JP2012029669A - Production method of seasoned bread crumb and seasoned bread crumb - Google Patents
Production method of seasoned bread crumb and seasoned bread crumb Download PDFInfo
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Abstract
Description
本発明はパン粉を積極的に乾燥させ粉砕をして、味付けや色付けまた香り付けを施し、あらゆる食品の材料に用いたりそのまま食品に活用することで、サクサクした食感やおいしく食するようにした調味パン粉の製造方法及び調味パン粉を提供する。 In the present invention, bread crumbs are actively dried and crushed, seasoned, colored, and scented, and used as food ingredients or as they are for food. A method for producing seasoned bread crumbs and seasoned bread crumbs are provided.
本来パン粉といえばパンを単純に砕いただけのものをフライ用の衣にすることが主な用途であった。またパン粉にハーブ片を配合し、更に調味料や香辛料を加えて、揚げ上がった後に調味付けをすることなく、出来上がったフライ品をそのまま食べることの出来る味付けパン粉なるものがあった。 Speaking of breadcrumbs, the main application was to use bread that was simply crushed as a garment for frying. In addition, there is a seasoned bread crumb that can be eaten the finished fried product as it is without adding seasonings and spices to the bread crumbs and adding seasonings and spices and then seasoning.
食品の味付けを補う固形素材としては、比較的形状が小さな食材で魚介類の身や野菜、果実の裁断したもの、一部食肉加工品の凍結乾燥もしくは熱風乾燥を施した乾燥食品、調味料と賦形材を混練して半練り状の固形物を作り、それを専用の装置を使用し押し出して顆粒状にしたものや、その半練り状のものを受け皿に入れ、乾燥した後粉砕した不均衡な粗粒状の調味料、又は一般的にドラムドライヤーと呼ばれる装置を活用し、液状の原料を薄く延ばし、加熱乾燥した後回収して製造した、チップ状の物があった。 Solid ingredients to supplement the seasoning of food include relatively small-shaped ingredients such as seafood and vegetables, fruit cuts, freeze-dried or hot-air dried foods, and seasonings A semi-kneaded solid is made by kneading the shaping material, extruded using a special device, and granulated, or the semi-kneaded product is placed in a receiving pan, dried, and then crushed. There was a chip-like product that was produced by using a balanced coarse-grained seasoning or a device generally called a drum dryer, thinly extending a liquid raw material, drying it by heating, and collecting it.
本発明に関連する先行技術を調べると下記のものがある。 Examining prior art related to the present invention, there are the following.
さらに特許文献2では、起泡剤を泡立て、そこに粉末状もしくは液状調味香辛料及びフレーク状食品原料を添加混合したのち、乾燥することを特徴とする、乾燥フレーク状食品の製造法の記載があった。
また特許文献3には、パン粉を100重量%としたときの比率で、調味料0.5〜10重量%、香辛料0.5〜10重量%及び着色料0〜20重量%を油脂5〜20重量%に溶解ないし分散させ、これをパン粉に添加混合することを特徴とする味付パン粉の製造法の記載もあった。
Furthermore, in Patent Document 2, there is a description of a method for producing a dry flaky food, which is characterized by foaming a foaming agent, adding a powdered or liquid seasoning spice and a flaky food material thereto, and then drying. It was.
Further, in Patent Document 3, the seasoning is 0.5 to 10% by weight, the spices 0.5 to 10% by weight and the colorant 0 to 20% by weight with respect to 100% by weight of bread crumbs. There was also a description of a method for producing seasoned bread crumbs characterized by dissolving or dispersing in weight% and adding and mixing them to bread crumbs.
前記特許文献1または3に記載されている状態では、パン粉が積極的に乾燥されているとは言えず、その製造方法で作成された調味パン粉を使用しフライ調理をした場合に、その水分によって油跳ねをしてパン粉と調味料、香辛料、ハーブ葉片が剥離脱落するのでその分離を確実に回避できない。 In the state described in Patent Document 1 or 3, it cannot be said that the bread crumbs are actively dried, and when fried cooking is performed using seasoned bread crumbs prepared by the manufacturing method, Oil separation makes breadcrumbs, seasonings, spices, and herb leaf pieces exfoliate and fall off, making it difficult to avoid separation.
更に調味料や香辛料の混合順序やその混合方法がどういうものか、またそれらをどういう状態にしなければならないか順序段階が請求項には明確に記載されていないため、単純に記載た各原料を任意に混ぜ合わせても、パン粉にそれらが十分に混ざりあい、吸着するとは言えず、このままではパン粉にしっかりと均一に調味付けされない。 Furthermore, the order of mixing seasonings and spices and the method of mixing them, and what state they should be in are not clearly described in the claims. Even if they are mixed together, it cannot be said that they are sufficiently mixed and adsorbed to the bread crumbs, and the bread crumbs are not seasoned firmly and evenly.
また使用されるパン粉の形状は粉砕加工されないパン粉のままであって、大きく不揃いであり、油脂、香料、着色料や調味料をまぶして混合しただけなので、製造過程で十分に香料や着色料がパン粉に馴染まなかったり、調味料などがしっかりと吸着せず剥離、脱落するので、それによって作られた調味パン粉は味付け、色付け、香り付けにムラが出来て均一性に欠ける。 In addition, the shape of the bread crumbs used is still uncrushed bread crumbs, and they are largely uneven, and they are mixed with oils, fragrances, colorings and seasonings, so that there is sufficient fragrances and colorings in the manufacturing process. Because it does not become familiar with bread crumbs, or the seasonings do not adsorb firmly and peels off and falls off, the seasoned bread crumbs made thereby have unevenness in seasoning, coloring and aroma, and lack uniformity.
また更にパン粉への調味料の吸着方法にしても、パン粉の多孔質な形状と油脂による粘性だけを利用し、ただ混ぜ合わせるという工程だけを経たものであるので、その吸着力は強固でなく、調味パン粉としておいしく食べるための調味料の配合重量によっては、パン粉の表面積に対して十分な分量の調味料を付着させることが困難である。 Furthermore, even in the method of adsorbing seasonings to bread crumbs, only the porous shape of bread crumbs and the viscosity due to fats and oils are used, and only through the process of mixing, the adsorption power is not strong, Depending on the blending weight of the seasoning for eating deliciously as seasoned bread crumbs, it is difficult to attach a sufficient amount of seasoning to the surface area of the bread crumbs.
前記特許文献1と3ともフライ用の衣に供する事を目的としており、その他のあらゆる食品に応用することを想定していない。 Both of Patent Documents 1 and 3 are intended to be used for clothes for frying, and are not supposed to be applied to any other food.
前記特許文献2に記載されている方法では、起泡剤によって得られた泡に液状また粉末の調味料を加えてフレーク状の食品に混合する場合、そのフレーク状の食品がたとえばパン粉であると想定すると、パン粉同士が調味料の水分によって結着してしまい、上手くフレーク状を保てない。また混合後乾燥しても一度癒着してしまったパン粉は剥がれることなく、そのまま乾燥され塊のままなので、調味パン粉としての体をなさないことは明白である。 In the method described in Patent Document 2, when a liquid or powder seasoning is added to the foam obtained by the foaming agent and mixed with the flaky food, the flaky food is, for example, bread crumbs. Assuming that the bread crumbs are bound by the moisture of the seasoning, the flake shape cannot be maintained well. Moreover, even if it dries after mixing, the bread crumbs once adhered are not peeled off, but are dried as they are and remain in a lump, so it is clear that the body does not form a seasoned bread crumb.
従来流通していた、一般の食品に対して味付けを補強したり、材料とするために加工されていた蓄肉、魚介、農産系の乾燥品は、乾燥する際にそれらが持ちうる水分が蒸発することで、乾燥後の重量が減り、歩留まりが悪くなることで原材料の価格や加工費を押し上げてしまい、結果市場に供給される際の価格が高価になっており、コストの増加に繋がることを考えると、安易にあらゆる食品に組み合わせたり、料理などに使用できないでいる。 Stored meat, seafood, and dried agricultural products that have been processed to reinforce seasoning or become raw materials for ordinary foods that have been distributed in the past evaporate the water they can have As a result, the weight after drying decreases and the yield deteriorates, which raises the price of raw materials and processing costs, and as a result, the price when supplied to the market becomes expensive, leading to an increase in cost. If you think about it, you cannot easily combine it with any food or use it for cooking.
よって本発明では、調味パン粉をあらゆる食品の素材として組み合わせることで、味付けを補うことに活用するため、パン粉を積極的に乾燥させ、形状を適度な大きさになるように粉砕加工した後、ムラのない色付け又は風味付け加工を施し、パン粉と調味料が一体化となる加工方法によって、均一で強固な味付けとサクサクとした食感によって、おいしく食べやすいものにする事と、パン粉を基材としてそれに調味を施すことで、原材料の歩留まりを良くし原材料の価格と製造コストを抑えそれらを安価に提供することを目的とするものである。 Therefore, in the present invention, in order to supplement seasoning by combining seasoned bread crumbs as a raw material for all foods, after the bread crumbs are actively dried and crushed to an appropriate size, With a processing method in which bread crumbs and seasonings are integrated, with a uniform or strong seasoning and a crispy texture, the bread crumbs are used as the base material. By seasoning it, the purpose is to improve the yield of raw materials, to reduce the price and manufacturing cost of raw materials, and to provide them at low cost.
[発明の1]
予め乾燥させたパンを大きさ3mm以下になるまで粉砕加工させた後、これに着色料、香料を加えながら、重量にしてパン粉100重量%に対し、食用油1〜5重量%の割合で混練りさせ、これを保温釜に移し替えた後60〜80℃を保ちながら、硬化油を2〜5重量%と、肉や野菜のエキスを粉砕させながら5〜7重量%加え、更に調味料を重量にして混練りパン粉100重量%に対し20〜40重量%加えてなることを特徴とする調味パン粉の製造方法。
[発明の2]
予め乾燥したパンを大きさが3mm以下の粒度になるまで粉砕加工し、これに着色料や香料を加えながら食用油をそのパン粉に加えて混練し、さらに肉や野菜エキス等を粉砕させ、更に調味料を加え、硬化油を所定量加えてから、保温釜に投入し60〜80℃を保ちながら混練作成されてなることを特徴とする調味パン粉。[Invention 1]
After pre-dried bread is pulverized to a size of 3 mm or less, it is mixed at a ratio of 1 to 5% by weight of edible oil to 100% by weight of bread crumbs while adding colorants and flavors After kneading and transferring to a heat-retaining kettle, keep the temperature at 60-80 ° C, add 2-5% by weight of hardened oil, add 5-7% by weight while crushing meat and vegetable extracts, and add seasonings A method for producing seasoned bread crumbs, characterized by adding 20 to 40% by weight to 100% by weight of kneaded bread crumbs.
[Invention 2]
Pre-dried bread is pulverized to a particle size of 3 mm or less, edible oil is added to the bread crumbs while adding colorants and fragrances, and the meat and vegetable extracts are further crushed. A seasoning bread crumb, which is prepared by adding a seasoning and adding a predetermined amount of hardened oil and then kneading the mixture while keeping it at 60 to 80 ° C.
上記構成からなるので以下に示す効果が期待できる
1.パン粉を積極的に乾燥し、3mm以下の粒度に粉砕加工することで、これによって得られた調味パン粉は、種々の食材と組み合わせて調理加工を施してもパン粉と調味料が剥離、脱落することがなくなった。
2.従来は高力価であるがゆえに少量の添加で効果を発揮する着色料や香料は、そのまま添加してもパン粉に均一に混ぜ合わせることが困難であったが、それらを油脂に溶解して倍散させ、十分に乾燥したパン粉に混ぜ合わせることで、それらが満遍なくパン粉に行き渡り、色付け、香り付けが均一に安定して行なえるようになった。
3.保温釜で溶解した硬化油が、十分に乾燥したパン粉と粉砕加工させた肉や野菜のエキス及び調味料に良く馴染んだ後、常温に戻って固化し皮膜を作ることで、それら調味付け用の原料が剥離、脱落することなく、パン粉にしっかりと固着し一体感を持つことで十分な味付けができるようになった。
4.高温で溶解した硬化油を原料として使用せず、常温で固形の硬化油を使用し保温釜で加温するため、高温になった油脂が直接人体に触れる機会が無く、火傷の危険を負わずに安全に作業できるようになった。
5.これによって作られたものは、味付け、色付け、香り付けする原料の選定しだいで様々なバリエーションを作成することが可能であるので、各種食品の材料に用いても良いし、調味パン粉そのままを食しても良く、あらゆる食品に幅広い使い方ができるようになった。
6.パン粉や油脂、粉末原料を使用しているので一般の天然食品素材を加工したものと比較して、水分の蒸発による損失がほとんど無いため収率も良く、材料費、人件費も抑制されるので安価に製造できる。味付けを自由に変えられることを利用して、従来高価になりがちであった天然食品素材の安価な代用食品とすることができる。Due to the above configuration, the following effects can be expected. By actively drying bread crumbs and crushing to a particle size of 3 mm or less, the seasoned bread crumbs obtained by this process can peel and fall off even when subjected to cooking in combination with various ingredients. Is gone.
2. In the past, coloring agents and fragrances that exert their effects when added in a small amount because of their high titer have been difficult to mix evenly into bread crumbs even if added as they are. By dispersing and mixing with fully dried bread crumbs, they spread evenly over the bread crumbs, so that coloring and scenting can be performed uniformly and stably.
3. After the hardened oil dissolved in the warming pot is well-adapted to the fully dried bread crumbs and crushed meat and vegetable extracts and seasonings, it returns to room temperature and solidifies to form a film. The raw material does not peel off or fall off, and it can be sufficiently seasoned by firmly adhering to the bread crumbs and having a sense of unity.
4). Since the hardened oil dissolved at high temperature is not used as a raw material, it is heated at a normal temperature using a solid hardened oil at normal temperature, so there is no opportunity for the hot oil and fat to directly touch the human body and there is no risk of burns Now you can work safely.
5. The products made in this way can be used in various food materials, depending on the choice of ingredients to be seasoned, colored, and scented. It is also good, and now it can be used in a wide range of foods.
6). Because it uses bread crumbs, fats and oils, and raw materials of raw materials, it has almost no loss due to evaporation of water compared to the processed natural food materials, so the yield is good and material costs and labor costs are suppressed. Can be manufactured at low cost. By utilizing the fact that the seasoning can be freely changed, it is possible to provide a cheap substitute food of a natural food material that has been apt to be expensive in the past.
本発明の実地形態を図面と共に説明する
図1に示すように、パンを水分5%以下になるように積極的に乾燥させた乾燥パン1を、粉砕機2にかけ、大きさがおよそ3mm以下になるまでしっかりと粉砕加工し、これに食欲をそそるような香料3や着色料4を加えながら食用油5に倍散させたものをパン粉100重量%に対して1〜5重量%添加し、混合機6によってしっかりと混練りさせる。As shown in FIG. 1 which explains the actual form of the present invention together with the drawings, the bread 1 which has been actively dried so as to have a moisture content of 5% or less is put on a crusher 2 to a size of about 3 mm or less. 1-5% by weight of 100% by weight of bread crumbs added to edible oil 5 while adding appetizing fragrance 3 and colorant 4 Knead firmly by machine 6.
一方で固形化された肉や野菜等のエキス7をパン粉を粉砕機8を用いて一定の粒度に粉砕させる。 On the other hand, the solidified extract 7 such as meat or vegetable is crushed into a certain particle size by using a pulverizer 8 for bread crumbs.
更に粉砕された肉や野菜等のエキス7を100重量%に対して5〜7重量%、調味料9を20〜40重量%、硬化油2〜5重量%を先行して混合しておいた着色、着香されたパン粉と共に保温釜10に投入する。硬化油が溶解する60〜80℃の温度を保ち硬化油を溶解させながら混練りしていき、着色、着香されたパン粉と肉、野菜等のエキス粉末、調味料に対して硬化油を満遍なく絡める。 Further, 5-7 wt% of crushed extract 7 such as meat and vegetables, 20-40 wt% of seasoning 9 and 2-5 wt% of hardened oil were mixed in advance. It is put into the heat insulating pot 10 together with the colored and flavored bread crumbs. Kneading while dissolving the hardened oil while maintaining the temperature of 60 to 80 ° C at which the hardened oil dissolves, and evenly applying the hardened oil to the colored powder, flavored bread crumbs, meat, vegetables and other extract powders and seasonings Entangling.
保温釜に内蔵された、らせん状のシャフトが回転することで、混練されたものが順次排出されていき、その排出されたものを回収したのが提供しようとする調味パン粉となる。 By rotating a helical shaft built in the heat retaining pot, the kneaded ones are sequentially discharged, and the discharged ones are collected to become seasoned bread crumbs to be provided.
本発明において、着色料は油脂に倍散するもの即ち油溶性でなければならない。またその種類は例えば、アントシアニン色素、カロチノイド色素、ベリー色素、トウガラシ色素、カラメル色素、クチナシ色素、フラボノイド色素等、用途に応じて現存する各種色素を使用できる。またこれらを適宜組み合わせて使用することもできる。 In the present invention, the colorant must be one that is triturating in fats or oils, that is, oil soluble. In addition, for example, various existing dyes such as anthocyanin dyes, carotenoid dyes, berry dyes, red pepper dyes, caramel dyes, gardenia dyes, and flavonoid dyes can be used. Moreover, these can also be used in combination as appropriate.
本発明において、香料や着色料を倍散させるための食用油としては、例えば、大豆油、菜種油、ひまわり油、その他の植物油、またパーム油、ヤシ油、カカオ脂等の植物脂、牛脂、豚脂、バター等の動物脂、ショートニング、マーガリン、各種硬化油等の加工油脂のいずれでも使用できる。またこれらを適宜組み合わせて使用することもできる。 In the present invention, the edible oil for doubling the fragrance and colorant includes, for example, soybean oil, rapeseed oil, sunflower oil, other vegetable oils, vegetable oils such as palm oil, coconut oil, cocoa butter, beef tallow, pork Any of fats and animal fats such as butter, shortening, margarine, and various hardened oils can be used. Moreover, these can also be used in combination as appropriate.
ここで使用する硬化油の融点は50℃〜70℃までの硬化油で、その油脂の種類は食用であれば植物脂、動物脂を問わない。 The melting point of the hardened oil used here is a hardened oil up to 50 ° C. to 70 ° C., and the type of fat is not limited to vegetable fat and animal fat as long as it is edible.
本発明において「調味料」とはグルタミン酸ナトリウム、イノシン酸ナトリウム等の化学調味料の他、粉末味噌、粉末醤油等の発酵調味料、食塩、砂糖等の基礎調味料、胡椒、生姜、にんにく等の香辛料を使用できる。 In the present invention, “seasoning” means chemical seasonings such as sodium glutamate and sodium inosinate, fermented seasonings such as powdered miso and soy sauce, basic seasonings such as salt and sugar, pepper, ginger, garlic, etc. Spices can be used.
エキス類の調味料としては牛、豚、鶏などの蓄肉エキスや玉葱、白菜、緑黄色野菜などの野菜エキスまた魚、貝、海草を原料とした魚介エキス以外にも穀類つまりは小麦、大豆、ごまなどを主原料とするエキス調味料も、それぞれ作られる目的や意図により、製品にその旨味やこく味が現れるように積極的に使用することができる。 The seasonings for the extracts include beef, pork, chicken and other meat extract, vegetable extracts such as onion, Chinese cabbage, green and yellow vegetables, and seafood extracts made from fish, shellfish and seaweed. Extract seasonings mainly made from these can also be used positively depending on the purpose and intention of making each so that the umami and rich taste appear in the product.
本発明によって得られた調味パン粉は、各種の希望の味付け、色付け、香り付けを施すことにより、ご飯、パン、スパゲティ、菓子、冷菓等の各種食品へのふりかけの用途だけでなく、スープの浮き身やフライ食品の衣、ハンバーグ、餃子などの食肉加工品の調味付けも兼ねた増量材、または天然素材を原料とする乾燥食品の代用食品または粉チーズ様の代用食品などにもなる。調味パン粉は利用者のアイディア次第でありとあらゆる食品、料理に活用することが出来、限りない利用方法を提供することが可能である。 The seasoned bread crumbs obtained by the present invention are not only used for sprinkling on various foods such as rice, bread, spaghetti, confectionery, and frozen desserts by applying various desired seasonings, colorings, and fragrances, as well as floating soups. It can also be used as a seasoning for processed meat products such as garments, fried foods, hamburgers, and dumplings, or as a substitute for dried foods or natural cheese-like substitutes made from natural ingredients. Seasoned bread crumbs can be used for all kinds of foods and dishes depending on the user's ideas, and can provide unlimited usage.
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JPH11299441A (en) * | 1998-04-22 | 1999-11-02 | Snow Brand Food Co Ltd | Seasoned bread crumb and its production |
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JPH03259053A (en) * | 1990-03-06 | 1991-11-19 | Nisshin Flour Milling Co Ltd | Production of seasoned bread crumb |
JPH10229840A (en) * | 1997-02-24 | 1998-09-02 | Nippon Suisan Kaisha Ltd | Sea food and livestock meat prepared with bread crumb for frying |
JPH11127808A (en) * | 1997-10-30 | 1999-05-18 | House Foods Corp | Production of processed starch-based granule, and food material |
JPH11299441A (en) * | 1998-04-22 | 1999-11-02 | Snow Brand Food Co Ltd | Seasoned bread crumb and its production |
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JP2020018227A (en) * | 2018-07-31 | 2020-02-06 | 日清フーズ株式会社 | Bread crumb composition and production method thereof |
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