JP2012082708A - Exhaust gas control apparatus, and internal combustion engine - Google Patents

Exhaust gas control apparatus, and internal combustion engine Download PDF

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Publication number
JP2012082708A
JP2012082708A JP2010227456A JP2010227456A JP2012082708A JP 2012082708 A JP2012082708 A JP 2012082708A JP 2010227456 A JP2010227456 A JP 2010227456A JP 2010227456 A JP2010227456 A JP 2010227456A JP 2012082708 A JP2012082708 A JP 2012082708A
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Prior art keywords
exhaust
fuel
amount
glow plug
fuel addition
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Inventor
Shinji Kamoshita
伸治 鴨下
Shigeki Nakayama
茂樹 中山
Hiroki Hiramatsu
浩己 平松
Hiroyuki Murai
博之 村井
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Denso Corp
Toyota Motor Corp
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Denso Corp
Toyota Motor Corp
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Priority to JP2010227456A priority Critical patent/JP2012082708A/en
Priority to EP11782212.2A priority patent/EP2625399A1/en
Priority to US13/825,838 priority patent/US20130219863A1/en
Priority to PCT/IB2011/002342 priority patent/WO2012046126A1/en
Priority to CN2011800481379A priority patent/CN103154460A/en
Publication of JP2012082708A publication Critical patent/JP2012082708A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/025Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
    • F01N3/0253Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases
    • F01N3/0256Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases the fuel being ignited by electrical means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2006Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
    • F01N3/2033Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using a fuel burner or introducing fuel into exhaust duct
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N9/00Electrical control of exhaust gas treating apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/14Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a fuel burner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/16Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being an electric heater, i.e. a resistance heater
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2560/00Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/06Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being a temperature sensor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2560/00Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/07Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas flow rate or velocity meter or sensor, intake flow meters only when exclusively used to determine exhaust gas parameters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/03Adding substances to exhaust gases the substance being hydrocarbons, e.g. engine fuel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

PROBLEM TO BE SOLVED: To appropriately heat or combust fuel added to an exhaust passage regardless of variations in the state of exhaust gas in the exhaust passage.SOLUTION: An exhaust gas control apparatus includes: a fuel adding means 34 that is provided so as to supply fuel to an exhaust passage, which is upstream of exhaust gas purification members 20, 22, 24 provided in the exhaust passage 14; a heating means 36 that is disposed between the fuel adding means 34 and the exhaust gas purification member; and a control means that controls an amount of electric power that is supplied to the heating portion 36, based on an exhaust gas temperature and an exhaust gas flow rate.

Description

本発明は、排気を浄化するための排気浄化装置およびそれを備えた内燃機関に関する。   The present invention relates to an exhaust emission control device for purifying exhaust gas and an internal combustion engine including the same.

特許文献1は、内燃機関の排気浄化装置の一例を開示する。この排気浄化装置は、排気浄化触媒よりも上流側の排気通路に、小型酸化触媒と、燃料供給弁と、これらの間に配置されたグロープラグとを備えている。燃料供給弁の噴射口は小型酸化触媒の端面を向き、グロープラグはその先端が燃料供給弁から噴射される燃料と接触する位置に配置されている。燃料供給弁およびグロープラグの各作動は制御され、それらは第1〜第3の制御状態を有し得る。第1の制御状態では、燃料供給弁から燃料が供給されつつグロープラグによる加熱が行われ、燃料供給弁からの燃料は着火する。第2の制御状態では、燃料供給弁から燃料が供給されつつグロープラグによる加熱が行われるが、燃料供給弁からの燃料は着火しない。第3の制御状態では、燃料供給弁から燃料が供給されているがグロープラグによる加熱は停止している。第1の制御状態または第3の制御状態は着火が可能な運転領域において選択され得、第2の制御状態または第3の制御状態は着火が不可能な運転領域において選択され得る。   Patent Document 1 discloses an example of an exhaust purification device for an internal combustion engine. This exhaust purification device includes a small oxidation catalyst, a fuel supply valve, and a glow plug disposed between them in an exhaust passage upstream of the exhaust purification catalyst. The injection port of the fuel supply valve faces the end face of the small oxidation catalyst, and the glow plug is disposed at a position where the tip of the glow plug comes into contact with the fuel injected from the fuel supply valve. Each operation of the fuel supply valve and the glow plug is controlled and they may have first to third control states. In the first control state, heating by the glow plug is performed while fuel is supplied from the fuel supply valve, and the fuel from the fuel supply valve is ignited. In the second control state, the glow plug is heated while fuel is supplied from the fuel supply valve, but the fuel from the fuel supply valve is not ignited. In the third control state, fuel is supplied from the fuel supply valve, but heating by the glow plug is stopped. The first control state or the third control state can be selected in an operation region where ignition is possible, and the second control state or the third control state can be selected in an operation region where ignition is impossible.

特開2010−059886号公報JP 2010-059886 A

ところで、特許文献1に記載の排気浄化装置では上記グロープラグは排気通路に設けられているので、グロープラグによる加熱は排気により影響され得る。例えば、グロープラグに対する排気による冷却の程度は排気温度によって変化する。しかし、排気浄化触媒の温度を適切に制御するためには、排気温度等が異なる場合であっても、同じように排気通路へ添加された燃料を加熱または燃焼させることが望まれる。   By the way, in the exhaust emission control device described in Patent Document 1, since the glow plug is provided in the exhaust passage, heating by the glow plug can be influenced by the exhaust. For example, the degree of cooling of the glow plug by exhaust varies depending on the exhaust temperature. However, in order to appropriately control the temperature of the exhaust purification catalyst, it is desirable to heat or burn the fuel added to the exhaust passage in the same manner even when the exhaust temperature is different.

そこで、本発明はかかる点に鑑みて創案されたものであり、その目的は、排気通路の排気の状態が異なる場合であっても、排気通路へ添加された燃料を適切に加熱または燃焼させることにある。   Therefore, the present invention has been devised in view of such a point, and an object thereof is to appropriately heat or burn the fuel added to the exhaust passage even when the exhaust state of the exhaust passage is different. It is in.

本発明は、排気通路に設けられた排気浄化用部材と、該排気浄化用部材よりも上流側の排気通路に燃料を供給するように設けられた燃料添加手段と、該燃料添加手段と前記排気浄化用部材との間に配置された加熱手段と、排気温度および排気流量に基づいて前記加熱手段への供給電力量を制御する制御手段とを備えた、排気浄化装置を提供する。   The present invention includes an exhaust purification member provided in an exhaust passage, fuel addition means provided so as to supply fuel to an exhaust passage upstream of the exhaust purification member, the fuel addition means and the exhaust Provided is an exhaust emission control device comprising a heating means disposed between a purification member and a control means for controlling the amount of electric power supplied to the heating means based on an exhaust temperature and an exhaust flow rate.

前記制御手段は、排気温度が低いほど、前記加熱手段への供給電力量を多くするとよい。   The control means may increase the amount of power supplied to the heating means as the exhaust temperature is lower.

前記制御手段は、排気流量が多いほど、前記加熱手段への供給電力量を多くするとよい。   The control means may increase the amount of power supplied to the heating means as the exhaust gas flow rate increases.

前記制御手段は、前記燃料添加手段からの燃料添加量に基づいて、前記加熱手段への供給電力量を補正制御するとよい。前記制御手段は、前記燃料添加手段からの燃料添加量が多いほど前記加熱手段への供給電力量を多くするように、前記加熱手段への供給電力量を補正制御するとよい。   The control means may correct and control the amount of power supplied to the heating means based on the amount of fuel added from the fuel addition means. The control means may correctively control the amount of power supplied to the heating means so that the amount of power supplied to the heating means increases as the amount of fuel added from the fuel addition means increases.

本発明は、上記したような排気浄化装置を備えた、内燃機関にも存する。   The present invention also resides in an internal combustion engine provided with the exhaust purification device as described above.

本発明の第1実施形態に係る排気浄化装置が適用された内燃機関を示す概略構成図である。1 is a schematic configuration diagram showing an internal combustion engine to which an exhaust gas purification apparatus according to a first embodiment of the present invention is applied. 第1実施形態における燃料添加弁およびグロープラグの作動制御を説明するためのフローチャートである。It is a flowchart for demonstrating the operation control of the fuel addition valve and glow plug in 1st Embodiment. 第2実施形態における燃料添加弁およびグロープラグの作動制御を説明するためのフローチャートである。It is a flowchart for demonstrating the operation control of the fuel addition valve and glow plug in 2nd Embodiment.

以下、本発明の好適な実施形態を添付図面に基づいて詳細に説明する。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described in detail with reference to the accompanying drawings.

図1は、第1実施形態に係る排気浄化装置1が適用された内燃機関(以下、エンジン)10の概略図である。エンジン10は、自動車用の圧縮着火式内燃機関すなわちディーゼルエンジンであり、図1では、エンジン本体10´から延出した、その排気系の一部が誇張して表されている(吸気系およびエンジン内部機構等は省略されている)。   FIG. 1 is a schematic view of an internal combustion engine (hereinafter referred to as an engine) 10 to which an exhaust emission control device 1 according to the first embodiment is applied. The engine 10 is a compression ignition internal combustion engine for automobiles, that is, a diesel engine. In FIG. 1, a part of the exhaust system extending from the engine body 10 ′ is exaggerated (intake system and engine). Internal mechanisms are omitted).

エンジン10の排気管12によって区画形成された排気通路14には、上流側から順に、第1触媒コンバータ16と、第2触媒コンバータ18とが直列的に設けられている。そして、第1触媒コンバータ16内には、第1排気浄化用部材(以下、第1浄化部材)20と第2排気浄化用部材(以下、第2浄化部材)22とが直列的に収容されている。また、第2触媒コンバータ18内には、第3排気浄化用部材(以下、第3浄化部材)24が収容されている。なお、第1浄化部材20、第2浄化部材22および第3浄化部材24は排気浄化装置1に含まれる。   A first catalytic converter 16 and a second catalytic converter 18 are provided in series in the exhaust passage 14 defined by the exhaust pipe 12 of the engine 10 in order from the upstream side. In the first catalytic converter 16, a first exhaust purification member (hereinafter referred to as a first purification member) 20 and a second exhaust purification member (hereinafter referred to as a second purification member) 22 are accommodated in series. Yes. A second exhaust purification member (hereinafter referred to as a third purification member) 24 is accommodated in the second catalytic converter 18. The first purification member 20, the second purification member 22, and the third purification member 24 are included in the exhaust purification device 1.

ここでは、第1浄化部材20は酸化触媒を含む。第1浄化部材20は、例えば白金Ptのような貴金属触媒を担持したモノリス触媒として形成されている。   Here, the first purification member 20 includes an oxidation catalyst. The first purification member 20 is formed as a monolith catalyst carrying a noble metal catalyst such as platinum Pt.

また、第2浄化部材22は排気中の粒子状物質(PM)を捕集するためのパティキュレートフィルタである。第2浄化部材22であるパティキュレートフィルタは貴金属触媒を担持していない。しかしながらパティキュレートフィルタ上に白金Ptのような貴金属触媒等を担持させることもできる。   The second purification member 22 is a particulate filter for collecting particulate matter (PM) in the exhaust gas. The particulate filter that is the second purification member 22 does not carry a noble metal catalyst. However, a noble metal catalyst such as platinum Pt can be supported on the particulate filter.

また、第3浄化部材24はNOx浄化用の触媒、ここではNOx吸蔵還元触媒を含む。第3浄化部材24では、その基体上に例えばアルミナからなる触媒担体が担持されている。触媒担体の表面上には白金Ptなどの貴金属触媒が分散して担持されていて、さらに触媒担体の表面上にはNOx吸収剤の層が形成されている。NOx吸収剤は排気の空燃比がリーンのときにはNOxを吸蔵し、排気中の酸素濃度が低下すると吸蔵したNOxを放出するNOxの吸放出作用を行う。このような第3浄化部材24は、排気の空燃比がリーンのときにはNOxを吸蔵し、排気中の酸素濃度が低下すると例えば排気の空燃比がリッチになったときに吸蔵したNOxを放出してNOxを還元させる。なお、第3浄化部材24は、アンモニアとNOxとの化学反応(還元反応)を促進させるNOx浄化用の触媒を備えることが可能である。この場合には、アンモニア供給用に例えば尿素水添加装置が第1コンバータ16と第2コンバータ18との間に設けられ得る。   The third purification member 24 includes a NOx purification catalyst, here, a NOx storage reduction catalyst. In the third purification member 24, a catalyst carrier made of alumina, for example, is supported on the base. A noble metal catalyst such as platinum Pt is dispersed and supported on the surface of the catalyst carrier, and a layer of NOx absorbent is formed on the surface of the catalyst carrier. The NOx absorbent occludes NOx when the air-fuel ratio of the exhaust gas is lean, and performs NOx absorption / release action to release the stored NOx when the oxygen concentration in the exhaust gas decreases. The third purifying member 24 stores NOx when the air-fuel ratio of the exhaust gas is lean, and releases the stored NOx when the oxygen concentration in the exhaust gas decreases, for example, when the air-fuel ratio of the exhaust gas becomes rich. NOx is reduced. The third purification member 24 can include a NOx purification catalyst that promotes a chemical reaction (reduction reaction) between ammonia and NOx. In this case, for example, a urea water addition device may be provided between the first converter 16 and the second converter 18 for supplying ammonia.

さて、エンジン10に設けられた排気浄化装置1はさらに温度制御装置30を備えている。温度制御装置30は上記した排気浄化用部材20、22、24の温度を制御するべく、具体的には加熱するべく設けられている。温度制御装置30は、加熱用ガスを生成して下流側の第1〜第3浄化部材20、22、24、特に第2浄化部材22および第3浄化部材24に供給し、それら排気浄化用部材の暖機または加熱およびその活性状態を維持促進するためのものである。   Now, the exhaust emission control device 1 provided in the engine 10 further includes a temperature control device 30. The temperature control device 30 is provided to control the temperature of the exhaust purification members 20, 22, and 24, specifically to heat them. The temperature control device 30 generates a heating gas and supplies it to the first to third purification members 20, 22, 24, particularly the second purification member 22 and the third purification member 24 on the downstream side, and these exhaust purification members. This is for maintaining or promoting the warming-up or heating and its active state.

特に、ここでは、温度制御装置30は、それら3つの排気浄化用部材のうちの第3浄化部材24を第3浄化部材24の所定活性温度域の温度まで加熱してそれがその所定活性温度域内の温度を有し続けるように作動する。また、温度制御装置30は、第2浄化部材22に捕集されたPMを除去するべく、所定時期に、所定時間、作動する。例えば、エンジン10の累積作動時間が所定時間を越えるたびに、温度制御装置30は作動する。なお、温度制御装置30は、第2浄化部材22の前後の差圧が所定圧以上になったときに、働くこともできる。この場合、第2浄化部材22前後の差圧を検出するための圧力センサつまり差圧センサが備えられるとよい。   In particular, here, the temperature control device 30 heats the third purification member 24 of the three exhaust purification members to a temperature within a predetermined activation temperature range of the third purification member 24, which is within the predetermined activation temperature range. To continue to have a temperature of In addition, the temperature control device 30 operates at a predetermined time for a predetermined time in order to remove the PM collected by the second purification member 22. For example, the temperature control device 30 operates every time the cumulative operation time of the engine 10 exceeds a predetermined time. The temperature control device 30 can also work when the differential pressure before and after the second purification member 22 exceeds a predetermined pressure. In this case, a pressure sensor for detecting the differential pressure before and after the second purification member 22, that is, a differential pressure sensor may be provided.

温度制御装置30は、それぞれ上述の排気浄化用部材よりも上流側に設けられた酸化促進部材32と、燃料添加弁34と、グロープラグ36とを有する。グロープラグ36は、燃料添加弁34の下流側に位置付けられている。酸化促進部材32と燃料添加弁34とは、酸化促進部材32に向かって燃料添加弁34から燃料が噴射可能に配設されている。また、燃料添加弁34とグロープラグ36とは、グロープラグ36の加熱部である先端部36aに向かって燃料添加弁34から燃料が噴射可能に配設されている。つまり、燃料添加弁34は、グロープラグ36よりも上流側に燃料を供給するように設けられている。   The temperature control device 30 includes an oxidation promotion member 32, a fuel addition valve 34, and a glow plug 36 that are provided upstream of the above-described exhaust purification member. The glow plug 36 is positioned downstream of the fuel addition valve 34. The oxidation promotion member 32 and the fuel addition valve 34 are arranged so that fuel can be injected from the fuel addition valve 34 toward the oxidation promotion member 32. Further, the fuel addition valve 34 and the glow plug 36 are arranged so that fuel can be injected from the fuel addition valve 34 toward the tip end portion 36a which is a heating portion of the glow plug 36. That is, the fuel addition valve 34 is provided so as to supply fuel upstream from the glow plug 36.

酸化促進部材32は、酸化機能を有する触媒を含み、具体的には酸化触媒を含んで構成されていて、白金Ptのような貴金属触媒を担持したメタル触媒として形成されている触媒部材32aを含む。酸化促進部材32のそのような触媒部材32aは筒状部材32bを含む支持部材(一部不図示)によって排気通路14に固定支持されている。ただし、酸化促進部材32は、排気通路14における排気の流れを阻害しないように定められた大きさおよび形状を有する。酸化促進部材32は、特に触媒部材32aは、第1浄化部材20等の排気浄化用部材よりも小型であり、小型酸化触媒と称される場合もある。   The oxidation promoting member 32 includes a catalyst having an oxidation function, specifically, includes an oxidation catalyst, and includes a catalyst member 32a formed as a metal catalyst supporting a noble metal catalyst such as platinum Pt. . Such a catalyst member 32a of the oxidation promoting member 32 is fixedly supported in the exhaust passage 14 by a support member (partially not shown) including a cylindrical member 32b. However, the oxidation promoting member 32 has a size and shape determined so as not to hinder the flow of exhaust gas in the exhaust passage 14. The oxidation promoting member 32, particularly the catalyst member 32a, is smaller than the exhaust purification member such as the first purification member 20, and may be referred to as a small oxidation catalyst.

燃料添加弁34は燃料添加手段として備えられている。燃料添加弁34は排気通路に直接的にその噴射口が位置するように備えられることができるが、ここでは排気通路14から突出するように設けられた燃料添加用延出通路(以下、燃料通路)37に設けられている。燃料通路37は、燃料添加弁34から添加された燃料を排気通路14へ導くための通路であり、特にグロープラグ36の先端部36aおよび酸化促進部材32の触媒部材32aに向けて燃料添加弁34から添加された燃料を導くように設計されている。そして、燃料添加弁34は、エンジン本体10´の燃料噴射弁を備えた燃料供給装置に含まれる燃料タンク38からポンプ40によって圧送された燃料を排気通路に添加供給するように設けられている。したがって、ここでは、燃料添加弁34、燃料タンク38およびポンプ40は燃料添加装置42に含まれる。ただし、燃料添加装置42には、燃料添加弁34およびポンプ40の作動を制御するための制御手段として機能する後述される制御装置の一部も含まれる。燃料添加弁34の燃料噴射圧は可変とすることもできるが、本実施形態では一定とされる。ポンプ40は燃料添加弁34の噴射圧が一定となるように作動する。なお、燃料添加装置42は、余剰の燃料を燃料タンク38に戻す機構を備える。ただし、燃料添加弁34は、燃料供給装置とは完全に独立して構成されることもできる。   The fuel addition valve 34 is provided as a fuel addition means. The fuel addition valve 34 can be provided so that its injection port is positioned directly in the exhaust passage. Here, the fuel addition valve 34 is provided so as to protrude from the exhaust passage 14 (hereinafter referred to as fuel passage). 37). The fuel passage 37 is a passage for guiding the fuel added from the fuel addition valve 34 to the exhaust passage 14, and particularly the fuel addition valve 34 toward the tip portion 36 a of the glow plug 36 and the catalyst member 32 a of the oxidation promoting member 32. Designed to guide the added fuel from. The fuel addition valve 34 is provided so as to add and supply the fuel pumped by the pump 40 from the fuel tank 38 included in the fuel supply device provided with the fuel injection valve of the engine body 10 ′ to the exhaust passage. Therefore, here, the fuel addition valve 34, the fuel tank 38, and the pump 40 are included in the fuel addition device 42. However, the fuel addition device 42 includes a part of a control device which will be described later and functions as control means for controlling the operation of the fuel addition valve 34 and the pump 40. The fuel injection pressure of the fuel addition valve 34 can be variable, but is constant in this embodiment. The pump 40 operates so that the injection pressure of the fuel addition valve 34 is constant. The fuel addition device 42 includes a mechanism that returns excess fuel to the fuel tank 38. However, the fuel addition valve 34 can also be configured completely independently of the fuel supply device.

また、グロープラグ36は加熱手段として備えられている。グロープラグ36が通電されることで、そのグロープラグ36の加熱部である先端部36aは発熱して排気および上記燃料添加弁34から添加された燃料を加熱することができる。加熱手段であるグロープラグ36は加熱装置44に含まれる。加熱装置44には、グロープラグ36の作動つまり発熱を制御する制御手段として機能する後述される制御装置の一部も含まれる。加熱装置44に含まれるその制御手段は、グロープラグ36の作動つまりグロープラグ36への通電を制御する。具体的には、加熱装置44に含まれるその制御手段は、グロープラグ制御ユニット(以下、GCU)46を制御することで、グロープラグ36への供給電力量を制御し、その先端部36aの発熱量を制御する。GCU46は、グロープラグ36に対するデューティー制御におけるデューティー比を制御するべく設けられている。GCU46への制御により、グロープラグ36への印加電圧は一定であるが、デューティー比が変えられ得、結果としてグロープラグ36への供給電力量は変えられ得る。なお、GCU46とグロープラグ36とは、電源48を介してつながれている。ただし、グロープラグ36への印加電圧の大きさを可変とする構成を備える場合、例えばグロープラグ36への印加電圧の大きさを変えて、グロープラグ36への供給電力量を変化させるとしてもよい。なお、グロープラグ36に代えて加熱手段としてセラミックヒータが用いられてもよい。   The glow plug 36 is provided as a heating means. When the glow plug 36 is energized, the tip portion 36a, which is the heating portion of the glow plug 36, generates heat and can heat the exhaust gas and the fuel added from the fuel addition valve 34. A glow plug 36 as a heating means is included in the heating device 44. The heating device 44 includes a part of a control device which will be described later and functions as control means for controlling the operation of the glow plug 36, that is, heat generation. The control means included in the heating device 44 controls the operation of the glow plug 36, that is, the energization of the glow plug 36. Specifically, the control means included in the heating device 44 controls the amount of power supplied to the glow plug 36 by controlling a glow plug control unit (hereinafter referred to as GCU) 46, and generates heat at the tip 36a. Control the amount. The GCU 46 is provided to control the duty ratio in the duty control for the glow plug 36. By controlling the GCU 46, the voltage applied to the glow plug 36 is constant, but the duty ratio can be changed, and as a result, the amount of power supplied to the glow plug 36 can be changed. The GCU 46 and the glow plug 36 are connected via a power supply 48. However, in the case of providing a configuration in which the magnitude of the voltage applied to the glow plug 36 is variable, for example, the amount of power supplied to the glow plug 36 may be changed by changing the magnitude of the voltage applied to the glow plug 36. . In place of the glow plug 36, a ceramic heater may be used as a heating means.

燃料添加弁34から噴射された燃料はグロープラグ36の先端部36a周囲を通過して酸化促進部材32およびその周囲に至ることができる。グロープラグ36への通電により先端部36aが発熱しているときには、燃料はグロープラグ36から熱を受けて、場合によっては燃焼し、酸化促進部材32およびその周囲に到達する。そして、酸化促進部材32でその燃料の酸化、例えば燃焼が促される。特に、酸化促進部材32はここでは酸化触媒を含むので、酸化促進部材32の温度がその所定活性温度域内にあるとき、酸化促進部材32で燃料の酸化はより好適に促進される。なお、酸化促進部材32での燃料の酸化によって酸化促進部材32自体の温度が上昇し、これにより酸化促進部材32は昇温される。こうして加熱用ガスは生成されて上記排気浄化用部材20、22、24に流れる。このような加熱用ガスは燃料の酸化により高温を有することができる。   The fuel injected from the fuel addition valve 34 can pass around the tip portion 36a of the glow plug 36 and reach the oxidation promoting member 32 and its surroundings. When the tip portion 36a generates heat by energization of the glow plug 36, the fuel receives heat from the glow plug 36 and burns depending on the case, and reaches the oxidation promoting member 32 and its surroundings. The oxidation promoting member 32 promotes oxidation of the fuel, for example, combustion. In particular, since the oxidation promotion member 32 includes an oxidation catalyst here, the oxidation promotion member 32 promotes the oxidation of fuel more suitably when the temperature of the oxidation promotion member 32 is within the predetermined activation temperature range. Note that the oxidation of the oxidation promoting member 32 itself increases due to the oxidation of the fuel in the oxidation promoting member 32, and thus the oxidation promoting member 32 is heated. Thus, the heating gas is generated and flows to the exhaust purification members 20, 22, 24. Such a heating gas can have a high temperature due to the oxidation of the fuel.

また、このような加熱用ガスは改質燃料を含むことがある。酸化促進部材32の温度が高くなると、酸化促進部材32で未燃燃料中の炭素数の多い炭化水素が分解して、炭素数が少なく反応性の高い炭化水素が生成され、これによって燃料が反応性の高い燃料に改質される。換言すれば、酸化促進部材32は、一方では急速に発熱する急速発熱器を構成し、他方では、改質された燃料を排出する改質燃料排出器を構成する。なお、このような改質燃料を生成させるように、燃料添加弁34から燃料を添加しているとき、グロープラグ36による加熱を行わない場合もある。   Such a heating gas may contain reformed fuel. When the temperature of the oxidation promoting member 32 is increased, hydrocarbons having a large number of carbon atoms in the unburned fuel are decomposed by the oxidation promoting member 32 to generate hydrocarbons having a low carbon number and high reactivity. It is reformed to a highly efficient fuel. In other words, the oxidation promoting member 32 constitutes a rapid heat generator that rapidly generates heat on the one hand, and a reformed fuel discharger that discharges the reformed fuel on the other hand. Note that when the fuel is added from the fuel addition valve 34 so as to generate such reformed fuel, the glow plug 36 may not be heated.

このような燃料添加弁34およびグロープラグ36の作動は、エンジン運転状態、排気浄化用部材の温度等に応じて、それらの作動を制御するための制御手段としての機能を有する制御装置50により制御される。それらの作動状態には大きく分けて次の2つの状態がある。燃料添加弁34から燃料添加を行いながら、グロープラグ36による加熱を行ってその燃料の燃焼または改質を促す第1作動状態がある。また、燃料添加弁34から燃料添加を行うが、グロープラグ36による加熱を停止している第2作動状態がある。なお、グロープラグ36の先端部36aがある程度発熱するまで、燃料添加を行わない状態(第3作動状態)もある。ただし、通常は、燃料添加弁34およびグロープラグ36は、非作動状態に維持される。   The operation of the fuel addition valve 34 and the glow plug 36 is controlled by a control device 50 having a function as a control means for controlling the operation of the fuel addition valve 34 and the glow plug 36 according to the engine operating state, the temperature of the exhaust purification member, and the like. Is done. These operating states are roughly divided into the following two states. There is a first operating state where fuel is added from the fuel addition valve 34 and heated by the glow plug 36 to promote combustion or reforming of the fuel. In addition, there is a second operating state in which fuel addition is performed from the fuel addition valve 34 but heating by the glow plug 36 is stopped. There is also a state where the fuel addition is not performed (third operation state) until the tip portion 36a of the glow plug 36 generates heat to some extent. However, normally, the fuel addition valve 34 and the glow plug 36 are maintained in an inoperative state.

このような構成を備えるエンジン10は、制御装置50に、各種値を検出する(推定することを含む)ための信号を電気的に出力する各種センサ類を備えている。ここで、その内のいくつかを具体的に述べる。エンジン回転速度を検出するためのエンジン回転速度センサ52が備えられている。また、エンジン負荷を検出するためのエンジン負荷センサ54が備えられている。なお、エンジン負荷センサ54として、スロットル開度センサ、アクセル開度センサ、エアフローメーター、吸気圧センサ等が使用可能である。さらに、排気通路14における排気の流量つまり流速を検出するための流量センサ56が設けられている。流量センサ56として、吸気通路に設けられた吸入空気量を検出するためのエアフローメーターが使用可能である。また、図示しないが、排気中の酸素濃度を検出するための酸素濃度センサや、排気中のNOx量を検出するためのNOxセンサ等が設けられている。そして、排気通路14の排気の温度を検出するための第1温度センサ58が設けられている。さらに、第3浄化部材24の温度を検出するための第2温度センサ60が設けられている。   The engine 10 having such a configuration includes, in the control device 50, various sensors that electrically output signals for detecting (including estimating) various values. Here, some of them will be specifically described. An engine speed sensor 52 for detecting the engine speed is provided. An engine load sensor 54 for detecting the engine load is also provided. As the engine load sensor 54, a throttle opening sensor, an accelerator opening sensor, an air flow meter, an intake pressure sensor, or the like can be used. Further, a flow rate sensor 56 for detecting the flow rate of exhaust gas, that is, the flow velocity in the exhaust passage 14 is provided. As the flow sensor 56, an air flow meter for detecting the amount of intake air provided in the intake passage can be used. Although not shown, an oxygen concentration sensor for detecting the oxygen concentration in the exhaust, a NOx sensor for detecting the NOx amount in the exhaust, and the like are provided. A first temperature sensor 58 for detecting the temperature of the exhaust gas in the exhaust passage 14 is provided. Furthermore, a second temperature sensor 60 for detecting the temperature of the third purification member 24 is provided.

制御装置50は、CPU、記憶装置(例えばROM、RAM)、A/D変換器、入力インタフェース、出力インタフェース等を含むマイクロコンピュータで構成されている。入力インタフェースには、上記各種センサ類が電気的に接続されている。これら各種センサ類からの出力信号または検出信号に基づき、予め設定されたプログラム等にしたがって円滑なエンジン10の運転ないし作動がなされるように、制御装置50は出力インタフェースから電気的に作動信号または駆動信号を出力する。こうして、燃料噴射弁の作動、燃料添加弁34の作動、グロープラグ36の作動(グロープラグ36への通電)、ポンプ40の作動などが制御される。   The control device 50 includes a microcomputer including a CPU, a storage device (for example, ROM, RAM), an A / D converter, an input interface, an output interface, and the like. The various sensors are electrically connected to the input interface. Based on output signals or detection signals from these various sensors, the control device 50 is electrically operated or driven from the output interface so that the engine 10 can be smoothly operated or operated in accordance with a preset program or the like. Output a signal. Thus, the operation of the fuel injection valve, the operation of the fuel addition valve 34, the operation of the glow plug 36 (energization to the glow plug 36), the operation of the pump 40, and the like are controlled.

制御装置50はエンジン10全般の制御機能を有し、温度制御装置30における制御手段(制御装置)の機能を有する。つまり、燃料添加手段である燃料添加弁34の作動を制御する燃料添加制御手段、加熱手段であるグロープラグ36の作動を制御する発熱制御手段または加熱制御手段、ポンプ40の作動を制御するポンプ制御手段の各々として、制御装置50の一部は機能することができる。また、排気通路14における排気の状態つまり排気状態を検出する排気状態検出装置は、ここでは、排気温度検出手段としての上記第1温度センサ58と制御装置50の一部とを含む排気温度検出装置と、排気流量検出手段としての上記流量センサ56と制御装置50の一部とを含む排気流量検出装置とを含んで構成される。   The control device 50 has a control function of the engine 10 in general, and has a function of a control means (control device) in the temperature control device 30. That is, fuel addition control means for controlling the operation of the fuel addition valve 34 as fuel addition means, heat generation control means or heating control means for controlling the operation of the glow plug 36 as heating means, and pump control for controlling the operation of the pump 40. As each of the means, a part of the control device 50 can function. The exhaust state detection device for detecting the exhaust state in the exhaust passage 14, that is, the exhaust state, here is an exhaust temperature detection device including the first temperature sensor 58 as exhaust temperature detection means and a part of the control device 50. And an exhaust flow rate detecting device including the flow rate sensor 56 serving as an exhaust flow rate detecting means and a part of the control device 50.

エンジン10では、吸入空気量、エンジン回転速度など、すなわちエンジン負荷およびエンジン回転速度で表されるエンジン運転状態に基づいて、所望の出力を得るように、燃料噴射量(燃料量)、燃料噴射時期が設定される。そして、それら燃料噴射量、燃料噴射時期に基づいて、燃料噴射弁からの燃料の噴射が行われる。   In the engine 10, a fuel injection amount (fuel amount), a fuel injection timing, and the like are obtained so as to obtain a desired output based on an intake air amount, an engine rotational speed, etc., that is, an engine operating state represented by an engine load and an engine rotational speed. Is set. Based on the fuel injection amount and the fuel injection timing, fuel is injected from the fuel injection valve.

そして、温度制御装置30では、例えば、エンジン始動時、排気浄化用部材の温度が所定温度以上に早期に上がるように、特にここでは第3浄化部材24の温度が第3浄化部材24の所定活性温度域内に早期に達するように、燃料添加弁34およびグロープラグ36が作動させられる。つまり、グロープラグ36に通電され、その先端部36aに向けて燃料添加弁34から燃料が噴射される。この燃料を含むまたはこの燃料に起因して生じたガスは酸化促進部材32やその周囲を通過して排気浄化用部材に至る。このようなエンジン始動時の排気浄化用部材へのガスの供給は、エンジン始動開始時から行われ、第3浄化部材24の温度がその所定活性温度域内の所定温度以上になるまで実行される。なお、ここでは第3浄化部材の所定活性温度域内の所定温度は、その所定活性温度域の下限温度であり、例えば200℃に設定されている。ただし、このようなエンジン始動時の排気浄化用部材への加熱用ガスの供給は、排気浄化用部材の温度が早期に高まったとしても、エンジン暖機が完了するまで継続されるとよい。この場合、エンジン暖機完了はエンジン10の冷却水温に基づいて判断される。例えば、排気浄化用部材の温度が早期に高まって、その後、エンジン10の冷却水温が所定温度(例えば70℃)以上になってエンジン暖機完了と制御装置50が判定したとき、制御装置50は、燃料添加弁34の作動とグロープラグ36の作動とを共に停止する。   In the temperature control device 30, for example, when the engine is started, the temperature of the third purification member 24 is set to a predetermined activity of the third purification member 24 so that the temperature of the exhaust purification member rises earlier than a predetermined temperature. The fuel addition valve 34 and the glow plug 36 are operated so as to reach the temperature range early. That is, the glow plug 36 is energized, and fuel is injected from the fuel addition valve 34 toward the tip portion 36a. The gas containing or generated due to this fuel passes through the oxidation promoting member 32 and its surroundings and reaches the exhaust purification member. The gas supply to the exhaust purification member at the time of starting the engine is performed from the start of the engine start until the temperature of the third purification member 24 becomes equal to or higher than a predetermined temperature within the predetermined active temperature range. Here, the predetermined temperature within the predetermined activation temperature range of the third purification member is the lower limit temperature of the predetermined activation temperature range, and is set to 200 ° C., for example. However, the supply of the heating gas to the exhaust gas purification member at the time of starting the engine may be continued until the engine warm-up is completed even if the temperature of the exhaust gas purification member is raised early. In this case, completion of engine warm-up is determined based on the coolant temperature of the engine 10. For example, when the temperature of the exhaust purification member rises early and then the cooling water temperature of the engine 10 becomes equal to or higher than a predetermined temperature (for example, 70 ° C.), the control device 50 determines that the engine warm-up is complete. Both the operation of the fuel addition valve 34 and the operation of the glow plug 36 are stopped.

さらに、第3浄化部材24の温度が上記した所定活性温度域内に達した後、第3浄化部材24の温度をその所定活性温度域内に保つように、温度制御装置30が機能する。具体的には、第3浄化部材24の温度がその所定活性温度域内の下限温度域(例えば200℃以上250℃以下の温度域)にあるとき、燃料添加弁34から燃料が添加されると共にグロープラグ36に通電される(グロープラグが作動される)。   Furthermore, after the temperature of the third purification member 24 reaches the above-described predetermined activation temperature range, the temperature control device 30 functions to keep the temperature of the third purification member 24 within the predetermined activation temperature range. Specifically, when the temperature of the third purification member 24 is within a lower limit temperature range (for example, a temperature range of 200 ° C. or more and 250 ° C. or less) within the predetermined activation temperature range, fuel is added from the fuel addition valve 34 and glow The plug 36 is energized (the glow plug is activated).

このように加熱用ガスを供給する必要があるとき、燃料添加弁34およびグロープラグ36は作動されるが、燃料添加弁34から添加された燃料をより適切に加熱等するために、ここではグロープラグ36の作動制御に排気の状態つまり排気状態が考慮される。排気通路14における排気状態に応じて、グロープラグ36の冷え方は変化し得る。これは、排気状態に応じて、グロープラグ36の発熱または加熱作用が変化することを意味する。例えば、排気温度が低いほど、グロープラグ36は排気により冷やされ易い。また、吸入空気量が多いほどつまり排気流量が多いほど、グロープラグ36周囲を流れる排気流速は速く、グロープラグ36は排気により冷やされ易い。そこで、以下に説明するように、排気状態に応じて、グロープラグ36への供給電力量が制御される。   When it is necessary to supply the heating gas in this way, the fuel addition valve 34 and the glow plug 36 are operated. Here, in order to heat the fuel added from the fuel addition valve 34 more appropriately, the glow addition valve 34 and the glow plug 36 are used here. The exhaust state, that is, the exhaust state is considered in the operation control of the plug 36. Depending on the exhaust state in the exhaust passage 14, the cooling method of the glow plug 36 may change. This means that the heat generation or heating action of the glow plug 36 changes depending on the exhaust state. For example, the lower the exhaust temperature, the easier the glow plug 36 is cooled by the exhaust. Further, the larger the amount of intake air, that is, the larger the exhaust flow rate, the faster the exhaust flow velocity around the glow plug 36, and the glow plug 36 is easily cooled by the exhaust. Therefore, as described below, the amount of power supplied to the glow plug 36 is controlled in accordance with the exhaust state.

図2のフローチャートにしたがって、燃料添加弁34からの燃料添加制御およびグロープラグ36による加熱制御を説明する。ただし、図2のフローチャートは、所定時間毎に繰り返される。   The fuel addition control from the fuel addition valve 34 and the heating control by the glow plug 36 will be described with reference to the flowchart of FIG. However, the flowchart of FIG. 2 is repeated every predetermined time.

制御装置50は、排気浄化用部材の加熱が必要か否かを判定する(ステップS201)。排気浄化用部材の加熱が必要なときには、ここでは、上記したように、エンジン始動時、排気浄化用部材の温度が上記したように低いときまたは低くなりそうなとき、および、第2浄化部材22に捕集されたPMを除去するときが含まれる。そのようなとき、排気浄化用部材の加熱が必要であると判定される(ステップS201で肯定判定)。   The control device 50 determines whether or not the exhaust purification member needs to be heated (step S201). When the exhaust purification member needs to be heated, here, as described above, when the engine is started, when the temperature of the exhaust purification member is low or likely to be low as described above, and the second purification member 22 is used. It includes the time to remove the PM collected in the. In such a case, it is determined that the exhaust purification member needs to be heated (positive determination in step S201).

排気浄化用部材の加熱が必要であるとき(ステップS201で肯定判定)、第1温度センサ58の出力および流量センサ56の出力が取得される(ステップS203)。これは、排気温度および排気通量を検出することを意味する。   When the exhaust purification member needs to be heated (Yes in step S201), the output of the first temperature sensor 58 and the output of the flow sensor 56 are acquired (step S203). This means that the exhaust temperature and the exhaust flow rate are detected.

そして、この取得された出力に基づいてグロープラグ36への供給電力量が算出される(ステップS205)。これは、排気温度および排気流量に基づいてグロープラグ36への供給電力量を求めることを意味する。ここでは、供給電力量の算出は、予め実験等により求められて設定されたマップ化されたデータに基づいて行われる。ただし、供給電力量の算出は、予め実験等により求められて設定された演算式に基づいて行われてもよく、そのようなデータと演算式との両方に基づいて行われてもよい。そのようなデータや演算式は、排気温度が低いほどグロープラグ36への供給電力量を多くする第1関係および排気流量が多いほどグロープラグ36への供給電力量を多くする第2関係に従う。なお、上記したように、グロープラグ36への供給電力量の算出は、エンジン状態、排気浄化用部材の温度等に基づく。   Based on the acquired output, the amount of power supplied to the glow plug 36 is calculated (step S205). This means obtaining the amount of power supplied to the glow plug 36 based on the exhaust temperature and the exhaust flow rate. Here, the calculation of the power supply amount is performed based on mapped data that is obtained and set in advance by experiments or the like. However, the calculation of the power supply amount may be performed based on an arithmetic expression obtained and set in advance by experiments or the like, or may be performed based on both such data and the arithmetic expression. Such data and arithmetic expressions follow a first relationship in which the amount of power supplied to the glow plug 36 is increased as the exhaust temperature is lower and a second relationship in which the amount of power supplied to the glow plug 36 is increased as the exhaust flow rate is increased. As described above, the calculation of the amount of power supplied to the glow plug 36 is based on the engine state, the temperature of the exhaust purification member, and the like.

求められた供給電力量に基づいてグロープラグ36の作動が制御される(ステップS207)。このとき、燃料添加弁34も作動される(ステップS207)。ただし、燃料添加弁34からの燃料添加量は可変とされることもできるが、ここでは一定とされている。例えば、燃料添加弁34からの燃料添加量は排気浄化用部材の温度に基づいて変えられることができる。なお、ステップS207での燃料添加弁34およびグロープラグ36の作動制御により、それらは上記第1作動状態または上記第2作動状態にされ得る。   The operation of the glow plug 36 is controlled based on the obtained power supply amount (step S207). At this time, the fuel addition valve 34 is also operated (step S207). However, the amount of fuel added from the fuel addition valve 34 may be variable, but is constant here. For example, the amount of fuel added from the fuel addition valve 34 can be changed based on the temperature of the exhaust purification member. In addition, by the operation control of the fuel addition valve 34 and the glow plug 36 in step S207, they can be brought into the first operation state or the second operation state.

他方、排気浄化用部材の加熱が必要でないとき(ステップS201で否定判定)、燃料添加弁34およびグロープラグ36の両方の作動が停止される(ステップS209)。つまり、それらは非作動状態にされる。   On the other hand, when heating of the exhaust purification member is not necessary (No in Step S201), the operations of both the fuel addition valve 34 and the glow plug 36 are stopped (Step S209). That is, they are deactivated.

以上述べたように、燃料添加弁34から燃料が添加されるとき、排気状態、特に排気温度および排気流量に基づいてグロープラグ36への供給電力量が可変制御される。したがって、排気状態にかかわらず、添加燃料を適切に加熱または燃焼させることが可能になる。また、このようにグロープラグ36への供給電力量が制御されるので、グロープラグ36への総供給電力量を抑制できる。したがって、消費電力の減少により、燃費向上を図ることができる。   As described above, when fuel is added from the fuel addition valve 34, the amount of power supplied to the glow plug 36 is variably controlled based on the exhaust state, particularly the exhaust temperature and the exhaust flow rate. Therefore, it becomes possible to appropriately heat or burn the added fuel regardless of the exhaust state. Further, since the amount of power supplied to the glow plug 36 is controlled in this way, the total amount of power supplied to the glow plug 36 can be suppressed. Therefore, fuel consumption can be improved by reducing power consumption.

次に、本発明の第2実施形態について説明する。第2実施形態に係る排気浄化装置101は、上記した第1実施形態に係る排気浄化装置1と同様にエンジンに適用されている。しかし、第2実施形態に係る排気浄化装置101は、上記した第1実施形態に係る排気浄化装置1に対して、燃料添加弁34とグロープラグ36との作動制御の点で相違する。そこで、以下では、その相違点について主に説明する。ただし、第2実施形態に係る排気浄化装置101の構成は、第1実施形態に係る排気浄化装置1の構成と概ね同じであるので、既に説明した構成要素に対応する構成要素には、既に説明した構成要素と同じ符号を付して、重複説明を省略する。   Next, a second embodiment of the present invention will be described. The exhaust purification device 101 according to the second embodiment is applied to an engine in the same manner as the exhaust purification device 1 according to the first embodiment described above. However, the exhaust purification device 101 according to the second embodiment is different from the exhaust purification device 1 according to the first embodiment in terms of operation control of the fuel addition valve 34 and the glow plug 36. Therefore, the difference will be mainly described below. However, since the configuration of the exhaust gas purification apparatus 101 according to the second embodiment is substantially the same as the configuration of the exhaust gas purification apparatus 1 according to the first embodiment, the components corresponding to those already described are already described. The same reference numerals as those of the above-described components are attached, and the duplicate description is omitted.

なお、以下に第2実施形態での制御が説明されるが、グロープラグ36への供給電力量は、排気状態および燃料添加量に基づいて制御される。これは、燃料添加弁34から添加された燃料によってグロープラグ36は冷やされ得、その燃料添加量によってその発熱または加熱作用が変化し得るからである。   Although the control in the second embodiment will be described below, the amount of power supplied to the glow plug 36 is controlled based on the exhaust state and the amount of fuel added. This is because the glow plug 36 can be cooled by the fuel added from the fuel addition valve 34, and the heat generation or heating action can change depending on the amount of fuel added.

制御装置50は、まず、上記ステップS201と同様に、排気浄化用部材の加熱が必要か否かを判定する(ステップS301)。排気浄化用部材の加熱が必要であるとき(ステップS301で肯定判定)、上記ステップS203と同様に、第1温度センサ58の出力および流量センサ56の出力が取得される(ステップS303)。そして、この出力に基づいてグロープラグ36に加えられる基準電力量が算出される(ステップS305)。この基準電力量の算出は、上記ステップS205での供給電力量の算出に相当する。   The control device 50 first determines whether or not the exhaust purification member needs to be heated as in step S201 (step S301). When the exhaust purification member needs to be heated (Yes in step S301), the output of the first temperature sensor 58 and the output of the flow rate sensor 56 are acquired in the same manner as in step S203 (step S303). Based on this output, the reference power amount applied to the glow plug 36 is calculated (step S305). The calculation of the reference power amount corresponds to the calculation of the supplied power amount in step S205.

さらに、制御装置50は、燃料添加弁34から添加される燃料の添加量を算出する(ステップS307)。これは、上記ステップS301での加熱判定の結果に基づくと共に予め実験等により求められて設定されているデータ等に基づいて、実行される。具体的には、第3浄化部材24の温度を上記所定温度にまで高めたいときにはそれに対する燃料添加量が算出され、第2浄化部材22のPM除去を図るときにはそれに対する燃料添加量が算出される。なお、ステップS307での燃料添加量の算出は、エンジン運転状態、排気浄化用部材の温度および/または排気状態等に基づいてより精密に行われることもできる。   Further, the control device 50 calculates the amount of fuel added from the fuel addition valve 34 (step S307). This is executed based on the result of the heating determination in step S301 and based on data or the like obtained and set in advance through experiments or the like. Specifically, when the temperature of the third purification member 24 is to be increased to the predetermined temperature, the fuel addition amount is calculated, and when the PM removal of the second purification member 22 is intended, the fuel addition amount is calculated. . Note that the calculation of the fuel addition amount in step S307 can be performed more precisely based on the engine operating state, the temperature of the exhaust purification member and / or the exhaust state, and the like.

そして、制御装置50の補正係数算出手段として機能する部分は、補正係数を算出する(ステップS309)。この補正係数は、ステップS303で取得された第1温度センサ58の出力およびステップS307で算出された燃料添加量に基づいて、算出される。これは、排気温度および燃料添加量に基づいて補正係数を求めることを意味する。ここでは、補正係数の算出は、予め実験等により求められて設定されたマップ化されたデータに基づいて行われる。ただし、補正係数の算出は、予め実験等により求められて設定された演算式に基づいて行われてもよく、そのようなデータと演算式との両方に基づいて行われてもよい。そのようなデータや演算式は、排気温度が低いほどグロープラグ36への供給電力量を多くする第3関係および燃料添加量が多いほどグロープラグ36への供給電力量を多くする第4関係に従う。なお、補正係数の算出は、ステップS307で算出された燃料添加量にのみ基づいて行われることも可能である。   And the part which functions as the correction coefficient calculation means of the control apparatus 50 calculates a correction coefficient (step S309). This correction coefficient is calculated based on the output of the first temperature sensor 58 acquired in step S303 and the fuel addition amount calculated in step S307. This means that the correction coefficient is obtained based on the exhaust temperature and the fuel addition amount. Here, the calculation of the correction coefficient is performed based on mapped data obtained and set in advance by experiments or the like. However, the calculation of the correction coefficient may be performed based on an arithmetic expression obtained and set in advance by experiments or the like, or may be performed based on both such data and the arithmetic expression. Such data and arithmetic expressions follow a third relationship in which the amount of power supplied to the glow plug 36 is increased as the exhaust temperature is lower, and a fourth relationship in which the amount of power supplied to the glow plug 36 is increased as the amount of fuel added is increased. . The correction coefficient can be calculated based only on the fuel addition amount calculated in step S307.

そして、ステップS305で求められた基準電力量と、ステップS309で求められた補正係数とに基づいて、グロープラグ36への供給電力量が算出される(ステップS311)。ここでは、基準電力量と補正係数との積によりグロープラグ36への供給電力量が算出される。   Based on the reference power amount obtained in step S305 and the correction coefficient obtained in step S309, the power supply amount to the glow plug 36 is calculated (step S311). Here, the amount of power supplied to the glow plug 36 is calculated from the product of the reference power amount and the correction coefficient.

その結果、ステップS307で求められた燃料添加量およびステップS311で求められた供給電力量に基づいて燃料添加弁34およびグロープラグ36の作動が制御される(ステップS313)。なお、ステップS313での燃料添加弁34およびグロープラグ36の作動制御により、それらは上記第1作動状態または上記第2作動状態にされ得る。   As a result, the operation of the fuel addition valve 34 and the glow plug 36 is controlled based on the fuel addition amount obtained in step S307 and the supplied power amount obtained in step S311 (step S313). In addition, by the operation control of the fuel addition valve 34 and the glow plug 36 in step S313, they can be brought into the first operation state or the second operation state.

他方、排気浄化用部材の加熱が必要でないとき(ステップS301で否定判定)、燃料添加弁34およびグロープラグ36の両方の作動が停止される(ステップS315)。   On the other hand, when heating of the exhaust purification member is not necessary (No in Step S301), the operation of both the fuel addition valve 34 and the glow plug 36 is stopped (Step S315).

以上、本発明を2つの実施形態に基づいて説明したが、本発明はそれらに限定されず、他の実施形態を許容する。例えば、上記実施形態では、排気温度および排気流量の検出用にセンサを用いたが、エンジン運転状態等に基づいてそれらの検出つまり推定が行われてもよい。また、排気浄化用部材の温度もエンジン運転状態等に基づいて検出つまり推定されてもよい。   As mentioned above, although this invention was demonstrated based on two embodiment, this invention is not limited to them, Other embodiment is accept | permitted. For example, in the above embodiment, the sensor is used for detecting the exhaust temperature and the exhaust flow rate. However, the detection, that is, the estimation may be performed based on the engine operating state or the like. Further, the temperature of the exhaust purification member may also be detected, that is, estimated based on the engine operating state or the like.

また、上記実施形態では、燃料添加手段として燃料添加弁を用いて、該燃料添加弁から内燃機関の燃料と同じ燃料を添加した。しかし、他の燃料を用いることができ、例えば、添加剤として、エタノール、メタノール等のアルコールを用いることができる。   In the above embodiment, the fuel addition valve is used as the fuel addition means, and the same fuel as the fuel of the internal combustion engine is added from the fuel addition valve. However, other fuels can be used, for example, alcohols such as ethanol and methanol can be used as additives.

また、排気通路に設けられる排気浄化用部材の数、種類、構成および配列順序は、上記実施形態に限定されない。排気浄化用部材の数は1つでも、2つでも、4つ以上でもよい。例えば、上記第3浄化部材よりも下流側に、酸化触媒を含む排気浄化用部材がさらに備えられてもよい。排気浄化用部材として、種々の触媒、フィルタ等が用いられ得る。また、上記酸化促進部材は、上記した構成を有する酸化触媒を含まなくてもよく、別の酸化機能を有する触媒を含むことができる。なお、上記酸化促進部材は設けられなくてもよい。   Further, the number, type, configuration, and arrangement order of the exhaust purification members provided in the exhaust passage are not limited to the above embodiment. The number of exhaust purification members may be one, two, or four or more. For example, an exhaust purification member including an oxidation catalyst may be further provided downstream of the third purification member. Various catalysts, filters, and the like can be used as the exhaust purification member. Moreover, the oxidation promoting member may not include the oxidation catalyst having the above-described configuration, and may include a catalyst having another oxidation function. Note that the oxidation promoting member may not be provided.

また、上記実施形態では、本発明はディーゼルエンジンに適用されたが、これに限定されず、本発明は、ポート噴射型式のガソリンエンジン、筒内噴射形式のガソリンエンジン等の各種のエンジンに適用可能である。また、用いられる燃料は、軽油やガソリンに限らず、アルコール燃料、LPG(液化天然ガス)等でもよい。また、本発明が適用されるエンジンの気筒数、気筒配列形式などは如何なるものであってもよい。   In the above embodiment, the present invention is applied to a diesel engine. However, the present invention is not limited to this, and the present invention can be applied to various engines such as a port injection type gasoline engine and a cylinder injection type gasoline engine. It is. The fuel used is not limited to light oil or gasoline, but may be alcohol fuel, LPG (liquefied natural gas), or the like. Further, the number of cylinders and the cylinder arrangement format of the engine to which the present invention is applied may be any.

また、本発明に係る排気浄化装置は、エンジン以外の技術に適用可能である。例えば、本発明は、プラント設備に用いることも可能である。   Moreover, the exhaust emission control device according to the present invention is applicable to technologies other than the engine. For example, the present invention can be used for plant equipment.

本発明については、特許請求の範囲に記載された発明の精神や範囲から離れることなしに、さまざまな改変や変更が可能であることは理解されなければならない。すなわち、本発明には、特許請求の範囲によって規定される本発明の思想に包含されるあらゆる変形例や応用例、均等物が含まれる。   It should be understood that various modifications and changes can be made to the present invention without departing from the spirit and scope of the invention as set forth in the claims. That is, the present invention includes all modifications, applications, and equivalents included in the concept of the present invention defined by the claims.

1 排気浄化装置
10 内燃機関
14 排気通路
20 第1排気浄化用部材(第1浄化部材)
22 第2排気浄化用部材(第2浄化部材)
24 第3排気浄化用部材(第3浄化部材)
30 温度制御装置
32 酸化促進部材
34 燃料添加弁
36 グロープラグ
42 燃料添加装置
44 加熱装置
DESCRIPTION OF SYMBOLS 1 Exhaust purification device 10 Internal combustion engine 14 Exhaust passage 20 First exhaust purification member (first purification member)
22 Second exhaust purification member (second purification member)
24 Third exhaust purification member (third purification member)
30 Temperature control device 32 Oxidation promoting member 34 Fuel addition valve 36 Glow plug 42 Fuel addition device 44 Heating device

Claims (6)

排気通路に設けられた排気浄化用部材と、
該排気浄化用部材よりも上流側の排気通路に燃料を供給するように設けられた燃料添加手段と、
該燃料添加手段と前記排気浄化用部材との間に配置された加熱手段と、
排気温度および排気流量に基づいて前記加熱手段への供給電力量を制御する制御手段と
を備えたことを特徴とする排気浄化装置。
An exhaust purification member provided in the exhaust passage;
Fuel addition means provided to supply fuel to the exhaust passage upstream of the exhaust purification member;
Heating means disposed between the fuel addition means and the exhaust purification member;
An exhaust emission control device comprising: control means for controlling an amount of electric power supplied to the heating means based on an exhaust gas temperature and an exhaust gas flow rate.
前記制御手段は、排気温度が低いほど、前記加熱手段への供給電力量を多くすることを特徴とする請求項1に記載の排気浄化装置。   The exhaust emission control device according to claim 1, wherein the control means increases the amount of electric power supplied to the heating means as the exhaust gas temperature is lower. 前記制御手段は、排気流量が多いほど、前記加熱手段への供給電力量を多くすることを特徴とする請求項1または2に記載の排気浄化装置。   3. The exhaust emission control device according to claim 1, wherein the control unit increases the amount of electric power supplied to the heating unit as the exhaust gas flow rate increases. 前記制御手段は、前記燃料添加手段からの燃料添加量に基づいて、前記加熱手段への供給電力量を補正制御することを特徴とする請求項1から3のいずれかに記載の排気浄化装置。   The exhaust emission control device according to any one of claims 1 to 3, wherein the control means corrects and controls the amount of electric power supplied to the heating means based on the amount of fuel added from the fuel addition means. 前記制御手段は、前記燃料添加手段からの燃料添加量が多いほど前記加熱手段への供給電力量を多くするように、前記加熱手段への供給電力量を補正制御することを特徴とする請求項4に記載の排気浄化装置。   The control means corrects and controls the amount of power supplied to the heating means so that the amount of power supplied to the heating means increases as the amount of fuel added from the fuel addition means increases. 4. An exhaust emission control device according to 4. 請求項1から5のいずれかに記載の排気浄化装置を備えたことを特徴とする内燃機関。   An internal combustion engine comprising the exhaust emission control device according to any one of claims 1 to 5.
JP2010227456A 2010-10-07 2010-10-07 Exhaust gas control apparatus, and internal combustion engine Pending JP2012082708A (en)

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US13/825,838 US20130219863A1 (en) 2010-10-07 2011-10-06 Exhaust gas control apparatus and method
PCT/IB2011/002342 WO2012046126A1 (en) 2010-10-07 2011-10-06 Exhaust gas control apparatus and method
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