JP2012001873A - Method of manufacturing environmentally friendly multi-functional organic mulch using a paper making method - Google Patents

Method of manufacturing environmentally friendly multi-functional organic mulch using a paper making method Download PDF

Info

Publication number
JP2012001873A
JP2012001873A JP2010242302A JP2010242302A JP2012001873A JP 2012001873 A JP2012001873 A JP 2012001873A JP 2010242302 A JP2010242302 A JP 2010242302A JP 2010242302 A JP2010242302 A JP 2010242302A JP 2012001873 A JP2012001873 A JP 2012001873A
Authority
JP
Japan
Prior art keywords
raw material
sheet
environmentally friendly
manufacturing
send
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2010242302A
Other languages
Japanese (ja)
Inventor
Ge Im
凱 林
Seo-Un Cho
瑞云 肖
Bung-Bi Ma
鵬飛 馬
Lu Hongliang
洪亮 鹿
Yong-Ahn Chang
永安 張
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tobacco Fujian Industrial Co Ltd
Original Assignee
China Tobacco Fujian Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tobacco Fujian Industrial Co Ltd filed Critical China Tobacco Fujian Industrial Co Ltd
Publication of JP2012001873A publication Critical patent/JP2012001873A/en
Pending legal-status Critical Current

Links

Landscapes

  • Fertilizers (AREA)
  • Protection Of Plants (AREA)
  • Paper (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing environmentally friendly multi-functional organic mulch using a paper making method.SOLUTION: A method of manufacturing an environmentally friendly multi-functional organic mulch using a paper making method is disclosed. Disposed stems, powder, and leaves from plants and crops are used as raw materials and characteristics required for agricultural mulches, such as mechanical strength, light permeability, air permeability, thermal insulating ability, moisture retaining ability, or other special effects (such as adding sterilization agents, replenishing nutrition elements, controlling the discharge of fertilizers) are provided. The manufacturing process thereof can be effectively controlled. The organic mulch manufactured by the method of this invention has excellent characteristics that it is economical and environmentally friendly, and the raw material is abundant, cheap, biodegradable, improves soil, saves time and cost, and can be strongly controlled.

Description

本発明は、製紙法を使った、地球環境にやさしい多機能型有機マルチシートの製造方法に関する。   The present invention relates to a method for producing a multifunctional organic multi-sheet that is friendly to the global environment using a paper manufacturing method.

地面を被覆する農業用マルチシートは地面の温度を向上させ、保湿し、肥料を減らし、雑草の生長を防止する等の作用によって農業の生産方法に変化をもたらし、その生産力を飛躍的に向上させた。現在では、根菜類などの野菜、苗圃、花卉、果物等の生産において多く利用されている。中国は1978年導入以来、マルチシートの使用面積は徐々に拡大されており、2005年には既に95.9万トンにも達した。使用面積は1353万hm2に達し、マルチシートを使用した栽培面積が世界最大の国となった。しかし、中国が現在使用しているマルチシートはポリエチレン(PE)やポリ塩化ビニール(PVC)であるため分子量が大きく、自然条件下での分解が困難で、しかも大量に使用しているマルチシートの厚さは0.012mm以下がメインであるために強度が弱く破れ易く、回収過程における工賃及び時間を浪費するうえリサイクルも難しく、土壌中への残留量が年々増加する故に、土壌構造を破壊し、土壌の浸透性を低下させ、深刻な白色汚染(テイクアウト用に使われる発泡スチロール製容器やビニール袋による)を引き起こし、再生利用不可能な有機化工原料を大量に消耗させている。そこで、マルチシートの長所を継承するのと同時に、マルチシートでは代替できない作用を備える、植物繊維から作られた紙製の農業用マルチシートが出現した。   Agricultural multi-sheets that cover the ground bring about changes in agricultural production methods by increasing the temperature of the ground, moisturizing, reducing fertilizer, preventing the growth of weeds, and dramatically improving its productivity. I let you. At present, it is widely used in the production of vegetables such as root vegetables, nurseries, flower buds and fruits. Since the introduction of China in 1978, the use area of multi-seat has been gradually expanded, and in 2005, it already reached 95.9 million tons. The use area reached 13.53 million hm2, and the cultivation area using multi-sheet became the world's largest country. However, since the multi-sheets currently used in China are polyethylene (PE) and polyvinyl chloride (PVC), they have a large molecular weight and are difficult to decompose under natural conditions. Since the main thickness is 0.012mm or less, the strength is weak and easy to tear, wastes labor and time in the recovery process and is difficult to recycle, and the residual amount in the soil increases year by year. It reduces soil permeability, causes severe white contamination (due to foamed polystyrene containers and plastic bags used for take-out), and consumes a large amount of organic chemical raw materials that cannot be recycled. Therefore, at the same time as inheriting the advantages of multi-sheets, paper-made agricultural multi-sheets made from plant fibers have emerged that have a function that cannot be replaced by multi-sheets.

特許文献1の「植物繊維素(セルロース)製マルチシートとその製造技術」では、繊維素からの抽出、押出、粉砕、ポリマー分解、スルホン化溶解、ろ過、熟成しビスコース製造、シートスプレー、凝固、再生、脱硫、漂白、プラスチック化、引き伸ばし加圧、乾燥、コーティングの過程を経てシートを製造することが開示されている。
特許文献2の「農業用マルチシート及びその製造方法」では、植物繊維原料を漉いて製作した紙を用い、動植物油によって防水、皺防止、光を通過させるフィルムであり、本発明の紙製の農業用マルチシートは保温、保湿、空気や水を通さない特徴を有し、低温地区での使用に適していることが開示されている。
特許文献3の「サトウキビのカスと麦汁より製造する再生セルロース防水シート」では、銅アンモニア法に基づいて作られた再生セルロースシートは、可塑化及び乾燥後に分解性の低分子量ポリウレタンと不飽和ポリエステル樹脂を混合した塗料をシートの両面に塗布し、硬化・架橋により防水シートを得ることが開示されている。
特許文献4の「植物セルロースを用いた農業用マルチシート及びその製造方法」では、紙製農業用マルチシートのベースは全て天然植物繊維によって構成され、40〜50日被覆して自然に生物分解を行わせる。製造技術には伝統的な製紙技術が用いられることが開示されている。
特許文献5の「土壌を改良する紙製農業用マルチシートの製造方法」では、二層の木またはワラパルプセルロースの原紙の間に麦飯石の粉末をスプレー塗布し、その後、圧搾及び合成、カレンダリング及び穴あけ、カッティングを経て土壌を改良する紙製農業用マルチシートを製造することが開示されている。
特許文献6の「複合肥料、薬物タイプの紙製農業用マルチシートの製造方法」では、原生植物繊維を原料とし、現有する製紙設備を用いて製造する方法が開示されている。
Patent Document 1 “Plant Fibrin (Cellulose) Multi-sheet and its Manufacturing Technology” extracts from fiber, extrudes, crushes, polymer decomposes, sulphonates, filters, aged, viscose manufacture, sheet spray, coagulation It is disclosed that a sheet is produced through processes of regeneration, desulfurization, bleaching, plasticization, stretching pressurization, drying, and coating.
Patent Document 2 “Agricultural Multi-Sheet and Method for Producing the Same” is a film made by using plant fiber raw material, waterproofed with animal and vegetable oils, prevented from wrinkling, and allows light to pass through. Agricultural multi-sheets are disclosed that have heat retention, moisture retention, air and water impermeability, and are suitable for use in low-temperature areas.
In Patent Document 3, “Regenerated cellulose waterproof sheet produced from sugarcane residue and wort”, the regenerated cellulose sheet made based on the copper ammonia method is a low molecular weight polyurethane and unsaturated polyester that are degradable after plasticization and drying. It is disclosed that a paint mixed with a resin is applied to both sides of a sheet to obtain a waterproof sheet by curing and crosslinking.
In “Agricultural Multi-Sheet Using Plant Cellulose and Method for Producing the Same” in Patent Document 4, the base of the paper-made agricultural multi-seat is entirely composed of natural plant fibers, and is naturally biodegradable by covering for 40 to 50 days. Let it be done. It is disclosed that traditional papermaking technology is used as the manufacturing technology.
In “Patent Agricultural Multi-Sheet Manufacturing Method for Improving Soil” in Patent Document 5, a barley stone powder is spray-coated between two layers of wood or straw pulp cellulose base paper, and then pressed, synthesized, It is disclosed to produce a paper agricultural multi-sheet that improves soil through rendering, drilling and cutting.
Patent Document 6 discloses “a method for producing a composite fertilizer, a multi-sheet for agricultural paper made of drug type”, and a method of producing using raw plant fiber as a raw material and using existing papermaking equipment.

中国特許出願公開第CN1088225(出願番号第92114514.4号)号明細書Chinese Patent Application Publication No. CN 1088225 (Application No. 921145144.4) Specification 中国特許出願公開第CN1124085(出願番号第95109885.3号)号明細書Chinese Patent Application Publication No. CN1124085 (Application No. 95109885.3) Specification 中国特許出願公開第CN1149594(出願番号第95118161.0号)号明細書Chinese Patent Application Publication No. CN 1149594 (Application No. 951188161.0) 中国特許出願公開第CN1217351(出願番号第98121613.7号)号明細書Chinese Patent Application Publication No. CN1217351 (Application No. 981211613.7) 中国特許出願公開第CN1339553(出願番号第01127449.2号)号明細書Chinese Patent Application Publication No. CN 1339553 (Application No. 011274749.2) Specification 中国特許出願公開第CN1837465(出願番号第200610046262.7号)号明細書Chinese Patent Application Publication No. CN1837465 (Application No. 200610046262.7) Specification

しかし、現有する紙製農業用マルチシートの製造方法は、多少なりとも再生不可能な資源に関わっていたり、質的欠陥や技術上の複雑性が存在し、コストが割高である現状が見られる。よって、経済的で、地球環境にやさしく、リサイクル可能で、コストを削減できる原料の由来が何かを深く考えていくことが紙製農業用マルチシートを推進応用する場合に第一に考えなければならない課題である。   However, the existing method for producing paper multi-sheets for paper agriculture is related to resources that cannot be regenerated to some extent, or there are qualitative defects and technical complexity, and there is a current situation that costs are high. . Therefore, when promoting the application of paper multi-sheets for agriculture, we must first think about the origin of raw materials that are economical, environmentally friendly, recyclable, and capable of reducing costs. It is a problem that must not be done.

公知技術の中には存在する欠点に鑑み、本発明では、技術的に成熟した製紙法を使った、地球環境にやさしい多機能型有機マルチシートの製造方法を提供する。これによって、農業用マルチシートは、要求される機械強度、光透過性、通気性、保温性、保湿性或いはその他の特殊効果(殺菌消毒剤の添加、栄養元素の補充、肥料の放出制御等)を備えることができる。本発明で作製される紙製農業用マルチシートの特徴は、それの有する経済的で、地球環境にやさしい特性にあり、原料由来は、豊富、廉価、生分解性、土壌改良、時間及び工賃の節約等の特徴を有するものとする。   In view of the drawbacks existing in the known art, the present invention provides a method for producing a multifunctional organic multi-sheet that is friendly to the global environment, using a technically mature papermaking method. As a result, agricultural multi-sheets are required mechanical strength, light permeability, breathability, heat retention, moisture retention or other special effects (addition of bactericidal disinfectant, supplementation of nutrient elements, fertilizer release control, etc.) Can be provided. The characteristics of the paper agricultural multi-sheet produced in the present invention are its economical and environmentally friendly characteristics, and the raw materials are abundant, inexpensive, biodegradable, soil improvement, time and labor cost. It shall have characteristics such as saving.

本発明の製紙法を使った、地球環境にやさしい多機能型有機マルチシートの製造方法の特徴は、次の加工技術の過程にある。
a.廃棄農作物の原料を分類整理し、茎、葉を一つのグループ、粉末、葉の刻屑を一つのグループとし、水分が12%±1%となるまで乾燥させる。
b.前記原料を比率に基づいて分類し称重した後、塵・埃・異物を取り除く。
c.茎、葉等の原料を研磨機に送り細かく砕いた後、定量の粉末、葉の刻屑と共に混合する。
d.混合後の原料中に原料重量3〜5倍の水を加え、20〜50分間、撹拌しながら蒸し煮をした後、ポンプを使ってパルプビーターマシーンに送り、10〜20mmの長さに叩く。
e.前記の粗繊維の液体を固液分離・圧搾し、抽出液を再混合缶に送り、固体をパルプビーターマシーンに送る。
f.再混合缶中の抽出液を先ずフィルターを通して篩い分けし、44mmを超える固体をろ過除去し、並びに、沈降、冷凍、ろ過を行い濃度50%±2%まで濃縮し、その濃縮液を調合缶に入れた後、選択性で成分添加を行い、予備とする。
g.e工程に述べた固体を再度パルプビーターマシーンに送り、平均長さが10mmとなるまで叩いて繊維液体原料を作り、更にハイドロファイナー(hydrafiner)に送り繊維を更に細かくし、回収水で液体原料を0.3%〜8%の濃度に希釈し、ポンプで材料配合ボックスに送り、予備とする。
h.原料配合ボックス中の液体原料を抄造機で繊維ベースに抄造し、抄造機によって水分が80%〜90%となるまで真空脱水し、更に圧搾後の水分を60〜70%とし、その後、水分が26〜50%となるまで乾燥させる。
i.配合調整缶内の濃縮調合物を水分が26%〜50%の繊維ベースに浸すか、ローラー又はスプレーしてウェット状態の農業用マルチシートを作る。
j.ウェット状態の農業用マルチシートをトンネル式の熱風乾燥機に入れて乾燥ネット上で水分が8%〜11%になるまで乾燥させ、冷却後、異なる用途もしくは規格に基づいて、巻取り、整理を行い、最後にマルチシートの完成品に包装する。
The feature of the method for producing a multifunctional organic multi-sheet that is friendly to the global environment using the paper manufacturing method of the present invention is in the process of the following processing technology.
a. Sort and arrange the raw materials of the discarded crops, make the stems and leaves into one group, powder and leaf chips into one group, and dry until the moisture becomes 12% ± 1%.
b. After the raw materials are classified and named based on the ratio, dust, dirt and foreign matter are removed.
c. Raw materials such as stems and leaves are sent to a grinder and finely crushed and then mixed with a fixed amount of powder and leaf chips.
d. Add 3 to 5 times the weight of the raw material to the raw material after mixing, cook for 20 to 50 minutes with stirring, then send to the pulp beater machine using a pump and tap to a length of 10 to 20 mm.
e. The crude fiber liquid is solid-liquid separated and compressed, the extract is sent to a remixing can, and the solid is sent to a pulp beater machine.
f. First, the extract in the re-mixing can is sieved through a filter, the solids exceeding 44 mm are filtered out, and the mixture is settled, frozen, filtered and concentrated to a concentration of 50% ± 2%. After the addition, the components are added with selectivity to make a reserve.
g. e Send the solids described in the process to the pulp beater machine again and tap until the average length is 10mm to make the fiber liquid raw material, then send it to the hydrofiner to further refine the fiber, and collect the liquid raw material with recovered water. Dilute to a concentration of 0.3% to 8% and pump to material blending box for backup.
h. The liquid raw material in the raw material blending box is made into a fiber base with a paper machine, vacuum dehydrated until the water content becomes 80% to 90% by the paper machine, and further the water content after pressing is 60 to 70%. Dry to 26-50%.
i. The concentrated formulation in the compounding can can be dipped into a fiber base with a moisture content of 26% to 50%, or rolled or sprayed to make a wet multi-sheet for agriculture.
j. Put wet multi-sheet for agriculture into a tunnel-type hot air dryer and dry it on a drying net until the water content reaches 8% to 11%. After cooling, wind up and arrange according to different applications or standards And finally packaged into a multi-sheet finished product.

本発明の加工設備は、製紙工場の一般設備を選択可能である。また、実際の状況に応じて簡略化することも可能である。しかし、具体的な加工技術上のパラメータは全く異なり、製紙工場のように製紙化学品を使って蒸し煮や染色等をする工程を必要とせず、汚染を防止できる。しかも、加工過程において、殺菌消毒剤、農業用化学肥料、土壌改良剤を添加剤として農業用マルチシートに添加できるため、マルチシートを使用するのと同時に、土壌改良、肥料制御等が可能となり、農作物の廃棄原料をリサイクル利用でき、非常に経済的で地球環境にやさしいものとなる。   As the processing equipment of the present invention, general equipment of a paper mill can be selected. It is also possible to simplify according to the actual situation. However, specific processing parameters are completely different, and it is not necessary to perform a steaming or dyeing process using a paper chemical as in a paper mill, thereby preventing contamination. In addition, in the processing process, sterilization disinfectant, agricultural chemical fertilizer, and soil conditioner can be added to agricultural multi-sheets as additives, so simultaneously with the use of multi-sheets, soil improvement, fertilizer control, etc. become possible. Agricultural crop waste materials can be recycled and become very economical and environmentally friendly.

製紙法を使った、地球環境にやさしい多機能型有機マルチシートの製造方法の加工過程は、次の通りである。
a.廃棄処分したタバコの葉の原料を分類整理し、茎、葉を一つのグループ、粉末、葉の刻屑を一つのグループとし、水分が12%±1%となるまで乾燥させる。
b.原料を比率に基づいて分類し称重した後、材料投下設備を使って原料を風力篩い分け装置(pneumatic separator)に送り、塵・埃・異物を取り除く。
c.茎と葉の原料を研磨機に送り細かく砕いた後、定量の粉末、葉の刻屑の原料を撹拌装置を備える混合缶の中で混合する。
d.前記cの混合缶の中に原料重量3〜5倍の水を加え、20〜50分間、撹拌しながら蒸し煮を行い、ポンプを使ってパルプビーターマシーンに送り、10〜20mmの長さに叩く。
e.前記dの繊維液を螺旋圧搾機に送り圧搾、固液分離を行い、抽出液を再混合缶に送り、固体をパルプビーターマシーンに送る。
f.再混合缶中の抽出液を先ずフィルターを通して篩い分けし、44mmを超える固体をろ過除去し、製品の要求に応じるか、土壌や肥料に対する要求のためにある植物特性を指定するか、或いはある特性をマルチシートに与えるための技術的な要求がある等の特殊状況の下、選択性で、沈降、冷凍、ろ過等の分離技術を用いて抽出液に対して選択性の成分分離や添加を行い、殺菌消毒剤、栄養元素の補給、或いは肥料の放出制御をすることができる。並びに、減圧濃縮システムを使って、濃度を50%±2%まで濃縮し、その濃縮液を調合缶に入れた後、更に選択性の成分添加を行い、予備とする。調合缶内には必要に応じて化学肥料、殺虫剤等を加えて調合を行い、予備とする。
g.前記eの固体をパルプビーターマシーンに送って再度叩き、平均長さが10mmとなるまで叩いて繊維液体原料を作り、更にハイドロファイナー(hydrafiner)に送り繊維を更に細かくし、回収水で液体原料を0.3%〜8%の濃度に希釈し、ポンプで材料配合ボックスに送り、予備とする。
h.原料配合ボックス中の液体原料を抄造機で繊維ベースに抄造し、抄造機によって水分が80%〜90%となるまで真空脱水し、更に圧搾後の水分を60〜70%とし、その後、水分が26〜50%となるまで乾燥させる。抄造機のろ過した水は回収し再利用する。
i.配合調整缶内の濃縮調合物を水分が26%〜50%の繊維ベースに浸すか、ローラー又はスプレーしてウェット状態の農業用マルチシートを作る。
j.ウェット状態の農業用マルチシートをトンネル式の熱風乾燥機に入れて乾燥ネット上で水分が8%〜11%になるまで乾燥させ、冷却後巻取りを行い、設計や使用要求に符合する製紙法を用いたマルチシートに包装する。
The process of manufacturing a multifunctional organic multi-sheet that is friendly to the global environment using the papermaking method is as follows.
a. Sort and arrange the raw materials of discarded tobacco leaves, make stems and leaves into one group, powder and leaf chips into one group, and dry until moisture becomes 12% ± 1%.
b. After the raw materials are classified and named based on the ratio, the raw materials are sent to a wind separator using a material dropping facility to remove dust, dirt and foreign matter.
c. After the stem and leaf raw materials are sent to a grinding machine and finely crushed, a fixed amount of powder and leaf cutting raw materials are mixed in a mixing can equipped with a stirring device.
d. Add 3 to 5 times the weight of the raw material to the mixing can of the above c, steam for 20 to 50 minutes with stirring, send to the pulp beater machine using a pump, and tap to a length of 10 to 20 mm .
e. The fiber liquid of d is sent to a spiral press to perform squeezing and solid-liquid separation, the extract is sent to a remixing can, and the solid is sent to a pulp beater machine.
f. The extract in the remixing can is first sieved through a filter and the solids over 44mm are filtered out to meet product requirements, specify certain plant characteristics for soil and fertilizer requirements, or certain characteristics Selective component separation and addition to the extract using selective separation techniques such as sedimentation, refrigeration, and filtration under special circumstances, such as when there is a technical requirement to provide multi-sheets , Disinfectant, nutrient element replenishment, or fertilizer release control. In addition, using a vacuum concentration system, the concentration is concentrated to 50% ± 2%, and the concentrated solution is put into a preparation can, and further selective components are added to prepare it. If necessary, add chemical fertilizers, insecticides, etc. in the compounding can and prepare as a reserve.
g. Send the solid e to the pulp beater machine and beat it again, beat it until the average length becomes 10mm to make a fiber liquid raw material, further send it to a hydrofiner, further refine the fiber, and recover the liquid raw material with recovered water Dilute to a concentration of 0.3% to 8% and pump to material blending box for backup.
h. The liquid raw material in the raw material blending box is made into a fiber base with a paper machine, vacuum dehydrated until the water content becomes 80% to 90% by the paper machine, and further the water content after pressing is 60 to 70%. Dry to 26-50%. The filtered water from the paper machine is recovered and reused.
i. The concentrated formulation in the compounding can can be dipped into a fiber base with a moisture content of 26% to 50%, or rolled or sprayed to make a wet multi-sheet for agriculture.
j. Put a wet agricultural multi-sheet into a tunnel-type hot-air dryer and dry it on a drying net until the moisture content reaches 8% to 11%. Package in a multi-sheet using

本発明の加工設備は、製紙工場の一般設備を選択可能である。また、実際の状況に応じて簡略化することも可能である。しかし、具体的な加工技術上のパラメータは全く異なり、製紙工場のように製紙化学品を使って蒸し煮や染色等をする工程を必要とせず、汚染を防止できる。タバコの廃棄原料から作製したマルチシートは、必要に応じて、その生産過程でタバコの農作物やその他の農作物の生長に必要な栄養のある肥料や有機殺虫剤を加えることができる。マルチシートを使用した後は、田畑の土壌を柔らかくし、生分解され、地球環境にやさしく、経済的で無公害のものとなる。   As the processing equipment of the present invention, general equipment of a paper mill can be selected. It is also possible to simplify according to the actual situation. However, specific processing parameters are completely different, and it is not necessary to perform a steaming or dyeing process using a paper chemical as in a paper mill, thereby preventing contamination. If necessary, multi-sheets made from tobacco waste materials can be added with nutrient fertilizers and organic insecticides necessary for the growth of tobacco crops and other crops in the production process. After using the multi-sheet, the field soil is softened, biodegraded, friendly to the global environment, economical and pollution-free.

Claims (3)

a.廃棄処分にある農作物の原料を分類整理し、茎、葉を一つのグループ、粉末、葉の刻屑を一つのグループとし、水分が12%±1%となるまで乾燥させ、
b.前記原料を比率に基づいて分類し称重した後、塵・埃・異物を取り除き、
c.茎、葉等の原料を研磨機に送り細かく砕いた後、定量の葉の刻屑と共に混合し、
d.混合後の原料中に原料重量3〜5倍の水を加え、20〜50分間、撹拌しながら蒸し煮をした後、ポンプを使ってパルプビーターマシーンに送り、10〜20mmの長さに叩き、
e.前記の粗繊維液を固液分離・圧搾し、抽出液を再混合缶に送り、固体をパルプビーターマシーンに送り、
f.再混合缶中の抽出液を先ずフィルターを通して篩い分けし、44mmを超える固体をろ過除去し、並びに、沈降、冷凍、ろ過を行い濃度50%±2%まで濃縮し、その濃縮液を調合缶に入れた後、選択性で成分添加を行い予備とし、
g.e工程に述べた固体を再度パルプビーターマシーンに送り、平均長さが10mmとなるまで叩いて繊維液体原料を作り、更にハイドロファイナーに送り繊維を更に細かくし、回収水で液体原料を0.3%〜8%の濃度に希釈し、ポンプで材料配合ボックスに送り予備とし、
h.原料配合ボックス中の液体原料を抄造機で繊維ベースに抄造し、抄造機によって水分が80%〜90%となるまで真空脱水し、更に圧搾後の水分を60〜70%とし、その後、水分が26〜50%となるまで乾燥させ、
i.配合調整缶内の濃縮調合物を水分が26%〜50%の繊維ベースに浸すか、ローラー又はスプレーしてウェット状態のマルチシートを作り、
j.ウェット状態のマルチシートをトンネル式の熱風乾燥機に入れて乾燥ネット上で水分が8%〜11%になるまで乾燥させ、冷却後、異なる用途もしくは規格に基づいて、巻取り、整理を行い、最後にマルチシートの完成品に包装することを特徴とする製紙法を使った、地球環境にやさしい多機能型有機マルチシートの製造方法。
a. Sort and arrange the raw materials of agricultural products in disposal, make stems and leaves into one group, powder and leaf chips into one group, and dry until moisture becomes 12% ± 1%,
b. After classifying and naming the raw materials based on the ratio, remove dust, dirt and foreign matter,
c. After the raw materials such as stems and leaves are sent to the grinder and finely crushed, they are mixed with a certain amount of leaf chips,
d. Add 3 to 5 times the weight of the raw material to the raw material after mixing, cook for 20 to 50 minutes while stirring, then send it to the pulp beater machine using a pump, beat it to a length of 10 to 20 mm,
e. The crude fiber liquid is solid-liquid separated and pressed, the extract is sent to the remixing can, the solid is sent to the pulp beater machine,
f. First, the extract in the re-mixing can is sieved through a filter, the solids exceeding 44 mm are filtered out, and the mixture is settled, frozen, filtered and concentrated to a concentration of 50% ± 2%. After adding, add ingredients with selectivity and make a spare,
g. e Send the solid described in the process to the pulp beater machine again, beat it until the average length becomes 10 mm, make a fiber liquid raw material, send it further to the hydrofiner, further refine the fiber, and collect the liquid raw material with recovered water 0.3% ~ Dilute to a concentration of 8% and send it to the material combination box with a pump as a spare.
h. The liquid raw material in the raw material blending box is made into a fiber base with a paper machine, vacuum dehydrated until the water content becomes 80% to 90% by the paper machine, and further the water content after pressing is 60 to 70%. Let it dry to 26-50%,
i. Immerse the concentrated preparation in the compounding can in a fiber base with a moisture content of 26% to 50%, or roll or spray to make a wet multi-sheet,
j. Put the wet multi-sheet in a tunnel-type hot-air dryer and dry it on the drying net until the moisture content is 8% to 11%. After cooling, take up and arrange according to different applications or standards, Finally, a method for producing a multifunctional organic multi-sheet that is friendly to the global environment, using a paper manufacturing method characterized by packaging in a multi-sheet finished product.
前記f工程中の沈降、冷凍、ろ過、濃縮調合する場合、殺菌消毒剤の添加、栄養元素の補充、肥料の放出制御をすることができることを特徴とする請求項1記載の製紙法を使った、地球環境にやさしい多機能型有機マルチシートの製造方法。   The papermaking method according to claim 1, wherein in the case of sedimentation, freezing, filtration, concentration and preparation in the step f, a disinfectant can be added, nutrient elements can be supplemented, and fertilizer release can be controlled. A manufacturing method of multifunctional organic multi-sheets that are friendly to the global environment. 前記f工程中の調合缶は必要に応じて化学肥料、殺虫剤等を加えて調合し、予備とすることを特徴とする請求項1または2に記載の製紙法を使った、地球環境にやさしい多機能型有機マルチシートの製造方法。   The preparation can in the step f is prepared by adding chemical fertilizers, insecticides, etc. as necessary, and is used as a reserve, which is friendly to the global environment using the papermaking method according to claim 1 or 2. A method for producing a multifunctional organic multi-sheet.
JP2010242302A 2010-06-18 2010-10-28 Method of manufacturing environmentally friendly multi-functional organic mulch using a paper making method Pending JP2012001873A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201010213941.5 2010-06-18
CN 201010213941 CN102283056B (en) 2010-06-18 2010-06-18 Method for manufacturing paper making-process multifunction organic environmental-protection flaky mulching film

Publications (1)

Publication Number Publication Date
JP2012001873A true JP2012001873A (en) 2012-01-05

Family

ID=45330049

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010242302A Pending JP2012001873A (en) 2010-06-18 2010-10-28 Method of manufacturing environmentally friendly multi-functional organic mulch using a paper making method

Country Status (2)

Country Link
JP (1) JP2012001873A (en)
CN (1) CN102283056B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107287969A (en) * 2017-08-04 2017-10-24 吴玉才 Straw discard flaxen fiber wet method make can the agricultural base material of natural degradation device
CN111749041A (en) * 2020-07-16 2020-10-09 东北农业大学 Secondary fiber-based insect-resistant full-degradable mulching film for cigarettes and manufacturing method thereof

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6619913B2 (en) * 2017-03-29 2019-12-11 株式会社キュアテックス Agricultural and horticultural materials including knitted or woven Japanese paper yarn
CN110403225A (en) * 2018-04-27 2019-11-05 红塔烟草(集团)有限责任公司 A kind of method of cigarette stalk production reconstituted tobacoo
CN115058915A (en) * 2022-06-15 2022-09-16 江苏博汇纸业有限公司 Production process of unbleached pulp for papermaking

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10248409A (en) * 1997-03-12 1998-09-22 Itsuo Kawamura Paper mulching sheet

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2679837B2 (en) * 1989-02-23 1997-11-19 中興化成工業株式会社 Biodegradable composite material
CN1084761C (en) * 1998-09-23 2002-05-15 湖北省轻工业科学研究设计院 Farm plant fiber mulch and producing method therefor
CN101103839A (en) * 2006-07-13 2008-01-16 河南省轻工业科学研究所 Paper-making method producing recombination tobacco leaf method
CN101194749A (en) * 2007-12-28 2008-06-11 广东中烟工业公司 Thin section for tobacco, preparation method and application thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10248409A (en) * 1997-03-12 1998-09-22 Itsuo Kawamura Paper mulching sheet

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107287969A (en) * 2017-08-04 2017-10-24 吴玉才 Straw discard flaxen fiber wet method make can the agricultural base material of natural degradation device
CN107287969B (en) * 2017-08-04 2023-07-21 吴玉才 Device for manufacturing natural degradable agricultural base material by wet method from plant straw waste fibrilia
CN111749041A (en) * 2020-07-16 2020-10-09 东北农业大学 Secondary fiber-based insect-resistant full-degradable mulching film for cigarettes and manufacturing method thereof

Also Published As

Publication number Publication date
CN102283056B (en) 2013-09-04
CN102283056A (en) 2011-12-21

Similar Documents

Publication Publication Date Title
US20210161084A1 (en) Disposable diaper recycling and applications thereof
Thiagamani et al. Utilization of chemically treated municipal solid waste (spent coffee bean powder) as reinforcement in cellulose matrix for packaging applications
US10492521B2 (en) Composite including coffee grounds and the method for preparing the same
JPH0770366A (en) Plant-derived cellulose film product and its production
JP2012001873A (en) Method of manufacturing environmentally friendly multi-functional organic mulch using a paper making method
Piyachomkwan et al. Cassava industry in Thailand: prospects
CN102283057B (en) Method for manufacturing slurry-processed multifunction organic environmental-protection flaky mulching film
CN102796586A (en) Biomass particle fuel and preparation method
CN103993499A (en) Method using banana tree and tea for processing paper
CN104054505A (en) Preparation technology of sporoderm-broken spore powder of selenium enrichment imitation wild ganoderma lucidums
CN104550199A (en) Recycling treatment method for kitchen wastes
KR102054083B1 (en) Manufacturing apparatus and manufacturing methods for liquid fertilizer
CN102283058B (en) Novel method for producing multifunctional, environmental-friendly, organic and thin-slice mulching film by using roll-in method
KR20180067170A (en) Manufacturing method for environment-friendly material using fallen leaves and fallen leaves paper and fallen leaves container using same
EP2874979A1 (en) Method for producing long-term fertilizer from fermentation residues by means of encapsulation
DE4424403B4 (en) Processable mass of mainly vegetable material and process for their preparation
WO2015044758A1 (en) A filter medium for the filtration of olive oil, in particular for the filtration of extra virgin olive oil, and the filtration process of the olive oil, in particular of the filtration of the extra virgin olive oil
CN115431432A (en) Clean product collection using energy grass as raw material and preparation method thereof
CN106810893A (en) A kind of backing material of novel environment friendly
CN107385906A (en) A kind of novel plant composite shoe material
JP2016047513A (en) Producing method of oil palm stem plant cell wall powder by purifying oil palm stem cell wall particle and vascular bundle structure
KR102574904B1 (en) Manufacturing method of powder using natural material and highly polymerized natural compound manufactured by the same
KR20010103343A (en) Tablet-typed by-products compost and method for producing the same
KR20220170033A (en) Powder using natural material compound liquid bio extract and method by the same
CN105506779B (en) Mulberry bamboo composite of graft modification mulberry fiber and bamboo fibre and preparation method thereof in ionic liquid

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20121109

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20121120

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20130416