JP2012101148A - Method and apparatus for removing trash such as hair - Google Patents

Method and apparatus for removing trash such as hair Download PDF

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JP2012101148A
JP2012101148A JP2010249660A JP2010249660A JP2012101148A JP 2012101148 A JP2012101148 A JP 2012101148A JP 2010249660 A JP2010249660 A JP 2010249660A JP 2010249660 A JP2010249660 A JP 2010249660A JP 2012101148 A JP2012101148 A JP 2012101148A
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dust
article
hook
rotating body
wire
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JP5702987B2 (en
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Tsuneshi Hattori
常司 服部
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Duskin Co Ltd
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Duskin Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method and an apparatus for removing trash, capable of automatically removing minute trash such as hairs and waste threads clinging to an article without damaging the same and of improving the work efficiency in making the article reusable.SOLUTION: A hook liner 11 has a trash-removing function of capturing/removing trash by causing trash sticking to a mat M passing through a gap between the hook liner 11 and a conveyor 2 to cling to hooks 16b of a trash-removing member. The hook liner 11 includes a trash-removing member comprised of a double-sided hook-and-loop fastener 16. If the hooks 16b disposed on one face of the double-sided hook-and-loop fastener 16 become dysfunctional by capturing/removing hairs or the like, the hooks 16b in question are replaced with the ones disposed on the other face thereof by turning the double-sided hook-and-loop fastener 16 inside out, whereby the trash removing can be carried out using the hooks 16b disposed on the other face.

Description

本発明は、例えば清掃用物品に付着した毛髪や糸くず等の細かな塵芥を除去する塵芥除去方法及び塵芥除去装置に関するものである。   The present invention relates to a dust removing method and a dust removing device for removing fine dust such as hair and lint attached to a cleaning article.

この種の清掃用物品、例えば、玄関マットやフロアマット、クロス等はレンタル商品として提供され、レンタル業者によって回収され、再生処理されて繰り返し使用されている。   Such cleaning articles, for example, doormats, floor mats, cloths, etc., are provided as rental products, collected by rental companies, recycled, and used repeatedly.

清掃用物品の再生処理は、例えばレンタルマットの場合、特許文献1に開示されているマット洗浄機などを用いて洗浄して行われている。特許文献1のマット洗浄機はパイル側の表面に圧力波を与え、パイル間の砂、泥、汚れ及び異物を落とす圧力波式洗浄機である。特に、特許文献2には洗浄処理を経てモップのパイルに残留した毛髪を毛髪処理剤により除去する除去方法が開示されている。   For example, in the case of a rental mat, the cleaning process of the cleaning article is performed by washing using a mat washing machine disclosed in Patent Document 1. The mat washing machine of patent document 1 is a pressure wave washing machine which gives a pressure wave to the surface on the side of a pile, and drops the sand, mud, dirt, and a foreign material between piles. In particular, Patent Document 2 discloses a removal method for removing hair remaining in a mop pile after washing with a hair treatment agent.

特開2002−239490号公報JP 2002-239490 A 特開平7−48594号公報JP 7-48594 A

従来のマット洗浄機による洗浄では、パイル側の表面に圧力波を直接衝突させて、パイル間の砂や泥等を落としているが、パイル間に絡み付いた毛髪や糸くず等の細かな塵芥を完全に除去するのが難しく残留した。圧力波を強くすれば、かかる毛髪や糸くず等もほぼ除去することも可能であるが、パイルに損傷を与えてしまい商品価値が低下するおそれがあった。また、特許文献2に開示された毛髪処理剤による薬剤処理を過度に行うとパイル等を劣化させるおそれがあった。従って、従来の洗浄工程の後には、残存した毛髪等を除去するための、手作業による毛髪等の除去作業工程を必要としており、再生作業の効率が向上しないといった問題を生じていた。   In conventional mat washing machines, pressure waves are directly collided with the surface of the pile to remove sand and mud between the piles, but fine dust such as hair and lint entangled between the piles is removed. It remained difficult to remove completely. If the pressure wave is strengthened, such hair and lint can be almost removed, but the pile may be damaged and the commercial value may be lowered. Moreover, when the chemical | medical treatment with the hair treatment agent disclosed by patent document 2 is performed excessively, there existed a possibility of degrading a pile. Therefore, after the conventional washing process, a manual work for removing hair or the like for removing the remaining hair or the like is required, and there is a problem that the efficiency of the regeneration work is not improved.

本発明の目的は、上記課題に鑑み、物品に絡み付いた毛髪や糸くず等の細かな塵芥を物品に損傷を与えずに自動除去して、物品再生作業効率の向上を図ることのできる塵芥除去方法及び塵芥除去装置を提供することである。   In view of the above problems, the object of the present invention is to remove dust that can automatically improve fine dust such as hair and lint entangled in an article without damaging the article, thereby improving the efficiency of article recycling. It is to provide a method and a dust removal device.

本発明者は上記課題につき鋭意検討した結果、毛髪の自動除去に際して、金属ブラシや櫛歯状硬質部材によってパイルから毛髪等を掻き取ると、パイル等を痛めると共に、物品搬送過程での摩擦抵抗が大きすぎて自動化に適さないことが判明し、一方ファスナーに使用されているフック状係合素子が比較的ソフトタッチで接触しパイルと絡み合って毛髪等の除去を円滑に行える知見を得るに至った。本発明はかかる知見に基づきなされたものであり、本発明の第1の形態は、毛髪や糸くず等の細かな塵芥の付着した物品から前記塵芥を除去する塵芥除去方法であって、前記塵芥を絡め取るためのフック状又は鉤状の除去部材を回転周面に形成した回転体を回動自在に支持すると共に前記物品の搬送面に対向配置し、前記物品を前記回転体と前記搬送面の間を通過させながら、前記塵芥を前記除去部材に絡め取らせて除去することを特徴とする塵芥除去方法である。   As a result of earnestly examining the above problems, the present inventor has found that, when automatically removing hair, scraping the hair from the pile with a metal brush or a comb-like hard member damages the pile and the like, and the friction resistance in the article transport process It turned out that it was too large to be suitable for automation. On the other hand, the hook-like engagement element used in the fastener came in contact with a relatively soft touch and entangled with the pile, resulting in the knowledge that the hair etc. could be removed smoothly. . The present invention has been made on the basis of such knowledge, and the first aspect of the present invention is a dust removal method for removing dust from an article to which fine dust such as hair and lint is adhered, wherein the dust is A rotary member formed on a rotary peripheral surface with a hook-shaped or hook-shaped removal member for entanglement of the rotary member, and rotatably disposed opposite to the conveyance surface of the article. The dust removal method is characterized in that the dust is entangled with and removed from the removal member while passing between the two.

本発明の第2の形態は、第1の形態において、前記回転体を前記回動自在の状態で前記搬送面に対して上下方向に移動可能に配置した塵芥除去方法である。   The 2nd form of this invention is a dust removal method which has arrange | positioned the said rotary body so that it can move to the up-down direction with respect to the said conveyance surface in the said rotatable state in the 1st form.

本発明の第3の形態は、第1又は第2の形態において、前記搬送面の搬送方向の前後に亘って張設され、中間部を前記回転体の下端側に接触させた線材を配設し、前記線材により前記物品の前記回転体への巻き込みを防止した塵芥除去方法である。   According to a third aspect of the present invention, in the first or second aspect, a wire rod is provided which extends in the front-rear direction in the transport direction of the transport surface and has an intermediate portion in contact with the lower end side of the rotating body. And a dust removing method in which the wire prevents the article from being caught in the rotating body.

本発明の第4の形態は、第3の形態において、前記物品が通過する側の前記回転体の通過側側面と前記線材の間に、当接部材を配設し、前記通過側に回り込む前記物品の前端部を前記当接部材に当接させて前記搬送方向側に案内して、前記巻き込みを防止した塵芥除去方法である。   According to a fourth aspect of the present invention, in the third aspect, the contact member is disposed between the wire-side side surface of the rotating body on the side through which the article passes and the wire member wraps around the passage side. In this method, the front end of an article is brought into contact with the abutting member and guided toward the conveying direction to prevent the entrainment.

本発明の第5の形態は、第1〜第4のいずれかの形態において、前記除去部材は、基材面に前記フックを密集して形成した面状ファスナーからなる塵芥除去方法である。   A fifth aspect of the present invention is the dust removing method according to any one of the first to fourth aspects, wherein the removing member is a planar fastener formed by densely forming the hooks on a base material surface.

本発明の第6の形態は、第1〜第5のいずれかの形態において、前記除去部材は、基材面の表裏に前記フックを密集して形成した両面型面状ファスナーからなり、基材面にループを密集して形成した取着用面状ファスナーを前記回転体の本体に取着し、前記両面型面状ファスナーのいずれか一方の面の前記フックを前記ループに係合させて取着し、他方の面の前記フックにより前記塵芥の除去を行う塵芥除去方法である。   According to a sixth aspect of the present invention, in any one of the first to fifth aspects, the removing member is a double-sided surface fastener formed by densely forming the hooks on the front and back of the base material surface. A surface fastener formed by densely forming a loop on the surface is attached to the main body of the rotating body, and the hook on one side of the double-sided surface fastener is engaged with the loop. And it is a dust removal method which removes the dust with the hook of the other side.

本発明の第7の形態は、第1〜第6のいずれかの形態において、前記物品はカーペット、クロス、マット、払拭体のいずれかのダストコントロール製品である塵芥除去方法である。   A seventh aspect of the present invention is a dust removing method according to any one of the first to sixth aspects, wherein the article is a dust control product of any one of carpet, cloth, mat, and wiping body.

本発明の第8の形態は、毛髪や糸くず等の塵芥の付着した物品から前記塵芥を除去する塵芥除去装置であって、前記塵芥を絡め取るためのフック状又は鉤状の除去部材を回転周面に形成した回転体と、前記回転体を回動自在に支持する支持部材と、前記搬送面と前記回転体の間に前記物品を搬送面に沿って搬送する搬送装置とを有し、前記物品を前記搬送面と前記回転体の間を通過させながら、前記塵芥を前記除去部材に絡め取らせて除去する塵芥除去装置である。   An eighth aspect of the present invention is a dust removing device for removing dust from articles with dust attached thereto such as hair and lint, and rotating a hook-shaped or hook-shaped removing member for entwining the dust. A rotating body formed on the peripheral surface, a support member that rotatably supports the rotating body, and a transport device that transports the article along the transport surface between the transport surface and the rotating body, It is a dust removing device that removes the dust by being entangled with the removing member while passing the article between the transport surface and the rotating body.

本発明の第9の形態は、第8の形態において、前記回転体を前記回動自在の状態で前記搬送面に対して上下方向に移動可能に配置した塵芥除去装置である。   A ninth aspect of the present invention is the dust removing device according to the eighth aspect, wherein the rotating body is arranged to be movable in the vertical direction with respect to the transport surface in the rotatable state.

本発明の第10の形態は、第8又は第9の形態において、前記搬送面の搬送方向の前後に亘って張設され、中間部を前記回転体の下端側に接触させた線材を配設し、前記線材により前記物品の前記回転体への巻き込みを防止した塵芥除去装置である。   According to a tenth aspect of the present invention, in the eighth or ninth aspect, there is provided a wire member that is stretched across the conveying surface in the conveying direction and has an intermediate portion in contact with the lower end side of the rotating body. And a dust removing device that prevents the article from being caught in the rotating body by the wire.

本発明の第11の形態は、第10の形態において、前記線材を前記中間部を下側にして下向きに凸状に張設し、少なくとも前記線材の一端側に張力調整部を設けた塵芥除去装置である。   An eleventh aspect of the present invention is the dust removal according to the tenth aspect, wherein the wire is stretched downward in a convex manner with the intermediate portion on the lower side, and a tension adjusting portion is provided at least on one end side of the wire. Device.

本発明の第12の形態は、第10又は第11の形態において、前記物品が通過する側の前記回転体の通過側側面と前記線材の間に配設した当接部材を備え、前記通過側に回り込む前記物品の前端部を前記当接部材に当接させて前記搬送方向側に案内して、前記巻き込みを防止した塵芥除去装置である。   According to a twelfth aspect of the present invention, in the tenth or eleventh aspect, the twelfth aspect includes an abutting member disposed between a passage side surface of the rotating body on a side through which the article passes and the wire, and the passage side A dust removing device that prevents the entrainment by preventing the entrainment by guiding a front end portion of the article that wraps around to an abutment member and guiding the front end portion to the conveyance direction side.

本発明の第13の形態は、第8〜第12のいずれかの形態において、前記除去部材は、基材面に前記フックを密集して形成した面状ファスナーからなる塵芥除去装置である。   A thirteenth aspect of the present invention is the dust removing apparatus according to any one of the eighth to twelfth aspects, wherein the removing member is a planar fastener formed by densely forming the hooks on a base material surface.

本発明の第14の形態は、第8〜第13のいずれかの形態において、前記除去部材は、基材面の表裏に前記フックを密集して形成した両面型面状ファスナーからなり、基材面にループを密集して形成した取着用面状ファスナーを前記回転体の本体に取着し、前記両面型面状ファスナーのいずれか一方の面の前記フックを前記ループに係合させて取着し、他方の面の前記フックにより前記塵芥の除去を行う塵芥除去装置である。   According to a fourteenth aspect of the present invention, in any one of the eighth to thirteenth aspects, the removal member is a double-sided surface fastener formed by densely forming the hooks on the front and back of the base material surface. A surface fastener formed by densely forming a loop on the surface is attached to the main body of the rotating body, and the hook on one side of the double-sided surface fastener is engaged with the loop. And it is a dust removal apparatus which removes the said dust with the said hook of the other surface.

本発明の第15の形態は、第8〜第14のいずれかの形態において、前記物品はカーペット、クロス、マット、払拭体のいずれかのダストコントロール製品である塵芥除去装置である。   A fifteenth aspect of the present invention is the dust removing apparatus according to any one of the eighth to fourteenth aspects, wherein the article is a dust control product of any one of carpet, cloth, mat, and wiping body.

本発明の第1の形態によれば、前記塵芥を絡め取るためのフック状又は鉤状の除去部材を回転周面に形成した前記回転体を回動自在に支持すると共に前記物品の搬送面に対向配置し、前記物品を前記回転体と前記搬送面の間を通過させながら、前記塵芥を前記除去部材に絡め取らせて除去するので、毛髪や糸くず等の細かな塵芥を物品に損傷を与えずに自動除去して、物品再生作業効率の向上を図ることができる。   According to the first aspect of the present invention, the rotary body formed with a hook-shaped or hook-shaped removal member for entwining the dust is formed on the rotating peripheral surface so as to be rotatable, and on the conveying surface of the article. Since the dust is entangled with the removal member while removing the dust while passing the article between the rotating body and the conveying surface, the fine dust such as hair and lint is damaged to the article. It is possible to improve the efficiency of the article recycling work by automatically removing without giving.

前記除去部材には、フック状係合素子が形設されたファスナーに限定されず、前記回転体と前記搬送面の間を通過するときの摩擦抵抗の大きすぎないフック状又は鉤状の部材を使用することができる。前記搬送面は搬送コンベア機構や搬送チェーン機構からなる搬送装置により形成することができる。   The removal member is not limited to a fastener in which a hook-like engagement element is formed, and a hook-like or hook-like member that does not have too much frictional resistance when passing between the rotating body and the conveying surface. Can be used. The transport surface can be formed by a transport device including a transport conveyor mechanism or a transport chain mechanism.

本発明は、カーペット、クロス、マット、払拭体等のダストコントロール製品を主な除去処理対象とするが、その他に不要な毛髪等が付着しやすい室内用敷物等にも適用することができる。   The present invention mainly targets dust control products such as carpets, cloths, mats, wiping bodies, etc., but can also be applied to indoor rugs and the like to which unnecessary hair or the like easily adheres.

マット等の物品においては、その表面に形設したパイル等により物品の厚さが物品自体も含めて種々異なるため、前記回転体と前記搬送面との間隔を固定したときには、厚い物品を通過させる際に、前記除去部材との摩擦抵抗が大きくなり、前記除去部材が噛み込んで通過不良や物品が前記回転体に巻き込まれたりするおそれを生ずる。そこで、本発明の第2の形態によれば、前記回転体を前記回動自在の状態で前記搬送面に対して上下方向に移動可能に配置することにより、厚みの大きい物品が搬送された場合には前記回転体がその物品からの抗力を受けて上方に移動して前記除去部材との摩擦抵抗を緩和して過度の噛み込みを防止し、円滑な物品搬送及び塵埃除去を行うことができる。   In an article such as a mat, the thickness of the article, including the article itself, varies depending on the pile or the like formed on the surface thereof. Therefore, when the interval between the rotating body and the conveying surface is fixed, the thick article is allowed to pass through. At this time, the frictional resistance with the removing member is increased, and the removing member may be caught to cause a defective passage or an article to be caught in the rotating body. Therefore, according to the second aspect of the present invention, when an article having a large thickness is conveyed by disposing the rotating body so as to be movable in the vertical direction with respect to the conveying surface in the rotatable state. The rotating body moves upward in response to a drag force from the article to relieve frictional resistance with the removing member to prevent excessive biting, and can smoothly carry the article and remove dust. .

本発明の第3の形態によれば、前記搬送面の搬送方向の前後に亘って張設され、中間部を前記回転体の下端側に接触させた線材を配設し、前記線材により前記物品の前記回転体への巻き込みを防止するので、前記物品の前進側端部が前記除去部材と係合して前記回転体の通過側に巻き込まれかけても前記線材に当接して、前記回転体の通過時に速やかに分離され、円滑な物品搬送及び塵埃除去を行うことができる。   According to the 3rd form of this invention, the wire rod which is stretched across the conveyance direction of the said conveyance surface and made the intermediate part contact the lower end side of the said rotary body is arrange | positioned, and the said articles | goods by the said wire rod Is prevented from being caught in the rotating body, so that the advancing side end of the article engages with the removal member and abuts on the passing side of the rotating body to contact the wire, Can be promptly separated when passing, and smooth article conveyance and dust removal can be performed.

前記物品の可撓性の大きい素材からなる場合などにおいては、前記物品の前進側端部が前記除去部材と係合して前記通過側に巻き込まれかけたとき、前記線材に当接しても分離されずに、前記回転体に巻き付いてしまう事態を生ずる。そこで、本発明の第4の形態によれば、前記物品が通過する側の前記回転体の通過側側面と前記線材の間に、当接部材を配設し、前記通過側に回り込む前記物品の前端部を前記当接部材に当接させて前記搬送方向側に案内して、前記巻き込みを防止するので、前記当接部材への当接により前記物品の前端部と前記除去部材との係合を強制的に解除して剥離し、より確実に物品搬送及び塵埃除去の円滑化を実現することができる。   In the case where the article is made of a highly flexible material, when the forward end of the article is engaged with the removal member and is wound around the passing side, the article is separated even if it comes into contact with the wire. Instead, a situation occurs in which the rotator is wound around. Therefore, according to a fourth aspect of the present invention, an abutment member is provided between the wire on the passage side surface of the rotating body on the side through which the article passes, and the article wraps around the passage side. Since the front end portion is brought into contact with the contact member and guided in the transport direction side to prevent the entrainment, the front end portion of the article and the removal member are engaged by contact with the contact member. Can be forcibly released and peeled off, and smoothing of article conveyance and dust removal can be realized more reliably.

本発明の第5の形態によれば、前記除去部材は、基材面に前記フックを密集して形成した面状ファスナーからなるので、前記フック(係合素子)がソフトタッチで接触してパイル等と絡み合って毛髪等の除去を円滑に行え、しかも前記回転体に巻き付けて装着でき、簡易に前記フックを前記回転周面に形成することができる。   According to the fifth aspect of the present invention, the removal member is composed of a planar fastener formed by densely forming the hooks on the base material surface, so that the hooks (engaging elements) come into contact with the soft touch and pile up. The hair can be smoothly removed by being entangled with each other, and the hair can be wound around the rotating body and attached, and the hook can be easily formed on the rotating peripheral surface.

本発明の第6の形態によれば、前記除去部材は、基材面の表裏に前記フックを密集して形成した両面型面状ファスナーからなり、基材面にループを密集して形成した取着用面状ファスナーを前記回転体の本体に取着し、前記両面型面状ファスナーのいずれか一方の面の前記フックを前記ループに係合させて取着し、他方の面の前記フックにより前記塵芥の除去を行うので、前記両面型面状ファスナーのいずれか一方の面の前記フックが毛髪等の除去により消耗したとき、裏返して前記取着用面状ファスナーに取着することにより他方の面の前記フックによる塵埃除去を行え、前記除去部材の在庫削減を実現して効率的な塵埃除去作業を行うことができる。   According to the sixth aspect of the present invention, the removing member is a double-sided surface fastener formed by densely forming the hooks on the front and back of the base material surface, and the removal member formed by densely forming the loop on the base material surface. A wearing surface fastener is attached to the main body of the rotating body, the hook on one side of the double-sided surface fastener is engaged with the loop, and the hook is attached to the other surface by the hook on the other side. Since dust is removed, when the hook on one side of the double-sided type surface fastener is consumed due to the removal of hair or the like, it is turned over and attached to the mounting surface fastener. Dust removal by the hook can be performed, the inventory of the removal member can be reduced, and an efficient dust removal operation can be performed.

本発明の第7の形態によれば、前記物品として、カーペット、クロス、マット、払拭体のいずれかのダストコントロール製品に適用することにより、例えば、これらをレンタル商品として使用する際の再生処理作業の効率化、省人化及び再生処理費用の削減の向上に寄与する。   According to the seventh aspect of the present invention, the article is applied to a dust control product such as a carpet, cloth, mat, or wiping body. Contributes to improved efficiency, labor saving, and reduction in recycling costs.

本発明の第8の形態によれば、前記塵芥を絡め取るためのフック状又は鉤状の除去部材を回転周面に形成した前記回転体を前記支持部材により回動自在に支持すると共に前記物品の搬送面に対向配置し、前記物品を前記搬送装置の搬送駆動により前記回転体と前記搬送面の間を通過させながら、前記塵芥を前記除去部材に絡め取らせて除去するので、毛髪や糸くず等の細かな塵芥を物品に損傷を与えずに自動除去して、物品再生作業効率の向上を図ることのできる塵芥除去装置を提供することが可能となる。   According to an eighth aspect of the present invention, the rotating body in which a hook-shaped or hook-shaped removing member for entwining the dust is formed on a rotating peripheral surface is rotatably supported by the support member and the article. Since the dust is entangled with the removal member while the article is passed between the rotating body and the conveyance surface by the conveyance drive of the conveyance device, it is removed by entanglement with the removal member. It is possible to provide a dust removing device capable of automatically removing fine dust such as waste without damaging the article and improving the efficiency of article recycling work.

本発明の第9の形態によれば、前記回転体を前記回動自在の状態で前記搬送面に対して上下方向に移動可能に配置することにより、厚みの大きい物品が搬送された場合には前記回転体がその物品からの抗力を受けて上方に移動して前記除去部材との摩擦抵抗を緩和して過度の噛み込みを防止し、円滑な物品搬送及び塵埃除去を行うことのできる塵芥除去装置を提供することが可能となる。   According to the ninth aspect of the present invention, when an article having a large thickness is conveyed by disposing the rotating body so as to be movable in the vertical direction with respect to the conveying surface in the rotatable state. The rotating body receives the drag from the article and moves upward to relieve the frictional resistance with the removing member and prevent excessive biting, so that the article can be removed and dust can be smoothly conveyed and removed. An apparatus can be provided.

本発明の第10の形態によれば、前記搬送面の搬送方向の前後に亘って張設され、中間部を前記回転体の下端側に接触させた線材を配設し、前記線材により前記物品の前記回転体への巻き込みを防止するので、前記物品の前進側端部が前記除去部材と係合して前記回転体の通過側に巻き込まれかけても前記線材に当接して、前記回転体の通過時に速やかに分離され、円滑な物品搬送及び塵埃除去を行うことのできる塵芥除去装置を提供することが可能となる。   According to the tenth aspect of the present invention, there is provided a wire which is stretched across the transport surface in the transport direction and has an intermediate portion in contact with the lower end side of the rotating body, and the article is formed by the wire. Is prevented from being caught in the rotating body, so that the advancing side end of the article engages with the removal member and abuts on the passing side of the rotating body to contact the wire, It is possible to provide a dust removing device that is promptly separated when passing through and can smoothly carry articles and remove dust.

本発明の第11の形態によれば、前記線材を前記中間部を下側にして下向きに凸状に張設し、少なくとも前記線材の一端側に設けた張力調整部により、前記中間部が弛まずに前記除去部材に埋没する適切な状態に張力調整を行え、円滑な物品搬送及び塵埃除去を行うことのできる塵芥除去装置を提供することが可能となる。   According to an eleventh aspect of the present invention, the intermediate portion is loosened by a tension adjustment portion provided at least on one end side of the wire by stretching the wire in a convex shape downward with the intermediate portion on the lower side. First, it is possible to provide a dust removal device capable of adjusting tension to an appropriate state embedded in the removal member, and performing smooth article conveyance and dust removal.

本発明の第12の形態によれば、前記物品が通過する側の前記回転体の通過側側面と前記線材の間に、当接部材を配設し、前記通過側に回り込む前記物品の前端部を前記当接部材に当接させて前記搬送方向側に案内して、前記巻き込みを防止するので、前記当接部材への当接により前記物品の前端部と前記除去部材との係合を強制的に解除して剥離し、より確実に物品搬送及び塵埃除去の円滑化を実現することのできる塵芥除去装置を提供することが可能となる。   According to the twelfth aspect of the present invention, a contact member is disposed between the wire on the passage side surface of the rotating body on the side through which the article passes, and the front end portion of the article wraps around the passage side. Is brought into contact with the abutting member and guided in the conveying direction side to prevent the entrainment, so that the engagement between the front end portion of the article and the removing member is forced by the abutting on the abutting member. Thus, it is possible to provide a dust removing device that can be released and peeled off and can realize smoothing of article conveyance and dust removal more reliably.

本発明の第13の形態によれば、前記除去部材は、基材面に前記フックを密集して形成した面状ファスナーからなるので、前記フック(係合素子)がソフトタッチで接触してパイル等と絡み合って毛髪等の除去を円滑に行え、しかも前記回転体に巻き付けて装着でき、簡易に前記フックを前記回転周面に形成することのできる塵芥除去装置を提供することが可能となる。   According to the thirteenth aspect of the present invention, the removal member is formed of a planar fastener formed by densely forming the hooks on the base material surface, so that the hooks (engaging elements) come into contact with the pile by soft touch. It is possible to provide a dust removing device that can smoothly remove hair and the like by being entangled with each other and that can be wound around and attached to the rotating body and that can easily form the hook on the rotating peripheral surface.

本発明の第14の形態によれば、前記除去部材は、基材面の表裏に前記フックを密集して形成した両面型面状ファスナーからなり、基材面にループを密集して形成した取着用面状ファスナーを前記回転体の本体に取着し、前記両面型面状ファスナーのいずれか一方の面の前記フックを前記ループに係合させて取着し、他方の面の前記フックにより前記塵芥の除去を行うので、前記両面型面状ファスナーのいずれか一方の面の前記フックが毛髪等の除去により消耗したとき、裏返して前記取着用面状ファスナーに取着することにより他方の面の前記フックによる塵埃除去を行え、前記除去部材の在庫削減を実現して効率的な塵埃除去作業を行うことのできる塵芥除去装置を提供することが可能となる。   According to a fourteenth aspect of the present invention, the removing member is a double-sided surface fastener formed by densely forming the hooks on the front and back of the base material surface, and the removal member formed by densely forming a loop on the base material surface. A wearing surface fastener is attached to the main body of the rotating body, the hook on one side of the double-sided surface fastener is engaged with the loop, and the hook is attached to the other surface by the hook on the other side. Since dust is removed, when the hook on one side of the double-sided type surface fastener is consumed due to the removal of hair or the like, it is turned over and attached to the mounting surface fastener. It is possible to provide a dust removing device that can perform dust removal by the hook, realize an inventory reduction of the removing member, and perform an efficient dust removing operation.

本発明の第15の形態によれば、前記物品として、カーペット、クロス、マット、払拭体のいずれかのダストコントロール製品に適用することにより、例えば、これらをレンタル商品として使用する際の再生処理作業の効率化、省人化及び再生処理費用の削減の向上を図ることのできる塵芥除去装置を提供することが可能となる。   According to the fifteenth aspect of the present invention, the article is applied to a dust control product such as a carpet, cloth, mat, or wiping body. It is possible to provide a dust removal device that can improve efficiency, save labor, and reduce the cost of regeneration processing.

本発明の一実施形態である塵埃除去装置3を設置したマット処理装置の側面構成図である。It is a side block diagram of the mat processing apparatus which installed the dust removal apparatus 3 which is one Embodiment of this invention. 塵埃除去装置3の平面図である。3 is a plan view of the dust removing device 3. FIG. 塵埃除去装置3に用いるフックライナー11の構成図である。It is a block diagram of the hook liner 11 used for the dust removal apparatus 3. FIG. フックライナー11の軸支構造及びワイヤ調整機構の側面構成図である。It is a side block diagram of the shaft support structure of the hook liner 11, and a wire adjustment mechanism.

本発明の実施形態に係る塵埃除去装置を図面を参照して以下に説明する。
本実施形態は、パイルmが多数、基材bの表面に植設されたレンタル用マットMの再生処理工程における、表面処理剤塗布部4の手前に塵埃除去装置3を設置した設置例である。
図1は塵埃除去装置3を設置した表面処理剤塗布用マット処理装置の側面構成図である。
A dust removing apparatus according to an embodiment of the present invention will be described below with reference to the drawings.
The present embodiment is an installation example in which the dust removing device 3 is installed in front of the surface treatment agent application unit 4 in the regeneration processing step of the rental mat M that has a large number of piles m and is planted on the surface of the base material b. .
FIG. 1 is a side view of a mat processing apparatus for applying a surface treatment agent in which a dust removing apparatus 3 is installed.

表面処理剤塗布用マット処理装置は、架台1上部に設置された搬送コンベア2、搬送コンベア2の搬送面に配置された塵埃除去装置3及び表面処理剤塗布部4からなる。前記搬送面は作業床面6に対して作業者がマットMを搬入しやすい高さに、架台1の脚部5の長さにより設定されている。表面処理剤塗布部4は、搬送コンベア2を挟んで対向配置された塗布ローラ4a及び押圧ローラ4b、塗布ローラ4aのローラ面に対向し、コーティングオイルタンク4cから供給されるシリコンオイル(表面処理剤)を滴下塗布するディスペンサノズル4dからなる。マット洗浄機(図示せず)による洗浄工程において、パイル間の砂、泥、汚れ及び異物を落とされたマットMは、搬送コンベア2の搬送面に載置される。マットMは搬送されながら塵埃除去装置3を通過して毛髪等の細かな塵芥が除去された後、塵埃除去装置3に近接して配設された表面処理剤塗布部4の塗布ローラ4a側に押圧ローラ4bにより押圧されてパイルに表面処理剤が塗布されて搬出されていく。   The surface treatment agent coating mat treatment apparatus includes a conveyance conveyor 2 installed on the top of the gantry 1, a dust removing device 3 disposed on the conveyance surface of the conveyance conveyor 2, and a surface treatment agent application unit 4. The transport surface is set to a height at which the operator can easily carry the mat M with respect to the work floor surface 6 by the length of the legs 5 of the gantry 1. The surface treatment agent application unit 4 opposes the application roller 4a, the pressure roller 4b, and the roller surface of the application roller 4a, which are opposed to each other with the conveyance conveyor 2 therebetween, and is supplied with silicon oil (surface treatment agent) supplied from the coating oil tank 4c. ) Is dispensed by a dispenser nozzle 4d. In a cleaning process by a mat cleaner (not shown), the mat M from which sand, mud, dirt and foreign matter between piles have been removed is placed on the transport surface of the transport conveyor 2. The mat M passes through the dust removing device 3 while being transported, and after fine dust such as hair is removed, the mat M is placed on the application roller 4 a side of the surface treatment agent application unit 4 disposed in the vicinity of the dust removing device 3. The surface treatment agent is applied to the pile by being pressed by the pressing roller 4b, and then is carried out.

搬送コンベア2は複数個の無端ベルトからなり、各ベルトは搬出側の駆動ローラ7と搬入側の従動ローラ8間に巻回され、互いに所定間隔をおいて並列している。搬送コンベア2は単一の無端ベルトで構成されてもよい。駆動ローラ7側にはテンションローラ9が配設されている。駆動ローラ7は駆動モータ(図示せず)に連結され、駆動モータの駆動により回転し、搬送コンベア2を矢印方向、つまり搬入側から搬出側に回動させる。搬出側には、処理済みマットの回収台車10が配置される。   The conveyor 2 is composed of a plurality of endless belts, and each belt is wound between a drive roller 7 on the carry-out side and a driven roller 8 on the carry-in side, and is arranged in parallel at a predetermined interval. The conveyor 2 may be configured with a single endless belt. A tension roller 9 is disposed on the drive roller 7 side. The drive roller 7 is connected to a drive motor (not shown), and is rotated by driving of the drive motor to rotate the conveyor 2 in the direction of the arrow, that is, from the carry-in side to the carry-out side. On the carry-out side, a collection cart 10 for processed mats is arranged.

図2は塵埃除去装置3の平面図である。
塵埃除去装置3は、マットMのパイルmに付着した毛髪や糸くず等の塵芥を除去するためのフックライナー11と、フックライナー11を回動自在に支持する支持部材12を有する。図2の42は、上部枠部1A、1Bに内設された従動ローラ8の軸受部を示す。
FIG. 2 is a plan view of the dust removing device 3.
The dust removing device 3 includes a hook liner 11 for removing dust such as hair and lint attached to the pile m of the mat M, and a support member 12 that rotatably supports the hook liner 11. Reference numeral 42 in FIG. 2 denotes a bearing portion of the driven roller 8 provided in the upper frame portions 1A and 1B.

図3はフックライナー11の構成を示す。
フックライナー11は前記塵芥を絡め取るためのフック状又は鉤状の除去部材を回転周面に形成した回転ローラ(回転体)20からなる。回転ローラ20は中空円筒ローラからなる。回転ローラ20の両側面には円盤体21が熔着され、両端の円盤体21には同軸状に回転軸18が突設されている。
FIG. 3 shows the configuration of the hook liner 11.
The hook liner 11 includes a rotating roller (rotating body) 20 in which a hook-shaped or hook-shaped removing member for entwining the dust is formed on the rotating peripheral surface. The rotating roller 20 is a hollow cylindrical roller. A disk body 21 is welded to both side surfaces of the rotating roller 20, and a rotating shaft 18 is projected from the disk bodies 21 at both ends coaxially.

前記除去部材は、基材16aの表裏面にフック(係合素子)16bを密集して形成した両面型面状ファスナー16からなる。両面型面状ファスナー16は片面にフックを密集して形成した面状ファスナーの一組からなり、各面状ファスナーの基材16a同士を接合して縫着し、表裏面にフック16bを起毛した形態を有する。   The removing member is composed of a double-sided surface fastener 16 formed by densely arranging hooks (engaging elements) 16b on the front and back surfaces of the substrate 16a. The double-sided type surface fastener 16 is composed of a set of surface fasteners formed by concentrating hooks on one side, the base materials 16a of each surface fastener are joined and sewn, and the hooks 16b are raised on the front and back surfaces. It has a form.

両面型面状ファスナー16の回転ローラ20への取着状態を図3の拡大部Aに示す。回転ローラ20のローラ表面には、取着用面状ファスナー14が接着剤層15を介して接合されている。取着用面状ファスナー14はラバー材13と、ラバー材13の表面に密集して縫製加工されたループ14aからなる。
両面型面状ファスナー16は、いずれか一方の面のフック16bを取着用面状ファスナー14のループ14aに係合させて回転ローラ20に取着されている。両面型面状ファスナー16は回転ローラ20の約1/4の円周幅を有し、4枚の両面型面状ファスナー16が僅かな隙間17をあけて回転ローラ20の全面を覆うように取着されている。勿論、1枚の両面型面状ファスナーにより回転ローラ20の全面を覆って取着することができる。
なお、取着用面状ファスナー14には、基布にループを密集形成した面状ファスナーを用い、その基布をラバーシートに縫着又は接着した形態のものを使用することができる。
An enlarged state A of FIG. 3 shows a state in which the double-sided type surface fastener 16 is attached to the rotating roller 20. A mounting surface fastener 14 is bonded to the surface of the rotating roller 20 via an adhesive layer 15. The mounting surface fastener 14 includes a rubber material 13 and a loop 14a that is densely sewn on the surface of the rubber material 13.
The double-sided type surface fastener 16 is attached to the rotating roller 20 with the hook 16b on either side being engaged with the loop 14a of the surface fastener 14 to be attached. The double-sided surface fastener 16 has a circumferential width of about 1/4 of the rotating roller 20, and the four double-sided surface fasteners 16 are arranged so as to cover the entire surface of the rotating roller 20 with a slight gap 17. It is worn. Of course, the entire surface of the rotating roller 20 can be covered and attached by a single double-sided surface fastener.
The mounting surface fastener 14 may be a surface fastener in which loops are formed densely on a base fabric, and the base fabric is sewn or bonded to a rubber sheet.

フックライナー11は、搬送コンベア2との間隙にマットMを通過させるとき、マットに付着した塵芥を除去部材のフック16bに絡め取らせて除去する塵芥除去機能を有する。また、フックライナー11は、両面型面状ファスナー16による除去部材を有しており、両面型面状ファスナー16のいずれか一方の面のフック16bが毛髪等の除去により消耗したとき、裏返して取着用面状ファスナー14に取着して取り替えることにより他方の面のフック16bによる塵埃除去を行え、前記除去部材の在庫削減を実現して効率的な塵埃除去作業を行うことができる。両面のフック16bを十分に使用した後は、フック16bに絡み取った毛髪等を櫛やブラシで掻き取りながら真空掃除機により吸引除去して簡易に再生できるので、両面型面状ファスナー16を再利用することが可能となる。   The hook liner 11 has a dust removing function for removing dust adhering to the mat by entwining the hook 16b of the removing member when the mat M is passed through the gap with the conveyor 2. Further, the hook liner 11 has a removing member by the double-sided type surface fastener 16, and when the hook 16b on one side of the double-sided type surface fastener 16 is consumed due to the removal of hair or the like, it is turned over and removed. By attaching to the wearing surface fastener 14 and replacing it, the dust can be removed by the hook 16b on the other surface, and the inventory of the removing member can be reduced to perform an efficient dust removing operation. After the double-sided hook 16b has been fully used, the double-sided surface fastener 16 can be re-used as it can be easily regenerated by suctioning and removing it with a vacuum cleaner while scraping the hair entangled with the hook 16b with a comb or brush. It can be used.

回転ローラ20は外径80mmのSUS製パイプからなり、回転軸18の外径は20mmである。フックライナー11の自重総量は約14Kgである。回転軸18は一対の支持部材12により回動自在に支持されている。   The rotating roller 20 is made of a SUS pipe having an outer diameter of 80 mm, and the outer diameter of the rotating shaft 18 is 20 mm. The total weight of the hook liner 11 is about 14 kg. The rotary shaft 18 is rotatably supported by a pair of support members 12.

図4はフックライナー11の軸支構造(4A)及びワイヤ調整機構(4B)の側面構成を示す。
一対の支持部材12は、図2に示すように、搬送コンベア2の両側部に設けた架台1の上部枠部1A、1Bに起立して互いに対向配置されている。
FIG. 4 shows a side structure of the shaft support structure (4A) of the hook liner 11 and the wire adjustment mechanism (4B).
As shown in FIG. 2, the pair of support members 12 are disposed so as to face each other while standing on the upper frame portions 1 </ b> A and 1 </ b> B of the gantry 1 provided on both sides of the conveyor 2.

支持部材12は、3本の縦溝22、24、26を刻設したSUS製板材からなる。支持部材12の底部12aは架台1に固着するためにL字形に折り曲げられており、各底部12aにて各支持部材12の縦溝22、24、26が互いに対向して架台1の上部枠部1A、1Bにビス止め固定されている。中央の縦溝22の底部には回転軸18を回動自在に支持する円弧部23が形成されている。縦溝22の溝幅は、回転軸18が上下方向に摺動可能な幅に形成されている。縦溝22の前後に配置された縦溝24、26には、夫々、マットの巻き込み防止用ワイヤ28を張設するための支持軸29、30を夫々、遊動自在に支持する円弧部25、27が形成されている。縦溝24、26の溝幅は、支持軸29、30が夫々、遊挿可能な幅に形成されている。なお、縦溝22は鉛直方向に刻設されているが、搬入側に傾斜させて形成してもよい。   The support member 12 is made of a SUS plate material in which three longitudinal grooves 22, 24, and 26 are engraved. The bottom portion 12a of the support member 12 is bent in an L shape so as to be fixed to the gantry 1, and the vertical grooves 22, 24, 26 of the support members 12 face each other at the bottom portion 12a so that the upper frame portion of the gantry 1 is supported. Screw fixed to 1A and 1B. At the bottom of the central longitudinal groove 22 is formed an arc portion 23 that rotatably supports the rotary shaft 18. The groove width of the vertical groove 22 is formed such that the rotary shaft 18 can slide in the vertical direction. The longitudinal grooves 24 and 26 arranged before and after the longitudinal groove 22 respectively have arcuate portions 25 and 27 that support the support shafts 29 and 30 for stretching the wrapping-in preventing wire 28 of the mat freely. Is formed. The groove widths of the longitudinal grooves 24 and 26 are formed such that the support shafts 29 and 30 can be inserted freely. Although the vertical groove 22 is cut in the vertical direction, it may be formed so as to be inclined toward the carry-in side.

回転ローラ20の回転軸18には、支持部材12の板厚の間隔をあけて、回転軸18より拡径の軸支用フランジ盤19の一組が形成されている。回転ローラ20は両端の一組の軸支用フランジ盤19の各間隙を縦溝22に嵌入して、一対の支持部材12に軸支される。回転軸18はフックライナー11の自重により円弧部23に当接して軸支される。回転ローラ20を支持部材12に軸支した状態で、フックライナー11は図2に示すように、搬送コンベア2の搬送方向に直交して配設されている。一組の軸支用フランジ盤19により縦溝22周辺の板材を挟み込むので、フリー回転可能な回転ローラ20が脱離することなく軸支することができる。   On the rotating shaft 18 of the rotating roller 20, a set of shaft support flanges 19 having a diameter larger than that of the rotating shaft 18 is formed with an interval of the plate thickness of the support member 12. The rotating roller 20 is pivotally supported by the pair of support members 12 by inserting the gaps of the pair of flange flanges 19 for supporting the shaft into the vertical grooves 22. The rotating shaft 18 is pivotally supported in contact with the arc portion 23 by the weight of the hook liner 11. With the rotary roller 20 pivotally supported by the support member 12, the hook liner 11 is disposed orthogonal to the transport direction of the transport conveyor 2 as shown in FIG. 2. Since the plate material around the vertical groove 22 is sandwiched by a set of shaft support flanges 19, the rotation roller 20 capable of free rotation can be supported without being detached.

フックライナー11は、搬送コンベア2の搬送面に対し、搬送コンベア2による搬送力を受けて前進移動するマットMが通過可能な間隔をあけて対向配置されている。フックライナー11の回転軸18は、縦溝22に嵌入され上下移動自在に保持されているので、厚みの大きいマットMや部分的に厚みが大きいマットMが搬送された場合にあっても、フックライナー11がマットMからの抗力を受けて上方に移動して前記除去部材との摩擦抵抗を緩和して過度の噛み込みを防止し、円滑な物品搬送及び塵埃除去を行うことができる。   The hook liner 11 is opposed to the transport surface of the transport conveyor 2 with an interval through which the mat M that moves forward by receiving the transport force of the transport conveyor 2 can pass. Since the rotary shaft 18 of the hook liner 11 is fitted in the vertical groove 22 and is held so as to be movable up and down, even when a thick mat M or a partially thick mat M is conveyed, the hook The liner 11 receives the drag force from the mat M and moves upward to relieve the frictional resistance with the removal member, thereby preventing excessive biting and smooth article conveyance and dust removal.

マットMの素材は可撓性を有しており、塵芥除去の際にフック16bに係合したままフックライナー11に巻き付くおそれがあるので、本実施形態では、巻き込み防止用ワイヤ28及びスクレーパ35を配設して、フックライナー11への巻き込み防止機能を付加している。   Since the material of the mat M is flexible and may be wound around the hook liner 11 while being engaged with the hook 16b when dust is removed, in this embodiment, the wrap-in prevention wire 28 and the scraper 35 are used. Is added to prevent the hook liner 11 from being caught.

巻き込み防止用ワイヤ28は0.8mm径のSUS線材からなり、その中間部を下側にして下向き凸状に、フックライナー11の搬送方向前後に亘って、支持軸29、30間に張設されている。巻き込み防止用ワイヤ28の前端部33は締付具34によりループ状に形成されている。支持軸29の外周面にはワイヤ線材が埋没可能なワイヤ溝が刻設されており、そのワイヤ溝に前端部33のループ部分が収設されている。(4B)に示すように、支持軸30には軸芯を貫通する貫通穴30aが穿設されており、巻き込み防止用ワイヤ28の後端部が貫通穴30aを挿通して、コイルばね37を介してストッパ部材38に係止されている。コイルばね37は支持軸30の外周面とストッパ部材38の間に介在して、フックライナー11の下方に亘り支持軸29、30間に張設された巻き込み防止用ワイヤ28の張力を一定に保持している。コイルばね37とストッパ部材38はストッパ部材38から引き出す前記後端部の長さを調整することにより、巻き込み防止用ワイヤ28の張力を可変設定できる張力調整部を構成している。この張力調整部による張力調整により、巻き込み防止用ワイヤ28の中間部が弛まずにフック16bに埋没する適切な状態に張力調整を行うことができる。フック16bは基材16aからの高さ1.5〜1.7mmを有し、また、巻き込み防止用ワイヤ28のワイヤ径0.8mmを考慮して、フックライナー11の下端側で0.7〜0.9mmの高さ分のフック16bが巻き込み防止用ワイヤ28から突出するよう弛みなく張力調整するのが好ましい。巻き込み防止用ワイヤ28及び前記張力調整部は、巻き込み防止効果を高めるうえで複数配置するのが好ましく、所定の間隔をおいて複数組、前記搬送面上に並設されている。   The wrap-around preventing wire 28 is made of a 0.8 mm diameter SUS wire, and is stretched between the support shafts 29 and 30 in the downwardly convex shape with the intermediate portion on the lower side and across the hook liner 11 in the conveying direction. ing. A front end portion 33 of the wrapping prevention wire 28 is formed in a loop shape by a fastener 34. A wire groove in which a wire wire can be embedded is engraved on the outer peripheral surface of the support shaft 29, and a loop portion of the front end portion 33 is accommodated in the wire groove. As shown in (4B), the support shaft 30 has a through hole 30a penetrating the shaft core, and the rear end portion of the wrapping prevention wire 28 is inserted through the through hole 30a, so that the coil spring 37 is Via the stopper member 38. The coil spring 37 is interposed between the outer peripheral surface of the support shaft 30 and the stopper member 38, and keeps the tension of the entanglement prevention wire 28 stretched between the support shafts 29 and 30 below the hook liner 11 constant. is doing. The coil spring 37 and the stopper member 38 constitute a tension adjusting portion that can variably set the tension of the winding preventing wire 28 by adjusting the length of the rear end portion drawn out from the stopper member 38. By adjusting the tension by the tension adjusting unit, it is possible to adjust the tension to an appropriate state in which the intermediate portion of the wrap-around preventing wire 28 is buried in the hook 16b without being loosened. The hook 16b has a height of 1.5 to 1.7 mm from the base material 16a, and 0.7 to 0.7 on the lower end side of the hook liner 11 in consideration of the wire diameter of 0.8 mm of the wrapping prevention wire 28. It is preferable to adjust the tension without slack so that the hook 16b having a height of 0.9 mm protrudes from the entanglement preventing wire 28. A plurality of the winding prevention wires 28 and the tension adjusting portions are preferably arranged in order to enhance the winding prevention effect, and a plurality of sets are arranged in parallel on the transport surface at a predetermined interval.

搬送面の搬送方向の前後に亘って巻き込み防止用ワイヤ28を張設することにより、搬入マットMの前端部がフック16bに係合したままフックライナー11に巻き付いても、巻き込み防止用ワイヤ28に当接してフックライナー11の通過時に速やかに分離され、円滑な物品搬送及び塵埃除去を行うことができる。   Even if the front end portion of the carry-in mat M is wound around the hook liner 11 while being engaged with the hook 16b, the winding prevention wire 28 is stretched across the conveyance surface in the conveyance direction. It is abutted and quickly separated when the hook liner 11 passes, and smooth article conveyance and dust removal can be performed.

更に、マットの巻き込み防止をより確実にするために、スクレーパ35がフックライナー11の搬出側に配設されている。スクレーパ35は、フックライナー11のマット通過側側面と巻き込み防止用ワイヤ28との間に、巻き込み防止用ワイヤ28に近設して、前記搬送面を横断状に配置された当接板からなる。スクレーパ35の下端縁はフックライナー11に近設配置されると共に、スクレーパ35は巻き込み防止用ワイヤ28の傾斜方向に傾斜して並設され、図2に示すように、支持軸30に所定間隔をあけて配設された固定部材36にビス止め固定されている。   Further, a scraper 35 is disposed on the carry-out side of the hook liner 11 in order to more reliably prevent the mat from being caught. The scraper 35 is formed of an abutting plate that is disposed between the side surface of the hook liner 11 on the mat passing side and the wrapping prevention wire 28, close to the wrapping prevention wire 28, and the transport surface is disposed in a transverse manner. The lower end edge of the scraper 35 is disposed close to the hook liner 11, and the scraper 35 is arranged in parallel in an inclined direction of the wrap-around preventing wire 28, and as shown in FIG. Screws are fixed to a fixing member 36 that is disposed open.

図4の(4C)は固定部材36の側面を示す。固定部材36は一対のカップリング49を介して支持軸30に固定されている。カップリング49は支持軸30の外径と同径の内径を有した半割状の軸連結用継手である。一対のカップリング49は互いに突き合わせた状態で支持軸30に外嵌され、内側凹部にてビス50によりビス止めされて支持軸30に固着されている。
固定部材36は支持軸30の外側面に当接して外嵌される半月状円弧部43を有し、下方側のカップリング49の側部にビス止めするためのビス穴45が2個穿設されたステー板からなる。カップリング49の側部にはビス穴45に対応する2個のビス穴が穿設されている。
4 (4C) shows a side surface of the fixing member 36. FIG. The fixing member 36 is fixed to the support shaft 30 via a pair of couplings 49. The coupling 49 is a halved shaft coupling joint having an inner diameter equal to the outer diameter of the support shaft 30. The pair of couplings 49 are externally fitted to the support shaft 30 in a state of abutting each other, and are fixed to the support shaft 30 by being screwed by screws 50 in the inner recesses.
The fixing member 36 has a half-moon-shaped arc portion 43 that is fitted on the outer surface of the support shaft 30 and has two screw holes 45 for screwing on the side portion of the lower coupling 49. Made of stay plates. Two screw holes corresponding to the screw holes 45 are formed in the side portion of the coupling 49.

円弧部43の直径ラインに沿って延長した先端部に、ステー板面より直角に折曲されたスクレーパ固定部44が一体形成されている。スクレーパ固定部44にはスクレーパ35固定用ビス穴46が2個穿設されている。各ビス穴46に対応して、スクレーパ35にもビス穴が穿設されている。半月状円弧部43を支持軸30の外側面に当接して外嵌した状態で、下方側のカップリング49の側部のビス穴とビス穴45を位置合わせして、ビス48により螺着することにより、固定部材36はカップリング49を介して支持軸30に固定される。この固定により、固定部材36は巻き込み防止用ワイヤ28の張設角度と同様の傾斜角で傾斜配置される。更に、上方よりビス穴46に対応したスクレーパ35のビス穴を位置合わせして、ビス47によりビス止めしてスクレーパ35が固定部材36に固着される。スクレーパ35の固定部材36への固着により、巻き込み防止用ワイヤ28の傾斜方向に沿って斜めに設置される。なお、スクレーパ35の前端縁をフックライナー11の下端近傍まで接近させて配設することができる。   A scraper fixing portion 44 that is bent at a right angle from the stay plate surface is integrally formed at a distal end portion that extends along the diameter line of the arc portion 43. The scraper fixing portion 44 has two screw holes 46 for fixing the scraper 35. Corresponding to each screw hole 46, a screw hole is also formed in the scraper 35. With the semicircular arc portion 43 abutting on the outer surface of the support shaft 30 and fitting externally, the screw hole and screw hole 45 on the side of the lower coupling 49 are aligned and screwed with the screw 48. Accordingly, the fixing member 36 is fixed to the support shaft 30 via the coupling 49. By this fixing, the fixing member 36 is inclined and arranged at an inclination angle similar to the tension angle of the entanglement preventing wire 28. Further, the screw hole of the scraper 35 corresponding to the screw hole 46 is aligned from above, and screwed with a screw 47 to fix the scraper 35 to the fixing member 36. As the scraper 35 is fixed to the fixing member 36, the scraper 35 is installed obliquely along the inclination direction of the winding-in preventing wire 28. Note that the front edge of the scraper 35 can be disposed close to the vicinity of the lower end of the hook liner 11.

スクレーパ35をフックライナー11のマット通過側側面と巻き込み防止用ワイヤ28の間に配設することにより、搬入マットが巻き込み防止用ワイヤ28の間を潜って通過側に回り込もうとしても、マット前端部がスクレーパ35に当接して搬出側に案内され、マット前端部とフック16bとの係合を強制的に解除して剥離し、より確実に物品搬送及び塵埃除去の円滑化を実現することができる。   By disposing the scraper 35 between the mat passing side surface of the hook liner 11 and the wrapping prevention wire 28, even if the carry-in mat tries to wrap around the wrapping prevention wire 28 and wrap around to the passing side, the front end of the mat The portion abuts against the scraper 35 and is guided to the carry-out side, and the engagement between the mat front end portion and the hook 16b is forcibly released and peeled off, thereby facilitating smooth transportation of the article and dust removal more reliably. it can.

搬送面の清掃やフックライナー11のフック切替等の作業時には、支持部材12の縦溝22に沿って上方から取り出すことができる。架台1の最前端には、フックライナー受部41が設置されている。一対のフックライナー受部41は、夫々上部枠部1A、1Bに固着されており、各フックライナー受部41は支持部材12と同様の回転軸18の受溝が形成されている。取り出したフックライナー11をフックライナー受部41の受溝に回転軸18を嵌入、移載して、フック切替作業や付着物の清掃作業を行うことができる。フックライナー受部41を架台1の最前端の空きスペースを利用して設置でき、作業スペースの削減を図ることができる。
また、ストッパ部材38の係止を解除することにより巻き込み防止用ワイヤ28による支持軸29、30間の連結を解除することができる。図4の(4A)に示すように、縦溝22の両側部を上方に延設して、支持軸29、30を支持軸移載用の受部39、40を設けることにより作業スペースの削減を図ることができる。受部39、40は縦溝24、26と同様の受溝により形成することができる。
At the time of operations such as cleaning the conveying surface and switching the hook of the hook liner 11, it can be taken out from above along the longitudinal groove 22 of the support member 12. A hook liner receiving portion 41 is installed at the foremost end of the gantry 1. The pair of hook liner receiving portions 41 are fixed to the upper frame portions 1A and 1B, respectively, and each hook liner receiving portion 41 is formed with a receiving groove of the rotating shaft 18 similar to the support member 12. The hook liner 11 taken out can be inserted into the receiving groove of the hook liner receiving portion 41, and the rotary shaft 18 can be fitted and transferred to perform the hook switching operation or the cleaning operation of the deposits. The hook liner receiving portion 41 can be installed using the empty space at the foremost end of the gantry 1, and the work space can be reduced.
Further, by releasing the locking of the stopper member 38, the connection between the support shafts 29 and 30 by the winding prevention wire 28 can be released. As shown in FIG. 4 (4A), both sides of the longitudinal groove 22 are extended upward, and the support shafts 29 and 30 are provided with support portions 39 and 40 for transferring the support shaft, thereby reducing the work space. Can be achieved. The receiving portions 39 and 40 can be formed by receiving grooves similar to the longitudinal grooves 24 and 26.

本実施形態では、塵埃除去装置3を表面処理剤塗布部4の直前に設置して、搬送コンベア2を共用して毛髪等の除去処理及び表面処理剤塗布処理をマットMを搬送しながら連続処理可能にしている。本発明においては、塵埃除去装置3と同様の塵埃除去装置を専用のマット搬送装置と共に単独の装置として構成することができる。   In this embodiment, the dust removing device 3 is installed immediately before the surface treatment agent application unit 4, and the hair removal process and the surface treatment agent application treatment are continuously performed while conveying the mat M by using the conveyor 2. It is possible. In the present invention, a dust removing device similar to the dust removing device 3 can be configured as a single device together with a dedicated mat conveying device.

尚、本発明は上記実施形態に限定されるものではなく、本発明の技術的思想を逸脱しない範囲における種々変形例、設計変更などをその技術的範囲内に包含するものであることは云うまでもない。   It should be noted that the present invention is not limited to the above-described embodiment, and various modifications, design changes and the like within the scope not departing from the technical idea of the present invention are included in the technical scope. Nor.

本発明によれば、カーペット、クロス、マット、払拭体等の物品に付着した毛髪等の細かな塵芥除去を物品に損傷を与えることなく自動除去して、再生作業効率の向上を図ることのできる塵芥除去装置を実現することができる。   According to the present invention, fine dust removal such as hair adhering to articles such as carpets, cloths, mats, wiping bodies, etc. can be automatically removed without damaging the articles, so that the efficiency of regeneration work can be improved. A dust removal device can be realized.

1 架台
1A 上部枠部
1B 上部枠部
2 搬送コンベア
3 塵埃除去装置
4 表面処理剤塗布部
4a 塗布ローラ
4b 押圧ローラ
4c コーティングオイルタンク
4d ディスペンサノズル
5 脚部
6 作業床面
7 駆動ローラ
8 従動ローラ
9 テンションローラ
10 回収台車
11 フックライナー
12 支持部材
12a 底部
13 ラバー材
14 取着用面状ファスナー
14a ループ
15 接着剤層
16 両面型面状ファスナー
16a 基材
16b フック
17 隙間
18 回転軸
19 軸支用フランジ盤
20 回転ローラ
21 円盤体
22 縦溝
23 円弧部
24 縦溝
25 円弧部
26 縦溝
27 円弧部
28 巻き込み防止用ワイヤ
29 支持軸
30 支持軸
30a 貫通穴
31 保持用フランジ盤
32 保持用フランジ盤
33 前端部
34 締付具
35 スクレーパ
36 固定部
37 コイルばね
38 ストッパ部材
39 支持軸受部
40 支持軸受部
41 フックライナー受部
42 軸受部
43 円弧部
44 スクレーパ固定部
45 ビス穴
46 ビス穴
47 ビス
48 ビス
49 カップリング
50 ビス
M マット
m パイル
b 基材
DESCRIPTION OF SYMBOLS 1 Base 1A Upper frame part 1B Upper frame part 2 Conveyor 3 Dust removal apparatus 4 Surface treatment agent application | coating part 4a Application | coating roller 4b Pressing roller 4c Coating oil tank 4d Dispenser nozzle 5 Leg part 6 Work floor surface 7 Drive roller 8 Follower roller 9 Tension roller 10 Recovery cart 11 Hook liner 12 Support member 12a Bottom 13 Rubber material 14 Mounting surface fastener 14a Loop 15 Adhesive layer 16 Double-sided surface fastener 16a Base material 16b Hook 17 Gap 18 Rotating shaft 19 Flanged disk for shaft support DESCRIPTION OF SYMBOLS 20 Rotating roller 21 Disc body 22 Vertical groove 23 Arc part 24 Vertical groove 25 Arc part 26 Vertical groove 27 Arc part 28 Roll-in prevention wire 29 Support shaft 30 Support shaft 30a Through hole 31 Holding flange disk 32 Holding flange disk 33 Front end Part 34 Fastening tool 35 Scraper 36 Fixing part 37 Carp The spring 38 stopper member 39 supports the bearing portion 40 supporting the bearing section 41 the hook liner receiving portion 42 bearing portion 43 arc portion 44 scraper fixing portion 45 screw holes 46 Screw hole 47 bis 48 bis 49 coupling 50 bis M mat m piles b substrate

Claims (15)

毛髪や糸くず等の細かな塵芥の付着した物品から前記塵芥を除去する塵芥除去方法であって、前記塵芥を絡め取るためのフック状又は鉤状の除去部材を回転周面に形成した回転体を回動自在に支持すると共に前記物品の搬送面に対向配置し、前記物品を前記回転体と前記搬送面の間を通過させながら、前記塵芥を前記除去部材に絡め取らせて除去することを特徴とする塵芥除去方法。 A dust removing method for removing dust from an article to which fine dust such as hair and lint is adhered, wherein a rotating body is formed with a hook-like or hook-like removal member for entwining the dust on a rotating peripheral surface And rotatably disposing the dust so as to be entangled with the removing member while passing the article between the rotating body and the conveying surface. Characterized dust removal method. 前記回転体を前記回動自在の状態で前記搬送面に対して上下方向に移動可能に配置した請求項1に記載の塵芥除去方法。 The dust removing method according to claim 1, wherein the rotating body is arranged to be movable in a vertical direction with respect to the transport surface in the rotatable state. 前記搬送面の搬送方向の前後に亘って張設され、中間部を前記回転体の下端側に接触させた線材を配設し、前記線材により前記物品の前記回転体への巻き込みを防止した請求項1又は2に記載の塵芥除去方法。 A wire rod that is stretched across the conveyance surface in the conveyance direction and has an intermediate portion in contact with the lower end side of the rotating body, and prevents the article from being caught in the rotating body by the wire material. Item 3. A method for removing dust according to item 1 or 2. 前記物品が通過する側の前記回転体の通過側側面と前記線材の間に、当接部材を配設し、前記通過側に回り込む前記物品の前端部を前記当接部材に当接させて前記搬送方向側に案内して、前記巻き込みを防止した請求項3に記載の塵芥除去方法。 An abutting member is disposed between the wire on the passing side surface of the rotating body on the side through which the article passes, and a front end portion of the article that wraps around the passing side is brought into contact with the abutting member to The dust removal method according to claim 3, wherein the entrainment is prevented by guiding in a conveyance direction side. 前記除去部材は、基材面に前記フックを密集して形成した面状ファスナーからなる請求項1〜4のいずれかに記載の塵芥除去方法。 The dust removing method according to any one of claims 1 to 4, wherein the removing member is a planar fastener formed by densely forming the hooks on a substrate surface. 前記除去部材は、基材面の表裏に前記フックを密集して形成した両面型面状ファスナーからなり、基材面にループを密集して形成した取着用面状ファスナーを前記回転体の本体に取着し、前記両面型面状ファスナーのいずれか一方の面の前記フックを前記ループに係合させて取着し、他方の面の前記フックにより前記塵芥の除去を行う請求項1〜5のいずれかに記載の塵芥除去方法。 The removing member is a double-sided surface fastener formed by densely forming the hooks on the front and back of the base material surface, and a mounting surface fastener formed by densely forming a loop on the base material surface is attached to the main body of the rotating body. It attaches, the said hook of any one side of the said double-sided type surface fastener engages with the said loop, it attaches, and the said dust is removed by the said hook of the other surface. The dust removing method according to any one of the above. 前記物品はカーペット、クロス、マット、払拭体のいずれかのダストコントロール製品である請求項1〜6のいずれかに記載の塵芥除去方法。 The dust removal method according to any one of claims 1 to 6, wherein the article is a dust control product of any one of carpet, cloth, mat, and wiping body. 毛髪や糸くず等の塵芥の付着した物品から前記塵芥を除去する塵芥除去装置であって、前記塵芥を絡め取るためのフック状又は鉤状の除去部材を回転周面に形成した回転体と、前記回転体を回動自在に支持する支持部材と、前記搬送面と前記回転体の間に前記物品を搬送面に沿って搬送する搬送装置とを有し、前記物品を前記搬送面と前記回転体の間を通過させながら、前記塵芥を前記除去部材に絡め取らせて除去することを特徴とする塵芥除去装置。 A dust removing device for removing dust from articles attached with dust such as hair and lint, a rotating body having a hook-like or hook-like removal member for entwining the dust on a rotating peripheral surface; A support member that rotatably supports the rotating body; and a transport device that transports the article along the transport surface between the transport surface and the rotating body, and the article is rotated with the transport surface. An apparatus for removing dust, wherein the dust is entangled with and removed from the body while passing between bodies. 前記回転体を前記回動自在の状態で前記搬送面に対して上下方向に移動可能に配置した請求項8に記載の塵芥除去装置。 The dust removing device according to claim 8, wherein the rotating body is arranged to be movable in the vertical direction with respect to the transport surface in the rotatable state. 前記搬送面の搬送方向の前後に亘って張設され、中間部を前記回転体の下端側に接触させた線材を配設し、前記線材により前記物品の前記回転体への巻き込みを防止した請求項8又は9に記載の塵芥除去装置。 A wire rod that is stretched across the conveyance surface in the conveyance direction and has an intermediate portion in contact with the lower end side of the rotating body, and prevents the article from being caught in the rotating body by the wire material. Item 10. A dust removing device according to Item 8 or 9. 前記線材を前記中間部を下側にして下向きに凸状に張設し、少なくとも前記線材の一端側に張力調整部を設けた請求項10に記載の塵芥除去装置。 The dust removing device according to claim 10, wherein the wire is stretched downward in a convex manner with the intermediate portion on the lower side, and a tension adjusting portion is provided at least on one end side of the wire. 前記物品が通過する側の前記回転体の通過側側面と前記線材の間に配設した当接部材を備え、前記通過側に回り込む前記物品の前端部を前記当接部材に当接させて前記搬送方向側に案内して、前記巻き込みを防止した請求項10又は11に記載の塵芥除去装置。 A contact member disposed between the wire on the passing side surface of the rotating body on the side through which the article passes, and a front end portion of the article that wraps around the passing side is brought into contact with the contact member; 12. The dust removing device according to claim 10 or 11, wherein the dust removal device is guided in a conveying direction to prevent the entrainment. 前記除去部材は、基材面に前記フックを密集して形成した面状ファスナーからなる請求項8〜12のいずれかに記載の塵芥除去装置。 The dust removing device according to any one of claims 8 to 12, wherein the removing member is a planar fastener formed by densely forming the hooks on a base material surface. 前記除去部材は、基材面の表裏に前記フックを密集して形成した両面型面状ファスナーからなり、基材面にループを密集して形成した取着用面状ファスナーを前記回転体の本体に取着し、前記両面型面状ファスナーのいずれか一方の面の前記フックを前記ループに係合させて取着し、他方の面の前記フックにより前記塵芥の除去を行う請求項8〜13のいずれかに記載の塵芥除去装置。 The removing member is a double-sided surface fastener formed by densely forming the hooks on the front and back of the base material surface, and a mounting surface fastener formed by densely forming a loop on the base material surface is attached to the main body of the rotating body. 14. The attachment according to claim 8, wherein the hook on one side of the double-sided type surface fastener is engaged with the loop and attached, and the dust is removed by the hook on the other side. The dust removal apparatus in any one. 前記物品はカーペット、クロス、マット、払拭体のいずれかのダストコントロール製品である請求項8〜14のいずれかに記載の塵芥除去装置。 The dust removing device according to any one of claims 8 to 14, wherein the article is a dust control product of any one of carpet, cloth, mat, and wiping body.
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Publication number Priority date Publication date Assignee Title
CN112663222A (en) * 2021-01-15 2021-04-16 刘赛赛 Weaving is with weaving quick-witted weaving dirt collecting device

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