JP2012086361A - Circular saw blade - Google Patents

Circular saw blade Download PDF

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JP2012086361A
JP2012086361A JP2011252364A JP2011252364A JP2012086361A JP 2012086361 A JP2012086361 A JP 2012086361A JP 2011252364 A JP2011252364 A JP 2011252364A JP 2011252364 A JP2011252364 A JP 2011252364A JP 2012086361 A JP2012086361 A JP 2012086361A
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bladed
blade
base
circular saw
portions
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JP5074620B2 (en
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Kazuo Ochiai
和夫 落合
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AMERIA KK
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Abstract

PROBLEM TO BE SOLVED: To provide inexpensive circular saw blades from which a blade of specifications responding to a shape of a cutting object can be chosen.SOLUTION: The circular saw blade includes: a base section 2 which rotates; and a plurality of blade edge formed chips 6 which cover the whole periphery of the base section 2. The base section 2 has same-size recessed steps 21a alternately on both sides of its outer peripheral edge, and the respective blade edge formed chips 6 each have a fitting part 6b which fits the recessed step on its inner part side. The fitting parts of the blade edge formed chips, the recessed steps of the base section and end faces of adjacent blade edge formed chips are integrated by brazing or welding.

Description

本発明は、丸のこ刃に関する。   The present invention relates to a circular saw blade.

従来より、丸のこ刃が知られている。ハイスメタルソーの丸のこ刃は軟らかく、ハイテン(高硬度)の鉄鋼製品の切断に不向きである。高硬度の鉄鋼製品の切断には、超硬(サーメット)の丸のこ刃が向いている。例えば、超硬チップソー(例えば、特許文献1を参照)や超硬ソリッドソーが向いている。   Conventionally, a circular saw blade is known. The circular saw blade of high speed metal saw is soft and unsuitable for cutting high-tensile steel products. Carbide circular saw blades are suitable for cutting high-hardness steel products. For example, a carbide tip saw (see, for example, Patent Document 1) and a carbide solid saw are suitable.

また、刃付き部(セグメント)にハイス等の特殊鋼を用い、台部(胴部)に普通の炭素鋼を用いた例としては特開平05−228727号が存在する。   Japanese Patent Laid-Open No. 05-228727 is an example in which special steel such as high speed steel is used for the bladed portion (segment) and ordinary carbon steel is used for the base portion (body portion).

特開2009−297852号公報JP 2009-297852 A 特開平05−228727号公報JP 05-228727 A

しかしながら、超硬チップソーは、切断対象の形状に合わせた仕様の刃の取り付けが制限されている。超硬ソリッドソーは、切断対象の形状に合わせた仕様の刃を設けることは自由にできるものの、非常に高価である。
そこで、本発明は、切断対象の形状に合わせた仕様の刃を設けることを可能としながら、安価な丸のこ刃を提供することを目的とする。
However, carbide tip saws are limited in the attachment of blades with specifications that match the shape of the object to be cut. The solid carbide saw is very expensive, although it can be freely provided with a blade having a specification adapted to the shape of the object to be cut.
Therefore, an object of the present invention is to provide an inexpensive circular saw blade while making it possible to provide a blade having a specification adapted to the shape to be cut.

本発明に係る丸のこ刃は、前記した目的を達成せんとするもので、請求項1の手段は、軸用孔を中心に回転する台部と、外周に刃部を備えており、上記台部の外周を覆う複数の刃付き部とからなる丸のこ刃であって、前記台部は、その外周縁の表裏面に同じ大きさを有する凹段部を交互に備え、前記各々の刃付き部は、前記凹段部と合致する嵌合部を内周縁に備えるものであり、前記刃付き部の嵌合部と台部の凹段部、及び、隣り合う刃付き部の端面をロー付け、溶接により一体化した状態において、前記凹段部と前記嵌合部との厚みの和が前記段部の厚みに等しいことを特徴とする。   The circular saw blade according to the present invention achieves the above-mentioned object, and the means of claim 1 includes a base portion that rotates around a shaft hole, and a blade portion on the outer periphery. A circular saw blade comprising a plurality of bladed parts covering the outer periphery of the base part, wherein the base part is alternately provided with concave step parts having the same size on the front and back surfaces of the outer peripheral edge, The bladed portion is provided with a fitting portion that matches the concave stepped portion on the inner periphery, and the fitting portion of the bladed portion and the concave stepped portion of the base portion, and the end surface of the adjacent bladed portion are provided. In the state integrated by brazing and welding, the sum of the thicknesses of the recessed step portion and the fitting portion is equal to the thickness of the step portion.

請求項2の手段は、前記した請求項1において、前記各々の刃付き部の左右端面に薄肉部を形成したものであって、隣り合う刃付き部の端面の薄肉部を重ね合わせて一体化した状態における厚みが前記台部の厚みに等しいことを特徴とする。   According to a second aspect of the present invention, in the first aspect, thin portions are formed on the left and right end surfaces of each of the blade-attached portions, and the thin portions of the end surfaces of adjacent blade-attached portions are overlapped and integrated. The thickness in the state which was carried out is equal to the thickness of the said base part.

請求項3の手段は、前記した請求項1または2において、前記刃付き部の嵌合部と接する前記台部の凹段部に窪みを形成したことを特徴とする。   According to a third aspect of the present invention, in the first or second aspect described above, a recess is formed in the concave step portion of the base portion that contacts the fitting portion of the bladed portion.

本発明の丸のこ刃にあっては、台部の表裏面の外周縁に凹段部を形成し、刃付き部に前記凹台部に嵌め込まれる嵌合部を形成したので、前記凹段部に前記嵌合部を嵌め込みロー付け、溶接するすると共に刃付き部の端部どうしをロー付けや溶接によって一体化することで台部と刃付き部とのロー付け面積が広くなって台部と刃付き部とが強固となって、台部から刃付き部が離脱するのを防止することができる。   In the circular saw blade of the present invention, the concave step portion is formed on the outer peripheral edge of the front and back surfaces of the base portion, and the fitting portion to be fitted into the concave base portion is formed on the blade-attached portion. The fitting part is inserted into the part and brazed and welded, and the end parts of the bladed parts are integrated by brazing or welding, so that the brazing area between the base part and the bladed part is increased. And the bladed portion are strengthened, and the bladed portion can be prevented from being detached from the base portion.

また、刃付き部の左右端面に薄肉部を形成し、隣り合う刃付き部の端面の薄肉部を形成して一体化したので、台部と刃付き部との接合状態がより強度となるものである。   In addition, the thin part is formed on the left and right end faces of the bladed part, and the thin part of the end face of the adjacent bladed part is formed and integrated, so that the joining state between the base part and the bladed part becomes stronger. It is.

さらに、刃付き部の嵌合部と接する台部の凹段部に窪みを形成したので、ロー付けや溶接時に発生する台部の膨張分または収縮分を逃がして、円周面の形状の変化を防止することができる効果を有するものである。   In addition, since a recess was formed in the stepped part of the base part in contact with the fitting part of the bladed part, the expansion or contraction of the base part that occurs during brazing or welding is released, and the shape of the circumferential surface changes It has the effect which can prevent.

本発明の第一の実施形態に係る丸のこ刃の組立正面図である。It is an assembly front view of the circular saw blade concerning a first embodiment of the present invention. 図1の台部2の正面図である。It is a front view of the base part 2 of FIG. 図1の刃付き部4の正面図である。It is a front view of the part 4 with a blade of FIG. 本発明の第二の実施形態に係る丸のこ刃の組立正面図である。It is an assembly front view of a circular saw blade concerning a second embodiment of the present invention. 図4の刃付き部を示し、(a)は刃付き部の側面図、(b)は正面図である。FIG. 4 shows the bladed portion of FIG. 4, (a) is a side view of the bladed portion, and (b) is a front view. 図4の他の刃付き部を示し、(a)は側面図、(b)は正面図である。The other bladed part of FIG. 4 is shown, (a) is a side view, (b) is a front view. 図4の台部の正面図である。It is a front view of the base part of FIG. 本発明の第二の実施形態の変形例に係る台部2の正面図である。It is a front view of the base part 2 which concerns on the modification of 2nd embodiment of this invention. 本発明の第二の実施形態の変形例に係る刃付き部を示し、(a)は側面図、(b)は正面図である。The bladed part which concerns on the modification of 2nd embodiment of this invention is shown, (a) is a side view, (b) is a front view. 第一の実施形態における台部と刃付き部との外周面付近を示し、(a)は図3の断面図、(b)は他の変形例おける断面図である。The vicinity of the outer peripheral surface of the base part and the bladed part in the first embodiment is shown, (a) is a cross-sectional view of FIG. 3, and (b) is a cross-sectional view in another modification. 刃付き部がナイフ状の刃を有する場合を示し、(a)は正面図、(b)は側面図である。The case where a bladed part has a knife-like blade is shown, (a) is a front view, and (b) is a side view. 本発明の第一の実施形態の変形例に係る台部の正面図である。It is a front view of the base which concerns on the modification of 1st embodiment of this invention. 本発明の第一の実施形態の変形例に係る丸のこ刃の組立正面図である。It is an assembly front view of the circular saw blade which concerns on the modification of 1st embodiment of this invention. 本発明の第一の実施形態のさらに他の変形例に係る丸のこ刃の組立正面図である。It is an assembly front view of the circular saw blade which concerns on the further another modification of 1st embodiment of this invention. 図14の刃付き部の正面図である。It is a front view of the part with a blade of FIG. 図14の他の変形例に係る丸のこ刃の組立正面図である。It is an assembly front view of the circular saw blade which concerns on the other modification of FIG. 本発明の第三の実施形態の丸のこ刃に係る組立正面である。It is the assembly front which concerns on the circular saw blade of 3rd embodiment of this invention. 図17における台部の正面図である。It is a front view of the base part in FIG. 図17における刃付き部の正面図である。It is a front view of the part with a blade in FIG. 本発明の第四の実施形態の丸のこ刃に係る組立正面図である。It is an assembly front view concerning the circular saw blade of a 4th embodiment of the present invention. 図20における台部の正面図である。It is a front view of the base part in FIG. 図2における刃付き部を示し、(a)は正面図、(b)は正面図のA−A線の端面図である。The bladed part in FIG. 2 is shown, (a) is a front view, (b) is an end view of the AA line of the front view. 本発明の第四の実施形態の台部に窪みを形成した正面図である。It is the front view which formed the hollow in the base part of 4th embodiment of this invention. 本発明の第四の実施形態の他の変形例に係る丸のこ刃の組立正面図である。It is an assembly front view of the circular saw blade which concerns on the other modification of 4th embodiment of this invention. 図24における台部の正面図である。It is a front view of the base part in FIG. 図24における刃付き部を示し、(a)は刃付き部の正面図、(b)は正面図のA−A線の端面図、(c)は正面図のB−B線端面図である。24 shows a bladed portion in FIG. 24, (a) is a front view of the bladed portion, (b) is an end view taken along line AA of the front view, and (c) is an end view taken along line BB of the front view. .

以下、本発明の実施形態を図面を参照しながら説明する。
第一の実施形態
図1は、本発明の第一の実施形態にかかる丸のこ刃1の組立正面図である。
図2は、本発明の第一の実施形態にかかる台部2の正面図である。
図3は、本発明の第一の実施形態にかかる刃付き部4の正面図である。
Embodiments of the present invention will be described below with reference to the drawings.
First Embodiment FIG. 1 is an assembled front view of a circular saw blade 1 according to a first embodiment of the present invention.
FIG. 2 is a front view of the platform 2 according to the first embodiment of the present invention.
FIG. 3 is a front view of the bladed portion 4 according to the first embodiment of the present invention.

図1を参照して、丸のこ刃1は、台部2、刃付き部4を備える。
図1および図2を参照して、台部2は、回転体(例えば、円盤)であり、回転する。台部2の中心付近には、回転軸を通す軸用孔2aが開けられている。台部2の回転中心は、軸用孔2aの中心にある。台部2の外周面2bは、図1および図2において、円形に図示されている。台部2は厚みを有するので、円形に図示された外周面カスピターユニット2bは、曲面である。台部2の回転中心は、円形に図示された外周面2bの中心であるといえる。
With reference to FIG. 1, the circular saw blade 1 includes a base portion 2 and a bladed portion 4.
With reference to FIG. 1 and FIG. 2, the base part 2 is a rotary body (for example, disk), and rotates. Near the center of the pedestal 2, a shaft hole 2 a through which the rotation shaft passes is formed. The center of rotation of the base 2 is at the center of the shaft hole 2a. The outer peripheral surface 2b of the base part 2 is illustrated in a circular shape in FIGS. Since the base part 2 has thickness, the outer peripheral surface cuspita unit 2b illustrated in a circle is a curved surface. It can be said that the rotation center of the base part 2 is the center of the outer peripheral surface 2b illustrated in a circle.

図1を参照して、刃付き部4は、複数あり(図1に示す例では20個)、台部2の外周面2bの全てを覆っている。図1の例では、刃付き部4は、外周面2bを360/20=18°づつ覆っている。   Referring to FIG. 1, there are a plurality of bladed portions 4 (20 in the example shown in FIG. 1), which cover all of the outer peripheral surface 2 b of the base 2. In the example of FIG. 1, the bladed portion 4 covers the outer peripheral surface 2 b by 360/20 = 18 °.

図1および図3を参照して、刃付き部4は、接合部4a、刃部4bを有する。接合部4aは,台部2の外周面2bに接する。刃部4bは、接合部4aよりも台部2の回転中心から遠くに配置されている。   With reference to FIG. 1 and FIG. 3, the bladed portion 4 has a joint portion 4a and a blade portion 4b. The joint portion 4 a is in contact with the outer peripheral surface 2 b of the base portion 2. The blade part 4b is arranged farther from the center of rotation of the base part 2 than the joint part 4a.

接合部4aの曲率中心は、台部2の回転中心と一致する。よって、接合部4aが、台部2の外周面2bに、ほぼぴったり接する。接合部4aと外周面2bとは、ロー付けされている。   The center of curvature of the joint 4 a coincides with the center of rotation of the base 2. Therefore, the joining portion 4a is in close contact with the outer peripheral surface 2b of the pedestal portion 2. The joint 4a and the outer peripheral surface 2b are brazed.

なお、外周面2bが、台部2の回転中心から遠ざかる方向に突出しているような変形例も考えられる。図10は、第一の実施形態における台部2と刃付き部4との外周面2b付近の断面図(図10(a))、第一の実施形態の変形例おける台部2と刃付き部4との外周面2b付近の断面図(図10(b))である。   In addition, the modification which the outer peripheral surface 2b protrudes in the direction away from the rotation center of the base part 2 is also considered. FIG. 10 is a cross-sectional view (FIG. 10A) near the outer peripheral surface 2b of the pedestal 2 and the bladed portion 4 in the first embodiment, and the pedestal 2 and the bladed in the modification of the first embodiment. It is sectional drawing (FIG.10 (b)) of the outer peripheral surface 2b vicinity with the part 4. FIG.

図10(a)を参照して、第一の実施形態における台部2の外周面2bは、台部2の回転中心から遠ざかる方向に突出しているわけではない。図10(b)を参照して、第一の実施形態の変形例における台部2における台部2の外周面2bは、台部2の回転中心から遠ざかる方向に突出している。図10(b)に示すような外周面2bの突出により、接合部4aと外周面2bとのロー付け面積が大きくなり、ロー付けがより強固になる。なお、図10(b)に示す形態を、第一の実施形態の変形例として説明したが、これ以降の実施形態の変形例としても実現可能である。   With reference to FIG. 10A, the outer peripheral surface 2 b of the pedestal 2 in the first embodiment does not protrude in a direction away from the center of rotation of the pedestal 2. With reference to FIG. 10B, the outer peripheral surface 2 b of the base part 2 in the base part 2 in the modification of the first embodiment protrudes in a direction away from the center of rotation of the base part 2. The protrusion of the outer peripheral surface 2b as shown in FIG. 10B increases the brazing area between the joint portion 4a and the outer peripheral surface 2b, thereby further strengthening the brazing. In addition, although the form shown in FIG.10 (b) was demonstrated as a modification of 1st embodiment, it is realizable also as a modification of embodiment after this.

刃部4bは、刃を有する。刃部4bが有する刃は、例えば、鋸刃であるが、刃でありさえすればよく、その形状は問わない。
例えば、刃部4bが有する刃はナイフに似た形状でもよい。すなわち、刃は、接合部4aの曲率中心から遠ざかるにつれて薄くなる形状であるようにしてもよい。図11は、刃付き部4が、ナイフ状の刃を有する場合の正面図(図11(a))、b−b断面図(図11(b))である。接合部4aの曲率中心から遠ざかるにつれて(接合部4aから刃部4bに向かうにつれて)、刃部4bが薄くなっていくという形状を刃付き部4が有することがわかる。これが、刃部4bがナイフ状の刃を有するということである。なお、図11に示す形態を、第一の実施形態の変形例として説明したが、これ以降の実施形態の変形例としても実現可能である。
The blade part 4b has a blade. The blade included in the blade portion 4b is, for example, a saw blade, but may be any blade as long as it is a blade.
For example, the blade included in the blade portion 4b may have a shape similar to a knife. That is, the blade may have a shape that becomes thinner as the distance from the center of curvature of the joint 4a increases. FIG. 11 is a front view (FIG. 11A) and a bb cross-sectional view (FIG. 11B) when the bladed portion 4 has a knife-like blade. It can be seen that the bladed portion 4 has a shape in which the blade portion 4b becomes thinner as it moves away from the center of curvature of the joint portion 4a (from the joint portion 4a toward the blade portion 4b). This means that the blade portion 4b has a knife-like blade. The form shown in FIG. 11 has been described as a modification of the first embodiment, but can also be realized as a modification of the subsequent embodiments.

なお、台部2には、軸用孔2a以外にも孔が開けられている。ロー付けの際の温度変化により台部2の膨張または収縮するときに、これらの孔において台部2を膨張または収縮させ、外周面2bの形状の変化をきたさないようにするために、これらの孔が開けられている。または、これらの孔は、丸のこ刃1を回転させて、切断対象を切断する際の共振を防止するためのものでもある。   In addition to the shaft hole 2a, the base part 2 has holes. When the base part 2 expands or contracts due to a temperature change during brazing, the base part 2 is expanded or contracted in these holes so that the shape of the outer peripheral surface 2b does not change. A hole has been drilled. Or these holes are also for preventing the resonance at the time of cutting the cutting object by rotating the circular saw blade 1.

また、台部2の材質は、例えば、SKS、SKD、SKHなどの工具鋼である。刃付き部4の材質は、例えば、超硬またはサーメット素材である。台部2の材質と、刃付き部4の材質とは異なる。   Moreover, the material of the base part 2 is tool steel, such as SKS, SKD, and SKH, for example. The material of the bladed portion 4 is, for example, cemented carbide or cermet material. The material of the base part 2 and the material of the bladed part 4 are different.

丸のこ刃1は、軸用孔2aに軸を通して使用する。軸の回転に伴い、丸のこ刃1が回転し、切断対象を切断する。   The circular saw blade 1 is used through a shaft in the shaft hole 2a. As the shaft rotates, the circular saw blade 1 rotates to cut the object to be cut.

本発明の第一の実施形態によれば、刃付き部4の厚さ(接合部4aと刃部4bとの間隔)は任意であり、丸のこ刃の外径を任意に設定することができる。しかも、刃部4bの刃の形状、ピッチなども任意に設定することができる。これにより、切断対象の形状に合わせた仕様の刃を備えた丸のこ1を提供することが可能となる。しかも、台部2が安価な工具鋼であるため、超硬ソリッドソーに比べて安価である。   According to the first embodiment of the present invention, the thickness of the bladed portion 4 (interval between the joint portion 4a and the blade portion 4b) is arbitrary, and the outer diameter of the circular saw blade can be arbitrarily set. it can. Moreover, the shape and pitch of the blade of the blade portion 4b can be arbitrarily set. Thereby, it becomes possible to provide the circular saw 1 provided with the blade of the specification match | combined with the shape of cutting object. And since the base part 2 is cheap tool steel, it is cheap compared with a solid carbide saw.

さらに、本発明の第一の実施形態によれば、刃付き部4全体が、超硬またはサーメット素材といった切断に適した部材であるため、刃先のわずかな一部だけが超硬またはサーメット素材である超硬チップソーに比べて、研磨代が大きく、多数回の研磨が可能となる。   Furthermore, according to the first embodiment of the present invention, the entire bladed portion 4 is a member suitable for cutting, such as cemented carbide or a cermet material, so that only a small part of the blade tip is made of cemented carbide or a cermet material. Compared to a certain carbide tip saw, the polishing allowance is large, and polishing can be performed many times.

しかも、刃付き部4が複数あるので、刃付き部4の一部が破損などにより使用不能となっても、使用不能となった刃付き部4だけを取り替えれば、丸のこ刃1を修復することができる。
なお、第一の実施形態の変形例として、台部2に窪み2b−2を設けた丸のこ刃1を説明する。
Moreover, since there are a plurality of bladed portions 4, even if a portion of the bladed portion 4 becomes unusable due to damage or the like, if only the bladed portion 4 that has become unusable is replaced, the circular saw blade 1 Can be repaired.
In addition, the circular saw blade 1 which provided the hollow 2b-2 in the base part 2 as a modification of 1st embodiment is demonstrated.

図12は、本発明の第一の実施形態の変形例にかかる台部2の正面図である。図13は、本発明の第一の実施形態の変形例にかかる丸のこ刃1の組立正面図である。   FIG. 12 is a front view of the platform 2 according to a modification of the first embodiment of the present invention. FIG. 13 is an assembly front view of the circular saw blade 1 according to a modification of the first embodiment of the present invention.

第一の実施形態の変形例にかかる台部2の外周面2bは、円周面2b−1、窪み2b−2を有する。円周面2b−1は、第一の実施形態に係る外周面2bと同様であるが、窪み2b−2により不連続な円形として図示されている(図12参照)。窪み2b−2は、台部2の回転中心に向かってくぼんでいる。図13を参照して、窪み2b−2は、接合部4aと離れている。   The outer peripheral surface 2b of the base part 2 concerning the modification of 1st embodiment has the circumferential surface 2b-1 and the hollow 2b-2. The circumferential surface 2b-1 is similar to the outer circumferential surface 2b according to the first embodiment, but is illustrated as a discontinuous circle by the depression 2b-2 (see FIG. 12). The recess 2 b-2 is recessed toward the center of rotation of the base part 2. Referring to FIG. 13, the recess 2b-2 is separated from the joint 4a.

第一の実施形態の変形例にかかる丸のこ刃1によれば、窪み2b−2が接合部4aと離れている。このため、ロー付けの際の温度変化により台部2の膨張または収縮するときに、窪み2b−2において台部2を膨張または収縮させ、円周面2b−1の形状の変化をきたさないようにすることができる。   According to the circular saw blade 1 according to the modification of the first embodiment, the recess 2b-2 is separated from the joint 4a. For this reason, when the base part 2 expands or contracts due to a temperature change during brazing, the base part 2 is expanded or contracted in the recess 2b-2 so that the shape of the circumferential surface 2b-1 does not change. Can be.

第1の実施形態のさらに他の変形例を図14、図15と共に説明する。
台部2には前記した図12,13に示されているように円周面2b−1には窪み2b−2が形成れている点では同じである。一方、刃付き部4の接合部4aには前記窪み2b−2の円弧形状と同じ円弧部4c−1と、該円弧部4c−1の先端部の水平部4c−2とからなる突出部4cが一体に形成されている。
Still another modification of the first embodiment will be described with reference to FIGS.
As shown in FIGS. 12 and 13, the base portion 2 is the same in that the circumferential surface 2 b-1 is formed with a recess 2 b-2. On the other hand, the joint 4a of the bladed portion 4 has a projecting portion 4c composed of an arc portion 4c-1 having the same arc shape as the recess 2b-2 and a horizontal portion 4c-2 at the tip of the arc portion 4c-1. Are integrally formed.

このように形成された突出部4cを台部2の窪み2bに嵌め込みロー付け、溶接、接着等によって固定した状態になることによって、被加工物の切断作業等による円周方向への負荷が加わっても力が分散されるので刃付き部4が剥がれ取れるのが防止され、従って、刃付き部4が台部2から離脱するのを防止できる。なお、刃付き部4どうしの側面もロー付け等の手段によって一体化することは当然のことである。   The projecting portion 4c formed in this manner is fitted into the recess 2b of the base portion 2 and is fixed by brazing, welding, adhesion, or the like, so that a load in the circumferential direction due to cutting work or the like of the workpiece is applied. However, since the force is dispersed, the bladed portion 4 is prevented from being peeled off, and therefore, the bladed portion 4 can be prevented from being detached from the base portion 2. In addition, it is natural that the side surfaces of the bladed portions 4 are also integrated by means such as brazing.

また、突出部4cの水平部4c−2と窪み2b−2の円弧底部との間には隙間ができるので、ロー付けの際の温度変化により台部2が膨張または収縮するときに、窪2b−2において台部2の膨張分または収縮分を逃がして、円周面2b−1の形状の変化をきたすのを防止できるものである。   Further, since a gap is formed between the horizontal portion 4c-2 of the protruding portion 4c and the arc bottom of the recess 2b-2, the recess 2b is expanded when the base portion 2 expands or contracts due to a temperature change during brazing. -2, it is possible to prevent the expansion or contraction of the pedestal 2 from escaping and causing the shape of the circumferential surface 2b-1 to change.

図16は前記台部2に対して刃付き部4を固定した状態において、該刃付き部4どうしの側面接合部に位置する第2の窪み2b−2′を形成したものである。そして、この窪み2b−2′によって、前記窪み2b−2と共に台部2の膨張分または収縮分をより多く逃がして、円周面2b−1の形状の変化を防止するようにしたものである。   FIG. 16 shows a state in which the second recess 2b-2 ′ located at the side surface joint portion between the bladed portions 4 is formed in a state where the bladed portion 4 is fixed to the base portion 2. FIG. And by this hollow 2b-2 ', the expansion | swelling part or shrinkage | contraction part of the base part 2 is escaped more with the said hollow 2b-2, and the change of the shape of the circumferential surface 2b-1 is prevented. .

第二の実施形態
本発明の第二の実施形態に係る丸のこ刃1は、第一の実施形態にかかる刃付き部4に突出部42c、42d、44c、44dを備え、さらに突出部42c、42d、44c、44dと台部2とを貫通部材(ボルトやピンなど)で固定したものに相当する。
Second Embodiment A circular saw blade 1 according to a second embodiment of the present invention includes a protruding portion 42c, 42d, 44c, and 44d in the bladed portion 4 according to the first embodiment, and further includes a protruding portion 42c. 42d, 44c, 44d and the base 2 are fixed to each other with a penetrating member (such as a bolt or a pin).

図4は、本発明の第二の実施形態に係る丸のこ刃1の組立正面図である。図5は、本発明の第二の実施形態に係る刃付き部42の側面図(図5(a))、正面図(図5(b))である。図6は、本発明の第二の実施形態にかかる刃付き部44の側面図(図6(a))、正面図(図6(b))である。図7は、本発明の第二の実施形態にかかる台部2の正面図である。以下、第一の実施形態と同様な部分は、第一の実施形態と同じ番号を付して説明を省略する。   FIG. 4 is an assembly front view of the circular saw blade 1 according to the second embodiment of the present invention. FIG. 5 is a side view (FIG. 5A) and a front view (FIG. 5B) of the bladed portion 42 according to the second embodiment of the present invention. FIG. 6 is a side view (FIG. 6A) and a front view (FIG. 6B) of the bladed portion 44 according to the second embodiment of the present invention. FIG. 7 is a front view of the platform 2 according to the second embodiment of the present invention. Hereinafter, the same parts as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment, and description thereof is omitted.

図4を参照して、丸のこ刃1は、台部2、刃付き部42、44を備える。刃付き部42と刃付き部44とは互いに隣り合うように配置される。よって、刃付き部42と刃付き部44とは20/2=10個づつ配置されている。   Referring to FIG. 4, the circular saw blade 1 includes a base portion 2 and bladed portions 42 and 44. The bladed portion 42 and the bladed portion 44 are disposed adjacent to each other. Therefore, the bladed portion 42 and the bladed portion 44 are arranged in units of 20/2 = 10.

図5を参照して、刃付き部42は、接合部42a、刃部42b、突出部42c、42dを有する。接合部42a、刃部42bは、第一の実施形態における接合部4a、刃部4bと同様であるため、説明を省略する。突出部42c、42dは、接合部42aから突出した部分である。突出部42c、42dは、図5に示す例では、接合部42aの曲率中心に向かって突出している。なお、突出部42c、42dは、刃付き部42の表側に配置され、貫通部材(ボルトやピンなど)を挿入するための孔が開けられている。なお、突出部42c、42dの一方を刃付き部42の表側に配置し、他方を刃付き部42の裏側に配置してもよい。また、突出部を2個(突出部42c、42d)設けたが、その個数は1個以上であればよい。例えば、突出部を1個とし、その幅を突出部42c、42dより広くしてもよい。この場合、孔は2個以上開けてもよい。   Referring to FIG. 5, the bladed portion 42 includes a joint portion 42a, a blade portion 42b, and projecting portions 42c and 42d. Since the joining part 42a and the blade part 42b are the same as the joining part 4a and the blade part 4b in the first embodiment, description thereof is omitted. The protruding portions 42c and 42d are portions protruding from the joint portion 42a. In the example shown in FIG. 5, the protruding portions 42 c and 42 d protrude toward the center of curvature of the joint portion 42 a. The protrusions 42c and 42d are arranged on the front side of the bladed portion 42, and are provided with holes for inserting penetrating members (bolts, pins, etc.). One of the projecting portions 42 c and 42 d may be disposed on the front side of the bladed portion 42, and the other may be disposed on the back side of the bladed portion 42. Moreover, although two protrusions (protrusions 42c and 42d) are provided, the number of protrusions may be one or more. For example, the number of the protruding portions may be one, and the width thereof may be wider than the protruding portions 42c and 42d. In this case, two or more holes may be formed.

図6を参照して、刃付き部44は、接合部44a、刃部44b、突出部44c、44dを有する。接合部44a、刃部44bは、第一の実施形態における接合部4a、刃部4bと同様であるため、説明を省略する。突出部44c、44dは、接合部44aから突出した部分である。突出部44c、44dは、図6に示す例では、接合部44aの曲率中心に向かって突出している。なお、突出部44c、44dは、刃付き部44の裏側に配置され、貫通部材(ボルトやピンなど)を挿入するための孔が開けられている。なお、突出部44c、44dの一方を刃付き部44の表側に配置し、他方を刃付き部44の裏側に配置してもよい。また、突出部を2個(突出部44c、44d)設けたが、その個数は1個以上であればよい。例えば、突出部を1個とし、その幅を突出部44c、44dより広くしてもよい。この場合、孔は2個以上開けてもよい。   Referring to FIG. 6, the bladed portion 44 includes a joint portion 44a, a blade portion 44b, and projecting portions 44c and 44d. Since the joining part 44a and the blade part 44b are the same as the joining part 4a and the blade part 4b in 1st embodiment, description is abbreviate | omitted. The protruding portions 44c and 44d are portions protruding from the joint portion 44a. In the example shown in FIG. 6, the protrusions 44 c and 44 d protrude toward the center of curvature of the joint 44 a. The projecting portions 44c and 44d are disposed on the back side of the bladed portion 44, and are provided with holes for inserting penetrating members (bolts, pins, etc.). One of the projecting portions 44 c and 44 d may be disposed on the front side of the bladed portion 44, and the other may be disposed on the back side of the bladed portion 44. Further, although two protrusions (protrusions 44c and 44d) are provided, the number of protrusions may be one or more. For example, the number of the protruding portions may be one, and the width thereof may be wider than the protruding portions 44c and 44d. In this case, two or more holes may be formed.

図7を参照して、台部2は、軸用孔2a、外周面2b、凹部2c、2dを有する。軸用孔2aおよび外周面2bは、第一の実施形態と同様であるため、説明を省略する。凹部2cは、台部2の表面に配置、突出部42c、42dを収容する。凹部2dは、台部2の裏面に配置され、突出部44c、44dを収容する。凹部2c、2dには、貫通部材(ボルトやピンなど)を挿入するための孔が開けられている。凹部2cと凹部2dとは互いに隣り合うように配置され、それぞれが刃付き部42および刃付き部44に対応する位置に配置される。   Referring to FIG. 7, the base 2 has a shaft hole 2a, an outer peripheral surface 2b, and recesses 2c and 2d. Since the shaft hole 2a and the outer peripheral surface 2b are the same as those in the first embodiment, description thereof is omitted. The recess 2c is disposed on the surface of the base 2 and accommodates the protruding portions 42c and 42d. The recessed portion 2d is disposed on the back surface of the base portion 2 and accommodates the protruding portions 44c and 44d. The recesses 2c and 2d have holes for inserting penetrating members (bolts, pins, etc.). The recess 2c and the recess 2d are disposed so as to be adjacent to each other, and are disposed at positions corresponding to the bladed portion 42 and the bladed portion 44, respectively.

貫通部材(ボルトやピンなど)は、凹部2c、突出部42c、42dを貫通し、または凹部2d、突出部44c、44dを貫通する。貫通部材で突出部42c、42d、44c、44dを台部2に固定する。なお、突出部42c、42d、44c、44dと、台部2とをロー付けするようにしてもよい。   The penetrating member (such as a bolt or a pin) passes through the recess 2c and the protrusions 42c and 42d, or passes through the recess 2d and the protrusions 44c and 44d. The projecting portions 42c, 42d, 44c, and 44d are fixed to the base portion 2 with the penetrating member. In addition, you may make it braze the protrusion parts 42c, 42d, 44c, 44d, and the base part 2. FIG.

本発明の第二の実施形態によれば、第一の実施形態と同様な効果を奏する。
さらに、突出部42c、42d、44c、44dを、凹部2c、2dに嵌めることで、刃付き部42、44の位置決めが容易となる。
According to the second embodiment of the present invention, the same effects as in the first embodiment can be obtained.
Furthermore, the protrusions 42c, 42d, 44c, and 44d are fitted into the recesses 2c and 2d, whereby the bladed portions 42 and 44 can be easily positioned.

しかも、丸のこ刃1を回転させて切断対象を切断する際には、刃付き部42、44を台部2から離脱させる力が働く。ここで、突出部42c、42d、44c、44dが、凹部2c、2dから、離脱させる力の反作用を受けるため、刃付き部42、44が台部2から離脱しにくくなる。   In addition, when the circular saw blade 1 is rotated to cut the object to be cut, a force that separates the bladed portions 42 and 44 from the base portion 2 acts. Here, since the protrusions 42c, 42d, 44c, and 44d are subjected to the reaction of the force for detachment from the recesses 2c and 2d, the bladed portions 42 and 44 are less likely to be detached from the base 2.

しかも、突出部42c、42d、44c、44dが台部2に貫通部材で固定されているので、刃付き部42、44が、第一の実施形態の場合よりも、より強固に台部2に固定される。
なお、第二の実施形態の変形例として、貫通部材を省略した丸のこ刃1を説明する。
Moreover, since the projecting portions 42c, 42d, 44c, and 44d are fixed to the base portion 2 by the penetrating member, the bladed portions 42 and 44 are more firmly attached to the base portion 2 than in the case of the first embodiment. Fixed.
In addition, the circular saw blade 1 which abbreviate | omitted the penetration member is demonstrated as a modification of 2nd embodiment.

図8は、本発明の第二の実施形態の変形例にかかる台部2の正面図である。図9は、本発明の第二の実施形態の変形例にかかる刃付き部44の側面図(図9(a))、正面図(図9(b))である。   FIG. 8 is a front view of the platform 2 according to a modification of the second embodiment of the present invention. FIG. 9 is a side view (FIG. 9 (a)) and a front view (FIG. 9 (b)) of a bladed portion 44 according to a modification of the second embodiment of the present invention.

第二の実施形態における貫通部材を省略したため、貫通部材を挿入するための孔が、台部2にも刃付き部44にも開いていない。刃付き部42も同様である。このような変形例であっても、例えば、突出部42c、42d、44c、44dと、台部2とをロー付けするようにすれば、第一の実施形態の場合よりも、刃付き部42、44が、より強固に台部2に固定される。   Since the penetrating member in the second embodiment is omitted, a hole for inserting the penetrating member is not opened in the base 2 or the bladed portion 44. The same applies to the bladed portion 42. Even in such a modification, for example, if the projecting portions 42c, 42d, 44c, 44d and the base portion 2 are brazed, the bladed portion 42 is more than the case of the first embodiment. 44 are more firmly fixed to the pedestal 2.

以上の実施形態においては、「ロー付け」の場合について記載してきたが、「ロー付け」にかえて、溶接または接着することも可能である。   In the above embodiment, the case of “brazing” has been described. However, instead of “brazing”, welding or bonding can also be performed.

第三の実施形態
図17は、本発明の第三の実施形態に係る丸のこ刃1の組立正面図である。図18は、図17の台部の正面図である。図19は、刃付き部の正面図である。なお、第一の実施形態の符号と同じ符号は同一部分を示し説明を省略する。
Third Embodiment FIG. 17 is an assembled front view of a circular saw blade 1 according to a third embodiment of the present invention. 18 is a front view of the pedestal of FIG. FIG. 19 is a front view of the bladed portion. Note that the same reference numerals as those in the first embodiment denote the same parts, and a description thereof will be omitted.

第三の実施形態における台部2の形状は図18に示すように、外周端には円周方向に沿って波形状の凹凸部2eが形成されている。
なお、凹凸部2eはサイン波形状に限定されるものではなく、三角波等の如く台部2の外周端の面積を大きくする形状であればどのような形状であってもよい。
As shown in FIG. 18, the shape of the pedestal 2 in the third embodiment is formed with a corrugated uneven portion 2 e along the circumferential direction at the outer peripheral end.
In addition, the uneven | corrugated | grooved part 2e is not limited to a sine wave shape, What kind of shape may be sufficient if it is a shape which enlarges the area of the outer peripheral end of the base part 2, such as a triangular wave.

また、台部2には凹凸部2eの所定間隔毎(実施例にあっては、3波間隔)に続く2つの凹凸部2eの谷部にスリット2fが形成されている。また、このスリット2fの基端側(台部2の軸用孔2a側)には小孔2gが連接されている。なお、実施形態にあってはスリット2fが2個連続して形成されたものを示したが、2個に限定されるものではなく、1個または3個以上形成したものであってもよい。また、スリット2fの凹凸部2eと連接する位置は、凹凸部の斜面や山部であってもよい。   In addition, slits 2f are formed in the valley portions of the two uneven portions 2e following the predetermined interval (three wave intervals in the embodiment) of the uneven portion 2e. A small hole 2g is connected to the base end side of the slit 2f (on the shaft hole 2a side of the base 2). In the embodiment, two slits 2f are continuously formed. However, the number of slits 2f is not limited to two, and may be one or three or more. Further, the position where the slit 2f is connected to the concave and convex portion 2e may be a slope or a mountain portion of the concave and convex portion.

前記スリット2fは後述する刃付き部5を台部2にロー付けや溶接する時に発生する高温の温度変化によって、台部2が膨張、収縮によって変形するのを防止するために形成したものである。また、小孔2gはスリット2fの間隔が広がって台部2の軸用孔2aに向かって亀裂が発生するのを防止するためのものであるため、加工方法によっては小孔2gは必ず必要とするものではない。   The slit 2f is formed to prevent the base 2 from being deformed due to expansion and contraction due to a high temperature change that occurs when the bladed portion 5 described later is brazed or welded to the base 2. . Further, the small hole 2g is for preventing the cracks from being generated toward the shaft hole 2a of the base portion 2 due to the interval between the slits 2f being widened, so that the small hole 2g is necessarily required depending on the processing method. Not what you want.

第三の実施形態における台部2の外周面(凹凸部2a)と接合する刃付き部5の接合部には、前記凹凸部2eと合致する凹凸部5aが形成されている。この刃付き部5には刃部5bが形成されているが、この刃部5bは台部2にロー付け等によって一体化した後に形成することが望ましい。   In the joint portion of the bladed portion 5 to be joined to the outer peripheral surface (uneven portion 2a) of the base portion 2 in the third embodiment, an uneven portion 5a that matches the uneven portion 2e is formed. The bladed portion 5 is formed with a blade portion 5b. The blade portion 5b is preferably formed after being integrated with the base portion 2 by brazing or the like.

上記したように構成された台部2と刃付き部5とは、台部2の凹凸部2eに対して刃付き部5の凹凸部5aを台部2の外周面に全体に配置した後に、ロー付け等の手段によって一体化する。この一体化時において、刃付き部5どうしが接触する部分が前記したスリット2fの位置にならないようにすることが望ましい。   After the base part 2 and the bladed part 5 configured as described above are arranged on the outer peripheral surface of the base part 2 on the entire outer peripheral surface of the base part 2, the uneven part 5a of the bladed part 5 with respect to the concave and convex part 2e of the base part 2, They are integrated by means such as brazing. At the time of this integration, it is desirable to prevent the portion where the bladed portions 5 are in contact with each other from being positioned at the slit 2f.

すなわち、刃付き部5の接触部分がスリット2fと同じ位置になると、スリット2fの膨張、収縮による間隔の変化に応じて接触部分の間隔が変化することとなり刃部5bに隙間が生じる恐れがあるからである。   That is, when the contact portion of the bladed portion 5 is located at the same position as the slit 2f, the interval between the contact portions changes according to the change in the interval due to expansion and contraction of the slit 2f, and a gap may be generated in the blade portion 5b. Because.

なお、前記台部2と刃付き部5との一体化時に各刃付き部5どうしの端面もロー付け等の手段によって一体化することは当然のことである。また、この実施形態にあってはスリット2fによって台部2と刃付き部5との一体化時の熱を逃がすもので説明したが、図12で示した窪み2b−2によって逃がしてもよく、また、必ずしもスリット2fや窪み2b−2によって熱を逃がす必要はない。   In addition, when integrating the said base part 2 and the bladed part 5, it is natural that the end surface of each bladed part 5 is also integrated by means, such as brazing. In addition, in this embodiment, the slit 2f has been described as releasing heat when the base portion 2 and the bladed portion 5 are integrated, but the slit 2f may be released by the recess 2b-2 shown in FIG. Further, it is not always necessary to release heat by the slit 2f or the depression 2b-2.

第四の実施形態
図20は本発明の第四の実施形態に係る丸のこ刃1の組立正面図である。図21は図20の台部の正面図である。図22における(a)は刃付き部の正面図であり、(b)は中央縦断面図である。なお、第一の実施形態の符号と同じ符号は同一部分を示し説明を省略する。
Fourth Embodiment FIG. 20 is an assembly front view of a circular saw blade 1 according to a fourth embodiment of the present invention. FIG. 21 is a front view of the pedestal of FIG. (A) in FIG. 22 is a front view of a part with a blade, (b) is a center longitudinal cross-sectional view. Note that the same reference numerals as those in the first embodiment denote the same parts, and a description thereof will be omitted.

第四の実施形態における台部2の形状は図21に示すように、台部2における表裏面21,22の外周縁には、該外周縁に沿って同じ大きさの凹段部21a,22aが交互に形成されている。そして、各凹段部21a,22aの端辺21a−1,22a−1はそれぞれ台部2の軸用孔2aの中心に向かっている。   As shown in FIG. 21, the shape of the base part 2 in the fourth embodiment is formed on the outer peripheral edges of the front and back surfaces 21 and 22 of the base part 2 with the concave steps 21a and 22a having the same size along the outer peripheral edge. Are formed alternately. The end sides 21a-1 and 22a-1 of the recessed step portions 21a and 22a are directed toward the center of the shaft hole 2a of the base portion 2, respectively.

第四の実施形態における刃付き部6は図22に示すものであって、厚みが台部2と略同じ厚みに形成された刃形成部6aと、該刃形成部6aの下方に一体に形成され、前記台部2の前記凹段部21aまたは22aの深さと略同じ厚みで、かつ、凹段部21a,22aに嵌め込み可能な大きさの嵌合部6bとから形成されている。   The bladed portion 6 in the fourth embodiment is as shown in FIG. 22, and is formed integrally with a blade forming portion 6a having a thickness substantially the same as that of the base portion 2 and below the blade forming portion 6a. And a fitting portion 6b having a thickness substantially the same as the depth of the concave step portion 21a or 22a of the base portion 2 and a size that can be fitted into the concave step portions 21a and 22a.

このように構成された台部2の表裏に形成されている凹段部21a,22aに対して刃付き部6の嵌合部6bを表裏交互に嵌め込むと、隣接する刃付き部6の刃形成部6aの側面が接触した状態となるので、台部2の凹段部21a,22aと刃付き部2の嵌合部6bとの接触面および隣接する刃付き部6の刃形成部6aの端面とをロー付け、溶接、接着等の手段によって一体化する(図20参照)。   When the fitting portions 6b of the bladed portion 6 are alternately fitted into the concave steps 21a and 22a formed on the front and back of the base portion 2 thus configured, the blades of the adjacent bladed portions 6 are fitted. Since the side surface of the forming portion 6a is in contact, the contact surface between the recessed step portions 21a and 22a of the base portion 2 and the fitting portion 6b of the bladed portion 2 and the blade forming portion 6a of the adjacent bladed portion 6 The end surface is brazed and integrated by means such as welding or adhesion (see FIG. 20).

このように接合されることによって台部2に対する刃付き部6との接合面積が大きくなり、かつ、刃付き部6どうしも接合されるので、台部2から刃付き部6が分離するのをより強固に防止することが可能となる。なお、この状態において全ての刃付き部6の刃形成部6aの外周面は同心円となっているので、この状態において刃形成部6aに刃部を形成することで丸のこ刃は完成する。   By joining in this way, the joining area of the bladed portion 6 with respect to the pedestal 2 is increased, and the bladed portions 6 are also joined together, so that the bladed portion 6 is separated from the pedestal 2. It becomes possible to prevent more firmly. In this state, since the outer peripheral surfaces of the blade forming portions 6a of all the blade-attached portions 6 are concentric circles, the circular saw blade is completed by forming the blade portions in the blade forming portion 6a in this state.

なお、前記した図21、図22に示す台部2に形成した凹段部21a,22aに刃付き部6をロー付けや溶接によって一体化する時の熱によって台部2が膨張または収縮して刃付き部6との接合が強固に行えない場合がある。   In addition, the base part 2 expands or contracts by heat when the bladed part 6 is integrated with the recessed step parts 21a and 22a formed on the base part 2 shown in FIGS. 21 and 22 by brazing or welding. In some cases, the joining with the bladed portion 6 cannot be performed firmly.

そこで、図23に示す台部2のように凹段部21aと22aとの間に窪み23を設け、この窪み23を跨がって刃付き部6を凹段部21a,22aにロー付けや溶接することで、台部2の膨張分または収縮分を逃がして、円周面の形状の変化を防止するようにすることが望ましい。   Therefore, a recess 23 is provided between the recessed step portions 21a and 22a as shown in FIG. 23, and the bladed portion 6 is brazed to the recessed step portions 21a and 22a across the recess 23. It is desirable that the expansion or contraction of the pedestal 2 is released by welding so as to prevent a change in the shape of the circumferential surface.

次に、第四の実施形態の変形例を図24〜図26と共に説明する。図24は組立正面図である。図25は図24の台部の正面図である。図26における(a)は刃付き部の正面図であり、(b)は中央横断端面図であり、(c)は中央縦断端面図である。なお、第四の実施形態の符号と同じ符号は同一部分を示し説明を省略する。   Next, a modification of the fourth embodiment will be described with reference to FIGS. FIG. 24 is an assembly front view. FIG. 25 is a front view of the pedestal of FIG. 26A is a front view of the bladed portion, FIG. 26B is a central transverse end view, and FIG. 26C is a central longitudinal end view. Note that the same reference numerals as those in the fourth embodiment denote the same parts, and a description thereof will be omitted.

この変形例と第四の実施形態とが相違する点は、刃付き部6の形状が相違するのみであり、台部2に形成した凹段部21a,22aは同一の形状となっている。   The only difference between this modification and the fourth embodiment is the difference in the shape of the bladed portion 6, and the recessed step portions 21 a and 22 a formed on the base portion 2 have the same shape.

第四の実施形態にあっては、刃付き部6の刃形成部6aの下方にのみ係合部6bを形成し、台部2に刃付き部6を取付けた状態において刃付き部6どうしの接合時には刃付き部6の左右端面のみで接合されていたが、この変形例にあっては刃付き部6の刃形成部6aの左右側にも左右嵌合部6cを形成した点である。   In the fourth embodiment, the engagement portion 6b is formed only below the blade forming portion 6a of the blade-attached portion 6 and the blade-attached portions 6 are attached to each other in the state where the blade-attached portion 6 is attached to the base portion 2. At the time of joining, only the left and right end faces of the bladed portion 6 are joined, but in this modification, the left and right fitting portions 6c are also formed on the left and right sides of the blade forming portion 6a of the bladed portion 6.

そして、刃形成部6aの左右に形成されている左右嵌合部6cは、該左右嵌合部6cどうし接合した時の厚さは刃形成部6aの厚さと略おなじ厚さとなるように形成されている。   The left and right fitting portions 6c formed on the left and right sides of the blade forming portion 6a are formed so that the thickness when the left and right fitting portions 6c are joined is substantially the same as the thickness of the blade forming portion 6a. ing.

このように構成した刃付き部6の嵌合部6bを台部2の表裏に形成されている凹段部21a,22aに嵌め込み、かつ、刃付き部6の左右嵌合部6cどうしを対面させ、この状態において凹段部21a,22aと嵌合部6bおよび左右嵌合部6cどうしをロー付け、溶接、接着等の手段によって一体化する。   The fitting portion 6b of the bladed portion 6 thus configured is fitted into the recessed step portions 21a and 22a formed on the front and back of the base portion 2, and the left and right fitting portions 6c of the bladed portion 6 are made to face each other. In this state, the recessed step portions 21a, 22a, the fitting portion 6b, and the left and right fitting portions 6c are brazed and integrated by means such as welding and adhesion.

この変形例の一体化と前記第四の実施形態の一体化と対比するに、変形例では刃付き部6どうしの接合が左右嵌合部6cどうしで行われるのに対し、第四の実施形態では刃付き部6における刃形成部6aの側面どうしで行われることから、変形例の実施形態の方が接合面積が大きく刃付け部6どうしの接合力が大きく、従って、台部2に対する刃付き部6の固定状態が第四の実施形態より強固なものとなる。   In contrast to the integration of this modification and the integration of the fourth embodiment, in the modification, the bladed portions 6 are joined to each other by the left and right fitting portions 6c, whereas the fourth embodiment is used. Then, since it is performed between the side surfaces of the blade forming portion 6a in the bladed portion 6, the embodiment of the modified example has a larger bonding area and a larger bonding force between the bladed portions 6, and accordingly, the bladed portion with respect to the base portion 2 is attached. The fixed state of the part 6 is stronger than in the fourth embodiment.

そして、前記した如く台部2に刃付き部6を接合した後に、刃付き部6の刃形成部6aの外周に刃部を形成することで丸のこ刃は完成する。なお、第四の実施形態と変形例とにおいて、ロー付けや溶接時の温度変化により台部2が膨張または収縮するので、前記した図23の台部2のように窪み23を設けることで、台部2の膨張分または収縮分を逃がして、円周面の形状の変化を防止することができる。   And after joining the bladed part 6 to the base part 2 as mentioned above, a circular saw blade is completed by forming a blade part in the outer periphery of the blade formation part 6a of the bladed part 6. FIG. In the fourth embodiment and the modification, the base 2 expands or contracts due to a temperature change during brazing or welding. Therefore, by providing the recess 23 like the base 2 in FIG. 23 described above, The expansion or contraction of the pedestal 2 can be released and the change in the shape of the circumferential surface can be prevented.

なお、前記した全ての実施形態において、刃付き部4,5,6の厚みと台部2の厚みが同じであると、被切断物の切断面と台部2が擦れてしまい切断がし難い状態となるため、台部2の厚みを刃付き部4,5,6より0.1mm程度薄くすることで、被切断物と台部2との間に隙間が発生して接触による熱膨張や摩擦熱等を防止でき、従って、切断がスムーズに行えると共に切断面を綺麗に形成することが可能となる。   In all the embodiments described above, if the thicknesses of the bladed portions 4, 5, 6 are the same as the thickness of the base portion 2, the cutting surface of the workpiece and the base portion 2 are rubbed and difficult to cut. Therefore, by making the thickness of the base portion 2 about 0.1 mm thinner than the bladed portions 4, 5, 6, a gap is generated between the workpiece and the base portion 2, and thermal expansion due to contact or Frictional heat and the like can be prevented, so that cutting can be performed smoothly and the cut surface can be formed beautifully.

1 丸のこ刃
2 台部
2a 軸用孔
2c、2d 凹部
21a,22a 凹段部
23 窪み
6 刃付き部
6a 刃形成部
6b 嵌合部
6c 左右嵌合部
DESCRIPTION OF SYMBOLS 1 Circular saw blade 2 Base part 2a Shaft hole 2c, 2d Concave part 21a, 22a Concave step part 23 Indentation 6 Bladed part 6a Blade formation part 6b Fitting part 6c Left-right fitting part

Claims (3)

軸用孔を中心に回転する台部と、外周に刃部を備えており、上記台部の外周を覆う複数の刃付き部とからなる丸のこ刃であって、
前記台部は、その外周縁の表裏面に同じ大きさを有する凹段部を交互に備え、前記各々の刃付き部は、前記凹段部と合致する嵌合部を内周縁に備えるものであり、前記刃付き部の嵌合部と台部の凹段部、及び、隣り合う刃付き部の端面をロー付け、溶接により一体化した状態において、前記凹段部と前記嵌合部との厚みの和が前記段部の厚みに等しいことを特徴とする丸のこ刃。
A circular saw blade comprising a base portion that rotates around a shaft hole and a blade portion on the outer periphery, and a plurality of bladed portions that cover the outer periphery of the base portion,
The said base part is provided with the recessed step part which has the same magnitude | size on the front and back of the outer periphery alternately, and each said bladed part equips an inner periphery with the fitting part which corresponds to the said recessed step part. Yes, in the state where the fitting portion of the bladed portion and the concave stepped portion of the base portion, and the end surface of the adjacent bladed portion are brazed and integrated by welding, the concave stepped portion and the fitting portion A circular saw blade characterized in that the sum of the thicknesses is equal to the thickness of the stepped portion.
前記各々の刃付き部の左右端面に薄肉部を形成したものであって、隣り合う刃付き部の端面の薄肉部を重ね合わせて一体化した状態における厚みが前記台部の厚みに等しいことを特徴とする請求項1記載の丸のこ刃。   A thin portion is formed on the left and right end surfaces of each of the bladed portions, and the thickness in a state where the thin portions of the end surfaces of adjacent bladed portions are overlapped and integrated is equal to the thickness of the base portion. The circular saw blade according to claim 1, wherein 前記刃付き部の嵌合部と接する前記台部の凹段部に窪みを形成したことを特徴とする請求項1または2記載の丸のこ刃。   The circular saw blade according to claim 1 or 2, wherein a recess is formed in the concave step portion of the base portion that contacts the fitting portion of the bladed portion.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52137785A (en) * 1976-05-13 1977-11-17 Fumio Tanimura Super hard circular saw blade
JPH1034440A (en) * 1996-07-24 1998-02-10 Tani Tec:Kk Segment fixing structure for segmental saw
JPH11197942A (en) * 1998-01-16 1999-07-27 Tani Tec:Kk Circular saw equipped with divided peripheral cutting edge part
JP2003305614A (en) * 2002-04-11 2003-10-28 New Industry Research Organization Rotary disc blade and method of manufacturing the same
JP2007245245A (en) * 2006-03-13 2007-09-27 Sumitomo Electric Hardmetal Corp Tip changing type metal saw

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52137785A (en) * 1976-05-13 1977-11-17 Fumio Tanimura Super hard circular saw blade
JPH1034440A (en) * 1996-07-24 1998-02-10 Tani Tec:Kk Segment fixing structure for segmental saw
JPH11197942A (en) * 1998-01-16 1999-07-27 Tani Tec:Kk Circular saw equipped with divided peripheral cutting edge part
JP2003305614A (en) * 2002-04-11 2003-10-28 New Industry Research Organization Rotary disc blade and method of manufacturing the same
JP2007245245A (en) * 2006-03-13 2007-09-27 Sumitomo Electric Hardmetal Corp Tip changing type metal saw

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