JP2012002205A - Valve gear for internal combustion engine - Google Patents

Valve gear for internal combustion engine Download PDF

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JP2012002205A
JP2012002205A JP2010140350A JP2010140350A JP2012002205A JP 2012002205 A JP2012002205 A JP 2012002205A JP 2010140350 A JP2010140350 A JP 2010140350A JP 2010140350 A JP2010140350 A JP 2010140350A JP 2012002205 A JP2012002205 A JP 2012002205A
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valve
combustion engine
internal combustion
valve stem
stem
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Shuichi Miura
秀一 三浦
Seiji Tsuruoka
誠司 鶴岡
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

PROBLEM TO BE SOLVED: To provide a valve gear for an internal combustion engine capable of restraining a valve stem from being vibrated at the time of intake or exhaust in the internal combustion engine, capable of preventing thereby the valve stem and a valve head from being abraded, and capable of prolonging a life of the valve gear.SOLUTION: The valve gear 1 for the internal combustion engine includes the valve stem 2 attached to a cylinder head 10 of the internal combustion engine and reciprocated by a valve gear linked to a crank shaft of the internal combustion engine, and the valve head 3 provided at an end of the valve stem 2 and having a seat face 4 at an outer periphery, and is constituted to open and close a gas passage 13 communicating with a combustion chamber 20 by attaching on and detaching from the seat face 4 of the valve head 3 to a valve seat 11 formed in the cylinder head 10. In the valve gear, a plurality of hole-like or groove-like recesses 5 is formed over the whole outer circumferential face periphery of the valve stem 2 in at least a portion exposed to the gas passage 13 of the valve stem 2, and a flow separation point in the valve stem 2 is positioned in a gas flowing directional rear side.

Description

本発明は、内燃機関のシリンダヘッドに装着され、クランク軸に連係した動弁機構により往復駆動されて吸気通路又は排気通路を開閉する内燃機関の弁装置に関する。   The present invention relates to a valve device for an internal combustion engine that is mounted on a cylinder head of an internal combustion engine and is reciprocated by a valve mechanism linked to a crankshaft to open and close an intake passage or an exhaust passage.

一般に、内燃機関の給気弁又は排気弁を含む弁装置は、内燃機関のクランク軸に連係した動弁機構により往復駆動され、この往復駆動によって給気通路又は排気通路からなるガス通路を開閉する構成となっている。この弁装置は、シリンダヘッドに摺動自在に嵌挿された弁棒と、該弁棒の端部に設けられ外周にシート面を有する弁傘部とを備え、シリンダヘッドに形成された弁座に弁傘部のシート面が着脱することにより燃焼室に連通したガス通路の弁孔を開閉する。   In general, a valve device including an air supply valve or an exhaust valve of an internal combustion engine is reciprocally driven by a valve mechanism linked to a crankshaft of the internal combustion engine, and opens and closes a gas passage composed of an air supply passage or an exhaust passage by this reciprocating drive. It has a configuration. The valve device includes a valve stem that is slidably fitted into a cylinder head, and a valve head portion that is provided at an end of the valve stem and has a seat surface on the outer periphery thereof, and a valve seat formed on the cylinder head. The valve surface of the gas passage communicating with the combustion chamber is opened and closed by attaching and detaching the seat surface of the valve head part.

このような弁装置においては、弁傘部が開閉時に弁座と接触するため、その影響によって内燃機関を長時間運転すると表面に摩耗が生じる。特に、給気時又は排気時には、ガス通路上で急激にガス流れが増加して弁棒に過大な抵抗が発生し、弁棒に加振力が作用する。これにより、弁装置が開いている最中に弁棒が揺らされ、弁傘部のシート面が振動した状態で弁座に着座することによって弁傘部の表面は着座の瞬間の大きな接触力を受けながら微小にこすれ、早期磨耗を引き起こすことがある。   In such a valve device, since the valve head part contacts the valve seat when opening and closing, the surface is worn when the internal combustion engine is operated for a long time due to the influence. In particular, at the time of air supply or exhaust, the gas flow rapidly increases in the gas passage, and excessive resistance is generated in the valve stem, so that an exciting force acts on the valve stem. As a result, the valve stem is swung while the valve device is open, and the seat surface of the valve head portion is vibrated, so that the surface of the valve head portion has a large contact force at the moment of seating. Slightly rubs while receiving, may cause premature wear.

そこで、特許文献1(特開2010−96137号公報)には、弁座や弁傘部の摩耗を低減する弁装置として、シリンダヘッドの弁座に弁傘部のシート面と着脱する当り面を設け、この当り面では、シート面の内径側と接触する内側接触部の剛性を小さくし、シート面が着座したときに当り面上方の弁座形状を変化させ、弁座部分で着座時の衝撃を吸収するようにした構成が開示されている。   Therefore, in Patent Document 1 (Japanese Patent Laid-Open No. 2010-96137), as a valve device for reducing wear of the valve seat and the valve head portion, a contact surface that is attached to and detached from the seat surface of the valve head portion is attached to the valve seat of the cylinder head. In this contact surface, the rigidity of the inner contact part that contacts the inner diameter side of the seat surface is reduced, and when the seat surface is seated, the shape of the valve seat above the contact surface is changed, and the impact when seated at the valve seat portion A configuration is disclosed that absorbs.

特開2010−96137号公報JP 2010-96137 A

上記したように特許文献1の弁装置によれば、弁座部分で着座時の衝撃を吸収する構成としたことで弁座や弁傘部の摩耗低減が期待できるが、給排気時における弁棒の振動自体を抑制するものではない。ここで、図8に従来の内燃機関の排気弁における弁傘部中心点の軌跡を示す。同図に示されるように、排気弁は開弁中に1mm程度も揺らされる。この状態で着座すると早期摩耗を引き起こしてしまう。また、弁棒が振動することにより弁棒を支持する部位との接触が激しくなり弁棒自体にも摩耗が生じる惧れがある。
したがって、弁傘部と弁座の接触部や弁棒のさらなる摩耗抑制のためには、この弁棒の振動を抑制することが望まれている。
As described above, according to the valve device of Patent Document 1, it is possible to expect wear reduction of the valve seat and the valve umbrella portion by absorbing the impact at the time of seating at the valve seat portion. It does not suppress the vibration itself. FIG. 8 shows the locus of the central point of the valve head portion in the exhaust valve of the conventional internal combustion engine. As shown in the figure, the exhaust valve is shaken by about 1 mm during opening. Sitting in this state will cause premature wear. Further, when the valve stem vibrates, the contact with the portion supporting the valve stem becomes intense and the valve stem itself may be worn.
Therefore, it is desired to suppress the vibration of the valve stem in order to further suppress wear of the contact portion between the valve umbrella portion and the valve seat and the valve stem.

本発明はかかる従来技術の問題に鑑み、内燃機関の給排気時における弁棒の振動を抑制でき、これにより弁棒や弁傘部の摩耗を防ぎ、弁装置の長寿命化が図れる内燃機関の弁装置を提供することを目的とする。   In view of the problems of the prior art, the present invention can suppress the vibration of the valve stem during supply and exhaust of the internal combustion engine, thereby preventing the wear of the valve stem and the valve umbrella, and extending the life of the valve device. An object is to provide a valve device.

上記の課題を解決するために、本発明に係る内燃機関の弁装置は、内燃機関のシリンダヘッドに装着され該内燃機関のクランク軸に連係した動弁機構により往復駆動される弁棒と、該弁棒の端部に設けられ外周にシート面を有する弁傘部とを備え、前記シリンダヘッドに形成された弁座に前記弁傘部のシート面が着脱することにより燃焼室に通じるガス通路を開閉する内燃機関の弁装置において、前記弁棒の少なくとも前記ガス通路に露出する部位に、該弁棒の外周面全周に亘って複数の孔状若しくは溝状の凹部を形成したことを特徴とする。   In order to solve the above problems, an internal combustion engine valve device according to the present invention includes a valve rod mounted on a cylinder head of an internal combustion engine and driven reciprocally by a valve mechanism linked to a crankshaft of the internal combustion engine, A valve head portion having a seat surface on an outer periphery provided at an end portion of the valve stem, and a gas passage communicating with the combustion chamber by attaching and detaching the seat surface of the valve head portion to a valve seat formed on the cylinder head In the valve device for an internal combustion engine that opens and closes, a plurality of hole-shaped or groove-shaped recesses are formed over the entire outer peripheral surface of the valve rod at a portion exposed to the gas passage of the valve rod. To do.

ここで、本発明に係る内燃機関の弁装置は、給気弁及び排気弁の少なくとも一方であり、特に好適には、弁が振動しやすい排気弁である。   Here, the valve device of the internal combustion engine according to the present invention is at least one of an air supply valve and an exhaust valve, and particularly preferably an exhaust valve that easily vibrates.

本発明によれば、弁棒に形成された複数の凹部によって弁棒でのガス流れの剥離点をガス流れ方向後方側に位置させることができるため、弁棒のガス流れ境界層における抵抗を低減でき、内燃機関の給排時における弁棒への加振力を低減できる。なお、「弁棒でのガス流れの剥離点をガス流れ方向後方側に位置させる」とは、すなわち、弁棒の軸方向に直交する断面において、弁棒の中心軸を通ってガス流れに直交する線よりも後方側に剥離点を位置させることをいう。これにより弁装置の振動を抑制できるため、振動により弁傘部と弁座との接触部の摩耗が促進されてしまうことを防ぎ、弁装置の長寿命化が図れる。さらに、弁棒とシリンダヘッドとが摺動する部位に位置する凹部により、摺動部位における潤滑剤の保持性を高めることができる。   According to the present invention, the separation point of the gas flow in the valve stem can be located on the rear side in the gas flow direction by the plurality of recesses formed in the valve stem, thereby reducing the resistance in the gas flow boundary layer of the valve stem. In addition, it is possible to reduce the excitation force applied to the valve stem when supplying and discharging the internal combustion engine. Note that “the separation point of the gas flow at the valve stem is located on the rear side in the gas flow direction” means that in the cross section perpendicular to the axial direction of the valve rod, the gas flow passes through the central axis of the valve rod. This means that the peeling point is located on the rear side of the line to be performed. As a result, the vibration of the valve device can be suppressed, so that the wear of the contact portion between the valve head portion and the valve seat is not accelerated by the vibration, and the life of the valve device can be extended. Furthermore, the recessed part located in the site | part which a valve stem and a cylinder head slide can improve the retainability of the lubricant in a sliding site | part.

また、前記シリンダヘッドに前記弁棒の外周面と摺動する案内管を設け、前記案内管を前記ガス通路まで延出させることが好ましい。
このように、案内管をガス通路まで延出させることで、案内管により弁棒にかかる加振力を低減でき、弁棒の振動をより一層抑制することができる。ここで、案内管を延出することにより弁棒と案内管との摺動面積が大きくなり摺動性が低下することが考えられるが、弁棒に形成された凹部により潤滑剤の保持性を高めることができるため、弁棒と案内管との円滑な摺動が可能となる。
Further, it is preferable that a guide pipe that slides on the outer peripheral surface of the valve rod is provided in the cylinder head, and the guide pipe extends to the gas passage.
In this way, by extending the guide tube to the gas passage, the excitation force applied to the valve stem by the guide tube can be reduced, and the vibration of the valve stem can be further suppressed. Here, it is considered that extending the guide tube increases the sliding area between the valve stem and the guide tube and reduces the slidability. Therefore, smooth sliding between the valve stem and the guide tube is possible.

上記した孔状の前記凹部は複数のディンプルであってもよく、これにより弁棒の抵抗低減効果を高くでき弁装置の振動を抑制可能で、且つ弁棒の硬度を向上させることが可能である。
一方、上記した溝状の前記凹部は、その溝方向が前記弁棒の軸方向に対して平行にまたは該軸方向に対して90度未満の角度を有するように形成してもよく、これにより弁棒の抵抗低減効果を高くでき弁装置の振動を抑制可能で、且つ溝状であることから摺動部位において潤滑剤を弁棒表面に略均一に行き渡らせることが可能である。
The hole-shaped recess described above may be a plurality of dimples, which can increase the resistance reduction effect of the valve stem, suppress the vibration of the valve device, and improve the hardness of the valve stem. .
On the other hand, the groove-shaped recess described above may be formed so that the groove direction is parallel to the axial direction of the valve stem or has an angle of less than 90 degrees with respect to the axial direction. The resistance reduction effect of the valve stem can be enhanced, the vibration of the valve device can be suppressed, and since it is groove-shaped, the lubricant can be distributed substantially uniformly on the valve stem surface at the sliding portion.

さらにまた、前記凹部を前記弁棒から前記弁傘部の前記シート面まで形成することが好ましい。これにより、弁棒だけでなく弁傘部においてもガス流れによる抵抗を低減でき、より一層弁装置の振動を抑制することが可能となる。特に、弁傘部に形成される凹部がディンプルであることが好ましく、これにより弁傘部のシート面の強度を向上でき、弁座との接触による摩耗を抑制可能である。   Furthermore, it is preferable that the concave portion is formed from the valve stem to the seat surface of the valve head portion. As a result, resistance due to gas flow can be reduced not only in the valve stem but also in the valve head portion, and vibration of the valve device can be further suppressed. In particular, the concave portion formed in the valve head portion is preferably a dimple, whereby the strength of the seat surface of the valve head portion can be improved and wear due to contact with the valve seat can be suppressed.

以上記載のように本発明によれば、弁棒に形成された複数の凹部によって弁棒でのガス流れの剥離点をガス流れ方向後方側に位置させることができるため、弁棒のガス流れ境界層における抵抗を低減でき、内燃機関の給排時における弁棒への加振力を低減できる。これにより弁装置の振動を抑制できるため、振動により弁傘部と弁座との接触部の摩耗が促進されてしまうことを防ぎ、弁装置の長寿命化が図れる。さらに、弁棒とシリンダヘッドとが摺動する部位に位置する凹部により、摺動部位における潤滑剤の保持性を高めることができる。   As described above, according to the present invention, the separation point of the gas flow in the valve stem can be located on the rear side in the gas flow direction by the plurality of recesses formed in the valve stem. The resistance in the layer can be reduced, and the excitation force applied to the valve stem when supplying and discharging the internal combustion engine can be reduced. As a result, the vibration of the valve device can be suppressed, so that the wear of the contact portion between the valve head portion and the valve seat is not accelerated by the vibration, and the life of the valve device can be extended. Furthermore, the recessed part located in the site | part which a valve stem and a cylinder head slide can improve the retainability of the lubricant in a sliding site | part.

本発明の実施形態に係る内燃機関の弁装置を示す側面図である。It is a side view which shows the valve apparatus of the internal combustion engine which concerns on embodiment of this invention. 給気弁の開閉動作を説明する図である。It is a figure explaining the opening / closing operation | movement of an air supply valve. 本実施形態の第1構成例の弁装置を示す部分拡大図であり、(A)は凹部の断面図で、(B)は弁棒の側面図である。It is the elements on larger scale which show the valve apparatus of the 1st structural example of this embodiment, (A) is sectional drawing of a recessed part, (B) is a side view of a valve stem. 本実施形態の第2構成例の弁装置を示す部分拡大図であり、(A)は凸部の断面図で、(B)は弁棒の側面図である。It is the elements on larger scale which show the valve apparatus of the 2nd structural example of this embodiment, (A) is sectional drawing of a convex part, (B) is a side view of a valve stem. 弁棒付近のガス流れを説明する図であり、(A)は本実施形態の弁装置におけるガス流れを示す図で、(B)は従来例の弁装置におけるガス流れを示す図である。It is a figure explaining the gas flow near a valve stem, (A) is a figure which shows the gas flow in the valve apparatus of this embodiment, (B) is a figure which shows the gas flow in the valve apparatus of a prior art example. 弁装置の振動抑制効果を説明する図であり、本実施形態の排気弁における弁傘部中心点の軌跡を示す図である。It is a figure explaining the vibration suppression effect of a valve apparatus, and is a figure showing the locus of the central part of the valve head part in the exhaust valve of this embodiment. 本発明の実施形態に係る内燃機関の弁装置の応用例を示す側面図である。It is a side view which shows the application example of the valve apparatus of the internal combustion engine which concerns on embodiment of this invention. 従来の内燃機関の排気弁における弁傘部中心点の軌跡を示す図である。It is a figure which shows the locus | trajectory of the valve head center point in the exhaust valve of the conventional internal combustion engine.

以下、図面を参照して本発明の好適な実施例を例示的に詳しく説明する。但しこの実施例に記載されている構成部品の寸法、材質、形状、その相対的配置等は特に特定的な記載がない限りは、この発明の範囲をそれに限定する趣旨ではなく、単なる説明例に過ぎない。   Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the components described in this embodiment are not intended to limit the scope of the present invention unless otherwise specified, but are merely illustrative examples. Not too much.

まず、図1を参照して本発明の実施形態に係る内燃機関の弁装置の構成を説明する。
図1は本発明の実施形態に係る内燃機関の弁装置を示す側面図であり、この弁装置1は、主に、内燃機関のシリンダヘッド10に装着される弁棒2と、該弁棒2の端部に設けられた弁傘部3とから構成される。
なお、この弁装置1は、内燃機関の給気弁及び排気弁の少なくとも一方であり、特に好適には、弁が振動しやすい排気弁である。
First, the configuration of a valve device for an internal combustion engine according to an embodiment of the present invention will be described with reference to FIG.
FIG. 1 is a side view showing a valve device for an internal combustion engine according to an embodiment of the present invention. The valve device 1 mainly includes a valve rod 2 mounted on a cylinder head 10 of the internal combustion engine, and the valve rod 2. And the valve head part 3 provided at the end of the head.
The valve device 1 is at least one of an intake valve and an exhaust valve of an internal combustion engine, and is particularly preferably an exhaust valve that easily vibrates.

弁棒2は、シリンダヘッド10に形成された弁挿通孔16に摺動自在に嵌挿され、内燃機関のクランク軸に連係した動弁機構により往復駆動される。なお、動弁機構とは、内燃機関のピストン位置に応じて弁装置1を開閉させる機構であり、一般に、不図示のクランク軸に駆動連結されたカムの運動を、タペット、ロッカアーム等を介して弁棒2に伝達し、該弁装置1を往復駆動させるものである。
弁傘部3は、弁棒2のガス通路13側端部に設けられ、その外周にシート面4を有している。シート面4は、シリンダヘッド10に形成された弁座11に着脱するようになっている。なお、ガス通路13とは、給気弁においては給気通路、排気弁においては排気通路である。
The valve stem 2 is slidably inserted into a valve insertion hole 16 formed in the cylinder head 10 and is driven to reciprocate by a valve mechanism linked to a crankshaft of the internal combustion engine. The valve operating mechanism is a mechanism that opens and closes the valve device 1 in accordance with the piston position of the internal combustion engine. Generally, the movement of a cam that is drivingly connected to a crankshaft (not shown) is moved via a tappet, a rocker arm, or the like. This is transmitted to the valve stem 2 to drive the valve device 1 back and forth.
The valve head portion 3 is provided at the gas passage 13 side end portion of the valve stem 2 and has a seat surface 4 on the outer periphery thereof. The seat surface 4 is attached to and detached from a valve seat 11 formed in the cylinder head 10. The gas passage 13 is an air supply passage in the air supply valve and an exhaust passage in the exhaust valve.

ここで、図2を参照して、上記した構成を備える弁装置1の開閉動作を説明する。同図には、一例としてシリンダヘッド10に給気弁1が2個設けられている場合を示しており、図の左半分は給気弁が閉じている状態、右半分は給気弁が全開の状態を示している。
シリンダヘッド10には、燃料ガスを供給する燃料ガス通路15と給気通路13とが設けられており、この燃料ガス通路15と給気通路13は、弁棒2の外周とシリンダヘッド10の弁挿通孔16との間の間隙を介して連通している。また、給気通路13は、弁孔12を介して燃焼室20に連通している。
Here, with reference to FIG. 2, the opening / closing operation | movement of the valve apparatus 1 provided with an above-described structure is demonstrated. In the figure, as an example, the cylinder head 10 is shown with two supply valves 1. The left half of the figure shows a state where the supply valve is closed, and the right half shows the supply valve fully open. Shows the state.
The cylinder head 10 is provided with a fuel gas passage 15 for supplying fuel gas and an air supply passage 13. The fuel gas passage 15 and the air supply passage 13 are connected to the outer periphery of the valve rod 2 and the valve of the cylinder head 10. It communicates with the insertion hole 16 through a gap. Further, the air supply passage 13 communicates with the combustion chamber 20 through the valve hole 12.

給気弁閉時は、図2の左半分に示すように、弁棒2が上方に移動して弁傘部3のシート面4が弁座11に着座し、弁孔12が閉じられる。
一方、給気弁開時は、図2の右半分に示すように、弁棒2が下方に移動して弁傘部3のシート面4が弁座11から離間し、弁孔12が開放されて燃焼室20に給気される。
When the air supply valve is closed, as shown in the left half of FIG. 2, the valve stem 2 moves upward, the seat surface 4 of the valve head 3 is seated on the valve seat 11, and the valve hole 12 is closed.
On the other hand, when the air supply valve is opened, as shown in the right half of FIG. 2, the valve stem 2 moves downward, the seat surface 4 of the valve head part 3 is separated from the valve seat 11, and the valve hole 12 is opened. Then, the combustion chamber 20 is supplied with air.

本実施形態の弁装置1は、上記した構成に加えてさらに以下の構成を備えている。
図1に示すように弁装置1は、弁棒2の少なくともガス通路13に露出する部位に、該弁棒2の外周面全周に亘って複数の孔状又は溝状の凹部5を有している。図1には一例として孔状の凹部5を有する場合を示している。この複数の孔状凹部5は、弁棒2の外周面全周に亘って略均一に形成されていることが好ましい。また、異なる形状、大きさの凹部5が混在していてもよい。
なお、ガス通路13に露出する部位とは、弁棒2のうち常時ガス通路13内に位置する部位の他に、弁閉時(図2の左半分参照)には弁挿通孔16内に位置するが、弁全開時(図2の右半分参照)にはガス通路13に露出する部位を含む。
In addition to the above-described configuration, the valve device 1 of the present embodiment further includes the following configuration.
As shown in FIG. 1, the valve device 1 has a plurality of hole-like or groove-like recesses 5 over the entire outer peripheral surface of the valve stem 2 at a portion exposed to the gas passage 13 of the valve stem 2. ing. FIG. 1 shows a case where a hole-like recess 5 is provided as an example. The plurality of hole-like recesses 5 are preferably formed substantially uniformly over the entire outer peripheral surface of the valve stem 2. Moreover, the recessed part 5 of a different shape and magnitude | size may be mixed.
The part exposed to the gas passage 13 is located in the valve insertion hole 16 when the valve is closed (see the left half of FIG. 2) in addition to the part of the valve rod 2 that is always located in the gas passage 13. However, when the valve is fully opened (refer to the right half of FIG. 2), a portion exposed to the gas passage 13 is included.

次に、図3及び図4を参照して、凹部の具体的な構成例を説明する。
図3は本実施形態の第1構成例の弁装置を示す部分拡大図であり、(A)は凹部の断面図で、(B)は弁棒の側面図である。この凹部5は円形孔状に形成されたもので、好ましくは該凹部5はディンプルである。このディンプル5は、弁棒2の外周面全周に亘って複数形成されており、例えばショットピーニング加工により形成される。このように孔状凹部をディンプルとすることで、後述するような弁棒2の抵抗低減効果を高くでき弁装置1の振動を抑制可能で、且つ弁棒2の硬度を向上させることが可能である。
Next, a specific configuration example of the recess will be described with reference to FIGS.
3A and 3B are partial enlarged views showing the valve device of the first configuration example of the present embodiment, in which FIG. 3A is a sectional view of a recess, and FIG. 3B is a side view of a valve stem. The concave portion 5 is formed in a circular hole shape, and preferably the concave portion 5 is a dimple. A plurality of the dimples 5 are formed over the entire outer peripheral surface of the valve stem 2, and are formed by, for example, shot peening. By making the hole-like recesses into dimples as described above, the resistance reduction effect of the valve stem 2 as described later can be increased, the vibration of the valve device 1 can be suppressed, and the hardness of the valve stem 2 can be improved. is there.

また、複数のディンプル5は、図3(A)に示すように千鳥状、又は列状に整列配置してもよいし、図1に示すようにランダムに配置してもよい。より好ましくは、複数のディンプル5は製作コストが安価で、且つガス流れに対して均一な作用を与えることから千鳥状の配置であるとよい。
例えば、弁棒2の直径Φが18〜20mmの場合、ディンプル5の直径dを0.5〜1.5mm、深さhを0.1〜0.2mmとし、このディンプル5を弁棒2の外周面に2〜4個/cmの密度となるように配置する。このとき、弁棒2の外周面1周に7〜10個のディンプルが配置されることが好ましい。
Further, the plurality of dimples 5 may be arranged in a staggered manner or a row as shown in FIG. 3A, or may be arranged randomly as shown in FIG. More preferably, the plurality of dimples 5 may be arranged in a staggered manner because the manufacturing cost is low and the gas flow has a uniform effect.
For example, when the diameter Φ of the valve stem 2 is 18 to 20 mm, the dimple 5 has a diameter d of 0.5 to 1.5 mm and a depth h of 0.1 to 0.2 mm. arranged such that the density of 2 to 4 / cm 2 on the outer peripheral surface. At this time, it is preferable that 7 to 10 dimples are disposed on the outer periphery of the valve stem 2.

図4は本実施形態の第2構成例の弁装置を示す部分拡大図であり、(A)は凸部の断面図で、(B)は弁棒の側面図である。この凹部6は溝状に形成されたもので、弁棒2の外周面全周に亘って複数形成されている。好適には溝状凹部6は、その溝方向が弁棒2の軸方向に対して平行にまたは該軸方向に対して90度未満の角度を有するように形成される。これにより後述するような弁棒2の抵抗低減効果を高くでき弁装置1の振動を抑制可能で、且つ溝状であることから摺動部位において潤滑剤を弁棒表面に略均一に行き渡らせることが可能である。   4A and 4B are partial enlarged views showing the valve device of the second configuration example of the present embodiment, in which FIG. 4A is a sectional view of a convex portion, and FIG. The recess 6 is formed in a groove shape, and a plurality of the recesses 6 are formed over the entire outer peripheral surface of the valve stem 2. Preferably, the groove-like recess 6 is formed so that the groove direction is parallel to the axial direction of the valve stem 2 or has an angle of less than 90 degrees with respect to the axial direction. As a result, the resistance reduction effect of the valve stem 2 as will be described later can be enhanced, the vibration of the valve device 1 can be suppressed, and since it is groove-shaped, the lubricant can be distributed substantially uniformly on the surface of the valve stem at the sliding portion. Is possible.

なお、溝状凹部6の溝方向を、弁棒2の軸方向に対して平行、または該軸方向に対して90度未満の角度を有するように形成したのは、弁棒2外周面にガス流れ方向に沿った凹凸を存在させるためであり、軸方向に直交する溝ではガス流れ方向に沿った凹凸が存在しなくなり抵抗低減効果が得られ難いため、溝方向を上記条件に設定したものである。
さらに、溝状凹部6はローレット加工により形成されることが好ましく、これにより容易に複数の溝状凹部6を形成でき、且つ製作コストを安価にできる。
The grooved recess 6 is formed so that the groove direction is parallel to the axial direction of the valve stem 2 or has an angle of less than 90 degrees with respect to the axial direction. This is to make the unevenness along the flow direction exist, and in the groove perpendicular to the axial direction, the unevenness along the gas flow direction does not exist and it is difficult to obtain a resistance reduction effect. is there.
Furthermore, the groove-like recess 6 is preferably formed by knurling, whereby a plurality of groove-like recesses 6 can be easily formed and the manufacturing cost can be reduced.

図4の溝状凹部6は、弁棒2の軸方向に対して斜めに形成した溝状凹部6aと、この溝状凹部6aに交わるように線対称に形成した溝状凹部6bとを有しており、これらの溝状凹部6a、6bにより弁棒表面にひし形状の凸部7が形成されている。
例えば、弁棒2の直径Φが18〜20mmの場合、ひし形状凸部7の高さh、すなわち溝状凹部6の深さを0.1〜0.2mmとし、ひし形状凸部7の軸方向長さlを2〜3mm、幅wを1〜2mmとする。
4 has a groove-shaped recess 6a formed obliquely with respect to the axial direction of the valve stem 2, and a groove-shaped recess 6b formed symmetrically with respect to the groove-shaped recess 6a. The groove-shaped recesses 6a and 6b form a diamond-shaped protrusion 7 on the valve stem surface.
For example, when the diameter Φ of the valve stem 2 is 18 to 20 mm, the height h of the rhombus-shaped convex portion 7, that is, the depth of the groove-shaped concave portion 6 is 0.1 to 0.2 mm, and the axis of the rhombus-shaped convex portion 7 The direction length l is 2 to 3 mm, and the width w is 1 to 2 mm.

図5は弁棒付近のガス流れを説明する図であり、(A)は本実施形態の弁装置におけるガス流れを示す図で、(B)は従来例の弁装置におけるガス流れを示す図である。
本実施形態では、上記したように弁棒2の外周面全周に亘って複数の孔状凹部5又は溝状凹部6を形成することによって、弁棒2でのガス流れの剥離点をガス流れ方向後方側に位置させることができる。
弁棒2でのガス流れの剥離点をガス流れ方向後方側に位置させるとは、すなわち、図5(A)に示すような弁棒2の軸方向に直交する断面において、弁棒2の中心軸Oを通ってガス流れに直交する線(図中で直線L)よりも後方側に剥離点Pを位置させることをいう。
5A and 5B are diagrams for explaining the gas flow in the vicinity of the valve stem, FIG. 5A is a diagram showing the gas flow in the valve device of the present embodiment, and FIG. 5B is a diagram showing the gas flow in the conventional valve device. is there.
In the present embodiment, as described above, a plurality of hole-like recesses 5 or groove-like recesses 6 are formed over the entire outer peripheral surface of the valve stem 2, so that the separation point of the gas flow at the valve stem 2 is the gas flow. It can be located in the direction rear side.
Positioning the gas flow separation point on the valve stem 2 on the rear side in the gas flow direction means that the center of the valve stem 2 is in a cross section orthogonal to the axial direction of the valve stem 2 as shown in FIG. It means that the peeling point P is located behind the line (straight line L in the figure) perpendicular to the gas flow through the axis O.

図5(B)に示すように、外周面に凹部5、6が存在しない従来の弁棒2では、ガス流れ境界層における剥離点P’は弁棒2のガス流れ方向前方側(直線Lより前方側)に位置する。しかしこの場合、弁棒2の抵抗は大きく弁棒2への過大な加振力により内燃機関の給排時に弁装置1が大きく振動してしまっていた。
図5(A)に示すように、本実施形態では弁棒2の外周面に凹部5、6が形成されているため(図3又は図4参照)、ガス流れの剥離点Pをガス流れ後方側に位置させることができる。したがって、弁棒2のガス流れ境界層における抵抗を低減でき、内燃機関の給排時における弁棒2への加振力を低減できる。これにより弁装置1の振動を抑制できるため、振動により弁傘部3と弁座11との接触部の摩耗が促進されてしまうことを防ぎ、弁装置1の長寿命化が図れる。さらに、弁棒2とシリンダヘッド10とが摺動する部位に形成された凹部5、6により、摺動部位における潤滑剤の保持性を高めることができる。
As shown in FIG. 5B, in the conventional valve stem 2 in which the recesses 5 and 6 do not exist on the outer peripheral surface, the separation point P ′ in the gas flow boundary layer is the front side in the gas flow direction of the valve stem 2 (from the straight line L). Located on the front side. However, in this case, the resistance of the valve stem 2 is large, and the valve device 1 vibrates greatly during supply / discharge of the internal combustion engine due to an excessive excitation force applied to the valve stem 2.
As shown in FIG. 5A, in this embodiment, since the recesses 5 and 6 are formed on the outer peripheral surface of the valve stem 2 (see FIG. 3 or 4), the separation point P of the gas flow is set behind the gas flow. Can be located on the side. Therefore, the resistance in the gas flow boundary layer of the valve stem 2 can be reduced, and the excitation force applied to the valve stem 2 during supply / discharge of the internal combustion engine can be reduced. As a result, the vibration of the valve device 1 can be suppressed, so that the wear of the contact portion between the valve head portion 3 and the valve seat 11 is prevented from being accelerated by the vibration, and the life of the valve device 1 can be extended. Furthermore, the retention of the lubricant at the sliding portion can be enhanced by the recesses 5 and 6 formed at the portion where the valve stem 2 and the cylinder head 10 slide.

ここで、図6及び図8を用いて本実施形態における弁装置の振動抑制効果を従来例と比較して説明する。図6は本実施形態の排気弁における弁傘部中心点の軌跡を示す図である。なお、この排気弁は図3に示す弁棒2を有し、弁棒表面に複数のディンプル5が形成されたものである。一方、図8は従来例の排気弁における弁傘部中心点の軌跡を示す図である。なお、この排気弁は本実施形態と同一構造を有する排気弁であるが、弁棒表面に凹部が形成されていないものである。いずれも排気弁が開いて排気する際の弁傘部中心点の軌跡を実験から求めている。   Here, the vibration suppression effect of the valve device in the present embodiment will be described using FIGS. 6 and 8 in comparison with the conventional example. FIG. 6 is a diagram showing a locus of the central point of the valve head portion in the exhaust valve of the present embodiment. This exhaust valve has a valve stem 2 shown in FIG. 3, and a plurality of dimples 5 are formed on the surface of the valve stem. On the other hand, FIG. 8 is a diagram showing the locus of the central point of the valve head portion in the conventional exhaust valve. This exhaust valve is an exhaust valve having the same structure as that of the present embodiment, but has no recess formed on the surface of the valve stem. In both cases, the locus of the central point of the valve head when the exhaust valve is opened and exhausted is obtained from experiments.

同図に示されるように、本実施形態の排気弁は揺れが極めて小さく安定しており、最大でも0.5mm程度の揺れであるのに対して、従来例の排気弁では排気中常時揺れが生じており、1mm以上の揺れも見られる。
この実験結果からも明らかなように、本実施形態の弁装置1によれば、従来例に比べて格段に弁装置1の振動を低減することが可能であり、延いては弁装置1の摩耗を抑制して長寿命化に大きく寄与すると推察される。
As shown in the figure, the exhaust valve of the present embodiment has extremely small fluctuation and is stable, and the maximum fluctuation is about 0.5 mm, whereas the conventional exhaust valve does not always shake during exhaust. It occurs, and a shaking of 1 mm or more is also observed.
As is clear from the experimental results, according to the valve device 1 of the present embodiment, it is possible to significantly reduce the vibration of the valve device 1 as compared with the conventional example, and the wear of the valve device 1 is extended. It is speculated that it will greatly contribute to the extension of the service life.

上記に説明した本実施形態に係る弁装置1は、さらに以下の構成を備えていてもよい。
図7は、本発明の実施形態に係る内燃機関の弁装置の応用例を示す側面図である。同図に示すように、シリンダヘッド10に弁棒2の外周面と摺動する案内管25を設け、該案内管25をガス通路13まで延出させた構成とする。
このように、案内管25をガス通路13まで延出させた構成とすることにより、案内管25により弁棒2にかかる加振力を低減でき、弁棒2の振動をより一層抑制することができる。ここで、案内管25を延出することにより弁棒2と案内管25との摺動面積が大きくなり摺動性が低下することが考えられるが、弁棒2に形成された孔状凹部5又は溝状凹部6により潤滑剤の保持性を高めることができるため、弁棒2と案内管25との円滑な摺動が可能となる。
The valve device 1 according to the present embodiment described above may further include the following configuration.
FIG. 7 is a side view showing an application example of the valve device of the internal combustion engine according to the embodiment of the present invention. As shown in the figure, the cylinder head 10 is provided with a guide tube 25 that slides on the outer peripheral surface of the valve rod 2, and the guide tube 25 extends to the gas passage 13.
In this way, by adopting a configuration in which the guide tube 25 is extended to the gas passage 13, the excitation force applied to the valve stem 2 by the guide tube 25 can be reduced, and the vibration of the valve stem 2 can be further suppressed. it can. Here, it is conceivable that extending the guide tube 25 increases the sliding area between the valve stem 2 and the guide tube 25 and lowers the slidability. Alternatively, since the retention of the lubricant can be enhanced by the groove-shaped recess 6, smooth sliding between the valve stem 2 and the guide tube 25 becomes possible.

また、この案内管25は、その材料強度や構造上の強度等に基づいて設計することができるが、少なくともガス流路13の中心位置まで到達する長さに形成されることが好ましい。これにより、弁棒2へ作用する加振力を小さくし、弁装置1の振動をより確実に抑制することができる。
さらにまた、案内管25のガス通路13側の少なくとも一部を、その外周面が下方に向けて縮径したテーパ状としてもよい。このように案内管25をテーパ状に形成することで、案内管25の強度を維持しつつ、縮径したことでガス流れの抵抗を低減することができる。
The guide tube 25 can be designed based on its material strength, structural strength, etc., but is preferably formed to a length that reaches at least the center position of the gas flow path 13. Thereby, the exciting force which acts on the valve stem 2 can be reduced, and the vibration of the valve device 1 can be more reliably suppressed.
Furthermore, at least a part of the guide tube 25 on the gas passage 13 side may have a tapered shape whose outer peripheral surface is reduced in diameter toward the lower side. By forming the guide tube 25 in a tapered shape in this way, the resistance of the gas flow can be reduced by reducing the diameter while maintaining the strength of the guide tube 25.

また、本実施形態において複数の凹部5は、弁棒2から弁傘部3のシート面4まで形成してもよい。これにより、弁棒2だけでなく弁傘部3においてもガス流れによる抵抗を低減でき、より一層弁装置1の振動を抑制することが可能となる。特に、弁傘部3に形成される凹部5がディンプルであることが好ましく、これにより弁傘部3のシート面4の強度を向上でき、弁座11との接触による摩耗を抑制可能である。
さらに、弁棒2の凹部5は、該弁棒2のガス通路13に露出する部位のほかに、弁棒2の上方であるシリンダヘッド10との摺動部位まで形成してもよい。これにより、摺動部位における潤滑剤の保持性をより一層高めることができる。
In the present embodiment, the plurality of recesses 5 may be formed from the valve stem 2 to the seat surface 4 of the valve head portion 3. As a result, not only the valve stem 2 but also the valve head portion 3 can reduce the resistance caused by the gas flow, and the vibration of the valve device 1 can be further suppressed. In particular, the concave portion 5 formed in the valve head portion 3 is preferably a dimple, whereby the strength of the seat surface 4 of the valve head portion 3 can be improved and wear due to contact with the valve seat 11 can be suppressed.
Further, the recess 5 of the valve stem 2 may be formed up to a sliding portion with the cylinder head 10 above the valve stem 2 in addition to the portion exposed to the gas passage 13 of the valve stem 2. Thereby, the retainability of the lubricant at the sliding portion can be further enhanced.

1 弁装置
2 弁棒
3 弁傘部
4 シート面
5 孔状凹部
6 溝状凹部
7 ひし形状凸部
10 シリンダヘッド
11 弁座
12 弁孔
13 ガス通路
20 燃焼室
25 案内管
DESCRIPTION OF SYMBOLS 1 Valve apparatus 2 Valve stick 3 Valve umbrella part 4 Seat surface 5 Hole-shaped recessed part 6 Groove-shaped recessed part 7 Diamond-shaped convex part 10 Cylinder head 11 Valve seat 12 Valve hole 13 Gas passage 20 Combustion chamber 25 Guide tube

Claims (5)

内燃機関のシリンダヘッドに装着され該内燃機関のクランク軸に連係した動弁機構により往復駆動される弁棒と、該弁棒の端部に設けられ外周にシート面を有する弁傘部とを備え、前記シリンダヘッドに形成された弁座に前記弁傘部のシート面が着脱することにより燃焼室に通じるガス通路を開閉する内燃機関の弁装置において、
前記弁棒の少なくとも前記ガス通路に露出する部位に、該弁棒の外周面全周に亘って複数の孔状若しくは溝状の凹部を形成したことを特徴とする内燃機関の弁装置。
A valve stem mounted on a cylinder head of an internal combustion engine and reciprocally driven by a valve mechanism linked to a crankshaft of the internal combustion engine, and a valve umbrella portion provided at an end portion of the valve rod and having a seat surface on the outer periphery. In the valve device of the internal combustion engine that opens and closes the gas passage leading to the combustion chamber by attaching and detaching the seat surface of the valve head portion to the valve seat formed in the cylinder head,
A valve device for an internal combustion engine, wherein a plurality of hole-shaped or groove-shaped recesses are formed over the entire outer peripheral surface of the valve rod at a portion exposed to at least the gas passage of the valve rod.
前記シリンダヘッドに前記弁棒の外周面と摺動する案内管を設け、前記案内管を前記ガス通路まで延出させたことを特徴とする請求項1に記載の内燃機関の弁装置。   The valve device for an internal combustion engine according to claim 1, wherein a guide pipe that slides on an outer peripheral surface of the valve rod is provided in the cylinder head, and the guide pipe extends to the gas passage. 前記孔状の前記凹部が複数のディンプルであることを特徴とする請求項1又は2に記載の内燃機関の弁装置。   The valve device for an internal combustion engine according to claim 1 or 2, wherein the hole-shaped recess is a plurality of dimples. 前記溝状の前記凹部は、その溝方向が前記弁棒の軸方向に対して平行にまたは該軸方向に対して90度未満の角度を有するように形成したことを特徴とする請求項1又は2に記載の内燃機関の弁装置。   The groove-shaped recess is formed so that the groove direction is parallel to the axial direction of the valve stem or has an angle of less than 90 degrees with respect to the axial direction. 3. A valve device for an internal combustion engine according to 2. 前記凹部を前記弁棒から前記弁傘部の前記シート面まで形成したことを特徴とする請求項1乃至4のいずれか一項に記載の内燃機関の弁装置。   The valve device for an internal combustion engine according to any one of claims 1 to 4, wherein the concave portion is formed from the valve stem to the seat surface of the valve head portion.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2562328C1 (en) * 2014-03-18 2015-09-10 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Елецкий государственный университет им. И.А. Бунина" Gas distribution mechanism
WO2020207586A1 (en) * 2019-04-11 2020-10-15 Federal-Mogul Valvetrain Gmbh Poppet valve having improved sliding surface
CN113785107A (en) * 2019-04-26 2021-12-10 卡特彼勒公司 Dual crown valve seat insert having a seating surface formed of a hardfacing material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2562328C1 (en) * 2014-03-18 2015-09-10 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Елецкий государственный университет им. И.А. Бунина" Gas distribution mechanism
WO2020207586A1 (en) * 2019-04-11 2020-10-15 Federal-Mogul Valvetrain Gmbh Poppet valve having improved sliding surface
CN113785107A (en) * 2019-04-26 2021-12-10 卡特彼勒公司 Dual crown valve seat insert having a seating surface formed of a hardfacing material
CN113785107B (en) * 2019-04-26 2024-03-08 卡特彼勒公司 Dual crown valve seat insert with seating surface formed of hardfacing material

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