JP2012047205A - Valve body of butterfly valve - Google Patents

Valve body of butterfly valve Download PDF

Info

Publication number
JP2012047205A
JP2012047205A JP2010187596A JP2010187596A JP2012047205A JP 2012047205 A JP2012047205 A JP 2012047205A JP 2010187596 A JP2010187596 A JP 2010187596A JP 2010187596 A JP2010187596 A JP 2010187596A JP 2012047205 A JP2012047205 A JP 2012047205A
Authority
JP
Japan
Prior art keywords
valve body
valve
section
hexagonal
cross
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2010187596A
Other languages
Japanese (ja)
Other versions
JP5690526B2 (en
Inventor
Yasuhide Maruyama
泰秀 丸山
Shuhei Yoshida
周平 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kitz Corp
Original Assignee
Kitz Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kitz Corp filed Critical Kitz Corp
Priority to JP2010187596A priority Critical patent/JP5690526B2/en
Priority to CN201110243914.7A priority patent/CN102374298B/en
Publication of JP2012047205A publication Critical patent/JP2012047205A/en
Application granted granted Critical
Publication of JP5690526B2 publication Critical patent/JP5690526B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Lift Valve (AREA)
  • Valve Housings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a valve body of a butterfly valve capable of enhancing strength by dispersing stress when the valve is closed while enhancing torque performance when operating the valve by reducing the weight of the whole body.SOLUTION: In the valve body of the butterfly valve in which the vertical boss 2 of disc-shape valve body 1 is continuously arranged in a longitudinal direction, the tubular hexagonal cross-sectional part 3 is formed in the center the area T of the boss 2 and the tubular circular cross-sectional parts 4 are formed near the stem fitting parts 8 at the top and the bottom other than the hexagonal cross-sectional part 3 in the valve body 1 of the butterfly valve. The boss 2 and the valve wing parts 5 are connected by the connection R parts 7 and the connection R parts 7 are connected by gradually changing part R6 set gradually from the small connection R to the large connection R from both top and bottom of the circular cross-sectional part 4 to the center 3b of the hexagonal cross-sectional part 3.

Description

本発明は、バタフライ弁の弁体に関し、特に、比較的口径が大きく、弁閉時の流体圧に対する強度が必要な弁体に関する。   The present invention relates to a valve body of a butterfly valve, and more particularly to a valve body having a relatively large diameter and requiring strength against fluid pressure when the valve is closed.

通常、バタフライ弁の弁体は、弾性シートリングを嵌め込んだボデー内に回転自在に取付けられたステムにより、その直径方向が支持された状態でボデー内に回動自在に装着されている。この装着構造により、バタフライ弁の流路を閉止したときには流路より大きな流体圧が弁体に加わるようになっており、特に、例えば、350〜600A程度の比較的大きめの口径サイズで、呼び圧力がJIS 16Kや20K、ISO PN16やPN20、ASME クラス125やクラス150程度である場合には、流体圧を受ける弁体の面積も大きくなるため、流体圧に対する弁体強度を確保する必要がある。   Normally, the valve body of the butterfly valve is rotatably mounted in the body in a state in which the diameter direction is supported by a stem that is rotatably mounted in the body in which the elastic seat ring is fitted. With this mounting structure, when the flow path of the butterfly valve is closed, a larger fluid pressure is applied to the valve body than the flow path. Particularly, for example, with a relatively large aperture size of about 350 to 600 A, the nominal pressure Is about JIS 16K or 20K, ISO PN16 or PN20, ASME class 125 or class 150, the area of the valve body that receives the fluid pressure increases, and it is necessary to ensure the strength of the valve body against the fluid pressure.

この場合、一体型のステムを弁体に貫通して取付けることにより弁体強度を確保したものがあるが、ステムにかかる材料費が高価になると共に、弁体を着脱する時にバルブ全体を分解して弁体とステムとを取外す必要も生じることから弁体の交換や弁の組立て・メンテナンス性が悪くなる。
また、弁体の肉厚を厚くして強度を確保することも考えられるが、この場合には弁体全体の重量が増加することにより操作トルクが大きくなって操作性が低下することにつながる。
In this case, there is one that ensures the strength of the valve body by attaching an integral stem to the valve body, but the material cost for the stem becomes expensive, and the entire valve is disassembled when the valve body is attached or detached. Therefore, it becomes necessary to remove the valve body and the stem, so that replacement of the valve body and assembly / maintenance of the valve are deteriorated.
In addition, it is conceivable to increase the thickness of the valve body to ensure the strength, but in this case, an increase in the weight of the entire valve body increases the operating torque, leading to a decrease in operability.

そのため、分割したステムで弁体の上下端側を支持した構造に設けることでステムの材料費を安価にし、ステムを挿脱によって弁体の着脱容易性を確保した上で、流体圧に対する強度を確保しながらトルク性を向上できる弁体が求められている。このような弁体を大きめの口径サイズのバルブに用いることで、強い流体圧に対する強度を確保した上で、弁体の軽量化を図って操作性の向上も可能になる。   Therefore, by providing a structure in which the upper and lower ends of the valve body are supported by divided stems, the material cost of the stem is reduced, and the ease of attaching and detaching the valve body is secured by inserting and removing the stem, and the strength against fluid pressure is increased. There is a need for a valve body that can improve torque performance while ensuring it. By using such a valve body for a valve having a larger caliber size, it is possible to reduce the weight of the valve body and improve operability while ensuring strength against a strong fluid pressure.

この種の分割ステム型のバタフライ弁の弁体として、例えば、特許文献1の中心型バタフライ弁の弁体が知られている。同文献1のバタフライ弁の弁体は、ステム挿入用のボス部が弁体の天地側に独立して形成され、この弁体の両側に両ボス部とほぼ同じ幅の補強板が一体に設けられている。この弁体では補強板を設けることによってボス部を補強し、この補強により流体による曲げ破壊を防ごうとしたものである。
ボス部の強度向上を図るための弁体のその他の構造としては、特許文献2に開示されている弁体が知られている。この弁体は、断面六角形のボス部が天地に連なるように一体に形成され、このボス部により弁体が補強されている。ボス部と弁体の翼部分との間には、外周側から中央部位まで均一な半径の小さいアール部位が形成されている。
As a valve body of this type of split stem type butterfly valve, for example, a valve body of a central butterfly valve disclosed in Patent Document 1 is known. In the valve body of the butterfly valve of the same document 1, the boss portion for inserting the stem is formed independently on the top and bottom sides of the valve body, and reinforcing plates having substantially the same width as the both boss portions are integrally provided on both sides of the valve body. It has been. In this valve body, a boss portion is reinforced by providing a reinforcing plate, and this reinforcement is intended to prevent bending failure due to fluid.
As another structure of the valve body for improving the strength of the boss portion, a valve body disclosed in Patent Document 2 is known. The valve body is integrally formed so that a boss portion having a hexagonal cross section is connected to the top and bottom, and the valve body is reinforced by the boss portion. Between the boss portion and the wing portion of the valve body, a rounded portion having a small uniform radius is formed from the outer peripheral side to the central portion.

更に、特許文献3のバタフライ弁の弁体では、断面円形の天地に連なった一体型のボスが形成され、このボス部の側面から弁体の左右の翼部分に向かって傾斜状の盛り肉部位が形成されている。この弁体は、翼部分が略円錐形状になっており、断面円形の天地一体型ボスと、盛り肉部位を設けた弁体の翼部分とにより全体が補強されている。
このような翼部分の補強によって全体の強度を向上しようとした弁体のその他の構造としては、特許文献4ではX軸方向に延びる複数の横リブが形成されており、このリブにより弁体の強度を向上させ、かつ、弁体の厚みを低減して軽量化を図ろうとしている。
Furthermore, in the valve body of the butterfly valve disclosed in Patent Document 3, an integral boss connected to a top and bottom having a circular cross section is formed, and an inclining fillet portion is formed from the side surface of the boss portion toward the left and right wing portions of the valve body. Is formed. This valve body has a substantially conical wing portion, and is entirely reinforced by a top-and-bottom integrated boss having a circular cross section and a wing portion of the valve body provided with a fillet portion.
As another structure of the valve body that attempts to improve the overall strength by reinforcing the wing part as described above, in Patent Document 4, a plurality of lateral ribs extending in the X-axis direction are formed. It is trying to reduce the weight by improving the strength and reducing the thickness of the valve body.

実用新案登録第2523948号公報Utility Model Registration No. 2523948 特許第3026245号公報Japanese Patent No. 3026245 実用新案登録第2596327号公報Utility Model Registration No. 2596327 特許第3676795号公報Japanese Patent No. 3676795

しかしながら、ボス部の強度を向上させて弁体を補強する場合、特許文献1のバタフライ弁の弁体は、別部材である補強板を設けた構造としているために重量が増加して操作性が悪くなると共に、部品点数が多くなり、かつ、製作時における工数も増えて製作に手間がかかっていた。
同文献2の弁体の場合においては、天地に連なるように形成することでボス部の強度を上げようとしているが、ボス部と弁体の翼部分とをつなぐアール部位の半径が小さく、弁体の外周部分から翼中央部に同じ半径のアール部位によりつながっているため、弁閉止状態で最大使用圧力を負荷した静的荷重に対してこのアール部位に応力が集中することになる。しかも、この弁体では断面六角形の天地一体型ボスの採用によってボス部自体の強度を向上させようとしているが、ボス部よりも薄肉である翼部分には流体圧によって曲げモーメントが加わり、その結果、ボス部と翼部分との接続部分であるアール部位を介して応力が集中しやすくなって耐久性が悪くなっていた。この対策として翼部分の肉厚を増すことも考えられるが、肉厚を増加すると弁体全体の重量が増してトルク性が悪くなる。
However, when reinforcing the valve body by improving the strength of the boss portion, the valve body of the butterfly valve of Patent Document 1 has a structure in which a reinforcing plate, which is a separate member, is provided. As it worsened, the number of parts increased, and the number of man-hours at the time of production increased, which took time.
In the case of the valve body in the literature 2, the strength of the boss portion is increased by forming the valve body so as to be connected to the top and bottom. However, the radius of the radius portion connecting the boss portion and the wing portion of the valve body is small. Since the radius part of the same radius is connected from the outer peripheral part of the body to the center part of the blade, the stress is concentrated on the radius part with respect to the static load in which the maximum operating pressure is applied in the valve closed state. In addition, this valve body tries to improve the strength of the boss itself by adopting a boss with a hexagonal cross section, but the wing part, which is thinner than the boss part, is subjected to a bending moment due to fluid pressure. As a result, the stress is easily concentrated through the rounded portion which is the connecting portion between the boss portion and the wing portion, and the durability is deteriorated. As a countermeasure, it is conceivable to increase the thickness of the blade portion. However, if the thickness is increased, the weight of the entire valve body is increased and the torque performance is deteriorated.

一方、同文献3のようにボス部から傾斜状の盛り肉部位を翼部分に形成する場合には、略円錐状の翼部分の高さが大きくなることで重量が増加し、トルク性が悪くなっていた。しかも、流体圧によって発生する応力は、翼部分の外周部になるにつれて小さくなる傾向にあるため、翼部分の外周側付近の盛り肉部位が強度の向上の点で無駄になり、重量も余計に増加していた。   On the other hand, in the case of forming an inclined thickened portion from the boss portion on the wing portion as in the same document 3, the weight increases due to the height of the substantially conical wing portion, and the torque performance is poor. It was. In addition, the stress generated by the fluid pressure tends to decrease as the outer periphery of the wing part becomes smaller, so that the built-up area near the outer periphery of the wing part is wasted in terms of strength improvement, and the weight is also increased. It was increasing.

同文献4の場合のように弁体にリブを設ける場合には、このリブと翼部分とのつなぐ部位に集中応力が発生し、この集中応力によってリブの形成されていない部分に歪みが生じることがあった。弁体に歪みが生じた場合、塑性変形が生じてシール性が低下するなどの耐久性に悪影響が生じることになる。弁体は一般的に鋳造成形により製造されることが多いが、特に、中口径以上の弁体に鋳造成形でリブを設けると弁体の厚肉部と薄肉部との肉厚差が大きくなって鋳造不良が発生しやすくなり、弁口径が大きくなるにつれてこの肉厚差による悪影響が大きくなる。一方、溶接手段によりリブを有する弁体を製造することもできるが、この場合、生産性が悪くなりコストもアップするため一般的ではない。   When a rib is provided on the valve body as in the case of the same document 4, concentrated stress is generated at a portion where the rib is connected to the blade portion, and distortion occurs in a portion where the rib is not formed due to the concentrated stress. was there. When the valve body is distorted, the durability is adversely affected, for example, plastic deformation occurs and the sealing performance is lowered. In general, the valve body is often manufactured by casting. However, especially when a rib is formed by casting on a valve body with a medium diameter or larger, the thickness difference between the thick and thin parts of the valve body increases. Thus, casting defects are likely to occur, and the adverse effect due to the difference in thickness increases as the valve diameter increases. On the other hand, a valve body having ribs can be manufactured by welding means, but in this case, productivity is lowered and costs are increased, which is not general.

本発明は、上記の課題点を解決するために開発したものであり、その目的とするところは、全体を軽量化して弁操作時におけるトルク性の向上を図りつつ、弁閉時の応力を分散させて強度を向上させることが可能なバタフライ弁の弁体を提供することにある。   The present invention has been developed to solve the above-mentioned problems, and the object of the present invention is to distribute the stress when the valve is closed while reducing the overall weight and improving the torque performance during valve operation. An object of the present invention is to provide a valve body of a butterfly valve that can be improved in strength.

上記目的を達成するため、請求項1に係る発明は、円板状弁体の天地のボス部を縦方向に連設したバタフライ弁の弁体であって、ボス部の中央領域に筒形状の断面六角形部を形成し、この断面六角形部以外の天地のステム嵌合部付近に筒形状の断面円形部を形成すると共に、ボス部と弁体の弁翼部をつなぎR部で接続し、このつなぎR部は、断面円形部の天地双方から断面六角形部の中央部に向けてそれぞれ小さいつなぎRから徐々に大きいRに設定した徐変Rで接続したバタフライ弁の弁体である。   In order to achieve the above object, the invention according to claim 1 is a valve body of a butterfly valve in which the top and bottom boss portions of a disc-like valve body are provided in a vertical direction, and has a cylindrical shape in the central region of the boss portion. A hexagonal cross section is formed, and a cylindrical circular cross section is formed in the vicinity of the stem fitting part other than the hexagonal cross section, and the boss part and the valve blade part of the valve body are connected and connected by the R part. The joint R portion is a butterfly valve body connected by gradually changing R, which is gradually increased from a small joint R toward the central portion of the hexagonal section from both the top and bottom of the circular section.

請求項2に係る発明は、断面六角形部は、六角の2面並行方向を弁翼外径方向に平行に配設したバタフライ弁の弁体である。   The invention according to claim 2 is the valve element of the butterfly valve in which the hexagonal section has a hexagonal two-surface parallel direction arranged parallel to the valve blade outer diameter direction.

請求項3に係る発明は、つなぎR部の徐変Rは、弁体の天地双方から小さいRから大きいRに徐々に形成し、弁体の中央部でつなぎR部の重なりにより嶺部を形成したバタフライ弁の弁体である。   In the invention according to claim 3, the gradual change R of the joint R portion is gradually formed from small R to large R from both the top and bottom of the valve body, and the flange portion is formed by overlapping of the joint R portions at the central portion of the valve body. It is a valve body of a butterfly valve.

請求項4に係る発明は、嶺部が弁翼外径方向へ張出す張出し量は、弁体半径の40〜45%程度に設定したバタフライ弁の弁体である。   The invention according to claim 4 is the butterfly valve body in which the overhang amount of the flange portion protruding in the valve blade outer diameter direction is set to about 40 to 45% of the valve body radius.

請求項5に係る発明は、弁翼部を円錐形状とし、弁体中心から両側に向かって弁体表面を傾斜させて弁体に加わる応力を分散したバタフライ弁の弁体である。   The invention according to claim 5 is a valve body of a butterfly valve in which the valve blade portion has a conical shape, and the surface of the valve body is inclined toward both sides from the center of the valve body to distribute the stress applied to the valve body.

請求項6に係る発明は、ボス部の天地のステム嵌合部に上下ステムをそれぞれ嵌合したバタフライ弁の弁体である。   The invention which concerns on Claim 6 is a valve body of the butterfly valve which each fitted the upper and lower stems to the stem fitting part of the top and bottom of the boss | hub part.

請求項1に係る発明によると、ボス部の中央領域に断面六角形部、天地のステム嵌合部付近に断面円形部を設け、ボス部と弁体の弁翼部とを徐変Rを有するつなぎRで接続した構成とすることで、部品点数を増やすことなく鋳造成形によって簡単に製作でき、この形状によって全体の薄肉化を維持して軽量化を図ることで弁操作時におけるトルク性を向上することが可能になり、更に、発生応力が軽微であるステム嵌合部を断面円形部とすることで一層の重量減を図っている。この場合、弁閉時の流体圧による応力集中を防いで応力を分散させることにより、強度を向上して弁閉時のシール性を確保することができる。この弁体を大口径サイズのバルブに用いる際にも、弁体の強度を確保しつつ操作トルクを低減して操作性を向上できるため、大出力のアクチュエータを必要とすることなくスムーズな動作が可能になり、小型のアクチュエータを搭載して全体のコンパクト化も可能になる。しかも、弁開時においては、ボス部付近の凹凸部位が減少することでこの部位付近や2次側における乱流の発生を減少させ、圧力損失を少なく抑えて流量特性の向上を図ることもできる。   According to the first aspect of the present invention, the hexagonal cross section is provided in the central region of the boss portion, the circular cross section is provided in the vicinity of the stem fitting portion of the top and bottom, and the boss portion and the valve blade portion of the valve body have a gradual change R. By connecting with the connection R, it can be easily manufactured by casting without increasing the number of parts, and this shape improves the torque performance during valve operation by maintaining the overall thickness and reducing the weight. Furthermore, the stem fitting portion where the generated stress is slight is made a circular cross section, thereby further reducing the weight. In this case, by preventing stress concentration due to fluid pressure when the valve is closed and dispersing the stress, the strength can be improved and the sealing performance when the valve is closed can be secured. Even when this valve body is used for a large-diameter valve, it is possible to improve the operability by reducing the operating torque while ensuring the strength of the valve body. This makes it possible to reduce the overall size by mounting a small actuator. In addition, when the valve is opened, the uneven portion near the boss portion is reduced, so that the occurrence of turbulent flow in the vicinity of this portion and the secondary side can be reduced, and the pressure loss can be reduced to improve the flow characteristics. .

請求項2に係る発明によると、断面六角形部の六角の2面並行方向を弁翼外径方向に並行に配設することで、弁開時の流体抵抗を最小限に抑えることができ、かつ、この並行部分により弁体を横置きしやすくなるため、機械加工時などにすわりが良くなって治具等による保持が容易になり加工が簡単になる。   According to the invention according to claim 2, by arranging the hexagonal two-surface parallel direction of the hexagonal section in parallel with the valve blade outer diameter direction, the fluid resistance at the time of valve opening can be minimized, In addition, the parallel portion makes it easier to place the valve body sideways, so that the seating is improved during machining and the like, and the holding by a jig or the like is facilitated, and the machining is simplified.

請求項3に係る発明によると、弁翼部の肉厚を薄く保つことができ、弁閉状態で最大使用圧力を負荷した場合に静的荷重に対して弁体に発生する応力を、弁翼部全体の広範囲に分散させて弁体強度を保った軽量な弁体を製作できる。しかも、徐変Rにより弁体の凹凸部位をより少なくできるため、高粘度流体を流した場合にも弁体への液溜まりが減少する。このボス部と弁翼部とをつなぐつなぎR部のつなぎ形状を最適化することにより、例えば、円筒形状が天地に連なるボス部を有する弁体と比較して、ほぼ同等の強度を確保しつつ大幅な重量減を図ることも可能である。   According to the invention of claim 3, the thickness of the valve blade portion can be kept thin, and the stress generated in the valve body with respect to the static load when the maximum operating pressure is applied in the valve closed state is It is possible to manufacture a lightweight valve body that maintains the strength of the valve body by dispersing it over a wide area. Moreover, since the uneven portion of the valve body can be reduced by the gradual change R, the liquid pool in the valve body is reduced even when a highly viscous fluid is flowed. By optimizing the joint shape of the joint R section that connects the boss section and the valve blade section, for example, while maintaining a substantially equivalent strength compared to a valve body having a boss section with a cylindrical shape connected to the top and bottom. It is also possible to greatly reduce the weight.

請求項4に係る発明によると、弁体重量と応力分散とのバランスを最適な状態に設定でき、軽トルクによる操作性の向上と、弁体の強度向上によるバルブのシール性向上との双方の機能性を確保しつつ弁体を形成できる。   According to the invention which concerns on Claim 4, the balance of a valve body weight and stress dispersion | distribution can be set to an optimal state, both the improvement of operativity by light torque and the improvement of the sealing performance of a valve by the strength improvement of a valve body are carried out. A valve body can be formed while ensuring functionality.

請求項5に係る発明によると、全体を補強して弁体に加わる応力を分散させて強度を向上させることができ、また、特にステムの挿入部位付近の肉を多く盗むことにより全体の重量減を図ることができる。   According to the fifth aspect of the present invention, it is possible to reinforce the whole and disperse the stress applied to the valve body to improve the strength, and particularly to reduce the overall weight by stealing a lot of meat near the insertion site of the stem. Can be achieved.

請求項6に係る発明によると、分離した上下ステムを用いてバルブボデーに弁体を固定する構造に設けることで、一体型のステムを用いた構造に比較してステムの使用材料を削減でき、弁体の交換等を容易に実施できる。   According to the invention according to claim 6, by providing the structure in which the valve body is fixed to the valve body using the separated upper and lower stems, the material used for the stem can be reduced compared to the structure using the integral stem, The valve body can be easily replaced.

本発明におけるバタフライ弁の弁体の実施形態を示す概略斜視図である。It is a schematic perspective view which shows embodiment of the valve body of the butterfly valve in this invention. 図1の正面図である。It is a front view of FIG. 図2の平面図である。FIG. 3 is a plan view of FIG. 2. 弁体の一部省略横断面図である。(a)は、本発明におけるバタフライ弁の弁体の一部省略横断面図である。(b)は、比較品における弁体の一部省略横断面図である。It is a cross-sectional view in which a part of the valve body is omitted. (A) is a cross-sectional view in which a part of the valve body of the butterfly valve according to the present invention is omitted. (B) is a partially omitted cross-sectional view of a valve body in a comparative product. 弁体の要部説明図である。(a)は、本発明におけるバタフライ弁の弁体の要部説明図である。(b)は、比較品における弁体の要部説明図である。It is principal part explanatory drawing of a valve body. (A) is principal part explanatory drawing of the valve body of the butterfly valve in this invention. (B) is principal part explanatory drawing of the valve body in a comparative product. 本発明におけるバタフライ弁の弁体の実施形態を示す斜視図である。It is a perspective view which shows embodiment of the valve body of the butterfly valve in this invention. 図2の断面図である。(a)は、D−D線断面図である。(b)は、E−E線断面図である。(c)は、F−F線断面図である。FIG. 3 is a cross-sectional view of FIG. 2. (A) is DD sectional view taken on the line. (B) is EE sectional view taken on the line. (C) is a FF line sectional view.

以下に、本発明におけるバタフライ弁の弁体の好ましい実施形態を図面に基づいて詳細に説明する。図1においては、本発明におけるバタフライ弁の弁体の斜視図を示しており、図2においては図1の平面図、図3においては図2の平面図を示している。図6においては、本発明のバタフライ弁の弁体のより詳細な斜視図を示している。   Hereinafter, preferred embodiments of a valve body of a butterfly valve according to the present invention will be described in detail with reference to the drawings. 1 shows a perspective view of a valve body of a butterfly valve according to the present invention, FIG. 2 shows a plan view of FIG. 1, and FIG. 3 shows a plan view of FIG. In FIG. 6, the more detailed perspective view of the valve body of the butterfly valve of this invention is shown.

図に示すように、本発明におけるバタフライ弁の弁体1は、円板状に形成され、ボス部2が天地から縦方向に連設された形状を呈しており、このボス部2には筒形状の断面六角形部3、断面円形部4が形成されていると共に、このボス部2と弁体1の弁翼部5とは、徐変R6を有するつなぎR部7により接続されている。   As shown in the figure, a valve body 1 of a butterfly valve according to the present invention is formed in a disc shape and has a shape in which a boss portion 2 is continuously provided in a vertical direction from the top and bottom. A hexagonal section 3 and a circular section 4 are formed, and the boss section 2 and the valve blade section 5 of the valve body 1 are connected by a connecting R section 7 having a gradual change R6.

上記のバタフライ弁の弁体1において、ボス部2には天地方向に貫通穴9が設けられ、ボス部2の中央領域Tに断面六角形部3が形成されている。断面六角形部3における六角を成している2面部3aの並行方向が弁翼外径方向に平行に配設された状態になっており、これにより、並行した2面部3aが弁閉時に図示しない流路と直交する向きになる。断面六角形部3は、正六角形状であることが望ましいが、正六角形状以外の六角形状であってもよく、更には、弁体1の中央領域Tには、断面六角形部以外の形状、例えば、断面八角形部や断面十角形部などの断面多角形部を形成することも可能である。   In the butterfly valve body 1, the boss portion 2 is provided with a through hole 9 in the vertical direction, and a hexagonal section 3 is formed in the central region T of the boss portion 2. The parallel direction of the two surface portions 3a forming the hexagon in the hexagonal section 3 is arranged in parallel to the valve blade outer diameter direction, so that the parallel two surface portions 3a are illustrated when the valve is closed. The direction is perpendicular to the non-flow channel. The hexagonal section 3 is preferably a regular hexagonal shape, but may be a hexagonal shape other than the regular hexagonal shape. Further, the central region T of the valve body 1 has a shape other than the hexagonal sectional shape. For example, it is possible to form a polygonal section such as an octagonal section or a decagon section.

断面円形部4は、断面六角形部3以外の天地のステム嵌合部8付近に筒形状に形成され、断面六角形部3と滑らかな曲面部10によりつながれている。ステム嵌合部8の縁部には環状シート面15が形成され、断面円形部4の端部は、この環状シート面15に向かって略円錐状に形成されている。断面円形部4は、曲面部10により、断面六角形部3から断面円形部4にかけて直線状の外形部位が形成されることがないため、弁開時の流路抵抗が低減される。   The circular section 4 is formed in a cylindrical shape near the top stem fitting part 8 other than the hexagonal section 3, and is connected by the hexagonal section 3 and the smooth curved surface part 10. An annular seat surface 15 is formed at the edge of the stem fitting portion 8, and the end of the circular section 4 is formed in a substantially conical shape toward the annular seat surface 15. In the circular cross-section 4, the curved portion 10 does not form a linear outer shape from the hexagonal cross-section 3 to the circular cross-section 4, thereby reducing the channel resistance when the valve is opened.

弁翼部5は、ボス部2の両側に略円板状に設けられ、弁体1の回転操作時にこの弁翼部5が図示しないバタフライ弁の弾性シートリングに接離して流路の開閉可能になっている。この弁翼部5は円錐形状に形成され、弁体1の中心から両側に向かって弁体表面部5aを傾斜させて弁体1に加わる応力を分散させるようになっている。   The valve blade portion 5 is provided in a substantially disk shape on both sides of the boss portion 2, and when the valve body 1 is rotated, the valve blade portion 5 can contact and separate from an elastic seat ring of a butterfly valve (not shown) to open and close the flow path. It has become. The valve blade portion 5 is formed in a conical shape, and the stress applied to the valve body 1 is dispersed by inclining the valve body surface portion 5a from the center of the valve body 1 toward both sides.

図7において、上述したボス部2と弁翼部5とは、つなぎR部7で接続されている。つなぎR部7は、徐変R6を有し、この徐変R6は、断面円形部4の天地双方から断面六角形部3の中央部3bに向けて小さいつなぎRから徐々に大きいRに設定された形状になっている。すなわち、図7(a)の徐変R6a、図7(b)の徐変R6b、図7(c)の徐変R6cのアール寸法は、徐変R6a<徐変R6b<徐変R6cの関係になっており、徐変R6は、弁体1の中心部に向かって徐々に大きな半径を有する曲面に設定されている。この場合、例えば、徐変R6aのアール寸法が16mmであるとき、徐変R6cのアール寸法が90mmとなるような関係の徐変R6の形状にするとよい。弁体1の中央部3bにおいては、天地方向からそれぞれ形成されたつなぎR部7の重なりによる嶺部11が形成されている。   In FIG. 7, the boss portion 2 and the valve blade portion 5 described above are connected by a connecting R portion 7. The joint R portion 7 has a gradual change R6, and this gradual change R6 is set from a small joint R to a gradually larger R from both the top and bottom of the circular section 4 to the central portion 3b of the hexagonal section 3. It has a different shape. That is, the R dimension of the gradual change R6a in FIG. 7 (a), the gradual change R6b in FIG. 7 (b), and the gradual change R6c in FIG. The gradual change R6 is set to a curved surface having a gradually increasing radius toward the center of the valve body 1. In this case, for example, when the radius dimension of the gradual change R6a is 16 mm, the shape of the gradual change R6 may be such that the radius dimension of the gradual change R6c is 90 mm. In the central portion 3b of the valve body 1, a flange portion 11 is formed by overlapping the connecting R portions 7 formed from the top and bottom directions.

図1、図2に示すように、嶺部11が弁翼部5の外径方向へ張出すときの張出し量Wは、弁体半径Lの40〜45%程度に設定されているとよい。また、上下ステム12、13が嵌合される断面円形部4付近では、弁体1の軽量化を重視した場合につなぎR部7の高さを最小とすることが望ましい。   As shown in FIGS. 1 and 2, the overhang amount W when the flange portion 11 projects in the outer diameter direction of the valve blade portion 5 may be set to about 40 to 45% of the valve body radius L. Further, in the vicinity of the circular section 4 where the upper and lower stems 12 and 13 are fitted, it is desirable to minimize the height of the connecting R section 7 when weight reduction of the valve body 1 is emphasized.

図1においては、ボス部2と弁翼部5、断面六角形部3と断面円形部4との境界付近にそれぞれ境界線が示されているが、実際には、図6に示すように、ボス部2と弁翼部5とがつなぎR部7、断面六角形部3と断面円形部4とが曲面部10により滑らかにつながっている。   In FIG. 1, boundary lines are shown in the vicinity of the boundary between the boss part 2 and the valve blade part 5, the cross-sectional hexagonal part 3 and the cross-sectional circular part 4, but actually, as shown in FIG. The boss part 2 and the valve blade part 5 are connected, and the R part 7, the cross-sectional hexagonal part 3 and the circular cross-sectional part 4 are smoothly connected by the curved surface part 10.

図示しないが、弁体1は、一般的な構造のバタフライ弁の弁体として使用可能であり、例えば、弾性シートリングが嵌め込まれたバルブボデー内に図6の上下ステム12、13を介して固定され、上方側まで突出した上ステム12をボス部2の上端側(天側)の内側に形成されたステム嵌合部8に、下ステム13をボス部2の下端側(地側)ボス部の内側に形成されたステム嵌合部8にそれぞれ嵌合することでバルブボデーに回動自在に取り付け可能になっている。更に、上ステム12には自動アクチュエータ又は手動用ハンドルからなる操作手段が取付けられ、この操作手段によりバタフライ弁の弁体を自動又は手動で所定の弁開度に回転制御できる。上下ステム12、13の取付け構造は、前述した構造と反対であってもよい。   Although not shown, the valve body 1 can be used as a valve body of a butterfly valve having a general structure. For example, the valve body 1 is fixed to a valve body fitted with an elastic seat ring via the upper and lower stems 12 and 13 shown in FIG. The upper stem 12 protruding to the upper side is formed on the stem fitting portion 8 formed inside the upper end side (top side) of the boss portion 2, and the lower stem 13 is disposed on the lower end side (ground side) boss portion of the boss portion 2. It can be attached to the valve body so as to be rotatable by being fitted to stem fitting portions 8 formed on the inside of the valve body. Further, the upper stem 12 is provided with operating means comprising an automatic actuator or a manual handle, and the valve body of the butterfly valve can be controlled to rotate to a predetermined valve opening degree automatically or manually by this operating means. The attachment structure of the upper and lower stems 12 and 13 may be opposite to the structure described above.

続いて、上記したバタフライ弁の弁体において、断面六角形部3付近の形状をより詳しく説明する。
図4においては、弁体の一部省略横断面図を示しており、弁体の応力に対する強度を比較するために弁翼部分を省略したものである。図4(a)においては、本発明におけるバタフライ弁の弁体の断面六角形部3における一部省略横断面図、図4(b)においては、本発明と比較するための比較品における弁体の一部省略横断面図を示しており、この比較品の弁体20において、本発明のバタフライ弁の弁体1の断面六角形部3が該当する部位には、円筒部21が形成されている。そして、図4(a)の断面六角形部3の対辺寸法Aに対して、図4(b)の円筒部21の外径寸法Bを等しく設けている。
Subsequently, the shape of the vicinity of the hexagonal section 3 in the cross section of the above-described butterfly valve body will be described in more detail.
FIG. 4 shows a partially omitted cross-sectional view of the valve body, in which the valve blade portion is omitted in order to compare the strength of the valve body against stress. 4 (a), a partially omitted cross sectional view of the hexagonal section 3 of the cross section of the valve body of the butterfly valve in the present invention, and in FIG. 4 (b), a valve body in a comparative product for comparison with the present invention. In the comparative valve body 20, a cylindrical portion 21 is formed in a portion corresponding to the hexagonal section 3 of the cross section of the valve body 1 of the butterfly valve of the present invention. Yes. And the outer diameter dimension B of the cylindrical part 21 of FIG.4 (b) is provided equally with respect to the opposite side dimension A of the cross-sectional hexagonal part 3 of Fig.4 (a).

図4(a)、図4(b)において、ハッチングで示した断面六角形部3の断面積と円筒部21の断面積とが等しくなるように、内部の抜き部分である貫通穴9の内周円14と貫通穴22の内周円23とを異なる内径に設け、これらの内周円14と内周円23の寸法を、それぞれ内径φd、内径φdとした場合の断面六角形部3と円筒部21との強度を比較する。 4 (a) and 4 (b), the inside of the through-hole 9 that is the internal punched-out portion is set so that the cross-sectional area of the hexagonal section 3 shown by hatching is equal to the cross-sectional area of the cylindrical section 21. The circumferential circle 14 and the inner circumferential circle 23 of the through hole 22 are provided at different inner diameters, and the dimensions of the inner circumferential circle 14 and the inner circumferential circle 23 are an inner diameter φd 1 and an inner diameter φd 2 , respectively. 3 and the strength of the cylindrical portion 21 are compared.

断面六角形部3と円筒部21との断面積が等しい場合には、断面六角形部3の中心点Oから最も離れた頂点(位置)までの距離Sが、円筒部21の中心点Oから最も離れた位置までの距離(=半径の長さ)Sよりも長くなって断面の張り出し面積が大きくなる。このことから、断面係数及び断面二次モーメントに関して、断面六角形部3が円筒部21よりも大きくなり、このとき、断面六角形部3のほうが約10%程度大きくなる。このような同じ断面積である場合(=重量が等しい場合)には、断面係数がより大きいほうが流体圧に対する剛性を高めることができるため、延いては、内周円14と内周円23との断面積が同じ場合には、断面六角形部3の剛性を円筒部21よりも高めることができる。 When the cross-sectional areas of the hexagonal section 3 and the cylindrical section 21 are equal, the distance S 1 from the center point O 1 of the hexagonal section 3 to the farthest vertex (position) is the center point of the cylindrical section 21. It becomes longer than the distance (= radius length) S 2 from the position farthest from O 2 and the cross-sectional area of the cross section increases. From this, the section hexagonal portion 3 is larger than the cylindrical portion 21 with respect to the section modulus and the section moment of inertia, and at this time, the section hexagonal section 3 is about 10% larger. In the case of such the same cross-sectional area (= when the weights are equal), the larger the section modulus can increase the rigidity against the fluid pressure, so that the inner circumference circle 14 and the inner circumference circle 23 When the cross-sectional areas are the same, the rigidity of the hexagonal section 3 can be higher than that of the cylindrical section 21.

従って、上記の円筒部21と同じ断面係数の断面六角形部3を中央部に設けようとする場合には、断面六角形部3の断面積をより小さく設けることが可能になり、これによって、断面六角形部3の形状により弁体1の中央部3bを構成する場合には、円筒部21の形状により中央部を構成する場合に比較して同程度の剛性を得ながらこの円筒部21の場合よりも重量を減らすことができる。   Accordingly, when the hexagonal section 3 having the same section modulus as that of the cylindrical section 21 is to be provided in the central portion, the sectional area of the hexagonal section 3 can be made smaller. When the central portion 3b of the valve body 1 is configured by the shape of the hexagonal section 3 in cross section, the cylindrical portion 21 has the same degree of rigidity as compared with the case where the central portion is configured by the shape of the cylindrical portion 21. The weight can be reduced more than the case.

例えば、図4(a)における断面六角形部3の対辺寸法Aを74mm、内周円14の直径φdをφ56mm、図4(b)における円筒部21の外径寸法Bをφ74mm、内周円23の直径φdを62mmとした場合には、断面六角形部3の断面積が約1723mm、円筒部21の断面積が約1837mmとなり、断面六角形部3の断面積が円筒部21の断面積よりもやや小さくなる。この場合の断面係数を比較すると、断面六角形部3の図示しないX軸(横軸)に対する最小断面係数が約29137mm、円筒部21のX軸に対する最小断面係数が約26735mmとなり、断面積が小さい場合でもあっても断面六角形部3の断面係数が円筒部21の断面係数よりもおよそ10%程度大きくなっている。 For example, the opposite side dimension A of the hexagonal section 3 in FIG. 4A is 74 mm, the diameter φd 1 of the inner circumferential circle 14 is 56 mm, the outer diameter B of the cylindrical part 21 in FIG. When the diameter φd 2 of the circle 23 is 62 mm, the cross-sectional area of the hexagonal section 3 is about 1723 mm 2 , the cross-sectional area of the cylindrical section 21 is about 1837 mm 2 , and the cross-sectional area of the hexagonal section 3 is the cylindrical section Slightly smaller than 21 cross-sectional area. Comparing the section modulus in this case, the minimum section modulus with respect to the X axis (horizontal axis) (not shown) of the hexagonal section 3 is about 29137 mm 3 , and the minimum section coefficient with respect to the X axis of the cylindrical section 21 is about 26735 mm 3 . Even if it is small, the section modulus of the hexagonal section 3 is approximately 10% larger than that of the cylindrical section 21.

しかも、断面六角形部3は、六角の2面部3aの並行方向が弁翼外径方向に平行に配設された構成となっているので、弁開時における流体抵抗を最小限に抑えることができ、弁開時の流量特性に優れたバタフライ弁を設けることが可能になる。   Moreover, the hexagonal section 3 has a configuration in which the parallel direction of the hexagonal two-surface portions 3a is arranged in parallel with the valve blade outer diameter direction, so that the fluid resistance when the valve is opened can be minimized. This makes it possible to provide a butterfly valve having excellent flow characteristics when the valve is open.

次いで、弁体1のつなぎR部7、徐変R6と、図5(b)に示した比較品の弁体20の接続アール部24とを比較する。
図5においては、弁体の要部説明図を示しており、図5(a)には本発明のバラフライ弁の弁体1における断面六角形部3付近の形状、図5(b)には比較品における弁体20における円筒部21付近の断面形状を示している。
Next, the connecting R portion 7 and the gradual change R6 of the valve body 1 are compared with the connection round portion 24 of the comparative valve body 20 shown in FIG.
In FIG. 5, the principal part explanatory drawing of the valve body is shown, FIG. 5 (a) shows the shape in the vicinity of the hexagonal section 3 in the valve body 1 of the valve body 1 of the present invention, and FIG. The cross-sectional shape of the vicinity of the cylindrical portion 21 in the valve body 20 in the comparative product is shown.

図5(a)に示すように、断面六角形部3の六角の延長面と弁翼部5の円錐面部位とを接続する接線状の曲面がつなぎR部7であり、このつなぎR部7に徐変R6が形成されている。一方、図5(b)に示すように、円筒部21と弁翼部26の円錐面部位とを接続する部分に接線状の接続アール部24が形成されている。
このとき、弁翼部5の高さCと弁翼部26の高さC´とを同じ寸法とすると、徐変R6により設けられる肉盛り部αの肉盛り量(図5(a)に示したハッチング部分の断面積)を、接続アール部24により設けられる肉盛り部βの肉盛り量(図5(b)に示したハッチング部分の断面積)よりも大きくできる。これは、中央断面部において同じアール寸法により徐変R6、接続アール部24を形成した場合、断面六角形部3と円筒部21との形状の違いにより、徐変R6による張出し量Wを接続アール部24による張出し量Wよりも大きくできるためである。その結果、弁体1における中央部付近の徐変R6の肉盛り量を周囲よりも大きくしたつなぎR部7に形成でき、これにより弁体1を補強する上で有利な形状になる。
As shown in FIG. 5 (a), a tangential curved surface connecting the hexagonal extension surface of the hexagonal section 3 and the conical surface portion of the valve blade section 5 is a connection R section 7, and this connection R section 7. A gradual change R6 is formed. On the other hand, as shown in FIG. 5B, a tangential connection round portion 24 is formed at a portion connecting the cylindrical portion 21 and the conical surface portion of the valve blade portion 26.
At this time, if the height C of the valve blade portion 5 and the height C ′ of the valve blade portion 26 are the same, the build-up amount of the build-up portion α provided by the gradual change R6 (shown in FIG. 5 (a)). The cross-sectional area of the hatched portion) can be made larger than the amount of build-up of the build-up portion β provided by the connection round portion 24 (cross-sectional area of the hatched portion shown in FIG. 5B). This gradual change R6 the same radius dimension in the central cross section, the case of forming the connection rounded portion 24, the difference in shape between the hexagonal cross section 3 and the cylindrical portion 21, connecting the overhang amount W 1 by gradual change R6 This is because the overhang amount W 2 by the rounded portion 24 can be made larger. As a result, it is possible to form the gradually increasing R6 near the central portion of the valve body 1 in the connecting R portion 7 having a larger amount than the surroundings, thereby providing an advantageous shape for reinforcing the valve body 1.

例えば、図5(a)における口径サイズ400Aであるときの弁翼部5の高さCを17.5mm、徐変R6の中央部付近のアール径をR90mm、断面六角形部3の対辺寸法Aを74mmとすると、断面六角形部3付近の徐変R6の嶺部11の弁翼部5の外径方向への張出し量Wを81.8mm程度設けることができる。同様に図5(b)における弁翼部26の高さC´を17.5mm、接続アール部24を徐変としたときの中央部付近のアール径をR90mm、断面円筒部21の直径φdを74mmとすると、断面円筒部21付近の接続アール部24の弁翼部26の外径方向への張出し量Wは68.7mm程度となる。これにより、図5(a)の肉盛り部αの肉盛り量が、図5(b)の肉盛り部βの肉盛り量よりも大きくなって、中央部付近の補強効果が高まり、弁体強度が向上する。 For example, the height C of the valve blade portion 5 when the aperture size is 400A in FIG. 5A is 17.5 mm, the radius around the center of the gradually changing R6 is R90 mm, and the opposite side dimension A of the hexagonal section 3 is the When 74 mm, can be provided projecting amount W 1 of the outer diameter direction of the valve wing portion 5 of the ridges 11 of the gradual change R6 near hexagonal cross section 3 about 81.8Mm. Similarly, the height C ′ of the valve blade portion 26 in FIG. 5B is 17.5 mm, the radius diameter near the center when the connection radius portion 24 is gradually changed is R90 mm, and the diameter φd 2 of the cylindrical section 21 is Is 74 mm, the overhanging amount W 2 of the connection radius portion 24 in the vicinity of the cross-section cylindrical portion 21 in the outer diameter direction of the valve blade portion 26 is about 68.7 mm. Thereby, the build-up amount of the build-up portion α in FIG. 5A becomes larger than the build-up amount of the build-up portion β in FIG. Strength is improved.

しかも、徐変R6の場合の張出し量Wは、図5(a)の弁翼部5の外径方向、および弁体1の表裏方向の双方共に大きくなり、弁体1全体の強度も高まる。徐変R6を形成する際には六角部分の幅寸法をやや広げるようにすれば、徐変R6のアール寸法をより大きく形成でき、前記した張出し部分を弁翼部5の外径方向に張出させるほど強度が上がることになる。 Moreover, bulging amount W 1 in the case of gradual change R6 is radially outward of the valve wing portion 5 of FIG. 5 (a), and the front and back direction both become both larger of the valve body 1, also increases the overall strength of the valve body 1 . When the gradual change R6 is formed, if the width dimension of the hexagonal part is slightly widened, the rounded dimension of the gradual change R6 can be formed larger, and the above-described overhanging part projects in the outer diameter direction of the valve blade part 5. The strength will increase the more you make it.

徐変R6の最大寸法は、断面六角形部3と弁翼部5との寸法の関係により限界があるが、この徐変R6の嶺部11の張出し量Wとしては、前述したとおり、弁体1の半径の40〜45%程度に設定するとよい。徐変R6の寸法を設定する場合、嶺部11の寸法を大きく設定すると弁翼部5の円錐高さを小さくできるが徐変R6の形成部分が大きくなることで重量増となり、一方、嶺部11の寸法を小さく設定すると徐変R6の形成部分を小さくできるが弁翼部5の円錐高さを大きく取る必要が生じて重量増となる。嶺部11や徐変R6を設定する場合、これらのことを考慮した上で小さいつなぎRから徐々に大きいRとなる適宜の形状に設定するとよい。   The maximum dimension of the gradual change R6 has a limit due to the relationship between the dimensions of the hexagonal section 3 and the valve blade part 5. However, as described above, the overhang amount W of the flange 11 of the gradual change R6 is as follows. It may be set to about 40 to 45% of the radius of 1. When setting the dimension of the gradual change R6, if the dimension of the flange part 11 is set large, the conical height of the valve blade part 5 can be reduced. However, the formation part of the gradual change R6 increases, and the weight increases. If the dimension of 11 is set small, the formation portion of the gradual change R6 can be reduced, but it is necessary to increase the cone height of the valve blade portion 5, which increases the weight. When setting the collar part 11 and the gradual change R6, it is good to set to the appropriate shape which becomes large R gradually from the small joint R in consideration of these things.

一方、断面円形部4付近、および弁翼部5の外周付近は静荷重における発生応力が軽微になるため中央部3b付近に比べて強度を必要とせず、このとき、断面円形部4のステム嵌合部8の内径は上下ステム12、13のステム径によって決定される。このため、中央部3bに比較して強度を必要としないこの部分を、断面六角形部3と同寸法程度の断面円形部4に設けることで強度を維持しながら肉厚を少なくして重量減を図ることができる。更に、徐変R6についても同様であり、断面円形部4付近のつなぎR部7の発生応力が少なくなるため、耐久性とシール性とを考慮しつつ断面円形部4付近の徐変R6を小さいつなぎRに設けることにより重量を低減できる。その結果、応力の大きい中央部3b付近の徐変R6を大きく形成することで応力的に有利な形状とし、中央部3bから徐々に小さいつなぎRによりこの徐変R6を設けることで弁体1全体を軽量化しつつ弁閉時の応力を分散させて強度を向上できる。   On the other hand, in the vicinity of the circular section 4 and in the vicinity of the outer periphery of the valve blade section 5, the generated stress under static load is light, so that strength is not required as compared with the vicinity of the central section 3 b. The inner diameter of the joint portion 8 is determined by the stem diameters of the upper and lower stems 12 and 13. For this reason, this portion, which does not require strength compared to the central portion 3b, is provided in the cross-sectional circular portion 4 having the same dimensions as the cross-sectional hexagonal portion 3, thereby reducing the thickness while reducing the thickness while maintaining the strength. Can be achieved. Further, the same applies to the gradual change R6. Since the stress generated in the joint R portion 7 near the circular section 4 is reduced, the gradual change R6 near the circular section 4 is small in consideration of durability and sealability. By providing the connection R, the weight can be reduced. As a result, the gradual change R6 in the vicinity of the central portion 3b where the stress is large is formed to be large, and the shape is advantageous in terms of stress. It is possible to improve the strength by dispersing the stress when the valve is closed while reducing the weight.

弁体軽量化と応力緩和性とを重視した場合、弁体1を天地方向に二分割する位置が最大寸法になるようにつなぎR部7の寸法を設定するとよい。この弁体1を天地方向に二分割する位置には前記した嶺部11が設けられ、この嶺部11は、つなぎR部7が最大寸法になっていることで最も外径側に張出した形状となり、この嶺部11の形状により最も効果的に弁翼部5を補強してこの弁翼部5に発生する応力を全体に大きく分散させている。   When importance is attached to the weight reduction and stress relaxation of the valve body, the dimensions of the connecting R portion 7 may be set so that the position at which the valve body 1 is divided in the vertical direction is the maximum dimension. The above-mentioned collar portion 11 is provided at a position where the valve body 1 is divided into two in the vertical direction, and this collar portion 11 has a shape that protrudes to the outermost diameter side because the connecting R portion 7 has the maximum dimension. Thus, the valve blade portion 5 is most effectively reinforced by the shape of the flange portion 11, and the stress generated in the valve blade portion 5 is greatly dispersed throughout.

ここで、本発明におけるバタフライ弁の弁体を供試品とし、この供試品が、例えば、口径サイズ400Aであるときの端部側と中央側との徐変Rの寸法を表1に示す。本発明の弁体と比較するために、比較品の弁体の一定接続アール部のアール寸法も表1に示す。   Here, the valve body of the butterfly valve according to the present invention is used as a test sample, and the dimension of the gradual change R between the end side and the center side when the test sample is, for example, the aperture size 400A is shown in Table 1. . In order to compare with the valve body of the present invention, the radius dimension of the constant connection round portion of the comparative valve body is also shown in Table 1.

Figure 2012047205
Figure 2012047205

表1における弁体サイズ400Aの供試品の弁体において、この弁体の半径に対する徐変Rの中央側の張出し量の比率は、例えば、42%程度であることが望ましい。   In the valve body of the specimen having a valve body size of 400A in Table 1, it is desirable that the ratio of the projecting amount on the central side of the gradual change R with respect to the radius of the valve body is, for example, about 42%.

次に、前述した表1に記載の弁体に流体圧が加わって応力が発生するときの応力分布をシミュレーションにより解析した。この場合、弁体に対して加わる荷重(流体圧により加わる荷重)を1.6MPa、1.8MPa、2.0MPaとし、この場合のミーゼス応力分布、最大主応力(引張)分布を解析した。
これらの応力分布の解析の結果、本発明におけるバタフライ弁の弁体1(供試品)は、断面六角形部3により断面係数が高くなっている中央部3b付近への応力分布が少なくなり、つなぎR部7を形成した全体形状により応力が中央部3bから外周部付近にかけて全体に加わる結果となった。このことから、流体圧による応力集中が弁体1に発生し難くなっており、断面六角形部3付近が流体圧によって反るように塑性変形することを防止でき、弁体1によるシール性を確保できる。更に、断面円形部4付近や図示しないバタフライ弁のシートリングと密接シールする外周端部付近においては、応力による負荷がほとんど加わらないためシール性が確実に保持される。
Next, a stress distribution was analyzed by simulation when a fluid pressure was applied to the valve body described in Table 1 to generate a stress. In this case, loads applied to the valve body (loads applied by fluid pressure) were set to 1.6 MPa, 1.8 MPa, and 2.0 MPa, and Mises stress distribution and maximum principal stress (tensile) distribution in this case were analyzed.
As a result of the analysis of these stress distributions, the valve body 1 (test sample) of the butterfly valve in the present invention has a reduced stress distribution near the central portion 3b where the section modulus is increased by the hexagonal section 3 in section, Due to the overall shape in which the connecting R portion 7 was formed, stress was applied to the whole from the central portion 3b to the vicinity of the outer peripheral portion. Therefore, stress concentration due to fluid pressure is less likely to occur in the valve body 1, and it is possible to prevent plastic deformation so that the vicinity of the hexagonal section 3 in the cross section is warped by the fluid pressure. It can be secured. Further, in the vicinity of the circular section 4 and in the vicinity of the outer peripheral end portion that tightly seals with the seat ring of a butterfly valve (not shown), a load due to stress is hardly applied, so that the sealing performance is reliably maintained.

一方、天地に連なる円筒形状のボス部を有する弁体(比較品)に流体圧が加わった場合、流体圧が集中する中央部付近の形状が断面円筒状の円筒部21であるためにこの付近の断面係数が不足すると共に、徐変Rを有するつなぎR部の代わりに一定の寸法でかつアール部位の半径が小さい接続アール部24が形成されているため、特に、この中央部付近に応力が集中しやすくなる。しかも、弁体が上下のステムにより支承された取付け構造であることから、弁体の流体圧が加わる一次側がステム側に押されるようにして支えられる一方、二次側はステムによって支えられた状態になっていない。このため、中央部付近の撓みがより大きくなって、この中央部付近への応力集中により一次側の面を中心に反りが生じて塑性変形しやすくなる。これにより、例えば、この弁体を、口径サイズ400Aを含む350〜600A程度の口径のバルブに使用した場合には、その受圧面積が増加することで弁体強度の確保が難しくなってシール性の維持が更に困難になる。   On the other hand, when a fluid pressure is applied to a valve body (comparative product) having a cylindrical boss portion connected to the top and bottom, the shape near the central portion where the fluid pressure is concentrated is the cylindrical portion 21 having a cylindrical cross section, so that In addition, the connecting round portion 24 having a constant size and a small radius of the rounded portion is formed instead of the connecting R portion having the gradual change R, so that stress is particularly generated near the central portion. It becomes easier to concentrate. Moreover, since the valve body is supported by the upper and lower stems, the primary side to which the fluid pressure of the valve body is applied is supported by being pushed to the stem side, while the secondary side is supported by the stem. It is not. For this reason, the deflection near the central portion becomes larger, and the stress concentration near the central portion causes a warp around the primary side surface and facilitates plastic deformation. Thereby, for example, when this valve body is used for a valve having a caliber of about 350 to 600 A including a caliber size of 400 A, the pressure receiving area increases, and it becomes difficult to ensure the strength of the valving element. Maintenance becomes even more difficult.

以上、本発明の実施の形態について詳述したが、本発明は、前記実施の形態記載に限定されるものではなく、本発明の特許請求の範囲に記載されている発明の精神を逸脱しない範囲で、種々の変更ができるものである。これにより、断面六角形部の形状や外径寸法、断面円形部の外径寸法や長さ、つなぎR部における徐変Rのアール形状、弁翼部の断面形状や肉厚などを適宜の仕様に設けることができ、バタフライ弁の口径寸法や用途などに応じて所望の弁体を提供することが可能になる。   The embodiment of the present invention has been described in detail above, but the present invention is not limited to the above-described embodiment, and the scope does not depart from the spirit of the invention described in the claims of the present invention. Thus, various changes can be made. Accordingly, the shape and outer diameter of the hexagonal section, the outer diameter and length of the circular section, the rounded shape of the gradual change R in the joint R section, the sectional shape and thickness of the valve blade section, etc. are appropriately specified. It is possible to provide a desired valve body according to the caliber size or application of the butterfly valve.

1 弁体
2 ボス部
3 断面六角形部
3a 2面部
3b 中央部
4 断面円形部
5 弁翼部
5a 表面部
6 徐変R
7 つなぎR部
8 ステム嵌合部
11 嶺部
12 上ステム
13 下ステム
T 中央領域
L 弁体半径
W 張出し量
DESCRIPTION OF SYMBOLS 1 Valve body 2 Boss part 3 Section hexagon part 3a 2 surface part 3b Center part 4 Section circular part 5 Valve blade part 5a Surface part 6 Gradual change R
7 Connecting R part 8 Stem fitting part 11 Ridge part 12 Upper stem 13 Lower stem T Center area L Valve body radius W Overhang amount

Claims (6)

円板状弁体の天地のボス部を縦方向に連設したバタフライ弁の弁体であって、前記ボス部の中央領域に筒形状の断面六角形部を形成し、この断面六角形部以外の天地のステム嵌合部付近に筒形状の断面円形部を形成すると共に、前記ボス部と前記弁体の弁翼部をつなぎR部で接続し、このつなぎR部は、前記断面円形部の天地双方から前記断面六角形部の中央部に向けてそれぞれ小さいつなぎRから徐々に大きいRに設定した徐変Rで接続したことを特徴とするバタフライ弁の弁体。   A valve body of a butterfly valve in which a vertical boss portion of a disc-shaped valve body is provided in a vertical direction, and a cylindrical cross-sectional hexagonal portion is formed in the central region of the boss portion, and this cross-sectional hexagonal portion is other than A cylindrical circular section is formed in the vicinity of the stem fitting portion of the top and bottom of the top and bottom, and the boss section and the valve blade section of the valve body are connected by a connecting R section. A valve body of a butterfly valve, characterized in that the valve body is connected by gradually changing R which is gradually increased from a small connecting R to a center of the hexagonal cross section from both sides. 前記断面六角形部は、六角の2面並行方向を弁翼外径方向に平行に配設した請求項1に記載のバタフライ弁の弁体。   The butterfly valve body according to claim 1, wherein the hexagonal section has a hexagonal two-surface parallel direction arranged parallel to the valve blade outer diameter direction. 前記つなぎR部の徐変Rは、弁体の天地双方から小さいRから大きいRに徐々に形成し、前記弁体の中央部で前記つなぎR部の重なりにより嶺部を形成した請求項1又は2に記載のバタフライ弁の弁体。   The gradual change R of the joint R portion is formed gradually from a small R to a large R from both top and bottom of the valve body, and a flange is formed by overlapping the joint R portion at the center of the valve body. The butterfly valve body according to 2. 前記嶺部が弁翼外径方向へ張出す張出し量は、弁体半径の40〜45%程度に設定した請求項3に記載のバタフライ弁の弁体。   The valve body of a butterfly valve according to claim 3, wherein the overhang amount that the flange projects in the valve blade outer diameter direction is set to about 40 to 45% of the valve body radius. 前記弁翼部を円錐形状とし、弁体中心から両側に向かって弁体表面を傾斜させて弁体に加わる応力を分散した請求項1乃至4の何れか1項に記載のバタフライ弁の弁体。   The valve body of the butterfly valve according to any one of claims 1 to 4, wherein the valve blade portion has a conical shape, and the stress applied to the valve body is dispersed by inclining the valve body surface toward both sides from the center of the valve body. . 前記ボス部の天地のステム嵌合部に上下ステムをそれぞれ嵌合した請求項1乃至5の何れか1項に記載のバタフライ弁の弁体。   The valve body of a butterfly valve according to any one of claims 1 to 5, wherein upper and lower stems are respectively fitted to the top and bottom stem fitting portions of the boss portion.
JP2010187596A 2010-08-24 2010-08-24 Butterfly valve disc Active JP5690526B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2010187596A JP5690526B2 (en) 2010-08-24 2010-08-24 Butterfly valve disc
CN201110243914.7A CN102374298B (en) 2010-08-24 2011-08-24 Valve core of butterfly valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010187596A JP5690526B2 (en) 2010-08-24 2010-08-24 Butterfly valve disc

Publications (2)

Publication Number Publication Date
JP2012047205A true JP2012047205A (en) 2012-03-08
JP5690526B2 JP5690526B2 (en) 2015-03-25

Family

ID=45793339

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010187596A Active JP5690526B2 (en) 2010-08-24 2010-08-24 Butterfly valve disc

Country Status (2)

Country Link
JP (1) JP5690526B2 (en)
CN (1) CN102374298B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102654204A (en) * 2012-04-19 2012-09-05 吴忠仪表有限责任公司 Novel cam bending valve
JP2017506317A (en) * 2014-02-21 2017-03-02 ビーエスアンドビー イノベーション リミテッド Rotating pressure relief valve assembly

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102829198B (en) * 2012-09-04 2014-04-23 西安交通大学 Imitated shell type butterfly plate for butterfly valve

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61193274U (en) * 1985-05-24 1986-12-01
JP2009121512A (en) * 2007-11-12 2009-06-04 Nippon Pneumatic Mfg Co Ltd On-off valve for powder flow passage

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3356511B2 (en) * 1993-12-01 2002-12-16 株式会社オーケーエム Butterfly valve
CN201096201Y (en) * 2007-04-13 2008-08-06 特变电工衡阳变压器有限公司 Vacuum bias butterfly valve core blade structure with path below 80mm

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61193274U (en) * 1985-05-24 1986-12-01
JP2009121512A (en) * 2007-11-12 2009-06-04 Nippon Pneumatic Mfg Co Ltd On-off valve for powder flow passage

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102654204A (en) * 2012-04-19 2012-09-05 吴忠仪表有限责任公司 Novel cam bending valve
JP2017506317A (en) * 2014-02-21 2017-03-02 ビーエスアンドビー イノベーション リミテッド Rotating pressure relief valve assembly

Also Published As

Publication number Publication date
CN102374298A (en) 2012-03-14
CN102374298B (en) 2015-07-22
JP5690526B2 (en) 2015-03-25

Similar Documents

Publication Publication Date Title
JP5690526B2 (en) Butterfly valve disc
US10767782B2 (en) Solenoid valve
KR20120004416A (en) Diaphragm valve
JP2016041967A (en) Valve body of butterfly valve and the butterfly valve
WO2017080429A1 (en) Pulsator of washing machine and washing machine
US10533671B2 (en) Check valve
KR101476518B1 (en) Valve element of butterfly valve
US20170292621A1 (en) Flapper check valve bumper
US10808850B2 (en) Pressure energized seat for plug valve
US8925604B2 (en) Take-apart vehicle wheel assembly, seal for use in such a wheel assembly, and method for producing such a wheel assembly
JP3676785B2 (en) Butterfly valve disc
JP4713971B2 (en) Butterfly valve
AU2015341667B2 (en) Hydrofoil impeller
JP7248286B2 (en) Disc of double eccentric butterfly valve and double eccentric butterfly valve
US11703129B2 (en) Valve disk of double eccentric butterfly valve, and double eccentric butterfly valve
KR20170032117A (en) reversed direction glove valve
JP2023082840A (en) Valve body of butterfly valve and butterfly valve
KR20100070193A (en) Back draft damper
JP2014047858A (en) Valve body of doubly eccentric butterfly valve and butterfly valve of the same
JP7248287B2 (en) Disc of double eccentric butterfly valve and double eccentric butterfly valve
CN213393593U (en) Valve disc plate for double-valve-plate butterfly valve
TWM449215U (en) Cone-type exterior tangent line of valve and unparallel shaft three eccentric valve of valve assembly
JP5682883B2 (en) Fluid controller
KR101271386B1 (en) Sheet unification butterfly valves
JPH07293709A (en) Valve device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20130716

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20140530

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20140624

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20140825

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20150120

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20150202

R150 Certificate of patent or registration of utility model

Ref document number: 5690526

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250