JP2012082843A - Spherical slide bearing device - Google Patents

Spherical slide bearing device Download PDF

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JP2012082843A
JP2012082843A JP2010226810A JP2010226810A JP2012082843A JP 2012082843 A JP2012082843 A JP 2012082843A JP 2010226810 A JP2010226810 A JP 2010226810A JP 2010226810 A JP2010226810 A JP 2010226810A JP 2012082843 A JP2012082843 A JP 2012082843A
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outer ring
inner ring
bearing device
resin
plain bearing
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JP5692720B2 (en
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Satoru Fukuzawa
覚 福澤
Shigeo Kobayashi
繁夫 小林
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/02Sliding-contact bearings
    • F16C23/04Sliding-contact bearings self-adjusting
    • F16C23/043Sliding-contact bearings self-adjusting with spherical surfaces, e.g. spherical plain bearings
    • F16C23/045Sliding-contact bearings self-adjusting with spherical surfaces, e.g. spherical plain bearings for radial load mainly, e.g. radial spherical plain bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/208Methods of manufacture, e.g. shaping, applying coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2202/00Solid materials defined by their properties
    • F16C2202/50Lubricating properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/20Thermoplastic resins
    • F16C2208/30Fluoropolymers
    • F16C2208/32Polytetrafluorethylene [PTFE]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/20Thermoplastic resins
    • F16C2208/52Polyphenylene sulphide [PPS]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/20Thermoplastic resins
    • F16C2208/60Polyamides [PA]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/02Shaping by casting
    • F16C2220/04Shaping by casting by injection-moulding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/201Composition of the plastic

Abstract

PROBLEM TO BE SOLVED: To provide a spherical slide bearing device of a synthetic resin which is excellent in wear resistance, heat resistance, and a low friction characteristic, capable of securing a large oscillating angle, and can control a fitting clearance between an outer ring and an inner ring.SOLUTION: The spherical slide bearing device 1 is composed of a combination of the inner ring 2, which has a spherical outer circumferential surface 2b and in the inner circumferential surface 2a of which a bearing hole 5 through which a support shaft can be passed is formed, and the outer ring 3, which has a recessed surface 3e corresponding to the outer circumferential surface 2b. The inner ring 2 and outer ring 3 are moldings of a resin composition molded individually. The resin composition that forms the inner ring 2 is made by blending a solid lubricant with a synthetic resin having a melting point of 200°C or more, while the resin composition that forms the outer ring 3 is made by blending a reinforcement material with a synthetic resin having the melting point of 200°C or more. On one end surface of the outer ring 3, claws 3a, 3b, 3c that hold the inner ring 2 so as to be insertable are provided integrally. The claws 3a, 3b, 3c are made up of thin parts provided by slits 4 formed in the circumferential direction of the outer ring end surface.

Description

本発明は、各種産業機械などの軸受部に用いられる球面滑り軸受装置に関する。   The present invention relates to a spherical plain bearing device used for bearing parts of various industrial machines.

球状の外周面を有する内輪と、該外周面に対応する凹面を有する外輪との組合せからなる球面滑り軸受装置において、内輪および外輪が合成樹脂で形成された球面滑り軸受装置は公知であり、市場で入手可能である。球面滑り軸受装置は、滑り部が球面であり、ラジアル荷重と両方向のアキシアル荷重が負荷でき、揺動運動や調心運動などに適している。特に、上述の合成樹脂製の球面滑り軸受装置は、軽量であり、低価格であり、無潤滑性のため、各種軸受部(例えば、事務機器、産業機械などの関節軸受部など)への需要が拡大している。このような球面滑り軸受装置の製造方法として、あらかじめ成形した外輪を金型に仕込み、内輪を射出成形(インサート成形)することで製造する方法が知られている(特許文献1および特許文献2参照)。   In a spherical plain bearing device comprising a combination of an inner ring having a spherical outer peripheral surface and an outer ring having a concave surface corresponding to the outer peripheral surface, a spherical plain bearing device in which the inner ring and the outer ring are formed of a synthetic resin is well known and marketed. Is available at The spherical plain bearing device has a spherical sliding surface, can be loaded with a radial load and an axial load in both directions, and is suitable for a swinging motion or a centering motion. In particular, the above-mentioned spherical sliding bearing device made of synthetic resin is lightweight, inexpensive, and non-lubricated, so demand for various bearing parts (for example, joint bearing parts of office equipment, industrial machines, etc.) is demanded. Is expanding. As a method for manufacturing such a spherical plain bearing device, a method is known in which a pre-molded outer ring is charged into a mold and the inner ring is manufactured by injection molding (insert molding) (see Patent Document 1 and Patent Document 2). ).

これらの軸受における具体的な樹脂材料に関して、特許文献1には、耐熱性、耐摩耗性、潤滑性に優れた樹脂(例えば、コプナ樹脂やポリイミド樹脂などの熱硬化性樹脂や、フェノール樹脂にカーボンや二硫化モリブデンを添加して潤滑性を高めた樹脂など)で内輪を形成することが開示されている。また、特許文献2には、成形収縮性を生じ、良好な射出成形性と高い耐油性を満足する材料(例えば、ポリアセタール、ナイロン、PETなど)で内輪を形成することが開示されている。   Regarding specific resin materials for these bearings, Patent Document 1 discloses resins having excellent heat resistance, wear resistance, and lubricity (for example, thermosetting resins such as copna resin and polyimide resin, phenol resin, carbon And a resin whose lubricity is improved by adding molybdenum disulfide, etc.). Patent Document 2 discloses that an inner ring is formed of a material (for example, polyacetal, nylon, PET, or the like) that generates molding shrinkage and satisfies good injection moldability and high oil resistance.

また、球状外周面を有する内輪を備えた自動調心すべり軸受において、外輪へ内輪を組み付ける際に内輪の外周面に押されて歪み、組み付けられた状態では、歪みが復元して内輪の外周面を保持する外輪構造を有するものが知られている(特許文献3参照)。当該軸受では、その樹脂製外輪が、両端面の円周方向に沿って形成された溝によって分けられる内周面側の内周部と、外周面側の外周部とからなり、樹脂の歪みを利用することで外輪への内輪の組み付けを容易にしている(特許文献3の図1等)。   Further, in a self-aligning plain bearing having an inner ring having a spherical outer peripheral surface, when the inner ring is assembled to the outer ring, the inner ring is pushed and distorted by the inner ring, and in the assembled state, the distortion is restored and the outer peripheral surface of the inner ring is restored. There is a known one having an outer ring structure that holds the ring (see Patent Document 3). In the bearing, the resin outer ring is composed of an inner peripheral portion on the inner peripheral surface side divided by grooves formed along the circumferential direction of both end surfaces, and an outer peripheral portion on the outer peripheral surface side, and the distortion of the resin is reduced. By using this, assembly of the inner ring to the outer ring is facilitated (FIG. 1 of Patent Document 3).

特開平06−280879号公報Japanese Patent Laid-Open No. 06-280879 特開2008−032050号公報JP 2008-032050 A 特開2007−100905号公報JP 2007-100905 A

しかしながら、滑り軸受の用途によっては、特許文献1の技術では、耐摩耗性、潤滑特性が不十分であり、特許文献2の技術では、耐摩耗性、耐熱性が不十分である。   However, depending on the application of the sliding bearing, the technique of Patent Document 1 has insufficient wear resistance and lubrication characteristics, and the technique of Patent Document 2 has insufficient wear resistance and heat resistance.

また、特許文献1および特許文献2のいずれの技術でも、内輪の成形収縮によって外輪との嵌合隙間が大きくなりすぎるために偏摩耗が発生する問題がある。これとは逆に、あらかじめ成形した内輪を金型に仕込み、外輪を射出成形することで製造した場合は、内輪に外輪が抱き付いた状態となり、回転トルクが高くなるという問題がある。このため、特許文献1および特許文献2のような方法で得られた球面滑り軸受装置は、低回転、回転トルクが高くてもよいなどの使用条件が緩い部分での使用に限定されていた。   Further, both of the techniques of Patent Document 1 and Patent Document 2 have a problem that uneven wear occurs because the fitting gap with the outer ring becomes too large due to the molding shrinkage of the inner ring. On the contrary, when an inner ring formed in advance is charged into a mold and manufactured by injection molding of the outer ring, the outer ring is hung on the inner ring, and there is a problem that rotational torque increases. For this reason, the spherical plain bearing device obtained by the methods of Patent Document 1 and Patent Document 2 is limited to use in a portion where the use conditions are loose such as low rotation and high rotational torque.

また、特許文献3は、特許文献3の図1に示すように、金型内に射出した合成樹脂からなる外輪を、金型から無理抜きするために、外輪10の内周部14の周縁は、内輪20の外周面21の径よりも小さく、内輪20の端面22の径よりも大きい径を有する内輪導入面18が球面に続いて形成されている。このため、外輪10の内周面11の円弧高さは、内輪20外周面21の円弧高さよりも小さく、かつ外輪10の内周面11の幅は外輪10の幅より狭くなっている。このような外輪構造のため、許容調心角が20°程度にしかならないという問題がある。   In addition, as shown in FIG. 1 of Patent Document 3, in order to forcefully remove the outer ring made of a synthetic resin injected into the mold from the mold, the peripheral edge of the inner peripheral portion 14 of the outer ring 10 is An inner ring introduction surface 18 having a diameter smaller than the diameter of the outer peripheral surface 21 of the inner ring 20 and larger than the diameter of the end surface 22 of the inner ring 20 is formed following the spherical surface. For this reason, the arc height of the inner peripheral surface 11 of the outer ring 10 is smaller than the arc height of the outer peripheral surface 21 of the inner ring 20, and the width of the inner peripheral surface 11 of the outer ring 10 is narrower than the width of the outer ring 10. Because of such an outer ring structure, there is a problem that the allowable alignment angle is only about 20 °.

本発明はこのような問題に対処するためになされたものであり、耐摩耗性、耐熱性、低摩擦特性に優れ、さらには、大きい揺動角を確保でき、外輪と内輪の嵌合隙間を管理可能な合成樹脂製の球面滑り軸受装置を提供することを目的とする。   The present invention has been made to cope with such problems, and is excellent in wear resistance, heat resistance and low friction characteristics, and can secure a large swing angle, and can provide a fitting clearance between the outer ring and the inner ring. It is an object to provide a spherical plain bearing device made of synthetic resin that can be managed.

本発明の球面滑り軸受装置は、球状の外周面を有し、内周面に支持軸を貫挿できる軸受孔が形成されている内輪と、該外周面に対応する凹面を有する外輪との組合わせからなる球面滑り軸受装置であって、上記内輪および上記外輪が、個別に成形された樹脂組成物の成形体であり、上記内輪を成形する上記樹脂組成物が、融点200℃以上の合成樹脂に固体潤滑剤が配合されてなり、上記外輪を成形する上記樹脂組成物が、融点200℃以上の合成樹脂に補強材が配合されてなることを特徴とする。   The spherical plain bearing device of the present invention is a set of an inner ring having a spherical outer peripheral surface and having an inner ring formed with a bearing hole through which a support shaft can be inserted, and an outer ring having a concave surface corresponding to the outer peripheral surface. A spherical plain bearing device comprising a combination, wherein the inner ring and the outer ring are molded bodies of individually molded resin compositions, and the resin composition for molding the inner ring is a synthetic resin having a melting point of 200 ° C. or higher The resin composition for forming the outer ring is blended with a synthetic resin having a melting point of 200 ° C. or higher, and a reinforcing material is blended.

上記外輪は、該外輪の少なくとも一方の端面に、上記内輪を挿入可能に保持する2分割以上に分割された爪部を一体に有し、上記爪部は、上記外輪端面の周方向に形成されたスリットによって設けられた薄肉部からなることを特徴とする。   The outer ring integrally has at least one end surface of the outer ring integrally with a claw portion that is divided into two or more to hold the inner ring so that the inner ring can be inserted, and the claw portion is formed in a circumferential direction of the outer ring end surface. It consists of the thin part provided by the slit.

上記外輪の軸方向と、上記内輪の軸方向とのなす角である揺動角の上限が15〜20°であることを特徴とする。   The upper limit of the swing angle, which is an angle formed by the axial direction of the outer ring and the axial direction of the inner ring, is 15 to 20 °.

上記スリットは、上記外輪の一方の端面に形成されており、上記スリットの深さは上記外輪の軸方向中央部まで形成されていることを特徴とする。   The slit is formed on one end face of the outer ring, and the depth of the slit is formed up to the axial center of the outer ring.

上記固体潤滑剤が、有機質粉末であることを特徴とする。特に、上記有機質粉末が、熱硬化性樹脂粉末およびポリテトラフルオロエチレン(PTFE)樹脂粉末から選ばれる少なくとも1つであることを特徴とする。また、上記補強材が、カーボン系補強材であることを特徴とする。   The solid lubricant is an organic powder. In particular, the organic powder is at least one selected from a thermosetting resin powder and a polytetrafluoroethylene (PTFE) resin powder. The reinforcing material is a carbon-based reinforcing material.

上記内輪を成形する樹脂組成物における上記合成樹脂と、上記外輪を成形する樹脂組成物における上記合成樹脂とが、異なる樹脂であることを特徴とする。特に、上記内輪を成形する樹脂組成物における上記合成樹脂が、ポリフェニレンスルフィド(PPS)樹脂であり、上記外輪を成形する樹脂組成物における上記合成樹脂が、ポリアミド樹脂であることを特徴とする。   The synthetic resin in the resin composition for molding the inner ring and the synthetic resin in the resin composition for molding the outer ring are different resins. In particular, the synthetic resin in the resin composition for molding the inner ring is a polyphenylene sulfide (PPS) resin, and the synthetic resin in the resin composition for molding the outer ring is a polyamide resin.

上記内輪および上記外輪が、それぞれを成形する上記樹脂組成物の射出成形体であることを特徴とする。   The inner ring and the outer ring are injection molded bodies of the resin composition for molding each of the inner ring and the outer ring.

上記外輪の外周面は、ハウジングに挿嵌できる円筒状に形成されていることを特徴とする。また、上記外輪は、ハウジングに上記内輪の外周面に対応する凹面が形成されたものであることを特徴とする。   The outer peripheral surface of the outer ring is formed in a cylindrical shape that can be inserted into the housing. Further, the outer ring is characterized in that a concave surface corresponding to the outer peripheral surface of the inner ring is formed in the housing.

上記外輪の内周面の軸方向断面形状が、V字状であることを特徴とする。   The axial cross-sectional shape of the inner peripheral surface of the outer ring is V-shaped.

上記内輪の外周面は、軸方向中央部の全周に非球面部が形成されていることを特徴とする。また、上記内輪が、該内輪を成形する上記樹脂組成物の射出成形体であり、上記非球面部にパーティングラインが形成されていることを特徴とする。   The outer peripheral surface of the inner ring is characterized in that an aspherical surface portion is formed on the entire circumference of the central portion in the axial direction. The inner ring is an injection-molded body of the resin composition that molds the inner ring, and a parting line is formed on the aspherical surface.

本発明の球面滑り軸受装置は、球状の外周面を有し、内周面に支持軸を貫挿できる軸受孔が形成されている内輪と、該外周面に対応する凹面を有する外輪との組合わせからなり、上記内輪および上記外輪が、個別に成形された樹脂組成物の成形体であり、上記内輪を成形する上記樹脂組成物が、融点200℃以上の合成樹脂に固体潤滑剤が配合されてなり、上記外輪を成形する上記樹脂組成物が、融点200℃以上の合成樹脂に補強材が配合されてなるので、耐摩耗性、耐熱性、低摩擦特性に優れる。また、内輪と外輪とを個別に製造することで、嵌合隙間を管理できる。よって、管理された嵌合隙間を有する球面滑り軸受装置となり、偏摩耗などの不具合が生じることがない。   The spherical plain bearing device of the present invention is a set of an inner ring having a spherical outer peripheral surface and having an inner ring formed with a bearing hole through which a support shaft can be inserted, and an outer ring having a concave surface corresponding to the outer peripheral surface. The inner ring and the outer ring are individually molded molded resin compositions, and the resin composition for molding the inner ring is blended with a synthetic resin having a melting point of 200 ° C. or higher and a solid lubricant. Thus, the resin composition for molding the outer ring is excellent in wear resistance, heat resistance, and low friction characteristics because the reinforcing material is blended with a synthetic resin having a melting point of 200 ° C. or higher. Moreover, a fitting clearance can be managed by manufacturing an inner ring and an outer ring separately. Therefore, it becomes a spherical plain bearing device having a controlled fitting gap, and there is no problem such as uneven wear.

上記外輪において、該外輪の少なくとも一方の端面に、上記内輪を挿入可能に保持する2分割以上に分割された爪部を一体に有し、上記爪部が、上記外輪端面の周方向に形成されたスリットによって設けられた薄肉部からなる構成とすることで、内輪の外周面の曲率が大きい場合でも、分割された薄肉部からなる爪部を介して外輪に内輪を組み込むことが容易であり、かつ、確実に保持できる。   In the outer ring, at least one end face of the outer ring is integrally provided with a claw part divided into two or more parts for holding the inner ring so that the inner ring can be inserted, and the claw part is formed in a circumferential direction of the outer ring end face. By forming the thin portion provided by the slit, it is easy to incorporate the inner ring into the outer ring through the claw portion consisting of the divided thin portion, even when the outer peripheral surface of the inner ring has a large curvature. And it can hold reliably.

上記外輪の軸方向と、上記内輪の軸方向とのなす角である揺動角の上限が15〜20°である構成とすることで、事務機器、産業機械などの関節軸受部などに好適となる。また、揺動角の上限がこの範囲であっても、上記構造により、内輪を外輪に容易に組み込むことができる。   By setting the upper limit of the swing angle that is an angle formed by the axial direction of the outer ring and the axial direction of the inner ring to be 15 to 20 °, it is suitable for joint bearing portions of office equipment, industrial machines, and the like. Become. Even if the upper limit of the swing angle is within this range, the inner ring can be easily incorporated into the outer ring by the above structure.

上記スリットが上記外輪の一方の端面に形成されており、スリットの深さは上記外輪の軸方向中央部まで形成されている構成とすることで、爪部の強度を十分に確保することができる。   The slit is formed on one end face of the outer ring, and the slit has a depth formed up to the central part in the axial direction of the outer ring, so that the strength of the claw part can be sufficiently secured. .

上記内輪を成形する上記樹脂組成物に配合する固体潤滑剤を、有機質粉末とすることで、潤滑特性に優れ、低摩擦特性となる。特に、熱硬化性樹脂粉末およびPTFE樹脂粉末から選ばれる少なくとも1つとすることで、耐熱性を損なうことなく、潤滑特性に優れ低摩擦特性となる。   By using an organic powder as the solid lubricant blended in the resin composition for forming the inner ring, the lubricating properties are excellent and the low friction properties are obtained. In particular, by using at least one selected from thermosetting resin powder and PTFE resin powder, excellent lubrication characteristics and low friction characteristics are obtained without impairing heat resistance.

上記外輪を成形する上記樹脂組成物に配合する補強材を、カーボン系補強材とすることで、低摩擦特性を損なうことなく、補強効果が得られる。   By using a carbon-based reinforcing material as the reinforcing material blended in the resin composition for forming the outer ring, a reinforcing effect can be obtained without impairing the low friction characteristics.

上記内輪を成形する樹脂組成物における上記合成樹脂と、上記外輪を成形する樹脂組成物における上記合成樹脂とを異なる樹脂とすることで、内輪と外輪との凝着を防止することができ、低摩擦特性を経時的に安定させることができる。特に、上記内輪を成形する樹脂組成物における上記合成樹脂を、PPS樹脂とし、上記外輪を成形する樹脂組成物における上記合成樹脂を、ポリアミド樹脂とすることで、耐摩耗性、耐熱性、低摩擦特性のバランスが優れる。   By making the synthetic resin in the resin composition for molding the inner ring different from the synthetic resin in the resin composition for molding the outer ring, adhesion between the inner ring and the outer ring can be prevented. The friction characteristics can be stabilized over time. In particular, the synthetic resin in the resin composition for molding the inner ring is a PPS resin, and the synthetic resin in the resin composition for molding the outer ring is a polyamide resin, so that the wear resistance, heat resistance, and low friction are reduced. Excellent balance of characteristics.

上記内輪および上記外輪を、それぞれを成形する上記樹脂組成物の射出成形体とすることで、嵌合隙間によるマッチングが容易となる。   By using the inner ring and the outer ring as injection-molded bodies of the resin composition for molding the inner ring and the outer ring, matching by a fitting gap is facilitated.

上記外輪の外周面をハウジングに挿嵌できる円筒状に形成することで、ハウジングへの組み込み性が優れる。また、ハウジングに上記内輪の外周面に対応する凹面を形成して、これを外輪とすることで、部品点数を減らすことができる。   By forming the outer peripheral surface of the outer ring into a cylindrical shape that can be fitted into the housing, the incorporation into the housing is excellent. Moreover, the number of parts can be reduced by forming the concave surface corresponding to the outer peripheral surface of the said inner ring | wheel in a housing, and making this into an outer ring | wheel.

上記外輪の内周面の軸方向断面形状をV字状とすることで、外輪の設計および製造が容易となる。   By making the axial cross-sectional shape of the inner peripheral surface of the outer ring V-shaped, the outer ring can be easily designed and manufactured.

上記内輪の外周面において、軸方向中央部の全周に非球面部を形成することで、内輪の外輪への組み込み性に優れる。また、上記内輪が該内輪を成形する上記樹脂組成物の射出成形体であり、上記非球面部にパーティングラインが形成されることで、内輪の射出成形が容易でありパーティングラインの突状が外輪の摺接面と干渉しない。   In the outer peripheral surface of the inner ring, an aspheric surface portion is formed on the entire circumference of the central portion in the axial direction. Further, the inner ring is an injection-molded body of the resin composition for molding the inner ring, and the parting line is formed on the aspherical surface, so that the inner ring can be easily injection-molded and the protruding shape of the parting line Does not interfere with the sliding surface of the outer ring.

本発明の球面滑り軸受装置の一例を示す斜視図である。It is a perspective view which shows an example of the spherical plain bearing apparatus of this invention. 本発明の球面滑り軸受装置の他の例を示す斜視図である。It is a perspective view which shows the other example of the spherical plain bearing apparatus of this invention. 図3(a)は図2の球面滑り軸受装置を示す正面図であり、図3(b)は図3(a)をA−A線で切断した断面図である。3 (a) is a front view showing the spherical plain bearing device of FIG. 2, and FIG. 3 (b) is a cross-sectional view taken along line AA of FIG. 3 (a). 本発明の球面滑り軸受装置の外輪の他の例を示す正面図である。It is a front view which shows the other example of the outer ring | wheel of the spherical plain bearing apparatus of this invention. 本発明の球面滑り軸受装置の外輪の他の例を示す軸方向断面図である。It is an axial sectional view showing another example of the outer ring of the spherical plain bearing device of the present invention. 本発明の球面滑り軸受装置の内輪の他の例を示す側面図である。It is a side view which shows the other example of the inner ring | wheel of the spherical plain bearing apparatus of this invention. 図3(b)の内輪が揺動したときの状態を内輪のみ斜視図で示す図である。FIG. 4 is a perspective view showing only the inner ring when the inner ring in FIG.

本発明の球面滑り軸受装置の一実施例を図1により説明する。図1は、本発明の球面滑り軸受装置の一例を示す斜視図である。図1に示すように、球面滑り軸受装置1は、球状の外周面2bを有し、内周面2aに支持軸を貫挿できる軸受孔5が形成されている内輪2と、該外周面2bに対応する凹面3eを有する外輪3との組合せからなる。内輪2および外輪3は、個別に成形された樹脂組成物の成形体である。個別に成形した内輪2および外輪3において、内輪2の外輪3への組み込み方法は、任意の方法を採用できるが、内輪の組み込み性や保持性に優れることから後述(図2、図3参照)の爪部を設ける方法が好ましい。内輪2と外輪3とを個別に製造することで、嵌合隙間を管理でき、偏摩耗などの不具合が生じることがない。なお、本発明の球面滑り軸受装置は、例えば、外輪3の外径が5mm〜30mm程度の大きさである。   An embodiment of the spherical plain bearing device of the present invention will be described with reference to FIG. FIG. 1 is a perspective view showing an example of a spherical plain bearing device of the present invention. As shown in FIG. 1, the spherical plain bearing device 1 has a spherical outer peripheral surface 2b, an inner ring 2 in which a bearing hole 5 through which a support shaft can be inserted is formed in the inner peripheral surface 2a, and the outer peripheral surface 2b. And a combination with the outer ring 3 having the concave surface 3e corresponding to The inner ring 2 and the outer ring 3 are molded articles of resin compositions molded individually. In the inner ring 2 and the outer ring 3 that are individually molded, any method can be adopted as a method for incorporating the inner ring 2 into the outer ring 3. However, since the inner ring is excellent in assemblability and retention, it will be described later (see FIGS. 2 and 3). A method of providing the nail portion is preferable. By manufacturing the inner ring 2 and the outer ring 3 separately, the fitting gap can be managed, and problems such as uneven wear do not occur. In the spherical plain bearing device of the present invention, for example, the outer diameter of the outer ring 3 is about 5 mm to 30 mm.

ここで、(1)内輪2を成形する樹脂組成物が、融点200℃以上の合成樹脂に固体潤滑剤が配合されてなり、(2)外輪3を成形する樹脂組成物が、融点200℃以上の合成樹脂に補強材が配合されてなる。   Here, (1) the resin composition for molding the inner ring 2 is formed by blending a solid lubricant with a synthetic resin having a melting point of 200 ° C. or higher, and (2) the resin composition for molding the outer ring 3 has a melting point of 200 ° C. or higher. A reinforcing material is blended with the synthetic resin.

外輪2または内輪3を形成する樹脂組成物のベース樹脂となる合成樹脂は、融点200℃以上の合成樹脂である。より好ましくは、融点が200℃〜400℃の合成樹脂である。本発明で使用できる合成樹脂としては、例えば、ポリアミド6(PA6)樹脂、ポリアミド6−6(PA66)樹脂、ポリアミド6−10(PA610)樹脂、ポリアミド6−12(PA612)樹脂、ポリアミド4−6(PA46)樹脂などの脂肪族ポリアミド樹脂、ポリアミド9−T(PA9T)樹脂、ポリアミド6−T(PA6T)樹脂、ポリメタキシレンアジパミド(ポリアミドMXD−6)樹脂などの高分子主鎖中に芳香族環を有する芳香族(脂肪族芳香族)ポリアミド樹脂、ポリカーボネート(PC)樹脂、ポリエチレンテレフタレート(PET)樹脂、PPS樹脂、ポリエーテルエーテルケトン(PEEK)樹脂、熱可塑性ポリイミド樹脂“オーラム”(登録商標) 、ポリアミドイミド(PAI)樹脂、ポリテトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体(PFA)樹脂、テトラフルオロエチレン・ヘキサフルオロプロピレン共重合体(FEP)樹脂、エチレン−テトラフルオロエチレン共重合体(ETFE)樹脂などが挙げられる。なお、各ポリアミド樹脂において、数字はアミド結合間の炭素数を表し、Tはテレフタル酸残基を表す。これらの各樹脂は単独で使用してもよく、2種類以上混合したポリマーアロイであってもよい。また、射出成形可能な合成樹脂であれば、内輪2および外輪3を射出成形体にすることができ、製造が容易であり、寸法精度も均一にできるので嵌め合い隙間を管理する上でも好ましい。   The synthetic resin that is the base resin of the resin composition that forms the outer ring 2 or the inner ring 3 is a synthetic resin having a melting point of 200 ° C. or higher. More preferably, it is a synthetic resin having a melting point of 200 ° C to 400 ° C. Examples of the synthetic resin that can be used in the present invention include polyamide 6 (PA6) resin, polyamide 6-6 (PA66) resin, polyamide 6-10 (PA610) resin, polyamide 6-12 (PA612) resin, and polyamide 4-6. In a polymer main chain such as an aliphatic polyamide resin such as (PA46) resin, polyamide 9-T (PA9T) resin, polyamide 6-T (PA6T) resin, polymetaxylene adipamide (polyamide MXD-6) resin Aromatic (aliphatic aromatic) polyamide resin with aromatic ring, polycarbonate (PC) resin, polyethylene terephthalate (PET) resin, PPS resin, polyetheretherketone (PEEK) resin, thermoplastic polyimide resin “Aurum” (Registered) Trademark), polyamideimide (PAI) resin, polytetrafluoroethylene Examples thereof include a tylene / perfluoroalkyl vinyl ether copolymer (PFA) resin, a tetrafluoroethylene / hexafluoropropylene copolymer (FEP) resin, and an ethylene-tetrafluoroethylene copolymer (ETFE) resin. In each polyamide resin, a number represents the number of carbon atoms between amide bonds, and T represents a terephthalic acid residue. Each of these resins may be used alone or a polymer alloy in which two or more kinds are mixed. Moreover, if it is a synthetic resin which can be injection-molded, the inner ring 2 and the outer ring 3 can be formed into an injection-molded body, which is easy to manufacture and uniform in dimensional accuracy, which is preferable in managing the fitting gap.

内輪2を成形する樹脂組成物のベース樹脂となる合成樹脂は、摺動特性に優れる潤滑性樹脂を用いることが好ましい。このような樹脂として、例えば、上記の中で、PA6樹脂、PA66樹脂、PA610樹脂、PA612樹脂、PPS樹脂、PEEK樹脂、熱可塑性ポリイミド樹脂“オーラム”(登録商標)、PFA樹脂、FEP樹脂、ETFE樹脂などを用いることが好ましい。また、上記以外の潤滑特性の低い合成樹脂に上記の合成樹脂を配合したポリマーアロイであってもよい。また、潤滑特性の低い合成樹脂であっても、後述の固体潤滑剤や潤滑油を添加することで潤滑特性を高めることができる。   As the synthetic resin serving as the base resin of the resin composition for molding the inner ring 2, it is preferable to use a lubricating resin having excellent sliding characteristics. Examples of such resins include PA6 resin, PA66 resin, PA610 resin, PA612 resin, PPS resin, PEEK resin, thermoplastic polyimide resin “Aurum” (registered trademark), PFA resin, FEP resin, and ETFE. It is preferable to use a resin or the like. Moreover, the polymer alloy which mix | blended said synthetic resin with the synthetic resin with low lubrication characteristics other than the above may be sufficient. Moreover, even if it is a synthetic resin with a low lubrication characteristic, a lubrication characteristic can be improved by adding the below-mentioned solid lubricant and lubricating oil.

内輪2を成形する樹脂組成物は、ベース樹脂となる上記合成樹脂に固体潤滑剤を配合してなる。固体潤滑剤を配合することで、樹脂成形体の耐摩耗性、機械的強度を低下させることなく、低摩擦特性を向上させることができる。本発明で使用できる固体潤滑剤としては、例えば、PTFE樹脂粉末、グラファイト、二硫化モリブデン、ポリイミド樹脂やフェノール樹脂や全芳香族ポリエステル樹脂などの熱硬化性樹脂粉末などが挙げられる。これらの中でも、耐熱性を損なうことなく、潤滑特性に優れ、低摩擦特性となることから、PTFE樹脂粉末、熱硬化性樹脂粉末などの有機質粉末が特に好ましい。これらの固体潤滑剤は、1種類を配合しても2種類以上を組み合わせて配合してもよい。   The resin composition for molding the inner ring 2 is formed by blending a solid lubricant with the synthetic resin as a base resin. By blending a solid lubricant, the low friction characteristics can be improved without reducing the wear resistance and mechanical strength of the resin molded body. Examples of the solid lubricant that can be used in the present invention include PTFE resin powder, graphite, molybdenum disulfide, thermosetting resin powder such as polyimide resin, phenol resin, and wholly aromatic polyester resin. Among these, organic powders such as PTFE resin powder and thermosetting resin powder are particularly preferable because they have excellent lubrication characteristics and low friction characteristics without impairing heat resistance. These solid lubricants may be blended in one kind or in combination of two or more kinds.

外輪3を成形する樹脂組成物のベース樹脂となる合成樹脂は、機械的強度に優れた合成樹脂を用いることが好ましい。このような樹脂として、例えば、上記の中で、PA6樹脂、PA66樹脂、PA610樹脂、PA612樹脂、PA46樹脂、PA9T樹脂、PA6T樹脂、PC樹脂、PET樹脂、PPS樹脂、PEEK樹脂、熱可塑性ポリイミド樹脂“オーラム” 、PAI樹脂などを用いることが好ましい。   It is preferable to use a synthetic resin excellent in mechanical strength as the synthetic resin that serves as the base resin of the resin composition for molding the outer ring 3. Examples of such resins include PA6 resin, PA66 resin, PA610 resin, PA612 resin, PA46 resin, PA9T resin, PA6T resin, PC resin, PET resin, PPS resin, PEEK resin, and thermoplastic polyimide resin. “Aurum”, PAI resin or the like is preferably used.

外輪3を成形する樹脂組成物は、ベース樹脂となる上記合成樹脂に補強材を配合してなる。補強材を配合することで、機械的強度を高めることができる。本発明で使用できる補強材としては、ガラス繊維、カーボン繊維、アラミド繊維、各種鉱物性繊維(ウィスカ)、カーボン粉末などが挙げられる。これらの中でも、低摩擦特性を損なうことなく、機械的強度および耐摩耗性を向上できることから、カーボン繊維、カーボンウィスカ、カーボン粉末などのカーボン系補強材が特に好ましい。これらの補強材は、1種類を配合しても2種類以上を組み合わせて配合してもよい。さらに、外輪3を成形する樹脂組成物において、固体潤滑剤などを併用してもよい。   The resin composition for molding the outer ring 3 is formed by blending a reinforcing material with the above synthetic resin as a base resin. By blending a reinforcing material, the mechanical strength can be increased. Examples of the reinforcing material that can be used in the present invention include glass fiber, carbon fiber, aramid fiber, various mineral fibers (whiskers), and carbon powder. Among these, carbon-based reinforcing materials such as carbon fibers, carbon whiskers, and carbon powder are particularly preferable because they can improve mechanical strength and wear resistance without impairing low friction characteristics. These reinforcing materials may be blended in one kind or in combination of two or more kinds. Further, in the resin composition for molding the outer ring 3, a solid lubricant or the like may be used in combination.

内輪2を成形する樹脂組成物のベース樹脂となる合成樹脂と、外輪3を成形する樹脂組成物のベース樹脂となる合成樹脂とは、互いに異なる樹脂とすることが好ましい。ベース樹脂が異なることで、滑り面である内輪外周面と外輪内周面との間の凝着を防止でき、低摩擦特性を経時的に安定させることができる。異なるベース樹脂の選択に際し、外輪は内輪嵌め込み時の拡径に対処しやすく内輪を傷付けにくいことが好ましいことから、外輪用のベース樹脂は内輪用のベース樹脂よりも硬度が低い樹脂を用いることが好ましい。   The synthetic resin that is the base resin of the resin composition that molds the inner ring 2 and the synthetic resin that is the base resin of the resin composition that molds the outer ring 3 are preferably different resins. By using different base resins, adhesion between the inner ring outer peripheral surface and the outer ring inner peripheral surface, which is a sliding surface, can be prevented, and the low friction characteristics can be stabilized over time. When selecting a different base resin, it is preferable that the outer ring is easy to cope with the diameter expansion when the inner ring is fitted and the inner ring is not easily damaged. Therefore, the base resin for the outer ring should be a resin having a lower hardness than the base resin for the inner ring. preferable.

本発明においては、内輪をPPS樹脂にPTFE樹脂粉末や熱硬化性ポリイミド樹脂粉末を配合したPPS樹脂組成物から成形し、外輪をポリアミド樹脂にカーボン系補強材を配合したPA樹脂組成物から成形して、これらを組み合わせた球面滑り軸受装置が特に好ましい。このような組合わせとすることで、外輪が内輪嵌め込み時の拡径に対処しやすく内輪を傷付けにくく、さらに、耐摩耗性、耐熱性、低摩擦特性のバランスに優れる球面滑り軸受装置となる。   In the present invention, the inner ring is molded from a PPS resin composition in which PTFE resin powder or thermosetting polyimide resin powder is blended with PPS resin, and the outer ring is molded from a PA resin composition in which polyamide resin is blended with a carbon-based reinforcing material. Thus, a spherical plain bearing device combining these is particularly preferable. With such a combination, a spherical plain bearing device is obtained in which the outer ring can easily cope with the diameter expansion when the inner ring is fitted and the inner ring is hard to be damaged, and furthermore, it has an excellent balance of wear resistance, heat resistance, and low friction characteristics.

本発明の球面滑り軸受装置の他の実施例として、外輪に3分割された爪部を有する球面滑り軸受装置を図2および図3により説明する。図2は、3分割された爪部を有する球面滑り軸受装置を示す斜視図であり、図3(a)は、この球面滑り軸受装置を示す正面図であり、図3(b)は、図3(a)をA−A線で切断した断面図である。図2および図3に示すように、この球面滑り軸受装置1は、球状の外周面2bを有する内輪2と、該外周面2bに対応する凹面3eを有する外輪3との組合せからなり、外輪3は、一方の端面に、内輪2を挿入可能に保持する3分割された爪部3a、3b、3cを外輪と一体に有している。内輪2および外輪3は、個別に成形された上述の樹脂組成物の成形体である。   As another embodiment of the spherical plain bearing device of the present invention, a spherical plain bearing device having a claw portion divided into three on the outer ring will be described with reference to FIGS. FIG. 2 is a perspective view showing a spherical plain bearing device having claw portions divided into three parts, FIG. 3A is a front view showing this spherical plain bearing device, and FIG. It is sectional drawing which cut | disconnected 3 (a) by the AA line. As shown in FIG. 2 and FIG. 3, the spherical plain bearing device 1 includes a combination of an inner ring 2 having a spherical outer peripheral surface 2b and an outer ring 3 having a concave surface 3e corresponding to the outer peripheral surface 2b. Has one claw portion 3a, 3b, 3c that holds the inner ring 2 so that the inner ring 2 can be inserted integrally with the outer ring. The inner ring 2 and the outer ring 3 are molded bodies of the above-described resin composition that are individually molded.

このような分割された薄肉部からなる爪部3a、3b、3cを外輪3に設けることで、内輪2の外周面2bの曲率が大きい場合でも、該爪部を介して外輪3に内輪2を組み込むことが容易であり、かつ、確実に保持できる。爪部は、2分割以上ないし8分割以内であれば内輪の組み込みが可能でかつ容易に外れないため好ましい。   By providing the outer ring 3 with the claw portions 3a, 3b, and 3c formed of such thin portions, the inner ring 2 is attached to the outer ring 3 via the claw portion even when the outer peripheral surface 2b of the inner ring 2 has a large curvature. It is easy to incorporate and can be held securely. The claw portion is preferably 2 or more or 8 or less because it can be incorporated into the inner ring and cannot be easily removed.

爪部3a、3b、3cは外輪端面の周方向に形成されたスリット4によって設けられた薄肉部からなる。スリット4は外輪3の一方の端面に形成されており、スリット4の深さは、図3(b)に示すように、外輪3の軸方向中央部まで形成されていることが好ましい。スリットの深さを外輪の軸方向中央部までとすることで、上記爪部の強度を十分に確保できる。   The claw portions 3a, 3b, 3c are formed of thin portions provided by slits 4 formed in the circumferential direction of the outer ring end surface. The slit 4 is formed on one end face of the outer ring 3, and the depth of the slit 4 is preferably formed to the axial center of the outer ring 3 as shown in FIG. By making the depth of the slit to the axial center of the outer ring, the strength of the claw portion can be sufficiently secured.

各図に示すように、内輪2において、内周面2aに支持軸を貫挿できる軸受孔5が形成されている。また、外輪3の外周面3dはハウジングに挿嵌できる円筒状に形成されている。このような形状とすることで、ハウジングへの組み込み性が優れる。また、外輪3は、ハウジングに内輪2の外周面2bに対応する凹面が形成されたものであってもよい。すなわち、図4に示すように、ハウジングに対して外輪を別体とせず、ハウジング6に直接、内輪2の外周面2bに対応する凹面6aを形成してもよい。このような構成とする場合、部品点数を削減することができる。なお、図4では、ハウジング6に爪部も形成している。   As shown in each figure, in the inner ring 2, a bearing hole 5 through which a support shaft can be inserted is formed in the inner peripheral surface 2a. Moreover, the outer peripheral surface 3d of the outer ring 3 is formed in a cylindrical shape that can be inserted into the housing. By adopting such a shape, the incorporation into the housing is excellent. Further, the outer ring 3 may be a housing in which a concave surface corresponding to the outer peripheral surface 2b of the inner ring 2 is formed. That is, as shown in FIG. 4, a concave surface 6 a corresponding to the outer peripheral surface 2 b of the inner ring 2 may be formed directly on the housing 6 without forming the outer ring separately from the housing. In the case of such a configuration, the number of parts can be reduced. In FIG. 4, a claw portion is also formed on the housing 6.

球面滑り軸受装置1において、外輪3の内周面は、内輪2の外周面2bに倣った凹面3eであり、爪部間を除いて、その軸方向断面形状は円弧状である(図3(b)参照)。また、他の態様として、図5に示すように、外輪3の内周面は、略そろばん駒状のような2本の直線でつなげた凹面3eであってもよい。この場合の該内周面の軸方向断面形状は、V字状である。外輪3を機械加工によって形成する場合は、図3(b)に示す形状よりも、図5に示す形状の方が、外輪の設計(寸法管理)および製造が容易となる。   In the spherical plain bearing device 1, the inner peripheral surface of the outer ring 3 is a concave surface 3 e that follows the outer peripheral surface 2 b of the inner ring 2, and its axial cross-sectional shape is an arc shape except between the claw portions (FIG. 3 ( b)). As another mode, as shown in FIG. 5, the inner peripheral surface of the outer ring 3 may be a concave surface 3e connected by two straight lines like a abacus-like shape. In this case, the axial sectional shape of the inner peripheral surface is V-shaped. When the outer ring 3 is formed by machining, the shape shown in FIG. 5 is easier to design (dimension management) and manufacture than the shape shown in FIG.

図6は、本発明の球面滑り軸受装置の内輪の一例を示す側面図である。図6に示すように、内輪2の外周面2bには、該外周面の軸方向中央部の全周に非球面部2cを形成することが好ましい。該非球面部2cを形成することで、図2などに示す構成において、内輪2と外輪3の軸方向を合せて、内輪2を外輪3に組み込む際に、非球面部2cがない場合よりも内輪外径が小さく、内輪2の外輪3への組み込み性が優れる。また、非球面部2c以外の内輪外周面の曲率は、非球面部2cがない場合と同じであるため、内輪2は外輪3の爪部により非球面部2cがない場合と同様の精度で保持される。   FIG. 6 is a side view showing an example of an inner ring of the spherical plain bearing device of the present invention. As shown in FIG. 6, it is preferable to form an aspherical surface portion 2 c on the outer peripheral surface 2 b of the inner ring 2 on the entire circumference in the axial center portion of the outer peripheral surface. By forming the aspherical portion 2c, the inner ring 2 and the outer ring 3 are aligned in the axial direction of the inner ring 2 and the inner ring 2 in the outer ring 3 in the configuration shown in FIG. The outer diameter is small, and the incorporation of the inner ring 2 into the outer ring 3 is excellent. Further, since the curvature of the outer peripheral surface of the inner ring other than the aspherical surface portion 2c is the same as that without the aspherical surface portion 2c, the inner ring 2 is held by the claw portion of the outer ring 3 with the same accuracy as that without the aspherical surface portion 2c. Is done.

図6に示すように、内輪2の外周面2bの軸方向中央部に形成された非球面部2cの径方向に、2分割された金型の合わせ目であるパーティングライン(PL)2dが形成されていることが好ましい。この部分にPLを設けることで、球状の外周面2bを有する内輪2の射出成形が容易となり、該PLの突状が外輪の摺接面と干渉しない。そのため、PLの研磨を省略することができる。   As shown in FIG. 6, a parting line (PL) 2d, which is a joint of the mold divided into two, is formed in the radial direction of the aspherical surface portion 2c formed in the axial center portion of the outer peripheral surface 2b of the inner ring 2. Preferably it is formed. By providing the PL at this portion, the injection molding of the inner ring 2 having the spherical outer peripheral surface 2b is facilitated, and the protruding shape of the PL does not interfere with the sliding contact surface of the outer ring. Therefore, PL polishing can be omitted.

図7は、図3(b)の内輪が揺動したときの状態を内輪のみ斜視図で示す図である。図7に示すように、本発明の球面滑り軸受装置1は、内輪2が球面滑りし、該内輪2が外輪3に対して揺動できる。外輪3の軸方向と、内輪2の軸方向とのなす角が揺動角(θ)である。本発明の球面滑り軸受装置1では、この揺動角(θ)の上限が15〜20°であることが好ましい。すなわち、内輪2が外輪3に対して揺動できる許容角(θ)としては、30〜40°であることが好ましい。 FIG. 7 is a perspective view showing only the inner ring when the inner ring in FIG. 3B swings. As shown in FIG. 7, in the spherical plain bearing device 1 of the present invention, the inner ring 2 slides on the spherical surface, and the inner ring 2 can swing with respect to the outer ring 3. The angle formed by the axial direction of the outer ring 3 and the axial direction of the inner ring 2 is the swing angle (θ). In the spherical plain bearing device 1 of the present invention, the upper limit of the swing angle (θ) is preferably 15 to 20 °. That is, the allowable angle (θ 2 ) at which the inner ring 2 can swing with respect to the outer ring 3 is preferably 30 to 40 °.

図2に示す構成の球面滑り軸受装置1の製造工程を図3により説明する。球面滑り軸受装置1は、内輪2と外輪3とを上述の樹脂組成物を用いて個別に成形した後に、内輪2を外輪3に組み込む(嵌合する)ことで製造する。組み込みは、外輪3の爪部3a、3b、3cに内輪2をあてがい、外輪3の内側に内輪2を押し込むように挿入して行なう。図3(a)および図3(b)に示すように、外輪3の爪部3a、3b、3cは円周方向に相互に分割隙間3fを有するとともに、爪部3aと外輪3の外周面3dとの間にスリット4が形成されているので、各爪部の端面内径よりも大きい外径を有する内輪2が、外周面2bで外輪3の各爪部の周縁をスリット4側にめくり上げるように、かつ、分割隙間3fを拡げるように外輪3の凹面3eを拡径しながら押し込まれる。また、各爪部のない外輪3の他方の端面側にはスリット4および分割隙間3fがないので、この端面側では外輪3の凹面3eは拡径できず、押し込まれた内輪2は、外輪3の幅方向中心線まで押し込まれてそれ以上進めなくなり、位置決めされる。組み込まれた内輪2は、外輪3の一方の端部の爪部3a、3b、3cと、他方の端部とにより保持される。   A manufacturing process of the spherical plain bearing device 1 having the configuration shown in FIG. 2 will be described with reference to FIG. The spherical plain bearing device 1 is manufactured by individually molding the inner ring 2 and the outer ring 3 using the resin composition described above, and then incorporating (fitting) the inner ring 2 into the outer ring 3. Assembling is performed by attaching the inner ring 2 to the claw portions 3 a, 3 b, 3 c of the outer ring 3 and inserting the inner ring 2 into the inner side of the outer ring 3. 3A and 3B, the claw portions 3a, 3b, and 3c of the outer ring 3 have division gaps 3f in the circumferential direction, and the claw portion 3a and the outer peripheral surface 3d of the outer ring 3. Since the slit 4 is formed between the inner ring 2 and the inner ring 2 having an outer diameter larger than the inner diameter of the end face of each claw part, the peripheral edge of each claw part of the outer ring 3 is turned up to the slit 4 side on the outer peripheral surface 2b. In addition, the concave surface 3e of the outer ring 3 is pushed in so as to expand the dividing gap 3f. Further, since the slit 4 and the split gap 3f are not provided on the other end face side of the outer ring 3 having no claw portions, the concave face 3e of the outer ring 3 cannot be expanded on this end face side. It is pushed to the center line in the width direction and cannot be advanced any further, and is positioned. The incorporated inner ring 2 is held by the claw portions 3a, 3b, 3c at one end of the outer ring 3 and the other end.

図2などに示す構成の球面滑り軸受装置1は、このように分割された爪部構造を有することで、揺動角の上限が15〜20°(許容角としては30〜40°)と大きく、内輪外周面の曲率が大きい場合であっても、内輪2を外輪3に容易に組み込むことができる。また、内輪2の組み込みにより完成した球面滑り軸受装置1は、インサート成形などを行なわないため、内輪2および外輪3のそれぞれの設計値に基づく嵌合隙間を保持することができ、使用時に違和感なく円滑に作動することができる。さらに、内輪2および外輪3がそれぞれ所定の樹脂組成物で成形されるので、耐摩耗性、耐熱性、低摩擦特性に優れている。   The spherical plain bearing device 1 having the structure shown in FIG. 2 and the like has the claw structure divided in this way, so that the upper limit of the swing angle is as large as 15 to 20 ° (allowable angle is 30 to 40 °). Even if the curvature of the outer peripheral surface of the inner ring is large, the inner ring 2 can be easily incorporated into the outer ring 3. Further, since the spherical plain bearing device 1 completed by incorporating the inner ring 2 does not perform insert molding or the like, the fitting clearance based on the respective design values of the inner ring 2 and the outer ring 3 can be maintained, and there is no sense of incompatibility when used. It can operate smoothly. Furthermore, since the inner ring 2 and the outer ring 3 are each molded from a predetermined resin composition, they are excellent in wear resistance, heat resistance, and low friction characteristics.

本発明の球面滑り軸受装置は、耐摩耗性、耐熱性、低摩擦特性に優れ、さらには、大きい揺動角を確保でき、外輪と内輪の嵌合隙間を管理可能で偏摩耗などの不具合が生じることがないので、事務機器、産業機械、自動車などの各種軸受部において好適に利用できる。   The spherical plain bearing device of the present invention is excellent in wear resistance, heat resistance and low friction characteristics, and can secure a large swing angle, and can manage the fitting gap between the outer ring and the inner ring, thereby causing problems such as uneven wear. Since it does not occur, it can be suitably used in various bearing parts such as office equipment, industrial machines, and automobiles.

1 球面滑り軸受装置
2 内輪
2a 内輪の内周面
2b 内輪の外周面
2c 非球面部
2d パーティングライン
3 外輪
3a、3b、3c 爪部
3d 外輪の外周面
3e 外輪の凹面
3f 分割隙間
4 スリット
5 軸受孔
6 ハウジング
DESCRIPTION OF SYMBOLS 1 Spherical plain bearing device 2 Inner ring 2a Inner ring inner surface 2b Outer ring surface of inner ring 2c Aspherical surface part 2d Parting line 3 Outer ring 3a, 3b, 3c Claw part 3d Outer ring of outer ring 3e Concave surface of outer ring 3f Dividing gap 4 Slit 5 Bearing hole 6 Housing

Claims (15)

球状の外周面を有し、内周面に支持軸を貫挿できる軸受孔が形成されている内輪と、該外周面に対応する凹面を有する外輪との組合わせからなる球面滑り軸受装置であって、
前記内輪および前記外輪が、個別に成形された樹脂組成物の成形体であり、
前記内輪を成形する前記樹脂組成物が、融点200℃以上の合成樹脂に固体潤滑剤が配合されてなり、前記外輪を成形する前記樹脂組成物が、融点200℃以上の合成樹脂に補強材が配合されてなることを特徴とする球面滑り軸受装置。
A spherical plain bearing device comprising a combination of an inner ring having a spherical outer peripheral surface and a bearing hole through which a support shaft can be inserted into the inner peripheral surface, and an outer ring having a concave surface corresponding to the outer peripheral surface. And
The inner ring and the outer ring are individually molded resin composition molded bodies,
The resin composition for molding the inner ring is formed by mixing a solid lubricant with a synthetic resin having a melting point of 200 ° C. or higher, and the resin composition for molding the outer ring has a reinforcing material for the synthetic resin having a melting point of 200 ° C. or higher. A spherical plain bearing device characterized by being compounded.
前記外輪は、該外輪の少なくとも一方の端面に、前記内輪を挿入可能に保持する2分割以上に分割された爪部を一体に有し、前記爪部は、前記外輪端面の周方向に形成されたスリットによって設けられた薄肉部からなることを特徴とする請求項1記載の球面滑り軸受装置。   The outer ring integrally has at least one end surface of the outer ring integrally with a claw portion that is divided into two or more to hold the inner ring so that the inner ring can be inserted, and the claw portion is formed in a circumferential direction of the outer ring end surface. 2. A spherical plain bearing device according to claim 1, wherein the spherical plain bearing device comprises a thin portion provided by a slit. 前記外輪の軸方向と、前記内輪の軸方向とのなす角である揺動角の上限が15〜20°であることを特徴とする請求項1または請求項2記載の球面滑り軸受装置。   3. The spherical plain bearing device according to claim 1, wherein an upper limit of a swing angle that is an angle formed by an axial direction of the outer ring and an axial direction of the inner ring is 15 to 20 °. 前記スリットは、前記外輪の一方の端面に形成されており、前記スリットの深さは前記外輪の軸方向中央部まで形成されていることを特徴とする請求項2または請求項3記載の球面滑り軸受装置。   4. The spherical slip according to claim 2, wherein the slit is formed on one end face of the outer ring, and the depth of the slit is formed up to an axially central portion of the outer ring. Bearing device. 前記固体潤滑剤が、有機質粉末であることを特徴とする請求項1ないし請求項4のいずれか一項記載の球面滑り軸受装置。   The spherical plain bearing device according to any one of claims 1 to 4, wherein the solid lubricant is an organic powder. 前記有機質粉末が、熱硬化性樹脂粉末およびポリテトラフルオロエチレン樹脂粉末から選ばれる少なくとも1つであることを特徴とする請求項5記載の球面滑り軸受装置。   6. The spherical plain bearing device according to claim 5, wherein the organic powder is at least one selected from a thermosetting resin powder and a polytetrafluoroethylene resin powder. 前記補強材が、カーボン系補強材であることを特徴とする請求項1ないし請求項6のいずれか一項記載の球面滑り軸受装置。   The spherical plain bearing device according to any one of claims 1 to 6, wherein the reinforcing material is a carbon-based reinforcing material. 前記内輪を成形する前記樹脂組成物における前記合成樹脂と、前記外輪を成形する前記樹脂組成物における前記合成樹脂とが、異なる樹脂であることを特徴とする請求項1ないし請求項7のいずれか一項記載の球面滑り軸受装置。   8. The synthetic resin in the resin composition for molding the inner ring and the synthetic resin in the resin composition for molding the outer ring are different resins. The spherical plain bearing device according to one item. 前記内輪を成形する前記樹脂組成物における前記合成樹脂が、ポリフェニレンスルフィド樹脂であり、前記外輪を成形する前記樹脂組成物における前記合成樹脂が、ポリアミド樹脂であることを特徴とする請求項1ないし請求項8のいずれか一項記載の球面滑り軸受装置。   The synthetic resin in the resin composition for molding the inner ring is a polyphenylene sulfide resin, and the synthetic resin in the resin composition for molding the outer ring is a polyamide resin. Item 9. A spherical plain bearing device according to any one of items 8 to 9. 前記内輪および前記外輪が、それぞれを成形する前記樹脂組成物の射出成形体であることを特徴とする請求項1ないし請求項9のいずれか一項記載の球面滑り軸受装置。   The spherical plain bearing device according to any one of claims 1 to 9, wherein the inner ring and the outer ring are injection-molded bodies of the resin composition for molding the inner ring and the outer ring, respectively. 前記外輪の外周面は、ハウジングに挿嵌できる円筒状に形成されていることを特徴とする請求項1ないし請求項10のいずれか一項記載の球面滑り軸受装置。   The spherical plain bearing device according to any one of claims 1 to 10, wherein an outer peripheral surface of the outer ring is formed in a cylindrical shape that can be fitted into a housing. 前記外輪は、ハウジングに前記内輪の外周面に対応する凹面が形成されたものであることを特徴とする請求項1ないし請求項11のいずれか一項記載の球面滑り軸受装置。   The spherical plain bearing device according to any one of claims 1 to 11, wherein the outer ring has a housing formed with a concave surface corresponding to the outer peripheral surface of the inner ring. 前記外輪の内周面の軸方向断面形状が、V字状であることを特徴とする請求項1ないし請求項12のいずれか一項記載の球面滑り軸受装置。   The spherical plain bearing device according to any one of claims 1 to 12, wherein an axial sectional shape of an inner peripheral surface of the outer ring is V-shaped. 前記内輪の外周面は、軸方向中央部の全周に非球面部が形成されていることを特徴とする請求項1ないし請求項13のいずれか一項記載の球面滑り軸受装置。   14. The spherical plain bearing device according to claim 1, wherein the outer peripheral surface of the inner ring is formed with an aspherical surface at the entire circumference of the central portion in the axial direction. 前記内輪が、該内輪を成形する前記樹脂組成物の射出成形体であり、前記非球面部にパーティングラインが形成されていることを特徴とする請求項14記載の球面滑り軸受装置。   The spherical plain bearing device according to claim 14, wherein the inner ring is an injection-molded body of the resin composition that molds the inner ring, and a parting line is formed on the aspherical surface portion.
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JP2013234685A (en) * 2012-05-07 2013-11-21 Nsk Ltd Toroidal type continuously variable transmission
JP2016056308A (en) * 2014-09-11 2016-04-21 ミネベア株式会社 Ultraviolet ray curable resin composition, cured product thereof, and slide member
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