JP2012002948A - Attachment structure, assembly, and image forming apparatus - Google Patents

Attachment structure, assembly, and image forming apparatus Download PDF

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JP2012002948A
JP2012002948A JP2010136480A JP2010136480A JP2012002948A JP 2012002948 A JP2012002948 A JP 2012002948A JP 2010136480 A JP2010136480 A JP 2010136480A JP 2010136480 A JP2010136480 A JP 2010136480A JP 2012002948 A JP2012002948 A JP 2012002948A
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attachment
metal fitting
image forming
blade
image
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Seiji Araki
誠治 荒木
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To suppress the central parts in the longitudinal direction of a blade 62 and a metal fitting 68 from being projectingly bent toward the side of a non-contact surface 66G.SOLUTION: One projecting part 72 projecting toward the side of the metal fitting 68 so as to fill a gap S is formed in the central part in the longitudinal direction of the non-contact surface 66G. Thus, when a worker screws a screw 70 into a screw hole 66F, while pressing the central part in the longitudinal direction of the metal fitting 68 by his or her hand, to attach the metal fitting 68 to an attachment surface 66D, the metal fitting 68 is butted against the projecting part 72, even when the metal fitting 68 is pressed toward the side of the non-contact surface 66G. Thus, the central parts in the longitudinal direction of the blade 62 and the metal fitting 68 are suppressed from being projectingly bent toward the side of the non-contact surface 66G.

Description

本発明は、取り付け構造、組立体及び画像形成装置に関する。   The present invention relates to a mounting structure, an assembly, and an image forming apparatus.

特許文献1には、その図1に示すように、静電潜像が形成される潜像担持体9に対向して開口し且つ非磁性一成分現像剤が収容される現像ハウジング1と、この現像ハウジング1の開口部に面して配設されて非磁性一成分現像剤を担持搬送し且つ内部及び表面に磁極を具備しない磁性材料からなる現像ロール2と、一端側が現像ハウジング1に設けた被係止部1aに位置決め係止され且つ自由端側が現像ロール2に圧接配置されて現像剤を層形成する層形成部材3と、この層形成部材3側に設けられ且つ前記現像ロール2に層形成部材3を磁力にて圧接させる磁力発生部材4と、を備える構成が開示されている。   In Patent Document 1, as shown in FIG. 1, a developing housing 1 that opens to face a latent image carrier 9 on which an electrostatic latent image is formed and accommodates a nonmagnetic one-component developer, A developing roll 2 made of a magnetic material which is disposed facing the opening of the developing housing 1 and carries a non-magnetic one-component developer and does not have a magnetic pole inside and on the surface, and one end side of the developing housing 1 are provided. A layer forming member 3 which is positioned and locked to the locked portion 1a and whose free end is disposed in pressure contact with the developing roll 2 to form a developer layer, and is provided on the layer forming member 3 side and layered on the developing roll 2 The structure provided with the magnetic force generation member 4 which press-contacts the formation member 3 with magnetic force is disclosed.

2000−89561号公報(図1)No. 2000-89561 (FIG. 1)

本発明は、弾性部材及び接合部材が取付部材側へ撓むのを抑制することを課題とする。   This invention makes it a subject to suppress that an elastic member and a joining member bend to the attachment member side.

請求項1の発明は、一方へ長さを有する弾性部材と、前記弾性部材が接合され、前記弾性部材の長さ方向に沿って長さを有する接合部材と、前記接合部材の長さ方向両端部が取り付けられる取付部を有し、前記接合部材の前記取付部への取付状態において前記両端部間の中間部との間に隙間が形成される取付部材と、前記隙間を埋めるように前記接合部材と前記取付部材との間に介在する介在部材と、を備える取り付け構造である。   According to the first aspect of the present invention, there is provided an elastic member having a length on one side, a joining member to which the elastic member is joined and having a length along a length direction of the elastic member, and both ends in the length direction of the joining member. An attachment member to which a part is attached, and an attachment member in which a gap is formed between the joining member and the intermediate part between the both ends in the attachment state of the joining member to the attachment part, and the joining so as to fill the gap And an interposition member interposed between the member and the attachment member.

請求項2の発明は、回転し、現像剤によって外周面に形成された画像が他の部材へ転写される転写体と、前記転写体の回転軸方向へ長さを有し、前記転写体の外周面に接触して前記画像の転写後に残留する前記現像剤を掻き取る弾性部材と、前記弾性部材が接合され、前記弾性部材の長さ方向に沿って長さを有する接合部材と、前記接合部材の長さ方向両端部が取り付けられる取付部を有し、前記接合部材の前記取付部への取付状態において前記両端部間の中間部との間に隙間が形成される取付部材と、前記隙間を埋めるように前記接合部材と前記取付部材との間に介在する介在部材と、を備え、画像形成装置本体に対して着脱可能に組み立てられる組立体である。   According to a second aspect of the present invention, there is provided a transfer body that rotates and an image formed on the outer peripheral surface by a developer is transferred to another member, and has a length in the rotation axis direction of the transfer body. An elastic member that contacts an outer peripheral surface and scrapes off the developer remaining after transfer of the image; a bonding member to which the elastic member is bonded and has a length along a length direction of the elastic member; and the bonding An attachment member having attachment portions to which both ends in the longitudinal direction of the member are attached, and a gap is formed between the joining member and the intermediate portion between the both ends in the attachment state to the attachment portion; And an interposition member interposed between the joining member and the attachment member so as to be embedded in the image forming apparatus main body.

請求項3の発明は、回転し、現像剤によって外周面に形成された画像が他の部材へ転写される転写体と、前記転写体の回転軸方向へ長さを有し、前記転写体の外周面に接触して前記画像の転写後に残留する前記現像剤を掻き取る弾性部材と、前記弾性部材が接合され、前記弾性部材の長さ方向に沿って長さを有する接合部材と、前記接合部材の長さ方向両端部が取り付けられる取付部を有し、前記接合部材の前記取付部への取付状態において前記両端部間の中間部との間に隙間が形成される取付部材と、前記隙間を埋めるように前記接合部材と前記取付部材との間に介在する介在部材と、を備える画像形成装置である。   According to a third aspect of the present invention, there is provided a transfer body that rotates and an image formed on the outer peripheral surface by a developer is transferred to another member, and has a length in the rotation axis direction of the transfer body. An elastic member that contacts an outer peripheral surface and scrapes off the developer remaining after transfer of the image; a bonding member to which the elastic member is bonded and has a length along a length direction of the elastic member; and the bonding An attachment member having attachment portions to which both ends in the longitudinal direction of the member are attached, and a gap is formed between the joining member and the intermediate portion between the both ends in the attachment state to the attachment portion; And an interposition member interposed between the joining member and the mounting member so as to fill in the image forming apparatus.

本発明の請求項1〜3の構成によれば、介在部材を備えない構成に比べ、弾性部材及び接合部材が取付部材側へ撓むのを抑制できる。   According to the structure of Claims 1-3 of this invention, it can suppress that an elastic member and a joining member bend to the attachment member side compared with the structure which does not provide an interposition member.

本実施形態に係る画像形成装置を示す概略図である。1 is a schematic diagram illustrating an image forming apparatus according to an exemplary embodiment. 本実施形態に係る画像形成ユニットを示す概略断面図である。1 is a schematic cross-sectional view showing an image forming unit according to the present embodiment. 本実施形態に係る取り付け構造を示す斜視図である。It is a perspective view which shows the attachment structure which concerns on this embodiment. 本実施形態に係る取り付け構造において、ブレードが取り外された状態を示す斜視図である。In the attachment structure concerning this embodiment, it is a perspective view showing the state where a blade was removed. 本実施形態に係る取り付け構造を示す平面図である。It is a top view which shows the attachment structure which concerns on this embodiment. 本実施形態に係る取り付け構造の取り付け部分を拡大して示す斜視図である。It is a perspective view which expands and shows the attachment part of the attachment structure which concerns on this embodiment. 本実施形態に係る取り付け構造を示す側断面図である。It is a sectional side view showing the attachment structure concerning this embodiment. 本実施形態に係る取り付け構造における取り付け作業を示す平面図である。It is a top view which shows the attachment operation | work in the attachment structure which concerns on this embodiment. 実施例及び比較例の評価結果を示す結果表である。It is a result table | surface which shows the evaluation result of an Example and a comparative example.

(本実施形態に係る画像形成装置の構成)
まず、本実施形態に係る画像形成装置の構成を説明する。図1は、本実施形態に係る画像形成装置の構成を示す概略図である。なお、図中に示す矢印UPは鉛直方向上方を示す。
(Configuration of image forming apparatus according to the present embodiment)
First, the configuration of the image forming apparatus according to the present embodiment will be described. FIG. 1 is a schematic diagram illustrating a configuration of an image forming apparatus according to the present embodiment. In addition, arrow UP shown in a figure shows the perpendicular direction upper direction.

画像形成装置10は、図1に示すように、各構成部品が内部に収容される画像形成装置本体11を備えている。画像形成装置本体11の内部には、用紙等の記録媒体Pが収容される記録媒体収容部12と、記録媒体Pに画像を形成する画像形成部14と、記録媒体収容部12から画像形成部14へ記録媒体Pを搬送する搬送部16と、画像形成装置10の各部の動作を制御する制御部20と、が設けられている。また、画像形成装置本体11の上部には、画像形成部14によって画像が形成された記録媒体Pが排出される記録媒体排出部18が設けられている。   As shown in FIG. 1, the image forming apparatus 10 includes an image forming apparatus main body 11 in which each component is housed. Inside the image forming apparatus main body 11, a recording medium accommodating unit 12 that accommodates a recording medium P such as paper, an image forming unit 14 that forms an image on the recording medium P, and the recording medium accommodating unit 12 to the image forming unit. 14, a transport unit 16 that transports the recording medium P to 14, and a control unit 20 that controls the operation of each unit of the image forming apparatus 10. In addition, a recording medium discharge unit 18 for discharging the recording medium P on which an image is formed by the image forming unit 14 is provided on the upper portion of the image forming apparatus main body 11.

画像形成部14は、イエロー(Y)、マゼンタ(M)、シアン(C)、ブラック(K)の各色のトナー画像を形成する画像形成ユニット22Y、22M、22C、22K(以下、22Y〜22Kと示す)と、画像形成ユニット22Y〜22Kで形成されたトナー画像が転写される中間転写ベルト24(回転体の一例)と、画像形成ユニット22Y〜22Kで形成されたトナー画像を中間転写ベルト24に転写するための第1転写部材の一例としての第1転写ロール26と、第1転写ロール26によって中間転写ベルト24に転写されたトナー画像を中間転写ベルト24から記録媒体Pへ転写するための第2転写部材の一例としての第2転写ロール28と、第2転写ロール28によって中間転写ベルト24から記録媒体Pへ転写されたトナー画像を記録媒体Pに定着させる定着装置30と、を備えている。   The image forming unit 14 includes image forming units 22Y, 22M, 22C, and 22K (hereinafter referred to as 22Y to 22K) that form toner images of colors of yellow (Y), magenta (M), cyan (C), and black (K). The intermediate transfer belt 24 (an example of a rotating body) to which the toner images formed by the image forming units 22Y to 22K are transferred, and the toner images formed by the image forming units 22Y to 22K to the intermediate transfer belt 24. A first transfer roll 26 as an example of a first transfer member for transferring, and a first image for transferring the toner image transferred to the intermediate transfer belt 24 by the first transfer roll 26 from the intermediate transfer belt 24 to the recording medium P. A second transfer roll 28 as an example of two transfer members, and a toner image transferred from the intermediate transfer belt 24 to the recording medium P by the second transfer roll 28; The recording medium fixing device 30 for fixing the P, and a.

画像形成ユニット22Y〜22Kは、水平方向に沿って画像形成装置10の上下方向中央部に並んで配置されている。また、画像形成ユニット22Y〜22Kは、現像剤によって外周面に形成された画像が他の部材へ転写される転写体の一例として、一方向(図1における時計回り方向)へ回転する感光体32(回転体の一例)をそれぞれ有している。   The image forming units 22 </ b> Y to 22 </ b> K are arranged side by side at the center in the vertical direction of the image forming apparatus 10 along the horizontal direction. Further, the image forming units 22Y to 22K are photoconductors 32 that rotate in one direction (clockwise direction in FIG. 1) as an example of a transfer body on which an image formed on the outer peripheral surface by a developer is transferred to another member. (An example of a rotating body).

各感光体32の周囲には、感光体32の回転方向上流側から順に、感光体32を帯電させる帯電装置の一例としての帯電ロール34と、帯電ロール34によって帯電した感光体32が露光されて形成された静電潜像を現像してトナー画像を形成する現像装置38と、感光体32の外周面に接触して画像の転写後において感光体32に残留する現像剤を掻き取る弾性部材としてのブレード62と、が設けられている。   Around each photoconductor 32, a charging roll 34 as an example of a charging device that charges the photoconductor 32 and a photoconductor 32 charged by the charge roll 34 are exposed in order from the upstream side in the rotation direction of the photoconductor 32. A developing device 38 that develops the formed electrostatic latent image to form a toner image, and an elastic member that contacts the outer peripheral surface of the photoconductor 32 and scrapes off the developer remaining on the photoconductor 32 after the image is transferred. The blade 62 is provided.

また、画像形成ユニット22Y〜22Kの下方には、帯電ロール34によって帯電した各感光体32を露光して静電潜像を形成する露光装置36が設けられている。露光装置36は、制御部20から送られた画像信号に基づき静電潜像を形成するようになっている。制御部20から送られる画像信号としては、例えば、制御部20が外部装置から取得した画像信号がある。なお、図1及び図2において、露光装置36からの露光光を矢印Lにて示している。   Further, below the image forming units 22 </ b> Y to 22 </ b> K, an exposure device 36 that exposes each photosensitive member 32 charged by the charging roll 34 to form an electrostatic latent image is provided. The exposure device 36 is configured to form an electrostatic latent image based on the image signal sent from the control unit 20. Examples of the image signal sent from the control unit 20 include an image signal acquired by the control unit 20 from an external device. 1 and 2, the exposure light from the exposure device 36 is indicated by an arrow L.

現像装置38は、図2に示すように、トナーを含む現像剤が収容される収容部の一例としての筐体38Aを備えている。筐体38Aの内部には、回転する回転体の一例としての現像ロール38Bと、一方へ長さを有する弾性部材の一例としての規制部材38Cと、現像剤を搬送する搬送部材38Dと、が設けられている。規制部材38Cは、筐体38Aに対して固定された支持部材38Eによって支持されている。   As shown in FIG. 2, the developing device 38 includes a housing 38 </ b> A as an example of a storage unit that stores a developer containing toner. Inside the housing 38A, a developing roll 38B as an example of a rotating rotating body, a regulating member 38C as an example of an elastic member having a length on one side, and a conveying member 38D for conveying the developer are provided. It has been. The restriction member 38C is supported by a support member 38E fixed to the housing 38A.

現像装置38では、搬送部材38Dがその回転軸方向へ攪拌しながら現像剤を搬送し、その現像剤が現像ロール38Bへ付与される。現像ロール38Bへ付与された現像剤は、現像ロール38Bの回転により、感光体32に対向する対向位置へ搬送され、静電力等により、感光体32へ供給されるように構成されている。   In the developing device 38, the conveying member 38D conveys the developer while stirring in the rotation axis direction, and the developer is applied to the developing roll 38B. The developer applied to the developing roller 38B is transported to a position facing the photosensitive member 32 by the rotation of the developing roller 38B, and is supplied to the photosensitive member 32 by electrostatic force or the like.

ブレード62は、ブレード62に接合された接合部材の一例としての金具68を介して、画像形成装置本体11に設けられた取付部材66(図3参照)に取り付けられている。取付部材66には、ブレード62によって掻き取られた現像剤を搬送する搬送部材64が取り付けられている。搬送部材64は、具体的には、現像剤を搬送して排トナーボックス(図示省略)等に排出するようになっている。なお、ブレード62が取付部材66に取り付けられた取り付け構造60の具体的な構成については、後述する。   The blade 62 is attached to an attachment member 66 (see FIG. 3) provided in the image forming apparatus main body 11 via a metal fitting 68 as an example of a joining member joined to the blade 62. A transport member 64 that transports the developer scraped by the blade 62 is attached to the attachment member 66. Specifically, the transport member 64 transports the developer and discharges it to a waste toner box (not shown). A specific configuration of the attachment structure 60 in which the blade 62 is attached to the attachment member 66 will be described later.

中間転写ベルト24は、図1に示すように、環状に形成されると共に、画像形成ユニット22Y〜22Kの上側に配置されている。中間転写ベルト24の内周側に、中間転写ベルト24が巻き掛けられる巻掛ロール42、44が設けられている。中間転写ベルト24は、巻掛ロール42、44のいずれかが回転駆動することによって、感光体32と接触しながら一方向(図1における反時計回り方向)へ循環移動(回転)するようになっている。なお、巻掛ロール42は、第2転写ロール28に対向する対向ロールとされている。   As shown in FIG. 1, the intermediate transfer belt 24 is formed in an annular shape and is disposed above the image forming units 22 </ b> Y to 22 </ b> K. Winding rolls 42 and 44 around which the intermediate transfer belt 24 is wound are provided on the inner peripheral side of the intermediate transfer belt 24. The intermediate transfer belt 24 circulates (rotates) in one direction (counterclockwise direction in FIG. 1) while being in contact with the photosensitive member 32 when any of the winding rolls 42 and 44 is rotationally driven. ing. The winding roll 42 is an opposing roll that faces the second transfer roll 28.

中間転写ベルト24は、現像剤によって外周面に形成された画像が他の部材へ転写される転写体の一例として機能する構成となっている。また、中間転写ベルト24の外周側には、中間転写ベルト24の外周面に接触して画像の転写後において中間転写ベルト24に残留する現像剤を掻き取る弾性部材としてのブレード25が設けられている。   The intermediate transfer belt 24 functions as an example of a transfer body on which an image formed on the outer peripheral surface by a developer is transferred to another member. On the outer peripheral side of the intermediate transfer belt 24, a blade 25 is provided as an elastic member that contacts the outer peripheral surface of the intermediate transfer belt 24 and scrapes off the developer remaining on the intermediate transfer belt 24 after image transfer. Yes.

第1転写ロール26は、中間転写ベルト24を挟んで感光体32に対向している。第1転写ロール26と感光体32との間が、感光体32に形成されたトナー画像が中間転写ベルト24に転写される第1転写位置とされている。また、第1転写ロール26は、中間転写ベルト24に接触しており、循環移動する中間転写ベルト24に従動して回転するように構成されている。   The first transfer roll 26 faces the photoconductor 32 with the intermediate transfer belt 24 interposed therebetween. A space between the first transfer roll 26 and the photoconductor 32 is a first transfer position where the toner image formed on the photoconductor 32 is transferred to the intermediate transfer belt 24. The first transfer roll 26 is in contact with the intermediate transfer belt 24 and is configured to rotate following the intermediate transfer belt 24 that circulates and moves.

第2転写ロール28は、中間転写ベルト24を挟んで巻掛ロール42と対向している。第2転写ロール28と巻掛ロール42との間が、中間転写ベルト24に転写されたトナー画像が記録媒体Pに転写される第2転写位置とされている。   The second transfer roll 28 faces the winding roll 42 with the intermediate transfer belt 24 interposed therebetween. A space between the second transfer roll 28 and the winding roll 42 is a second transfer position where the toner image transferred to the intermediate transfer belt 24 is transferred to the recording medium P.

搬送部16は、記録媒体収容部12に収容された記録媒体Pを送り出す送出ロール46と、送出ロール46に送り出された記録媒体Pが搬送される搬送路48と、搬送路48に沿って配置され送出ロール46によって送り出された記録媒体Pを第2転写位置へ搬送する複数の搬送ロール50と、が設けられている。   The transport unit 16 is disposed along the transport path 48, a feed roll 46 that feeds the recording medium P accommodated in the recording medium container 12, a transport path 48 that transports the recording medium P sent to the transport roll 46, and the transport path 48. A plurality of transport rolls 50 are provided for transporting the recording medium P delivered by the delivery roll 46 to the second transfer position.

定着装置30は、第2転写位置より搬送方向下流側に配置されており、第2転写位置で転写されたトナー画像を記録媒体Pへ定着させる。定着装置30よりも搬送方向下流側には、トナー画像が定着された記録媒体Pを記録媒体排出部18へ排出する排出ロール52が設けられている。   The fixing device 30 is disposed downstream in the transport direction from the second transfer position, and fixes the toner image transferred at the second transfer position to the recording medium P. A discharge roll 52 that discharges the recording medium P on which the toner image is fixed to the recording medium discharge unit 18 is provided downstream of the fixing device 30 in the transport direction.

次に、本実施形態に係る画像形成装置10における、記録媒体Pへ画像を形成する画像形成動作について説明する。   Next, an image forming operation for forming an image on the recording medium P in the image forming apparatus 10 according to the present embodiment will be described.

本実施形態に係る画像形成装置10では、記録媒体収容部12から送出ロール46によって送り出された記録媒体Pが、複数の搬送ロール50によって第2転写位置へ送り込まれる。   In the image forming apparatus 10 according to the present embodiment, the recording medium P sent out from the recording medium container 12 by the sending roll 46 is sent to the second transfer position by the plurality of transport rolls 50.

一方、画像形成ユニット22Y〜22Kでは、帯電ロール34によって帯電した感光体32が、露光装置36によって露光されて感光体32に静電潜像が形成される。その静電潜像が現像装置38によって現像されて感光体32にトナー画像が形成される。画像形成ユニット22Y〜22Kで形成された各色のトナー画像は、第1転写位置にて中間転写ベルト24に重ねられて、カラー画像が形成される。そして、中間転写ベルト24に形成されたカラー画像が、第2転写位置にて記録媒体Pへ転写される。   On the other hand, in the image forming units 22 </ b> Y to 22 </ b> K, the photosensitive member 32 charged by the charging roll 34 is exposed by the exposure device 36 to form an electrostatic latent image on the photosensitive member 32. The electrostatic latent image is developed by the developing device 38 to form a toner image on the photoreceptor 32. The color toner images formed by the image forming units 22Y to 22K are superimposed on the intermediate transfer belt 24 at the first transfer position to form a color image. Then, the color image formed on the intermediate transfer belt 24 is transferred to the recording medium P at the second transfer position.

トナー画像が転写された記録媒体Pは、定着装置30へ搬送され、転写されたトナー画像が定着装置30により定着される。トナー画像が定着された記録媒体Pは、排出ロール52によって記録媒体排出部18に排出される。以上のように、一連の画像形成動作が行われる。   The recording medium P to which the toner image has been transferred is conveyed to the fixing device 30, and the transferred toner image is fixed by the fixing device 30. The recording medium P on which the toner image is fixed is discharged to the recording medium discharge unit 18 by the discharge roll 52. As described above, a series of image forming operations are performed.

(本実施形態に係る取り付け構造60)
次に、本実施形態に係る取り付け構造60の構成について説明する。図3は、本実施形態に係る取り付け構造60を示す概略斜視図である。
(Mounting structure 60 according to this embodiment)
Next, the configuration of the mounting structure 60 according to the present embodiment will be described. FIG. 3 is a schematic perspective view showing the mounting structure 60 according to the present embodiment.

本実施形態に係る取り付け構造60は、図3に示すように、感光体32の外周面に接触して画像の転写後において感光体32に残留する現像剤を掻き取る前述のブレード62と、ブレード62が接合された前述の金具68と、金具68が取り付けられた前述の取付部材66と、を備えている。   As shown in FIG. 3, the mounting structure 60 according to the present embodiment includes the above-described blade 62 that contacts the outer peripheral surface of the photoconductor 32 and scrapes off the developer remaining on the photoconductor 32 after the image is transferred. The above-mentioned metal fitting 68 to which 62 is joined, and the above-mentioned attachment member 66 to which the metal fitting 68 is attached are provided.

ブレード62は、板状(断面四角形状(図2参照))に形成されると共に、感光体32の回転軸方向へ長さを有している。ブレード62は、図2に示すように、具体的には、板厚方向一端側(図2における左端側)の板面と、板厚方向及び長さ方向と直交する板幅方向一端側(図2における上端側)の端面と、でなす角部(エッジ)が、感光体32に接触している。   The blade 62 is formed in a plate shape (square cross section (see FIG. 2)) and has a length in the direction of the rotation axis of the photoconductor 32. As shown in FIG. 2, specifically, the blade 62 has a plate surface on one end side in the plate thickness direction (left end side in FIG. 2) and one end side in the plate width direction orthogonal to the plate thickness direction and the length direction (see FIG. 2). 2 (the upper end side in FIG. 2) and the corner (edge) formed by the end surface are in contact with the photoconductor 32.

ブレード62としては、例えば、ウレタンゴム、その他のゴムが用いられる。ブレード62の材料はこれに限られず、他の材料を用いても良い。また、ブレード62は、具体的には、板厚方向他端側(図2における右端側)の板面が、板幅方向他端側(図2における下端側)の部分で金具68に接着されている。   As the blade 62, for example, urethane rubber or other rubber is used. The material of the blade 62 is not limited to this, and other materials may be used. Specifically, the blade 62 has a plate surface on the other end side in the plate thickness direction (right end side in FIG. 2) bonded to the metal fitting 68 at a portion on the other end side in the plate width direction (lower end side in FIG. 2). ing.

金具68は、板金(板状の金属)で構成されている。なお、ブレード62に接合される接合部材としては、少なくとも、ブレード62よりも剛性(弾性率)が高い材料で構成されていればよい。金具68は、ブレード62と同様に、図3に示すように、感光体32の回転軸方向へ長さを有している。また、金具68は、図2に示すように、屈曲されると共に、金具68の板厚方向一端側(図2における左端側)の板面の板幅方向一端側(図2における上端側)の部分で、ブレード62が接着されている。   The metal fitting 68 is comprised with the metal plate (plate-shaped metal). The joining member to be joined to the blade 62 only needs to be made of a material having rigidity (elastic modulus) higher than that of the blade 62. Similar to the blade 62, the metal fitting 68 has a length in the direction of the rotation axis of the photoconductor 32, as shown in FIG. Further, as shown in FIG. 2, the metal fitting 68 is bent, and at the one end side in the plate width direction (upper end side in FIG. 2) of the plate surface on the one end side in the plate thickness direction (left end side in FIG. 2). In part, the blade 62 is bonded.

金具68の長さ方向両端部には、図4に示すように、それぞれ、取付部材66に形成されたピン66Eが差し込まれる差込孔68Aと、固定部材としてのネジ70が挿し通される通孔68Bと、が形成されている。差込孔68Aは、通孔68Bに対して、金具68の板幅方向においてブレード62側(図4における上側)に配置されている。2つの差込孔68Aのうち、少なくとも一方が、金具68の長さ方向に沿って長さを有する長孔とされている。これにより、2つの差込孔68A間の寸法と2つのピン66E間の寸法との誤差が吸収される。   As shown in FIG. 4, insertion holes 68 </ b> A into which pins 66 </ b> E formed on the attachment member 66 are inserted and screws 70 as fixing members are inserted through both ends of the metal fitting 68 in the length direction. A hole 68B is formed. The insertion hole 68A is disposed on the blade 62 side (upper side in FIG. 4) in the plate width direction of the metal fitting 68 with respect to the through hole 68B. At least one of the two insertion holes 68 </ b> A is a long hole having a length along the length direction of the metal fitting 68. Thereby, an error between the dimension between the two insertion holes 68A and the dimension between the two pins 66E is absorbed.

取付部材66は、図3及び図5に示すように、感光体32の外周面に対向すると共に感光体32の回転軸方向へ長さを有する取付部材本体66Aと、取付部材本体66Aの長さ方向両端部に設けられ感光体32の軸方向両端部を回転可能に支持する支持部66Bと、を備えている。支持部66Bは、取付部材本体66Aから感光体32側に突出すると共に、概略Uの字形状に形成されている。支持部66Bは、具体的には、支持部66Bの内周に設けられた軸受(図示省略)を介して、感光体32を回転可能に支持するようになっている。取付部材本体66Aには、図2及び図4に示すように、ブレード62によって掻き取られた現像剤を搬送する搬送部材64が収容される収容空間66Hが形成されている。   As shown in FIGS. 3 and 5, the mounting member 66 is opposed to the outer peripheral surface of the photoconductor 32 and has a length in the rotation axis direction of the photoconductor 32, and the length of the mounting member main body 66A. And support portions 66B that are provided at both ends in the direction and rotatably support both ends in the axial direction of the photoconductor 32. The support portion 66B protrudes from the mounting member main body 66A toward the photoconductor 32 and is formed in a substantially U shape. Specifically, the support portion 66B is configured to rotatably support the photoconductor 32 via a bearing (not shown) provided on the inner periphery of the support portion 66B. As shown in FIGS. 2 and 4, the attachment member main body 66 </ b> A is formed with an accommodation space 66 </ b> H that accommodates a conveyance member 64 that conveys the developer scraped by the blade 62.

取付部材本体66Aの長さ方向両端部には、図4及び図6(部分拡大図)に示すように、金具68が取り付けられる取付部の一例としての取付面66Dと、取付面66D上に形成されたピン66Eと、取付面66Dに形成されたネジ孔66Fと、を有している。取付面66Dには、金具68のブレード62が接着された面とは反対側の面が接触した状態で、金具68が取り付けられるようになっている。   As shown in FIGS. 4 and 6 (partially enlarged view), an attachment surface 66D as an example of an attachment portion to which the metal fitting 68 is attached is formed on both ends in the length direction of the attachment member main body 66A, and the attachment surface 66D. And a screw hole 66F formed in the mounting surface 66D. The metal fitting 68 is attached to the attachment surface 66D in a state where the surface of the metal fitting 68 opposite to the surface to which the blade 62 is bonded is in contact.

取付部材本体66Aの長さ方向両端部にある取付面66Dの間には、金具68が取付面66Dに取り付けられた状態(接触した状態)において、金具68に対して離間して非接触となる非接触面66Gが形成されている。すなわち、非接触面66Gは、取付面66Dから一段後退して(引っ込んで)形成されており、金具68が取付面66Dに取り付けられた状態において、金具68の長さ方向両端部間の中間部との間に隙間S(図7参照)が形成されるようになっている。   Between the mounting surfaces 66D at both ends in the length direction of the mounting member main body 66A, when the metal fitting 68 is attached to the mounting surface 66D (in a contact state), it is separated from the metal fitting 68 and is not in contact. A non-contact surface 66G is formed. That is, the non-contact surface 66G is formed to be retracted (retracted) from the attachment surface 66D by one step, and in the state where the metal fitting 68 is attached to the attachment surface 66D, an intermediate portion between both longitudinal ends of the metal fitting 68 is provided. A gap S (see FIG. 7) is formed between the two.

このように、金具68は、長さ方向中央部と非接触面66Gとの間に隙間Sがある状態で、長さ方向両端部のみが取付面66Dに接触して取付部材66に取り付けられるようになっている。すなわち、取付面66Dが、ブレード62の感光体32に対する位置を位置出しするための基準面となっている。こうすることで、部品ごとに固有である金具68の寸法精度の誤差と取付部材66の寸法精度の誤差とが吸収され、感光体32に対するブレード62の接触状態のばらつきが抑制される。   As described above, the metal fitting 68 is attached to the attachment member 66 while only the both ends in the length direction are in contact with the attachment surface 66D in a state where there is a gap S between the central portion in the length direction and the non-contact surface 66G. It has become. That is, the attachment surface 66D serves as a reference surface for positioning the blade 62 with respect to the photoreceptor 32. By so doing, the error of the dimensional accuracy of the metal fitting 68 and the error of the dimensional accuracy of the mounting member 66 that are unique to each component are absorbed, and variations in the contact state of the blade 62 with the photoreceptor 32 are suppressed.

非接触面66Gの長さ方向中央部には、図4及び図7に示すように、隙間Sの一部(具体的には、長さ方向の一部)を埋めるように金具68と非接触面66Gとの間に介在する介在部材の一例として、取付面66D側(図7における上側)に突出する凸部72が1つ形成されている。凸部72は、取付面66Dの高さと同じ高さとされている。   As shown in FIGS. 4 and 7, the non-contact surface 66G is not in contact with the metal fitting 68 so as to fill a part of the gap S (specifically, a part in the length direction) as shown in FIGS. As an example of the interposition member interposed between the surface 66G, one convex portion 72 protruding to the attachment surface 66D side (the upper side in FIG. 7) is formed. The convex portion 72 has the same height as the mounting surface 66D.

なお、凸部72は、取付面66Dの高さよりも低い高さとされていても良い。この構成では、金具68及びブレード62が非接触面66G側に凸状に撓んでいない状態において、金具68と凸部72は、非接触となる。   In addition, the convex part 72 may be made into the height lower than the height of the attachment surface 66D. In this configuration, the metal fitting 68 and the convex portion 72 are not in contact with each other in a state where the metal fitting 68 and the blade 62 are not bent convexly toward the non-contact surface 66G.

また、凸部72は、非接触面66Gの長さ方向に沿って複数設けられていても良い。また、凸部72は、取付部材66ではなく、金具68に取付部材66側に突出するように形成されていても良い。凸部72は、中空であっても良いし、中実であっても良い。また、凸部72は、取付部材本体66Aに対して一体に形成されたものであっても良いし、取付部材本体66Aに対して接合されたものであっても良い。また、凸部72は、非接触面66Gの長さ方向の中央部からずれた位置であっても良く、非接触面66Gの長さ方向の一部に配置されていれば良い。   Moreover, the convex part 72 may be provided with two or more along the length direction of the non-contact surface 66G. Further, the convex portion 72 may be formed not on the attachment member 66 but on the metal fitting 68 so as to protrude toward the attachment member 66. The convex portion 72 may be hollow or solid. Moreover, the convex part 72 may be integrally formed with respect to the attachment member main body 66A, and may be joined with respect to the attachment member main body 66A. Further, the convex portion 72 may be a position shifted from the central portion in the length direction of the non-contact surface 66G, and may be disposed at a part of the length direction of the non-contact surface 66G.

なお、本実施形態では、ブレード62が接合された金具68及び感光体32が取り付けられた取付部材66は、画像形成装置本体11に対して着脱可能に設けられており、画像形成装置本体11に対して着脱可能に組み立てられた組立体(プロセスカートリッジ)の一例をなしている。なお、取付部材66は、感光体32と独立して画像形成装置本体11に対して着脱される構成であっても良い。組立体としては、少なくとも、ブレード62が接合された金具68、感光体32及び取付部材66を含んでいればよいが、画像形成ユニット22Y〜22Kを構成する帯電ロール34・現像装置38・露光装置36を含んで構成されていても良い。   In the present embodiment, the metal fitting 68 to which the blade 62 is joined and the attachment member 66 to which the photoconductor 32 is attached are detachably attached to the image forming apparatus main body 11, and are attached to the image forming apparatus main body 11. An example of an assembly (process cartridge) assembled in a detachable manner is provided. The attachment member 66 may be configured to be attached to and detached from the image forming apparatus main body 11 independently of the photoconductor 32. The assembly only needs to include at least the metal fitting 68 to which the blade 62 is joined, the photosensitive member 32, and the mounting member 66. However, the charging roll 34, the developing device 38, and the exposure device that constitute the image forming units 22Y to 22K. 36 may be included.

(本実施形態に係る作用)
次に、本実施形態に係る作用として、ブレード62が接合された金具68の取付作業を説明する。
(Operation according to this embodiment)
Next, as an operation according to the present embodiment, an attaching operation of the metal fitting 68 to which the blade 62 is joined will be described.

まず、作業者は、ブレード62が接合された金具68の差込孔68Aに取付部材66のピン66Eが差し込まれるように、金具68の長さ方向両端部を取付面66D上に載せる。金具68の差込孔68Aに取付部材66のピン66Eが差し込まれることにより、金具68は、取付面66Dに対して仮止めされる。すなわち、金具68及びブレード62の長さ方向における位置・金具68及びブレード62の幅方向における位置が取付面66Dに対して定まる。   First, the operator places both ends in the length direction of the metal fitting 68 on the attachment surface 66D so that the pins 66E of the attachment member 66 are inserted into the insertion holes 68A of the metal fitting 68 to which the blade 62 is joined. When the pin 66E of the attachment member 66 is inserted into the insertion hole 68A of the metal fitting 68, the metal fitting 68 is temporarily fixed to the attachment surface 66D. That is, the position in the length direction of the metal fitting 68 and the blade 62 and the position in the width direction of the metal fitting 68 and the blade 62 are determined with respect to the mounting surface 66D.

次に、作業者は、図8に示すように、ブレード62及び金具68を手で押さえながら、ネジ70を金具68の通孔68Bに挿し通すと共に、取付面66Dのネジ孔66Fにねじ込む。これにより、金具68が取付面66Dに対して固定されて取り付けられる。   Next, as shown in FIG. 8, the operator inserts the screw 70 into the through hole 68B of the metal fitting 68 and presses it into the screw hole 66F of the attachment surface 66D while holding the blade 62 and the metal fitting 68 by hand. Thereby, the metal fitting 68 is fixed and attached to the attachment surface 66D.

本実施形態では、ブレード62及び金具68を手で押さえたときに(図7矢印F参照)、金具68の長手方向中央部が非接触面66G側に押されても、金具68が凸部72に当たる。これにより、ブレード62及び金具68の長さ方向中央部が非接触面66G側へ凸状に撓むのを抑制する。従って、ブレード62及び金具68が撓んだ状態で、取付部材66に取り付けられることが抑制され、感光体32に対するブレード62の接触圧が、感光体32の回転軸方向においてばらつきにくくなる。   In the present embodiment, when the blade 62 and the metal fitting 68 are pressed by hand (see arrow F in FIG. 7), even if the longitudinal center portion of the metal fitting 68 is pushed to the non-contact surface 66G side, the metal fitting 68 is convex. It hits. Thereby, it is suppressed that the longitudinal direction center part of the braid | blade 62 and the metal fitting 68 bends convexly to the non-contact surface 66G side. Accordingly, the blade 62 and the metal fitting 68 are restrained from being attached to the attachment member 66 in a bent state, and the contact pressure of the blade 62 with respect to the photoconductor 32 is less likely to vary in the rotation axis direction of the photoconductor 32.

なお、ブレード62が金具68を介して取付部材66に取り付けられた後、画像形成装置10が稼働された場合においても、その振動等により、金具68が非接触面66G側に押されても、金具68が凸部72に当たる。これにより、ブレード62及び金具68の長さ方向中央部が非接触面66G側へ凸状に撓むのが抑制される。すなわち、金具68の取付部材66への取付の際だけでなく、取付後においても、ブレード62及び金具68が経時的に撓むことが抑制される。   Even when the image forming apparatus 10 is operated after the blade 62 is attached to the attachment member 66 via the metal fitting 68, even if the metal fitting 68 is pushed to the non-contact surface 66G side due to vibration or the like, The metal fitting 68 hits the convex portion 72. Thereby, it is suppressed that the longitudinal direction center part of the braid | blade 62 and the metal fitting 68 bends convexly to the non-contact surface 66G side. That is, it is possible to prevent the blade 62 and the metal fitting 68 from being bent with time not only when the metal fitting 68 is attached to the attachment member 66 but also after the metal fitting 68 is attached.

なお、本実施形態では、金具68において、ピン66Eによって仮止めされる個所は、長さ方向両端部のそれぞれ1か所であったが、長さ方向両端部のそれぞれにおいて複数個所であってもよい。   In the present embodiment, in the metal fitting 68, the portion temporarily fixed by the pin 66E is one at each of both ends in the length direction, but may be at a plurality of locations at each of both ends in the length direction. Good.

また、本実施形態では、金具68において、ネジ70によって固定される個所は、長さ方向両端部のそれぞれ1か所であったが、長さ方向両端部のそれぞれにおいて複数個所であってもよい。   Further, in the present embodiment, in the metal fitting 68, the portion fixed by the screw 70 is one at each of both ends in the length direction, but may be plural at each of both ends in the length direction. .

また、本実施形態係る取り付け構造60は、中間転写ベルト24に残留する現像剤を掻き取るブレード25の取り付け、及び現像装置38の規制部材38Cの取り付けに適用してもよい。   Further, the attachment structure 60 according to the present embodiment may be applied to attachment of the blade 25 for scraping off the developer remaining on the intermediate transfer belt 24 and attachment of the regulating member 38C of the developing device 38.

[実施例]
以下、実施例および比較例を示して具体的に説明する。但し、特にこれらに限定されるものではない。この実施例及び比較例について、サンプルを30個作成し、通り止まりゲージ(Go/No Go ゲージ)によって、ブレード62の感光体32に対する食い込み量を長手方向一端部、長手方向中央部、長手方向他端部にて測定した。そして、この測定値から工程能力指数を算出した(図9の結果表参照)。
[Example]
Hereinafter, the present invention will be specifically described with reference to examples and comparative examples. However, it is not limited to these. For this example and comparative example, 30 samples were prepared, and the amount of biting of the blade 62 with respect to the photosensitive member 32 by a stop gauge (Go / No Go gauge) was measured at one end in the longitudinal direction, at the center in the longitudinal direction, and in the longitudinal direction. Measured at the edge. And the process capability index was calculated from this measured value (refer to the result table in FIG. 9).

(実施例1)
実施例1では、非接触面66Gの長さ方向中央部の1ヵ所に凸部72を設け、長さ方向の寸法がA4サイズとされたブレード62を金具68に接着して、取付部材66の取付面66Dに取り付けた。凸部72の非接触面66Gに対する高さは、取付面66Dの非接触面66Gに対する高さと同じ0.2mmとされている。
Example 1
In the first embodiment, a convex portion 72 is provided at one central portion in the longitudinal direction of the non-contact surface 66G, and a blade 62 having a lengthwise dimension of A4 size is adhered to the metal fitting 68 to It attached to the attachment surface 66D. The height of the protrusion 72 with respect to the non-contact surface 66G is set to 0.2 mm, which is the same as the height of the mounting surface 66D with respect to the non-contact surface 66G.

(実施例2)
実施例2では、非接触面66Gの長さ方向中央部の2ヵ所に凸部72を設け、長さ方向の寸法がA3サイズとされたブレード62を金具68に接着して、取付部材66の取付面66Dに取り付けた。凸部72の非接触面66Gに対する高さは、取付面66Dの非接触面66Gに対する高さと同じ0.5mmとされている。
(Example 2)
In the second embodiment, the protrusions 72 are provided at two locations in the central portion in the length direction of the non-contact surface 66G, and the blade 62 having a size in the length direction of A3 size is adhered to the metal fitting 68. It attached to the attachment surface 66D. The height of the protrusion 72 with respect to the non-contact surface 66G is set to 0.5 mm, which is the same as the height of the mounting surface 66D with respect to the non-contact surface 66G.

(比較例)
比較例では、非接触面66Gに凸部72を設けず、長さ方向の寸法がA3サイズとされたブレード62を金具68に接着して、取付部材66の取付面66Dに取り付けた。取付面66Dの非接触面66Gに対する高さは、0.5mmとされている。
(Comparative example)
In the comparative example, the protrusions 72 were not provided on the non-contact surface 66G, and a blade 62 having a length dimension of A3 size was adhered to the metal fitting 68 and attached to the attachment surface 66D of the attachment member 66. The height of the mounting surface 66D with respect to the non-contact surface 66G is 0.5 mm.

実施例及び比較例について工程能力指数を算出したところ、図9の結果表に示すように、比較例において、長手方向一端部1.31、長手方向中央部1.091、長手方向他端部1.223であったものが、実施例1では、長手方向一端部1.316、長手方向中央部1.315、長手方向他端部1.322と改善され、実施例2では、長手方向一端部1.320、長手方向中央部1.319、長手方向他端部1.316と改善された。   When the process capability index was calculated for the example and the comparative example, as shown in the result table of FIG. 9, in the comparative example, the longitudinal direction one end 1.31, the longitudinal central portion 1.091, the longitudinal other end 1. .223 is improved in the first embodiment with a longitudinal end portion 1.316, a longitudinal central portion 1.315, and a longitudinal other end portion 1.322. It was improved to 1.320, the longitudinal center portion 1.319, and the other longitudinal end portion 1.316.

本発明は、上記の実施形態に限るものではなく、種々の変形、変更、改良が可能である。   The present invention is not limited to the above-described embodiment, and various modifications, changes, and improvements can be made.

10 画像形成装置
25 ブレード(弾性部材の一例)
32 感光体(転写体の一例)
38C 規制部材(弾性部材の一例)
60 取り付け構造
62 ブレード(弾性部材の一例)
66 取付部材
66D 取付面(取付部の一例)
68 金具(接合部材の一例)
72 凸部(介在部材の一例)
S 隙間
10 Image forming apparatus 25 Blade (an example of an elastic member)
32 Photoconductor (an example of a transfer member)
38C regulating member (an example of an elastic member)
60 Mounting structure 62 Blade (an example of an elastic member)
66 Mounting member 66D Mounting surface (an example of mounting section)
68 Bracket (Example of joining member)
72 convex part (an example of an interposition member)
S clearance

Claims (3)

一方へ長さを有する弾性部材と、
前記弾性部材が接合され、前記弾性部材の長さ方向に沿って長さを有する接合部材と、
前記接合部材の長さ方向両端部が取り付けられる取付部を有し、前記接合部材の前記取付部への取付状態において前記両端部間の中間部との間に隙間が形成される取付部材と、
前記隙間を埋めるように前記接合部材と前記取付部材との間に介在する介在部材と、
を備える取り付け構造。
An elastic member having a length to one side;
The elastic member is joined, and a joining member having a length along the length direction of the elastic member;
An attachment member having attachment portions to which both end portions in the length direction of the joining member are attached, and a gap formed between the joining member and the intermediate portion between the both end portions in the attachment state to the attachment portion;
An interposition member interposed between the joining member and the mounting member so as to fill the gap;
Mounting structure comprising.
回転し、現像剤によって外周面に形成された画像が他の部材へ転写される転写体と、
前記転写体の回転軸方向へ長さを有し、前記転写体の外周面に接触して前記画像の転写後に残留する前記現像剤を掻き取る弾性部材と、
前記弾性部材が接合され、前記弾性部材の長さ方向に沿って長さを有する接合部材と、
前記接合部材の長さ方向両端部が取り付けられる取付部を有し、前記接合部材の前記取付部への取付状態において前記両端部間の中間部との間に隙間が形成される取付部材と、
前記隙間を埋めるように前記接合部材と前記取付部材との間に介在する介在部材と、
を備え、画像形成装置本体に対して着脱可能に組み立てられる組立体。
A transfer body that rotates and an image formed on the outer peripheral surface by the developer is transferred to another member;
An elastic member having a length in the rotation axis direction of the transfer body, and scraping off the developer remaining after transfer of the image in contact with the outer peripheral surface of the transfer body;
The elastic member is joined, and a joining member having a length along the length direction of the elastic member;
An attachment member having attachment portions to which both end portions in the length direction of the joining member are attached, and a gap formed between the joining member and the intermediate portion between the both end portions in the attachment state to the attachment portion;
An interposition member interposed between the joining member and the mounting member so as to fill the gap;
And an assembly that is detachably assembled to the main body of the image forming apparatus.
回転し、現像剤によって外周面に形成された画像が他の部材へ転写される転写体と、
前記転写体の回転軸方向へ長さを有し、前記転写体の外周面に接触して前記画像の転写後に残留する前記現像剤を掻き取る弾性部材と、
前記弾性部材が接合され、前記弾性部材の長さ方向に沿って長さを有する接合部材と、
前記接合部材の長さ方向両端部が取り付けられる取付部を有し、前記接合部材の前記取付部への取付状態において前記両端部間の中間部との間に隙間が形成される取付部材と、
前記隙間を埋めるように前記接合部材と前記取付部材との間に介在する介在部材と、
を備える画像形成装置。
A transfer body that rotates and an image formed on the outer peripheral surface by the developer is transferred to another member;
An elastic member having a length in the rotation axis direction of the transfer body, and scraping off the developer remaining after transfer of the image in contact with the outer peripheral surface of the transfer body;
The elastic member is joined, and a joining member having a length along the length direction of the elastic member;
An attachment member having attachment portions to which both end portions in the length direction of the joining member are attached, and a gap formed between the joining member and the intermediate portion between the both end portions in the attachment state to the attachment portion;
An interposition member interposed between the joining member and the mounting member so as to fill the gap;
An image forming apparatus comprising:
JP2010136480A 2010-06-15 2010-06-15 Attachment structure, assembly, and image forming apparatus Pending JP2012002948A (en)

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016045378A (en) * 2014-08-22 2016-04-04 富士ゼロックス株式会社 Image forming apparatus and cleaning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016045378A (en) * 2014-08-22 2016-04-04 富士ゼロックス株式会社 Image forming apparatus and cleaning device

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