JP2012101237A - Method for controlling cooling of hot-rolled steel sheet - Google Patents
Method for controlling cooling of hot-rolled steel sheet Download PDFInfo
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Abstract
Description
本発明は、熱間仕上圧延された熱延鋼板をホットランテーブル上に配置した冷却設備で冷却する際の、熱延鋼板の冷却制御方法に関する。具体的には、冷却水を噴射する冷却設備を用いて、熱間仕上圧延された熱延鋼板に冷却水を噴射して冷却する際の冷却制御方法に関する。 The present invention relates to a method for controlling the cooling of a hot-rolled steel sheet when the hot-rolled steel sheet that has been hot-finished and rolled is cooled by a cooling facility disposed on a hot run table. Specifically, the present invention relates to a cooling control method when cooling is performed by injecting cooling water onto a hot rolled steel sheet that has been hot-finished and rolled using a cooling facility that injects cooling water.
一般に熱延鋼板は、熱間仕上圧延された後、ホットランテーブル上に配置された冷却設備によって所定の温度まで冷却されて、巻取り機で巻き取ることによって製造される。熱延鋼板の生産性を上げるために、冷却設備の最大冷却能力にあわせて圧延速度が決められる。一方、熱間仕上圧延された熱延鋼板の先端が巻取り機に噛み込むまでは、安定して通板させるために圧延速度を低下させる。所定の巻取り温度を得るために、圧延速度の低下にあわせて、冷却条件を変える必要があり、従来から様々な冷却制御方法が提案されている。 Generally, a hot-rolled steel sheet is manufactured by hot finish rolling, cooling to a predetermined temperature by a cooling facility disposed on a hot run table, and winding it with a winder. In order to increase the productivity of the hot-rolled steel sheet, the rolling speed is determined according to the maximum cooling capacity of the cooling equipment. On the other hand, until the end of the hot rolled steel sheet that has been hot finish rolled bites into the winder, the rolling speed is reduced in order to stably feed the sheet. In order to obtain a predetermined coiling temperature, it is necessary to change the cooling conditions in accordance with the reduction in rolling speed, and various cooling control methods have been conventionally proposed.
例えば、特許文献1には、急速冷却する冷却工程と緩冷却する冷却工程からを具備した冷却方法で、熱延鋼帯の圧延速度に応じて、温度降下量が鋼帯内で一定となるように、急速冷却工程の冷却ゾーン長を制御する冷却方法が開示されている。即ち、圧延速度が遅いときには急冷却工程の冷却ゾーン長を短くして冷却時間が鋼帯全体で同じになるように冷却する方法である。 For example, Patent Document 1 discloses a cooling method including a cooling process for rapid cooling and a cooling process for slow cooling so that the amount of temperature drop is constant in the steel strip according to the rolling speed of the hot-rolled steel strip. Discloses a cooling method for controlling the cooling zone length of the rapid cooling process. In other words, when the rolling speed is low, the cooling zone length in the rapid cooling process is shortened so that the cooling time is the same for the entire steel strip.
また、特許文献2には、開度が独立して制御可能であって、噴射する冷却水の水量を調整する水量調整バルブを有する水冷装置で、圧延速度によって水量調整バルブの開度の設定値を修正する冷却方法が開示されている。
Further,
特許文献1に開示された方法では、圧延速度が遅い状態のときに、熱延鋼板は急冷却工程の前段で冷却水を噴射され冷却された後、冷却水を噴射しない空冷ゾーンを経て、緩冷却工程で冷却されることになる。熱延鋼板は空冷ゾーンで復熱して鋼板表面温度が上昇してしまうために、緩冷却工程入側での温度を圧延速度が速い場合と同じにするためには、急冷却工程でより低温まで冷却する必要が生じる。また、一般に冷却水流量が多いほど冷却効率は低くなるため、使用冷却水量の増加により電力コストが高いという問題点があった。さらに、より低温まで冷却すると鋼板表面温度がクエンチ点よりも低くなる場合が発生し、膜沸騰領域から遷移沸騰領域に移行することで、局所的に過冷となる部分が生じ冷却水が鋼板表面に滞留し、水模様やスケール剥離を引き起こし、熱延鋼板の表面品位が劣化するという問題点があった。 In the method disclosed in Patent Document 1, when the rolling speed is low, the hot-rolled steel sheet is cooled by being injected with cooling water in the previous stage of the rapid cooling process, and then passed through an air-cooling zone where no cooling water is injected. It will be cooled in the cooling process. Since the hot rolled steel sheet is reheated in the air cooling zone and the surface temperature of the steel sheet rises, in order to make the temperature at the entry side of the slow cooling process the same as when the rolling speed is high, the rapid cooling process must be performed at a lower temperature. It needs to be cooled. Moreover, since the cooling efficiency generally decreases as the cooling water flow rate increases, there is a problem that the power cost is high due to an increase in the amount of cooling water used. Furthermore, when cooling to a lower temperature, the steel sheet surface temperature may be lower than the quench point, and by shifting from the film boiling region to the transition boiling region, a locally overcooled part is generated and the cooling water is generated on the steel plate surface. The surface quality of the hot-rolled steel sheet deteriorates due to retention in the water, causing water patterns and scale peeling.
特許文献2に開示された方法ではバルブの開度を調整して水量を変化させるが、バルブ開度を変えて実際に流量が変わるまで時間差を生じるため、温度コントロールが難しい。特に圧延速度を低い状態から加速させていく場合、圧延速度の変化に流量変化を追従させることが非常に難しいという問題点があった。
In the method disclosed in
そこで、本発明は、従来の技術が有するこのような課題に鑑みてなされたものであり、圧延途中で圧延速度が変わる場合にも、熱延鋼板の表面品位を劣化させることなく、必要最小限の冷却水量で所定の巻取り温度まで冷却するための熱延鋼板の冷却制御方法を提供することを課題とする。 Therefore, the present invention has been made in view of such problems of the prior art, and even when the rolling speed changes during rolling, the minimum necessary without deteriorating the surface quality of the hot-rolled steel sheet. It is an object of the present invention to provide a cooling control method for a hot-rolled steel sheet for cooling to a predetermined coiling temperature with a cooling water amount.
前記課題を解決するための、本発明の熱延鋼板の冷却制御方法は、以下の通りである。
(1)冷却水を噴射する冷却設備を用いて、熱間仕上圧延された熱延鋼板に冷却水を噴射して冷却する際の冷却制御方法であって、前記冷却設備はランアウトテーブルの搬送方向に区分された複数の冷却セクションからなり、各冷却セクションは冷却水の噴射のオンオフを独立して制御可能であり、該冷却セクションに冷却特性の異なる複数の冷却手段が併設されており、前記冷却装置全体での使用水量が最小となり、且つ、冷却中の熱延鋼板の表面温度がクエンチ点以下とならないように、圧延速度の変化に応じて各冷却セクションの冷却手段を選択することを特徴とする熱延鋼板の冷却制御方法。
(2)前記冷却手段として、各冷却セクションにパイプラミナー冷却手段が配置されると共に、上流側の冷却セクションにはスリットラミナー冷却手段が併設され、下流側の冷却セクションにはスプレー冷却手段が併設されていることを特徴とする(1)に記載の熱延鋼板の冷却制御方法。
(3)前記下流側の冷却セクションから、流量当りの冷却効率が高い冷却手段を優先して選択することを特徴とする(1)または(2)に記載の熱延鋼板の冷却制御方法。
The method for controlling the cooling of a hot-rolled steel sheet according to the present invention for solving the above-described problems is as follows.
(1) A cooling control method for cooling a hot-rolled steel sheet hot-rolled by injecting cooling water using a cooling facility for injecting cooling water, wherein the cooling facility is in the direction in which the runout table is conveyed Each cooling section can independently control on / off of the cooling water jet, and the cooling section is provided with a plurality of cooling means having different cooling characteristics. It is characterized in that the cooling means of each cooling section is selected according to the change in rolling speed so that the amount of water used in the entire apparatus is minimized and the surface temperature of the hot-rolled steel sheet during cooling does not fall below the quench point. To control cooling of hot-rolled steel sheet.
(2) As the cooling means, a pipe laminar cooling means is disposed in each cooling section, a slit laminar cooling means is provided in the upstream cooling section, and a spray cooling means is provided in the downstream cooling section. The method for controlling cooling of a hot-rolled steel sheet according to (1), wherein:
(3) The method for controlling cooling of a hot-rolled steel sheet according to (1) or (2), wherein cooling means having a high cooling efficiency per flow rate is preferentially selected from the downstream cooling section.
本発明によれば、冷却特性の異なる冷却手段を併設した冷却設備を用いて、圧延速度の変化に応じて冷却手段を選択することにより、冷却装置全体での使用冷却水量を削減することができる。また、クエンチ点を回避した冷却が可能となるため、表面品位の良好な熱延鋼板を製造することができる。 According to the present invention, the amount of cooling water used in the entire cooling device can be reduced by selecting a cooling unit according to a change in rolling speed using a cooling facility provided with cooling units having different cooling characteristics. . Moreover, since the cooling which avoided the quench point is attained, a hot-rolled steel plate with a favorable surface quality can be manufactured.
以下、本発明の実施の形態を、図面を参照しながら説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
本発明の実施の形態に係る冷却設備の一例を図1に示す。熱間仕上圧延機と巻取り機の間のランアウトテーブル1上に、長手方向に区分された複数の冷却セクションが設けられており、図1の左側が上流側であり、右側が下流側である。各冷却セクションの上部冷却手段は、上流側の冷却セクションではパイプラミナー冷却手段2とスリットラミナー冷却手段4が併設され、下流側の冷却セクションはパイプラミナー冷却手段2とスプレー冷却手段5が併設されている。各冷却セクションの下部冷却手段は、パイプラミナー冷却手段3である。各冷却手段の仕様を表1に示す。表1は、各冷却手段の冷却特性を示す表である。
また、仕上圧延機出側には仕上出側温度計(FT7)6、冷却設備の中間にはNo.1中間温度計(MT1)7、No.2中間温度計(MT2)8、巻取機直前には巻取温度計(CT)9が設置され、鋼板上面の幅中心部の温度を全長に渡って測定する。No.1中間温度計(MT1)7、No.2中間温度計(MT2)8及び巻取温度計(CT)9によって測定された温度データは、冷却計算のフィードフォワード/フィードバック制御機能に反映される。 In addition, a finishing delivery thermometer (FT7) 6 is provided on the exit side of the finishing mill and a No. 1 intermediate thermometer (MT1) 7 is provided in the middle of the cooling equipment. 2. An intermediate thermometer (MT2) 8 and a winding thermometer (CT) 9 are installed immediately before the winder, and the temperature at the center of the width of the upper surface of the steel sheet is measured over the entire length. No. 1 intermediate thermometer (MT1) 7, No. 1 The temperature data measured by the two intermediate thermometers (MT2) 8 and the winding thermometer (CT) 9 are reflected in the feedforward / feedback control function of the cooling calculation.
圧延速度(鋼板速度)に応じた各冷却セクションの冷却手段の選択は図7に示すフローの手順で行う。 Selection of the cooling means of each cooling section according to the rolling speed (steel plate speed) is performed according to the flow procedure shown in FIG.
各冷却制御手段における冷却曲線は、板厚方向温度分布を予測できる冷却計算モデル(図2)を用いて、算出する。鋼板が一定の長さ進む毎に、その間の搬送速度、鋼板温度、水温、鋼板温度を基に図7の手順で目標の巻取温度となるように冷却手段を選択する。以下、図7に示す冷却手段の選択手段について説明する。 The cooling curve in each cooling control means is calculated using a cooling calculation model (FIG. 2) that can predict the thickness direction temperature distribution. Each time the steel sheet advances by a certain length, the cooling means is selected so as to achieve the target winding temperature according to the procedure of FIG. 7 based on the conveying speed, the steel sheet temperature, the water temperature, and the steel sheet temperature. Hereinafter, the selection means of the cooling means shown in FIG. 7 will be described.
S101:熱間圧延ラインに配置した各測定装置(図示せず)で、仕上圧延された鋼板の板厚、鋼板速度、鋼板温度、水温、を測定する。 S101: The thickness, the steel plate speed, the steel plate temperature, and the water temperature of the finish-rolled steel plate are measured by each measuring device (not shown) arranged in the hot rolling line.
S102:図8に示すように、CT側から上流側に向けて各冷却セクションでスプレー冷却手段で冷却した場合の温度計算を実施し冷却曲線を求め、また、FT側から下流側に向けて各冷却セクションでパイプラミナー冷却手段で冷却した場合の温度計算を実施し冷却曲線を求め、両者の交点aを求める。 S102: As shown in FIG. 8, a temperature calculation is performed by cooling with spray cooling means in each cooling section from the CT side toward the upstream side to obtain a cooling curve, and each from the FT side toward the downstream side In the cooling section, a temperature calculation is performed when the pipe laminator cooling means is used to obtain a cooling curve, and an intersection point a between the two is obtained.
S103:図8に示す交点aがスプレー冷却手段を配置した冷却セクション内かどうかを判断する。 S103: It is determined whether or not the intersection point a shown in FIG. 8 is within the cooling section in which the spray cooling means is disposed.
S104:図8に示すように、S103がYesの場合、交点aの温度がパイプラミナー冷却手段のクエンチ点以上かどうかを判断する。 S104: As shown in FIG. 8, when S103 is Yes, it is determined whether or not the temperature at the intersection a is equal to or higher than the quench point of the pipe laminator cooling means.
S105:図8に示すように、S104がYesの場合、FT側から交点aまでの冷却セクションをパイプラミナー冷却手段とし、交点aの次の冷却セクションから下流側の冷却セクションをスプレー冷却手段に決定する。 S105: As shown in FIG. 8, when S104 is Yes, the cooling section from the FT side to the intersection point a is determined as the pipe laminator cooling means, and the cooling section downstream from the next cooling section at the intersection point a is determined as the spray cooling means. To do.
S106:図9に示すように、S104がNoの場合、交点aをスプレー冷却手段の冷却曲線上でパイプラミナー冷却のクエンチ点となるまで高温側に移動させ、その点を交点a’とする。 S106: As shown in FIG. 9, when S104 is No, the intersection point a is moved to the high temperature side on the cooling curve of the spray cooling means until it becomes the quench point of the pipe laminar cooling, and this point is set as the intersection point a '.
S107:図9に示す交点a’がスプレー冷却手段を配置した冷却セクション内かどうかを判断する。 S107: It is determined whether or not the intersection point a 'shown in FIG. 9 is within the cooling section in which the spray cooling means is disposed.
S108:図9に示すように、S107がYesの場合、FT側から下流側に向けて各冷却セクションでスリットラミナー冷却手段で冷却した場合の温度計算を実施し冷却曲線を求め、交点a’を通るように移動させたパイプラミナー冷却手段の冷却曲線との交点を交点bとする。 S108: As shown in FIG. 9, when S107 is Yes, the temperature calculation is performed when cooling is performed by the slit laminator cooling means in each cooling section from the FT side toward the downstream side, a cooling curve is obtained, and the intersection point a ′ is determined. An intersection point with the cooling curve of the pipe laminator cooling means moved so as to pass is defined as an intersection point b.
S109:図9に示す交点bがスリットラミナー冷却手段でのクエンチ点以上かどうかを判断する。 S109: It is determined whether or not the intersection point b shown in FIG. 9 is greater than or equal to the quench point in the slit laminator cooling means.
S110:図9に示すように、S109がYesの場合、FT側から交点bまでの冷却セクションをスリットラミナー冷却手段とし、交点bの次の冷却セクションから交点a’の冷却セクションまでをパイプラミナー冷却手段とし、交点a’の次の冷却セクションから下流側の冷却セクションをスプレー冷却手段に決定する。 S110: As shown in FIG. 9, when S109 is Yes, the cooling section from the FT side to the intersection b is the slit laminator cooling means, and the cooling section next to the intersection b to the cooling section at the intersection a 'is the pipe laminar cooling. As a means, the cooling section downstream from the next cooling section at the intersection a ′ is determined as the spray cooling means.
S111:S109がNoの場合、鋼板速度を一定量減速させた条件で、S102からの計算を再度実行する。 S111: When S109 is No, the calculation from S102 is executed again under the condition that the steel plate speed is reduced by a certain amount.
S112:S107がNoの場合、鋼板速度を一定量減速させた条件で、S102からの計算を再度実行する。 S112: When S107 is No, the calculation from S102 is executed again under the condition that the steel plate speed is reduced by a certain amount.
S113:図10に示すように、S103がNoの場合、スプレー冷却手段を配置した最上流側の冷却セクション入側まで交点aを移動させその点を交点a”とし、交点a”から空冷の冷却曲線とパイプラミナー冷却手段の冷却曲線との交点を交点cとする。 S113: As shown in FIG. 10, when S103 is No, the intersection point a is moved to the inlet side of the cooling section on the most upstream side where the spray cooling means is arranged, and the point is designated as the intersection point a ″. An intersection point between the curve and the cooling curve of the pipe laminator cooling means is defined as an intersection point c.
S114:図10に示す交点cの温度がパイプラミナー冷却手段のクエンチ点以上かどうかを判断する。 S114: It is determined whether or not the temperature at the intersection c shown in FIG. 10 is equal to or higher than the quench point of the pipe laminator cooling means.
S115:図10に示すように、S114がYesの場合、FT側から交点cまでの冷却セクションをパイプラミナー冷却手段とし、交点cの次の冷却セクションから交点a”の冷却セクションまでを空冷とし、交点a”の次の冷却セクションから下流側の冷却セクションをスプレー冷却手段に決定する。 S115: As shown in FIG. 10, when S114 is Yes, the cooling section from the FT side to the intersection c is the pipe laminator cooling means, the cooling section next to the intersection c to the cooling section at the intersection a ″ is air-cooled, The cooling section downstream from the cooling section next to the intersection a ″ is determined as the spray cooling means.
S116:S114がNoの場合、鋼板速度を一定量減速させた条件で、S102からの計算を再度実行する。
以上の計算を鋼板が一定の長さ進む毎に繰返し行い、各冷却セクションの冷却手段を逐次設定して冷却を実施する。
S116: When S114 is No, the calculation from S102 is executed again under the condition that the steel plate speed is reduced by a certain amount.
The above calculation is repeated every time the steel sheet advances by a certain length, and cooling is performed by sequentially setting the cooling means of each cooling section.
上記手順により、下流側の冷却セクションから、流量当りの冷却効率が高い冷却手段を優先して選択することによって、冷却装置全体での使用冷却水量を削減することができる。 According to the above procedure, the amount of cooling water used in the entire cooling device can be reduced by preferentially selecting cooling means having a high cooling efficiency per flow rate from the downstream cooling section.
下記条件の熱延鋼板を対象とし、従来の冷却方法と本発明の冷却方法との使用冷却水流量を比較した。
鋼種 :440MPa級高強度熱延鋼板
板厚 :4.0mm
目標巻取温度 :500℃
搬送速度 :630mpm → 1000mpm(加速圧延)
Using the hot-rolled steel sheet under the following conditions, the cooling water flow rates used in the conventional cooling method and the cooling method of the present invention were compared.
Steel type: 440 MPa class high strength hot-rolled steel sheet Thickness: 4.0 mm
Target winding temperature: 500 ° C
Conveyance speed: 630 mpm → 1000 mpm (accelerated rolling)
図3に圧延初期の搬送速度630mpmにおける従来冷却方法と本発明の冷却方法との使用冷却水流量の比較を示す。従来の冷却方法では、最大圧延速度1000mpmでの冷却方法をまず設定し、圧延初期の圧延速度が遅い場合にはパイプラミナー冷却を行う長さを短くする。一方、本発明の冷却方法では、冷却設備全長で注水し冷却効率の高いスプレー冷却手段を最大限使用するため、パイプラミナー冷却の使用範囲を短縮することができ、従来の冷却方法に対し使用冷却水流量を16.2%削減することができた。搬送速度の加速に伴ってパイプラミナー冷却水の使用範囲も拡大して冷却水削減量は低減していき、最大通板速度での使用冷却水量は同じになるものの、全体で2.6%の冷却水削減が可能であった。 FIG. 3 shows a comparison of the cooling water flow rate between the conventional cooling method and the cooling method of the present invention at a conveyance speed of 630 mpm at the beginning of rolling. In the conventional cooling method, a cooling method at a maximum rolling speed of 1000 mpm is first set, and when the rolling speed at the initial stage of rolling is slow, the length of pipe laminar cooling is shortened. On the other hand, in the cooling method of the present invention, since the spray cooling means with high cooling efficiency is poured through the entire length of the cooling equipment, the use range of the pipe laminar cooling can be shortened. The water flow rate was reduced by 16.2%. As the conveyance speed is accelerated, the usage range of pipe laminar cooling water is expanded to reduce the amount of cooling water used. The amount of cooling water used at the maximum plate passing speed is the same, but the total amount is 2.6%. Cooling water reduction was possible.
前記条件の熱延鋼板を対象とし、従来の冷却方法と本発明の冷却方法との冷却履歴を比較した。 The cooling histories of the conventional cooling method and the cooling method of the present invention were compared for the hot-rolled steel sheet having the above conditions.
図4に冷却設備内の鋼板表面温度の冷却履歴を示す。従来の冷却方法では、ラミナー冷却をクエンチ点以下(図5)まで使用しており、図6のように局所的に過冷却となる部分が生じ表面品位が低下した。一方、本発明の冷却方法では、クエンチ点を低下する直前に弱冷却に切替えるようにするため、表面品位の優れた鋼板を製造することができた。 FIG. 4 shows the cooling history of the steel sheet surface temperature in the cooling facility. In the conventional cooling method, laminar cooling is used up to the quench point (FIG. 5), and a portion that is locally supercooled as shown in FIG. On the other hand, in the cooling method of the present invention, since it is switched to weak cooling immediately before the quench point is lowered, a steel sheet with excellent surface quality could be manufactured.
本発明は、使用冷却水流量を削減することにより、鋼板の製造コスト削減に寄与すると共に、鋼板の基本品質である表面品位を向上させる冷却方法として熱延鋼板の冷却分野において利用することができる。 The present invention can be used in the field of cooling hot-rolled steel sheets as a cooling method that contributes to reducing the manufacturing cost of the steel sheet by reducing the flow rate of the cooling water used and improves the surface quality, which is the basic quality of the steel sheet. .
1:ランアウトテーブル
2:上部パイプラミナー冷却手段
3:下部パイプラミナー冷却手段
4:上部スリットラミナー冷却手段
5:上部スプレー冷却手段
6:仕上出側温度計(FT7)
7:No.1中間温度計(MT1)
8:No.2中間温度計(MT2)
9 :巻取温度計(CT)
1: Run-out table 2: Upper pipe laminar cooling means 3: Lower pipe laminar cooling means 4: Upper slit laminar cooling means 5: Upper spray cooling means 6: Finishing side thermometer (FT7)
7: No. 1 Intermediate thermometer (MT1)
8: No. 2 Intermediate thermometer (MT2)
9: Winding thermometer (CT)
Claims (3)
The method for controlling cooling of a hot-rolled steel sheet according to claim 1 or 2, wherein a cooling means having a high cooling efficiency per flow rate is preferentially selected from the cooling section on the downstream side.
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CN105658348A (en) * | 2013-10-29 | 2016-06-08 | 新日铁住金株式会社 | Wire rod cooling device and wire rod cooling method |
CN112872059A (en) * | 2019-11-30 | 2021-06-01 | 上海梅山钢铁股份有限公司 | Control method for laminar flow two-stage cooling of thick hot-rolled strip steel |
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CN105658348A (en) * | 2013-10-29 | 2016-06-08 | 新日铁住金株式会社 | Wire rod cooling device and wire rod cooling method |
CN105658348B (en) * | 2013-10-29 | 2019-06-21 | 日本制铁株式会社 | Wire rod cooling device and wire rod cooling means |
CN112872059A (en) * | 2019-11-30 | 2021-06-01 | 上海梅山钢铁股份有限公司 | Control method for laminar flow two-stage cooling of thick hot-rolled strip steel |
CN112872059B (en) * | 2019-11-30 | 2022-08-12 | 上海梅山钢铁股份有限公司 | Control method for laminar flow two-stage cooling of thick hot-rolled strip steel |
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