JP2012043578A - Battery - Google Patents

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JP2012043578A
JP2012043578A JP2010182311A JP2010182311A JP2012043578A JP 2012043578 A JP2012043578 A JP 2012043578A JP 2010182311 A JP2010182311 A JP 2010182311A JP 2010182311 A JP2010182311 A JP 2010182311A JP 2012043578 A JP2012043578 A JP 2012043578A
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electrode
plate
battery
metal frame
electrode plate
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JP5200072B2 (en
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Ko Oya
巧 大矢
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Mitsubishi Heavy Industries Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

PROBLEM TO BE SOLVED: To prevent a scattered body entering the inside from between a container body of a battery housing a stack and a lid from reaching the stack when the container body and the lid are sealed.SOLUTION: A battery includes the stack in which a first electrode plate and a second electrode plate are stacked with a separator therebetween; the container body which has an opening and houses the stack from the opening; the lid which has an electrode terminal electrically connected to the first electrode plate or second electrode plate, and seals the container body with a sealing part; and a protection plate which has an insulating plate in substantially the same shape with the opening, and is housed in the container body. The protection plate is housed on the side of the stack with respect to the sealing part, and substantially covers the opening.

Description

本発明は、正極板と負極板とがセパレータを介して積層された積層体を備えている電池に関する。   The present invention relates to a battery including a laminate in which a positive electrode plate and a negative electrode plate are laminated via a separator.

電極板(正極板と負極板)がセパレータを介して積層された電池としては、複数の正極板、複数のセパレータ、複数の負極板が順次積層された構成となる積層型電池と、1つの正極板と1つの負極板とがセパレータを介して積層された上で巻かれた構成となる捲回型電池とに、大きく分類される。そして、いずれの電池においても、かように積層された積層体は電池容器に収容され、密閉される(電池容器を構成する部材、すなわち開口のある容器本体と蓋とを用い、容器本体の開口を蓋で密閉する)。
電池容器としては、プラスチック容器、金属容器等がある。このうち、特に、金属容器においては、容器本体と蓋とがレーザー等で溶接されるのが一般的である。溶接の際には、高エネルギーが電池容器の外部から加えられることもあって、上記積層体が収容されている電池容器の内部に高温のスパッタ等が侵入する場合がある。この場合には、例えば、高温のスパッタが上記積層体に触れたり、または、スパッタが上記積層体に混入したりすることで電池の能力を劣化させる恐れがある。
そこで、かかる電池性能劣化を防止すべく、特許文献1の電池では、上記積層体へのスパッタ等の到達を妨げるダスト受けが電池容器内部に配置されている。
A battery in which electrode plates (a positive electrode plate and a negative electrode plate) are stacked via a separator includes a stacked battery in which a plurality of positive plates, a plurality of separators, and a plurality of negative plates are sequentially stacked, and one positive electrode. It is broadly classified into a wound battery having a configuration in which a plate and one negative electrode plate are stacked via a separator and wound. In any battery, the laminated body thus laminated is accommodated in a battery container and sealed (the member constituting the battery container, that is, the container body having an opening and the lid are used to open the container body). Is sealed with a lid).
Examples of battery containers include plastic containers and metal containers. Among these, particularly in a metal container, the container body and the lid are generally welded by a laser or the like. At the time of welding, high energy may be applied from the outside of the battery container, and high-temperature spatter may enter the battery container in which the laminate is accommodated. In this case, for example, there is a possibility that the battery performance may be deteriorated by high-temperature sputtering touching the laminated body or sputtering mixed into the laminated body.
Therefore, in order to prevent such battery performance deterioration, in the battery of Patent Document 1, a dust receiver that prevents the arrival of sputtering or the like on the laminate is disposed inside the battery container.

特開2009−259451号公報JP 2009-259451 A

しかしながら、特許文献1に記載の電池では、電池容器内部に収容される上記積層体へのスパッタ等の到達を十分に防止することができなかった。
図7を用いて特許文献1に記載の構成につき概略を説明する。図7は、特許文献1の記載に従い、容器本体(「ケース本体」)100の内部に「ダスト受け」102を備えた「本体部」101を所定位置に配置した概略図である(「」内の用語は特許文献1に記載の用語をそのまま用いている)。
矩形状の本体部101の3辺に配置されたダスト受け102が、それぞれ対応する容器本体100の面と接触していることで、容器本体100が図示しない蓋と溶接される際に発生したスパッタ等はこのダスト受け102に受け止められる。従って、上記積層体へのスパッタ等の到達を妨げることができるというものである。
しかしながら、実際には溶接の際に電池容器の中央部付近でもスパッタ等が発生するにもかかわらず、特許文献1では、蓋と容器本体との密着性が高い旨の理由から電池容器の中央部にはダスト受け102を配置していない。このため、電池容器の中央部付近でのスパッタ等の上記到達を十分に妨げることができない。
また、矩形状の本体部101の3辺にダスト受け102が配置された構成であることから、電池容器の角付近には、当該3辺のうち隣り合う2辺に配置された2つのダスト受け102では覆うことができない空間103が必然的に生じることとなる。すなわち、空間103を通過してゆくスパッタ等の上記到達を十分に妨げることができない。
さらに、溶接後、電池は製品として運搬等されることが一般的であるが、特許文献1の構成では、せっかくダスト受け102で妨げられてダスト受け102上に留まっているスパッタ等も、運搬の振動等によりダスト受け102の両脇から電池容器内部の上記積層体の上に落下するなどし、結局、上記積層体へのスパッタ等の到達を十分に妨げることはできない。
その上、高温で飛来するスパッタ等を受けるダスト受けが熱分解の容易な材料である場合には、ダスト受けをスパッタ等が貫通し、やはり上記到達を十分に妨げることができない。
すなわち、電池の能力の劣化防止の観点からは、未だ不十分な構成であった。
However, in the battery described in Patent Document 1, it has not been possible to sufficiently prevent the arrival of sputtering or the like to the above-described laminate housed in the battery container.
An outline of the configuration described in Patent Document 1 will be described with reference to FIG. FIG. 7 is a schematic view in which a “main body” 101 including a “dust receiver” 102 is disposed at a predetermined position inside a container main body (“case main body”) 100 in accordance with the description in Patent Document 1 (inside “”). The term described in Patent Document 1 is used as it is).
Sputters generated when the container main body 100 is welded to a lid (not shown) because the dust receivers 102 arranged on the three sides of the rectangular main body 101 are in contact with the corresponding surfaces of the container main body 100, respectively. Are received by the dust receiver 102. Accordingly, it is possible to prevent spattering and the like from reaching the laminated body.
However, in spite of the fact that spatter and the like occur in the vicinity of the central portion of the battery case during welding, in Patent Document 1, the central portion of the battery case is disclosed because the adhesion between the lid and the container body is high. Does not have the dust receiver 102 disposed thereon. For this reason, the above-mentioned arrival such as sputtering near the center of the battery container cannot be sufficiently prevented.
In addition, since the dust receivers 102 are arranged on the three sides of the rectangular main body 101, two dust receivers arranged on two adjacent sides of the three sides are provided near the corner of the battery container. A space 103 that cannot be covered by 102 is inevitably generated. That is, it is not possible to sufficiently prevent the above-described arrival of sputtering or the like passing through the space 103.
Further, after welding, the battery is generally transported as a product. However, in the configuration of Patent Document 1, spatter and the like that are disturbed by the dust receiver 102 and remain on the dust receiver 102 are also transported. Due to vibration or the like, the dust receiver 102 falls from the both sides of the dust receiver 102 onto the laminated body inside the battery container, and as a result, the arrival of sputtering or the like on the laminated body cannot be sufficiently prevented.
In addition, when the dust receiver that receives the spatter and the like flying at a high temperature is a material that is easily pyrolyzed, the spatter and the like penetrate the dust receiver and still cannot sufficiently prevent the arrival.
That is, the configuration is still insufficient from the viewpoint of preventing deterioration of battery performance.

そこで、本発明は、蓋と容器本体とを溶接・熱溶着・接着等して密閉する過程で生じるスパッタ等の電池容器内部への飛散物が、積層体に到達することによって生じうる性能劣化を十分に防止し、優れた性能を有する電池を提供することを目的とする。   Therefore, the present invention reduces the performance degradation that may occur when the scattered matter inside the battery container such as spatter generated in the process of sealing the lid and the container body by welding, heat welding, bonding, etc. reaches the laminate. An object is to provide a battery that is sufficiently prevented and has excellent performance.

上記課題を解決するため、本発明の電池は、第一電極板と第二電極板とがセパレータを介して積層された積層体と、開口部を備え、前記積層体を前記開口部から収容した容器本体と、前記第一電極板または前記第二電極板に電気的に接続された電極端子を備え、前記容器本体を密閉部で密閉した蓋と、前記開口部と実質的に同一形状の絶縁板を備え、前記容器本体に収容された保護板と、を有し、前記保護板は、前記密閉部よりも前記積層体の側に収容され且つ前記開口部を実質的に覆うことを特徴とする。   In order to solve the above problems, the battery of the present invention includes a laminate in which a first electrode plate and a second electrode plate are laminated via a separator, and an opening, and the laminate is accommodated from the opening. A container body; an electrode terminal electrically connected to the first electrode plate or the second electrode plate; a lid that seals the container body with a sealed portion; and an insulation having substantially the same shape as the opening. And a protective plate accommodated in the container body, wherein the protective plate is accommodated on the side of the laminate rather than the sealing portion and substantially covers the opening. To do.

本発明の電池では、容器本体の中で密閉部よりも積層体の側に開口部と実質的に同一形状の絶縁板を備えた保護板が設けられているため、電池容器の密閉の際に密閉部から飛散または侵入する飛散物は保護板で遮られ、積層体へと到達することが妨げられることになる。従って、飛散物が積層体に触れたり、または、飛散物が積層体に混入したりすることが防止できる。   In the battery of the present invention, a protective plate provided with an insulating plate having substantially the same shape as the opening is provided on the side of the laminated body in the container body from the sealed portion. The scattered matter that scatters or intrudes from the sealed portion is blocked by the protective plate, and is prevented from reaching the laminated body. Therefore, it is possible to prevent the scattered matter from touching the laminated body or the scattered matter from being mixed into the laminated body.

本発明では、密閉の際に発生する飛散物が、電池容器に収容された積層体に到達することによって生じうる性能劣化を十分に防止し、優れた性能を有する電池を提供することができる。   In the present invention, it is possible to provide a battery having excellent performance by sufficiently preventing the deterioration of performance that may occur when the scattered matter generated during sealing reaches the laminated body accommodated in the battery container.

第一実施形態の電池の斜視図(透視図)である。It is a perspective view (perspective view) of the battery of the first embodiment. 図1の電池の断面図(A-A´線を含むZX面の図)である。FIG. 2 is a cross-sectional view of the battery of FIG. 1 (a view of a ZX plane including an AA ′ line). 図1の電池の蓋(図3(a):リベット打ち前のA-A´線を含むZX面の図)および容器本体(図3(b):斜視図)の図である。FIG. 3 is a view of the battery lid of FIG. 1 (FIG. 3A: view of ZX plane including AA ′ line before riveting) and a container body (FIG. 3B: perspective view). 図1の電池に用いられる保護板(図4(a):+Z方向から見た上面図、図4(b):B-B´線におけるZY面の断面図)の図である。FIG. 4 is a diagram of a protective plate (FIG. 4A: a top view viewed from the + Z direction, FIG. 4B: a cross-sectional view of the ZY plane along the line BB ′) used in the battery of FIG. 1. 第二実施形態の電池に用いられる保護板(図5(a):+Z方向から見た上面図、図5(b):C-C´線におけるZY面の断面図、図5(c):容器本体に保護板を挿入した場合に変形した保護板のC-C´線におけるZY面の断面図)の図である。Protective plate used in the battery of the second embodiment (FIG. 5 (a): top view as seen from the + Z direction, FIG. 5 (b): sectional view of the ZY plane along line CC ′, FIG. 5 (c): It is a figure of ZY plane sectional view in the CC 'line of a protection board which changed when a protection board was inserted in a container main part. 第三実施形態の電池に用いられる保護板(図6(a):−Z方向から見た下面図、図6(b):+Z方向から見た上面図、図6(c):D-D´線におけるZY面の断面図)の図である。Protective plate used in the battery of the third embodiment (FIG. 6A: bottom view seen from −Z direction, FIG. 6B: top view seen from + Z direction, FIG. 6C: DD It is a figure of sectional drawing of the ZY plane in line '. 特許文献1に記載の構成を示す概略図である。It is the schematic which shows the structure as described in patent document 1. FIG.

本発明の電池につき、以下、図面を参照しながら、第一乃至第三実施形態を詳述する。なお、本発明はこれらの実施形態に限定されず、本発明の趣旨を逸脱しない限りで種々の変形が可能である。   Hereinafter, first to third embodiments of the battery of the present invention will be described in detail with reference to the drawings. The present invention is not limited to these embodiments, and various modifications can be made without departing from the spirit of the present invention.

(第一実施形態)
まず、図1乃至図4を用いて、本発明に係る第一実施形態の電池について説明する。ここでは電池として角型の電池容器からなる積層型のリチウムイオン二次電池を例にとり、各図に示すXYZ直交座標系を参照しつつ各部の位置関係について説明する。なお、X方向は電極板の積層方向、Z方向は電極タブが電極板から突出する方向、Y方向はX方向とZ方向に直行する方向である。
(First embodiment)
First, the battery according to the first embodiment of the present invention will be described with reference to FIGS. Here, taking as an example a stacked lithium ion secondary battery composed of a rectangular battery container as a battery, the positional relationship of each part will be described with reference to an XYZ orthogonal coordinate system shown in each drawing. The X direction is the stacking direction of the electrode plates, the Z direction is the direction in which the electrode tab protrudes from the electrode plate, and the Y direction is the direction perpendicular to the X direction and the Z direction.

図1に本実施形態の電池1の斜視図(透視図)を示す。電池1は、容器本体2、蓋3、電極板4(負極板41(例えば、第二電極板ともいう)、正極板42(例えば、第一電極板ともいう))、電極タブ5、セパレータ6、電極リード7、電極端子8(負極端子81、正極端子82)および保護板12(図1には図示せず)を備える。ここでは、電池容器を金属容器として説明するので、容器本体2および蓋3は、例えば、アルミニウム等の金属である。
本実施形態の電池1では、負極板41、セパレータ6及び正極板42がX方向に順次複数積層されて1つの電極ユニット10を形成し、3つの電極ユニット10をX方向に順次積層して電極体11を形成している。ここでは電極ユニット10または電極体11を代表的に積層体というが、1つの負極板41、1つのセパレータ6、及び1つの正極板42が順次積層された1組の電池要素も積層体である。図示しないが、上記のように電池容器は金属容器であるので、電極ユニット10または電極体11が容器本体2と直接接触することがないよう、電池容器の内部には絶縁板(例えば、材質はポリエチレン、ポリプロピレン等のプラスチック樹脂)が適宜配置される。
なお、電極板4と電極端子8とを電気的に接続する接続部材としては、電極タブ5を直接的に対応する電極端子8へ接続する場合、又は電極リード7を介して電極板4とそれに対応する電極端子8とを接続させる場合等がありうる。ここでは電極リード7を介する例を用いて説明するが、当該例の説明と同様にして電極タブ5を直接的に対応する電極端子8へ接続してもよい。
また、電池1の内部の基本構成を理解容易とするため、後述する保護板12は図1には示されていないが、保護板12の配置は図2により理解される。詳しくは後述するが、容器本体2のXY断面形状と実質的に同一の形状である保護板12は、蓋3に形成された孔にその中央部分が絶縁体9によって蓋3に固定され且つ蓋3と電気的に絶縁されている円柱状の電極端子8に挿入されるとともに、容器本体3内部の電極リード7と蓋3との間に配置される。なお、図2は、図1の電池のA-A´線を含むZX面での断面図である。
FIG. 1 shows a perspective view (perspective view) of a battery 1 of the present embodiment. The battery 1 includes a container body 2, a lid 3, an electrode plate 4 (a negative electrode plate 41 (for example, also referred to as a second electrode plate), a positive electrode plate 42 (for example, also referred to as a first electrode plate)), an electrode tab 5, and a separator 6. , Electrode lead 7, electrode terminal 8 (negative electrode terminal 81, positive electrode terminal 82) and protective plate 12 (not shown in FIG. 1). Here, since the battery container is described as a metal container, the container body 2 and the lid 3 are made of metal such as aluminum, for example.
In the battery 1 of the present embodiment, a plurality of negative plates 41, separators 6 and positive plates 42 are sequentially stacked in the X direction to form one electrode unit 10, and three electrode units 10 are sequentially stacked in the X direction to form electrodes. The body 11 is formed. Here, the electrode unit 10 or the electrode body 11 is typically referred to as a laminated body, but a set of battery elements in which one negative electrode plate 41, one separator 6, and one positive electrode plate 42 are sequentially laminated are also laminated bodies. . Although not shown, since the battery container is a metal container as described above, an insulating plate (for example, the material is made of the material) so that the electrode unit 10 or the electrode body 11 is not in direct contact with the container body 2. A plastic resin such as polyethylene or polypropylene) is appropriately disposed.
In addition, as a connection member for electrically connecting the electrode plate 4 and the electrode terminal 8, when the electrode tab 5 is directly connected to the corresponding electrode terminal 8, or via the electrode lead 7, the electrode plate 4 and the electrode terminal 4 are connected thereto. There may be a case where the corresponding electrode terminal 8 is connected. Although an example using the electrode lead 7 will be described here, the electrode tab 5 may be directly connected to the corresponding electrode terminal 8 in the same manner as in the description of the example.
Further, in order to facilitate understanding of the basic configuration inside the battery 1, a protection plate 12 described later is not shown in FIG. 1, but the arrangement of the protection plate 12 can be understood from FIG. 2. As will be described in detail later, the protective plate 12 having substantially the same shape as the XY cross-sectional shape of the container body 2 is fixed to the lid 3 by the insulator 9 in the center portion of the hole formed in the lid 3 and the lid. 3 is inserted into a cylindrical electrode terminal 8 that is electrically insulated from 3 and disposed between the electrode lead 7 and the lid 3 inside the container body 3. 2 is a cross-sectional view taken along the ZX plane including the AA ′ line of the battery of FIG.

複数の負極板41の+Z方向の縁端から突出するそれぞれの電極タブ5は、電極ユニット10毎に−X方向に略垂直に折曲げられ束ねられている。束ねられた複数の電極タブ5は、各電極板ユニット10の−X方向の縁端位置で+Z方向に略垂直に折曲げられ、それぞれの電極ユニット10に対応する電極リード7と超音波溶接等で接続されている。複数の正極板42の電極タブ5も、同様に束ねられて対応する電極リード7と接続されている。なお、1つの電極ユニット10に対して、正極用および負極用の2つの電極リード7が設けられている。
そして、3つの電極ユニット10が積層された後、各々の対応する極性(正極または負極)の電極リード7が互いに束ねられ、上記保護板12を介してそれぞれに対応する電極端子8と固定して電気的に接続される。当該固定は、ネジ等を用いてもよいが、金属粉が極力生じないように、リベット打ちするのが望ましい。
The electrode tabs 5 protruding from the edges in the + Z direction of the plurality of negative electrode plates 41 are bent and bundled substantially vertically in the −X direction for each electrode unit 10. The bundled electrode tabs 5 are bent substantially vertically in the + Z direction at the edge position in the −X direction of each electrode plate unit 10, and the electrode lead 7 corresponding to each electrode unit 10 and ultrasonic welding, etc. Connected with. The electrode tabs 5 of the plurality of positive plates 42 are similarly bundled and connected to the corresponding electrode leads 7. Note that two electrode leads 7 for the positive electrode and the negative electrode are provided for one electrode unit 10.
Then, after the three electrode units 10 are laminated, the electrode leads 7 of the corresponding polarities (positive electrode or negative electrode) are bundled together and fixed to the corresponding electrode terminals 8 via the protective plate 12. Electrically connected. For the fixing, screws or the like may be used, but riveting is desirable so that metal powder is not generated as much as possible.

図3(a)に、図2に示した蓋3等のリベット打ち前の断面図を示す。一端において直径L1の略円状の断面を持つ円柱状の部分を備えた電極端子8は、その他端において直径L2となる略円状の断面を持つ円柱状の部分を備えている(ただし、L1>L2であり、いずれの円柱状の部分もそれらの円柱の中心軸はほぼ同じとする)。かような形状は、直径L1の円柱状の金属棒の一端を直径L2となるように適宜削ることで、容易に形成することができる。   FIG. 3A shows a cross-sectional view of the lid 3 and the like shown in FIG. The electrode terminal 8 having a cylindrical portion having a substantially circular cross section with a diameter L1 at one end has a cylindrical portion having a substantially circular cross section with a diameter L2 at the other end (note that L1 > L2 and the center axes of all the cylindrical portions are substantially the same). Such a shape can be easily formed by appropriately cutting one end of a cylindrical metal rod having a diameter L1 so as to have a diameter L2.

対応する電極端子8と電気的に接続される各電極リード7の一端には直径L2の円と実質的に同一または当該円よりやや大きい貫通孔が開けられている。まず、後述のように直径L1の円と実質的に同一または当該円よりやや大きい貫通孔(もしくは直径L2の円と実質的に同一または当該円よりやや大きい貫通孔)を備えた保護板12を電極端子8の上記他端から通し、次に当該電極端子8に対応する上記各電極リード7の上記貫通孔を電極端子8の上記他端から通し、さらに直径L2の円と実質的に同一または当該円よりやや大きい貫通孔が開けられているワッシャー(座金)13を電極端子8の上記他端から通し、その後、当該他端をつぶすことで、上記各電極リード7を対応する電極端子8に固定且つ電気的に接続する。
このように電極リード7が電極端子8に接続された後、電極リード7を図1及び図2に示すように蛇行状に偶数回だけ折畳んで積層体を容器本体2の内部に収容した後、蓋3と容器本体2とを溶接することで、密閉した電池1が形成される。電解液等が電池容器に入れられることはもちろんである。
A through hole that is substantially the same as or slightly larger than the circle of diameter L2 is formed at one end of each electrode lead 7 that is electrically connected to the corresponding electrode terminal 8. First, as will be described later, a protective plate 12 having a through hole that is substantially the same as or slightly larger than the circle of diameter L1 (or a through hole that is substantially the same as or slightly larger than the circle of diameter L2). Pass through the other end of the electrode terminal 8, and then pass the through hole of each electrode lead 7 corresponding to the electrode terminal 8 from the other end of the electrode terminal 8, and substantially the same as a circle having a diameter L2 or A washer (washer) 13 having a through hole slightly larger than the circle is passed through the other end of the electrode terminal 8 and then the other end is crushed so that each electrode lead 7 is connected to the corresponding electrode terminal 8. Fixed and electrically connected.
After the electrode lead 7 is connected to the electrode terminal 8 in this way, the electrode lead 7 is folded in an even number of times in a meandering manner as shown in FIGS. 1 and 2 and the laminate is accommodated in the container body 2. The sealed battery 1 is formed by welding the lid 3 and the container body 2. Of course, an electrolytic solution or the like can be placed in the battery container.

図1および図2の電池1では、束ねられた電極リード7はS字状に2回折畳まれて電池容器に収容される。
このように、複数の電極リード7(正極用の電極リードおよび負極用の電極リード)がS字状に2回折畳まれているため、これら電極リード7の両端部がそれぞれ電極タブ5と電極端子8に予め接続・固定した状態で折畳まれた際に、電極リード7の撓みの発生を抑制でき、電極リード7自体またはその両端部の電極タブ5や電極端子8との接続部分での損傷を防止できる。
この点を詳しく述べると、互いに束ねられた正極用および負極用の電極リード7は、S字状に折畳まれる前に電極タブ5に一方の端部が、電極端子8に他方の端部が接続されて固定されている。この状態から、正極および負極の電極リード7をU字状に折り曲げると、電極リード7の両端が固定されているため、それぞれの接続部分にストレス(電極リード7の束における中心に位置する電極リード7を基準に外側の電極リードは引っ張り力、内側の電極リードは圧縮力)が発生する。この接続部分に発生するストレスは、上記電極リード7の束における中心から離れるにつれて大きくなる。
その後、S字とするために、もう一度、U字状の折り曲げを行うと、正極用および負極用の電極リード7は2回折曲げられているため、一方の折り曲げにより引張り力が生じても他方の折り曲げにより圧縮力を受ける。従って、結局、接続部分において生じるストレスは相殺される。
よって、S字状に正極用および負極用の電極リード7を折曲げることにより、電極リード7の接続部付近に発生するストレスを相殺して上記接続部分における損傷を防止することができる。また、正極用または負極用の複数の電極リード、すなわち同一極性の複数の電極リードを束ねて同時に折り曲げることで、電極リード7に生ずる撓みを防ぐことができる。
In the battery 1 of FIGS. 1 and 2, the bundled electrode leads 7 are folded twice in an S shape and accommodated in a battery container.
As described above, since the plurality of electrode leads 7 (positive electrode lead and negative electrode lead) are folded twice in an S shape, both ends of the electrode leads 7 are respectively connected to the electrode tab 5 and the electrode terminal. 8 can be prevented from being bent when it is folded in a state of being connected and fixed in advance to the electrode 8, and the electrode lead 7 itself or damage to the electrode tab 5 or the electrode terminal 8 at both ends thereof can be damaged. Can be prevented.
More specifically, the positive electrode electrode 7 and the negative electrode lead 7 bundled with each other have one end on the electrode tab 5 and the other end on the electrode terminal 8 before being folded into an S shape. Is connected and fixed. From this state, when the positive and negative electrode leads 7 are bent in a U-shape, both ends of the electrode leads 7 are fixed. Therefore, stress (electrode leads located at the center of the bundle of electrode leads 7) is applied to each connection portion. 7, the outer electrode lead generates a tensile force, and the inner electrode lead generates a compressive force. The stress generated in the connection portion increases as the distance from the center of the bundle of electrode leads 7 increases.
After that, when the U-shaped bending is performed once again to obtain an S-shape, the positive electrode electrode electrode 7 and the negative electrode electrode lead 7 are bent twice. It receives compressive force by bending. As a result, the stress generated in the connection portion is canceled out.
Therefore, by bending the electrode leads 7 for the positive electrode and the negative electrode in an S shape, the stress generated in the vicinity of the connection portion of the electrode lead 7 can be offset and damage to the connection portion can be prevented. Further, by bending a plurality of positive electrode or negative electrode leads, that is, a plurality of electrode leads having the same polarity, and bending them at the same time, it is possible to prevent bending of the electrode lead 7.

では、次に、保護板12の構成につき詳述する。
図4(a)に図1及び図2の+Z方向から見た保護板12の上面図、図4(b)に図4(a)のB-B´線におけるZY面の断面図を示す。また、図3(b)に、図1の斜視図から容器本体2のみを取り出した図を示す。上述のとおり、保護板12は容器本体2に収容されるため、容器本体2の開口部の形状、すなわちXY断面における略矩形の内壁の形状と実質的に同一の形状である(なお、電池容器2のうち、XY断面における略矩形の内壁で開口を形成するいずれのZ軸上の箇所も、開口部という)。従って、図1のようにY軸に沿って正極端子82および負極端子81が配置される場合、容器本体2のY軸方向( 図1では上記XY断面形状の長辺方向)の内法(うちのり)L4とX軸方向(図1では上記XY断面形状の短辺方向)の内法L3に対応して、保護板12は図4に示すように内法L4と実質的に同一またはやや小さめの寸法L4´及び内法L3と実質的に同一またはやや小さめの寸法L3´からなる略矩形の形状となる。
かような寸法の保護板12は、金属枠15と絶縁板14とが図4のように嵌め合わされて一体に形成されている。言い換えれば、絶縁板14の一方の面の少なくとも周囲を金属枠15の金属が覆った構造である。
まず、金属枠15は、XY平面上で隣り合う2辺の寸法をそれぞれ寸法L3´と寸法L4´とする略矩形の平面形状であって、その厚みは寸法(L7)/2である。この金属枠15は、飛散物がスパッタ等の高温の物体であってもこの面で受け止めることができる高融点の金属(高融点金属、例えば、銅など)であり、飛散物が積層体に到達するのを十分に防止することができる一定の厚みとするため、(L7)/2≧1.5mm程度とするのが望ましい。金属枠15には、XY平面から見て、後述の絶縁板14を嵌め込むための略楕円形状の貫通孔が設けられている。この貫通孔は、例えば、金属板を所定の型で打ち抜いて金属枠15を形成する際に、この型を適宜設計することで、同時に形成することができる。
次に、絶縁板14は、XY平面上で隣り合う2辺の寸法をそれぞれ寸法L3´と寸法L4´とする略矩形の形状であって、金属枠15が設置される部分、すなわち当該略矩形の形状の周辺部分の厚みは寸法(L7)/2であり、金属枠15の上記貫通孔に嵌め込まれる部分、すなわち当該略矩形の形状の中央部分の厚みは寸法L7である。絶縁板14には電極端子8(正極端子82と負極端子81)を挿入させるための貫通孔16が上記中央部分の対応する位置に形成されている。この貫通孔16および上記中央部分と上記周辺部分との厚みの差(段差となる)は、例えば、ポリエチレンやポリプロピレン等のプラスチック樹脂を所定の型に流し込んで絶縁板14を形成する際に、この型を適宜設計することで、同時かつ適切に形成することができる。
Next, the configuration of the protection plate 12 will be described in detail.
4A is a top view of the protective plate 12 viewed from the + Z direction in FIGS. 1 and 2, and FIG. 4B is a cross-sectional view of the ZY plane along the line BB ′ in FIG. 4A. FIG. 3B shows a view in which only the container main body 2 is taken out from the perspective view of FIG. As described above, since the protection plate 12 is accommodated in the container body 2, the shape of the opening of the container body 2, that is, the shape of the substantially rectangular inner wall in the XY cross section is substantially the same (battery container 2, any location on the Z-axis that forms an opening with a substantially rectangular inner wall in the XY cross section is referred to as an opening). Therefore, when the positive electrode terminal 82 and the negative electrode terminal 81 are arranged along the Y axis as shown in FIG. 1, the inner method (of which the long side direction of the XY cross section in FIG. Glue) Corresponding to the inner method L3 in L4 and the X-axis direction (in FIG. 1, the short side direction of the XY cross section in FIG. 1), the protective plate 12 is substantially the same as or slightly smaller than the inner method L4 as shown in FIG. The dimension L4 ′ and the inner method L3 are substantially the same or slightly smaller than the dimension L3 ′.
The protective plate 12 having such dimensions is integrally formed by fitting the metal frame 15 and the insulating plate 14 as shown in FIG. In other words, it is a structure in which the metal of the metal frame 15 covers at least the periphery of one surface of the insulating plate 14.
First, the metal frame 15 has a substantially rectangular planar shape in which the dimensions of two adjacent sides on the XY plane are a dimension L3 ′ and a dimension L4 ′, respectively, and the thickness is a dimension (L7) / 2. The metal frame 15 is a high melting point metal (high melting point metal such as copper) that can be received on this surface even if the scattered matter is a high-temperature object such as spatter, and the scattered matter reaches the laminated body. In order to obtain a constant thickness that can be sufficiently prevented, it is desirable that (L7) /2≧1.5 mm. The metal frame 15 is provided with a substantially elliptical through-hole for fitting an insulating plate 14 to be described later when viewed from the XY plane. For example, when the metal frame 15 is formed by punching a metal plate with a predetermined mold, the through hole can be formed at the same time by appropriately designing the mold.
Next, the insulating plate 14 has a substantially rectangular shape in which the dimensions of two adjacent sides on the XY plane are the dimensions L3 ′ and L4 ′, respectively, and is a portion where the metal frame 15 is installed, that is, the substantially rectangular shape. The thickness of the peripheral portion of the shape is dimension (L7) / 2, and the thickness of the portion fitted into the through hole of the metal frame 15, that is, the central portion of the substantially rectangular shape is dimension L7. A through hole 16 for inserting the electrode terminal 8 (the positive terminal 82 and the negative terminal 81) is formed in the insulating plate 14 at a position corresponding to the central portion. The thickness difference (becomes a step) between the through hole 16 and the central portion and the peripheral portion is, for example, when a plastic resin such as polyethylene or polypropylene is poured into a predetermined mold to form the insulating plate 14. By designing the mold appropriately, it can be formed simultaneously and appropriately.

貫通孔16は、電極端子8を挿入するための、XY平面で直径が寸法L5の略円形の孔である。上述のとおり(図3(a)参照)、電極端子8は、一端において直径L1の略円状の断面を持つ円柱状の箇所(以下、端子部という)と、その他端において直径L2となる略円状の断面を持ち且つ当該端子部と中心軸を実質的に同じとする円柱状の箇所(以下、リベット部という)とを備えている。従って、保護板12は、貫通孔16の寸法L5を寸法L1と実質的に同一またはやや大きめの寸法として電極端子8の端子部に挿入される構成とすることもできるし、貫通孔16の寸法L5を寸法L2と実質的に同一またはやや大きめの寸法(ただし、この場合は、L5<L1)として電極端子8のリベット部に挿入される構成とすることもできる。
保護板12における貫通孔16の寸法L5を寸法L1と実質的に同一またはやや大きめの寸法として電極端子8の端子部に挿入される構成とした場合、保護板12の上面(図4(a)に示した面)を蓋3の絶縁体9に接触させて配置可能となるので、小型化に適している。このように絶縁体9に保護板12を接触させても、図3(a)に示すように、絶縁体9は蓋3に形成された孔において蓋3を挟みこむように形成されているため、保護板12の金属枠15が蓋3に接触しない。
一方、保護板12における貫通孔16の寸法L5を寸法L2と実質的に同一またはやや大きめの寸法(ただし、この場合は、L5<L1)として電極端子8の端子部に挿入される構成とした場合、保護板12はその下面(図4(b)の+Z方向に見た面)で電極リード7と接触しつつ、当該リード7とともに電極端子8にリベット打ちにより固定される。従って、上述の保護板12における貫通孔16の寸法L5を寸法L1と実質的に同一またはやや大きめの寸法とした場合に比べ、保護板12を容器本体2の断面(XY平面)にさらに平行に且つさらにしっかりと配置することができるので、保護板12と容器本体2の内壁との隙間を極力小さくすることができる。従って、飛散物が積層体に到達することをさらに効果的に防止することができる。なお、この場合には、保護板12の上面が電極端子8に接触することから、金属枠15と電極端子8が接触して電気経路が生じないように、図4(a)のXY平面における貫通孔16の端から金属枠15までの最短寸法L6は、L6>(L1−L2)/2としている。
The through-hole 16 is a substantially circular hole having a diameter L5 on the XY plane for inserting the electrode terminal 8. As described above (see FIG. 3A), the electrode terminal 8 has a cylindrical portion having a substantially circular cross section with a diameter L1 at one end (hereinafter referred to as a terminal portion) and a diameter L2 at the other end. A cylindrical portion (hereinafter referred to as a rivet portion) having a circular cross section and having substantially the same central axis as the terminal portion is provided. Therefore, the protection plate 12 can be configured to be inserted into the terminal portion of the electrode terminal 8 with the dimension L5 of the through hole 16 being substantially the same as or slightly larger than the dimension L1, and the dimension of the through hole 16 is also possible. L5 may be inserted into the rivet portion of the electrode terminal 8 as a dimension substantially the same as or slightly larger than the dimension L2 (in this case, L5 <L1).
When the dimension L5 of the through-hole 16 in the protection plate 12 is inserted into the terminal portion of the electrode terminal 8 as substantially the same as or slightly larger than the dimension L1, the top surface of the protection plate 12 (FIG. 4A). The surface shown in (2) can be placed in contact with the insulator 9 of the lid 3, which is suitable for downsizing. Even if the protective plate 12 is brought into contact with the insulator 9 as described above, the insulator 9 is formed so as to sandwich the lid 3 in the hole formed in the lid 3 as shown in FIG. The metal frame 15 of the protection plate 12 does not contact the lid 3.
On the other hand, the dimension L5 of the through hole 16 in the protective plate 12 is substantially the same as or slightly larger than the dimension L2 (however, in this case, L5 <L1) and is inserted into the terminal portion of the electrode terminal 8. In this case, the protective plate 12 is fixed to the electrode terminal 8 together with the lead 7 by riveting while contacting the electrode lead 7 on the lower surface (the surface viewed in the + Z direction in FIG. 4B). Therefore, the protective plate 12 is further parallel to the cross section (XY plane) of the container body 2 as compared with the case where the dimension L5 of the through hole 16 in the protective plate 12 is substantially the same as or slightly larger than the dimension L1. And since it can arrange | position more firmly, the clearance gap between the protection board 12 and the inner wall of the container main body 2 can be made as small as possible. Therefore, it is possible to more effectively prevent the scattered matter from reaching the laminated body. In this case, since the upper surface of the protective plate 12 is in contact with the electrode terminal 8, the metal frame 15 and the electrode terminal 8 are in contact with each other in the XY plane of FIG. The shortest dimension L6 from the end of the through hole 16 to the metal frame 15 is L6> (L1-L2) / 2.

以上のような構成の電池1は、容器本体2の開口部、すなわち容器本体2の内壁の断面を、積層体と電極端子8との間に配置される保護板12で全面的にすっぽりと実質的に隙間なく覆うことができる。また、保護板12は、容器本体2の開口を蓋3で密閉する際の容器本体2と蓋3との接触部位(密閉部という)よりも積層体側に収容・配置されている。従って、電池容器の密閉の際、密閉部から容器本体内部へ飛散・侵入する飛散物は保護板12により積層体へ到達することを効果的に防止することができる。また、かように全面的に覆われているので、溶接後、電池1が運搬等された場合においても、保護板12で進行を妨げられた上記飛散物が保護板12から容器本体2のさらに内部へ侵入して積層体に到達することが防止される。
しかも、容器本体2の開口を蓋3で密閉する際、密閉部から飛散する飛散物が高温であっても、保護板12の絶縁板14の一方の面の少なくとも周囲を覆った金属枠15で進行を主に遮られるため、当該飛散物の熱は金属枠15の全面に熱伝導される。従って、保護板12が局部的に高温となって損傷(保護板12の一部が熱分解又は熱により溶ける等)し、この損傷箇所から飛散物が積層体へ到達することを防止することができる。なお、絶縁板14が高融点材料(例えば、ポリアミド、テフロン(登録商標)等のプラスチック樹脂)で形成されている場合には、金属枠15を配置せずとも同様の効果が得られる場合もある。
従って、電池容器の密閉時に飛散物が積層体に到達することが防止できるので、電池性能の優れた電池1を提供することができる。
The battery 1 having the above-described configuration is such that the opening of the container main body 2, that is, the cross section of the inner wall of the container main body 2 is entirely covered substantially by the protective plate 12 disposed between the laminate and the electrode terminal 8. Can be covered without any gaps. Further, the protection plate 12 is accommodated and arranged on the laminated body side from a contact portion (referred to as a sealing portion) between the container body 2 and the lid 3 when the opening of the container body 2 is sealed with the lid 3. Therefore, when the battery container is sealed, scattered matter that scatters and enters from the sealed portion into the container body can be effectively prevented from reaching the laminated body by the protective plate 12. In addition, since the entire surface is covered as described above, even when the battery 1 is transported after welding, the scattered matter that has been prevented from advancing by the protective plate 12 is further transferred from the protective plate 12 to the container body 2. It is prevented from entering the inside and reaching the laminated body.
In addition, when the opening of the container body 2 is sealed with the lid 3, the metal frame 15 covering at least the periphery of one surface of the insulating plate 14 of the protective plate 12 is used even if the scattered matter scattered from the sealed portion is high temperature. Since the progress is mainly blocked, the heat of the scattered matter is conducted to the entire surface of the metal frame 15. Therefore, it is possible to prevent the protective plate 12 from being locally heated and damaged (a part of the protective plate 12 is thermally decomposed or melted by heat, etc.) to prevent the scattered matter from reaching the laminate from the damaged portion. it can. When the insulating plate 14 is made of a high melting point material (for example, a plastic resin such as polyamide or Teflon (registered trademark)), the same effect may be obtained without arranging the metal frame 15. .
Therefore, since the scattered matter can be prevented from reaching the laminated body when the battery container is sealed, the battery 1 having excellent battery performance can be provided.

(第二実施形態)
本発明に係る第二実施形態の電池について説明する。この電池は、第一実施形態の電池1と基本的に同一構成であり、相違点は、図4に示す保護板12の代わりに、図5に示す保護板12aが用いられている点である。保護板12aの配置は電池1内の保護板12の配置と同様である。上記同一構成の部分および同一符号の構成は、第一実施形態と同様であるので詳細な説明を省略する。以下に、第一実施形態との相違点である保護板12aにつき、詳述する。
(Second embodiment)
A battery according to a second embodiment of the present invention will be described. This battery has basically the same configuration as the battery 1 of the first embodiment, and the difference is that a protection plate 12a shown in FIG. 5 is used instead of the protection plate 12 shown in FIG. . The arrangement of the protection plate 12 a is the same as the arrangement of the protection plate 12 in the battery 1. The parts having the same configuration and the configuration having the same reference numerals are the same as those in the first embodiment, and thus detailed description thereof is omitted. Hereinafter, the protection plate 12a that is different from the first embodiment will be described in detail.

図5(a)は、保護板12aの+Z方向から見た上面図であり、図5(b)は図5(a)のC-C´線におけるZY面の断面図である。また、図5(c)は、容器本体2に保護板12aを挿入・配置した場合に変形した保護板のC-C´線におけるZY面の断面図である。
保護板12aは、絶縁板14と金属枠15aが図5のように嵌め合わされて一体に形成されている点で図4の保護板12と同様であるが、金属枠15の代わりに金属枠15aを用いることで、第一実施形態の電池に比べ、飛散物の積層体への到達をさらに効果的に防止するものである。
FIG. 5A is a top view of the protective plate 12a viewed from the + Z direction, and FIG. 5B is a cross-sectional view of the ZY plane taken along the line CC ′ of FIG. FIG. 5C is a cross-sectional view of the ZY plane of the protective plate deformed when the protective plate 12a is inserted and arranged in the container body 2 along the line CC ′.
The protective plate 12a is the same as the protective plate 12 of FIG. 4 in that the insulating plate 14 and the metal frame 15a are fitted and integrated as shown in FIG. By using, it is possible to more effectively prevent the scattered matter from reaching the laminated body as compared with the battery of the first embodiment.

図4(a)に示すように、金属枠15aは、XY平面上で隣り合う2辺の寸法をそれぞれ寸法L3´よりやや小さい寸法L8と寸法L4´よりやや小さい寸法L9とする略矩形の平面形状を有する金属枠本体部αと、当該金属枠本体部αの辺のうち寸法L8である2つの辺の各々から当該金属枠本体部αの外側(Y方向)へそれぞれ伸びる2つの第一変形部と、当該金属枠本体部αの辺のうち寸法L9である2つの辺の各々から当該金属枠本体部αの外側(X方向)へそれぞれ伸びる2つの第二変形部とを備えている。
第一変形部は、XY平面上で隣り合う2辺の寸法をそれぞれ寸法L8と寸法L10とする略矩形の平面形状であり、第一変形部の寸法L8の辺は金属枠本体部αの寸法L8の辺に接合している。
第二変形部は、XY平面上で隣り合う2辺の寸法をそれぞれ寸法L9と寸法L10とする略矩形の平面形状であり、第二変形部の寸法L9の辺は金属枠本体部αの寸法L9の辺に接合している。
なお、ここで、「接合」とは、別々に用意された2つの部材を溶接等で一体につなぎ合わせる場合のみならず、後述のように、1つの部材が型抜きされることで、2つの部材が一体につながっているように見える場合も含んだ意味とする。
金属枠15aの金属枠本体部αには、図4の保護板12と同様、XY平面から見て、絶縁板14を嵌め込むための略楕円形状の貫通孔が設けられている。この貫通孔の形成、さらに金属枠本体部αと第一及び第二変形部とが一体に接合された構造、すなわち図5(a)に示す金属枠15aの形状は、例えば、1枚の金属板を所定の型で打ち抜くことで同時に形成することができる。
As shown in FIG. 4A, the metal frame 15a is a substantially rectangular plane in which the dimensions of two adjacent sides on the XY plane are a dimension L8 slightly smaller than the dimension L3 ′ and a dimension L9 slightly smaller than the dimension L4 ′. The metal frame main body α having a shape and two first deformations extending from the two sides having the dimension L8 out of the sides of the metal frame main body α to the outside (Y direction) of the metal frame main body α. And two second deformable portions extending from each of the two sides having the dimension L9 out of the sides of the metal frame main body α to the outside (X direction) of the metal frame main body α.
The first deformed portion has a substantially rectangular planar shape in which the dimensions of two adjacent sides on the XY plane are the dimensions L8 and L10, respectively, and the side of the dimension L8 of the first deformed portion is the dimension of the metal frame main body α. It is joined to the side of L8.
The second deforming portion has a substantially rectangular planar shape in which the dimensions of two adjacent sides on the XY plane are the dimensions L9 and L10, respectively, and the side of the dimension L9 of the second deforming portion is the dimension of the metal frame main body α. It is joined to the side of L9.
Here, “joining” means not only when two separately prepared members are joined together by welding or the like, but also when two members are die-cut as described later. This also includes the case where the members seem to be connected together.
Similar to the protection plate 12 of FIG. 4, the metal frame main body α of the metal frame 15 a is provided with a substantially elliptical through-hole for fitting the insulating plate 14 when viewed from the XY plane. The formation of this through hole and the structure in which the metal frame main body α and the first and second deformed portions are integrally joined, that is, the shape of the metal frame 15a shown in FIG. The plates can be formed simultaneously by punching with a predetermined mold.

金属枠15aの金属枠本体部αと第一及び第二変形部との接合された部分(接合部分)には、金属枠本体部αが置かれた平面から当該接合部分を回転軸として垂直方向(+Z方向)に第一及び第二変形部を折り曲げ容易とするために、溝などの折り曲げ部17が形成されている。この折り曲げ部17が例えば溝の場合には、上述のように1枚の金属板を所定の型で打ち抜いて金属枠15aの形状を形成する際に、当該型を適宜設計することで、この溝も同時に形成することができる。   The portion of the metal frame 15a where the metal frame main body α is joined to the first and second deformed portions (joint portion) is perpendicular to the plane where the metal frame main body α is placed as the rotation axis. In order to make it easy to bend the first and second deformed portions in the (+ Z direction), a bent portion 17 such as a groove is formed. When the bent portion 17 is, for example, a groove, when the metal frame 15a is formed by punching one metal plate with a predetermined mold as described above, the groove is appropriately designed. Can be formed simultaneously.

金属枠15aの厚みは寸法(L7)/2である。図4に示した保護板12の金属枠15と同様に、この金属枠15aは、飛散物がスパッタ等の高温の物体であってもこの面で受け止めることができる高融点金属(例えば、銅など)である。また、飛散物が積層体に到達するのを十分に防止することができるように、(L7)/2≧1.5mm程度とするのが望ましい。また、保護板12aを容器本体に挿入した際に、図5(c)のように折り曲げられた第一および第二変形部が、容器本体の内壁にバネ性を持ってしっかり接触することができるように、折り曲げ部17の金属部分の厚み(Z方向)は1.0mm以上とするのが望ましい。   The thickness of the metal frame 15a is dimension (L7) / 2. Similar to the metal frame 15 of the protective plate 12 shown in FIG. 4, this metal frame 15a is a refractory metal (for example, copper or the like) that can catch on this surface even if the scattered material is a high-temperature object such as spatter. ). In addition, it is desirable that (L7) /2≧1.5 mm so that the scattered matter can be sufficiently prevented from reaching the laminated body. Further, when the protective plate 12a is inserted into the container body, the first and second deformed portions bent as shown in FIG. 5 (c) can firmly contact the inner wall of the container body with a spring property. Thus, the thickness (Z direction) of the metal portion of the bent portion 17 is desirably 1.0 mm or more.

本実施形態の電池は、第一実施形態の電池と同様に、開口部を密閉部よりも積層体の側に収容・配置される保護板12aの特に絶縁板14で全面的にすっぽりと実質的に隙間なく覆うことができるので、電池容器の密閉の際、上記密閉部から容器本体内部へ侵入する飛散物が積層体へ到達することを効果的に防止することができる。また、かように全面的に覆われているので、溶接後、電池が運搬等された場合においても、保護板12aで進行を妨げられた上記飛散物が保護板12aから容器本体2のさらに内部へ侵入することが防止される。
しかも、飛散物が高温であっても、保護板12aの金属枠15aで進行を主に遮られるため、当該飛散物の熱は金属枠15aの全面に熱伝導される。従って、保護板12aが局部的に高温となって損傷(保護板12aの一部が熱分解又は熱により溶ける等)し、この損傷箇所から飛散物が積層体へ到達することを防止することができる。なお、絶縁板14は高融点材料(例えば、ポリアミド、テフロン(登録商標)等のプラスチック樹脂)で形成されるとなお効果的である。
その上、金属枠15aの第一および第二変形部が、容器本体2の内壁にバネ性を持ってしっかり接触しているので、強固に容器本体2の内壁と保護板12aの絶縁板14との隙間を強固に塞ぐことができる。従って、第一実施形態の電池における保護板12に比べ、飛散物の積層体への到達をより効果的に防止することができる。
すなわち、電池容器の密閉時に飛散物が積層体に到達することが第一実施形態の電池よりもさらに効果的に防止できる。よって、電池性能のさらに優れた電池を提供することができる。
Similar to the battery of the first embodiment, the battery of the present embodiment is completely substantially entirely, particularly the insulating plate 14 of the protective plate 12a that is accommodated and arranged on the side of the laminated body with respect to the sealed portion. Therefore, when the battery container is sealed, it is possible to effectively prevent the scattered matter that enters the container body from the sealed portion from reaching the laminated body. In addition, since the entire surface is covered as described above, even when the battery is transported after welding, the scattered matter that is prevented from advancing by the protection plate 12a is further removed from the protection plate 12a to the inside of the container body 2. Intrusion is prevented.
Moreover, even if the flying object is high in temperature, the metal frame 15a of the protection plate 12a mainly blocks the progress, so that the heat of the flying object is conducted to the entire surface of the metal frame 15a. Therefore, it is possible to prevent the protection plate 12a from being locally heated to be damaged (a part of the protection plate 12a is thermally decomposed or melted by heat, etc.) and the scattered matter from reaching the laminated body from the damaged portion. it can. The insulating plate 14 is more effective when formed of a high melting point material (for example, a plastic resin such as polyamide or Teflon (registered trademark)).
In addition, since the first and second deformed portions of the metal frame 15a are firmly in contact with the inner wall of the container body 2 with springiness, the inner wall of the container body 2 and the insulating plate 14 of the protection plate 12a Can be tightly closed. Therefore, compared with the protection plate 12 in the battery of the first embodiment, it is possible to more effectively prevent the scattered matter from reaching the laminated body.
That is, it is possible to more effectively prevent the scattered matter from reaching the laminated body when the battery container is sealed than the battery of the first embodiment. Therefore, a battery with further excellent battery performance can be provided.

(第三実施形態)
本発明に係る第三実施形態の電池について説明する。この電池は、第二実施形態の電池と基本的に同一構成であり、第二実施形態の電池との相違点は、図5に示す保護板12aの代わりに、図6に示す保護板12bが用いられている点である。保護板12bの配置は保護板12aの配置と同様である。上記同一構成の部分および同一符号の構成は、第二実施形態と同様であるので詳細な説明を省略する。以下に、第二実施形態との相違点である保護板12bにつき、詳述する。
図6(a)は保護板12bを−Z方向から見た下面図であり、図6(b)は保護板12bを+Z方向から見た上面図である。また、図6(c)は、図6(b)のD-D´線における保護板12bのZY面における断面図である。
保護板12bは絶縁板14aと金属枠15bが図6のように嵌め合わされて一体に形成されている点で図5の保護板12aと同様であるが、金属枠15aの代わりに金属枠15bを用い、また絶縁板14の代わりに絶縁板14aを用いている点が大きく異なる。
(Third embodiment)
A battery according to a third embodiment of the present invention will be described. This battery has basically the same configuration as the battery of the second embodiment, and the difference from the battery of the second embodiment is that a protection plate 12b shown in FIG. 6 is used instead of the protection plate 12a shown in FIG. It is the point used. The arrangement of the protection plate 12b is the same as the arrangement of the protection plate 12a. The parts having the same configuration and the configuration having the same reference numerals are the same as those in the second embodiment, and thus detailed description thereof is omitted. Hereinafter, the protection plate 12b which is different from the second embodiment will be described in detail.
6A is a bottom view of the protective plate 12b viewed from the −Z direction, and FIG. 6B is a top view of the protective plate 12b viewed from the + Z direction. FIG. 6C is a cross-sectional view on the ZY plane of the protective plate 12b taken along the line DD ′ in FIG.
The protective plate 12b is the same as the protective plate 12a in FIG. 5 in that the insulating plate 14a and the metal frame 15b are integrally formed as shown in FIG. 6, but the metal frame 15b is used instead of the metal frame 15a. The difference is that the insulating plate 14 a is used instead of the insulating plate 14.

絶縁板14aは、XY平面上で隣り合う2辺の寸法をそれぞれ寸法L3´と寸法L4´とする略矩形の形状であり、ZY平面から見て、厚みが寸法L7の凸部(絶縁凸部という)が形成されている。この絶縁凸部は図6(b)に示すようにXY平面で見て直径が寸法L11の略円形である。絶縁凸部には、当該略円形の中心軸と同軸の貫通孔(XY平面で見て直径が寸法L5の略円形)が、負極端子81を挿入するために形成されている。先述の寸法L6を用いると、L11=L5+2×L6の関係となる。ZY平面で見て、絶縁板14aの当該絶縁凸部以外の部分の厚みは寸法(L7)/2である。絶縁板14aの厚みが寸法(L7)/2の部位には、後述の金属凸部を嵌めこむための貫通孔(XY平面で見て直径が寸法L12の略円形)が形成されている。絶縁板14aの形状は、絶縁板14と同様に型成形にて形成することができる。   The insulating plate 14a has a substantially rectangular shape in which the dimensions of two adjacent sides on the XY plane are the dimensions L3 ′ and L4 ′, respectively. Is formed). As shown in FIG. 6B, the insulating protrusion has a substantially circular shape with a diameter L11 when viewed in the XY plane. A through hole (a substantially circular shape having a diameter L5 when viewed in the XY plane) is formed in the insulating convex portion so as to insert the negative electrode terminal 81. The through hole is coaxial with the substantially circular central axis. If the dimension L6 is used, L11 = L5 + 2 × L6. As viewed in the ZY plane, the thickness of the portion of the insulating plate 14a other than the insulating convex portion is dimension (L7) / 2. A portion of the insulating plate 14a having a dimension (L7) / 2 is formed with a through-hole (a substantially circular shape having a diameter L12 when viewed in the XY plane) for fitting a metal protrusion described later. The shape of the insulating plate 14 a can be formed by molding as with the insulating plate 14.

金属枠15bは、保護板12aの金属枠15aと同様、XY平面上で隣り合う2辺の寸法をそれぞれ寸法L3´よりやや小さい寸法L8と寸法L4´よりやや小さい寸法L9とする略矩形の平面形状を有する金属枠本体部βと、当該金属枠本体部βの辺のうち寸法L8である2つの辺の各々から当該金属枠本体部βの外側(Y方向)へそれぞれ伸びる2つの第一変形部と、当該金属枠本体部の辺のうち寸法L9である2つの辺の各々から当該金属枠本体部βの外側(X方向)へそれぞれ伸びる2つの第二変形部とを備えている。
図6の金属枠15bと図5の金属枠15aとの相違点は、互いの金属枠本体部、すなわち金属枠本体部βと金属枠本体部αの形状が異なる点であり、第一変形部と第二変形部との金属枠本体部への接合関係や折り曲げ部17での変形等を含むその他の点については、図5の金属枠15aと同様であるので説明を省略する。
金属枠本体部βには、ZY平面から見て、厚みが寸法L7の凸部(金属凸部という)が形成されている。この金属凸部は図6(a)に示すようにXY平面で見て直径が寸法L12の略円形である。当該略円形の中心軸と同軸の貫通孔(XY平面で見て直径が寸法L5の略円形)が、正極端子82を挿入するために形成されている(L12>L5)。
下面から保護板12bの金属凸部に接触することで電気的に接続されることとなる電極リード7の幅を寸法Wとすると、L12≦Wとして設計する。金属凸部が電池容器内で電極リード7以外の部分に接触することを回避するためである。ここでは、L12=L11として図示している。
金属枠本体部βの当該金属凸部以外の部分の厚みは寸法(L7)/2である。金属枠本体部βの厚みが寸法(L7)/2の部位には、上述の絶縁凸部を嵌めこむための貫通孔(XY平面で見て直径が寸法L11の略円形)が形成されている。
金属枠15bの形状は、例えばXY平面に置かれた1枚の金属板を当該金属板の両面からZ方向にプレスしつつ打ち抜きも行う2つの型を適宜設計することで、同時に形成することができる。
Similarly to the metal frame 15a of the protective plate 12a, the metal frame 15b is a substantially rectangular plane in which the dimensions of two adjacent sides on the XY plane are a dimension L8 slightly smaller than the dimension L3 ′ and a dimension L9 slightly smaller than the dimension L4 ′. The metal frame main body β having a shape and two first deformations extending from each of the two sides having the dimension L8 out of the sides of the metal frame main body β to the outside (Y direction) of the metal frame main body β And two second deformable portions extending from each of the two sides having the dimension L9 out of the sides of the metal frame main body portion to the outside (X direction) of the metal frame main body portion β.
The difference between the metal frame 15b in FIG. 6 and the metal frame 15a in FIG. 5 is that the shapes of the metal frame main body portions, that is, the metal frame main body portion β and the metal frame main body portion α, are different from each other. The other points including the joining relationship between the first and second deformable portions to the metal frame main body portion and the deformation at the bent portion 17 are the same as those of the metal frame 15a in FIG.
The metal frame main body β is formed with a convex portion (referred to as a metallic convex portion) having a thickness L7 when viewed from the ZY plane. As shown in FIG. 6A, the metal protrusion has a substantially circular shape having a diameter L12 when viewed in the XY plane. A through hole (a substantially circular shape having a diameter L5 when viewed in the XY plane) coaxial with the substantially circular central axis is formed for inserting the positive electrode terminal 82 (L12> L5).
When the width of the electrode lead 7 to be electrically connected by coming into contact with the metal convex portion of the protective plate 12b from the lower surface is defined as a dimension W, L12 ≦ W is designed. This is for avoiding that the metal convex portion contacts a portion other than the electrode lead 7 in the battery container. Here, L12 = L11 is illustrated.
The thickness of the part other than the metal convex part of the metal frame main body part β is the dimension (L7) / 2. A through-hole (a substantially circular shape having a diameter L11 when viewed in the XY plane) for fitting the above-described insulating convex portion is formed in a portion where the thickness of the metal frame main body β is the dimension (L7) / 2. .
The shape of the metal frame 15b can be formed at the same time by, for example, appropriately designing two molds that press and punch a single metal plate placed on the XY plane from both sides of the metal plate in the Z direction. it can.

このような保護板12bを用いた電池は、密閉部よりも積層体の側に収容・配置される保護板12bで全面的にすっぽりと覆うことができるので、第二実施形態の電池で述べたと同様の効果を得ることができる。保護板12bの絶縁板14aは、高融点材料(例えば、ポリアミド、テフロン(登録商標)等のプラスチック樹脂)で形成されるとなお効果的である。
さらに、保護板12bの金属枠15bにおける第一および第二変形部が容器本体2の内壁にバネ性を持ってしっかり接触しているのみならず、保護板12bの下面に露出している金属凸部と電極リード7が電極端子8のリベット打ち等により電気的に接続されて固定されるので、電池容器が金属容器である場合には、金属凸部を介して正極用の電極リード7を当該電池容器に電気的に接続することができる。すなわち、電池容器を電池の正極電位とすることができる(プルアップという)。従って、電池容器の変質等を防止することができる。例えば、本実施形態の電池がアルミニウムを材料とする金属容器を用いたリチウムイオン二次電池である場合には、電池容器がLiAlへ合金化することを防止でき、結果として電池性能の劣化を防止することができる。
なお、保護板12bの金属枠15bの材料としては、銅などの高融点金属であるのみならず、ニクロム等の電気抵抗の高い金属(高抵抗金属)を用いることができる。金属枠15bが高抵抗金属で形成されていれば、電池容器が金属容器であって且つ予期せず当該電池容器が他の装置等に接触して当該電池容器と当該他の装置間に電流が流れる場合においても、当該電流の量は微小であり、よって安全性向上にも寄与することができる。また、電池容器の外部において正極端子と電池容器とを抵抗体で接続することでプルアップを行う場合に比べ、電池容器の内部でプルアップを行う構成であるため、外部の構造物との接触等により抵抗体が外れて電池容器を正極電位に保つことができなくなるという不具合も生じにくい。さらに、電池容器を密閉後に上記抵抗体を接続する作業は煩雑であるが、保護板12bの設置はワンタッチであり極めて簡易に作業できるという効果も奏することができる。
Since the battery using such a protective plate 12b can be covered completely with the protective plate 12b housed and arranged on the side of the laminate rather than the hermetically sealed portion, it is described in the battery of the second embodiment. Similar effects can be obtained. The insulating plate 14a of the protective plate 12b is still more effective when formed of a high melting point material (for example, a plastic resin such as polyamide or Teflon (registered trademark)).
Further, the first and second deformed portions of the metal frame 15b of the protection plate 12b are not only in firm contact with the inner wall of the container body 2 with springiness, but also the metal protrusions exposed on the lower surface of the protection plate 12b. When the battery container is a metal container, the electrode lead 7 for the positive electrode is connected to the positive electrode via the metal protrusion. It can be electrically connected to the battery container. That is, the battery container can be set to the positive electrode potential of the battery (referred to as pull-up). Therefore, it is possible to prevent the deterioration of the battery container. For example, when the battery of this embodiment is a lithium ion secondary battery using a metal container made of aluminum, the battery container can be prevented from alloying with LiAl, and as a result, deterioration of battery performance can be prevented. can do.
In addition, as a material of the metal frame 15b of the protection plate 12b, not only a high melting point metal such as copper but also a metal having a high electric resistance such as nichrome (high resistance metal) can be used. If the metal frame 15b is formed of a high-resistance metal, the battery container is a metal container, and the battery container unexpectedly comes into contact with another device or the like, so that current flows between the battery container and the other device. Even when it flows, the amount of the current is very small, and can contribute to improvement of safety. Compared to the case where the positive terminal and the battery container are connected to each other by a resistor outside the battery container, the pull-up is performed inside the battery container. For example, the resistor is detached and the battery container cannot be kept at the positive electrode potential. Furthermore, although the operation of connecting the resistor after the battery container is sealed is complicated, the installation of the protective plate 12b is one-touch, and an effect that the operation can be performed extremely easily can be achieved.

以上、本発明の第一乃至第三の実施形態の電池を説明した。しかし、本発明はこれらの実施形態に限定されず、本発明の趣旨を逸脱しない限りで種々の変形が可能である。特定の電池の種類(電極材料、積層型、捲回型)や特定の電池容器の形(角型、円筒型)に限定されるものではなく、電池容器と蓋とを密閉する際に飛散物が積層体に到達する可能性のある電池のいずれにも適用可能である。上記寸法のそれぞれについても、本発明の趣旨を逸脱しない限り、適宜変更可能である。
なお、保護板12、12a、12bの金属枠は金属板を適宜加工した構成として説明したが、蒸着等により構成してもよい。また、保護板12a、12bにおいては第一および第二変形部が設けられているが、第一変形部または第二変形部の一方のみを設ける構成としてもよい。さらに、これら第一および第二変形部の厚みは、(L7)/2としたが、金属枠本体部と異なる厚みとしてもよい。なお、蓋3に安全弁が形成される場合には、保護板12、12a、12bの中央部にガス抜き用の貫通孔(ただし、飛散物が積層体に到達するのを実質的に妨げる程度の小径の孔)を形成してもよい。
また、以上の説明においては、リベット打ちを行うため電極端子8には端子部とリベット部が形成されている。しかし、リベット打ちではなく、ネジにより保護板12と電極リード7を電極端子8に固定する場合には、例えば、電極端子8にはリベット部を形成しないで直径L1の略円状の断面を持つ円柱状とし且つその一端にネジ穴を設け、当該ネジ穴にネジ止めする雄ネジのネジ胴部を直径L2とすればよい。このような構成においても、上記の効果を奏することができる。
さらに、電池容器が金属容器でなくプラスチック容器等であってもよい。この場合には、容器本体と蓋とを熱溶着または接着して密閉を行うが、容器本体と蓋との間から飛散物が積層体に到達することを保護板12、12a、12bは妨げることができるので、電池性能の劣化を防止し、優れた性能の電池を提供することができる。
Heretofore, the batteries according to the first to third embodiments of the present invention have been described. However, the present invention is not limited to these embodiments, and various modifications can be made without departing from the spirit of the present invention. It is not limited to a specific battery type (electrode material, laminated type, wound type) or a specific battery container shape (square, cylindrical type), but is scattered when the battery container and lid are sealed. Can be applied to any battery that may reach the stack. Each of the above dimensions can be changed as appropriate without departing from the spirit of the present invention.
In addition, although the metal frame of the protective plates 12, 12a, and 12b was demonstrated as a structure which processed the metal plate suitably, you may comprise by vapor deposition. Moreover, although the 1st and 2nd deformation | transformation part is provided in the protection plates 12a and 12b, it is good also as a structure which provides only one of a 1st deformation part or a 2nd deformation part. Furthermore, although the thickness of these 1st and 2nd deformation | transformation parts was set to (L7) / 2, it is good also as thickness different from a metal frame main-body part. In addition, when a safety valve is formed on the lid 3, a through-hole for venting gas (however, a substance that substantially prevents the scattered matter from reaching the laminated body at the center of the protective plates 12, 12a, 12b). A small-diameter hole) may be formed.
In the above description, the terminal portion and the rivet portion are formed in the electrode terminal 8 for rivet driving. However, when the protection plate 12 and the electrode lead 7 are fixed to the electrode terminal 8 by screws instead of rivets, for example, the electrode terminal 8 has a substantially circular cross section having a diameter L1 without forming a rivet portion. A cylindrical shape and a screw hole at one end thereof, and a screw body portion of a male screw that is screwed into the screw hole may have a diameter L2. Even in such a configuration, the above-described effects can be achieved.
Further, the battery container may be a plastic container or the like instead of a metal container. In this case, the container body and the lid are thermally welded or bonded to perform sealing, but the protective plates 12, 12a, and 12b prevent the scattered matter from reaching the laminate from between the container body and the lid. Therefore, deterioration of battery performance can be prevented and a battery with excellent performance can be provided.

1 電池
2 容器本体
3 蓋
4 電極板
5 電極タブ
6 セパレータ
7 電極リード
8 電極端子
9 絶縁体
10 電極ユニット
11 電極体
12 保護板
13 ワッシャー(座金)
14 絶縁板
15 金属枠
16 貫通孔
17 折り曲げ部
DESCRIPTION OF SYMBOLS 1 Battery 2 Container body 3 Lid 4 Electrode plate 5 Electrode tab 6 Separator 7 Electrode lead 8 Electrode terminal 9 Insulator 10 Electrode unit 11 Electrode body 12 Protection plate 13 Washer (washer)
14 Insulating plate 15 Metal frame 16 Through hole 17 Bending part

Claims (6)

第一電極板と第二電極板とがセパレータを介して積層された積層体と、
開口部を備え、前記積層体を前記開口部から収容した容器本体と、
前記第一電極板または前記第二電極板に電気的に接続された電極端子を備え、前記容器本体を密閉部で密閉した蓋と、
前記開口部と実質的に同一形状の絶縁板を備え、前記容器本体に収容された保護板と、
を有し、
前記保護板は、前記密閉部よりも前記積層体の側に収容され且つ前記開口部を実質的に覆うことを特徴とする電池。
A laminate in which a first electrode plate and a second electrode plate are laminated via a separator;
A container main body comprising an opening, and containing the laminate from the opening;
An electrode terminal electrically connected to the first electrode plate or the second electrode plate, and a lid for sealing the container body with a sealing part;
An insulating plate having substantially the same shape as the opening, and a protective plate housed in the container body;
Have
The battery, wherein the protective plate is accommodated on the side of the laminated body with respect to the sealing portion and substantially covers the opening.
前記保護板は、前記絶縁板の一方の面の少なくとも周囲を覆う金属枠をさらに備え、前記一方の面を前記蓋に向けて配置されていることを特徴とする請求項1に記載の電池。   2. The battery according to claim 1, wherein the protection plate further includes a metal frame that covers at least the periphery of one surface of the insulating plate, and the one surface is disposed toward the lid. 前記金属枠は、前記絶縁板に嵌め込まれた金属枠本体部と、前記金属枠本体部と接合した変形部とを備え、
前記変形部がバネ性を持って前記容器本体に接触することを特徴とする請求項2に記載の電池。
The metal frame includes a metal frame main body part fitted in the insulating plate, and a deformation part joined to the metal frame main body part,
The battery according to claim 2, wherein the deformable portion contacts the container body with a spring property.
前記容器本体は、金属製であり、
前記金属枠本体部は、前記絶縁板の両面に延びる金属凸部をさらに備え、前記第一電極板が前記金属凸部を介して前記電極端子に接続されることを特徴とする請求項3記載の電池。
The container body is made of metal,
The said metal frame main-body part is further equipped with the metal convex part extended on both surfaces of the said insulating board, and said 1st electrode plate is connected to the said electrode terminal via the said metal convex part. Battery.
前記第一電極板は、正極板であり且つ前記金属枠は高抵抗金属で形成されていることを特徴とする請求項4に記載の電池。   The battery according to claim 4, wherein the first electrode plate is a positive electrode plate and the metal frame is formed of a high resistance metal. 前記積層体は、第一電極板と第二電極板とがセパレータを介して積層された第一積層体と、第一電極板と第二電極板とがセパレータを介して積層された第二積層体とからなり、
前記第一積層体の前記第一電極板に一端が接続され、他端が前記電極端子に接続された第一電極リードと、
前記第二積層体の前記第一電極板に一端が接続され、他端が前記電極端子に接続された第二電極リードと、
をさらに備え、
前記第一及び第二電極リードは束ねられ、前記電極端子と前記第一及び第二積層体との間においてS字状に折畳まれてなることを特徴とする請求項1乃至5に記載の電池。
The laminate includes a first laminate in which a first electrode plate and a second electrode plate are laminated via a separator, and a second laminate in which the first electrode plate and the second electrode plate are laminated via a separator. The body,
A first electrode lead having one end connected to the first electrode plate of the first laminate and the other end connected to the electrode terminal;
A second electrode lead having one end connected to the first electrode plate of the second laminate and the other end connected to the electrode terminal;
Further comprising
The first and second electrode leads are bundled and folded in an S shape between the electrode terminal and the first and second laminated bodies. battery.
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