本実施例に係るセンサ装置たる圧力センサ装置1の全体構成を示している。この圧力センサ装置1は、図2及び図3にも示すように、第2部材としての金属製(例えばSUS製)のハウジング2と、第1部材としてのコネクタケース部3とを結合(接合)して構成される。   Hereinafter, a first embodiment in which the present invention is applied to a semiconductor pressure sensor device used for detecting a pressure in a fuel pipe of a common rail of an automobile engine, for example, will be described with reference to FIGS. FIG. 1 shows an overall configuration of a pressure sensor device 1 as a sensor device according to the present embodiment. As shown in FIGS. 2 and 3, the pressure sensor device 1 connects (joins) a metal (for example, SUS) housing 2 as a second member and a connector case portion 3 as a first member. Configured.

前記ハウジング2は、この場合、円板状(中心部に穴を有するリング状)をなすベース部4と、上端がその穴に差込まれて配置される円管状のパイプ部5とを、ベース部4の下面側にて溶接等により固着して構成されている。これにて、ハウジング2は、ベース部4の下面中心部から下方に延びるパイプ部5を一体的に有した形態を有して構成される。ハウジング2全体を一体物として製造する場合に比べて、製造が簡単になり、また、ベース部4とパイプ部5との間で、材質を異ならせることも可能とされている。   In this case, the housing 2 includes a base portion 4 having a disk shape (ring shape having a hole at the center) and a circular pipe portion 5 having an upper end inserted into the hole. The lower surface side of the portion 4 is fixed by welding or the like. Thus, the housing 2 is configured to have a form integrally including the pipe portion 5 extending downward from the lower surface center portion of the base portion 4. Compared with the case where the entire housing 2 is manufactured as a single body, the manufacturing is simplified, and the material of the base portion 4 and the pipe portion 5 can be made different.

前記パイプ部5は、先端(下端)面が開口し、基端部(上端部)には管の開口端部を塞ぐようにしてダイヤフラム6が一体に設けられている。また、パイプ部5の外周部には、ねじ部5aが形成されている。図示はしないが、この圧力センサ装置1は、コモンレール部分に設けられた雌ねじ部を有する取付穴に対し、前記ねじ部5aがねじ込まれることにより取付けられる。これにより、パイプ部5内の中空部を通してコモンレール圧(燃料圧)が導入され、ダイヤフラム6がその圧力を受けて変形するようになっている。   The pipe portion 5 has a distal end (lower end) surface opened, and a base end portion (upper end portion) integrally provided with a diaphragm 6 so as to block the opening end portion of the pipe. Further, a threaded portion 5 a is formed on the outer peripheral portion of the pipe portion 5. Although not shown, the pressure sensor device 1 is mounted by screwing the screw portion 5a into a mounting hole having a female screw portion provided in the common rail portion. Thereby, a common rail pressure (fuel pressure) is introduced through the hollow part in the pipe part 5, and the diaphragm 6 receives the pressure and deform | transforms.

そして、前記ハウジング2の上面中央部(前記ダイヤフラム6の上面部)には、圧力検出素子(半導体圧力センサチップ)7が、接着用ガラス8を介して接着され、前記ダイヤフラム6の圧力が伝達されるようになっている。詳しく図示はしないが、前記圧力検出素子7は、周知のように、シリコンチップに、4個のピエゾ抵抗体をブリッジ接続してなる歪みゲージを形成すると共に、増幅回路を一体的に組込んで構成されおり、上面の図1で右辺部に、3個の電極(電源、グランド、信号出力)を有している。   A pressure detection element (semiconductor pressure sensor chip) 7 is bonded to the center of the upper surface of the housing 2 (the upper surface portion of the diaphragm 6) via an adhesive glass 8, and the pressure of the diaphragm 6 is transmitted. It has become so. Although not shown in detail, as is well known, the pressure detecting element 7 forms a strain gauge formed by bridge-connecting four piezoresistors on a silicon chip, and has an amplifier circuit integrated therein. It has three electrodes (power supply, ground, signal output) on the right side in FIG.

一方、図1〜図3に示すように、前記コネクタケース部3は、例えばPPS等の合成樹脂の成型品からなり、円柱ブロック状のボディ部9と、そのボディ部9から上方に延びる筒状のコネクタハウジング9aとを一体に有すると共に、例えば3本のターミナル10、及び、金属円筒部11をインサート成型により一体的に備えて構成される。前記コネクタハウジング9aとターミナル10とから、外部(例えばエンジン制御装置(ECU))との電気的接続用のコネクタ12が構成される。   On the other hand, as shown in FIGS. 1 to 3, the connector case portion 3 is made of a synthetic resin molded product such as PPS, for example, and has a cylindrical block-shaped body portion 9 and a cylindrical shape extending upward from the body portion 9. The connector housing 9a is integrally provided, and for example, the three terminals 10 and the metal cylindrical portion 11 are integrally provided by insert molding. The connector housing 9a and the terminal 10 constitute a connector 12 for electrical connection with the outside (for example, an engine control unit (ECU)).

前記金属円筒部11は、前記ハウジング2(ベース部4)の外径寸法よりもやや径小に構成された下面側が開口する薄肉円筒状の胴部の上端面に、中心部に円形開口部を有したリング状部を一体に有する形態をなしている。この金属円筒部11は、前記胴部が、前記ボディ部9の外周面に密着するように位置し、リング状部がボディ部9内に埋め込まれた形態にインサート成型される。この金属円筒部11の胴部の下端部は、ボディ部9の下面よりも、下方に延びて位置している。   The metal cylindrical portion 11 has a circular opening at the center at the upper end surface of a thin cylindrical body that opens on the lower surface side and is configured to be slightly smaller in diameter than the outer diameter of the housing 2 (base portion 4). The ring-shaped part which has has the form which has integrally. The cylindrical metal part 11 is insert-molded so that the body part is in close contact with the outer peripheral surface of the body part 9 and the ring-like part is embedded in the body part 9. The lower end portion of the body portion of the metal cylindrical portion 11 is positioned so as to extend downward from the lower surface of the body portion 9.

後述するように、この金属円筒部11の下端部を前記ハウジング2のベース部4の上面に例えば溶接により結合(接合)することにより、ハウジング2とコネクタケース部3とが組付けられる。このとき、ボディ部9の下面側と前記ハウジング2の上面との間には、外周側が金属円筒部11により塞がれた内部空間が形成されるようになっており、この内部空間内に前記圧力検出素子7や後述するFPC等の部品が配置される。   As will be described later, the housing 2 and the connector case 3 are assembled by joining (joining) the lower end portion of the metal cylindrical portion 11 to the upper surface of the base portion 4 of the housing 2 by, for example, welding. At this time, an internal space is formed between the lower surface side of the body portion 9 and the upper surface of the housing 2 so that the outer peripheral side is closed by the metal cylindrical portion 11. Components such as the pressure detection element 7 and an FPC described later are arranged.

また、前記3本のターミナル10(1本のみ図示)は、上下方向に延びるピン状をなし、その下部が前記ボディ部9内に埋込まれた形態にインサート成型され、上端部分が前記コネクタハウジング9a内に配置される。前記3本のターミナル10の下端部は、ボディ部9の下面から若干量の長さだけ下方に突出している。そして、前記ボディ部9には、図1で右側外周寄り部分に位置して、下面側(内部空間内)で開口するように収容凹部9bが形成されている。この収容凹部9bは、断面矩形状をなし、後述するFPCの中間部(たるみ部分)が収容される大きさに形成されている。   The three terminals 10 (only one is shown) are formed in a pin shape extending in the vertical direction, and the lower part thereof is insert-molded in a form embedded in the body part 9, and the upper end part is the connector housing. 9a. The lower ends of the three terminals 10 protrude downward from the lower surface of the body portion 9 by a slight amount. The body 9 is formed with a housing recess 9b that is located near the outer periphery on the right side in FIG. The accommodating recess 9b has a rectangular cross section and is formed to have a size that accommodates an intermediate portion (slack portion) of the FPC described later.

さて、前記圧力検出素子7と、コネクタ12(3本のターミナル10)との間は、内部空間内に配置されるフレキシブルプリント基板13(以下「FPC13」と略称する)により電気的に接続される。周知のように、このFPC13は、例えばポリイミドフィルムの表面に銅箔等の配線パターン13aを形成して構成される。本実施例では、FPC13は、全体として細長い帯状に形成され、3本の配線パターン13a(1本のみ図示)が長手方向に並行して延びて設けられている。   The pressure detection element 7 and the connector 12 (three terminals 10) are electrically connected by a flexible printed circuit board 13 (hereinafter abbreviated as “FPC 13”) disposed in the internal space. . As is well known, the FPC 13 is configured by forming a wiring pattern 13a such as a copper foil on the surface of a polyimide film, for example. In this embodiment, the FPC 13 is formed in an elongated strip shape as a whole, and three wiring patterns 13a (only one is shown) are provided extending in parallel in the longitudinal direction.

詳しく図示はしないが、このFPC13の一端側表面部には、前記圧力検出素子7との接続用の3個の電極が、各配線パターン13aに夫々連続して設けられ、他端側には、前記各ターミナル10との接続用の3個のスルーホールが各配線パターン13aに夫々接続されて設けられている。また、このFPC13の途中部(スルーホールに近い部分)には、ノイズ除去用の(ノイズフィルタを構成する)チップコンデンサ14が実装されている。そして、このFPC13の中間部分には、磁性材料例えば鉄からなるチップ状の吸着部材15が、例えば接着やはんだ付け等の方法により固着されている。尚、この吸着部材15は、共振防止の観点から予め設定される重量を有している。   Although not shown in detail, on the one end side surface portion of the FPC 13, three electrodes for connection with the pressure detecting element 7 are provided continuously to each wiring pattern 13a, and on the other end side, Three through holes for connection to the terminals 10 are provided to be connected to the wiring patterns 13a. Further, a chip capacitor 14 for noise removal (constituting a noise filter) is mounted in the middle part of the FPC 13 (portion close to the through hole). A chip-like adsorption member 15 made of a magnetic material such as iron is fixed to an intermediate portion of the FPC 13 by a method such as adhesion or soldering. The adsorption member 15 has a weight set in advance from the viewpoint of preventing resonance.

次の作用説明(製造方法の工程説明)でも述べるように、このFPC13は、一端側の裏面が、前記ハウジング2の上面の圧力検出素子7の右側部分に接着され、各配線パターン13aの端部の電極と、圧力検出素子7の各電極とが、ボンディングワイヤ16により電気的に接続される。一方、FPC13の他端側は、前記一端側の接着部分から図1で上方左側に折返された状態で、その裏面側が前記コネクタケース部3のボディ部9の下面に接着される。また、前記各ターミナル10の基端部が前記各スルーホールに通され、はんだ付け(はんだ付け部17)により各配線パターン13aに接続される。   As will be described in the following description of the operation (process description of the manufacturing method), the FPC 13 has a back surface on one end side bonded to the right side portion of the pressure detecting element 7 on the upper surface of the housing 2, and ends of each wiring pattern 13 a. These electrodes and each electrode of the pressure detecting element 7 are electrically connected by a bonding wire 16. On the other hand, the other end side of the FPC 13 is bonded to the lower surface of the body portion 9 of the connector case portion 3 in a state where the other end side of the FPC 13 is folded to the upper left side in FIG. Further, the base end portion of each terminal 10 is passed through each through hole and connected to each wiring pattern 13a by soldering (soldering portion 17).

そして、FPC13は長尺であるため、ハウジング2とコネクタケース部3との間の内部空間内に配置されるFPC13の中間部にたるみ部分が生ずるが、その中間部分が、収容凹部9a内に収容されるようになっている。このとき、FPC13の中間部を収容凹部9a内に収容する作業は、FPC13の中間部に固着された吸着部材15を、コネクタケース部3の外部から磁気的に吸引することにより行われ、最終的には、前記吸着部材15が収容凹部9a内の底部(上端部)に位置される。   And since FPC13 is elongate, a slack part arises in the intermediate part of FPC13 arrange | positioned in the internal space between the housing 2 and the connector case part 3, but the intermediate part is accommodated in the accommodation recessed part 9a. It has come to be. At this time, the operation of accommodating the intermediate portion of the FPC 13 in the accommodating recess 9a is performed by magnetically attracting the adsorption member 15 fixed to the intermediate portion of the FPC 13 from the outside of the connector case portion 3, and finally. The adsorbing member 15 is positioned at the bottom (upper end) in the housing recess 9a.

次に、上記構成の作用について述べる。上記構成の圧力センサ装置1を製造するにあたっては、まず、第1部材としてのコネクタケース部3(ターミナル10及び金属円筒部11をインサート成型により備えたもの)を製造する。これと共に、第2部材としてのハウジング2(ベース部4にパイプ部5を溶接し圧力検出素子7を接着したもの)を製造する。また、吸着部材15を固着したFPC13を用意しておく。   Next, the operation of the above configuration will be described. In manufacturing the pressure sensor device 1 having the above configuration, first, the connector case portion 3 (having the terminal 10 and the metal cylindrical portion 11 by insert molding) as the first member is manufactured. At the same time, a housing 2 (a member obtained by welding the pipe portion 5 to the base portion 4 and bonding the pressure detection element 7) as the second member is manufactured. Further, an FPC 13 to which the adsorbing member 15 is fixed is prepared.

次いで、上記ハウジング2とコネクタケース部3との間を、FPC13により電気的に接続する接続工程が実行される。この接続工程は、図2に示すように、FPC13の一端側を、ハウジング2の上面に接着した後、圧力検出素子7の各電極とFPC13の各電極との間のワイヤボンディングを行う。これと共に、FPC13の他端側を、コネクタケース部3のボディ部9の下面(図2ではコネクタケース部3を上下反転しているため上面)に接着し、各ターミナル10をFPC13の各スルーホールに通してはんだ付けを行う。このとき、上記した接続の作業性を確保するために、FPC13は、組付状態で中間部にたるみ部分が生ずる程度に長く構成される。   Next, a connection step is performed in which the housing 2 and the connector case 3 are electrically connected by the FPC 13. In this connection step, as shown in FIG. 2, after one end of the FPC 13 is bonded to the upper surface of the housing 2, wire bonding is performed between each electrode of the pressure detection element 7 and each electrode of the FPC 13. At the same time, the other end side of the FPC 13 is bonded to the lower surface of the body portion 9 of the connector case portion 3 (in FIG. 2, the upper surface of the connector case portion 3 is inverted), and each terminal 10 is connected to each through hole of the FPC 13. Solder through. At this time, in order to ensure the workability of the connection described above, the FPC 13 is configured to be long enough to cause a slack portion in the intermediate portion in the assembled state.

そして、上記接続工程の後、ハウジング2とコネクタケース部3とを、ハウジング2の上面外周部に対して金属円筒部11の下端部を位置合せ状に載置した仮接合(仮止め)状態とし、その状態で、前記収容凹部9bに対してFPC13の中間部(たるみ部分)を収容する収容工程が実行される。この収容工程は、図3に示すように、ハウジング2及びコネクタケース部3を上下反転した状態、つまり、収容凹部9bの開口部が上向きとなるように、コネクタケース部3を配置した状態で実行される。   Then, after the connecting step, the housing 2 and the connector case portion 3 are in a temporarily joined (temporarily fixed) state in which the lower end portion of the metal cylindrical portion 11 is placed in alignment with the outer peripheral portion of the upper surface of the housing 2. In this state, an accommodating step of accommodating an intermediate portion (slack portion) of the FPC 13 with respect to the accommodating recess 9b is performed. As shown in FIG. 3, the housing step is performed with the housing 2 and the connector case 3 turned upside down, that is, with the connector case 3 disposed so that the opening of the housing recess 9b faces upward. Is done.

この収容工程では、コネクタケース部3のボディ部9の外部(この場合下側)から、例えば永久磁石からなる磁性治具18を用いて、FPC13の中間部に固着された吸着部材13を磁気的に図3で下方に吸引する。これにより、吸着部材13を収容凹部9b内の奥方に入り込ませるようにし、更に吸着部材13を収容凹部9bの底部に向けて動かすようにする。このとき、磁気的な吸引力に加えて重力の作用によって、吸着部材13を収容凹部9b内の奥方にスムーズに入り込ませることが期待できる。   In this housing step, the attracting member 13 fixed to the intermediate portion of the FPC 13 is magnetically applied from the outside (in this case, the lower side) of the connector case portion 3 using, for example, a magnetic jig 18 made of a permanent magnet. As shown in FIG. As a result, the suction member 13 is moved into the interior of the housing recess 9b, and the suction member 13 is moved toward the bottom of the housing recess 9b. At this time, it can be expected that the attracting member 13 smoothly enters the interior of the housing recess 9b by the action of gravity in addition to the magnetic attractive force.

このように、FPC13に固着された吸着部材13を移動させることによって、FPC13の中間部分が収容凹部9b内に収容されてたるみが解消されるようになる。この後、仮接合状態とされたハウジング2とコネクタケース部3の金属円筒部11とを、溶接により結合する組付工程が実行される。これにて、図1に示すように、ハウジング2とコネクタケース部3とがなす内部空間に、圧力検出素子7やFPC13が収容された圧力センサ装置1が完成するのである。   In this way, by moving the suction member 13 fixed to the FPC 13, the intermediate portion of the FPC 13 is accommodated in the accommodating recess 9b, and the slack is eliminated. Then, the assembly | attachment process which couple | bonds the housing 2 made into the temporary joining state and the metal cylindrical part 11 of the connector case part 3 by welding is performed. Thus, as shown in FIG. 1, the pressure sensor device 1 in which the pressure detection element 7 and the FPC 13 are accommodated in the internal space formed by the housing 2 and the connector case portion 3 is completed.

このような本実施例によれば、ハウジング2とコネクタケース部3とを電気的に接続するFPC13が、接続作業上、予め長尺に構成される事情があっても、コネクタケース部3のボディ9に形成された収容凹部9b内に、FPC13の中間部分を収容凹部9bに収容させることにより、FPC13のたるみ部が、ボンディングワイヤ16に接触して悪影響を与えてしまうといったことを未然に防止することができる。   According to the present embodiment, even if the FPC 13 that electrically connects the housing 2 and the connector case 3 is configured to be long in advance in connection work, the body of the connector case 3 By accommodating the intermediate portion of the FPC 13 in the accommodating recess 9b formed in the accommodating recess 9b, it is possible to prevent the slack portion of the FPC 13 from coming into contact with the bonding wire 16 and adversely affecting it. be able to.

このとき、ハウジング2とコネクタケース部3との接合(仮接合)状態では、FPC13が配置されている内部空間は閉塞されるため、外部からFPC13の中間部を直接的に動かすことはできない。ところが、本実施例では、FPC13の中間部分に、磁性材料からなる吸着部材15を固着したことにより、収容工程において、コネクタケース部3の外部からの磁性治具18による磁気的な吸引力によって吸着部材15ひいてはFPC13の中間部分を動かして、収容凹部9b内に収容させることが可能となったのである。この結果、FPC13のたるみに起因する不具合を未然に防止することができる。   At this time, in the joined (temporary joined) state between the housing 2 and the connector case portion 3, the internal space in which the FPC 13 is disposed is closed, and thus the intermediate portion of the FPC 13 cannot be directly moved from the outside. However, in this embodiment, the adsorbing member 15 made of a magnetic material is fixed to the intermediate portion of the FPC 13, so that it is adsorbed by the magnetic attraction force by the magnetic jig 18 from the outside of the connector case portion 3 in the housing process. The member 15 and thus the intermediate portion of the FPC 13 can be moved and accommodated in the accommodating recess 9b. As a result, it is possible to prevent problems caused by sagging of the FPC 13 beforehand.

ところで、本実施例の圧力センサ装置1は、自動車に搭載されるのであるが、車体やエンジン(コモンレール)等の振動に伴ってFPC13が共振するようなことがあると、ボンディングワイヤ16やはんだ付け部17等の電気的な接続部に対するダメージ等の不具合が生ずる。この場合、自動車における主要な振動周波数の成分は、例えば実験的に求めることができ、いくつかに限られてくる。これに対し、FPC13の共振周波数は、その重量に応じて変動するため、重量を調整することによって、共振周波数を上記いくつかの主要な振動周波数からずらすことができる。   By the way, although the pressure sensor device 1 of this embodiment is mounted on an automobile, if the FPC 13 resonates due to vibrations of the vehicle body or the engine (common rail), the bonding wire 16 or soldering is performed. Problems such as damage to the electrical connection parts such as the part 17 occur. In this case, the main vibration frequency components in the automobile can be obtained experimentally, for example, and are limited to some. On the other hand, since the resonance frequency of the FPC 13 varies according to its weight, the resonance frequency can be shifted from the above-mentioned several main vibration frequencies by adjusting the weight.

そこで、本実施例においては、予め実験的に求められた適切な(共振を起こしにくい)共振周波数となるように、吸着部材15の重量を設定したことにより、前記FPC13の重量を調整して外部の振動周波数に対して共振周波数をずらすためのウェイトとしての機能を兼用させている。これによれば、吸着部材15の重量の調整によって、共振しにくいFPC13を得ることができる。共振周波数の調整のためのウェイトとして、吸着部材15を利用しているので、部品数が増えたり、構造が徒に複雑化したりすることなく、簡単で安価な構成で済ませることができる。   Therefore, in the present embodiment, the weight of the FPC 13 is adjusted by adjusting the weight of the FPC 13 by setting the weight of the suction member 15 so as to obtain an appropriate resonance frequency (experienced to cause resonance) that is experimentally obtained in advance. A function as a weight for shifting the resonance frequency with respect to the vibration frequency is also used. According to this, by adjusting the weight of the adsorbing member 15, it is possible to obtain the FPC 13 that does not easily resonate. Since the attracting member 15 is used as a weight for adjusting the resonance frequency, a simple and inexpensive configuration can be achieved without increasing the number of components or complicating the structure.

図4は、本発明の第2の実施例に係る圧力センサ装置21の構成を示しており、上記第1の実施例の圧力センサ装置1と相違するところは、ハウジング2とコネクタケース部3との間を電気的に接続するFPC13の構成にある。即ち、FPC13には、上記第1実施例と同様に、ノイズ除去用のチップコンデンサ14や、収容工程を実行するための例えば鉄製の吸着部材15が設けられているのであるが、ここでは、それに加えて、FPC13の中間部(たるみ部分)に位置して、ノイズ除去用の電子部品たるチップ部品22が複数個設けられている。このチップ部品22としては、チップコンデンサ、チップ抵抗、静電気防止用のチップダイオード等を採用することができる。これらチップ部品22は、FPC13の重量を調整して、外部の振動周波数に対して共振周波数をずらすためのウェイトとしての機能を兼用しているのである。   FIG. 4 shows the configuration of the pressure sensor device 21 according to the second embodiment of the present invention. The difference from the pressure sensor device 1 of the first embodiment is that the housing 2, the connector case portion 3, and the like. The FPC 13 is electrically connected to each other. That is, the FPC 13 is provided with a noise removing chip capacitor 14 and, for example, an iron adsorbing member 15 for executing a housing process, as in the first embodiment. In addition, a plurality of chip components 22 that are electronic components for noise removal are provided at an intermediate portion (slack portion) of the FPC 13. As the chip component 22, a chip capacitor, a chip resistor, a chip diode for preventing static electricity, or the like can be employed. These chip components 22 also function as weights for adjusting the weight of the FPC 13 and shifting the resonance frequency with respect to the external vibration frequency.

この第2の実施例によれば、上記第1の実施例と同様に、FPC13の中間部分に、磁性材料からなる吸着部材15を固着したことにより、収容工程において、FPC13の中間部分を収容凹部9b内に収容させることができ、FPC13のたるみに起因する不具合を未然に防止することができる。そして、これに加えて、FPC13にチップ部品22を実装することにより重量を調整することによって、FPC13の共振周波数を調整することができ、より高いノイズ除去効果を得ながら、共振しにくいFPC13を得ることができる。   According to the second embodiment, similarly to the first embodiment, the adsorbing member 15 made of a magnetic material is fixed to the intermediate portion of the FPC 13 so that the intermediate portion of the FPC 13 is accommodated in the accommodating recess in the accommodating step. 9b can be accommodated, and problems due to sagging of the FPC 13 can be prevented in advance. In addition to this, by adjusting the weight by mounting the chip component 22 on the FPC 13, the resonance frequency of the FPC 13 can be adjusted, and an FPC 13 that hardly resonates while obtaining a higher noise removal effect is obtained. be able to.

尚、上記第1の実施例では、FPC13の中間部を収容凹部9b内に収容させる収容工程を、ハウジング2とコネクタケース部3との接合(組付工程)の前に行うようにしたが、組付工程後に実行しても良く、組付工程と同時(実行中)に収容工程を実行することも可能である。また、上記各実施例では、吸着部材15の材料(磁性材料)を鉄から構成したが、他の磁性材料を採用したり、或いは、永久磁石を採用したりしても良い。このとき、吸着部材15を動かすための磁性治具18としても、永久磁石に限らず、電磁石を備えたものとしても良く、吸着部材が永久磁石からなる場合には、鉄等の磁性材料から構成することも可能である。   In the first embodiment, the housing step of housing the intermediate portion of the FPC 13 in the housing recess 9b is performed before the joining (assembly step) between the housing 2 and the connector case portion 3. You may perform after an assembly | attachment process, and it is also possible to perform an accommodation process simultaneously with an assembly | attachment process (under execution). Moreover, in each said Example, although the material (magnetic material) of the adsorption | suction member 15 was comprised from iron, you may employ | adopt another magnetic material or a permanent magnet. At this time, the magnetic jig 18 for moving the attracting member 15 is not limited to a permanent magnet, but may be provided with an electromagnet. When the attracting member is made of a permanent magnet, it is made of a magnetic material such as iron. It is also possible to do.

さらには、上記各実施例では、本発明を半導体圧力センサ装置に適用するようにしたが、圧力検出以外にも、他の力学量や温度の検出、特定物質の検出など、様々な用途及び検出対象のセンサ装置に適用することができる。その他、第1部材及び第2部材の具体的な構成についても様々な変更が可能であることは勿論であり、それらの接合の方法についても、ロウ付け、かしめ結合、ねじ止め等様々な方法を採用できる等、本発明は要旨を逸脱しない範囲内で適宜変更して実施し得るものである。   Furthermore, in each of the above embodiments, the present invention is applied to the semiconductor pressure sensor device. However, in addition to pressure detection, various applications and detections such as detection of other mechanical quantities and temperatures, detection of specific substances, and the like. It can be applied to the target sensor device. In addition, various changes can be made to the specific configurations of the first member and the second member, and various methods such as brazing, caulking, and screwing can be used for the joining method. The present invention can be implemented with appropriate modifications within a range not departing from the gist of the invention.

図面中、1,21は圧力センサ装置(センサ装置)、2はハウジング(第2部材)、3はコネクタケース部(第1部材)、7は圧力検出素子、9はボディ部、9bは収容凹部、10はターミナル、12はコネクタ、13はフレキシブルプリント基板、13aは配線パターン、14はチップコンデンサ、15は吸着部材、16はボンディングワイヤ、18は磁性治具、22はチップ部品(電子部品)を示す。   In the drawings, 1 and 21 are pressure sensor devices (sensor devices), 2 is a housing (second member), 3 is a connector case portion (first member), 7 is a pressure detection element, 9 is a body portion, and 9b is a housing recess. 10 is a terminal, 12 is a connector, 13 is a flexible printed circuit board, 13a is a wiring pattern, 14 is a chip capacitor, 15 is a suction member, 16 is a bonding wire, 18 is a magnetic jig, and 22 is a chip component (electronic component). Show.

Claims (8)

第1部材(3)と、第2部材(2)との間を、フレキシブルプリント基板(13)により電気的に接続する接続工程と、
前記第1部材(3)と第2部材(2)とを、それらの形成する内部空間内に前記フレキシブルプリント基板(13)が収納された状態で結合する組付工程とを含むセンサ装置(1,21)の製造方法において、
前記第1部材(3)には、前記内部空間内で開口するように、前記フレキシブルプリント基板(13)の中間部のたるみ部分を収容する収容凹部(9a)が形成されていると共に、
前記フレキシブルプリント基板(13)には、前記収容凹部(9b)に収容される中間部分に位置して、磁性材料からなる吸着部材(15)が固着されており、
前記接続工程後に、前記吸着部材(15)を、前記第1部材(3)の外部から磁気的に吸引することにより、前記フレキシブルプリント基板(13)の中間部のたるみ部分を前記収容凹部(9b)内に収容させる収容工程を実行することを特徴とするセンサ装置の製造方法。
A connecting step of electrically connecting the first member (3) and the second member (2) by the flexible printed circuit board (13);
A sensor device (1) including an assembling step for joining the first member (3) and the second member (2) in a state in which the flexible printed circuit board (13) is housed in an internal space formed by them. , 21)
The first member (3) is formed with an accommodation recess (9a) for accommodating a slack portion of an intermediate portion of the flexible printed circuit board (13) so as to open in the internal space.
An adsorbing member (15) made of a magnetic material is fixed to the flexible printed circuit board (13) at an intermediate portion accommodated in the accommodating recess (9b).
After the connecting step, the suction member (15) is magnetically attracted from the outside of the first member (3), whereby the slack portion of the intermediate portion of the flexible printed circuit board (13) is removed from the housing recess (9b). The manufacturing method of the sensor apparatus characterized by performing the accommodation process accommodated in.
前記収容工程は、磁石からなる磁性治具(18)を用いて、前記第1部材(3)の外部から前記吸着部材(15)を吸引して前記収容凹部(9b)内に入り込むようにさせることにより実行されることを特徴とする請求項1記載のセンサ装置の製造方法。   In the housing step, the suction member (15) is sucked from the outside of the first member (3) by using a magnetic jig (18) made of a magnet so as to enter the housing recess (9b). The method for manufacturing a sensor device according to claim 1, wherein the method is performed. 前記収容工程は、前記収容凹部(9b)の開口部を上向きとした前記第1部材(3)の配置状態で実行されることを特徴とする請求項2記載のセンサ装置の製造方法。   The method for manufacturing a sensor device according to claim 2, wherein the housing step is executed in a state in which the first member (3) is disposed with the opening of the housing recess (9b) facing upward. 前記収容工程は、前記第1部材(3)と第2部材(2)とが位置合せ状とされた仮接合状態で実行され、その後、前記仮接合状態の第1部材(3)と第2部材(2)とを結合する組付工程が実行されることを特徴とする請求項1ないし3のいずれかに記載のセンサ装置の製造方法。   The housing step is performed in a temporarily joined state in which the first member (3) and the second member (2) are aligned, and then the first member (3) and the second member in the temporarily joined state are performed. The method for manufacturing a sensor device according to any one of claims 1 to 3, wherein an assembling step for coupling the member (2) is performed. 前記収容工程は、前記組付工程の前、又は、前記組付工程の後、或いは、前記組付工程と同時に実行されることを特徴とする請求項1ないし3のいずれかに記載のセンサ装置の製造方法。   The sensor device according to any one of claims 1 to 3, wherein the housing step is performed before the assembly step, after the assembly step, or simultaneously with the assembly step. Manufacturing method. 第1部材(3)と、第2部材(2)と、それらの間を電気的に接続するフレキシブルプリント基板(13)とを備え、前記フレキシブルプリント基板(13)は、接続作業のために予め長尺に構成されると共に、前記第1部材(3)と第2部材(2)との結合状態で、それらの形成する内部空間内に収容されるセンサ装置(1,21)であって、
前記第1部材(3)には、前記内部空間内で開口するように、前記フレキシブルプリント基板(13)の中間部のたるみ部分を収容する収容凹部(9b)が形成されていると共に、
前記フレキシブルプリント基板(13)には、前記収容凹部(9b)に収容される中間部分に位置して、前記第1部材(3)の外部からの磁気的な吸引によって前記収容凹部(9b)に対して前記たるみ部分を収容させる磁性材料からなる吸着部材(15)が固着されていることを特徴とするセンサ装置。
A first member (3), a second member (2), and a flexible printed circuit board (13) that electrically connects them are provided, and the flexible printed circuit board (13) is preliminarily used for connection work. A sensor device (1, 21) configured to be elongated and accommodated in an internal space formed by the first member (3) and the second member (2) in a coupled state,
The first member (3) is formed with an accommodation recess (9b) for accommodating a slack portion of an intermediate portion of the flexible printed circuit board (13) so as to open in the internal space.
The flexible printed circuit board (13) is positioned at an intermediate portion accommodated in the accommodating recess (9b), and is magnetically attracted from the outside of the first member (3) to the accommodating recess (9b). On the other hand, an adsorbing member (15) made of a magnetic material for accommodating the slack portion is fixed.
前記吸着部材(15)は、前記フレキシブルプリント基板(13)の重量を調整して、外部の振動周波数に対して共振周波数をずらすためのウェイトとしての機能を兼用していることを特徴とする請求項6記載のセンサ装置。   The suction member (15) also functions as a weight for adjusting the weight of the flexible printed circuit board (13) to shift the resonance frequency with respect to an external vibration frequency. Item 7. The sensor device according to Item 6. 前記フレキシブルプリント基板(13)には、前記中間部のたるみ部分に位置して、ノイズ除去用の電子部品(22)が実装され、
前記ノイズ除去用の電子部品(22)が、前記フレキシブルプリント基板(13)の重量を調整して、外部の振動周波数に対して共振周波数をずらすためのウェイトとしての機能を兼用していることを特徴とする請求項6記載のセンサ装置。
On the flexible printed circuit board (13), an electronic component (22) for noise removal is mounted on the slack portion of the intermediate portion,
The noise removing electronic component (22) also functions as a weight for adjusting the weight of the flexible printed circuit board (13) and shifting the resonance frequency with respect to the external vibration frequency. The sensor device according to claim 6.
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