JP2012107820A - Outdoor unit of air conditioner - Google Patents

Outdoor unit of air conditioner Download PDF

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JP2012107820A
JP2012107820A JP2010257474A JP2010257474A JP2012107820A JP 2012107820 A JP2012107820 A JP 2012107820A JP 2010257474 A JP2010257474 A JP 2010257474A JP 2010257474 A JP2010257474 A JP 2010257474A JP 2012107820 A JP2012107820 A JP 2012107820A
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heat exchanger
drain pan
outdoor
air conditioner
outdoor unit
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Japanese (ja)
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Susumu Hamada
進 濱田
Yoku So
弋 曽
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Abstract

PROBLEM TO BE SOLVED: To provide an outdoor unit of air conditioner that suppresses re-freezing, even in a point in which a heater cannot be installed in a lower part of the bottom of an outdoor heat exchanger, and has an improved reliability.SOLUTION: The outdoor unit of air conditioner has: a drain pan 31 which is installed in the lower part of the outdoor heat exchanger 15 and a drain hole 33 for discharging dissolved water frosted to the outdoor heat exchanger 15; a heating member 32 which is arranged along the upper part of an extension face 35 of the drain pan 31; and a fixed member 34 which fixes the heating member 32 to the extension face 35 by abutting on part of the heating member 32. The fixed member 34 has a heat transmission part 41 which is arranged so as to tightly adhere to or contact with a point of the drain pan 31 which is located in the lower part of the bottom of the heat exchanger 15 along the point, and to which the heat of the heating member 32 is transmitted.

Description

本発明は、室外機における熱交換器での露付き水の凍結防止に係る空気調和機の室外機に関する。   The present invention relates to an outdoor unit of an air conditioner related to prevention of freezing of dew water in a heat exchanger in the outdoor unit.

本発明に係る背景技術として、特許文献1がある。
特許文献1には、「室外機ベース上に熱交換器を設置する室外機において、管状のヒータを熱交換器の底部の外周形状に倣った形状、または、熱交換器の外周形状とほぼ同じ大きさの形状を形成し、熱交換器を囲むように設置するか、または、ヒータ形状の半分以上が熱交換器の下になるように設置すること」(請求項1参照)が記載されている。
There exists patent document 1 as background art which concerns on this invention.
Patent Document 1 states that “in the outdoor unit in which the heat exchanger is installed on the outdoor unit base, the shape of the tubular heater is similar to the outer peripheral shape of the bottom of the heat exchanger, or substantially the same as the outer peripheral shape of the heat exchanger. Form a size shape and install it so as to surround the heat exchanger, or install so that more than half of the heater shape is under the heat exchanger "(see claim 1) Yes.

特開2004−69220号公報JP 2004-69220 A

ところで、特許文献1には、空気調和機の室外機における熱交換器を設置する室外機ベースのドレンのヒータによる凍結防止に係わる技術が記載されている。しかし、特許文献1の空気調和機の室外機は、ヒータの設置が不可能となるドレンパンの箇所には、熱交換器の下方にヒータを設置することができない。このような空気調和機の室外機は、ヒータの熱が及ばない箇所で融解水がドレンパン上で再凍結するおそれがある。   By the way, Patent Document 1 describes a technique related to prevention of freezing by an outdoor unit-based drain heater in which a heat exchanger in an outdoor unit of an air conditioner is installed. However, the outdoor unit of the air conditioner of Patent Document 1 cannot install a heater below the heat exchanger at a drain pan where the heater cannot be installed. In such an outdoor unit of an air conditioner, there is a possibility that the molten water may be re-frozen on the drain pan at a location where the heat of the heater does not reach.

本発明は上記実状に鑑み、ヒータを室外熱交換器の底部の外周形状に倣った形状、または、室外熱交換器の外周形状とほぼ同じ大きさの形状で設置することができないなどの箇所についても融解水の再氷結を抑制し、信頼性を向上させた空気調和機の室外機を提供する。   In view of the above-mentioned actual situation, the present invention is about a place where the heater cannot be installed in a shape that follows the outer peripheral shape of the bottom of the outdoor heat exchanger, or in a shape that is almost the same size as the outer peripheral shape of the outdoor heat exchanger. In addition, the re-freezing of molten water is suppressed, and an outdoor unit for an air conditioner with improved reliability is provided.

上記目的を達成すべく、第1の本発明に関わる空気調和機の室外機は、室外熱交換器の下方に設置され前記室外熱交換器に着霜した融解水を排水するドレン穴が設けられたドレンパンと、前記ドレンパンの延在面上に沿って設けられる加熱部材と、該加熱部材の一部に当接することで前記加熱部材を前記延在面に固定する固定部材とを備え、前記固定部材は、前記室外熱交換器の底部の下方に位置する前記ドレンパンの箇所に沿って密着または接触して設けられるとともに前記加熱部材の熱が伝達される伝熱部を有している。   In order to achieve the above object, the outdoor unit of the air conditioner according to the first aspect of the present invention is provided below the outdoor heat exchanger, and is provided with a drain hole for draining the frosted water frosted on the outdoor heat exchanger. A drain pan, a heating member provided along the extending surface of the drain pan, and a fixing member for fixing the heating member to the extending surface by contacting a part of the heating member. The member is provided in close contact with or in contact with the drain pan located below the bottom of the outdoor heat exchanger, and has a heat transfer portion to which heat of the heating member is transmitted.

第2の本発明に関わる空気調和機の室外機は、室外熱交換器の下方に設置され前記室外熱交換器に着霜した融解水を排水するドレン穴が設けられたドレンパンと、前記ドレンパンの延在面上に沿って設けられる加熱部材と、該加熱部材の一部に当接することで前記加熱部材を前記延在面に固定する固定部材とを備え、前記固定部材は、前記室外熱交換器の底部とその下方に位置する前記ドレンパンの箇所との間に設けられるとともに前記加熱部材の熱が伝達される伝熱部を有している。   The outdoor unit of the air conditioner according to the second aspect of the present invention includes a drain pan provided below the outdoor heat exchanger and provided with a drain hole for draining molten water that has formed frost on the outdoor heat exchanger. A heating member provided along the extending surface; and a fixing member that fixes the heating member to the extending surface by contacting a part of the heating member, wherein the fixing member is the outdoor heat exchange And a heat transfer section that is provided between the bottom of the vessel and the portion of the drain pan located therebelow and to which the heat of the heating member is transmitted.

本発明によれば、ヒータを室外熱交換器の底部の下方に設置することができない箇所についても融解水の再氷結を抑制し、信頼性を向上させた空気調和機の室外機を実現できる。   ADVANTAGE OF THE INVENTION According to this invention, the re-freezing of molten water can be suppressed also about the location which cannot install a heater below the bottom part of an outdoor heat exchanger, and the outdoor unit of the air conditioner which improved reliability can be implement | achieved.

本発明に係わる第1実施形態の空気調和機の全体構成の斜視図。The perspective view of the whole structure of the air conditioner of 1st Embodiment concerning this invention. 第1実施形態の室外機の外筐の一部を取り外した内部構造斜視図。The internal structure perspective view which removed a part of outer casing of the outdoor unit of 1st Embodiment. (a)は第1実施形態の室外機のドレンパンとドレンパンに関係する部品を示す図2のA方向矢視図、(b)は固定具の斜視図。(a) is a drain pan of the outdoor unit according to the first embodiment and a view taken along arrow A in FIG. 2 showing components related to the drain pan, and (b) is a perspective view of the fixture. (a)は第2実施形態の固定具のドレンパンへの取り付け状態を示す斜視図、(b)は第2実施形態の固定具の斜視図。(a) is a perspective view which shows the attachment state to the drain pan of the fixing tool of 2nd Embodiment, (b) is a perspective view of the fixing tool of 2nd Embodiment. 第3実施形態のドレンパンでの固定具の一端側の熱伝導平面部を示す斜視図。The perspective view which shows the heat conductive flat part of the one end side of the fixing tool in the drain pan of 3rd Embodiment. (a)は第4実施形態の固定具45をドレンパン31に取り付けた状態を示す固定具の一端側の斜視図、(b)は第4実施形態の固定具の一端側の斜視図。(a) is the perspective view of the one end side of the fixing tool which shows the state which attached the fixing tool 45 of 4th Embodiment to the drain pan 31, (b) is the perspective view of the one end side of the fixing tool of 4th Embodiment.

以下、本発明の実施形態について添付図面を参照して説明する。
<<第1実施形態>>
第1実施形態の空気調和機1の全体構成を、図1を用いて説明する。なお、図1では、空気調和機1の接続状態を示しており、実際の空気調和機1の配置とは異なるものである。
Embodiments of the present invention will be described below with reference to the accompanying drawings.
<< First Embodiment >>
The whole structure of the air conditioner 1 of 1st Embodiment is demonstrated using FIG. In addition, in FIG. 1, the connection state of the air conditioner 1 is shown, and the actual arrangement of the air conditioner 1 is different.

空気調和機1は、室内に配置される室内機2と室外に配置される室外機3とが、冷凍サイクルの冷媒が流れる接続配管4で繋がれている。室内機2において、室内の空気が室内機2内の室内熱交換器(図示せず)を流れる冷媒と熱交換されることにより、室内が空気調和される。
ユーザは、リモコン(remote controller)10を室内機2に向けて操作することで、操作信号を室内機2に送り、室内機2により所望の空気調和が行われる。
In the air conditioner 1, an indoor unit 2 arranged indoors and an outdoor unit 3 arranged outside are connected by a connection pipe 4 through which a refrigerant of a refrigeration cycle flows. In the indoor unit 2, the room air is conditioned by the heat exchange of the indoor air with the refrigerant flowing in the indoor heat exchanger (not shown) in the indoor unit 2.
The user operates the remote controller 10 toward the indoor unit 2 to send an operation signal to the indoor unit 2, and desired air conditioning is performed by the indoor unit 2.

室内機2は、キャビネット5に室内熱交換器,図示しない室内送風機,露受皿等が取付けられ、これらの周囲が化粧枠6で覆われるとともに、化粧枠6の前面に前面パネル7を取り付ける構成である。化粧枠6の上部には、室内空気を吸込む空気吸込み口8が設けられ、化粧枠6の下部には、ユーザが設定した温湿度が調和された空気が吹出される空気吹出し口9が設けられている   The indoor unit 2 has a configuration in which an indoor heat exchanger, an indoor blower (not shown), a dew tray, and the like are attached to a cabinet 5, and these are covered with a decorative frame 6 and a front panel 7 is attached to the front surface of the decorative frame 6. is there. An air inlet 8 for sucking room air is provided at the upper part of the decorative frame 6, and an air outlet 9 through which air harmonized with the temperature and humidity set by the user is provided at the lower part of the decorative frame 6. ing

室内機2は、内部に図示しない電装品ボックス内に制御基板が備えられ、制御基板にマイコン(Microcomputer)、インターフェース回路、室内送風機の駆動回路等が実装されている。マイコンのROM(Read Only Memory)には、空気調和機1を制御するための制御プログラムが焼き付けられ、制御プログラムがRAM(Random Access Memory)に展開され実行されることで空気調和機1の制御が行われる。   The indoor unit 2 includes a control board in an electrical component box (not shown) inside, and a microcomputer, an interface circuit, a drive circuit for the indoor blower, and the like are mounted on the control board. A control program for controlling the air conditioner 1 is burned into a ROM (Read Only Memory) of the microcomputer, and the control program is developed and executed in a RAM (Random Access Memory), thereby controlling the air conditioner 1. Done.

マイコンは図示しない室内温度センサ,室内湿度センサ等の各種のセンサからの検知信号を、インターフェース回路を経由して受け取り、リモコン10からの操作信号を受光部で受ける。そして、マイコンは、室内へ調和空気を吹き出す室内送風機等を制御するとともに、室外機3との通信を司る等、室内機2を統括して制御する。   The microcomputer receives detection signals from various sensors such as an indoor temperature sensor and an indoor humidity sensor (not shown) via the interface circuit, and receives an operation signal from the remote controller 10 at the light receiving unit. The microcomputer controls the indoor unit 2 such as controlling the indoor blower that blows conditioned air into the room, and controls communication with the outdoor unit 3.

図2は、室外機3の外筐体11の一部を取り外した内部構造斜視図である。
室外機3は、ベースと室外熱交換器15への露付き水の排水受けを兼ねるドレンパン31に、冷凍サイクルを構成する圧縮機18,外気と冷媒との熱交換を行う室外熱交換器15,および室外熱交換器15の熱交換を促進する室外ファン16を搭載している。室外機3は、外筐体11(図1参照)で覆われ、配管接続バルブv1、v2に室内機2からの冷媒が流れる接続配管4を接続している。
FIG. 2 is a perspective view of the internal structure with a part of the outer casing 11 of the outdoor unit 3 removed.
The outdoor unit 3 includes a drain pan 31 that also serves as a drain receiver for dewed water to the base and the outdoor heat exchanger 15, a compressor 18 that constitutes a refrigeration cycle, an outdoor heat exchanger 15 that performs heat exchange between outside air and refrigerant, And the outdoor fan 16 which accelerates | stimulates the heat exchange of the outdoor heat exchanger 15 is mounted. The outdoor unit 3 is covered with an outer casing 11 (see FIG. 1), and a connection pipe 4 through which refrigerant from the indoor unit 2 flows is connected to the pipe connection valves v1 and v2.

ユーザが空気調和機1を運転するときには、室内機2の図示しない電源コードを電源に接続して、リモコン10を室内機2に向けて操作し操作信号を送り、室内機2により所望の冷房,除湿,暖房等の運転が行われる。
冷房等の運転の場合、リモコン10から運転操作の操作信号が室内機2の受光部で受信されると、マイコンは、リモコン10からの操作信号または自動運転が設定されていれば、各種センサからの情報に基づいて冷房等の運転モードを決定する。
When the user operates the air conditioner 1, a power cord (not shown) of the indoor unit 2 is connected to a power source, and the remote controller 10 is operated toward the indoor unit 2 to send an operation signal. Operations such as dehumidification and heating are performed.
In the case of driving such as cooling, when the operation signal of the driving operation is received from the remote controller 10 by the light receiving unit of the indoor unit 2, the microcomputer receives from the various sensors if the operation signal from the remote controller 10 or automatic operation is set. The operation mode such as cooling is determined based on the information.

次に、マイコンが室外機2の制御部に決定した運転モードに応じた運転を指示するとともに、決定した運転モードに従って、図1に示す室内機2の室内送風機を駆動し、空気吸込み口8から室内空気を取り入れて室内熱交換器に室内空気を流通させ、室内熱交換器を流れる冷媒と熱交換させる。一方、室外機3の制御部は室内機2のマイコンからの指示に従い、圧縮機18,室外ファン16を駆動する送風モータ,接続配管4を開閉する制御弁等を制御し、圧縮機18から送られる冷媒を冷凍サイクルに循環させるとともに、室外空気吸込み部11sから室外熱交換器15に室外空気を流通させ、室外熱交換器15を流れる冷媒と外気(室外空気)とを熱交換させる。斯くして、冷房等の運転が行われる。   Next, the microcomputer instructs the control unit of the outdoor unit 2 to operate according to the determined operation mode, and drives the indoor blower of the indoor unit 2 shown in FIG. The room air is taken in, the room air is circulated through the indoor heat exchanger, and heat is exchanged with the refrigerant flowing through the indoor heat exchanger. On the other hand, the control unit of the outdoor unit 3 controls the compressor 18, the blower motor that drives the outdoor fan 16, the control valve that opens and closes the connection pipe 4, and the like according to instructions from the microcomputer of the indoor unit 2. The refrigerant is circulated through the refrigeration cycle, and the outdoor air is circulated from the outdoor air suction portion 11s to the outdoor heat exchanger 15 to exchange heat between the refrigerant flowing through the outdoor heat exchanger 15 and the outside air (outdoor air). Thus, operations such as cooling are performed.

室外機3について、図1、図2を用いて更に詳述する。
図1に示すように、室外機3を覆う外筐体11は前面板12,側面板13,天板14からなり、室外熱交換器15に対向する側面板13に室外空気を取り入れる吸込み部11s(図2参照)が設けられ、室外ファン16に対向する前面板12に自在に空気の流通ができるファングリル17が設けられている。
The outdoor unit 3 will be further described in detail with reference to FIGS.
As shown in FIG. 1, the outer casing 11 that covers the outdoor unit 3 includes a front plate 12, a side plate 13, and a top plate 14, and a suction portion 11 s that takes outdoor air into the side plate 13 that faces the outdoor heat exchanger 15. (Refer to FIG. 2) is provided, and a fan grill 17 is provided on the front plate 12 facing the outdoor fan 16 so that air can freely flow.

図2に示すように、室外機3における室外ファン16と圧縮機18との間には仕切り板19が配設され、送風機室20と機械室21とを仕切っている。
送風機室20には、前記したように、外気(室外空気)と流される冷媒とで熱交換を行う室外熱交換器15,熱交換を促進するよう室外空気を室外熱交換器15に送る室外ファン16が配設されている。
室外熱交換器15は、室外機3の側面から背面(後面)にかけて、送風機室20と機械室21とに亘って配設され、できる限り大きい熱交換面積を確保することで、熱交換能力を高めている。
As shown in FIG. 2, a partition plate 19 is disposed between the outdoor fan 16 and the compressor 18 in the outdoor unit 3 to partition the blower chamber 20 and the machine chamber 21.
In the blower chamber 20, as described above, the outdoor heat exchanger 15 that performs heat exchange between the outside air (outdoor air) and the flowing refrigerant, the outdoor fan that sends the outdoor air to the outdoor heat exchanger 15 so as to promote heat exchange. 16 is disposed.
The outdoor heat exchanger 15 is arranged from the side surface of the outdoor unit 3 to the rear surface (rear surface) and between the blower chamber 20 and the machine chamber 21, and ensures a heat exchange area as large as possible to increase heat exchange capacity. It is increasing.

室外ファン16は、室外熱交換器15が上流側になるとともにファングリル17(図1参照)が下流側になるように回転駆動され、前記のように室外空気を室外熱交換器15に流通させ、室外熱交換器15を流れる冷媒と外気との熱交換を促進する。
機械室21には、圧縮機18,気体冷媒を液冷媒と分離して圧縮機18に送るアキュムレータ,冷媒が流れる冷媒送り管等が配設されている。
The outdoor fan 16 is rotationally driven so that the outdoor heat exchanger 15 is on the upstream side and the fan grille 17 (see FIG. 1) is on the downstream side, and the outdoor air is circulated to the outdoor heat exchanger 15 as described above. The heat exchange between the refrigerant flowing through the outdoor heat exchanger 15 and the outside air is promoted.
The machine chamber 21 is provided with a compressor 18, an accumulator that separates the gaseous refrigerant from the liquid refrigerant and sends the refrigerant to the compressor 18, a refrigerant feed pipe through which the refrigerant flows, and the like.

室外熱交換器15の下方には、ドレンパン31が設けられる。冬季の暖房運転時に室外熱交換器15への外気の水分の着霜量が所定量を超えたときには、室外熱交換器15の温度上昇による除霜運転を開始することにより、着霜を融解して融解水をドレンパン31上に落下させ、ドレン穴33を通じて機外に排出している。   A drain pan 31 is provided below the outdoor heat exchanger 15. When the frosting amount of the moisture of the outdoor air to the outdoor heat exchanger 15 exceeds a predetermined amount during the heating operation in winter, the frosting is melted by starting the defrosting operation due to the temperature rise of the outdoor heat exchanger 15. The molten water is dropped onto the drain pan 31 and discharged out of the machine through the drain hole 33.

特に、寒冷地や降雪地で使用される空気調和機1においては、暖房運転時に室外空気(外気)の湿度が高い場合、吸熱で低温となる熱源の室外熱交換器15に着霜が生じ易くなる。このように、室外熱交換器15に着霜が生じると、室外空気の通風路が狭くなるため、室外熱交換器15の熱交換量が減少する。これに伴い、室外熱交換器15を流れる冷媒の蒸発温度が下がるため、室外熱交換器15の表面温度が低下して着霜がさらに進み、室外熱交換器15で室外空気から汲み上げる熱量が減少する。その結果、室内機2の室内熱交換器から放熱する熱量が減少し、暖房能力が低下して室内の快適性が損なわれるおそれがある。また、消費電力が増加するおそれがある。   In particular, in the air conditioner 1 used in a cold region or a snowy region, when the outdoor air (outside air) has a high humidity during heating operation, frost formation is likely to occur in the outdoor heat exchanger 15 of the heat source that becomes a low temperature due to heat absorption. Become. As described above, when frost is generated in the outdoor heat exchanger 15, the ventilation path of the outdoor air is narrowed, so that the heat exchange amount of the outdoor heat exchanger 15 is reduced. Along with this, the evaporation temperature of the refrigerant flowing through the outdoor heat exchanger 15 is lowered, so that the surface temperature of the outdoor heat exchanger 15 is lowered and frosting further proceeds, and the amount of heat pumped from the outdoor air by the outdoor heat exchanger 15 is reduced. To do. As a result, the amount of heat dissipated from the indoor heat exchanger of the indoor unit 2 is reduced, and the heating capacity may be reduced to impair indoor comfort. In addition, power consumption may increase.

ところが、例えば、外気温が氷点下まで低下すると、除霜運転により融解した融解水はドレン穴33から排出される前にドレン穴33の付近で再氷結し、ドレン穴33を塞ぐことがある。
このように、ドレン穴33が閉塞するとドレンパン31上に融解水が貯留するため、融解水の再氷結はドレンパン31上で広範囲に進行する。これにより、室外熱交換器15が氷で覆われることにより、暖房能力が低下して室内の快適性が損なわれる可能性がある。
However, for example, when the outside air temperature falls below the freezing point, the molten water melted by the defrosting operation may freeze again in the vicinity of the drain hole 33 before being discharged from the drain hole 33 and block the drain hole 33.
As described above, when the drain hole 33 is closed, the molten water is stored on the drain pan 31, and thus re-freezing of the molten water proceeds over a wide range on the drain pan 31. As a result, the outdoor heat exchanger 15 is covered with ice, so that there is a possibility that the heating capacity is lowered and the indoor comfort is impaired.

このようなドレンパン31上での再氷結を防止するため、加熱するための管状のヒータ32を室外熱交換器15の底部やドレンパン31に設置している。
図3(a)は、第1実施形態の室外機3のドレンパン31とドレンパン31に関係する部品を示す図2のA方向矢視図であり、図3(b)は、固定具34の斜視図である。
第1実施形態の室外機3では、ヒータ32をドレンパン31に固定するとともに、ドレンパン31の底面35(図3(a)参照)に沿って設けられる固定具34の例を説明する。
室外機3は、図2に示す室外熱交換器15の下方に、室外機3の下面に亘って、室外機3のベースと着霜の融解水の水受けとを兼ねるドレンパン31が設けられる。
In order to prevent such re-freezing on the drain pan 31, a tubular heater 32 for heating is installed on the bottom of the outdoor heat exchanger 15 and the drain pan 31.
FIG. 3A is a perspective view of the drain pan 31 and the parts related to the drain pan 31 of the outdoor unit 3 according to the first embodiment, and FIG. 3B is a perspective view of the fixture 34. FIG.
In the outdoor unit 3 according to the first embodiment, an example of a fixture 34 that fixes the heater 32 to the drain pan 31 and is provided along the bottom surface 35 of the drain pan 31 (see FIG. 3A) will be described.
In the outdoor unit 3, a drain pan 31 is provided below the outdoor heat exchanger 15 shown in FIG. 2, and serves as a base of the outdoor unit 3 and a water receiver for frosted molten water over the lower surface of the outdoor unit 3.

ドレンパン31には、室外熱交換器15の下方または室外熱交換器15の近くに、室外熱交換器15の着霜を融解するためのヒータ32が取り付けられる。ヒータ32は、室外熱交換器15の底部とドレンパン31との間に入る場合には、室外熱交換器15の下方のドレンパン31上に設けられる一方、室外熱交換器15の底部とドレンパン31との間に入らない場合には、室外熱交換器15の真下からズレた室外熱交換器15近くのドレンパン31上に設けられる。   A heater 32 for melting frost on the outdoor heat exchanger 15 is attached to the drain pan 31 below the outdoor heat exchanger 15 or in the vicinity of the outdoor heat exchanger 15. When the heater 32 enters between the bottom of the outdoor heat exchanger 15 and the drain pan 31, the heater 32 is provided on the drain pan 31 below the outdoor heat exchanger 15, while the bottom of the outdoor heat exchanger 15 and the drain pan 31 If it does not enter between the two, the heat sink 15 is provided on the drain pan 31 near the outdoor heat exchanger 15 that is shifted from directly below the outdoor heat exchanger 15.

以下の説明では、ドレンパン31に関連する構成部品(以下、これらをドレンパン構造と総称す)を中心に説明し、他の構成については説明を省略する。
図3(a)に示すように、ドレンパン31廻りのドレンパン構造は、室外機3のベースおよび排水受けを兼ねるドレンパン31と、室外熱交換器15の着霜の融解用のヒータ32と、ヒータ32の固定およびヒータ32の熱の室外熱交換器15の下方への伝導を兼ねる固定具34とを備えて構成される。
In the following description, components related to the drain pan 31 (hereinafter, these are collectively referred to as a drain pan structure) will be mainly described, and description of other configurations will be omitted.
As shown in FIG. 3A, the drain pan structure around the drain pan 31 includes a drain pan 31 that also serves as a base and a drain receiver for the outdoor unit 3, a heater 32 for melting frost in the outdoor heat exchanger 15, and a heater 32. And a fixture 34 that also serves to transfer the heat of the heater 32 downward to the outdoor heat exchanger 15.

ドレンパン31は、延在面である底面35と、底面35から凹んで形成され室外熱交換器15底部の下方に設けられ融解水の流路となる水受け底面36と、底面35および水受け底面36の周囲に土手状に形成された土手部31dとの組合せで形成される矩形の浅い皿状の容器である。   The drain pan 31 includes a bottom surface 35 that is an extending surface, a water receiving bottom surface 36 that is formed to be recessed from the bottom surface 35 and that is provided below the bottom of the outdoor heat exchanger 15 and serves as a flow path for molten water, and This is a rectangular shallow dish-shaped container formed in combination with a bank portion 31d formed in a bank shape around 36.

ドレンパン31には、ドレン穴33がドレンパン31の四隅の一角に室外熱交換器15底部の下方の水受け底面36を貫通して形成されている。ドレン穴33は、ドレンパン31に溜まった水を集めて集中排水を目的とするため、その形状は長円に限られるものではない。なお、ドレン穴33が形成される場所は、ドレンパン31の四隅の一角に限られるものではない。   A drain hole 33 is formed in the drain pan 31 at one corner of the drain pan 31 through a water receiving bottom surface 36 below the bottom of the outdoor heat exchanger 15. The drain hole 33 collects water collected in the drain pan 31 for the purpose of concentrated drainage, and therefore the shape thereof is not limited to an ellipse. The place where the drain hole 33 is formed is not limited to one corner of the drain pan 31.

例えば、ドレン穴33は、図3(a)に示す角部の2つと、角部の2つのドレン穴33の間に1つのドレン穴33が形成される。そして、室外機3をマンション等の集合住宅の部屋の外に宙吊りにして配設する場合には、1つのドレン穴33に排水ホースをつなぎ、他のドレン穴33は塞いで用いることになる。
ドレンパン31は、例えば薄い板厚の亜鉛メッキ鋼板などを用いて形成されるが、限定されない。
For example, in the drain hole 33, one drain hole 33 is formed between two corner portions shown in FIG. 3A and two drain holes 33 in the corner portion. When the outdoor unit 3 is suspended from the apartment room such as a condominium, the drain hose is connected to one drain hole 33 and the other drain hole 33 is closed.
The drain pan 31 is formed using, for example, a thin galvanized steel sheet, but is not limited thereto.

ヒータ32は、例えばシーズヒータのような管状のヒータであり、1本のヒータを平面状に折り曲げたりして形成される。具体的には、図3(a)に示すように、ヒータ32は、略矩形の環状に折り曲げた環状部分37と一端側と他端側を直線上に並列させた並列部分38などにより構成される。   The heater 32 is a tubular heater such as a sheathed heater, for example, and is formed by bending one heater into a flat shape. Specifically, as shown in FIG. 3A, the heater 32 includes an annular portion 37 bent into a substantially rectangular annular shape, a parallel portion 38 in which one end side and the other end side are arranged in parallel on a straight line, and the like. The

ここで、ヒータ32を平面状に折り曲げたりして形成するのは、ドレンパン31の延在面である底面35との密着性を高めるためであり、所定の形状に折り曲げるのは、ヒータ32を底面35と広い範囲で接触させてヒータ32でドレンパン31の底面35の全体を均一に加熱するためである。したがって、ヒータ32の折り曲げ形状は、本実施形態の例示した形状に限定されるものではない。   Here, the heater 32 is formed by being bent into a flat shape in order to improve the adhesiveness with the bottom surface 35 that is the extending surface of the drain pan 31, and the heater 32 is bent to a predetermined shape. This is because the entire bottom surface 35 of the drain pan 31 is uniformly heated by the heater 32 while being in contact with a wide range. Therefore, the bent shape of the heater 32 is not limited to the shape illustrated in the present embodiment.

ヒータ32の環状部分37の一部は、固定具34の下向きの凹部40によって固定されるとともに、固定具34の熱伝導平面部41は、室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36に沿って密着または接触して、固定具34がドレンパン31の底面35にネジ42で取り付けられる。
なお、ヒータ32を固定具34で固定する位置は特に限定されるものではない。
A part of the annular portion 37 of the heater 32 is fixed by a downward recess 40 of the fixture 34, and the heat conduction flat portion 41 of the fixture 34 is a drain pan 31 provided below the bottom of the outdoor heat exchanger 15. The fixture 34 is attached to the bottom surface 35 of the drain pan 31 with screws 42 in close contact with or in contact with the water receiving bottom surface 36.
The position where the heater 32 is fixed by the fixing tool 34 is not particularly limited.

固定具34の形状について、図3(b)を参照して説明する。
固定具34は、防錆処理した薄い鋼板などの板材を適宜、プレス加工の折り曲げ成形で製造される。
固定具34は、螺子穴34c1が穿孔される固定平面部39と、ヒータ32を取り付ける中央付近に形成される下向きの凹部40と、ヒータ32の熱を融解水、ドレンパン31等に伝達する熱伝導平面部41とを有している。
The shape of the fixture 34 will be described with reference to FIG.
The fixture 34 is manufactured by appropriately pressing and bending a plate material such as a thin steel plate subjected to rust prevention.
The fixture 34 has a fixed flat portion 39 in which the screw hole 34c1 is drilled, a downward concave portion 40 formed in the vicinity of the center where the heater 32 is attached, and heat conduction that transfers heat of the heater 32 to the molten water, the drain pan 31, and the like. A flat portion 41.

固定具34は、その一端側の固定平面部39の中央側を下向きに開口するヒータ32の外形と略同一な曲率半径をもった断面R状となるように折り曲げることにより、下向きの凹部40を形成する。そして、固定具34の凹部40を、ドレンパン31の長手方向(X方向)に直角に折り曲げた先の熱伝導平面部41を室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36(図3(b)参照)に沿って密着または接触する形状に形成する。   The fixture 34 is formed by bending the downward concave portion 40 by bending the central side of the fixed flat portion 39 at one end thereof into a cross-sectional R shape having a curvature radius substantially the same as the outer shape of the heater 32 opening downward. Form. And the water receiving bottom surface of the drain pan 31 provided below the bottom of the outdoor heat exchanger 15 is the heat conduction flat surface portion 41 where the concave portion 40 of the fixture 34 is bent at right angles to the longitudinal direction (X direction) of the drain pan 31. 36 (see FIG. 3 (b)) is formed into a shape that is in close contact with or in contact with.

このような固定具34は、前記したように、通常プレス加工により形成されるが、曲げ加工の手順は上記の例に限定されるものではない。
詳細には、固定具34の凹部40の下向きの内周面40aは、ヒータ32の外周面を囲うものであり、例えばヒータ32の外周面に倣ってヒータ32と密着するように、ヒータ32の外形と略同一な曲率半径をもって形成される。そして、固定具34の熱伝導平面部41の下面41aは室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36に沿って密着または接触するように形成されている。
Such a fixture 34 is usually formed by pressing as described above, but the bending procedure is not limited to the above example.
Specifically, the downward inner peripheral surface 40a of the recess 40 of the fixing tool 34 surrounds the outer peripheral surface of the heater 32. For example, the heater 32 is in close contact with the heater 32 along the outer peripheral surface of the heater 32. It is formed with a curvature radius substantially the same as the outer shape. The lower surface 41a of the heat conduction flat surface portion 41 of the fixture 34 is formed so as to be in close contact with or in contact with the water receiving bottom surface 36 of the drain pan 31 provided below the bottom of the outdoor heat exchanger 15.

上述の固定具34でヒータ32の環状部37をドレンパン31の底面35に固定するに際しては、固定具34の中央付近の下向きの凹部40の内周面40aを、ヒータ32の上から被せるとともに、固定具34の長手方向(図3(a)、図3(b)のX方向側)の一端側の熱伝導平面部41を室外熱交換器15底部の下方のドレンパン31の水受け底面36に沿わせ密着または接触させ、他端側に延在する平面部分の固定平面部39をヒータ32の環状部分27の内側のドレンパン31の底面35上に配置し、ネジ42をドレンパン31の底面35の螺子穴35aを通して底面35に螺刻されるめねじに締結する。   When fixing the annular portion 37 of the heater 32 to the bottom surface 35 of the drain pan 31 with the fixing tool 34 described above, the inner peripheral surface 40a of the downward concave portion 40 near the center of the fixing tool 34 is covered from above the heater 32, and The heat conduction flat portion 41 on one end side in the longitudinal direction of the fixture 34 (the X direction side in FIGS. 3A and 3B) is placed on the water receiving bottom surface 36 of the drain pan 31 below the bottom of the outdoor heat exchanger 15. The fixed flat surface portion 39 of the flat portion extending to the other end side is disposed on the bottom surface 35 of the drain pan 31 inside the annular portion 27 of the heater 32, and the screw 42 is disposed on the bottom surface 35 of the drain pan 31. The screw is fastened to a female screw threaded into the bottom surface 35 through the screw hole 35a.

次に、このようにして構成される室外熱交換器15周辺での融解水を受けて流すドレンパン構造の作用について説明する。
固定具34の一部の熱伝導平面部41をドレンパン31の水受け底面36に沿って密着または接触させて取り付けることにより、固定具34の凹部40で固定したヒータ32の熱が、当該凹部40から熱伝導平面部41に伝達(伝導)される。そして、ヒータ32の熱が、固定具34の熱伝導平面部41からドレンパン31の水受け底面36に伝達される。これにより、水受け底面36に滴下した融解水が、水受け底面36に伝達された熱により加熱され凍結するのを抑制することができる。
Next, the operation of the drain pan structure that receives and flows molten water around the outdoor heat exchanger 15 configured as described above will be described.
The heat of the heater 32 fixed by the recessed portion 40 of the fixing tool 34 is obtained by attaching a part of the heat conduction flat surface portion 41 of the fixing device 34 in close contact with or in contact with the water receiving bottom surface 36 of the drain pan 31. Is transmitted (conducted) from the heat conduction plane 41 to Then, the heat of the heater 32 is transmitted from the heat conduction flat surface portion 41 of the fixture 34 to the water receiving bottom surface 36 of the drain pan 31. Thereby, it is possible to prevent the molten water dropped on the water receiving bottom surface 36 from being heated and frozen by the heat transmitted to the water receiving bottom surface 36.

これにより、室外熱交換器15の底部とその下方に設けられたドレンパン31の水受け底面36間の距離が短くヒータ32を設置できる寸法が確保されていない箇所についても、ヒータ32で加熱された固定具34の一端側の熱伝導平面部41を、室外熱交換器15の下方に設けられるドレンパン31の水受け底面36に沿った形状にすることで、室外熱交換器15の下方に設けられたドレンパン31の水受け底面36の箇所が温められる。
そのため、室外熱交換器15に着霜した融解水の再氷結を抑制することができる。
Thereby, the distance between the bottom part of the outdoor heat exchanger 15 and the water receiving bottom face 36 of the drain pan 31 provided therebelow is short, and the part where the dimension capable of installing the heater 32 is not secured is also heated by the heater 32. The heat conduction flat surface portion 41 on one end side of the fixture 34 is formed below the outdoor heat exchanger 15 by making the shape along the water receiving bottom surface 36 of the drain pan 31 provided below the outdoor heat exchanger 15. The portion of the water receiving bottom surface 36 of the drain pan 31 is warmed.
Therefore, re-freezing of the molten water frosted on the outdoor heat exchanger 15 can be suppressed.

また、室外熱交換器15の下方に設けられた固定具34の一端側の熱伝導平面部41が、火傷を負う危険性がある温度まで上昇する可能性がある場合、室外熱交換器15がマンションなどの集合住宅のベランダなどに宙吊りに取り付けられることを考慮し、子供が指先をドレン穴33に入れた際に触れない位置の形状にするとよい。   In addition, when the heat conduction flat surface portion 41 on one end side of the fixture 34 provided below the outdoor heat exchanger 15 is likely to rise to a temperature at which there is a risk of being burned, the outdoor heat exchanger 15 is In consideration of being suspended from a veranda of an apartment house such as a condominium, it is preferable that the child does not touch when the fingertip is inserted into the drain hole 33.

また、室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36の形状が複雑で、水受け底面36に倣った形状の形成が困難な場合には、熱交換器の下方に設けられた固定具34の一端側の熱伝導平面部41を平面に近い形状にしてもよい。   In addition, when the shape of the water receiving bottom surface 36 of the drain pan 31 provided below the bottom of the outdoor heat exchanger 15 is complicated and it is difficult to form a shape following the water receiving bottom surface 36, the drain pan 31 is located below the heat exchanger. The heat conduction flat portion 41 on one end side of the provided fixture 34 may have a shape close to a plane.

以上説明したように、第1実施形態の空気調和機1の室外機3によれば、固定具34の一部(熱伝導平面部41)が、室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36に沿って密着または接触して設けられていることで、管状のヒータ32の設置可能な寸法が確保されていない箇所についても融解水の再氷結を抑制することができ、空気調和機の信頼性、性能を向上させることができる。   As explained above, according to the outdoor unit 3 of the air conditioner 1 of the first embodiment, a part of the fixture 34 (the heat conduction flat portion 41) is provided below the bottom of the outdoor heat exchanger 15. By being provided in close contact with or in contact with the water receiving bottom surface 36 of the drain pan 31, re-freezing of the molten water can be suppressed even at a location where the dimension capable of installing the tubular heater 32 is not secured. The reliability and performance of the air conditioner can be improved.

<<第2実施形態>>
図4は、第2実施形態の排水効率を向上させた固定具43を示す形状の例であり、(a)は固定具43をドレンパン31に取り付けた状態を示し、(b)は固定具43の斜視図を示す。
第2実施形態は、固定具43の一端側の熱伝導平面部51を、室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36に密着または接触した形状ではなく、排水効率を向上させた形状にした場合である。
なお、固定具43の一端側の熱伝導平面部51以外は、第1実施形態と同様であるから同一の符号を付して示し、詳細な説明は省略する。
<< Second Embodiment >>
FIG. 4 is an example of a shape showing the fixture 43 with improved drainage efficiency according to the second embodiment. FIG. 4A shows a state in which the fixture 43 is attached to the drain pan 31, and FIG. 4B shows the fixture 43. FIG.
In the second embodiment, the heat conduction flat surface portion 51 on one end side of the fixture 43 is not in the shape of being in close contact with or in contact with the water receiving bottom surface 36 of the drain pan 31 provided below the bottom of the outdoor heat exchanger 15, but the drainage efficiency This is a case where the shape is improved.
In addition, since it is the same as that of 1st Embodiment except the heat conduction flat part 51 of the one end side of the fixing tool 43, it attaches | subjects and shows the same code | symbol, and abbreviate | omits detailed description.

図4(a)に示すように、ヒータ32で加熱された固定具43の長手方向(X方向)の一端側の熱伝導平面部51を、室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36に沿った形状にすることで、室外熱交換器15に着霜した融解水が固定具43の上に落下する。そこで、第2実施形態では、融解水が落下する部分の形状を排水効率が向上する形状、例えば横断面が下方へ凸形状の複数の流路51rがドレンパン31のドレン穴33近くに向けて延在する形状にしている(図4参照)。   As shown in FIG. 4 (a), a drain pan provided on one end side in the longitudinal direction (X direction) of the fixture 43 heated by the heater 32 is provided below the bottom of the outdoor heat exchanger 15. By making the shape along the water receiving bottom surface 36 of 31, the molten water frosted on the outdoor heat exchanger 15 falls on the fixture 43. Therefore, in the second embodiment, the shape of the portion where the molten water falls is a shape that improves drainage efficiency, for example, a plurality of flow paths 51r whose lateral cross section protrudes downward toward the vicinity of the drain hole 33 of the drain pan 31. The existing shape is used (see FIG. 4).

これにより、固定具43の熱伝導平面部51の上に落下した融解水が複数の流路51rでドレン穴33に導かれ、ドレン穴33を通しての排水効率が向上する。
従って、室外熱交換器15に着霜した融解水の再氷結を抑制し、円滑にドレン穴33から排水でき、空気調和機1の信頼性を向上させることができる。
Thereby, the melted water that has dropped onto the heat conduction flat portion 51 of the fixture 43 is guided to the drain hole 33 through the plurality of flow paths 51r, and the drainage efficiency through the drain hole 33 is improved.
Therefore, re-freezing of the molten water frosted on the outdoor heat exchanger 15 can be suppressed and drained smoothly from the drain hole 33, and the reliability of the air conditioner 1 can be improved.

以上説明したように、第2実施形態の空気調和機1の室外機3によれば、室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36に沿って設けられた固定具43の一部(熱伝導平面部51)の形状が融解水の排水性を向上させるガイド形状にしている。
これにより、管状のヒータ32の設置可能な寸法が確保されていない箇所についても融解水の再氷結を抑制し、排水が良好に行われ、空気調和機1の信頼性、性能を向上させることができる。
As described above, according to the outdoor unit 3 of the air conditioner 1 of the second embodiment, the fixture provided along the water receiving bottom surface 36 of the drain pan 31 provided below the bottom of the outdoor heat exchanger 15. A part of 43 (heat conduction flat part 51) has a guide shape that improves the drainage of the molten water.
As a result, re-freezing of the molten water is suppressed even at a location where the dimension capable of installing the tubular heater 32 is not secured, drainage is performed well, and the reliability and performance of the air conditioner 1 can be improved. it can.

<<第3実施形態>>
図5は、第3実施形態のドレンパン31の熱の影響を受けにくい固定具44の一端側の熱伝導平面部61を示す例である。
第3実施形態は、固定具44の一端側の熱伝導平面部61を、室外熱交換器15の底部とその下方に設けられたドレンパン31の水受け底面36との間に、水受け底面36に接触することなく設けた場合である。
なお、固定具44の一端側の熱伝導平面部61以外は、第1実施形態と同様であるから同一の符号を付して示し、詳細な説明は省略する。
<< Third Embodiment >>
FIG. 5 is an example showing the heat conduction flat portion 61 on one end side of the fixture 44 that is not easily affected by the heat of the drain pan 31 of the third embodiment.
In the third embodiment, the heat conducting flat surface portion 61 on one end side of the fixture 44 is disposed between the bottom portion of the outdoor heat exchanger 15 and the water receiving bottom surface 36 of the drain pan 31 provided therebelow. It is a case where it provided without contacting.
In addition, since it is the same as that of 1st Embodiment except the heat conduction flat part 61 of the one end side of the fixing tool 44, it attaches | subjects and shows the same code | symbol, and abbreviate | omits detailed description.

ドレンパン31は、室外機3のベースを兼ねるため、大きな面積をもつ部材である。そのため、ドレンパン31の熱容量は大きく、ドレンパン31から放熱される熱量も大きい。
そこで、第3実施形態では、固定具44の一端側の熱伝導平面部61を、室外熱交換器15の底部とその下方に設けられたドレンパン31の水受け底面36との間に、ドレンパン31の水受け底面36に接触することなく設けている。
The drain pan 31 serves as a base for the outdoor unit 3 and is a member having a large area. Therefore, the heat capacity of the drain pan 31 is large, and the amount of heat radiated from the drain pan 31 is large.
Therefore, in the third embodiment, the heat conduction flat surface portion 61 on one end side of the fixture 44 is disposed between the bottom portion of the outdoor heat exchanger 15 and the water receiving bottom surface 36 of the drain pan 31 provided therebelow. The water receiving bottom surface 36 is provided without contacting.

このように、固定具44の熱伝導平面部61とドレンパン31とを接触させないことで、外気温の低下に伴い冷却されたドレンパン31の熱吸収の影響を受けにくくなる。
そのため、ヒータ32で加熱された固定具44の温度低下が抑えられ、融解水の再氷結が抑制される。
In this way, the heat conduction flat surface portion 61 of the fixture 44 and the drain pan 31 are not brought into contact with each other, so that the heat absorption of the drain pan 31 that has been cooled as the outside air temperature decreases is less likely to be affected.
Therefore, the temperature drop of the fixture 44 heated by the heater 32 is suppressed, and refreezing of the molten water is suppressed.

或いは、室外熱交換器15の底部とその下方に設けられたドレンパン31の水受け底面36との間に設けた固定具44の熱伝導平面部61をドレンパン31の熱影響が受けにくい形状でドレンパン31に接触または固定させる形状にしてもよい。例えば、固定具44の熱伝導平面部61のドレンパン31への接触面積(伝熱面積)を小さくして、ドレンパン31の水受け底面36に接触させる。   Alternatively, the heat conduction flat surface portion 61 of the fixture 44 provided between the bottom portion of the outdoor heat exchanger 15 and the water receiving bottom surface 36 of the drain pan 31 provided below the drain pan 31 is shaped so as not to be affected by the heat of the drain pan 31. You may make it the shape which contacts or fixes to 31. For example, the contact area (heat transfer area) of the heat conduction flat surface portion 61 of the fixture 44 to the drain pan 31 is reduced and brought into contact with the water receiving bottom surface 36 of the drain pan 31.

或いは、室外熱交換器15の底部とその下方に設けられたドレンパン31の水受け底面36との間に設けた固定具44の熱伝導平面部61とドレンパン31の水受け底面36の間に、断熱材(例えば、独立気泡をもつ断熱材など)を設けてもよい。   Alternatively, between the heat conduction flat surface portion 61 of the fixture 44 and the water receiving bottom surface 36 of the drain pan 31 provided between the bottom of the outdoor heat exchanger 15 and the water receiving bottom surface 36 of the drain pan 31 provided therebelow, A heat insulating material (for example, a heat insulating material having closed cells) may be provided.

以上説明したように、第3実施形態の空気調和機1の室外機3によれば、固定具44の一部の熱伝導平面部61が室外熱交換器15の底部とその下方に設けられたドレンパン31の水受け底面36との間に水受け底面36に接触することなく設けられるので、管状のヒータ32の設置可能な寸法が確保されていない箇所についても、ドレンパン31での熱吸収を受けることなく室外熱交換器15に着霜した融解水の再氷結を抑制し、空気調和機1の信頼性、性能を向上させることができる。   As explained above, according to the outdoor unit 3 of the air conditioner 1 of the third embodiment, the heat conduction flat surface part 61 of a part of the fixture 44 is provided at the bottom of the outdoor heat exchanger 15 and below it. Since the drain pan 31 is provided between the drain receiving base 31 and the water receiving bottom 36 without contacting the water receiving bottom 36, the drain pan 31 receives heat absorption even at a location where the installation size of the tubular heater 32 is not secured. The re-freezing of the molten water frosted on the outdoor heat exchanger 15 can be suppressed, and the reliability and performance of the air conditioner 1 can be improved.

<<第4実施形態>>
図6に、第4実施形態の固定具45の熱伝導平面部71を示す。図6(a)は固定具45をドレンパン31に取り付けた状態を示し、図6(b)は固定具45の斜視図を示す。
第4実施形態は、固定具45の一端側の熱伝導平面部71を、室外熱交換器15の底部とその下方に設けられたドレンパン31の水受け底面36との間に設けるだけでなく、融解水を受け溜める形状にしたものである。
なお、固定具45の一端側の熱伝導平面部71以外は、第1実施形態と同様であるから同一の符号を付して示し、詳細な説明は省略する。
<< Fourth Embodiment >>
In FIG. 6, the heat conductive flat part 71 of the fixing tool 45 of 4th Embodiment is shown. FIG. 6A shows a state in which the fixture 45 is attached to the drain pan 31, and FIG. 6B shows a perspective view of the fixture 45.
4th Embodiment not only provides the heat conduction plane part 71 of the one end side of the fixing tool 45 between the bottom part of the outdoor heat exchanger 15, and the water receiving bottom face 36 of the drain pan 31 provided in the downward direction, It is shaped to receive molten water.
In addition, since it is the same as that of 1st Embodiment except the heat conduction plane part 71 of the one end side of the fixing tool 45, it attaches | subjects and shows the same code | symbol, and abbreviate | omits detailed description.

前の第3実施形態で説明したように、ドレンパン31は、大きな面積をもつため、ドレンパン31の熱容量は大きく、また、ドレンパン31から放熱される熱量も大きいと考えられる。
図6(a)に示すように、室外熱交換器15の底部とその下方に設けられたドレンパン31の水受け底面36との間に設けた固定具45の一端側の熱伝導平面部71を、室外熱交換器15に着霜した融解水を受けて溜める受け皿形状としている。
As described in the previous third embodiment, since the drain pan 31 has a large area, it is considered that the heat capacity of the drain pan 31 is large and the amount of heat radiated from the drain pan 31 is large.
As shown in FIG. 6 (a), a heat conduction flat portion 71 on one end side of the fixture 45 provided between the bottom portion of the outdoor heat exchanger 15 and the water receiving bottom surface 36 of the drain pan 31 provided therebelow is provided. The outdoor heat exchanger 15 has a tray shape that receives and accumulates frosted molten water.

図6(b)に示すように、固定具45は、絞り成形により、室外熱交換器15の下方に配置される熱伝導平面部71を、融解水を受ける貯留平面部71cと貯留平面部71c周囲に貯留平面部71cから上方に形成される土手部71dとを有する皿形状としている。
そのため、室外熱交換器15周辺に着霜した融解水は、固定具45の受け皿の熱伝導平面部71に落下し溜められヒータ32の熱で加熱され、オーバーフローしてドレンパン31の水受け底面36に落下する。これにより、ドレンパン31の熱吸収の影響を極力少なくして、融解水をドレン穴33より排水できる。
As shown in FIG. 6 (b), the fixture 45 is formed by drawing a heat conduction flat part 71 disposed below the outdoor heat exchanger 15 into a storage flat part 71c and a storage flat part 71c that receive molten water. It has a dish shape having a bank portion 71d formed upward from the storage flat surface portion 71c.
Therefore, the molten water that has formed frost around the outdoor heat exchanger 15 falls and accumulates on the heat conduction flat part 71 of the tray of the fixture 45, is heated by the heat of the heater 32, overflows, and receives the bottom surface 36 of the drain pan 31. Fall into. Thereby, the influence of the heat absorption of the drain pan 31 is reduced as much as possible, and the molten water can be drained from the drain hole 33.

第4実施形態の空気調和機1の室外機3によれば、固定具45の熱伝導平面部71を皿形状とすることで、室外熱交換器15周辺に着霜した融解水を熱伝導平面部71に貯留し、極力、室外熱交換器15底部の下方に設けられたドレンパン31の水受け底面36に落下させないようにしている。これにより、管状のヒータ32の設置可能な寸法が確保されていない箇所についても、ドレンパン31の熱吸収の影響をさらに少なくして融解水の再氷結を抑制し、排水することができる。   According to the outdoor unit 3 of the air conditioner 1 of the fourth embodiment, the heat conduction plane portion 71 of the fixture 45 is formed in a dish shape, so that the molten water that has formed frost around the outdoor heat exchanger 15 is heat conduction plane. It is stored in the section 71 and is prevented from dropping to the water receiving bottom surface 36 of the drain pan 31 provided below the bottom of the outdoor heat exchanger 15 as much as possible. Thereby, also about the location where the dimension which can install the tubular heater 32 is not ensured, the influence of the heat absorption of the drain pan 31 can further be reduced, and re-freezing of molten water can be suppressed and drained.

以上説明したように、第1〜第4実施形態によれば、ヒータ32を室外熱交換器15の底部の外周形状に倣った形状、または、室外熱交換器15の外周形状とほぼ同じ大きさの形状を設置することができない等のヒータ32を設置可能な寸法が確保されていない箇所についても、融解水の再氷結を抑制し、信頼性、性能を向上させた空気調和機1の室外機3を提供することができる。   As described above, according to the first to fourth embodiments, the heater 32 has a shape that follows the outer peripheral shape of the bottom of the outdoor heat exchanger 15, or substantially the same size as the outer peripheral shape of the outdoor heat exchanger 15. The outdoor unit of the air conditioner 1 in which the re-freezing of the melted water is suppressed and the reliability and performance are improved even at a location where the dimension capable of installing the heater 32 is not secured, such as being unable to install the shape of 3 can be provided.

なお、前記各実施形態においては、固定部材として、鋼板製の固定具34を例示したが、ヒータ32を固定する強度とヒータ32の熱を熱伝導平面部41に伝導する熱伝導性が良好なものであれば、固定部材として鋼板以外のものを用いてもよい。なお、鋼板は、安価で熱伝導性が良好であり、加工性もよく強度があるので、より望ましい。   In each of the above embodiments, the steel plate fixture 34 is exemplified as the fixing member. However, the strength for fixing the heater 32 and the thermal conductivity for conducting the heat of the heater 32 to the heat conduction flat portion 41 are good. If it is a thing, you may use things other than a steel plate as a fixing member. Steel plates are more desirable because they are inexpensive and have good thermal conductivity, good workability, and high strength.

また、前記各実施形態においては、加熱部材として、管状のヒータ32を例示したが、固定具34に密着または当接してドレンパン31に固定されれば、管状のヒータ32に限定されず、他の加熱部材でもよい。   In each of the above embodiments, the tubular heater 32 is exemplified as the heating member. However, the tubular heater 32 is not limited to the tubular heater 32 as long as it is fixed to the drain pan 31 by being in close contact with or in contact with the fixture 34. A heating member may be used.

1 空気調和機
3 室外機
15 室外熱交換器
31 ドレンパン
32 ヒータ(加熱部材)
33 ドレン穴
34、43、44、45 固定具(固定部材)
35 底面(延在面)
36 水受け底面(ドレンパンの箇所)
37 環状部分(加熱部材の一部)
39 固定平面部(固定部材)
40 凹部(固定部材)
41、51、61 熱伝導平面部(伝熱部)
51r 流路
71 熱伝導平面部(伝熱部)
71c 貯留平面部(受け皿形状)
71d 土手部(受け皿形状)
DESCRIPTION OF SYMBOLS 1 Air conditioner 3 Outdoor unit 15 Outdoor heat exchanger 31 Drain pan 32 Heater (heating member)
33 Drain hole 34, 43, 44, 45 Fixing tool (fixing member)
35 Bottom (extended surface)
36 Water receiving bottom (drain pan location)
37 Annular part (part of heating element)
39 Fixed plane part (fixing member)
40 recess (fixing member)
41, 51, 61 Heat conduction plane (heat transfer part)
51r channel 71 heat conduction plane part (heat transfer part)
71c Reservoir plane part (basin shape)
71d Bank part (sink shape)

Claims (6)

室外熱交換器の下方に設置され前記室外熱交換器に着霜した融解水を排水するドレン穴が設けられたドレンパンと、前記ドレンパンの延在面上に沿って設けられる加熱部材と、該加熱部材の一部に当接することで前記加熱部材を前記延在面に固定する固定部材とを備え、
前記固定部材は、前記室外熱交換器の底部の下方に位置する前記ドレンパンの箇所に沿って密着または接触して設けられるとともに前記加熱部材の熱が伝達される伝熱部を有する
ことを特徴とする空気調和機の室外機。
A drain pan provided below the outdoor heat exchanger and provided with a drain hole for draining the frosted water frosted on the outdoor heat exchanger, a heating member provided along the extended surface of the drain pan, and the heating A fixing member that fixes the heating member to the extending surface by contacting a part of the member;
The fixing member is provided in close contact with or in contact with the drain pan located below the bottom of the outdoor heat exchanger, and has a heat transfer portion to which heat of the heating member is transmitted. Air conditioner outdoor unit.
請求項1に記載の空気調和機の室外機において、
前記固定部材の伝熱部は、前記融解水の前記ドレン穴からの排水を促進するガイド形状である
ことを特徴とする空気調和機の室外機。
In the outdoor unit of the air conditioner according to claim 1,
The outdoor unit of an air conditioner, wherein the heat transfer portion of the fixing member has a guide shape that promotes drainage of the molten water from the drain hole.
請求項2に記載の空気調和機の室外機において、
前記ガイド形状は、前記ドレン穴に前記融解水を導く複数の流路が形成される形状である
ことを特徴とする空気調和機の室外機。
In the outdoor unit of the air conditioner according to claim 2,
The outdoor shape unit for an air conditioner, wherein the guide shape is a shape in which a plurality of flow paths for guiding the molten water to the drain hole are formed.
室外熱交換器の下方に設置され前記室外熱交換器に着霜した融解水を排水するドレン穴が設けられたドレンパンと、前記ドレンパンの延在面上に沿って設けられる加熱部材と、該加熱部材の一部に当接することで前記加熱部材を前記延在面に固定する固定部材とを備え、
前記固定部材は、前記室外熱交換器の底部とその下方に位置する前記ドレンパンの箇所との間に設けられるとともに前記加熱部材の熱が伝達される伝熱部を有する
ことを特徴とする空気調和機の室外機。
A drain pan provided below the outdoor heat exchanger and provided with a drain hole for draining the frosted water frosted on the outdoor heat exchanger, a heating member provided along the extended surface of the drain pan, and the heating A fixing member that fixes the heating member to the extending surface by contacting a part of the member;
The fixing member includes a heat transfer portion that is provided between a bottom portion of the outdoor heat exchanger and a portion of the drain pan located below the outdoor heat exchanger and to which heat of the heating member is transmitted. The outdoor unit of the machine.
請求項4に記載の空気調和機の室外機において、
前記固定部材の伝熱部は、前記室外熱交換器の底部とその下方に位置する前記ドレンパンの箇所との間に前記ドレンパンに接することなく設けられる
ことを特徴とする空気調和機の室外機。
In the outdoor unit of the air conditioner according to claim 4,
The outdoor unit of an air conditioner, wherein the heat transfer portion of the fixing member is provided without contacting the drain pan between a bottom portion of the outdoor heat exchanger and a portion of the drain pan located below the heat exchanger.
請求項4または請求項5に記載の空気調和機の室外機において、
前記固定部材の伝熱部は、前記融解水を受けて溜める受け皿形状である
ことを特徴とする空気調和機の室外機。
In the outdoor unit of the air conditioner according to claim 4 or 5,
The outdoor unit of an air conditioner, wherein the heat transfer part of the fixing member has a tray shape that receives and accumulates the molten water.
JP2010257474A 2010-11-18 2010-11-18 Outdoor unit of air conditioner Withdrawn JP2012107820A (en)

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