JP2012093638A - Fixing device and image forming apparatus using the same - Google Patents

Fixing device and image forming apparatus using the same Download PDF

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JP2012093638A
JP2012093638A JP2010242444A JP2010242444A JP2012093638A JP 2012093638 A JP2012093638 A JP 2012093638A JP 2010242444 A JP2010242444 A JP 2010242444A JP 2010242444 A JP2010242444 A JP 2010242444A JP 2012093638 A JP2012093638 A JP 2012093638A
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rotator
pressure
heating
fixing device
fixing
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JP5609543B2 (en
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Yuichi Fukuda
雄一 福田
Seiya Nakatsuhara
誠也 中津原
Sho Watanabe
翔 渡邊
Tsutomu Ando
力 安藤
Toshiyuki Miyata
敏行 宮田
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent image disturbance resulting from displacement between a belt-like heating rotor and a recording material, in the aspect in which the recording material is conveyed while sandwiched between the heating rotor and a pressure rotor and a plurality of members are arranged opposite to the pressure rotor in order to obtain a wide fixing area.SOLUTION: The fixing device comprises: a belt-like heating rotor 1 having an elastic layer 1a in at least a part of it; a pressure rotor 2 having an elastic layer 2a in at least a part of it and configured to fix an unfixed toner image T on a recording material 6 under heat and pressure; a counter rotor 3 configured to convey the recording material 6 on the heating rotor 1 between the pressure rotor 2 and itself; and a pressing member 4 disposed downstream of and in contact with a first contact area Nbetween the counter rotor 3 and the pressure rotor 2 and configured to press the heating rotor 1 so as to have a bent shape such that the pressing member 4 changes its direction from the surface of the pressure rotor 2 after the heating rotor 1 is disposed in contact with the pressure rotor 2. In the heating rotor 1, a second contact area Nbetween the pressing member 4 and the pressure rotor 2 is set narrower than the first contact area Nin the conveyance direction of the recording material 6.

Description

本発明は、定着装置及びこれを用いた画像形成装置に関する。   The present invention relates to a fixing device and an image forming apparatus using the same.

従来における定着装置としては例えば特許文献1〜5に記載のものが既に提案されている。
特許文献1は、一対の定着ローラの一方の定着ローラに加熱装置を設けると共に、この定着ローラよりも周長の長い可撓性の定着用ベルトをその定着用ローラの外周に設け、定着用ベルトを介して一対の定着用ローラを圧接させたニップ部分よりも記録媒体の送り方向下流側において定着用ベルトにたるみ部を形成し、このたるみ部を他方の定着ローラの外周面に接触させた技術である。
特許文献2は、定着ローラと定着ベルトと加圧ローラとを備え、定着ローラの硬度を低くし、且つ、定着ベルトの曲げ剛性の低いものとし、定着ベルトはニップ部の出口の定着ローラの形状に倣うため、ニップ部の出口の曲率を小さくしている。これにより、用紙の腰を利用して用紙を容易に分離する技術である。
特許文献3は、加熱ローラと巻掛ローラとの間に定着ベルトを架設し、加圧ローラを定着ベルトを介して巻掛ローラに付勢し、加圧ローラと定着ベルトとの間の定着ニップ部の下流側において、巻掛ローラに向けて付勢される補助ローラを設け、押圧すると巻掛ローラの接触部表面は凹み、定着ベルトは定着ニップ部と補助ローラの接触部との間で巻掛ローラの表面から離れると共に曲率の大きな湾曲部を形成し、この湾曲部で記録媒体を定着ベルトから剥離する技術である。
特許文献4は、定着ローラと、張架ローラと、両者間に張設された無端状の定着ベルトと、定着ベルトの外側に配設され、定着ローラに圧接される加圧ローラと、定着ベルトの内側に設けられ、加圧ローラが定着ローラに圧接させられる圧接部より下流側において、加圧ローラを圧接させるための押圧部材とを有し、ニップ幅を大きくすることができ、ニップ部の出口側における定着ベルトの曲率を大きくする技術である。
特許文献5は、定着ロールと張架ロールとによって定着ベルトが張架された定着ベルトモジュールと、定着ベルトモジュールに押圧するように配置されて、定着ベルトモジュールとの間にニップ部を形成する加圧ベルトモジュールとを備え、定着ベルトモジュールは、ニップ部を離れた記録材搬送方向下流側にて定着ベルト内側から支持するように配設されると共に、定着ベルトの進行方向を屈曲させる剥離パッドとを有している技術である。
As conventional fixing devices, for example, those described in Patent Documents 1 to 5 have already been proposed.
In Patent Document 1, a heating device is provided on one fixing roller of a pair of fixing rollers, and a flexible fixing belt having a longer circumference than the fixing roller is provided on the outer periphery of the fixing roller. A technique in which a slack portion is formed on the fixing belt at a downstream side in the recording medium feeding direction from the nip portion where the pair of fixing rollers are pressed against each other via the nip, and this slack portion is brought into contact with the outer peripheral surface of the other fixing roller. It is.
Patent Document 2 includes a fixing roller, a fixing belt, and a pressure roller. The fixing roller has a low hardness and a low bending rigidity. The fixing belt has a shape of the fixing roller at the exit of the nip portion. Therefore, the curvature of the exit of the nip portion is reduced. This is a technique for easily separating the paper using the waist of the paper.
In Patent Document 3, a fixing belt is installed between a heating roller and a winding roller, a pressure roller is urged to the winding roller via the fixing belt, and a fixing nip between the pressure roller and the fixing belt is detected. An auxiliary roller that is biased toward the winding roller is provided on the downstream side of the roller, and when pressed, the surface of the contact portion of the winding roller is recessed, and the fixing belt is wound between the fixing nip portion and the contact portion of the auxiliary roller. In this technique, a curved portion having a large curvature is formed while separating from the surface of the hanging roller, and the recording medium is peeled from the fixing belt by the curved portion.
Patent Document 4 discloses a fixing roller, a tension roller, an endless fixing belt stretched between the two, a pressure roller disposed outside the fixing belt and pressed against the fixing roller, and a fixing belt. And a pressing member for pressing the pressure roller downstream from the pressure contact portion where the pressure roller is brought into pressure contact with the fixing roller, and the nip width can be increased. This is a technique for increasing the curvature of the fixing belt on the exit side.
In Patent Document 5, a fixing belt module in which a fixing belt is stretched by a fixing roll and a stretching roll, and a press belt that is arranged so as to be pressed against the fixing belt module to form a nip portion between the fixing belt module and the fixing belt module. A pressure belt module, and the fixing belt module is disposed so as to be supported from the inside of the fixing belt on the downstream side in the recording material conveyance direction away from the nip portion, and a peeling pad for bending the advancing direction of the fixing belt; This is a technology that has

特開2002−207380号公報(発明の実施の形態,図2)JP 2002-207380 A (Embodiment of the Invention, FIG. 2) 特開2002−268436号公報(発明の実施の形態,図1)JP 2002-268436 A (Embodiment of the Invention, FIG. 1) 特開2003−330310号公報(発明の実施の形態,図1)JP 2003-330310 A (Embodiment of the Invention, FIG. 1) 特開2005−234103号公報(発明を実施するための最良の形態,図1)Japanese Patent Laying-Open No. 2005-234103 (Best Mode for Carrying Out the Invention, FIG. 1) 特開2006−243471号公報(発明を実施するための最良の形態,図2)JP 2006-243471 A (Best Mode for Carrying Out the Invention, FIG. 2)

本発明の技術的課題は、帯状加熱回転体と加圧回転体との間に記録材を挟持搬送し、広い領域の定着域を確保する上で加圧回転体に対し複数の部材を対向配置した態様で、加熱回転体と記録材との間のずれに起因する像乱れを防止することが可能な定着装置及びこれを用いた画像形成装置を提供するものである。   The technical problem of the present invention is that a recording material is sandwiched and conveyed between a belt-shaped heating rotator and a pressure rotator, and a plurality of members are arranged opposite to the pressure rotator in order to secure a wide fixing area. In this manner, a fixing device and an image forming apparatus using the same that can prevent image disturbance caused by a deviation between a heating rotator and a recording material are provided.

請求項1に係る発明は、少なくとも一部に弾性層を有し且つ加熱されて回転する帯状加熱回転体と、この加熱回転体の表面に加圧接触されて加熱回転体と共に転動し、少なくとも一部に弾性層を有し且つ記録材上の未定着トナー像を加熱加圧定着する加圧回転体と、この加圧回転体に対向する前記加熱回転体の裏面に接触配置されて前記加熱回転体と共に回転し且つ前記加圧回転体との間にて前記加熱回転体上の記録材を挟持搬送する対向回転体と、前記加熱回転体の移動方向に交差する幅方向に沿って長く延びるように設けられ且つ前記加熱回転体の裏面のうち前記対向回転体と前記加圧回転体との間の第1の接触域の下流側に隣接して接触配置され、前記加熱回転体が前記加圧回転体側に接触配置された後に前記加圧回転体表面から方向変更する屈曲形状になるように、前記加熱回転体を押圧する押圧部材と、を備え、前記加熱回転体のうち、対向回転体と加圧回転体との間の第1の接触域よりも前記押圧部材と加圧回転体との間の第2の接触域を記録材の搬送方向に対し狭く設定することを特徴とする定着装置である。   The invention according to claim 1 has a belt-like heating rotator that has an elastic layer at least in part and rotates by heating, and is brought into pressure contact with the surface of the heating rotator and rolls together with the heating rotator. A pressure rotator that partially has an elastic layer and that heat-presses and fixes an unfixed toner image on the recording material, and that is disposed in contact with the back surface of the heating rotator facing the pressure rotator. An opposing rotator that rotates with the rotator and sandwiches and conveys the recording material on the heating rotator between the rotating rotator and extends in the width direction intersecting the moving direction of the heating rotator. Provided on the back surface of the heating rotator and adjacent to the downstream side of the first contact area between the counter rotator and the pressure rotator, and the heating rotator is Direction from the surface of the pressure rotator after being placed in contact with the pressure rotator A pressing member that presses the heating rotator so as to have a further bent shape, and more than the first contact area between the opposing rotator and the pressure rotator among the heating rotators. The fixing device is characterized in that the second contact area between the pressing member and the pressure rotating body is set narrower than the recording material conveyance direction.

請求項2に係る発明は、請求項1に係る定着装置において、前記第1の接触域における加圧回転体に対する対向回転体の最大食い込み量に比べて前記第2の接触域における加熱回転体に対する押圧部材の最大食い込み量を小さく設定することを特徴とする定着装置である。
請求項3に係る発明は、請求項1又は2に係る定着装置において、前記第1の接触域における加圧加熱体と対向回転体との間のピーク圧力に比べて前記第2の接触域における加熱回転体と押圧部材との間のピーク圧力を小さく設定することを特徴とする定着装置である。
請求項4に係る発明は、請求項1ないし3いずれかに係る定着装置において、前記押圧部材の加圧回転体側に設けられ且つ前記加熱回転体の屈曲形状角部が前記加圧回転体に食い込むように加熱回転体が案内される案内部を備えていることを特徴とする定着装置である。
According to a second aspect of the present invention, in the fixing device according to the first aspect, the heating rotor in the second contact area is compared with the maximum biting amount of the counter rotating body relative to the pressure rotating body in the first contact area. In the fixing device, the maximum biting amount of the pressing member is set small.
According to a third aspect of the present invention, there is provided the fixing device according to the first or second aspect, wherein the second contact area is compared with the peak pressure between the pressure heating body and the counter rotating body in the first contact area. In the fixing device, the peak pressure between the heating rotator and the pressing member is set to be small.
According to a fourth aspect of the present invention, in the fixing device according to any one of the first to third aspects, the bending-shaped corner portion of the heating rotator bites into the pressure rotator provided on the pressing rotator side of the pressing member. Thus, the fixing device is provided with a guide portion for guiding the heating rotator.

請求項5に係る発明は、請求項1ないし4いずれかに係る定着装置において、前記押圧部材の加圧回転体側の面に設けられ且つ前記押圧部材の長手方向における中央部から端部に向かうに従い前記面が前記加圧回転体から離れるように形成され、前記加圧回転体に対して加熱回転体を加圧する加圧部を備えていることを特徴とする定着装置である。
請求項6に係る発明は、請求項1ないし5いずれかに係る定着装置において、前記押圧部材の前記加圧回転体側で且つ前記加熱回転体と前記加圧回転体との第1の接触域側に設けられ、加熱回転体の移動方向に交差する交差方向に対し中央部が両端部よりも前記第1の接触域側に向かって凸状に突出する突出部を備えていることを特徴とする定着装置である。
請求項7に係る発明は、請求項1ないし6いずれかに係る定着装置において、前記対向回転体は加熱源を有することを特徴とする定着装置である。
According to a fifth aspect of the present invention, in the fixing device according to any one of the first to fourth aspects, the pressure member is provided on a surface of the pressing member on the pressing rotator side, and extends from a central portion to an end portion in the longitudinal direction of the pressing member. The fixing device is characterized in that the surface is formed so as to be separated from the pressure rotator, and includes a pressure unit that presses the heating rotator against the pressure rotator.
A sixth aspect of the present invention is the fixing device according to any one of the first to fifth aspects, wherein the pressing member is on the pressure rotating body side and the heating rotating body and the pressure rotating body are on the first contact area side. The center part is provided with the projection part which protrudes in the shape of convex toward the 1st contact area side rather than both ends with respect to the crossing direction which is provided in and is intersected with the movement direction of a heating rotating body. It is a fixing device.
According to a seventh aspect of the present invention, in the fixing device according to any one of the first to sixth aspects, the counter rotating body has a heating source.

請求項8に係る発明は、記録材上に未定着トナー像を形成する作像装置と、この作像装置にて形成された記録材上の未定着トナー像を加熱加圧定着する請求項1ないし7いずれかに係る定着装置とを備えたことを特徴とする画像形成装置である。   The invention according to claim 8 is an image forming apparatus for forming an unfixed toner image on a recording material, and an unfixed toner image on the recording material formed by the image forming apparatus is heated and fixed under pressure. Or an image forming apparatus including the fixing device according to any one of 7 to 7.

請求項1に係る発明によれば、帯状加熱回転体と加圧回転体との間に記録材を挟持搬送し、広い領域の定着域を確保する上で加圧回転体に対し複数の部材を対向配置した態様で、加熱回転体と記録材との間のずれに起因する像乱れを防止することができる。
請求項2に係る発明によれば、記録材の定着域での経路が略S字状の経路で、定着域の第2の接触域において、加熱回転体と記録材との間のずれの要因となる剪断力が発生し易いとしても、加熱回転体と記録材との間のずれに起因する像乱れを有効に防止することができる。
請求項3に係る発明によれば、本構成を有さない態様に比べて、定着域の第2の接触域において、加熱回転体と記録材との間のずれの要因となる剪断力を低減でき、その分、加熱回転体と記録材との間のずれに起因する像乱れを有効に防止することができる。
請求項4に係る発明によれば、押圧部材による第2の接触域を確保すると共に、加熱回転体と加圧回転体との接触域を通過する記録材を、加熱回転体から確実に剥離することができる。
請求項5に係る発明によれば、加熱回転体と加圧回転体との接触域を通過する記録材を、加熱回転体から剥離するに当たり、記録材に対する剥離部位での加圧分布をより良好に保つことができる。
請求項6に係る発明によれば、本構成を有さない態様に比べて、加熱回転体から記録材を剥離するに当たり、記録材に対する剥離部位での加圧分布をより良好に保つことができる。
請求項7に係る発明によれば、定着域への加熱効率を向上させることができる。
請求項8に係る発明によれば、帯状加熱回転体と加圧回転体との間に記録材を挟持搬送し、広い領域の定着域を確保する上で加圧回転体に対し複数の部材を対向配置した態様で、加熱回転体と記録材との間のずれに起因する像乱れを防止することが可能な定着装置を備えた画像形成装置を構築することができる。
According to the first aspect of the present invention, the recording material is sandwiched and conveyed between the belt-shaped heating rotator and the pressure rotator, and a plurality of members are provided to the pressure rotator in order to secure a wide fixing area. In the mode of being opposed to each other, it is possible to prevent image disturbance caused by a deviation between the heating rotator and the recording material.
According to the second aspect of the present invention, the path in the fixing area of the recording material is a substantially S-shaped path, and the cause of the deviation between the heating rotator and the recording material in the second contact area of the fixing area. Even if the shearing force is easily generated, it is possible to effectively prevent image disturbance due to the deviation between the heating rotator and the recording material.
According to the third aspect of the present invention, the shearing force that causes the deviation between the heating rotator and the recording material is reduced in the second contact area of the fixing area as compared with the aspect without this configuration. Therefore, the image disturbance due to the shift between the heating rotator and the recording material can be effectively prevented.
According to the invention of claim 4, while ensuring the second contact area by the pressing member, the recording material passing through the contact area between the heating rotator and the pressure rotator is reliably peeled from the heating rotator. be able to.
According to the fifth aspect of the present invention, when the recording material passing through the contact area between the heating rotator and the pressurizing rotator is peeled from the heating rotator, the pressure distribution at the peeling site with respect to the recording material is better. Can be kept in.
According to the sixth aspect of the present invention, when the recording material is peeled from the heating rotator, the pressure distribution at the peeled portion with respect to the recording material can be kept better than in the aspect without this configuration. .
According to the seventh aspect of the invention, the heating efficiency to the fixing area can be improved.
According to the eighth aspect of the present invention, the recording material is sandwiched and conveyed between the belt-like heating rotator and the pressure rotator, and a plurality of members are attached to the pressure rotator in order to secure a wide fixing area. An image forming apparatus including a fixing device capable of preventing image disturbance caused by a shift between the heating rotator and the recording material can be constructed in a state of being opposed to each other.

(a)は本発明が適用される定着装置の実施の形態の概要を示す説明図、(b)はその定着域の状態を模式的に示す説明図である。(A) is explanatory drawing which shows the outline | summary of embodiment of the fixing device to which this invention is applied, (b) is explanatory drawing which shows typically the state of the fixing area. 実施の形態1に係る画像形成装置の全体構成を示す説明図である。1 is an explanatory diagram illustrating an overall configuration of an image forming apparatus according to a first embodiment. 実施の形態1で用いられる定着装置の詳細を示す説明図である。2 is an explanatory diagram illustrating details of a fixing device used in Embodiment 1. FIG. 実施の形態1で用いられる定着装置の定着域周辺構造を示す説明図である。FIG. 3 is an explanatory diagram illustrating a peripheral structure of a fixing area of the fixing device used in the first embodiment. (a)は押圧パッドを示す斜視図、(b)は(a)中B方向から見た矢視図である。尚、図中、符号x,y,zは空間の3軸(x軸、y軸、z軸)方向を示す。(A) is a perspective view which shows a press pad, (b) is the arrow line view seen from B direction in (a). In the figure, reference numerals x, y, and z indicate the directions of three axes (x axis, y axis, and z axis) in space. (a)は押圧パッドの一要素である剥離部材の斜視図、(b)は(a)中B方向から見た矢視図、(c)は(b)中C方向から見た矢視図、(d)は(a)中D−D線に相当する断面図、(e)は比較の形態に係る剥離部材を示す斜視図である。尚、図中、符号x,y,zは空間の3軸(x軸、y軸、z軸)方向を示す。(A) is the perspective view of the peeling member which is one element of a press pad, (b) is the arrow view seen from B direction in (a), (c) is the arrow view seen from C direction in (b). (D) is sectional drawing equivalent to the DD line in (a), (e) is a perspective view which shows the peeling member which concerns on a comparison form. In the figure, reference numerals x, y, and z indicate the directions of three axes (x axis, y axis, and z axis) in space. (a)は押圧パッドの取付構造の一例を示す説明図、(b)は押圧パッドの取付構造の他の例を示す説明図である。(A) is explanatory drawing which shows an example of the attachment structure of a press pad, (b) is explanatory drawing which shows the other example of the attachment structure of a press pad. (a)は実施の形態1で用いられる定着装置の定着域の状態を模式的に示す説明図、(b)は定着域におけるプロセス方向位置と圧力との関係を示す説明図である。(A) is an explanatory view schematically showing the state of the fixing area of the fixing device used in Embodiment 1, and (b) is an explanatory view showing the relationship between the process direction position and the pressure in the fixing area. 実施の形態1で用いられる定着装置の定着域における定着ベルトと用紙との間で生ずるずれ現象を模式的に示す説明図である。FIG. 3 is an explanatory diagram schematically illustrating a shift phenomenon that occurs between a fixing belt and a sheet in a fixing region of the fixing device used in the first exemplary embodiment. 実施の形態1で用いられる定着装置の定着域における用紙の挙動を解析した説明図である。FIG. 4 is an explanatory diagram analyzing the behavior of a sheet in a fixing area of the fixing device used in the first exemplary embodiment. (a)は押圧パッドと加圧ロールとの相対位置関係を模式的に示す説明図、(b)は押圧パッドのプロセス方向位置と圧力との関係を示す説明図である。(A) is explanatory drawing which shows typically the relative positional relationship of a press pad and a press roll, (b) is explanatory drawing which shows the relationship between the process direction position and pressure of a press pad. (a)は加圧ロールに対し押圧パッドを食い込ませない比較の形態の概要を示す説明図、(b)は(a)中のB部を拡大した説明図、(c)は(b)中の無加圧領域で生ずる現象を模式的に示す説明図である。(A) is explanatory drawing which shows the outline | summary of the comparative form which does not bite a press pad with respect to a pressure roll, (b) is explanatory drawing which expanded the B section in (a), (c) is in (b) It is explanatory drawing which shows typically the phenomenon which arises in the no-pressurization area | region. (a)は定着装置を上方から見たレイアウトを模式的に示す説明図、(b)は加圧領域が平面状である押圧パッドを用いた態様の定着ニップ域の圧力分布を模式的に示す説明図、(c)は加圧部が付加された押圧パッドを用いた態様の定着ニップ域の圧力分布を模式的に示す説明図である。(A) is explanatory drawing which shows typically the layout which looked at the fixing apparatus from the upper part, (b) shows typically the pressure distribution of the fixing nip area | region of the aspect using the press pad whose pressurization area | region is planar. Explanatory drawing (c) is explanatory drawing which shows typically the pressure distribution of the fixing nip area | region of the aspect using the press pad to which the pressurization part was added. (a)は突出部が付加された押圧パッドを用いた態様の圧力分布を模式的に示す説明図、(b)は突出部がない押圧パッドを用いた態様の圧力分布を模式的に示す説明図である。(A) is explanatory drawing which shows typically the pressure distribution of the aspect using the press pad to which the protrusion part was added, (b) is explanatory drawing which shows typically the pressure distribution of the aspect using the press pad without a protrusion part. FIG. (a)は定着域を通過する用紙の搬送状態の一例を示す説明図、(b)は実施の形態1において、突出部が付加された押圧パッドを用いた態様による用紙への作用を示す説明図、(c)は突出部の先端湾曲縁の曲率を変化させた態様による用紙への作用の変化を示す説明図である。(A) is explanatory drawing which shows an example of the conveyance state of the sheet | seat which passes through a fixing area, (b) is description which shows the effect | action to the sheet | seat by the aspect using the press pad to which the protrusion part was added in Embodiment 1. FIG. FIG. 4C is an explanatory diagram showing changes in the action on the paper according to the aspect in which the curvature of the leading edge curved edge of the protrusion is changed. (a)は実施例1に係る定着装置の定着域でのニップ圧力分布を示すグラフ図、(b)は比較例に係る定着装置の定着域でのニップ圧力分布を示すグラフ図である。(A) is a graph showing the nip pressure distribution in the fixing region of the fixing device according to Example 1, and (b) is a graph showing the nip pressure distribution in the fixing region of the fixing device according to the comparative example. 実施例2に係る定着装置を用いて押圧パッドの幅寸法とカラーノイズとの関係を調べたグラフ図である。FIG. 6 is a graph showing the relationship between the width dimension of a pressing pad and color noise using the fixing device according to Example 2. 実施例3に係る定着装置を用いて画像濃度とカラーノイズとの関係を調べたグラフ図である。FIG. 10 is a graph showing the relationship between image density and color noise using a fixing device according to Example 3.

◎実施の形態の概要
図1(a)は本発明が適用される定着装置の実施の形態の概要を示す説明図であり、この種の定着装置は例えば電子写真方式を採用した画像形成装置などに用いられる。尚、図1(b)は定着装置の定着域の詳細を示す。
この場合、画像形成装置は、記録材上に未定着トナー像を形成するトナー像作製装置と、このトナー像作製装置にて作製された記録材上の未定着トナー像を定着する定着装置と、を備えるものである。
同図において、定着装置は、図1(a)(b)に示すように、少なくとも一部に弾性層1aを有し且つ加熱されて回転する帯状加熱回転体1と、この加熱回転体1の表面に加圧接触されて加熱回転体1と共に転動し、少なくとも一部に弾性層2aを有し且つ記録材6上の未定着トナー像Tを加熱加圧定着する加圧回転体2と、この加圧回転体2に対向する前記加熱回転体1の裏面に接触配置されて前記加熱回転体1と共に回転し且つ前記加圧回転体2との間にて前記加熱回転体1上の記録材6を挟持搬送する対向回転体3と、前記加熱回転体1の移動方向に交差する幅方向に沿って長く延びるように設けられ且つ前記加熱回転体1の裏面のうち前記対向回転体3と前記加圧回転体2との間の第1の接触域Nの下流側に隣接して接触配置され、前記加熱回転体1が前記加圧回転体2側に接触配置された後に前記加圧回転体2表面から方向変更する屈曲形状になるように、前記加熱回転体1を押圧する押圧部材4と、を備え、前記加熱回転体1のうち、対向回転体3と加圧回転体2との間の第1の接触域Nよりも前記押圧部材4と加圧回転体2との間の第2の接触域Nを記録材6の搬送方向に対し狭く設定するものである。
尚、図1(a)において、符号5は加圧回転体2との間で加熱回転体1を挟持搬送すると共に前記加熱回転体1を加熱する加熱源であり、図1(a)では対向回転体3に内蔵されているが、加熱回転体1を加熱する方式はこれに限られるものではなく、例えば対向回転体3の表面に加熱源を付加するようにしたり、加熱回転体1を張架搬送する他の張架部材や加熱回転体1に接触又は非接触配置される加熱部材を加熱源としてもよいことは勿論である。
Outline of Embodiment FIG. 1A is an explanatory diagram showing an outline of an embodiment of a fixing device to which the present invention is applied. This type of fixing device is, for example, an image forming apparatus employing an electrophotographic system. Used for. FIG. 1B shows details of the fixing area of the fixing device.
In this case, the image forming apparatus includes a toner image producing device that forms an unfixed toner image on a recording material, a fixing device that fixes an unfixed toner image on the recording material produced by the toner image producing device, and Is provided.
As shown in FIGS. 1A and 1B, the fixing device includes a belt-like heating rotator 1 that has at least a part of an elastic layer 1a and is heated and rotated, and the heating rotator 1 includes: A pressure rotator 2 that is brought into pressure contact with the surface and rolls together with the heating rotator 1, has an elastic layer 2 a at least in part, and heat-presses and fixes an unfixed toner image T on the recording material 6; The recording material on the heating rotator 1 is placed in contact with the back surface of the heating rotator 1 facing the pressurizing rotator 2 and rotates together with the heating rotator 1 and between the pressurizing rotators 2. The counter rotator 3 that sandwiches and conveys 6, and is provided so as to extend long along the width direction intersecting the moving direction of the heating rotator 1. Adjacent to the downstream side of the first contact area N 1 between the pressurizing rotating body 2 and arranged in contact A pressing member 4 that presses the heating rotator 1 so that the heating rotator 1 has a bent shape whose direction is changed from the surface of the pressing rotator 2 after the heating rotator 1 is placed in contact with the pressurizing rotator 2. Of the heating rotator 1, the first contact area N 1 between the counter rotator 3 and the pressurizing rotator 2 is more than the first contact area N 1 between the pressing member 4 and the pressurizing rotator 2. The contact area N 2 of 2 is set narrower than the conveyance direction of the recording material 6.
In FIG. 1A, reference numeral 5 denotes a heating source that sandwiches and conveys the heating rotator 1 to and from the pressurizing rotator 2 and heats the heating rotator 1. In FIG. Although it is built in the rotator 3, the method of heating the heating rotator 1 is not limited to this. For example, a heating source is added to the surface of the counter rotator 3, or the heating rotator 1 is stretched. Of course, other stretching members to be transported and heating members arranged in contact with or non-contact with the heating rotator 1 may be used as the heating source.

このような技術的手段において、帯状加熱回転体1は加熱源5にて加熱された帯状の回転体であればよく、少なくとも対向回転体3に掛け渡されて回転駆動される態様や、あるいは、対向回転体3以外に適宜数の張架部材にて掛け渡し、対向回転体3又は張架部材のいずれかを駆動源として回転駆動するようにしてもよい。
また、加熱回転体1の加熱源5としては加熱回転体1の表面又は裏面から加熱するものでもよいし、また、加熱回転体1自体に加熱源自体あるいは加熱源の一部を組み込むもの(例えば加熱回転体1内に磁束変化にて発熱する銅等の金属薄層を設けておき、これに対し磁束生成装置にて生成した磁束を及ばすようにする態様)でもよい。
更に、加圧回転体2と加熱回転体1との間で記録材6を挟持搬送するという点からすれば、加圧回転体2は加熱回転体1と共に転動することを要する。
ここで、加圧回転体2の弾性層2aが加熱回転体1の弾性層1aよりも弾性率が低い(弾性変形し易い)場合には、加熱回転体1は対向回転体3と加圧回転体2との間で加圧回転体2側に食い込む経路を経て移動する。
In such technical means, the belt-like heating rotator 1 may be a belt-like rotator heated by the heating source 5, and may be at least driven across the counter rotator 3 and rotated, An appropriate number of stretching members other than the counter-rotating body 3 may be used for the rotation, and the counter-rotating body 3 or the stretching member may be used as a drive source for rotational driving.
Further, the heating source 5 of the heating rotator 1 may be one that heats from the front surface or the back surface of the heating rotator 1, and the heating rotator 1 itself incorporates the heating source itself or a part of the heating source (for example, A mode in which a thin metal layer such as copper that generates heat due to a change in magnetic flux is provided in the heating rotator 1 and the magnetic flux generated by the magnetic flux generator is applied to the thin layer is also possible.
Further, from the viewpoint that the recording material 6 is nipped and conveyed between the pressure rotator 2 and the heating rotator 1, the pressure rotator 2 needs to roll together with the heating rotator 1.
Here, when the elastic layer 2a of the pressurizing rotator 2 has a lower elastic modulus (easily elastically deformed) than the elastic layer 1a of the heating rotator 1, the heating rotator 1 is pressed against the counter rotator 3 and pressed. It moves via the path | route which bites into the pressurization rotary body 2 side between the bodies 2.

また、押圧部材4としては、予め決められた支持部位に支持される被支持部材と、この被支持部材の加熱回転体1との接触面に沿って設けられて屈曲形状角部にて記録材6を剥離する剥離部材とを有する態様や、加熱回転体1が保持可能な保持部材に対し支持部材を介して固定的に支持する態様など適宜選定して差し支えない。
また、本実施の形態では、第1の接触域Nと第2の接触域Nとの記録材6の搬送方向に対する寸法関係が特定されている。
つまり、本実施の形態では、第1の接触域N>第2の接触域Nであることから、記録材6の定着域経路として、第1の接触域N、第2の接触域N及び両者間の非接触域Nによる経路が得られる。
このとき、第1の接触域Nと第2の接触域Nとでは、曲率、方向変化により、第2の接触域Nにおいて加熱回転体1と記録材6との間に剪断力が働き、歪みが発生する懸念がある。この状態において、第2の接触域Nでは、記録材6の搬送方向に沿って入口部よりも出口部の方が歪みが大きくなる傾向にあるが、本例では、第2の接触域Nが第1の接触域Nに比べて狭いため、加熱回転体1の弾性層1aが前記歪みを吸収する。
この点、第1の接触域N以上に第2の接触域Nが広くなると、第2の接触域Nの後半では加熱回転体1の弾性層1aが前記歪みを吸収しきれず、加熱回転体1と記録材6との間にずれを生じる虞れがある。
Further, as the pressing member 4, a recording material is provided at a bent corner portion provided along a contact surface between a supported member supported by a predetermined supporting portion and the heating rotator 1 of the supported member. The aspect which has the peeling member which peels 6, and the aspect which fixedly supports via the supporting member with respect to the holding member which the heating rotary body 1 can hold | maintain may be selected suitably.
Further, in this embodiment, the size relationship to the transport direction of the recording material 6 in the first contact zone N 1 and the second contact zone N 2 have been identified.
That is, in the present embodiment, since the first contact area N 1 > the second contact area N 2 , the first contact area N 1 and the second contact area are used as the fixing area path of the recording material 6. A route with N 2 and a non-contact zone N 0 between them is obtained.
At this time, in the first contact area N 1 and the second contact area N 2 , a shear force is generated between the heating rotator 1 and the recording material 6 in the second contact area N 2 due to a change in curvature and direction. There is a concern that the distortion will occur. In this state, in the second contact area N 2 , the distortion tends to be larger in the outlet section than in the inlet section along the conveyance direction of the recording material 6. In this example, however, the second contact area N because 2 is narrower than the first contact zone N 1, the elastic layer 1a of the heating rotating body 1 absorbs the strain.
In this respect, if the second contact area N 2 becomes wider than the first contact area N 1 , the elastic layer 1a of the heating rotator 1 cannot absorb the strain in the second half of the second contact area N 2 , and heating is performed. There is a possibility that a deviation occurs between the rotating body 1 and the recording material 6.

次に、本実施の形態の代表的態様又は好ましい態様について説明する。
先ず、加圧回転体2に対する対向回転体3、押圧部材4の食い込み量については、図1(b)に示すように、第1の接触域Nにおける加圧回転体2に対する対向回転体3の最大食い込み量hに比べて前記第2の接触域Nにおける加熱回転体1に対する押圧部材4の最大食い込み量hを小さく設定することが好ましい。
本態様では、このような食い込み量に設定すると、記録材6の定着域経路として、第1の接触域N、第2の接触域N及び両者間の非接触域Nによる略S字状の経路が得られる。この略S字状の経路では、第1の接触域Nと第2の接触域Nとにおいて、曲率、方向変化が大きいことから、加熱回転体1と記録材6との間に剪断力が働き、歪みが発生し易い。ところが、本態様の場合、第2の接触域Nでは、押圧部材4による最大食い込み量hを小さくするため、押圧部材4による押圧力が小さくなり、その分、ずれの要因となる剪断力自体を小さくすることができる。
また、両方の接触域N,Nの好ましい圧力条件としては、図1(b)に示すように、第1の接触域Nにおける加熱回転体1と対向回転体3との間のピーク圧力pに比べて前記第2の接触域Nにおける加熱回転体1と押圧部材4との間のピーク圧力pを小さく設定することが挙げられる。このような関係でピーク圧力を設定すると、定着域の第2の接触域Nにおいて、ピーク圧力pが小さくなる分、押圧部材4による押圧力を低減させることが可能になり、加熱回転体1と記録材6との間に生ずる剪断力を低減させることが可能である。
Next, representative aspects or preferred aspects of the present embodiment will be described.
First, facing the rotating body 3 with respect to pressure rotating body 2, for the bite amount of the pressing member 4, FIG. 1 (b), the opposite rotating body 3 with respect to pressure rotating body 2 in the first contact zone N 1 it is preferable to set a small maximum bite amount h 2 of the pressing member 4 for heating the rotating body 1 in the second contact zone N 2 as compared with the maximum bite amount h 1 of.
In this aspect, when such a biting amount is set, the fixing area path of the recording material 6 is substantially S-shaped by the first contact area N 1 , the second contact area N 2, and the non-contact area N 0 between them. Path is obtained. In this substantially S-shaped path, since the curvature and the direction change are large in the first contact area N 1 and the second contact area N 2 , the shearing force is generated between the heating rotator 1 and the recording material 6. Works and distortion is likely to occur. However, in the case of this aspect, in the second contact area N 2 , since the maximum biting amount h 2 by the pressing member 4 is reduced, the pressing force by the pressing member 4 is reduced, and the shearing force that causes the deviation correspondingly. It can be made smaller.
As the both preferred pressure conditions for the contact region N 1, N 2 of the peak between FIG. 1 (b), the first contact zone N heating rotating body 1 and the opposing rotating body 3 in 1 It includes setting small peak pressure p 2 between the heating rotating body 1 and the pressing member 4 in the contact zone N 2 the second compared to the pressure p 1. Setting the peak pressure in this context, in the fixing zone the second contact zone of N 2, the peak pressure p 2 is smaller amount, it is possible to reduce the pressing force by the pressing member 4, the heating rotator 1 and the recording material 6 can be reduced in shearing force.

更に、押圧部材4の好ましい態様としては、押圧部材4の加圧回転体2側に設けられ且つ前記加熱回転体1の屈曲形状角部が前記加圧回転体2に食い込むように加熱回転体1が案内される案内部(図示せず)を備えている態様が挙げられる。この態様では、案内部は、加圧回転体2に対して加熱回転体1の屈曲形状角部が埋没するように食い込むものであれば適宜選定して差し支えない。
また、押圧部材4の好ましい別の態様としては、押圧部材4の加圧回転体2側の面に設けられ且つ前記押圧部材4の長手方向における中央部から端部に向かうに従い前記面が前記加圧回転体2から離れるように形成され、前記加圧回転体2に対して加熱回転体1を加圧する加圧部(図示せず)を備えている態様が挙げられる。このとき、押圧部材4の中央部に対応する記録材6に対する剥離部位での加圧分布が増加することになり、押圧部材4の弛み等に伴う中央部での加圧不足は解消される。
また、記録材6の剥離部位での加圧分布を良好に保つという観点から、押圧部材4の好ましい別の態様としては、押圧部材4の加圧回転体2側で且つ前記加熱回転体1と前記加圧回転体2との第1の接触域N側に設けられ、加熱回転体1の移動方向に交差する交差方向に対し中央部が両端部よりも前記第1の接触域N側に向かって凸状に突出する突出部(図示せず)を備えている態様が挙げられる。ここでいう突出部は必ずしも湾曲状であることを要しない。山片状に突出したものでもよいし、中央部が突出したものであれば適宜選定して差し支えない。
Furthermore, as a preferable aspect of the pressing member 4, the heating rotator 1 is provided on the pressing rotator 2 side of the pressing member 4 and the bent shape corners of the heating rotator 1 bite into the pressing rotator 2. The aspect provided with the guide part (not shown) which is guided is mentioned. In this aspect, the guide portion may be appropriately selected as long as the guide portion bites into the pressure rotator 2 so that the bent corner portion of the heating rotator 1 is buried.
Further, as another preferable aspect of the pressing member 4, the pressing member 4 is provided on the surface of the pressing member 4 on the side of the pressing rotator 2, and the surface is added to the pressing member 4 from the center to the end in the longitudinal direction. The aspect provided with the pressurization part (not shown) formed so that it may leave | separate from the pressure rotary body 2, and pressurizes the heating rotary body 1 with respect to the said pressurization rotary body 2 is mentioned. At this time, the pressure distribution at the peeled portion with respect to the recording material 6 corresponding to the central portion of the pressing member 4 is increased, and the insufficient pressurization at the central portion due to the loosening of the pressing member 4 is eliminated.
Further, from the viewpoint of maintaining a good pressure distribution at the peeled portion of the recording material 6, another preferable embodiment of the pressing member 4 is the pressure rotating body 2 side of the pressing member 4 and the heating rotating body 1. wherein provided in the first contact zone N 1 side of the pressure rotating body 2, the contact center portion than both end portions of the first to a direction crossing the moving direction of the heating rotating body 1 region N 1 side The aspect provided with the protrusion part (not shown) which protrudes in convex shape toward is mentioned. The protruding portion here does not necessarily need to be curved. It may be protruding in a mountain shape, or may be appropriately selected as long as the central portion protrudes.

上述した定着装置は画像形成装置の一構成要素として用いられる。
つまり、画像形成装置は、記録材6上に未定着トナー像Tを形成する作像装置(図示せず)と、この作像装置にて形成された記録材6上の未定着トナー像Tを加熱加圧定着する上述した定着装置とを備えていればよい。
ここで、作像装置としては、トナーを用いて記録材6上に未定着トナー像Tを形成するものであれば、電子写真方式や静電記録方式など適宜選定して差し支えない。
The fixing device described above is used as one component of the image forming apparatus.
That is, the image forming apparatus forms an unfixed toner image T (not shown) on the recording material 6 and an unfixed toner image T on the recording material 6 formed by the image forming apparatus. It is only necessary to include the above-described fixing device that performs heat and pressure fixing.
Here, as an image forming apparatus, any apparatus such as an electrophotographic system or an electrostatic recording system may be appropriately selected as long as it forms an unfixed toner image T on the recording material 6 using toner.

◎実施の形態1
<画像形成装置>
図2は本発明が適用される画像形成装置の実施の形態1を示す説明図である。
同図において、画像形成装置20は、所謂タンデム型と呼ばれる中間転写方式の画像形成装置であり、電子写真方式により各色成分(本例ではイエロ(Y)、マゼンタ(M)、シアン(C)、ブラック(K)の四色)のトナー像が形成される複数の画像形成部22(22a〜22d)を有し、各画像形成部22に対応した箇所にはベルト状の中間転写体23を配設すると共に、各画像形成部22に対応した中間転写体23の背面には一次転写器24(例えば一次転写ロール)を配設し、更に、中間転写体23の一部には、各画像形成部22から中間転写体23に一次転写器24にて一次転写された各色成分トナー像が記録材としての用紙Pに二次転写される二次転写器(例えば二次転写ロール)25を配設し、各色成分トナー像が転写された用紙Pの搬送方向下流側には定着装置60を配設し、用紙P上の未定着トナー像を定着させるものである。
Embodiment 1
<Image forming apparatus>
FIG. 2 is an explanatory diagram showing Embodiment 1 of the image forming apparatus to which the present invention is applied.
In FIG. 1, an image forming apparatus 20 is an intermediate transfer type image forming apparatus called a so-called tandem type, and each color component (in this example, yellow (Y), magenta (M), cyan (C), A plurality of image forming units 22 (22a to 22d) on which black (K) toner images are formed, and belt-like intermediate transfer members 23 are arranged at positions corresponding to the respective image forming units 22. In addition, a primary transfer unit 24 (for example, a primary transfer roll) is disposed on the back surface of the intermediate transfer member 23 corresponding to each image forming unit 22, and each image forming unit is formed on a part of the intermediate transfer member 23. A secondary transfer device (for example, a secondary transfer roll) 25 is provided for each color component toner image primarily transferred from the unit 22 to the intermediate transfer body 23 by the primary transfer device 24 to be secondarily transferred to the paper P as a recording material. Each color component toner image was transferred The downstream side of the paper P is disposed a fixing device 60 is intended to fix the unfixed toner image on the sheet P.

ここで、各画像形成部22は、予め決められた方向に回転するドラム状の感光体30を有し、この感光体30の周囲には、感光体30を帯電する帯電器31、この帯電器31にて帯電された感光体30上に静電潜像を書き込むレーザ走査装置などの露光器32と、この露光器32にて感光体30上に書き込まれた静電潜像に対応する色トナーにて現像する現像器33と、この現像器33にて現像されたトナー像が前記一次転写器24にて中間転写体23上に一次転写された後の感光体30上の残留物を清掃する清掃器34とを備えたものである。
また、中間転写体23は、複数の張架ロール41〜45に掛け渡されており、例えば張架ロール41を駆動ロールとして予め決められた方向に沿って循環回転するようになっている。また、張架ロール44は二次転写器25としての二次転写ロールの対向ロールを兼用し、二次転写ロールと対向ロールとの間に二次転写に必要な二次転写電界を生成するようになっている。更に、張架ロール45に対応する中間転写体23の表面には中間転写清掃器46が配設されている。
更に、中間転写体23の下方には用紙供給装置50が設けられ、この用紙供給装置50から供給された用紙Pは二次転写器25を経て定着装置60に至る搬送経路51に沿って搬送されるようになっている。尚、搬送経路51には、適宜数の搬送ロール52や、二次転写器25から定着装置60へ搬送する搬送ベルト53、更には、二次転写器25による二次転写部位、定着装置60の定着部位へ用紙Pを案内する案内板54,55や、図示外の用紙排出部に用紙Pを排出するための排出ロール56等が設けられている。
Here, each image forming unit 22 includes a drum-shaped photoconductor 30 that rotates in a predetermined direction. Around the photoconductor 30, a charger 31 that charges the photoconductor 30, and this charger An exposure device 32 such as a laser scanning device for writing an electrostatic latent image on the photosensitive member 30 charged by 31, and a color toner corresponding to the electrostatic latent image written on the photosensitive member 30 by the exposure device 32 The developing unit 33 that develops the toner and the toner image developed by the developing unit 33 are cleaned of the residue on the photoreceptor 30 after the toner image developed by the primary transfer unit 24 is primarily transferred onto the intermediate transfer member 23. And a cleaning device 34.
The intermediate transfer member 23 is stretched around a plurality of stretching rolls 41 to 45. For example, the intermediate transfer body 23 circulates and rotates along a predetermined direction using the stretching roll 41 as a driving roll. Further, the stretching roll 44 also serves as an opposing roll of the secondary transfer roll as the secondary transfer device 25, and generates a secondary transfer electric field necessary for secondary transfer between the secondary transfer roll and the opposing roll. It has become. Further, an intermediate transfer cleaner 46 is disposed on the surface of the intermediate transfer member 23 corresponding to the stretching roll 45.
Further, a paper supply device 50 is provided below the intermediate transfer body 23, and the paper P supplied from the paper supply device 50 is conveyed along a conveyance path 51 that reaches the fixing device 60 through the secondary transfer device 25. It has become so. Note that an appropriate number of transport rollers 52, a transport belt 53 transported from the secondary transfer device 25 to the fixing device 60, a secondary transfer portion by the secondary transfer device 25, and a fixing device 60 are provided in the transport path 51. Guide plates 54 and 55 for guiding the paper P to the fixing part, a discharge roll 56 for discharging the paper P to a paper discharge unit (not shown), and the like are provided.

<定着装置>
次に、本実施の形態で用いられる定着装置60について図3及び図4を用いて説明する。
同図において、定着装置60は、複数の張架ロール61〜65に掛け渡されて加熱されながら循環移動する定着ベルト66と、この定着ベルト66の張架ロール61〜65の一つを対向ロール(本例では61)とし、この対向ロール61との間で定着ベルト66を加圧搬送する加圧ロール67と、定着ベルト66の内側で対向ロール61と加圧ロール67との間のニップ域(第1の接触域)Nの下流側に設けられ、前記ニップ域Nを通過した用紙を更にニップ搬送した後に剥離する剥離装置70とを備えている。
ここで、本例では、張架ロールを兼用する対向ロール61はハロゲンランプ等の熱源61aを有しており、図示外の駆動モータからの駆動力にて駆動回転するようになっている。また、この対向ロール61、張架ロール62,64及び65は定着ベルト66の内側に配置され、張架ロール63は張架ロール62,64の間の定着ベルト66の外側に配置されている。
尚、本例では、対向ロール61は熱源61aを有する構成になっているが、これに加えて、あるいは、これとは別に、張架ロール62〜65の一部については、必要に応じて例えば熱源61aを有する補助加熱ロールを兼用してもよい。
そして、本例では、対向ロール61は、例えばアルミニウムからなる円筒状の芯金の表面に例えばフッ素樹脂などの保護層を被覆したものである。また、加圧ロール67は例えばアルミニウム製の芯金を基体67aとし、この基体67a上にシリコーンゴム等の弾性層67b、更にはPFAチューブなどの離型層67cを積層したものである。更に、定着ベルト66としては適宜選定して差し支えないが、例えばポリイミド樹脂等の基層66aを有し、この基層66aの表面側にシリコーンゴム等の弾性層66b、更にはPFAチューブからなる離型層66cを積層したものである。尚、各張架ロール62〜65は例えばアルミニウム製の金属ロールである。
<Fixing device>
Next, the fixing device 60 used in this embodiment will be described with reference to FIGS.
In the drawing, a fixing device 60 includes a fixing belt 66 that is looped over a plurality of stretching rolls 61 to 65 and circulates while being heated, and one of the stretching rolls 61 to 65 of the fixing belt 66 is an opposing roll. (61 in this example), and a nip area between the pressure roller 67 and the pressure roller 67 that pressurizes and conveys the fixing belt 66 to and between the counter roller 61 and the pressure roller 67 inside the fixing belt 66. provided (a first contact zone) downstream of the N 1, and a peeling apparatus 70 for peeling after further nip conveying the sheet that has passed through the nip region N 1.
Here, in this example, the opposing roll 61 that also serves as a stretching roll has a heat source 61a such as a halogen lamp, and is driven to rotate by a driving force from a driving motor (not shown). Further, the opposing roll 61 and the stretching rolls 62, 64 and 65 are arranged inside the fixing belt 66, and the stretching roll 63 is arranged outside the fixing belt 66 between the stretching rolls 62 and 64.
In addition, in this example, although the opposing roll 61 is the structure which has the heat source 61a, in addition to this or separately, about the part of the stretching rolls 62-65, for example as needed, An auxiliary heating roll having the heat source 61a may also be used.
And in this example, the opposing roll 61 coat | covers the protective layers, such as a fluororesin, on the surface of the cylindrical metal core which consists of aluminum, for example. The pressure roll 67 is formed by using, for example, an aluminum core as a base 67a, and an elastic layer 67b such as silicone rubber, and a release layer 67c such as a PFA tube are laminated on the base 67a. Further, the fixing belt 66 may be selected as appropriate. For example, the fixing belt 66 has a base layer 66a made of polyimide resin or the like, an elastic layer 66b made of silicone rubber or the like on the surface side of the base layer 66a, and a release layer made of a PFA tube. 66c is laminated. Each of the tension rolls 62 to 65 is, for example, an aluminum metal roll.

<剥離装置>
−押圧パッド−
本実施の形態において、図4に示すように、剥離装置70は、定着ベルト66の移動方向に交差する幅方向に沿って長く延びるように設けられ、定着ベルト66が加圧ロール67側に接触配置された後に加圧ロール67表面から方向変更する形状になるように定着ベルト66を押圧する押圧パッド71を備えている。
本例では、押圧パッド71は、図4及び図5(a)(b)に示すように、例えば炭素鋼鋼材等の金属やセラミックス等の剛体にて形成され且つ予め決められた支持部位に支持される被支持部材72と、この被支持部材72の定着ベルト66との接触面に沿って設けられ且つ例えばSUS等の金属やセラミックス等の剛体にて断面略L字状に形成された剥離部材73とを有し、剥離部材73の縦方向に延びる縦壁部73aに開設された複数の取付孔74を介して図示外の止め具にて被支持部材72に対し剥離部材73を固着するものである。
−案内部−
そして、本例では、押圧パッド71の一要素である剥離部材73は断面略L字状の屈曲部位に曲面状角部73cを有しており、前記押圧パッド71は前記剥離部材73の横方向に延びる横壁部73b及び曲面状角部73cを案内部75として加圧ロール67に対し定着ベルト66を食い込ませるように定着ベルト66を案内するようになっている。
本例では、案内部75は剥離部材73の曲面状角部73cに対応して屈曲配置される定着ベルト66の屈曲部を加圧ロール67に埋没させる程度に食い込ませるようになっている。
このため、本例では、定着ベルト66は、例えば図4に示すように、対向ロール61と加圧ロール67との間のニップ域(第1の接触域に相当)N及び押圧パッド71と加圧ロール67との間のニップ域(第2の接触域に相当)Nにて加圧ロール67に接触配置されることになり、定着ベルト66は定着ニップ域N(具体的にはニップ域N+ニップ域N)に亘って加圧ロール67との間で用紙Pを加熱加圧搬送した後、前記ニップ域Nの出口側に位置する押圧パッド71の剥離部材73の曲面状角部73cの形状に沿って加圧ロール67から離間していくものである。このため、用紙Pは定着ベルト66と加圧ロール67との間の定着ニップ域Nを通過した後に前記押圧パッド71の剥離部材73の曲面状角部73cに対応した部位にて剥離し易い構成になっている。尚、定着ニップ域Nのニップ域Nとニップ域Nとの間には対向ロール61と押圧パッド71との間の隙間に対応して非接触域Nが存在している。
<Peeling device>
-Press pad-
In this embodiment, as shown in FIG. 4, the peeling device 70 is provided so as to extend long along the width direction intersecting the moving direction of the fixing belt 66, and the fixing belt 66 contacts the pressure roll 67 side. A pressing pad 71 is provided to press the fixing belt 66 so that the direction of the pressing roll 67 is changed from the surface of the pressing roll 67 after being disposed.
In this example, as shown in FIGS. 4 and 5A and 5B, the pressing pad 71 is formed of a rigid body such as a metal such as carbon steel or a ceramic, and is supported on a predetermined supporting portion. Peeling member provided along a contact surface between the supported member 72 to be fixed and the fixing belt 66 of the supported member 72 and formed in a substantially L-shaped cross section with a rigid body such as a metal such as SUS or ceramics. 73, and fixing member 73 is fixed to supported member 72 with a stopper (not shown) through a plurality of mounting holes 74 provided in vertical wall portion 73a extending in the vertical direction of peeling member 73. It is.
-Guide section-
In this example, the peeling member 73 that is one element of the pressing pad 71 has a curved corner 73 c at a bent portion having a substantially L-shaped cross section, and the pressing pad 71 is in the lateral direction of the peeling member 73. The fixing belt 66 is guided so that the fixing belt 66 is caused to bite into the pressure roll 67 using the lateral wall portion 73b and the curved corner portion 73c extending in the direction of the guide portion 75 as a guide portion 75.
In this example, the guide portion 75 bites the bent portion of the fixing belt 66 that is bent and arranged corresponding to the curved corner portion 73 c of the peeling member 73 to the extent that the pressure roller 67 is buried.
Therefore, in this example, as shown in FIG. 4, for example, the fixing belt 66 includes a nip area (corresponding to a first contact area) N 1 between the opposing roll 61 and the pressure roll 67 and the pressing pad 71. The fixing belt 66 is placed in contact with the pressure roll 67 in a nip area (corresponding to a second contact area) N 2 with the pressure roll 67, and the fixing belt 66 is fixed to the fixing nip area N (specifically, the nip area). After the sheet P is heated and pressurized and conveyed to and from the pressure roll 67 over the area N 1 + the nip area N 2 ), the curved surface of the peeling member 73 of the pressing pad 71 located on the outlet side of the nip area N 2 It is separated from the pressure roll 67 along the shape of the corner portion 73c. For this reason, the sheet P is likely to be peeled off at a portion corresponding to the curved corner 73c of the peeling member 73 of the pressing pad 71 after passing through the fixing nip region N between the fixing belt 66 and the pressure roll 67. It has become. A non-contact area N 0 exists between the nip area N 1 and the nip area N 2 of the fixing nip area N corresponding to the gap between the opposing roll 61 and the pressing pad 71.

−加圧部−
また、本実施の形態において、押圧パッド71の一要素である剥離部材73は、図6(a)〜(d)に示すように、横壁部73bの面が押圧パッド71の長手方向に対し中央部から端部に向かうに従い加圧ロール67から離れるように形成され、加圧ロール67に対して定着ベルト66を加圧する加圧部76として構成されている。この加圧部76の加圧ロール67側への突出量h(図6(d)参照)は、押圧パッド71によるニップ域Nでの加圧分布のうち用紙Pの幅方向中央部の加圧不足分を考慮して適宜設定されるようになっている。
−突出部−
更に、本実施の形態において、押圧パッド71の一要素である剥離部材73は、更に、横壁部73bの先端側、つまり対向ロール61と加圧ロール67とのニップ域N側に突出部77を有し、この突出部77は用紙Pの搬送方向(プロセス方向に相当)に交差する幅方向に対し中央部が両端部よりもニップ域N側に向かって凸状に突出形成されている。
特に、本例では、突出部77の先端縁は、用紙Pの幅方向中央部を中心に対称的且つ湾曲状の湾曲縁78として形成されている。
このように、本実施の形態では、押圧パッド71の一要素である剥離部材73は、図6(e)に示す比較の形態の剥離部材73’(略矩形状の平板を断面略L字状に屈曲形成した態様)に比べて、案内部75、加圧部76及び突出部77を有している点に特徴がある。
-Pressure part-
Further, in the present embodiment, as shown in FIGS. 6A to 6D, the peeling member 73 that is one element of the pressing pad 71 has a surface of the lateral wall portion 73b that is centered with respect to the longitudinal direction of the pressing pad 71. It is formed so as to be separated from the pressure roll 67 as it goes from the section toward the end, and is configured as a pressure section 76 that presses the fixing belt 66 against the pressure roll 67. The protrusion amount h (see FIG. 6D) of the pressure unit 76 toward the pressure roll 67 side is the addition of the central portion in the width direction of the paper P in the pressure distribution in the nip region N 2 by the pressure pad 71. It is set appropriately considering the pressure deficiency.
-Protrusion-
Further, in the present embodiment, the peeling member 73 that is one element of the pressing pad 71 further protrudes on the leading end side of the lateral wall portion 73 b, that is, on the nip region N 1 side between the opposing roll 61 and the pressure roll 67. The projecting portion 77 is formed so that the center portion projects in a convex shape toward the nip region N 1 side from both ends with respect to the width direction intersecting with the conveyance direction (corresponding to the process direction) of the paper P. .
In particular, in this example, the leading edge of the protruding portion 77 is formed as a curved edge 78 that is symmetrical and curved around the central portion in the width direction of the paper P.
As described above, in this embodiment, the peeling member 73 that is one element of the pressing pad 71 is a peeling member 73 ′ (a substantially rectangular flat plate having a substantially L-shaped cross section) of the comparative form shown in FIG. The embodiment is characterized in that it has a guide portion 75, a pressurizing portion 76, and a protruding portion 77.

−剥離装置の取付構造−
本実施の形態において、剥離装置70の取付構造は、図7(a)に示すように、図示外の画像形成装置筐体に対向ロール61が保持されるホルダ68を固定し、このホルダ68に対し押圧パッド71の一要素である被支持部材72を支持部材80にて固定するようにしたものである。
尚、剥離装置70の取付構造についてはこれに限定されるものではなく、例えば図7(b)に示すように、対向ロール61の軸に対して支持部材81を揺動自在に支持し、この支持部材81に対し押圧パッド71の一要素である被支持部材72を固定すると共に、前記被支持部材72を付勢バネ82にて支持部材81の揺動方向に抗する方向に付勢するようにしてもよい。
このような剥離装置70の取付構造については、図7(a)に示す方式は、図7(b)に示す方式に比べて、剥離装置70の押圧パッド71の加圧ロール67に対する相対域関係が一義的に定まる点で好ましい。
-Peeling device mounting structure-
In the present embodiment, as shown in FIG. 7A, the attachment structure of the peeling device 70 is such that a holder 68 that holds the opposing roll 61 is fixed to an image forming apparatus housing (not shown), and the holder 68 is fixed to the holder 68. On the other hand, a supported member 72 that is one element of the pressing pad 71 is fixed by a supporting member 80.
Note that the attachment structure of the peeling device 70 is not limited to this, and for example, as shown in FIG. A supported member 72, which is one element of the pressing pad 71, is fixed to the support member 81, and the supported member 72 is biased by a biasing spring 82 in a direction against the swinging direction of the support member 81. It may be.
Regarding the mounting structure of such a peeling device 70, the method shown in FIG. 7A is relative to the pressure roll 67 of the pressing pad 71 of the peeling device 70 as compared to the method shown in FIG. 7B. Is preferable in that it is uniquely determined.

−定着ニップ域での加圧条件−
定着ニップ域Nでの定着ベルト66は、図8(a)に示すように、駆動されている対向ロール61との摩擦力で駆動力Fをもらい、圧接密着した用紙Pと共に、加圧ロール67を回転させながら循環移動する。
このとき、定着ニップ域Nの後半(ニップ域N)では、固定された押圧パッド71と定着ベルト66の裏面は摺擦することになり、この摩擦力は定着ベルト66搬送には制動力(ブレーキ力)Fとなる。この制動力Fが大きくなると、定着ニップ域Nの曲率の変化するところで、定着ベルト66と共に用紙Pも変形し易くなり、定着ベルト66と用紙Pとが離れやすく弛みが発生し易くなる。この押圧パッド71の制動力Fは、押圧パッド71表面と定着ベルト66裏面間の摩擦係数と、そこにかかる押圧力Fとで決まるもので、この押圧力Fが小さい方が制動力Fは小さく、定着ニップ域Nにて定着ベルト66と用紙Pとは良好に搬送される。
尚、押圧パッド71表面と定着ベルト66裏面間の摩擦係数を小さくするには、押圧パッド71の一要素である剥離部材73の定着ベルト66との接触面にガラス繊維等の潤滑層を形成し、押圧パッド71と定着ベルト66との間の摩擦抵抗を低減させるようにすることが好ましい。
本実施の形態では、定着ニップ域Nでの加圧条件は以下のように設定されている(図4,図8参照)。
(1)対向ロール61と加圧ロール67との間のニップ域Nと、押圧パッド71と加圧ロール67との間のニップ域Nとは、用紙搬送方向に対する幅寸法に関し、N>Nの関係を満たす。例えば定着ニップ域Nが23mmとした場合に、ニップ域Nが15mm、ニップ域Nが7mm、非ニップ域N(非接触域)1mm程度に設定される。
(2)ニップ域Nにおける加圧ロール67の最大食い込み量をh、ニップ域Nにおける加圧ロール67の最大食い込み量をhとすると、h>hの関係を満たす。
(3)定着ニップ域Nの加圧分布は、図8(b)に示す傾向を有しており、ニップ域Nでのピーク圧力をp、ニップ域Nでのピーク圧力をpとすれば、p>pの関係を満たす。特に、ニップ域Nのピーク圧力pは、ニップ域Nのピーク圧力pの1/2以下程度まで低く設定されることが好ましい。
-Pressure conditions in the fixing nip area-
Fixing belt 66 in the fixing nip area N, as shown in FIG. 8 (a), received a driving force F 1 by a frictional force between the counter roll 61 which is driven, together with the pressure contact with the sheet P, the pressure roll Rotating while rotating 67.
At this time, in the latter half of the fixing nip region N (nip region N 2 ), the fixed pressing pad 71 and the back surface of the fixing belt 66 are rubbed, and this frictional force is a braking force ( the braking force) F 2. When the braking force F 2 increases, where the change in curvature of the fixing nip area N, with the fixing belt 66 the paper P is easily deformed, the fixing belt 66 and the sheet P is is likely to leave slack easily occurs. Braking force F 2 of the pressing pad 71, those determined by the pressure pad 71 surface and the coefficient of friction between the fixing belt 66 backside, the pressing force F 3 exerted thereto, it is the pressing force F 3 small braking force F 2 is small, and the fixing belt 66 and the paper P are conveyed well in the fixing nip area N.
In order to reduce the friction coefficient between the surface of the pressing pad 71 and the back surface of the fixing belt 66, a lubricating layer such as glass fiber is formed on the contact surface of the peeling member 73, which is an element of the pressing pad 71, with the fixing belt 66. It is preferable to reduce the frictional resistance between the pressing pad 71 and the fixing belt 66.
In the present embodiment, the pressurizing condition in the fixing nip area N is set as follows (see FIGS. 4 and 8).
(1) The nip area N 1 between the opposing roll 61 and the pressure roll 67 and the nip area N 2 between the pressing pad 71 and the pressure roll 67 are N 1 with respect to the width dimension in the paper transport direction. > N 2 is satisfied. For example, when the fixing nip area N is 23 mm, the nip area N 1 is set to 15 mm, the nip area N 2 is set to 7 mm, and the non-nip area N (non-contact area) is about 1 mm.
(2) the maximum amount of bite of h 1 of the pressure roll 67 in the nip region N 1, the maximum amount of biting pressure roll 67 in the nip zone N 2 When h 2, satisfy the relationship of h 1> h 2.
(3) The pressure distribution in the fixing nip area N has a tendency shown in FIG. 8B, where the peak pressure in the nip area N 1 is p 1 and the peak pressure in the nip area N 2 is p 2. If so, the relationship of p 1 > p 2 is satisfied. In particular, the peak pressure p 2 of the nip zone N 2 is preferably set low to an extent less than half of the peak pressure p 1 of the nip region N 1.

<剥離補助装置>
また、本実施の形態では、定着装置60は定着ベルト66の内側に剥離装置70を有しているが、定着装置60の定着ベルト66と加圧ロール67との間の定着ニップ域Nの下流側には剥離補助部材90(図3参照)が設けられている。
この剥離補助部材90は、定着ベルト66の回転方向に先端部が対向するように非接触配置され且つ定着ベルト66に貼り付く用紙Pを剥離するものであり、例えば板状のバッフル板が用いられる。
この剥離補助部材90は、その先端を定着ベルト66に可能な限り近接させて設けることが好ましい。定着ベルト66との間の設置距離については、少なくとも1.0mm以下、好ましくは0.3mm以下にすることがよい。
しかしながら、剥離補助部材90の設置距離を定着ベルト66に近接しすぎると、剥離補助部材90が定着ベルト66からの輻射熱によって熱膨張する懸念があり、定着ベルト66を損傷したり、あるいは、波打ちを生じさせて画像不良を招来させる懸念もある。このため、本例では、剥離補助部材90については、熱膨張の少ない素材(例えばインバー)を用いることが好ましい。
<Peeling assist device>
In this embodiment, the fixing device 60 includes the peeling device 70 inside the fixing belt 66, but is downstream of the fixing nip region N between the fixing belt 66 and the pressure roll 67 of the fixing device 60. A peeling assisting member 90 (see FIG. 3) is provided on the side.
The peeling assisting member 90 peels off the paper P that is arranged in a non-contact manner so that the front end faces the fixing belt 66 in the rotational direction and sticks to the fixing belt 66. For example, a plate-like baffle plate is used. .
The peeling assisting member 90 is preferably provided with its tip as close to the fixing belt 66 as possible. The installation distance from the fixing belt 66 is at least 1.0 mm or less, preferably 0.3 mm or less.
However, if the installation distance of the peeling assisting member 90 is too close to the fixing belt 66, the peeling assisting member 90 may be thermally expanded due to radiant heat from the fixing belt 66, and the fixing belt 66 may be damaged or corrugated. There is also a concern that it may cause image defects. For this reason, in this example, it is preferable to use a material (for example, Invar) having a small thermal expansion for the peeling assisting member 90.

<画像形成装置の作動>
次に、本実施の形態に係る画像形成装置の作動について説明する。
図2に示す画像形成装置において、各色成分の画像形成部22(22a〜22d)にて感光体30上に各色成分トナー像を形成し、中間転写体23上に各色トナー像を順次一次転写した後、用紙供給装置50から供給された用紙Pに対し中間転写体23上の各色トナー像を一括転写し、一括転写された各色トナー像が保持された用紙Pを定着装置60に搬入し、定着装置60にて用紙P上に各色トナー像を定着させた後、定着装置60から定着済み用紙Pを排出する。
このような作像過程において、定着装置60の剥離装置70の動作過程について説明する。
<Operation of image forming apparatus>
Next, the operation of the image forming apparatus according to the present embodiment will be described.
In the image forming apparatus shown in FIG. 2, each color component toner image is formed on the photoreceptor 30 by the image forming unit 22 (22 a to 22 d) for each color component, and each color toner image is sequentially primary transferred onto the intermediate transfer body 23. Thereafter, the color toner images on the intermediate transfer body 23 are collectively transferred to the paper P supplied from the paper supply device 50, and the paper P holding the color toner images transferred in batch is carried into the fixing device 60 and fixed. After fixing each color toner image on the paper P by the device 60, the fixed paper P is discharged from the fixing device 60.
An operation process of the peeling device 70 of the fixing device 60 in such an image forming process will be described.

<剥離装置の動作過程>
−定着ニップ域での用紙挙動−
先ず、定着ニップ域Nでの用紙Pの挙動について説明する。
今、定着ニップ域Nは、図8(a)及び図9に示すように、対向ロール61と加圧ロール67との間のニップ域Nと、押圧パッド71と加圧ロール67との間のニップ域Nと、両者間に設けられる非ニップ域Nとを有し、用紙Pは定着ベルト66と加圧ロール67との間の定着ニップ域Nの経路に沿って挟持搬送される。
このとき、図9に示すように、ニップ域Nとニップ域Nとは曲率、用紙搬送方向に沿う幅寸法が異なることから、ニップ域Nでの定着ベルト66と用紙Pとの経路差α(例えば+1%)が両ニップ域N,N間の変曲点を境として、ニップ域Nでは剪断応力として働く。この剪断応力は、ニップ域Nでの定着ベルト66と用紙Pとの経路差β(例えば−数%)を低減する方向に働く。このような動作過程において、ニップ域Nが長過ぎると、剪断応力によって両者間の経路差βが無くなった後に両者間にずれが生ずるという懸念がある。このため、本実施の形態では、ニップ域Nに比べてニップ域Nの用紙搬送方向(プロセス方向)に沿う長さを短く設定することで、ニップ域Nにて定着ベルト66と用紙Pとの間に生ずるずれが可能な限り抑制するように配慮することが好ましい。
このような用紙挙動を更に詳述すると、図10に示すように、ニップ域N及び非ニップ域N(A領域)とニップ域N(B領域)との間で各ニップ域の曲率とその向きが相違するものと仮定すると、ニップ域N,N両者間での用紙Pの速度差(Δv=v−v)は用紙送りの量の差になり、非ニップ域Nでは、用紙Pの弛みMとして観察される。実際はニップ圧で用紙Pは押圧されているため、用紙Pが弛もうとする力が定着ベルト66と用紙P界面との間で剪断力Fsとなる。今、対向ロール61の半径をr、押圧パッド71の半径をr、用紙厚さをdとすると、用紙送り量の差sは、定着ベルト66がt秒間に搬送する量Lに対して、
s=d・L・(r+r)/r・r
で表せる。
すなわち、押圧パッド71の半径rが小さい方が弛みMが大きくなる。つまり、押圧パッド71が加圧ロール67側に食い込む程、用紙Pは弛もうとする。尚、これ以外の用紙搬送条件としては、例えば用紙Pが厚い方が弛みMが大きく、また、搬送距離Lが長い程弛むことが理解される。
また、これらをニップ域のパラメータで見ると、押圧パッド71の圧力が小さい方が良く、押圧パッド71の用紙搬送方向に沿う幅寸法も短い方が良いという結果が得られる。
<Operation process of peeling device>
-Paper behavior in the fixing nip area-
First, the behavior of the paper P in the fixing nip area N will be described.
Now, as shown in FIGS. 8A and 9, the fixing nip area N includes a nip area N 1 between the opposing roll 61 and the pressure roll 67, and between the pressing pad 71 and the pressure roll 67. Nip area N 2 and a non-nip area N 0 provided therebetween, and the sheet P is nipped and conveyed along the path of the fixing nip area N between the fixing belt 66 and the pressure roll 67. .
At this time, as shown in FIG. 9, since the nip area N 1 and the nip area N 2 have different curvatures and width dimensions along the paper conveyance direction, the path between the fixing belt 66 and the paper P in the nip area N 1. The difference α (for example, + 1%) acts as a shear stress in the nip area N 2 with the inflection point between the nip areas N 1 and N 2 as a boundary. This shear stress, the path difference between the fixing belt 66 and the sheet P in the nip area N 2 beta (e.g. - a few percent) acts in a direction to reduce. In such an operation process, when the nip region N 2 is too long, there is a concern that the deviation occurs between them after the path difference between the two β is exhausted by the shear stress. Therefore, in the present embodiment, by setting the length along the compared to the nip region N 1 nip area N 2 in the sheet conveying direction (process direction) shorter, the fixing belt 66 and the sheet at the nip region N 2 It is preferable to consider so as to suppress the deviation generated between P and the P as much as possible.
This paper behavior will be described in more detail. As shown in FIG. 10, the curvature of each nip area is between a nip area N 1 and a non-nip area N 0 (A area) and a nip area N 2 (B area). Assuming that the directions are different from each other, the speed difference (Δv = v 1 −v 2 ) of the paper P between the nip areas N 1 and N 2 is the difference in the sheet feed amount, and the non-nip area N 0 Then, the slack M of the paper P is observed. Actually, since the paper P is pressed by the nip pressure, the force to loosen the paper P becomes the shearing force Fs between the fixing belt 66 and the paper P interface. Now, assuming that the radius of the opposing roll 61 is r 1 , the radius of the pressing pad 71 is r 2 , and the sheet thickness is d, the difference s in the sheet feed amount is the amount L of the fixing belt 66 conveyed in t seconds.
s = d · L · (r 1 + r 2 ) / r 1 · r 2
It can be expressed as
In other words, towards the radius r 2 of the pressure pad 71 is small slack M increases. That is, the sheet P tends to be loosened as the pressing pad 71 bites into the pressure roll 67 side. As other paper conveyance conditions, for example, it is understood that the thicker the paper P, the larger the slack M, and the longer the conveyance distance L, the more slack.
Further, when these are viewed in terms of the parameters of the nip region, it is possible to obtain a result that the pressure of the pressing pad 71 is preferably small and the width dimension of the pressing pad 71 along the paper conveyance direction is preferably short.

−案内部による圧力分布−
本実施の形態において、剥離装置70は、図11(a)に示すように、押圧パッド71の案内部75にて定着ベルト66を加圧ロール67側に食い込ませるように当該定着ベルト66を案内する。
特に、本例では、押圧パッド71の案内部75は、剥離部材73の曲面状角部73cに対応して屈曲配置される定着ベルト66の屈曲部66aを加圧ロール67に埋没させる程度に食い込ませるようになっているため、押圧パッド71による定着ベルト66と加圧ロール67との間の加圧分布(図4に示すニップ域Nにおける加圧分布に相当)は、図11(b)に示すように、用紙Pの移動方向に相当するプロセス方向位置に対し剥離部材73の横壁部73bから曲面状角部73cに至るまでの間略均等に圧力が作用した状態になる。
尚、図11(b)に示す加圧分布は、図4の定着ニップ域Nにおける圧力分布を示し、左側領域がニップ域Nに対応し、右側領域がニップ域Nに対応するものである。
-Pressure distribution by the guide-
In the present embodiment, as shown in FIG. 11A, the peeling device 70 guides the fixing belt 66 so that the fixing belt 66 bites into the pressure roll 67 side by the guide portion 75 of the pressing pad 71. To do.
In particular, in this example, the guide portion 75 of the pressing pad 71 bites into the pressure roll 67 so that the bent portion 66 a of the fixing belt 66 that is bent and arranged corresponding to the curved corner portion 73 c of the peeling member 73 is buried in the pressure roll 67. since that is way to, pressure distribution between the fixing belt 66 and the pressure roller 67 by the pressure pad 71 (corresponding to the pressurizing pressure distribution in the nip zone N 2 shown in FIG. 4) is, and FIG. 11 (b) As shown in FIG. 5, the pressure is applied substantially uniformly from the lateral wall portion 73b of the peeling member 73 to the curved corner portion 73c with respect to the process direction position corresponding to the moving direction of the paper P.
Incidentally, pressurizing pressure distribution shown in FIG. 11 (b) shows the pressure distribution at the fixing nip region N of Fig. 4, in which the left area corresponds to the nip area N 1, right area corresponds to the nip area N 2 is there.

この点、仮に、図12(a)に示す比較の形態のように、剥離装置70’の一要素である押圧パッド71’が加圧ロール67に対し定着ベルト66を食い込まない状態で押圧している態様にあっては、図12(b)に示すように、押圧パッド71’と加圧ロール67との間で定着ベルト66が加圧ロール67に加圧されない無加圧領域Jが生成されてしまう懸念がある。
このとき、定着ベルト66が加圧ロール67に加圧されている状態では、図12(c)に示すように、用紙P上のトナー層Tは定着ベルト66に加圧されることから、トナー層T中の気泡Kが膨張しようとしても、押圧力U>気泡K中の水蒸気圧の関係を満たし、トナー層T中の気泡Kはそのままの状態を保つ。
これに対し、上述したように、無加圧領域Jが存在すると、図12(c)に示すように、トナー層T中の気泡Kが膨張し、押圧力U<気泡K中の水蒸気圧の関係になると、膨張した気泡Kがトナー層Tを破壊し、トナー層T表面を乱すという現象につながる懸念がある。
従って、本実施の形態によれば、上述した無加圧領域Jが存在しなくなることから、膨張した気泡Kがトナー層Tを破壊するという現象は抑制される。
In this regard, as in the comparative example shown in FIG. 12A, the pressing pad 71 ′, which is one element of the peeling device 70 ′, presses the fixing belt 66 against the pressure roll 67 without being bitten. In the present embodiment, as shown in FIG. 12B, a non-pressurized region J in which the fixing belt 66 is not pressed against the pressure roll 67 between the pressure pad 71 ′ and the pressure roll 67 is generated. There is a concern.
At this time, in a state where the fixing belt 66 is pressed by the pressure roll 67, the toner layer T on the paper P is pressed by the fixing belt 66 as shown in FIG. Even if the bubbles K in the layer T try to expand, the relationship of the pressing force U> the water vapor pressure in the bubbles K is satisfied, and the bubbles K in the toner layer T are kept as they are.
On the other hand, as described above, when the non-pressurized region J exists, the bubbles K in the toner layer T expand as shown in FIG. 12C, and the pressing force U <the water vapor pressure in the bubbles K. In relation, there is a concern that the expanded bubble K destroys the toner layer T and disturbs the surface of the toner layer T.
Therefore, according to the present embodiment, since the above-described non-pressurized region J does not exist, the phenomenon that the expanded bubble K destroys the toner layer T is suppressed.

−加圧部による圧力分布−
図13(a)は、本実施の形態で用いられる定着装置60を上方から見た模式図である。
このとき、仮に、剥離装置70の押圧パッド71に加圧部76を設けない態様(加圧部が平面状である態様に相当)では、図13(b)に示すように、定着ニップ域Nでの圧力分布は、図4に示すニップ域N(図中P/R Nipに相当)では十分に強い圧力が得られるが、図4に示すニップ域N(図中Pad Nipに相当)ではプロセス方向に交差する用紙幅方向の中央部が両端部に比べて弱い傾向が見られる。
このような状況において、本実施の形態では、押圧パッド71の加圧部76は、用紙幅方向に対し中央部から端部に向かうに従い加圧ロール67から離れる面を有しているため、定着ニップ域Nでの圧力分布のうち、押圧パッド71に対応するニップ域N(図中Pad Nipに相当)では、中央部の加圧不足分が補足されることになり、ニップ域Nの用紙幅方向中央部の圧力も両端部の圧力と略均一になり、用紙Pのトナー層Tは定着ニップ域Nのうちニップ域Nにおいても略均一な加圧分布をもって加熱定着される。このため、用紙Pのトナー層Tに対する定着性は用紙幅方向に対して略均一な状態に保たれる。
-Pressure distribution by the pressurizing part-
FIG. 13A is a schematic view of the fixing device 60 used in the present embodiment as viewed from above.
At this time, if the pressing portion 71 is not provided on the pressing pad 71 of the peeling device 70 (corresponding to a mode in which the pressing portion is planar), as shown in FIG. As for the pressure distribution in FIG. 4, a sufficiently strong pressure is obtained in the nip area N 1 (corresponding to P / R Nip in the figure) shown in FIG. 4, but the nip area N 2 (corresponding to Pad Nip in the figure) shown in FIG. In this case, the central portion in the paper width direction intersecting the process direction tends to be weaker than both ends.
In such a situation, in the present embodiment, the pressing portion 76 of the pressing pad 71 has a surface that moves away from the pressing roll 67 as it goes from the center portion to the end portion in the paper width direction. of the pressure distribution in the nip region N, the nip region N 2 corresponding to the pressure pad 71 (corresponding to figure pad nip), will be pressurized shortage amount of the central portion is supplemented, the nip region N 2 the pressure in the sheet width direction central portion also becomes the pressure of the end portions substantially uniform toner layer T of the paper P is heated and fixed with a substantially uniform pressure distribution even in the nip area N 2 of the fixing nip area N. For this reason, the fixability of the paper P to the toner layer T is kept substantially uniform in the paper width direction.

−突出部による圧力分布−
本実施の形態では、押圧パッド71は、用紙幅方向に対し中央部が両端部よりもニップ域N側に向かって凸状に突出形成されている突出部77を有しているため、この突出部77の分だけ押圧パッド71の幅方向中央部の加圧面積が増加することになる。このため、押圧パッド71による加圧分布は、図14(a)に示すように、突出部77に対応した部分で増加する傾向を示す。
特に、本例では、押圧パッド71による加圧分布は、図14(a)に示すように、突出部77に対応した部位で気泡の水蒸気圧よりも高い押圧力(ニップ圧)を有していることから、突出部77に対応した箇所で気泡の膨張によるトナー層の破壊は生じ難い。
この点、押圧パッド71に突出部77を設けない態様では、押圧パッド71の突出部77に対応した部分に押圧力が働かないことから、図14(b)に示すように、押圧パッド71と対向ロール61との間に加圧ロール67側にほとんど加圧されない無加圧領域(押圧力<気泡の水蒸気圧)が形成される懸念がある。
-Pressure distribution due to protrusion-
In this embodiment, the pressure pad 71, since the relative sheet width direction and has a protruding portion 77 which center portion is protruded in a convex shape toward the nip region N 1 side from both end portions, the The pressing area at the center portion in the width direction of the pressing pad 71 is increased by the amount of the protruding portion 77. For this reason, the pressurization distribution by the press pad 71 shows the tendency which increases in the part corresponding to the protrusion part 77, as shown to Fig.14 (a).
In particular, in this example, the pressure distribution by the pressing pad 71 has a pressing force (nip pressure) higher than the water vapor pressure of bubbles at a portion corresponding to the protruding portion 77 as shown in FIG. Therefore, the toner layer is unlikely to break due to the expansion of the bubbles at the location corresponding to the protruding portion 77.
In this respect, in the embodiment in which the protrusion 77 is not provided on the pressing pad 71, no pressing force is applied to the portion corresponding to the protrusion 77 of the pressing pad 71. Therefore, as shown in FIG. There is a concern that a non-pressurized region (pressing force <bubble water vapor pressure) that is hardly pressurized on the pressure roll 67 side is formed between the opposing roll 61.

−突出部による用紙の皺抑制−
用紙Pが定着装置60の定着ニップ域N(図4参照)を通過する際には、図15(a)に示すように、用紙Pに皺Zが発生し易い。
本実施の形態では、押圧パッド71の突出部77の先端縁は、用紙Pの幅方向中央部を中心に対称的且つ湾曲状の湾曲縁78として形成されているため、図15(b)に示すように、突出部77の湾曲縁78には当該湾曲縁78の法線方向に向かって用紙Pを押し広げる力Fbが作用することになり、用紙Pの皺Zが押し広げられて発生しにくくなる。
特に、突出部77の湾曲縁78の曲率(1/R)を大きく設定すれば、この湾曲縁78の法線方向に向かう力Fcは、図15(c)に示すように、曲率の小さい場合に比べて、用紙Pを押し広げる作用がより強化されることになる。
-Suppression of paper wrinkles due to protrusions-
When the paper P passes through the fixing nip area N (see FIG. 4) of the fixing device 60, wrinkles Z are likely to occur on the paper P as shown in FIG.
In the present embodiment, the leading edge of the protrusion 77 of the pressing pad 71 is formed as a curved edge 78 that is symmetrical and curved around the center in the width direction of the paper P. As shown, a force Fb that pushes the paper P toward the normal direction of the curved edge 78 acts on the curved edge 78 of the protruding portion 77, and the ridge Z of the paper P is spread and generated. It becomes difficult.
In particular, if the curvature (1 / R) of the curved edge 78 of the protrusion 77 is set large, the force Fc in the normal direction of the curved edge 78 has a small curvature as shown in FIG. As compared with the above, the action of pushing the paper P is further strengthened.

◎実施例1
実施の形態1に係る定着装置を実施例1とし、定着ニップ域Nを23mm構成にすると共に、ニップ域Nを15mm、ニップ域Nを7mm、非ニップ域Nを1mmとし、かつ、加圧ロール67に対する対向ロール61の最大食い込み量に比べて押圧パッド71の最大食い込み量を少なく設定するという条件下にて、定着ニップ域Nの圧力分布を調べたところ、図16(a)に示す結果が得られた。
一方、比較例として、定着ニップ域Nを25mm構成にすると共に、ニップ域N、Nを略等しく設定すると共に、加圧ロール67に対する対向ロール61の最大食い込み量に比べて押圧パッド71の最大食い込み量を略同程度に設定するという条件下にて、定着ニップ域Nの圧力分布を調べたところ、図16(b)に示す結果が得られた。
実施例1に係る定着装置を用いて連続100枚の作像処理をしたところ、像乱れのない画像が得られた。
この点、比較例に係る定着装置を用いて連続100枚の作像処理をしたところ、何枚かの画像中に像乱れが確認された。
Example 1
The fixing device according to Embodiment 1 is defined as Example 1, the fixing nip area N is configured to be 23 mm, the nip area N 1 is 15 mm, the nip area N 2 is 7 mm, the non-nip area N 0 is 1 mm, and When the pressure distribution in the fixing nip region N was examined under the condition that the maximum biting amount of the pressing pad 71 was set smaller than the maximum biting amount of the opposing roll 61 with respect to the pressure roll 67, FIG. The results shown are obtained.
On the other hand, as a comparative example, the fixing nip area N is configured to be 25 mm, the nip areas N 1 and N 2 are set to be substantially equal, and the pressing pad 71 has a maximum biting amount compared to the pressure roll 67. When the pressure distribution in the fixing nip region N was examined under the condition that the maximum biting amount was set to approximately the same level, the result shown in FIG. 16B was obtained.
When 100 continuous image forming processes were performed using the fixing device according to Example 1, an image without image distortion was obtained.
In this regard, when the image forming process was continuously performed for 100 sheets using the fixing device according to the comparative example, image disturbance was confirmed in some images.

◎実施例2
実施の形態1に係る定着装置を実施例2とし、押圧パッド71の押圧力として2つのパラメータを用い、押圧パッド71のパッド幅とカラーノイズとの関係を調べたところ、図17に示す結果が得られた。
ここで、カラーノイズは粒状性を示す指標として用いられる。これは、カラー画像をスキャナで撮像してスキャナRGB信号に変換し、均等色空間(CIELAB)の明度・彩度・色相に分解する。次に、二次元色空間を二次元周波数孤空間に変換する。二次元周波数空間において、VTF(Visual Transfer Function)を乗算する。VTF処理された二次元周波数空間の振幅を周波数毎に周回積分を行い、カラーノイズベクトルを算出する。求めたカラーノイズベクトルからの主観との予想モデルでカラーノイズ値を算出する。カラーノイズ値が大きい程ノイズが多く、粒状性が悪いという評価になる。
図17によれば、押圧パッド71のパッド幅が狭い程、カラーノイズが小さくなり、その分、粒状性が良好になることが理解される。
Example 2
When the fixing device according to the first embodiment is in Example 2 and two parameters are used as the pressing force of the pressing pad 71 and the relationship between the pad width of the pressing pad 71 and the color noise is examined, the result shown in FIG. Obtained.
Here, the color noise is used as an index indicating the graininess. In this method, a color image is captured by a scanner, converted into a scanner RGB signal, and decomposed into lightness, saturation, and hue in a uniform color space (CIELAB). Next, the two-dimensional color space is converted into a two-dimensional frequency arc space. In the two-dimensional frequency space, VTF (Visual Transfer Function) is multiplied. The amplitude of the two-dimensional frequency space that has been subjected to VTF processing is subjected to circular integration for each frequency to calculate a color noise vector. A color noise value is calculated using a predicted model of subjectiveness from the obtained color noise vector. The larger the color noise value, the greater the noise and the worse the graininess.
According to FIG. 17, it is understood that the smaller the pad width of the pressing pad 71, the smaller the color noise and the better the graininess.

◎実施例3
実施の形態1に係る定着装置を実施例3とし、押圧パッド71のパッド幅を4mm、押圧力を2kgf/cmに設定し、エックスライト社製測色計X−Rite938にて測定された画像濃度Lに対するカラーノイズを測定したところ、図18に示す結果が得られた。
このときの測定サンプルの定着条件は、定着ベルト66の温度を、低温側のトナーはがれのない(いわゆるコールドオフセットの起きない)最低温度に+10℃した温度に設定した条件にて定着動作を行い、定着画像を得たものである。
尚、比較例として、押圧パッドのパッド幅を11mm、押圧力を4kgf/cmに設定したものを用いた。
図18によれば、カラーノイズの目標値を例えば5とした場合、実施例3では全ての濃度画像に対してカラーノイズは少なく抑えられ、粒状性が良好であることが理解される。
この点、比較例にあっては、画像濃度Lが中濃度である領域でカラーノイズが大きくなり、粒状性が悪くなることが確認された。
このように、本実施例(若しくは実施例2)によれば、定着装置の定着性能として、粒状性のよい画像を得ることが可能であるため、普通紙に対して作像処理をした場合は勿論であるが、例えばエンボス紙(例えば商品名:レザック66)に対し作像処理を行っても、エンボス紙と定着ベルトとの間に像ずれはなく、像乱れのない画像が得られた。
Example 3
An image measured with a colorimeter X-Rite 938 manufactured by X-Rite Co., Ltd., in which the fixing device according to the first embodiment is set to Example 3, the pad width of the pressing pad 71 is set to 4 mm, and the pressing force is set to 2 kgf / cm 2. When the color noise with respect to the density L * was measured, the result shown in FIG. 18 was obtained.
The fixing condition of the measurement sample at this time is that the fixing belt 66 is fixed under the condition that the temperature of the fixing belt 66 is set to a temperature that is + 10 ° C. lower than the lowest temperature at which the toner on the low temperature side does not come off (so-called cold offset does not occur). A fixed image was obtained.
As a comparative example, a pad having a pressing pad width of 11 mm and a pressing force of 4 kgf / cm 2 was used.
According to FIG. 18, when the target value of color noise is set to 5, for example, it is understood that in Example 3, color noise is suppressed to a low level for all density images and the graininess is good.
In this respect, in the comparative example, it was confirmed that the color noise increases and the graininess deteriorates in a region where the image density L * is medium density.
As described above, according to this embodiment (or embodiment 2), it is possible to obtain an image with good graininess as the fixing performance of the fixing device. Of course, for example, even when image forming processing was performed on embossed paper (for example, trade name: Rezac 66), there was no image displacement between the embossed paper and the fixing belt, and an image without image distortion was obtained.

1…帯状加熱回転体,1a…弾性層,2…加圧回転体,2a…弾性層,3…対向回転体,4…押圧部材,5…加熱源,6…記録材,N…非接触域,N…第1の接触域,N…第2の接触域,h…加圧回転体に対する対向回転体による最大食い込み量,h…加圧回転体に対する押圧部材による最大食い込み量,p…第1の接触域でのピーク圧力,p…第2の接触域でのピーク圧力,T…未定着トナー像 1 ... strip heating rotator, 1a ... elastic layer, 2 ... pressure rotating body, 2a ... elastic layer, 3 ... facing the rotary body, 4 ... pressing member, 5 ... heat source, 6 ... recording medium, N 0 ... noncontact Area, N 1 ... first contact area, N 2 ... second contact area, h 1 ... maximum amount of biting by the opposed rotating body with respect to the pressure rotating body, h 2 ... maximum amount of biting by the pressing member with respect to the pressing rotating body , P 1 ... peak pressure in the first contact area, p 2 ... peak pressure in the second contact area, T ... unfixed toner image

Claims (8)

少なくとも一部に弾性層を有し且つ加熱されて回転する帯状加熱回転体と、
この加熱回転体の表面に加圧接触されて加熱回転体と共に転動し、少なくとも一部に弾性層を有し且つ記録材上の未定着トナー像を加熱加圧定着する加圧回転体と、
この加圧回転体に対向する前記加熱回転体の裏面に接触配置されて前記加熱回転体と共に回転し且つ前記加圧回転体との間にて前記加熱回転体上の記録材を挟持搬送する対向回転体と、
前記加熱回転体の移動方向に交差する幅方向に沿って長く延びるように設けられ且つ前記加熱回転体の裏面のうち前記対向回転体と前記加圧回転体との間の第1の接触域の下流側に隣接して接触配置され、前記加熱回転体が前記加圧回転体側に接触配置された後に前記加圧回転体表面から方向変更する屈曲形状になるように、前記加熱回転体を押圧する押圧部材と、を備え、
前記加熱回転体のうち、対向回転体と加圧回転体との間の第1の接触域よりも前記押圧部材と加圧回転体との間の第2の接触域を記録材の搬送方向に対し狭く設定することを特徴とする定着装置。
A belt-like heating rotator having an elastic layer at least in part and rotating by being heated;
A pressure rotator which is brought into pressure contact with the surface of the heating rotator and rolls together with the heating rotator, and has an elastic layer at least partially and heat-presses and fixes an unfixed toner image on the recording material;
An opposing surface that is disposed in contact with the back surface of the heating rotator facing the pressure rotator, rotates together with the heating rotator, and sandwiches and conveys the recording material on the heating rotator. A rotating body,
A first contact area between the opposing rotating body and the pressure rotating body of the back surface of the heating rotating body, which is provided to extend long along a width direction intersecting the moving direction of the heating rotating body; The heating rotator is pressed in such a manner that the heating rotator is arranged in contact with the downstream side, and has a bent shape whose direction is changed from the surface of the pressure rotator after the heating rotator is disposed in contact with the pressure rotator. A pressing member,
Among the heating rotators, the second contact area between the pressing member and the pressure rotator is more in the recording material conveyance direction than the first contact area between the counter rotator and the pressure rotator. The fixing device is characterized by being set narrower.
請求項1記載の定着装置において、
前記第1の接触域における加圧回転体に対する対向回転体の最大食い込み量に比べて前記第2の接触域における加熱回転体に対する押圧部材の最大食い込み量を小さく設定することを特徴とする定着装置。
The fixing device according to claim 1.
The fixing device is characterized in that the maximum biting amount of the pressing member with respect to the heating rotator in the second contact region is set smaller than the maximum biting amount of the counter rotator with respect to the pressure rotator in the first contact region. .
請求項1又は2に記載の定着装置において、
前記第1の接触域における加圧加熱体と対向回転体との間のピーク圧力に比べて前記第2の接触域における加熱回転体と押圧部材との間のピーク圧力を小さく設定することを特徴とする定着装置。
The fixing device according to claim 1 or 2,
The peak pressure between the heating rotator and the pressing member in the second contact area is set smaller than the peak pressure between the pressurizing heating body and the counter rotator in the first contact area. A fixing device.
請求項1ないし3いずれかに記載の定着装置において、
前記押圧部材の加圧回転体側に設けられ且つ前記加熱回転体の屈曲形状角部が前記加圧回転体に食い込むように加熱回転体が案内される案内部を備えていることを特徴とする定着装置。
The fixing device according to any one of claims 1 to 3,
A fixing device provided with a guide portion that is provided on the pressing rotator side of the pressing member and guides the heating rotator so that a bent corner portion of the heating rotator bites into the pressing rotator. apparatus.
請求項1ないし4いずれかに記載の定着装置において、
前記押圧部材の加圧回転体側の面に設けられ且つ前記押圧部材の長手方向における中央部から端部に向かうに従い前記面が前記加圧回転体から離れるように形成され、前記加圧回転体に対して加熱回転体を加圧する加圧部を備えていることを特徴とする定着装置。
The fixing device according to any one of claims 1 to 4,
The pressure member is provided on the surface of the pressing member on the side of the pressure rotator and is formed so that the surface is separated from the pressure rotator as it goes from the center to the end in the longitudinal direction of the pressing member. A fixing device comprising a pressurizing unit that pressurizes the heating rotator.
請求項1ないし5いずれかに記載の定着装置において、
前記押圧部材の前記加圧回転体側で且つ前記加熱回転体と前記加圧回転体との第1の接触域側に設けられ、加熱回転体の移動方向に交差する交差方向に対し中央部が両端部よりも前記第1の接触域側に向かって凸状に突出する突出部を備えていることを特徴とする定着装置。
The fixing device according to any one of claims 1 to 5,
Provided on the pressing rotator side of the pressing member and on the first contact area side of the heating rotator and the pressurizing rotator, with the center portion at both ends with respect to the crossing direction intersecting the moving direction of the heating rotator. A fixing device comprising: a protruding portion protruding in a convex shape toward the first contact area side than the portion.
請求項1ないし6いずれかに記載の定着装置において、
前記対向回転体は加熱源を有することを特徴とする定着装置。
The fixing device according to claim 1,
The fixing device according to claim 1, wherein the counter rotating body includes a heating source.
記録材上に未定着トナー像を形成する作像装置と、
この作像装置にて形成された記録材上の未定着トナー像を加熱加圧定着する請求項1ないし7いずれかに記載の定着装置とを備えたことを特徴とする画像形成装置。
An image forming device for forming an unfixed toner image on a recording material;
An image forming apparatus comprising: the fixing device according to claim 1, which heat-presses and fixes an unfixed toner image on a recording material formed by the image forming device.
JP2010242444A 2010-10-28 2010-10-28 Fixing device and image forming apparatus using the same Expired - Fee Related JP5609543B2 (en)

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