JP2012095480A - Stator for electric rotating machine and method of manufacturing the same - Google Patents

Stator for electric rotating machine and method of manufacturing the same Download PDF

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JP2012095480A
JP2012095480A JP2010241932A JP2010241932A JP2012095480A JP 2012095480 A JP2012095480 A JP 2012095480A JP 2010241932 A JP2010241932 A JP 2010241932A JP 2010241932 A JP2010241932 A JP 2010241932A JP 2012095480 A JP2012095480 A JP 2012095480A
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stator
temperature
temperature detection
detection element
core
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JP5459174B2 (en
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Masato Yamaji
正登 山地
Atsushi Umeda
梅田  敦司
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Denso Corp
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Denso Corp
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Abstract

PROBLEM TO BE SOLVED: To mount a temperature detection element, easily adapt the mounting position to mounting to a different position of another vehicle and highly accurately detect a temperature of a stator winding inside a stator.SOLUTION: A stator includes: an annular stator core 30 having a plurality of slots 31 in the circumferential direction; and a stator coil 4 comprising a plurality of conductors inserted to the slots 31 and wound around the stator core 30. The stator core 30 around which the stator coil 4 is wound is fixed to a cylindrical outer cylinder 5 in a fitted manner. A recess 600a opened also on the slot 31 side is formed on an annular face of the stator core 30, and a temperature detection element 500 having a temperature measurement face 502a for detecting a temperature is fitted to the recess 600a with the temperature measurement face 502a projecting to the slots 31.

Description

本発明は、固定子巻線の温度を検出する温度検出素子を設置した回転電機の固定子及びその製造方法に関する。   The present invention relates to a stator for a rotating electrical machine provided with a temperature detection element for detecting the temperature of a stator winding, and a method for manufacturing the same.

従来、電動機及び発電機を兼ねるか、或いは電動機又は発電機として専用に使用される回転電機では、固定子の固定子巻線に電流が流れると、巻線に熱が発生し、巻線及び固定子の温度が上昇する。巻線及び固定子の温度が所定温度以上に上昇すると、例えば固定子を構成する部品の一部が熱により損傷する恐れがある。そこで、特許文献1に記載の機構のように、例えば温度検出素子を固定子コア内部に設置し、固定子内部の巻線温度を検出することが知られている。固定子巻線の温度が上昇し、温度検出素子の検出温度が所定温度に達すると、例えば、電動機では、固定子巻線に供給する電流を遮断し、固定子巻線の温度上昇を防止している。   Conventionally, in a rotating electrical machine that doubles as an electric motor and a generator or is used exclusively as an electric motor or an electric generator, when current flows through the stator winding of the stator, heat is generated in the winding, and the winding and fixing The child's temperature rises. When the temperature of the winding and the stator rises above a predetermined temperature, for example, a part of the components constituting the stator may be damaged by heat. Therefore, as in the mechanism described in Patent Document 1, for example, it is known to install a temperature detection element inside the stator core and detect the winding temperature inside the stator. When the temperature of the stator winding rises and the detection temperature of the temperature detecting element reaches a predetermined temperature, for example, in an electric motor, the current supplied to the stator winding is cut off to prevent the stator winding from rising in temperature. ing.

実開平6−63837号公報Japanese Utility Model Publication No. 6-63837

ところで、回転電機を異なる車両へ展開する際に回転電機の冷却方式や回転電機が取り付けられる角度や方向等が変更されるが、それらが変更されることにより、冷却媒体の流れ及び各部位の発熱、放熱の度合いが変化する。そこで、その変化に伴って回転電機の温度の測定を行う部位を変更しなければならない。   By the way, when deploying the rotating electrical machine to different vehicles, the cooling method of the rotating electrical machine and the angle and direction in which the rotating electrical machine is mounted are changed. By changing these, the flow of the cooling medium and the heat generation of each part are changed. The degree of heat dissipation changes. Therefore, the part where the temperature of the rotating electrical machine is measured must be changed along with the change.

しかし、上記の特許文献1の機構では、固定子コア内部に設置した温度検出素子の位置が、固定子を筒状部材に挿入嵌合して固定する外筒によって決定されてしまう。一般的に回転電機の固定子コアは積層鋼板で作製されるため、プレスによる打ち抜きで作製される。そのため、温度検出素子取り付け位置を変更する場合、固定子に使用するプレス型を変更毎に作り直す必要があり、回転電機の他の車両における異なる位置への取り付け対応に、大きなコストと設計検討等の工数を要してしまうという問題がある。   However, in the mechanism of the above-mentioned Patent Document 1, the position of the temperature detection element installed inside the stator core is determined by the outer cylinder that inserts and fits the stator into the cylindrical member. In general, a stator core of a rotating electrical machine is made of a laminated steel plate, and thus is made by stamping with a press. For this reason, when changing the temperature detection element mounting position, it is necessary to recreate the press die used for the stator each time it is changed. There is a problem that man-hours are required.

また、固定子コア内部の巻線の温度を測定する場合、温度検出素子を単に埋めるだけでは、熱容量の大きいコアに温度検出素子の温度測定部が接触してしまうことや、冷却液等の冷却媒体が温度検出素子の温度測定部に接触してしまうことが考えられる。これらのことにより正確に温度測定ができないという問題が生じる。   Also, when measuring the temperature of the winding inside the stator core, simply filling the temperature detection element may cause the temperature measurement part of the temperature detection element to come into contact with the core having a large heat capacity, or cooling the cooling liquid or the like. It is conceivable that the medium comes into contact with the temperature measurement unit of the temperature detection element. As a result, there arises a problem that the temperature cannot be measured accurately.

更に、温度検出素子の温度測定部は巻線と良く密着している必要がある。このため、測定を行う温度検出素子をスロット内部に単に埋めるだけでは、巻線と温度測定部とをよく密着させることが困難であり、巻線の温度を精度よく測定することができないという問題がある。   Furthermore, the temperature measuring part of the temperature detecting element needs to be in close contact with the winding. For this reason, simply burying the temperature detecting element to be measured inside the slot makes it difficult to bring the winding and the temperature measuring unit into close contact with each other, and the temperature of the winding cannot be measured accurately. is there.

本発明は、このような事情に鑑みてなされたものであり、温度検出素子を搭載し、この搭載位置を他の車両への異なる位置への取り付けに容易に適合することができ、固定子内部の固定子巻線の温度を高精度に検出することができる回転電機の固定子及びその製造方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and is equipped with a temperature detection element, and this mounting position can be easily adapted to attachment to a different position on another vehicle. It is an object of the present invention to provide a stator for a rotating electrical machine that can detect the temperature of the stator winding with high accuracy and a method for manufacturing the same.

上記目的を達成するためになされた請求項1に記載の発明は、周方向に複数のスロットを有する円環状の固定子コアと、前記固定子コアの前記スロットに挿通されて巻回される複数の導体による固定子巻線とを有した回転電機の固定子において、前記固定子コアの前記円環状に周回する円環状面に前記スロット側に開口する凹部を少なくとも1つ形成し、前記凹部に、温度を検出する温度測定面を有する温度検出素子を、前記スロット内に前記温度測定面が向かう状態で嵌合したことを特徴とする。   In order to achieve the above-mentioned object, the invention according to claim 1 is characterized in that an annular stator core having a plurality of slots in the circumferential direction, and a plurality of coils inserted through the slots of the stator core and wound. In a stator of a rotating electrical machine having a stator winding with a conductor of at least one, a concave portion that opens to the slot side is formed in an annular surface that circulates in the annular shape of the stator core, and the concave portion A temperature detecting element having a temperature measuring surface for detecting temperature is fitted in the slot with the temperature measuring surface facing.

この構成によれば、固定子コアの凹部に温度検出素子を容易に嵌合することができ、この嵌合された温度検出素子の温度測定面がスロット内に向かう状態となっているので、スロット内の固定子巻線の温度を適正に検出することが出来る。また、固定子コアの凹部に温度検出素子を嵌合するようにしたので、接着材や固定部材を使用せずに温度検出素子を固定することができ、これによって低コスト化を図ることができる。   According to this configuration, the temperature detecting element can be easily fitted into the concave portion of the stator core, and the temperature measuring surface of the fitted temperature detecting element is in the state of being in the slot. The temperature of the stator winding inside can be detected properly. Further, since the temperature detection element is fitted in the concave portion of the stator core, the temperature detection element can be fixed without using an adhesive or a fixing member, thereby reducing the cost. .

請求項2に記載の発明は、前記温度測定面は、前記スロット内に位置することを特徴とする。   The invention according to claim 2 is characterized in that the temperature measurement surface is located in the slot.

この構成によれば、凹部に温度検出素子を嵌合した際に、温度検出素子の温度測定面がスロット内に突き出た状態となるので、スロット内に固定子巻線を収納した際に、この巻線に温度測定面が適正に当接し、これによって固定子巻線の温度を高精度に検出することができる。   According to this configuration, when the temperature detection element is fitted in the recess, the temperature measurement surface of the temperature detection element protrudes into the slot. Therefore, when the stator winding is accommodated in the slot, The temperature measurement surface properly abuts the winding, whereby the temperature of the stator winding can be detected with high accuracy.

請求項3に記載の発明は、前記温度検出素子は、前記凹部に接着剤で接着されていることを特徴とする。   The invention described in claim 3 is characterized in that the temperature detecting element is bonded to the concave portion with an adhesive.

この構成によれば、温度検出素子を固定子コアに強固に固定することができるので、温度検出素子が外れて温度検出が行なえ無くなるといった事が無くなる。   According to this configuration, the temperature detection element can be firmly fixed to the stator core, so that the temperature detection element cannot be removed and temperature detection cannot be performed.

請求項4に記載の発明は、前記固定子巻線が巻回された前記固定子コアは、前記温度検出素子が回転電機搭載対象の車両にて予め定められた前記固定子巻線の温度検出位置となる状態に、円筒状の外筒に挿入されて嵌合固定されることを特徴とする。   According to a fourth aspect of the present invention, in the stator core around which the stator winding is wound, the temperature detection of the stator winding in which the temperature detection element is predetermined in a vehicle on which the rotating electrical machine is mounted. It is characterized by being inserted into a cylindrical outer tube and fixed in a position.

この構成によれば、各種車両毎の適正な温度検出位置に温度検出素子が配置されるように固定子コアと外筒との相対位置を定めることができる。従って、回転電機を車両に搭載する際に、その車両において温度検出素子が適正な検出位置となるように、固定子コアと外筒との相対位置を可変させるだけで済む。   According to this configuration, the relative position between the stator core and the outer cylinder can be determined so that the temperature detection element is disposed at an appropriate temperature detection position for each vehicle. Therefore, when the rotating electrical machine is mounted on the vehicle, it is only necessary to change the relative position between the stator core and the outer cylinder so that the temperature detection element is at an appropriate detection position in the vehicle.

請求項5に記載の発明は、前記固定子コアは、少なくとも2つ以上に分割される分割コアで形成され、この分割コアの分割面に、当該分割面同士を当接した際に前記凹部となる一部凹部が形成されていることを特徴とする。   According to a fifth aspect of the present invention, the stator core is formed of a split core that is divided into at least two or more, and when the split surfaces abut on the split surfaces of the split core, A partial recess is formed.

この構成によれば、固定子コアの形成時に分割コアを連結する際に、分割面に形成された一部凹部間に温度検出素子を挟んで連結を行えば、各分割コアが連結された際に一部凹部が組み合わさって構成される凹部に温度検出素子が嵌合状態となる。従って、温度検出素子を容易に固定子コアに固定することができる。   According to this configuration, when connecting the split cores when forming the stator core, if the temperature detection elements are sandwiched between the partial recesses formed on the split surface, the split cores are connected. The temperature detecting element is in a fitted state in a concave part formed by combining a part of the concave parts. Therefore, the temperature detection element can be easily fixed to the stator core.

請求項6に記載の発明は、前記温度検出素子は弾力性を有し、この弾力性を有する温度検出素子の寸法は、前記凹部に当該温度検出素子を取り付ける状態での周方向幅が、当該凹部の周方向幅よりも広くなっていることを特徴とする。   According to a sixth aspect of the present invention, the temperature detecting element has elasticity, and the dimension of the temperature detecting element having elasticity is such that the circumferential width in a state in which the temperature detecting element is attached to the concave portion is It is characterized by being wider than the circumferential width of the recess.

この構成によれば、弾力性の有る温度検出素子の周方向幅が、凹部の周方向幅よりも広いので、温度検出素子を縮めて凹部に嵌合すれば、温度検出素子を固定子コアにより強固に固定することができる。   According to this configuration, since the circumferential width of the elastic temperature detection element is wider than the circumferential width of the recess, if the temperature detection element is contracted and fitted into the recess, the temperature detection element is moved by the stator core. It can be firmly fixed.

請求項7に記載の発明は、前記凹部における前記円環状の径方向に対応する径方向長さは、当該凹部に前記温度検出素子を取り付ける状態での当該温度検出素子の径方向長さよりも短くなっていることを特徴とする。   According to the seventh aspect of the present invention, a radial length corresponding to the annular radial direction in the recess is shorter than a radial length of the temperature detection element in a state where the temperature detection element is attached to the recess. It is characterized by becoming.

この構成によれば、凹部に温度検出素子を嵌合した際に、温度検出素子の温度測定面がスロット側に突き出た状態となる。このため、スロット内に固定子巻線を収納した際に、温度測定面が適正に固定子巻線に当接するので、固定子巻線の温度を高精度に検出することが出来る。   According to this configuration, when the temperature detection element is fitted into the recess, the temperature measurement surface of the temperature detection element protrudes toward the slot side. For this reason, when the stator winding is housed in the slot, the temperature measurement surface properly contacts the stator winding, so that the temperature of the stator winding can be detected with high accuracy.

請求項8に記載の発明は、前記温度検出素子は、前記温度測定面を有する温度測定部と、当該温度測定面以外を被覆し、前記固定子コアよりも熱伝導率が低い低熱伝導率部材とを備えて成ることを特徴とする。   According to an eighth aspect of the present invention, the temperature detecting element covers a temperature measuring unit having the temperature measuring surface and a portion other than the temperature measuring surface, and a low thermal conductivity member having a lower thermal conductivity than the stator core. It is characterized by comprising.

この構成によれば、温度測定面以外の温度検出素子が低熱伝導率部材で被覆されているので、固定子コアと温度測定部との間で熱が伝達され難くなり、温度測定部の測定熱が固定子コアに逃げ難くなり、これによって温度測定面での固定子巻線の発熱温度をより正確に測定することができる。   According to this configuration, since the temperature detection element other than the temperature measurement surface is covered with the low thermal conductivity member, it is difficult for heat to be transmitted between the stator core and the temperature measurement unit, and the measurement heat of the temperature measurement unit is reduced. This makes it difficult to escape to the stator core, whereby the heat generation temperature of the stator winding on the temperature measurement surface can be measured more accurately.

請求項9に記載の発明は、前記固定子巻線は、断面形状が角状の角線が用いられていることを特徴とする。   The invention described in claim 9 is characterized in that the stator winding uses a square wire having a square cross section.

この構成によれば、温度検出素子の温度測定面への固定子巻線の接触面積を増大させることができるので、より正確な固定子巻線の温度測定を行うことができる。   According to this configuration, the contact area of the stator winding with the temperature measurement surface of the temperature detection element can be increased, so that more accurate temperature measurement of the stator winding can be performed.

請求項10に記載の発明は、前記凹部に前記温度検出素子が嵌合された状態で当該凹部及び温度検出素子を、溶融後に固化する固定部材で被覆したことを特徴とする。   The invention described in claim 10 is characterized in that the recess and the temperature detection element are covered with a fixing member that solidifies after melting in a state where the temperature detection element is fitted in the recess.

この構成によれば、凹部に温度検出素子を嵌合して固定する場合、溶融した固定部材に浸した後、固化を待てばよいので、容易に温度検出素子を凹部に固定することができる。   According to this configuration, when the temperature detection element is fitted and fixed in the recess, the temperature detection element can be easily fixed to the recess since it is only necessary to wait for solidification after being immersed in the molten fixing member.

請求項11に記載の発明は、前記固定部材は、前記固定子コアよりも熱伝導率の低い低熱伝導率部材が用いられていることを特徴とする。   The invention described in claim 11 is characterized in that a low thermal conductivity member having a lower thermal conductivity than the stator core is used as the fixing member.

この構成によれば、温度検出素子が固定子コアよりも熱伝導率の低い部材で被覆されているので、固定子コアと温度測定部との間で熱がより伝達され難くなり、これによって温度測定部の測定熱が固定子コアに逃げ難くなるので、温度測定面での固定子巻線の発熱温度をより正確に測定することができる。   According to this configuration, since the temperature detection element is covered with a member having a lower thermal conductivity than the stator core, heat is less likely to be transferred between the stator core and the temperature measurement unit, thereby Since the measurement heat of the measurement part is difficult to escape to the stator core, the heat generation temperature of the stator winding on the temperature measurement surface can be measured more accurately.

請求項12に記載の発明は、前記低熱伝導率部材又は前記固定部材は、樹脂部材であることを特徴とする。   The invention described in claim 12 is characterized in that the low thermal conductivity member or the fixing member is a resin member.

この構成によれば、低熱伝導率部材又は固定部材を容易に形成することが出来る。   According to this configuration, the low thermal conductivity member or the fixing member can be easily formed.

請求項13に記載の発明は、前記凹部は、前記固定子コアの軸方向の少なくとも一方の端面に、軸方向の外側に向けて開口していることを特徴とする。   The invention according to claim 13 is characterized in that the concave portion is opened toward the outer side in the axial direction on at least one end surface of the stator core in the axial direction.

この構成によれば、固定子コアの軸方向の端面に、軸方向の外側に向けて開口した凹部を形成したので、この凹部の開口が外側から見える状態となっている。従って、その凹部に温度検出素子を嵌合し易くなる。   According to this structure, since the recessed part opened toward the outer side of the axial direction was formed in the end surface of the axial direction of a stator core, the opening of this recessed part is a state visible from the outer side. Therefore, it becomes easy to fit the temperature detection element into the recess.

請求項14に記載の発明は、前記凹部は、前記固定子コアに径方向に前記スロット側と当該固定子コアの外周側とに抜けて貫通する貫通口であることを特徴とする。   The invention according to claim 14 is characterized in that the concave portion is a through-hole penetrating through the stator core in the radial direction from the slot side to the outer peripheral side of the stator core.

この構成によれば、固定子コアの凹部に、温度検出素子をスロット側の開口から外周側へ向けて挿入すれば嵌合固定することができるので、その凹部に温度検出素子を嵌合し易くなる。また、温度検出素子を接着材や固定部材を用いず容易に凹部に嵌合固定することができるので、より低コスト化を図ることができる。   According to this configuration, since the temperature detection element can be fitted and fixed in the recess of the stator core from the opening on the slot side toward the outer peripheral side, the temperature detection element can be easily fitted in the recess. Become. Further, since the temperature detecting element can be easily fitted and fixed in the recess without using an adhesive or a fixing member, the cost can be further reduced.

請求項15に記載の発明は、前記凹部は、前記円環状の外周側よりも内周側の周方向の寸法が狭い扇形凹部となっており、前記温度検出素子は、前記扇形凹部に嵌合可能な扇形形状となっていることを特徴とする。   According to a fifteenth aspect of the present invention, the concave portion is a fan-shaped concave portion whose inner circumferential side is narrower in the circumferential direction than the annular outer peripheral side, and the temperature detecting element is fitted in the fan-shaped concave portion. It has a fan-shaped shape that is possible.

この構成によれば、扇形凹部に扇形形状の温度検出素子を嵌合すれば、温度検出素子を接着材や固定部材を用いず、容易に固定子コアに固定することができる。   According to this configuration, if a fan-shaped temperature detection element is fitted into the fan-shaped recess, the temperature detection element can be easily fixed to the stator core without using an adhesive or a fixing member.

請求項16に記載の発明は、前記固定子コアは、少なくとも2つ以上に分割される分割コアで形成され、この分割コアの分割面に、当該分割面同士を当接した際に前記円環状の外周側よりも内周側の周方向の寸法が狭い扇形凹部となる半扇形凹部が形成されていることを特徴とする。   According to a sixteenth aspect of the present invention, the stator core is formed of a split core that is divided into at least two or more, and the annular surface is formed when the split surfaces abut against the split surface of the split core. A semi-sector-shaped recess that is a sector-shaped recess having a narrower circumferential dimension on the inner periphery side than the outer periphery side is formed.

この構成によれば、2つの分割コアを連結する際に、各分割コアの双方の半扇形凹部間に温度検出素子を挟み込めば、弾力性のある温度検出素子であれば、その半扇形凹部がつき合わさった扇形凹部に嵌合固定することができる。従って、温度検出素子を接着材や固定部材を用いず、固定子コアにより強固に固定することができる。   According to this configuration, when connecting the two divided cores, if the temperature detecting element is sandwiched between the half fan-shaped recesses of both divided cores, if the temperature detecting element is elastic, the half-fan recessed portion Can be fitted and fixed in the fan-shaped concave part. Therefore, the temperature detection element can be firmly fixed by the stator core without using an adhesive or a fixing member.

請求項17に記載の発明は、前記凹部は、前記円環状の外周側が周方向に所定長伸び、この伸びた部分の中央から径方向に前記スロット内まで延びるT字形凹部となっており、前記温度検出素子は、前記T字形凹部に嵌合可能なT字形状となっていることを特徴とする。   In the invention according to claim 17, the concave portion is a T-shaped concave portion extending from the center of the extended portion to the inside of the slot in the radial direction by extending the annular outer peripheral side by a predetermined length in the circumferential direction, The temperature detection element has a T-shape that can be fitted into the T-shaped recess.

この構成によれば、T字形凹部にT字形状の温度検出素子を嵌合すれば、温度検出素子を接着材や固定部材を用いず、容易に固定子コアに固定することができる。   According to this configuration, if the T-shaped temperature detection element is fitted into the T-shaped recess, the temperature detection element can be easily fixed to the stator core without using an adhesive or a fixing member.

請求項18に記載の発明は、前記固定子コアは、少なくとも2つ以上に分割される分割コアで形成され、この分割コアの分割面に、当該分割面同士を当接した際に前記円環状の外周側が周方向に所定長伸び、この伸びた部分の中央から径方向に前記スロット内まで延びるT字形凹部となる半T字形凹部が形成されていることを特徴とする。   According to an eighteenth aspect of the present invention, the stator core is formed of a split core that is divided into at least two or more, and the annular surface when the split surfaces abut against the split surface of the split core. A semi-T-shaped recess that is a T-shaped recess extending from the center of the extended portion to the inside of the slot in the radial direction is formed.

この構成によれば、2つの分割コアを連結する際に、各分割コアの双方の半T字形凹部間に温度検出素子を挟み込めば、弾力性のある温度検出素子であれば半T字形凹部がつき合わさったT字形凹部に嵌合固定することができる。従って、温度検出素子を接着材や固定部材を用いず、固定子コアにより強固に固定することができる。   According to this configuration, when connecting the two divided cores, if the temperature detecting element is sandwiched between the half T-shaped recesses of both the split cores, the half T-shaped recessed part can be used as long as it is an elastic temperature detecting element. Can be fitted and fixed in the T-shaped recess where the two are attached. Therefore, the temperature detection element can be firmly fixed by the stator core without using an adhesive or a fixing member.

請求項19に記載の発明は、前記温度検出素子と前記固定子巻線との間に、当該固定子巻線に印加される電圧で絶縁破壊が生じない絶縁部材を設けたこと特徴とする。   According to a nineteenth aspect of the present invention, there is provided an insulating member between the temperature detecting element and the stator winding that does not cause dielectric breakdown due to a voltage applied to the stator winding.

この構成によれば、温度検出素子と固定子巻線との間の絶縁性を向上させ、温度検出素子での温度測定を適正に行うことができる。   According to this structure, the insulation between a temperature detection element and a stator winding | coil can be improved, and the temperature measurement by a temperature detection element can be performed appropriately.

請求項20に記載の発明は、前記絶縁部材は、前記温度検出素子と前記固定子巻線とに直接接触することを特徴とする。   The invention according to claim 20 is characterized in that the insulating member is in direct contact with the temperature detecting element and the stator winding.

この構成によれば、温度検出素子が高抵抗部材を介して固定子巻線に直接接触しているので、固定子巻線の温度測定をより適正に行うことができる。   According to this configuration, since the temperature detecting element is in direct contact with the stator winding via the high resistance member, the temperature of the stator winding can be measured more appropriately.

請求項21に記載の発明は、周方向に複数のスロットを有する円環状の固定子コアの当該円環状に周回する円環状面に、前記スロット側に開口する凹部を形成する第1ステップと複数の導体により形成された固定子巻線を、前記第1ステップで前記凹部が形成された固定子コアに、当該固定子コアのスロットに当該固定子巻線の導体が挿通されるように組み込む第2ステップと、前記第2ステップで固定子巻線が組み込まれた固定子コアの凹部に、温度を検出する温度測定面を有する温度検出素子を、当該固定子コアのスロット内に前記温度測定面が向かう状態で嵌合する第3ステップと、前記第3ステップで前記凹部に前記温度検出素子が嵌合された固定子コアを、当該温度検出素子が回転電機搭載対象の車両にて予め定められた前記固定子巻線の温度検出位置となる状態に、円筒状の外筒に挿入して嵌合固定する第4ステップとを含むことを特徴とする。   According to a twenty-first aspect of the present invention, there are provided a first step and a plurality of first steps for forming a recess opening on the slot side on an annular surface of the annular stator core having a plurality of slots in the circumferential direction. The stator winding formed by the first conductor is assembled into the stator core in which the recess is formed in the first step so that the conductor of the stator winding is inserted into the slot of the stator core. A temperature detecting element having a temperature measuring surface for detecting temperature in a recess of the stator core in which the stator winding is incorporated in two steps and the temperature measuring surface in the slot of the stator core; A stator core in which the temperature detection element is fitted in the recess in the third step, and the temperature detection element is determined in advance in a vehicle on which the rotating electrical machine is mounted. Said fixed A state in which a temperature detecting position of the winding, characterized in that inserted into an outer cylinder and a fourth step of fitting and fixing.

この方法によれば、凹部に温度検出素子が嵌合された固定子コアを形成し、この固定子コアを、別部材の外筒に挿入して嵌合固定するが、この際、温度検出素子が、搭載対象の車両において予め定められた固定子巻線温度の検出位置となるように、固定子コアと外筒との相対位置を定めて嵌合固定する。つまり、温度検出素子の検出位置を、固定子コアと外筒との相対位置を変えるだけで決定することが出来るので、回転電機を他種の車両に搭載する際に、その車両における温度検出素子の適正温度検出位置に、固定子の温度検出素子の位置を容易に合わせることが出来る。   According to this method, a stator core having a temperature detection element fitted in the recess is formed, and this stator core is inserted into an outer cylinder of another member and fixed. In this case, the temperature detection element However, the relative position between the stator core and the outer cylinder is determined and fitted and fixed so as to be a predetermined detection position of the stator winding temperature in the vehicle to be mounted. That is, since the detection position of the temperature detection element can be determined simply by changing the relative position between the stator core and the outer cylinder, when the rotating electrical machine is mounted on another type of vehicle, the temperature detection element in that vehicle The position of the temperature detecting element of the stator can be easily adjusted to the appropriate temperature detecting position.

本発明の第1実施形態に係る回転電機の構成を模式的に示す軸方向断面図である。1 is an axial sectional view schematically showing a configuration of a rotating electrical machine according to a first embodiment of the present invention. 本実施形態に係る回転電機の固定子の構成を示す斜視図である。It is a perspective view which shows the structure of the stator of the rotary electric machine which concerns on this embodiment. 固定子コアの構成を示す平面図である。It is a top view which shows the structure of a stator core. 固定子コアを構成する分割コアの平面図である。It is a top view of the split core which comprises a stator core. 温度検出素子の一部を透視した平面図である。It is the top view which saw through a part of temperature detection element. 固定子コイルを構成する巻線の断面図である。It is sectional drawing of the coil | winding which comprises a stator coil. 固定子コイルの結線を示す図である。It is a figure which shows the connection of a stator coil. 固定子コイルとなる巻き取り体の斜視図である。It is a perspective view of the winding body used as a stator coil. 固定子コイルの展開図であり、組み込み体の平面図である。It is an expanded view of a stator coil, and is a top view of a built-in body. 組み付け体の斜視図である。It is a perspective view of an assembly. 外筒の斜視図である。It is a perspective view of an outer cylinder. (a)固定子コアを構成する分割コアの連結様態並びに分割コアの凹部と温度検出素子との寸法を示す平面図、(b)は図10に示す固定子コアにおける分割コア及び温度検出素子を径方向に切断した際の断面図である。(A) The top view which shows the connection state of the split core which comprises a stator core, and the dimension of the recessed part of a split core, and a temperature detection element, (b) shows the split core and temperature detection element in a stator core shown in FIG. It is sectional drawing at the time of cut | disconnecting to radial direction. 本発明の第1実施形態に係る固定子コアの構成を示し、(a)は固定子コアの斜視図、(b)は(a)に破線で示す断面位置Sの断面を矢印Y1方向から見た際の固定子コアにおける分割コア及び温度検出素子部分の断面図である。The structure of the stator core which concerns on 1st Embodiment of this invention is shown, (a) is a perspective view of a stator core, (b) looks at the cross section of the cross-section position S shown with a broken line in (a) from the arrow Y1 direction. It is sectional drawing of the division | segmentation core and temperature detection element part in a stator core at the time. 本発明の第3実施形態に係る回転電機の固定子コアにおける分割コア32−1及び温度検出素子500を径方向に切断した際の断面図である。It is sectional drawing when the split core 32-1 and the temperature detection element 500 in the stator core of the rotary electric machine which concern on 3rd Embodiment of this invention are cut | disconnected in radial direction. 本発明の第4実施形態に係る回転電機の固定子コアにおける分割コア及び温度検出素子を径方向に切断した際の断面図である。It is sectional drawing when the split core and temperature detection element in the stator core of the rotary electric machine which concern on 4th Embodiment of this invention are cut | disconnected in radial direction. 本発明の第5実施形態に係る回転電機の固定子コアの要部を示す部分平面図である。It is a fragmentary top view which shows the principal part of the stator core of the rotary electric machine which concerns on 5th Embodiment of this invention. 本発明の第6実施形態に係る回転電機の固定子コアの要部を示す部分平面図である。It is a fragmentary top view which shows the principal part of the stator core of the rotary electric machine which concerns on 6th Embodiment of this invention.

以下、本発明の実施形態を、図面を参照して説明する。但し、本明細書中の全図において相互に対応する部分には同一符号を付し、重複部分においては後述での説明を適時省略する。   Embodiments of the present invention will be described below with reference to the drawings. However, parts corresponding to each other in all the drawings in this specification are denoted by the same reference numerals, and description of the overlapping parts will be omitted as appropriate.

(第1実施形態)
図1は、本発明の実施形態に係る回転電機の構成を模式的に示す軸方向断面図である。
(First embodiment)
FIG. 1 is an axial cross-sectional view schematically showing a configuration of a rotating electrical machine according to an embodiment of the present invention.

図1に示す回転電機1は、略有底筒状の一対のハウジング部材100、101が開口部同士で接合されてなるハウジング10と、ハウジング10に軸受け110、111を介して回転自在に支承された回転軸20と、回転軸20に固定された回転子2と、ハウジング10の内部で回転子2を包囲する位置でハウジング10に固定された固定子3と、固定子3に取り付けられた温度検出素子500とを備えて構成されている。   A rotating electrical machine 1 shown in FIG. 1 is rotatably supported by a housing 10 in which a pair of substantially bottomed cylindrical housing members 100 and 101 are joined to each other through openings and bearings 110 and 111. The rotating shaft 20, the rotor 2 fixed to the rotating shaft 20, the stator 3 fixed to the housing 10 at a position surrounding the rotor 2 inside the housing 10, and the temperature attached to the stator 3. The detection element 500 is provided.

回転子2は、永久磁石により周方向に交互に異なる磁極を、固定子3の内周側と向き合う外周側に複数形成している。回転子2の磁極の数は、回転電機により異なるため限定されるものではない。本実施形態では、8極(N極:4、S極:4)の回転子が用いられているとする。固定子3は、図2に示すように、固定子コア30と、複数の各相巻線から形成された三相の固定子コイル(固定子巻線)4と、固定子コア30に外挿された外筒5とを備えている。   The rotor 2 is formed with a plurality of magnetic poles that are alternately different in the circumferential direction by permanent magnets on the outer peripheral side facing the inner peripheral side of the stator 3. The number of magnetic poles of the rotor 2 is not limited because it varies depending on the rotating electric machine. In this embodiment, it is assumed that an 8-pole rotor (N pole: 4, S pole: 4) is used. As shown in FIG. 2, the stator 3 is extrapolated to the stator core 30, a three-phase stator coil (stator winding) 4 formed from a plurality of phase windings, and the stator core 30. The outer cylinder 5 is provided.

固定子コア30は、図3に示すように、内周に複数のスロット31が形成された円環状を呈している。複数のスロット31は、その深さ方向が径方向と一致するように形成されている。固定子コア30に形成されたスロット31の数は、回転子2の磁極数に対し、固定子コイル4の一相あたり2個の割合で形成されている。本実施形態では、8×3×2=48より、スロット数は48個とされている。   As shown in FIG. 3, the stator core 30 has an annular shape in which a plurality of slots 31 are formed on the inner periphery. The plurality of slots 31 are formed such that the depth direction thereof coincides with the radial direction. The number of slots 31 formed in the stator core 30 is formed at a ratio of two per one phase of the stator coil 4 with respect to the number of magnetic poles of the rotor 2. In this embodiment, since 8 × 3 × 2 = 48, the number of slots is 48.

また、固定子コア30は、図4(a)に示す分割コア32及び(b)に示す分割コア32−1を組み合わせ、所定の数(本実施形態では、24個)だけ周方向に連結して形成されている。分割コア32は、一つのスロット31を区画するとともに、周方向で隣接する分割コア32との間で一つのスロット31を区画する形状を呈している。具体的には、分割コア32は、径方向内方に伸びる一対のティース部320と、ティース部320を径方向外方で連結するバックコア部321を有しており、分割コア32−1は周方向の端面(分割面)に、更に温度検出素子取り付け用の半凹部600hを有している。   Further, the stator core 30 is a combination of the split cores 32 shown in FIG. 4A and the split cores 32-1 shown in FIG. 4B, and is linked in the circumferential direction by a predetermined number (24 in this embodiment). Is formed. The split core 32 has a shape in which one slot 31 is defined and one slot 31 is defined between the adjacent split cores 32 in the circumferential direction. Specifically, the split core 32 has a pair of teeth portions 320 that extend radially inward, and a back core portion 321 that connects the teeth portions 320 radially outward. The split core 32-1 The circumferential end face (divided surface) further has a half-recessed portion 600h for attaching the temperature detecting element.

固定子コア30を構成する分割コア32及び分割コア32−1は、電磁鋼板を積層させて形成されており、その積層された電磁鋼板の間には、絶縁薄膜が配置されている。なお、分割コア32及び分割コア32−1は、この電磁鋼板の積層体からだけでなく、従来公知の金属薄板及び絶縁薄膜を用いて形成してもよい。また、本実施形態に適用可能な固定子コア30の形状は、図3及び図4に示したものに限られるものではなくてもよい。   The split core 32 and the split core 32-1 constituting the stator core 30 are formed by stacking electromagnetic steel plates, and an insulating thin film is disposed between the stacked electromagnetic steel plates. In addition, you may form the split core 32 and the split core 32-1 not only from the laminated body of this electromagnetic steel plate but using a conventionally well-known metal thin plate and an insulating thin film. Moreover, the shape of the stator core 30 applicable to this embodiment may not be restricted to what was shown in FIG.3 and FIG.4.

温度検出素子500は、図5に示すように、温度を測定する温度測定部502と、この温度測定部502から延びる温度検出素子出力線506と、温度測定部502をこの温度測定面502aが露出する状態で被覆すると共に、温度検出素子出力線506の一部を被覆し、固定子コア30よりも熱伝導率が低い低熱伝導率部材504とを備えて形成されている。低熱伝導率部材504は、樹脂部材であって、好ましくは弾力性を有している。   As shown in FIG. 5, the temperature detection element 500 includes a temperature measurement unit 502 that measures temperature, a temperature detection element output line 506 extending from the temperature measurement unit 502, and the temperature measurement unit 502 exposing the temperature measurement surface 502 a. And a part of the temperature detection element output line 506, and a low thermal conductivity member 504 having a thermal conductivity lower than that of the stator core 30. The low thermal conductivity member 504 is a resin member, and preferably has elasticity.

固定子コイル4は、複数の巻線40を所定の巻回方法で巻回してなる。この固定子コイル4を構成する巻線40は、図6に示すように、断面形状が角型であって、銅製の導体41と、導体41の外周を覆い導体41を絶縁する内層420及び外層421からなる絶縁皮膜42とから形成されている。このように、内層420及び外層421からなる絶縁皮膜42の厚みが厚いので、巻線40同士を絶縁するために巻線40同士の間に絶縁紙等を挟み込む必要がなくなっているが、巻線40同士の間あるいは固定子コア30と固定子コイル4との間に絶縁紙を配設してもよい。なお、巻線40は断面形状が丸型であっても良い。   The stator coil 4 is formed by winding a plurality of windings 40 by a predetermined winding method. As shown in FIG. 6, the winding 40 constituting the stator coil 4 has a square cross-sectional shape, a copper conductor 41, and an inner layer 420 and an outer layer that cover the outer periphery of the conductor 41 and insulate the conductor 41. And an insulating film 42 made of 421. As described above, since the insulating film 42 composed of the inner layer 420 and the outer layer 421 is thick, it is not necessary to sandwich insulating paper or the like between the windings 40 in order to insulate the windings 40 from each other. Insulating paper may be provided between the 40 or between the stator core 30 and the stator coil 4. The winding 40 may have a round cross section.

また、固定子コイル4は、図7に示すように、それぞれが2本の三相巻線(U1、U2、V1、V2、W1、W2)により形成されている。この固定子コイル4は、図8に示すように、複数の巻線40を所定の形状に組み込んだ組み込み体47(図9参照)を巻回してなる巻き取り体48である。固定子コイル4を構成する巻線40は、固定子コア30の内周側で周方向に沿って波巻きされる形状で成形されている。   Further, as shown in FIG. 7, each of the stator coils 4 is formed by two three-phase windings (U1, U2, V1, V2, W1, W2). As shown in FIG. 8, the stator coil 4 is a winding body 48 formed by winding a built-in body 47 (see FIG. 9) in which a plurality of windings 40 are incorporated in a predetermined shape. The winding 40 constituting the stator coil 4 is formed in a shape that is wave-wound along the circumferential direction on the inner peripheral side of the stator core 30.

固定子コイル4を構成する巻線40は、固定子コア30のスロット31に収容される直線状のスロット収容部43と、隣り合ったスロット収容部43同士を接続するターン部44とを備えている。スロット収容部43は、所定のスロット数(本実施形態では、3相×2個=6個)ごとのスロット31に収容されている。ターン部44は、固定子コア30の軸方向の端面から突出して形成されている。   The winding 40 constituting the stator coil 4 includes a linear slot accommodating portion 43 accommodated in the slot 31 of the stator core 30 and a turn portion 44 connecting the adjacent slot accommodating portions 43 to each other. Yes. The slot accommodating portions 43 are accommodated in the slots 31 for each predetermined number of slots (in this embodiment, 3 phases × 2 = 6). The turn portion 44 is formed so as to protrude from the end surface of the stator core 30 in the axial direction.

更に、固定子コイル4は、複数の巻線40の両端を固定子コア30の軸方向の端面から突出させ、かつ複数の巻線40を周方向に沿って波状に巻装した状態で形成されている。固定子コイル4の1相は、第1の巻線部40aと第2の巻線部40bとの端部同士を溶接により接合して形成されている。即ち、2本の電気導体線から成形した2つの成形体の端部同士を接合して形成された一つの組体から固定子コイル4の1相が形成されている。   Furthermore, the stator coil 4 is formed in a state in which both ends of the plurality of windings 40 protrude from the axial end surface of the stator core 30 and the plurality of windings 40 are wound in a wave shape along the circumferential direction. ing. One phase of the stator coil 4 is formed by welding the ends of the first winding portion 40a and the second winding portion 40b together by welding. That is, one phase of the stator coil 4 is formed from one assembly formed by joining the ends of two molded bodies formed from two electric conductor wires.

第1の巻線部40aのスロット収容部43と第2の巻線部40bのスロット収容部43とは、同一スロット31に収容される。このとき、第1の巻線部40aのスロット収容部43と、第2の巻線部40bのスロット収容部43とは、スロット31の深さ方向で交互に位置するように設置されている。そして、第1の巻線部40aと第2の巻線部40bとの接合部45は、第1の巻線部40aと第2の巻線部40bの巻装される方向が反転するスロット収容部43よりなる折り返し部46に形成されている。   The slot accommodating portion 43 of the first winding portion 40a and the slot accommodating portion 43 of the second winding portion 40b are accommodated in the same slot 31. At this time, the slot accommodating portions 43 of the first winding portion 40 a and the slot accommodating portions 43 of the second winding portion 40 b are installed so as to be alternately positioned in the depth direction of the slot 31. And the joint part 45 of the 1st coil | winding part 40a and the 2nd coil | winding part 40b is the slot accommodation in which the winding direction of the 1st coil | winding part 40a and the 2nd coil | winding part 40b reverses. A folded portion 46 formed by the portion 43 is formed.

固定子コイル4の展開図、即ち巻回される前の組み込み体47の平面図を図9に示す。固定子コイル4は、互いに巻装方向が異なる第1の巻線部40aと第2の巻線部40bとからなる組体を6組有し、6組の組体を用いて、3相(U,V,W)×2個(倍スロット)のコイルとされている。各組体において、第1の巻線部40aの中性点側(又は相端子側)の端部とは反対側の端部と、第2の巻線部40bの相端子側(又は中性点側)の端部とは反対側の端部とが、折り返し部46よりなるスロット収容部43を介して接続されている。各相の巻線40の結線方法は同様である。   FIG. 9 shows a development view of the stator coil 4, that is, a plan view of the assembled body 47 before being wound. The stator coil 4 has six sets of first winding portions 40a and second winding portions 40b having different winding directions, and three-phase ( U, V, W) × 2 (double slots) coils. In each assembly, the end on the side opposite to the end on the neutral point side (or phase terminal side) of the first winding portion 40a and the phase terminal side (or neutrality) of the second winding portion 40b. The end on the opposite side to the end on the dot side is connected via a slot accommodating portion 43 formed of a folded portion 46. The method of connecting the windings 40 of each phase is the same.

固定子コイル4(巻き取り体48)に固定子コア30を組み付けてなる組み付け体50の斜視図を図10に示す。また、図11に組み付け体50の外周に焼きバメする外筒5の斜視図を示す。   FIG. 10 shows a perspective view of an assembly 50 in which the stator core 30 is assembled to the stator coil 4 (winding body 48). Further, FIG. 11 shows a perspective view of the outer cylinder 5 that shrinks on the outer periphery of the assembly 50.

組み付け体50の外周には軸方向に積層された分割コア32のバックコア部321が表れている。外筒5は、たとえば、厚さ2mmの円筒形状をしており、磁束が通過可能な低炭素鋼などによって形成されている。   A back core portion 321 of the split core 32 stacked in the axial direction appears on the outer periphery of the assembly 50. The outer cylinder 5 has a cylindrical shape with a thickness of 2 mm, for example, and is formed of low carbon steel through which magnetic flux can pass.

本実施形態では、外筒5は、当該外筒5の軸方向一端側の外周面に、その軸と直交方向に外周側に突き出る3つの鍔5aを備えている。また、鍔5aは、外筒5を周方向に3分割した位置に配置されている。なお、その分割数は少なくとも2つ以上であればよく、3つに限られるものではない。また、分割された鍔5aのそれぞれには、たとえば固定子3をハウジング10に固定する際に用いられる貫通孔5bが設けられている。貫通孔5bは、分割された鍔5aのそれぞれすべてに設けてもよく、又は分割された鍔5aのいずれかのみに設けてもよい。或いは、設けなくてもよい。なお、外筒5の内周側の筒部5cの内径は、真円としている。   In the present embodiment, the outer cylinder 5 is provided with three flanges 5a protruding on the outer peripheral side in the direction orthogonal to the axis on the outer peripheral surface of the outer cylinder 5 on one end side in the axial direction. The flange 5a is arranged at a position obtained by dividing the outer cylinder 5 into three parts in the circumferential direction. The number of divisions is not limited to three as long as it is at least two or more. Further, each of the divided flanges 5a is provided with a through hole 5b used when the stator 3 is fixed to the housing 10, for example. The through holes 5b may be provided in each of the divided ridges 5a, or may be provided only in any of the divided ridges 5a. Alternatively, it may not be provided. In addition, the internal diameter of the cylinder part 5c of the inner peripheral side of the outer cylinder 5 is made into the perfect circle.

次に、このような回転電機1の固定子3の製造方法を説明する。   Next, a method for manufacturing the stator 3 of the rotating electrical machine 1 will be described.

<成形工程>まず、12本の電気導体線から12個の成形体を成形する。ここで成形する各成形体は、図9に示すように、互いに平行に延びて成形体の長手方向に並列した複数の直状部431と、隣り合う直状部431同士を直状部431の一端側と他端側とで交互に連結する複数のターン部44とを有する。   <Molding process> First, 12 molded bodies are molded from 12 electric conductor wires. As shown in FIG. 9, each molded body to be molded here includes a plurality of straight portions 431 that extend in parallel to each other and are arranged in parallel in the longitudinal direction of the molded body, and adjacent straight portions 431 that are adjacent to each other. It has a plurality of turn portions 44 that are alternately connected at one end side and the other end side.

<組み込み工程>12個の成形体を組み込むことにより、組み込み体47を形成する。この組み込み体47においては、6組の組体が組み込み体47の長手方向に並列している。各組体は、第1の巻線部40aとなる第1線部と、第2の巻線部40bとなる第2線部とからなる。なお、第1線部が1個の成形体よりなり、第2線部も1個の成形体よりなる。   <Incorporation process> The assembly body 47 is formed by incorporating 12 molded bodies. In this built-in body 47, six sets of bodies are arranged in parallel in the longitudinal direction of the built-in body 47. Each assembly includes a first line portion that becomes the first winding portion 40a and a second line portion that becomes the second winding portion 40b. In addition, the 1st line part consists of one molded object, and the 2nd line part also consists of one molded object.

各組体における第1線部の端部と第2線部の端部とが溶接接合されて接合部45とされている。なお、12個の成形体を組み込んでから、各組体における第1線部の端部と第2線部の端部とを接合してもよいし、第1線部の端部と第2線部の端部とを接合して6組の組体を形成してから、この6組の組体を組み込んでもよい。   The end portion of the first line portion and the end portion of the second line portion in each assembly are welded to form a joint portion 45. In addition, after assembling the twelve molded bodies, the end portion of the first line portion and the end portion of the second line portion in each assembly may be joined, or the end portion of the first line portion and the second portion. After joining the ends of the line portions to form six sets of assemblies, these six sets of assemblies may be incorporated.

組み込み体47における各組体は、第1線部における複数の直状部431と第2線部における複数の直状部431とが、それぞれ重ね合わされて形成された複数の直状重ね合わせ部471を組み込み体47の長手方向に有する。但し、後述する巻き取り工程の巻き始めである折り返し部46の6個の直状部431及び、巻き終わりの6個の直状部431のそれぞれは、他の直状部431と重ね合わされない。   Each assembly in the built-in body 47 includes a plurality of straight overlapping portions 471 formed by superimposing a plurality of straight portions 431 in the first line portion and a plurality of straight portions 431 in the second line portion. In the longitudinal direction of the built-in body 47. However, each of the six straight portions 431 of the turned-up portion 46 and the six straight portions 431 at the end of winding, which are the start of winding in a winding process described later, is not overlapped with the other straight portions 431.

<巻き取り工程>組み込み体47を折り返し部46が軸心側に位置するように所定の巻数(例えば、3回とか4回)だけ巻回して、図8に示した巻き取り体48を形成する。このとき、組み込み体47のターン部44を所定の巻き取り半径に塑性変形させながら巻き取る。なお、ターン部44は、所定の曲げR形状の成形面を有する成形型や、所定の成形ローラを用いて曲げ成形してもよい。   <Winding Step> The built-in body 47 is wound by a predetermined number of turns (for example, 3 or 4 times) so that the folded portion 46 is located on the axial center side, thereby forming the winding body 48 shown in FIG. . At this time, the turn portion 44 of the built-in body 47 is wound while being plastically deformed to a predetermined winding radius. Note that the turn portion 44 may be bent using a forming die having a predetermined bending R-shaped forming surface or a predetermined forming roller.

巻き取り体48は、一つの組体における複数の直状重ね合わせ部471が径方向に巻数分だけ積層されて形成された複数の直状積層部481を、巻き取り体48の周方向に有する。各直状積層部481においては、巻数の2倍の数の直状部431が重ね合わされて径方向(放射方向)に一列に並んでいる。このとき、各直状積層部481は、巻き取り体48の周方向で小間隔を隔てた状態で位置している。   The wound body 48 has a plurality of straight laminated portions 481 formed by laminating a plurality of straight overlapping portions 471 in one assembly by the number of turns in the radial direction in the circumferential direction of the wound body 48. . In each of the straight stacked portions 481, the number of the straight portions 431 that is twice as many as the number of turns is overlapped and aligned in a row in the radial direction (radial direction). At this time, each of the straight laminated portions 481 is located in a state of being spaced apart in the circumferential direction of the winding body 48.

<組み付け工程>上記のように得られた巻き取り体48に対して、径方向外方から、分割コア32及び分割コア32−1を組み合わせたティース部320を、隣り合う直状積層部481間の隙間に挿入し、隣り合う分割コア32及び分割コア32−1同士を連結する。この連結の際、図12(a)に示すように隣り合う分割コア32−1の双方の半凹部600hに温度検出素子500を挟んで固定する。各分割コア32−1が連結された状態では、双方の半凹部600hが1つに組み合わさって温度検出素子取り付け用凹部(以降、単に凹部と称す)600となる。また、その連結によって図10に示す組み付け体50が得られる。   <Assembly Step> To the wound body 48 obtained as described above, the teeth 320 obtained by combining the split core 32 and the split core 32-1 from the radially outer side are arranged between the adjacent straight laminated portions 481. The adjacent split cores 32 and the split cores 32-1 are connected to each other. At the time of this connection, as shown in FIG. 12A, the temperature detection element 500 is sandwiched and fixed in both half-recesses 600h of the adjacent split cores 32-1. In a state where the divided cores 32-1 are connected, both the half-recesses 600 h are combined into one to form a temperature detection element mounting recess (hereinafter simply referred to as a recess) 600. Moreover, the assembly 50 shown in FIG. 10 is obtained by the connection.

但し、図12(a)は、固定子コア30を構成する分割コア32−1の連結様態並びに分割コア32−1の凹部600と温度検出素子500との寸法を示す図であり、(b)は図10に示す固定子コア30における分割コア32−1及び温度検出素子500を径方向に切断した際の断面図を示す。なお、図5では温度検出素子500の温度検出素子出力線506を図面に向かって左方向に突き出した状態を示したが、図12(b)では上方側に突き出した状態を示す。   However, FIG. 12A is a diagram illustrating the connection state of the split cores 32-1 constituting the stator core 30, and the dimensions of the recesses 600 of the split cores 32-1 and the temperature detection element 500, and FIG. These show sectional views when the split core 32-1 and the temperature detection element 500 in the stator core 30 shown in FIG. 10 are cut in the radial direction. 5 shows a state in which the temperature detection element output line 506 of the temperature detection element 500 protrudes leftward toward the drawing, but FIG. 12B shows a state in which the temperature detection element output line 506 protrudes upward.

図12(a)に示すように、分割コア32−1の凹部600の周方向幅2aが、温度検出素子500の周方向幅bよりも狭くなっている。言い換えれば、温度検出素子500の寸法は、凹部600に温度検出素子500を取り付ける状態での周方向幅2aが、凹部600の周方向幅bよりも広くなっている。従って、隣合う分割コア32−1の半凹部600hに、弾力性のある温度検出素子500を嵌合して各分割コア32−1を連接すれば、図12(b)に示すように温度検出素子500は各分割コア32−1間に強固に固定される。   As shown in FIG. 12A, the circumferential width 2 a of the concave portion 600 of the split core 32-1 is narrower than the circumferential width b of the temperature detection element 500. In other words, the dimension of the temperature detection element 500 is such that the circumferential width 2 a in the state where the temperature detection element 500 is attached to the recess 600 is wider than the circumferential width b of the recess 600. Therefore, if the elastic temperature detecting element 500 is fitted into the half-recessed portion 600h of the adjacent divided core 32-1, and the divided cores 32-1 are connected, the temperature detection is performed as shown in FIG. The element 500 is firmly fixed between the divided cores 32-1.

また、図12(b)に示すように、分割コア32−1の凹部600の径方向長さcは、温度検出素子500の凹部600への取り付け時の径方向長さdよりも短い。従って、凹部600に温度検出素子500を嵌合固定した際に、温度検出素子500の温度測定面502aがスロット31側に突き出た状態となる。このため、スロット31内に固定子コイル4の巻線40を収納した際に、温度測定面502aが適正に巻線40に当接するので、固定子コイル4の温度が適正に測定される。   Further, as shown in FIG. 12B, the radial length c of the concave portion 600 of the split core 32-1 is shorter than the radial length d when the temperature detecting element 500 is attached to the concave portion 600. Therefore, when the temperature detection element 500 is fitted and fixed in the recess 600, the temperature measurement surface 502a of the temperature detection element 500 is protruded toward the slot 31 side. For this reason, when the winding 40 of the stator coil 4 is housed in the slot 31, the temperature measuring surface 502a properly contacts the winding 40, so that the temperature of the stator coil 4 is properly measured.

<挿入(焼きバメ)工程>図10に示す組み付け体50を図11に示す外筒5に挿入して嵌め込む。この場合、外筒5の外周における所定位置に温度検出素子500が配置されるように嵌め込む。その所定位置とは、回転電機1を対象の車両に搭載した際に、固定子コイル4の発熱温度を適正に測定可能な予め定められた位置である。その嵌め込みを行う場合、まず、図示せぬヒータによって外筒5を所定温度(たとえば300℃)に加熱する。続いて、加熱した外筒5に組み付け体50を挿入する。この際、外筒5の軸方向他端側(図11における上端側)から組み付け体50を挿入する。この逆に、組付け体50の軸方向から外筒5の軸方向他端側(図11における上端側)を挿入してもよい。つまり、これらの挿入は外筒5と組み付け体50とを相対的に移動させればよい。   <Insertion (shrinking) step> The assembly 50 shown in FIG. 10 is inserted into the outer cylinder 5 shown in FIG. In this case, the temperature detecting element 500 is fitted at a predetermined position on the outer periphery of the outer cylinder 5. The predetermined position is a predetermined position at which the heat generation temperature of the stator coil 4 can be appropriately measured when the rotating electrical machine 1 is mounted on a target vehicle. When the fitting is performed, first, the outer cylinder 5 is heated to a predetermined temperature (for example, 300 ° C.) by a heater (not shown). Subsequently, the assembly 50 is inserted into the heated outer cylinder 5. At this time, the assembly 50 is inserted from the other axial end side of the outer cylinder 5 (upper end side in FIG. 11). Conversely, the other axial end side (upper end side in FIG. 11) of the outer cylinder 5 may be inserted from the axial direction of the assembly 50. That is, these insertions may be performed by relatively moving the outer cylinder 5 and the assembly 50.

外筒5への組み付け体50の挿入を完了した後、図示せぬ送風機などの冷却手段によって30分程度冷却する。これによって挿入(焼きバメ)工程が終了し、図2に示す固定子3が完成する。   After completing the insertion of the assembly 50 into the outer cylinder 5, it is cooled for about 30 minutes by a cooling means such as a blower (not shown). This completes the insertion (shrinking) process, and the stator 3 shown in FIG. 2 is completed.

なお、上記では、コア組み付け体50の外周と外筒5の内周との嵌合において、焼きバメを用いたが、必要な嵌合力を得るために、外周面と内周面との圧入によって嵌合する等の方法を用いてもよい。また、固定子コア30に形成される凹部600を複数設け、この複数の凹部600の各々に温度検出素子500が嵌合されていても良い。   In the above, the shrinkage is used in the fitting between the outer periphery of the core assembly 50 and the inner periphery of the outer cylinder 5, but in order to obtain a required fitting force, the outer peripheral surface and the inner peripheral surface are pressed into each other. A method such as fitting may be used. Further, a plurality of recesses 600 formed in the stator core 30 may be provided, and the temperature detection element 500 may be fitted in each of the plurality of recesses 600.

このように第1実施形態の回転電機の固定子3は、周方向に複数のスロット31を有する円環状の固定子コア30と、この固定子コア30にスロット31に挿通されて巻回される複数の導体による固定子コイル4とを有する。   As described above, the stator 3 of the rotating electrical machine according to the first embodiment is wound by being inserted into the stator core 30 through the slot 31 and wound around the stator core 30 having a plurality of slots 31 in the circumferential direction. And a stator coil 4 made of a plurality of conductors.

本実施形態の特徴は、固定子コア30の円環状面に、当該円環状面に対する垂直方向側及びスロット31側に開口する凹部600を少なくとも1つ形成し、この凹部600に、温度を検出する温度測定面502aを有する温度検出素子500を、スロット31内に当該温度測定面502aが向かう状態で嵌合した。   A feature of the present embodiment is that at least one recess 600 is formed on the annular surface of the stator core 30 so as to open on the side perpendicular to the annular surface and on the slot 31 side, and temperature is detected in the recess 600. The temperature detecting element 500 having the temperature measuring surface 502a was fitted into the slot 31 with the temperature measuring surface 502a facing.

この構成によって、固定子コア30の凹部600に温度検出素子500を容易に嵌合することができ、この嵌合された温度検出素子500の温度測定面502aがスロット31内に向かう状態となっているので、スロット31内の固定子コイル4の温度を適正に検出することが出来る。また、固定子コア30の凹部600に温度検出素子500を嵌合するようにしたので、接着材や固定部材を使用せずに温度検出素子500を固定することができ、これによって低コスト化を図ることができる。   With this configuration, the temperature detection element 500 can be easily fitted into the concave portion 600 of the stator core 30, and the temperature measurement surface 502 a of the fitted temperature detection element 500 is directed into the slot 31. Therefore, the temperature of the stator coil 4 in the slot 31 can be detected appropriately. Further, since the temperature detecting element 500 is fitted in the concave portion 600 of the stator core 30, the temperature detecting element 500 can be fixed without using an adhesive or a fixing member, thereby reducing the cost. Can be planned.

また、温度測定面502aは、スロット31内に位置するようにした。この構成によって、凹部600に温度検出素子500を嵌合した際に、温度検出素子500の温度測定面502aがスロット31内に突き出た状態となるので、スロット31内に固定子コイル4を収納した際に、この巻線に温度測定面502aが適正に当接し、これによって固定子コイル4の温度を高精度に検出することができる。   Further, the temperature measurement surface 502 a is positioned in the slot 31. With this configuration, when the temperature detection element 500 is fitted into the recess 600, the temperature measurement surface 502a of the temperature detection element 500 protrudes into the slot 31, so that the stator coil 4 is accommodated in the slot 31. At this time, the temperature measurement surface 502a properly comes into contact with the winding, and thereby the temperature of the stator coil 4 can be detected with high accuracy.

また、温度検出素子500は、凹部600に接着剤で接着しても良い。この構成によって、温度検出素子500を固定子コア30に強固に固定することができるので、温度検出素子500が外れて温度検出が行なえ無くなるといった事が無くなる。   Further, the temperature detection element 500 may be bonded to the recess 600 with an adhesive. With this configuration, the temperature detection element 500 can be firmly fixed to the stator core 30, so that the temperature detection element 500 is not detached and the temperature cannot be detected.

また、固定子コイル4が巻回された固定子コア30は、温度検出素子500が回転電機搭載対象の車両にて予め定められた固定子コイル4の温度検出位置となる状態に、円筒状の外筒5に挿入されて嵌合固定される。   Further, the stator core 30 around which the stator coil 4 is wound has a cylindrical shape in a state where the temperature detection element 500 becomes a temperature detection position of the stator coil 4 that is predetermined in the vehicle to be mounted on the rotating electrical machine. It is inserted into the outer cylinder 5 and fixed by fitting.

この構成によって、各種車両毎の適正な温度検出位置に温度検出素子500が配置されるように固定子コア30と外筒5との相対位置を定めることができる。従って、回転電機を車両に搭載する際に、その車両において温度検出素子500が適正な検出位置となるように、固定子コア30と外筒5との相対位置を可変させるだけで済む。   With this configuration, the relative position between the stator core 30 and the outer cylinder 5 can be determined so that the temperature detection element 500 is disposed at an appropriate temperature detection position for each vehicle. Therefore, when the rotating electrical machine is mounted on the vehicle, it is only necessary to change the relative position between the stator core 30 and the outer cylinder 5 so that the temperature detection element 500 is at an appropriate detection position in the vehicle.

また、固定子コア30は、少なくとも2つ以上に分割される分割コア32−1で形成され、この分割コア32−1の分割面に、当該分割面同士を当接した際に凹部600となる半凹部600hが形成されている。   The stator core 30 is formed of a split core 32-1 that is divided into at least two or more, and becomes a recess 600 when the split surfaces abut on the split surface of the split core 32-1. A half-recessed portion 600h is formed.

この構成によれば、固定子コア30の形成時に分割コア32−1を連結する際に、分割面に形成された半凹部600h間に温度検出素子500を挟んで連結を行えば、各分割コア32−1が連結された際に凹部600に温度検出素子500が嵌合状態となる。従って、温度検出素子500を容易に固定子コア30に固定することができる。   According to this configuration, when the divided cores 32-1 are connected when the stator core 30 is formed, the divided cores are connected to each other by sandwiching the temperature detection element 500 between the half-recesses 600h formed on the divided surface. When the 32-1 is connected, the temperature detecting element 500 is fitted in the recess 600. Therefore, the temperature detection element 500 can be easily fixed to the stator core 30.

また、温度検出素子500は弾力性を有し、この弾力性を有する温度検出素子500の寸法は、凹部600に当該温度検出素子500を取り付ける状態での周方向幅bが、当該凹部600の周方向幅2aよりも広くなっている。   Further, the temperature detecting element 500 has elasticity, and the dimension of the temperature detecting element 500 having elasticity is such that the circumferential width b in a state where the temperature detecting element 500 is attached to the recess 600 is the circumference of the recess 600. It is wider than the direction width 2a.

この構成によれば、弾力性の有る温度検出素子500の周方向幅bが、凹部600の周方向幅2aよりも広いので、温度検出素子500を縮めて凹部600に嵌合すれば、温度検出素子500を固定子コア30により強固に固定することができる。   According to this configuration, since the circumferential width b of the elastic temperature detection element 500 is wider than the circumferential width 2a of the recess 600, the temperature detection element 500 is contracted and fitted into the recess 600. The element 500 can be firmly fixed by the stator core 30.

また、凹部600の円環状での径方向長さcは、当該凹部600に温度検出素子500を取り付ける状態での当該温度検出素子500の径方向長さdよりも短くなっている。   In addition, the annular radial length c of the concave portion 600 is shorter than the radial length d of the temperature detecting element 500 in a state where the temperature detecting element 500 is attached to the concave portion 600.

この構成によれば、凹部600に温度検出素子500を嵌合した際に、温度検出素子500の温度測定面502aがスロット31側に突き出た状態となる。このため、スロット31内に固定子コイル4を収納した際に、温度測定面502aが適正に固定子コイル4に当接するので、固定子コイル4の温度を高精度に検出することが出来る。   According to this configuration, when the temperature detection element 500 is fitted in the recess 600, the temperature measurement surface 502a of the temperature detection element 500 is protruded toward the slot 31 side. For this reason, when the stator coil 4 is housed in the slot 31, the temperature measurement surface 502a properly contacts the stator coil 4, so that the temperature of the stator coil 4 can be detected with high accuracy.

また、温度検出素子500は、温度測定面502aを有する温度測定部502と、温度測定面502a以外を被覆し、固定子コア30よりも熱伝導率が低い低熱伝導率部材504とを備えて成る。   The temperature detection element 500 includes a temperature measurement unit 502 having a temperature measurement surface 502a, and a low thermal conductivity member 504 that covers the part other than the temperature measurement surface 502a and has a lower thermal conductivity than the stator core 30. .

この構成によれば、温度測定面502a以外の温度検出素子500が低熱伝導率部材504で被覆されているので、固定子コア30と温度測定部502との間で熱が伝達され難くなり、これによって温度測定部502の測定熱が固定子コア30に逃げ難くなるので、温度測定面502aでの固定子コイル4の発熱温度をより正確に測定することができる。   According to this configuration, since the temperature detection element 500 other than the temperature measurement surface 502a is covered with the low thermal conductivity member 504, it is difficult for heat to be transmitted between the stator core 30 and the temperature measurement unit 502. This makes it difficult for the measurement heat of the temperature measurement unit 502 to escape to the stator core 30, so that the heat generation temperature of the stator coil 4 on the temperature measurement surface 502a can be measured more accurately.

また、低熱伝導率部材504は、樹脂部材で形成されている。これによって、低熱伝導率部材504を容易に成形することが出来る。   The low thermal conductivity member 504 is formed of a resin member. Thereby, the low thermal conductivity member 504 can be easily formed.

更に、固定子コイル4の巻線40には、断面形状が角状の角線を用いた。これによって、温度検出素子500の温度測定面502aへの巻線40の接触面積を増大させることができるので、より正確な巻線40の温度測定を行うことができる。   Furthermore, the winding 40 of the stator coil 4 is a square wire having a square cross section. As a result, the contact area of the winding 40 with the temperature measurement surface 502a of the temperature detection element 500 can be increased, so that the temperature of the winding 40 can be measured more accurately.

また、回転電機1の固定子3の製造方法として、第1ステップにおいて、周方向に複数のスロット31を有する円環状の固定子コア30の円環状面に、円環状面に対する垂直方向側及びスロット31側に開口する凹部600を形成する。第2ステップにおいて、複数の巻線40により形成された固定子コイル4を、第2ステップで凹部600が形成された固定子コア30に、固定子コア30のスロット31に固定子コイル4の巻線40が挿通されるように組み込む。第3ステップにおいて、第2ステップで固定子コイル4が組み込まれた固定子コア30の凹部600に、温度を検出する温度測定面502aを有する温度検出素子500を、固定子コア30のスロット31内に温度測定面502aが向かう状態で嵌合する。第4ステップにおいて、第3ステップで凹部600に温度検出素子500が嵌合された固定子コア30を、温度検出素子500が回転電機搭載対象の車両にて予め定められた固定子コイル4の温度検出位置となる状態に、円筒状の外筒5に挿入して嵌合固定するようにした。   Further, as a method of manufacturing the stator 3 of the rotating electrical machine 1, in the first step, on the annular surface of the annular stator core 30 having a plurality of slots 31 in the circumferential direction, A recess 600 that opens to the side 31 is formed. In the second step, the stator coil 4 formed by the plurality of windings 40 is wound on the stator core 30 in which the recess 600 is formed in the second step, and the stator coil 4 is wound in the slot 31 of the stator core 30. It incorporates so that line 40 may be penetrated. In the third step, the temperature detecting element 500 having the temperature measuring surface 502a for detecting the temperature is inserted into the recess 600 of the stator core 30 in which the stator coil 4 is incorporated in the second step. Are fitted with the temperature measurement surface 502a facing toward. In the fourth step, the stator core 30 in which the temperature detection element 500 is fitted in the concave portion 600 in the third step is used as the temperature of the stator coil 4 that is determined in advance in the vehicle on which the temperature detection element 500 is mounted. The detection position is inserted into the cylindrical outer cylinder 5 and fixed.

この製造方法によって、凹部600に温度検出素子500が嵌合された固定子コア30を形成し、この固定子コア30を、別部材の外筒5に挿入して嵌合固定するが、この際、温度検出素子500が、搭載対象の車両において予め定められた固定子コイル4温度の検出位置となるように、固定子コア30と外筒5との相対位置を定めて嵌合固定する。つまり、温度検出素子500の検出位置を、固定子コア30と外筒5との相対位置を変えるだけで決定することが出来るので、回転電機を他の種類の車両に搭載する際に、その車両における温度検出素子500の適正温度検出位置に、固定子の温度検出素子500の位置を容易に合わせることが出来る。   According to this manufacturing method, the stator core 30 in which the temperature detecting element 500 is fitted is formed in the concave portion 600, and this stator core 30 is inserted into the outer cylinder 5 which is a separate member and fitted and fixed. Then, the relative position between the stator core 30 and the outer cylinder 5 is determined and fitted and fixed so that the temperature detection element 500 becomes a predetermined detection position of the temperature of the stator coil 4 in the vehicle to be mounted. That is, since the detection position of the temperature detection element 500 can be determined simply by changing the relative position between the stator core 30 and the outer cylinder 5, when the rotating electrical machine is mounted on another type of vehicle, the vehicle The position of the temperature detection element 500 of the stator can be easily adjusted to the appropriate temperature detection position of the temperature detection element 500 in FIG.

(第2実施形態)
図13は、本発明の第2実施形態に係る回転電機の固定子コア30を示し、(a)は固定子コア30の斜視図、(b)は(a)に破線で示す断面位置Sの断面を矢印Y1方向から見た際の固定子コア30における分割コア32−1及び温度検出素子500部分の断面図である。
(Second Embodiment)
FIG. 13 shows a stator core 30 of a rotating electrical machine according to a second embodiment of the present invention, (a) is a perspective view of the stator core 30, and (b) is a cross-sectional position S indicated by a broken line in (a). It is sectional drawing of the split core 32-1 and the temperature detection element 500 part in the stator core 30 when a cross section is seen from arrow Y1 direction.

第2実施形態の特徴は、固定子コア30の連結された分割コア32−1の温度検出素子取り付け用凹部600aに、温度検出素子500を嵌合し、この温度検出素子500が嵌合された固定子コア30と固定子コイル4を含浸処理したことにある。含浸処理は、固定子コア30よりも熱伝導率の低い例えばエポキシ樹脂を溶融したものに固定子コア30と固定子コイル4を浸し、その後、溶融したエポキシ樹脂を固化して行う。これによって、凹部600aに嵌合された温度検出素子500が、熱伝導率の低いエポキシ樹脂による含侵材700で被覆される。   The feature of the second embodiment is that the temperature detection element 500 is fitted into the temperature detection element mounting recess 600a of the divided core 32-1 to which the stator core 30 is connected, and the temperature detection element 500 is fitted. This is because the stator core 30 and the stator coil 4 are impregnated. The impregnation treatment is performed by immersing the stator core 30 and the stator coil 4 in, for example, a molten epoxy resin having a lower thermal conductivity than the stator core 30, and then solidifying the molten epoxy resin. As a result, the temperature detecting element 500 fitted in the recess 600a is covered with the impregnated material 700 made of an epoxy resin having a low thermal conductivity.

但し、凹部600aの径方向長さc1は、温度検出素子500の径方向長さdよりも長い。これによって、温度測定面502aがスロット31側に突き出る状態で温度検出素子500を凹部600aに嵌合した際に、温度検出素子500の外周端面側に外周方向に向かって凹部600aの一部が開口する状態となる。この開口部分に溶融したエポキシ樹脂が入って固化し、温度検出素子500を覆う含侵材700となる。   However, the radial length c1 of the recess 600a is longer than the radial length d of the temperature detection element 500. Accordingly, when the temperature detection element 500 is fitted into the recess 600a with the temperature measurement surface 502a protruding toward the slot 31, a part of the recess 600a is opened toward the outer peripheral end surface of the temperature detection element 500 in the outer peripheral direction. It becomes a state to do. The melted epoxy resin enters and solidifies into the opening, and becomes an impregnated material 700 that covers the temperature detection element 500.

このように含侵材700で被覆した場合、冷却媒体を使用するような冷却システムを具備した回転電機1において、冷却媒体の温度検出素子500への影響を抑制し、高精度の温度検出を可能とすることができる。また、凹部600aに温度検出素子500を嵌合して固定する場合、溶融した含侵材700に浸した後、固化を待てばよいので、容易に温度検出素子500を凹部600aに固定することができる。更に、含侵材700にエポキシ樹脂を用いれば、含侵材700を容易に成形することが出来る。   When coated with the impregnated material 700 as described above, in the rotating electrical machine 1 equipped with a cooling system that uses a cooling medium, the influence of the cooling medium on the temperature detection element 500 is suppressed, and highly accurate temperature detection is possible. It can be. Further, when the temperature detection element 500 is fitted and fixed in the recess 600a, the temperature detection element 500 can be easily fixed to the recess 600a because it is only necessary to wait for solidification after being immersed in the molten impregnated material 700. it can. Furthermore, if an epoxy resin is used for the impregnated material 700, the impregnated material 700 can be easily formed.

(第3実施形態)
図14は、本発明の第3実施形態に係る回転電機の固定子コアにおける分割コア32−1及び温度検出素子500を径方向に切断した際の断面図である。なお、この断面図は図13に破線で示す断面位置Sの断面を矢印Y1方向から見た際の固定子コア30における分割コア32−1、固定子コイル4(同形状部を部分省略)、及び温度検出素子500部分の断面図に相当する。
(Third embodiment)
FIG. 14 is a cross-sectional view when the split core 32-1 and the temperature detection element 500 in the stator core of the rotating electrical machine according to the third embodiment of the present invention are cut in the radial direction. In addition, this sectional view shows a split core 32-1 in the stator core 30 and a stator coil 4 (the same shape portion is partially omitted) when the cross section at the cross sectional position S indicated by a broken line in FIG. 13 is viewed from the arrow Y1 direction. And corresponds to a cross-sectional view of the temperature detecting element 500 portion.

図14に示す温度検出素子取り付け用凹部600bは、固定子の構成要素である分割コア32−1のバックコア部に、軸方向端面側が開口する状態に凹穴を形成したものであり、その凹部600bに軸方向から温度検出素子500を差し込んで嵌合固定できる構造となっている。   A temperature detection element mounting concave portion 600b shown in FIG. 14 is formed by forming a concave hole in the back core portion of the split core 32-1, which is a constituent element of the stator, so that the axial end surface side is open. The temperature detection element 500 is inserted into the 600b from the axial direction and can be fitted and fixed.

この構造によれば、固定子コア30の軸方向の端面に、軸方向の外側に向けて開口した凹部600bを形成したので、この凹部600bの開口が外側から見える状態となっている。従って、その凹部600bに温度検出素子500を嵌合し易くなる。また、温度検出素子500を接着材や固定部材を用いず容易に嵌合固定することができるので、より低コスト化を図ることができる。更に、凹部600bは、分割コア32−1の分割面に存在しなくとも、1つの分割コア32−1(又は32)に設けても良い。この場合でも、温度検出素子500の十分な固定が可能となる。   According to this structure, since the concave portion 600b opened toward the outer side in the axial direction is formed on the axial end surface of the stator core 30, the opening of the concave portion 600b is visible from the outside. Therefore, it becomes easy to fit the temperature detecting element 500 into the concave portion 600b. Further, since the temperature detecting element 500 can be easily fitted and fixed without using an adhesive or a fixing member, the cost can be further reduced. Further, the recess 600b may be provided in one split core 32-1 (or 32) even if it does not exist on the split surface of the split core 32-1. Even in this case, the temperature detection element 500 can be sufficiently fixed.

(第4実施形態)
図15は、本発明の第4実施形態に係る回転電機の固定子コアにおける分割コア32−1及び温度検出素子500を径方向に切断した際の断面図である。なお、この断面図は図13に破線で示す断面位置Sの断面を矢印Y1方向から見た際の固定子コア30における分割コア32−1、固定子コイル4(同形状部を部分省略)、及び温度検出素子500部分の断面図に相当する。
(Fourth embodiment)
FIG. 15 is a cross-sectional view when the split core 32-1 and the temperature detection element 500 in the stator core of the rotating electrical machine according to the fourth embodiment of the present invention are cut in the radial direction. In addition, this sectional view shows a split core 32-1 in the stator core 30 and a stator coil 4 (the same shape portion is partially omitted) when the cross section at the cross sectional position S indicated by a broken line in FIG. 13 is viewed from the arrow Y1 direction. And corresponds to a cross-sectional view of the temperature detecting element 500 portion.

図15に示す温度検出素子取り付け用凹部600cは、分割コア32−1のバックコア部に径方向にスロット31側と外周側とに抜ける貫通口を形成したものである。この凹部600cにスロット31側から外周側へ向かって温度検出素子500の温度検出素子出力線506側を先頭に差し込み、この温度検出素子出力線506が外周側から突き出る状態で温度検出素子500を凹部600cに嵌合固定できる構造となっている。   The temperature detection element mounting recess 600c shown in FIG. 15 is formed by forming a through-hole that extends in the radial direction from the slot 31 side to the outer peripheral side in the back core portion of the split core 32-1. The temperature detection element output line 506 side of the temperature detection element 500 is inserted into the recess 600c from the slot 31 side toward the outer periphery side, and the temperature detection element 500 is recessed with the temperature detection element output line 506 protruding from the outer periphery side. The structure can be fitted and fixed to 600c.

この構造によれば、固定子コア30を構成する分割コア32−1の凹部600cに、温度検出素子500を接着材や固定部材を用いず容易に嵌合固定することができるので、より低コスト化を図ることができる。また、凹部600cは、分割コア32−1の分割面に存在しなくとも、1つの分割コア32−1(又は32)に設けても良い。この場合でも、温度検出素子500の十分な固定が可能となる。   According to this structure, the temperature detection element 500 can be easily fitted and fixed to the recess 600c of the split core 32-1 constituting the stator core 30 without using an adhesive or a fixing member, so that the cost is lower. Can be achieved. Further, the recess 600c may be provided in one split core 32-1 (or 32) even if it does not exist on the split surface of the split core 32-1. Even in this case, the temperature detection element 500 can be sufficiently fixed.

(第5実施形態)
図16は、本発明の第5実施形態に係る回転電機の固定子コアの要部を示す部分平面図である。なお、この部分平面図は図13に示す矢印Y2方向から見た固定子コア30の各分割コア32−1の平面図に相当する。
(Fifth embodiment)
FIG. 16 is a partial plan view showing the main part of the stator core of the rotating electrical machine according to the fifth embodiment of the present invention. This partial plan view corresponds to a plan view of each divided core 32-1 of the stator core 30 viewed from the direction of the arrow Y2 shown in FIG.

図16に示す温度検出素子取り付け用凹部600dは、各分割コア32−1が連結時に付き合わされて当接される端面側に、平面形状が扇形の凹穴を形成したものである。凹部600dの扇形は、平面形状において外周側よりも内周側の周方向の寸法が狭い扇形状を成している。更に説明すると、1つの分割コア32−1には扇形を径方向の中心線で分割した半扇形の凹穴が形成されており、この半扇形が付き合わされて扇形の凹部600dとなる。また、温度検出素子500aの低熱伝導率部材504aを、その凹部600dに嵌合固定できる扇形とした。   A temperature detecting element mounting recess 600d shown in FIG. 16 is formed by forming a fan-shaped concave hole on the end face side where each divided core 32-1 is brought into contact with and contacted. The sector shape of the recess 600d has a sector shape in which the dimension in the circumferential direction on the inner circumferential side is narrower than the outer circumferential side in the planar shape. More specifically, a half fan-shaped concave hole obtained by dividing a sector by a center line in the radial direction is formed in one divided core 32-1, and this half sector is attached to form a sector-shaped recess 600d. Further, the low thermal conductivity member 504a of the temperature detecting element 500a has a fan shape that can be fitted and fixed to the concave portion 600d.

従って、扇形の凹部600dに扇形の温度検出素子500aを嵌合すれば、温度検出素子500aを接着材や固定部材を用いず、容易に固定子コア30に固定することができる。また、接着材や固定部材を用いず嵌合固定することができるので、より低コスト化を図ることができる。   Therefore, if the fan-shaped temperature detecting element 500a is fitted into the fan-shaped recess 600d, the temperature detecting element 500a can be easily fixed to the stator core 30 without using an adhesive or a fixing member. In addition, since it can be fitted and fixed without using an adhesive or a fixing member, the cost can be further reduced.

更に、温度検出素子500aは、図5に示した平面形状が長方形であっても、2つの分割コア32−1を連結する際に、各分割コア32−1の双方の半扇形の凹穴で挟み込めば、温度検出素子500の低熱伝導率部材504が弾力性を有するので、その扇形の凹部600dにより強固に嵌合固定することが可能となる。   Furthermore, even if the temperature detection element 500a has the rectangular planar shape shown in FIG. 5, when connecting the two divided cores 32-1, the temperature detecting element 500 a is a semi-fan shaped concave hole on each divided core 32-1. If sandwiched, the low thermal conductivity member 504 of the temperature detecting element 500 has elasticity, so that it can be firmly fitted and fixed by the fan-shaped recess 600d.

(第6実施形態)
図17は、本発明の第6実施形態に係る回転電機の固定子コアの要部を示す部分平面図である。なお、この部分平面図は図13に示す矢印Y2方向から見た固定子コア30の各分割コア32−1の平面図に相当する。
(Sixth embodiment)
FIG. 17 is a partial plan view showing the main part of the stator core of the rotating electrical machine according to the sixth embodiment of the present invention. This partial plan view corresponds to a plan view of each divided core 32-1 of the stator core 30 viewed from the direction of the arrow Y2 shown in FIG.

図17に示す温度検出素子取り付け用凹部600eは、各分割コア32−1が連結時に付き合わされて当接される端面側に、平面形状がT字形の凹穴を形成したものである。凹部600eのT字形状は、平面形状において外周側が周方向に長く、この長い部分の中央から径方向にスロット31内まで延びるT字形状を成している。更に説明すると、1つの分割コア32−1にはT字形状を径方向の中心線で分割した半T字形の凹穴が形成されており、この半T字形が付き合わされてT字形の凹部600eとなる。また、温度検出素子500bの低熱伝導率部材504bを、その凹部600eに嵌合固定できるT字形状とした。   A temperature detecting element mounting recess 600e shown in FIG. 17 is formed by forming a T-shaped recessed hole on the end surface side where each divided core 32-1 is brought into contact with and contacted. The T-shape of the recess 600e is a T-shape in which the outer peripheral side is long in the circumferential direction in the planar shape and extends from the center of this long portion into the slot 31 in the radial direction. More specifically, one split core 32-1 is formed with a semi-T-shaped concave hole obtained by dividing a T-shape by a center line in the radial direction, and this half-T-shaped is attached to form a T-shaped concave portion 600e. It becomes. Further, the low thermal conductivity member 504b of the temperature detection element 500b has a T-shape that can be fitted and fixed to the recess 600e.

従って、T字形の凹部600eにT字形の温度検出素子500bを嵌合すれば、温度検出素子500bを接着材や固定部材を用いず、容易に固定子コア30に固定することができる。また、接着材や固定部材を用いず嵌合固定することができるので、より低コスト化を図ることができる。   Therefore, if the T-shaped temperature detection element 500b is fitted into the T-shaped recess 600e, the temperature detection element 500b can be easily fixed to the stator core 30 without using an adhesive or a fixing member. In addition, since it can be fitted and fixed without using an adhesive or a fixing member, the cost can be further reduced.

更に、温度検出素子500bは、図5に示した平面形状が長方形であっても、2つの分割コア32−1を連結する際に、各分割コア32−1の双方の半T字形状の凹穴で挟み込めば、温度検出素子500の低熱伝導率部材504が弾力性を有するので、その扇形の凹部600eに嵌合固定することが可能となる。   Furthermore, even when the temperature detection element 500b has a rectangular planar shape shown in FIG. 5, when the two divided cores 32-1 are connected, both the half-T-shaped recesses of each divided core 32-1 are connected. If sandwiched between the holes, the low thermal conductivity member 504 of the temperature detecting element 500 has elasticity, so that it can be fitted and fixed to the fan-shaped recess 600e.

この他、上記実施形態1〜6において、温度検出素子500と固定子コイル4との間に絶縁部材を設けても良い。この絶縁部材は、固定子コイル4に通常印加される1kV〜2kVの電圧が所定時間印加されても絶縁破壊が生じることがなく、最高10kV位の電圧が所定時間印加されても絶縁破壊が生じない部材である。この構成の場合、温度検出素子500と固定子コイル4との間の絶縁性が向上し、温度検出素子500での温度測定を適正に行うことができる。   In addition, in Embodiments 1 to 6, an insulating member may be provided between the temperature detection element 500 and the stator coil 4. This insulating member does not break down even if a voltage of 1 kV to 2 kV normally applied to the stator coil 4 is applied for a predetermined time, and does not break even if a voltage of about 10 kV is applied for a predetermined time. There is no member. In the case of this configuration, the insulation between the temperature detection element 500 and the stator coil 4 is improved, and the temperature measurement by the temperature detection element 500 can be performed appropriately.

更に、その絶縁部材は、温度検出素子500と固定子コイル4とに直接接触させても良い。この場合、温度検出素子500が絶縁部材を介して固定子コイル4に直接接触しているので、固定子コイル4の温度測定をより適正に行うことができる。   Further, the insulating member may be in direct contact with the temperature detection element 500 and the stator coil 4. In this case, since the temperature detection element 500 is in direct contact with the stator coil 4 via the insulating member, the temperature of the stator coil 4 can be measured more appropriately.

1 回転電機
100,101 ハウジング部材
10 ハウジング
110,111 軸受け
2 回転子
20 回転軸
3 固定子
30 固定子コア
31 スロット
32−1 分割コア
320 のティース部
321 バックコア部
4 固定子コイル
40 巻線
41 導体
420 内層
421 外層
42 絶縁皮膜
43 スロット収容部
44 ターン部
40a 第1の巻線部
40b 第2の巻線部
45 接合部
46 折り返し部
47 組み込み体
48 巻き取り体
5 外筒
5a 鍔
5b 貫通孔
500,500a,500b 温度検出素子
502 温度測定部
502a 温度測定面
504,504a,504b 低熱伝導率部材
506 温度検出素子出力線
50 組み付け体
600,600a,600b,600c,600d,600e 温度検出素子取り付け用凹部
600h 半凹部
700 含侵材
DESCRIPTION OF SYMBOLS 1 Rotating electrical machinery 100, 101 Housing member 10 Housing 110, 111 Bearing 2 Rotor 20 Rotating shaft 3 Stator 30 Stator core 31 Slot 32-1 Teeth part of the split core 320 321 Back core part 4 Stator coil 40 Winding 41 Conductor 420 Inner layer 421 Outer layer 42 Insulating film 43 Slot accommodating portion 44 Turn portion 40a First winding portion 40b Second winding portion 45 Joining portion 46 Turned portion 47 Built-in body 48 Winding body 5 Outer cylinder 5a 5 5b Through hole 500, 500a, 500b Temperature detection element 502 Temperature measurement unit 502a Temperature measurement surface 504, 504a, 504b Low thermal conductivity member 506 Temperature detection element output line 50 Assembly 600, 600a, 600b, 600c, 600d, 600e For temperature detection element mounting Recess 600h Semi-recessed 700 Impregnated material

Claims (21)

周方向に複数のスロットを有する円環状の固定子コアと、前記固定子コアの前記スロットに挿通されて巻回される複数の導体による固定子巻線とを有した回転電機の固定子において、
前記固定子コアの前記円環状に周回する円環状面に前記スロット側に開口する凹部を少なくとも1つ形成し、前記凹部に、温度を検出する温度測定面を有する温度検出素子を、前記スロット内に前記温度測定面が向かう状態で嵌合したことを特徴とする回転電機の固定子。
In a stator of a rotating electrical machine having an annular stator core having a plurality of slots in the circumferential direction, and a stator winding by a plurality of conductors inserted into and wound around the slots of the stator core,
At least one recess opening on the slot side is formed in the annular surface of the stator core that circulates in the annular shape, and a temperature detection element having a temperature measurement surface for detecting temperature is provided in the recess. The stator of the rotating electrical machine is fitted with the temperature measurement surface facing toward.
前記温度測定面は、前記スロット内に位置することを特徴とする請求項1に記載の回転電機の固定子。   The stator of the rotating electrical machine according to claim 1, wherein the temperature measurement surface is located in the slot. 前記温度検出素子は、前記凹部に接着剤で接着されていることを特徴とする請求項1又は2に記載の回転電機の固定子。   The stator for a rotating electrical machine according to claim 1, wherein the temperature detection element is bonded to the concave portion with an adhesive. 前記固定子巻線が巻回された前記固定子コアは、前記温度検出素子が回転電機搭載対象の車両にて予め定められた前記固定子巻線の温度検出位置となる状態に、円筒状の外筒に挿入されて嵌合固定されることを特徴とする請求項1〜3のいずれか1項に記載の回転電機の固定子。   The stator core around which the stator winding is wound has a cylindrical shape in a state where the temperature detection element is at a temperature detection position of the stator winding that is predetermined in a vehicle to be mounted on a rotating electrical machine. The stator for a rotating electrical machine according to any one of claims 1 to 3, wherein the stator is fitted and fixed by being inserted into an outer cylinder. 前記固定子コアは、少なくとも2つ以上に分割される分割コアで形成され、この分割コアの分割面に、当該分割面同士を当接した際に前記凹部となる一部凹部が形成されていることを特徴とする請求項1〜4のいずれか1項に記載の回転電機の固定子。   The stator core is formed of a split core that is divided into at least two or more, and a partial recess that becomes the recess when the split surfaces are in contact with each other is formed on the split surface of the split core. The stator for a rotating electrical machine according to any one of claims 1 to 4, wherein the stator is a rotating electrical machine. 前記温度検出素子は弾力性を有し、この弾力性を有する温度検出素子の寸法は、前記凹部に当該温度検出素子を取り付ける状態での周方向幅が、当該凹部の周方向幅よりも広くなっていることを特徴とする請求項1〜5のいずれか1項に記載の回転電機の固定子。   The temperature detecting element has elasticity, and the dimension of the temperature detecting element having elasticity is such that the circumferential width when the temperature detecting element is attached to the recess is wider than the circumferential width of the recess. The stator for a rotating electrical machine according to claim 1, wherein the stator is a rotating electrical machine. 前記凹部における前記円環状の径方向に対応する径方向長さは、当該凹部に前記温度検出素子を取り付ける状態での当該温度検出素子の径方向長さよりも短くなっていることを特徴とする請求項1〜6のいずれか1項に記載の回転電機の固定子。   The radial length of the concave portion corresponding to the annular radial direction is shorter than the radial length of the temperature detection element in a state where the temperature detection element is attached to the concave portion. Item 7. A stator of a rotating electrical machine according to any one of items 1 to 6. 前記温度検出素子は、前記温度測定面を有する温度測定部と、当該温度測定面以外を被覆し、前記固定子コアよりも熱伝導率が低い低熱伝導率部材とを備えて成ることを特徴とする請求項1〜7のいずれか1項に記載の回転電機の固定子。   The temperature detection element includes a temperature measurement unit having the temperature measurement surface, and a low thermal conductivity member that covers other than the temperature measurement surface and has a lower thermal conductivity than the stator core. The stator of the rotary electric machine according to any one of claims 1 to 7. 前記固定子巻線は、断面形状が角状の角線が用いられていることを特徴とする請求項1〜8のいずれか1項に記載の回転電機の固定子。   The stator of a rotating electrical machine according to any one of claims 1 to 8, wherein the stator windings have square wires with a cross-sectional shape. 前記凹部に前記温度検出素子が嵌合された状態で当該凹部及び温度検出素子を、溶融後に固化する固定部材で被覆したことを特徴とする請求項1〜9のいずれか1項に記載の回転電機の固定子。   The rotation according to any one of claims 1 to 9, wherein the recess and the temperature detection element are covered with a fixing member that solidifies after melting in a state where the temperature detection element is fitted in the recess. Electric stator. 前記固定部材は、前記固定子コアよりも熱伝導率の低い低熱伝導率部材が用いられていることを特徴とする請求項10に記載の回転電機の固定子。   The stator of a rotating electrical machine according to claim 10, wherein the fixing member is a low thermal conductivity member having a lower thermal conductivity than the stator core. 前記低熱伝導率部材又は前記固定部材は、樹脂部材であることを特徴とする請求項8又は11に記載の回転電機の固定子。   The stator of a rotating electrical machine according to claim 8 or 11, wherein the low thermal conductivity member or the fixing member is a resin member. 前記凹部は、前記固定子コアの軸方向の少なくとも一方の端面に、軸方向の外側に向けて開口していることを特徴とする請求項1〜12のいずれか1項に記載の回転電機の固定子。   The rotary electric machine according to any one of claims 1 to 12, wherein the concave portion is opened toward an outer side in the axial direction on at least one end surface of the stator core in the axial direction. stator. 前記凹部は、前記固定子コアに径方向に前記スロット側と当該固定子コアの外周側とに抜けて貫通する貫通口であることを特徴とする請求項1〜12のいずれか1項に記載の回転電機の固定子。   The said recessed part is a through-hole penetrated and penetrated to the said stator core to the said slot side and the outer peripheral side of the said stator core in the radial direction. Stator of rotating electrical machine. 前記凹部は、前記円環状の外周側よりも内周側の周方向の寸法が狭い扇形凹部となっており、前記温度検出素子は、前記扇形凹部に嵌合可能な扇形形状となっていることを特徴とする請求項1〜14のいずれか1項に記載の回転電機の固定子。   The concave portion is a fan-shaped concave portion whose inner circumferential side is narrower in the circumferential direction than the annular outer peripheral side, and the temperature detecting element has a fan shape that can be fitted into the fan-shaped concave portion. The stator for a rotating electrical machine according to claim 1, wherein the stator is a rotating electrical machine. 前記固定子コアは、少なくとも2つ以上に分割される分割コアで形成され、この分割コアの分割面に、当該分割面同士を当接した際に前記円環状の外周側よりも内周側の周方向の寸法が狭い扇形凹部となる半扇形凹部が形成されていることを特徴とする請求項1〜14のいずれか1項に記載の回転電機の固定子。   The stator core is formed of a split core that is divided into at least two or more. When the split surfaces are brought into contact with the split surface of the split core, the stator core is located on the inner peripheral side of the annular outer peripheral side. The stator of the rotary electric machine according to any one of claims 1 to 14, wherein a semi-fan-shaped concave portion that is a fan-shaped concave portion having a narrow circumferential dimension is formed. 前記凹部は、前記円環状の外周側が周方向に所定長伸び、この伸びた部分の中央から径方向に前記スロット内まで延びるT字形凹部となっており、前記温度検出素子は、前記T字形凹部に嵌合可能なT字形状となっていることを特徴とする請求項1〜15のいずれか1項に記載の回転電機の固定子。   The concave portion is a T-shaped concave portion that extends a predetermined length in the circumferential direction on the outer circumferential side of the annular shape, and extends from the center of the elongated portion to the inside of the slot in the radial direction. The stator of the rotating electrical machine according to any one of claims 1 to 15, wherein the stator has a T shape that can be fitted to the stator. 前記固定子コアは、少なくとも2つ以上に分割される分割コアで形成され、この分割コアの分割面に、当該分割面同士を当接した際に前記円環状の外周側が周方向に所定長伸び、この伸びた部分の中央から径方向に前記スロット内まで延びるT字形凹部となる半T字形凹部が形成されていることを特徴とする請求項1〜14のいずれか1項に記載の回転電機の固定子。   The stator core is formed of a split core that is divided into at least two, and the annular outer peripheral side extends a predetermined length in the circumferential direction when the split surfaces abut against the split surface of the split core. The rotary electric machine according to any one of claims 1 to 14, wherein a semi-T-shaped recess serving as a T-shaped recess extending in the radial direction from the center of the extended portion into the slot is formed. Stator. 前記温度検出素子と前記固定子巻線との間に、当該固定子巻線に印加される電圧で絶縁破壊が生じない絶縁部材を設けたこと特徴とする請求項1〜18のいずれか1項に記載の回転電機の固定子。   The insulating member that does not cause dielectric breakdown with a voltage applied to the stator winding is provided between the temperature detection element and the stator winding. The stator of the rotating electrical machine described in 1. 前記絶縁部材は、前記温度検出素子と前記固定子巻線とに直接接触することを特徴とする請求項19に記載の回転電機の固定子。   The stator of the rotating electric machine according to claim 19, wherein the insulating member is in direct contact with the temperature detection element and the stator winding. 周方向に複数のスロットを有する円環状の固定子コアの当該円環状に周回する円環状面に、前記スロット側に開口する凹部を形成する第1ステップと、
複数の導体により形成された固定子巻線を、前記第1ステップで前記凹部が形成された固定子コアに、当該固定子コアのスロットに当該固定子巻線の導体が挿通されるように組み込む第2ステップと、
前記第2ステップで固定子巻線が組み込まれた固定子コアの凹部に、温度を検出する温度測定面を有する温度検出素子を、当該固定子コアのスロット内に前記温度測定面が向かう状態で嵌合する第3ステップと、
前記第3ステップで前記凹部に前記温度検出素子が嵌合された固定子コアを、当該温度検出素子が回転電機搭載対象の車両にて予め定められた前記固定子巻線の温度検出位置となる状態に、円筒状の外筒に挿入して嵌合固定する第4ステップと
を含むことを特徴とする回転電機の固定子の製造方法。
A first step of forming a recess opening on the slot side on an annular surface of the annular stator core having a plurality of slots in the circumferential direction;
The stator winding formed by a plurality of conductors is incorporated into the stator core in which the recess is formed in the first step so that the conductor of the stator winding is inserted into the slot of the stator core. The second step;
A temperature detecting element having a temperature measuring surface for detecting temperature in a concave portion of the stator core in which the stator winding is incorporated in the second step, with the temperature measuring surface facing the slot of the stator core. A third step of mating;
In the third step, the stator core in which the temperature detection element is fitted in the recess is used as the temperature detection position of the stator winding that is predetermined in the vehicle to be mounted on the rotating electrical machine. And a fourth step of inserting into and fixing to a cylindrical outer cylinder in a state. A method of manufacturing a stator of a rotating electrical machine.
JP2010241932A 2010-10-28 2010-10-28 Stator for rotating electric machine and method for manufacturing the same Expired - Fee Related JP5459174B2 (en)

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