JP2011247128A - Exhaust gas purification device - Google Patents

Exhaust gas purification device Download PDF

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Publication number
JP2011247128A
JP2011247128A JP2010119687A JP2010119687A JP2011247128A JP 2011247128 A JP2011247128 A JP 2011247128A JP 2010119687 A JP2010119687 A JP 2010119687A JP 2010119687 A JP2010119687 A JP 2010119687A JP 2011247128 A JP2011247128 A JP 2011247128A
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Prior art keywords
exhaust pipe
exhaust gas
exhaust
gas purification
inclined side
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JP2010119687A
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Japanese (ja)
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JP5602495B2 (en
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Yudai Kageyama
遊大 景山
Isao Ohara
功 大原
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Hino Motors Ltd
Isuzu Motors Ltd
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Hino Motors Ltd
Isuzu Motors Ltd
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Priority to JP2010119687A priority Critical patent/JP5602495B2/en
Priority to PCT/JP2011/061196 priority patent/WO2011148806A1/en
Priority to AU2011259481A priority patent/AU2011259481B2/en
Priority to EP11786505.5A priority patent/EP2578828B1/en
Priority to CN201180024523.4A priority patent/CN102892988B/en
Priority to US13/699,507 priority patent/US8747761B2/en
Publication of JP2011247128A publication Critical patent/JP2011247128A/en
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Publication of JP5602495B2 publication Critical patent/JP5602495B2/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34—Chemical or biological purification of waste gases
    • B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28—Construction of catalytic reactors
    • F01N3/2892—Exhaust flow directors or the like, e.g. upstream of catalytic device
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/10—Mixing by creating a vortex flow, e.g. by tangential introduction of flow components
    • B01F25/103—Mixing by creating a vortex flow, e.g. by tangential introduction of flow components with additional mixing means other than vortex mixers, e.g. the vortex chamber being positioned in another mixing chamber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30—Injector mixers
    • B01F25/31—Injector mixers in conduits or tubes through which the main component flows
    • B01F25/313—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit
    • B01F25/3131—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit with additional mixing means other than injector mixers, e.g. screens, baffles or rotating elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • F01N13/0097—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are arranged in a single housing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F2025/93—Arrangements, nature or configuration of flow guiding elements
    • B01F2025/931—Flow guiding elements surrounding feed openings, e.g. jet nozzles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/20—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2470/00—Structure or shape of gas passages, pipes or tubes
    • F01N2470/18—Structure or shape of gas passages, pipes or tubes the axis of inlet or outlet tubes being other than the longitudinal axis of apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00—Adding substances to exhaust gases
    • F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00—Adding substances to exhaust gases
    • F01N2610/14—Arrangements for the supply of substances, e.g. conduits
    • F01N2610/1453—Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/103—Oxidation catalysts for HC and CO only
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066—Selective catalytic reduction [SCR]

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Biomedical Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent a reduction agent, which is injected from a reduction agent injection valve, from adhering to and remaining in an exhaust pipe, thereby preventing the inside of the exhaust pipe from being corroded by the remaining reduction agent with regard to an exhaust gas purification device having a simple configuration.SOLUTION: The exhaust gas purification device includes: a first exhaust pipe part 13 for leading an exhaust gas out of an internal combustion engine 10; a second exhaust pipe part 14 connected at the side part to the first exhaust pipe part 13 to generate a swirl flow in the exhaust gas in the pipe, while having an opening part 40 for introducing the exhaust gas from the first exhaust pipe part 13 in a side part on the upstream side, and having a post-processing device 15 on the downstream side; and a reduction agent supply device 16 installed at the upstream end of the second exhaust pipe part 14. The opening part 40 is formed to include at least a first tilted side 43 extending in the direction tilted relative to the axis of the second exhaust pipe part 14.

Description

本発明は、内燃機関から排出される排気ガス中の窒素酸化物等を還元剤により還元浄化する後処理装置を有する排気ガス浄化装置に関する。   The present invention relates to an exhaust gas purification apparatus having an aftertreatment device that reduces and purifies nitrogen oxides and the like in exhaust gas discharged from an internal combustion engine with a reducing agent.

ディーゼルエンジン（内燃機関）から排出される排気ガス中の窒素化合物（以下、ＮＯｘ）を還元浄化する後処理装置として、例えば、選択還元型ＮＯｘ触媒（以下、ＳＣＲ触媒）や、吸蔵還元型ＮＯｘ触媒（以下、ＬＮＴ触媒）が知られている。   As a post-processing device for reducing and purifying nitrogen compounds (hereinafter referred to as NOx) in exhaust gas discharged from a diesel engine (internal combustion engine), for example, a selective reduction type NOx catalyst (hereinafter referred to as SCR catalyst) or an occlusion reduction type NOx catalyst. (Hereinafter, LNT catalyst) is known.

ＳＣＲ触媒は、還元剤として供給されるアンモニア（ＮＨ3）とＮＯｘとの還元反応を促進することで、排気ガス中のＮＯｘを還元浄化する。また、ＬＮＴ触媒は、排気ガスをリーン雰囲気にして排気ガス中のＮＯｘを吸蔵するとともに、還元剤として供給される未燃燃料（ＨＣ）で排気ガスをリッチ雰囲気にして、吸蔵したＮＯｘを放出することにより、排気ガス中のＣＯ、ＨＣ、Ｈ2等でＮＯｘを還元浄化する。 The SCR catalyst reduces and purifies NOx in the exhaust gas by promoting a reduction reaction between ammonia (NH 3 ) supplied as a reducing agent and NOx. In addition, the LNT catalyst makes the exhaust gas lean and occludes NOx in the exhaust gas, and releases the occluded NOx by making the exhaust gas rich with unburned fuel (HC) supplied as a reducing agent. Thus, NOx is reduced and purified by CO, HC, H 2 or the like in the exhaust gas.

このような還元剤としてのアンモニアや未燃燃料を後処理装置に供給すべく、後処理装置の上流側の排気管に還元剤供給手段を設けた構造が採用される。   In order to supply ammonia or unburned fuel as a reducing agent to the aftertreatment device, a structure in which a reducing agent supply means is provided in the exhaust pipe upstream of the aftertreatment device is employed.

しかし、排気ガス浄化装置を設けることができる車体のスペースは限られている。そのため、例えば、特許文献１には、パティキュレートフィルタから排出された排気ガスを折り返す第１接続部と、この第１接続部とＬ字状に接続されるとともに上流端に還元剤供給手段が設けられた直線部と、この直線部とＬ字状に接続されるとともに下流端にＳＣＲ触媒装置が設けられた第２接続部とを備え、排気管内の旋回流に還元剤を噴射して混合させることで、ＳＣＲ触媒装置に還元剤を効率よく供給する排気浄化装置が開示されている。   However, the space of the vehicle body in which the exhaust gas purification device can be provided is limited. Therefore, for example, in Patent Document 1, a first connection portion that turns back the exhaust gas discharged from the particulate filter, an L-shape connection with the first connection portion, and a reducing agent supply means are provided at the upstream end. And a second connecting portion connected to the straight portion in an L-shape and provided with an SCR catalyst device at the downstream end, and injecting and mixing the reducing agent into the swirling flow in the exhaust pipe Thus, an exhaust purification device that efficiently supplies a reducing agent to the SCR catalyst device is disclosed.

特開２００９−３６１０９号公報JP 2009-36109 A

ところで、上述のような、第１接続部と直線部とをＬ字状に接続する排気管の構造においては、この第１接続部と直線部とを接続する開口部の形状が長方形に形成される場合がある。このように開口部が長方形に形成されていると、還元剤供給手段から還元剤として噴射された尿素水等が、開口部の周縁に滞留することがある。そのため、特に開口部の角部に尿素水が滞留して、この尿素水がアンモニアに変化する過程で生じる腐食性生物の濃度が高くなると、開口部の周縁が滞留した尿素水によって腐食する虞がある。   By the way, in the structure of the exhaust pipe that connects the first connecting portion and the straight portion in the L shape as described above, the shape of the opening that connects the first connecting portion and the straight portion is formed in a rectangular shape. There is a case. When the opening is thus formed in a rectangular shape, urea water or the like injected as a reducing agent from the reducing agent supply means may stay on the periphery of the opening. For this reason, in particular, when urea water stays in the corners of the opening and the concentration of corrosive organisms generated in the process of changing the urea water into ammonia increases, the periphery of the opening may corrode due to the retained urea water. is there.

本発明はこのような課題に鑑みてなされたもので、簡素な構成で、還元剤供給手段から噴射される還元剤が、排気管に設けられた開口部の周縁に滞留することを抑制するとともに、滞留した還元剤によって開口部の周縁が腐食することを効果的に防止できる排気ガス浄化装置を提供することを目的とする。   The present invention has been made in view of such a problem, and with a simple configuration, the reducing agent injected from the reducing agent supply means is prevented from staying at the periphery of the opening provided in the exhaust pipe. An object of the present invention is to provide an exhaust gas purifying device that can effectively prevent the peripheral edge of the opening from being corroded by the retained reducing agent.

上記目的を達成するため、本発明の排気ガス浄化装置は、内燃機関の排気系に還元剤によって排気ガス中の窒素化合物を還元浄化する後処理装置を有する排気ガス浄化装置において、前記内燃機関から排出される排気ガスを導出する第１の排気管部と、上流側の側部に前記第１の排気管部から排気ガスを導入する開口部を有するとともに、筒内で排気ガスに旋回流を生じるように、前記側部を前記第１の排気管部に接続され、下流側に前記後処理装置が設けられる第２の排気管部と、前記第２の排気管部の上流端に設けられ、前記後処理装置に還元剤を供給する還元剤供給手段とを備え、前記開口部は、前記第２の排気管部の軸に対して傾斜する方向に延びる少なくとも一辺の第１の傾斜辺を含んで形成されることを特徴とする。   In order to achieve the above object, an exhaust gas purification apparatus according to the present invention includes an aftertreatment device for reducing and purifying nitrogen compounds in exhaust gas with a reducing agent in an exhaust system of the internal combustion engine. A first exhaust pipe section for leading exhaust gas to be discharged, an opening for introducing exhaust gas from the first exhaust pipe section on the upstream side, and a swirling flow to the exhaust gas in the cylinder The side part is connected to the first exhaust pipe part, and the second exhaust pipe part provided with the post-processing device is provided on the downstream side, and the upstream end of the second exhaust pipe part. And a reducing agent supply means for supplying a reducing agent to the aftertreatment device, wherein the opening has at least a first inclined side extending in a direction inclined with respect to an axis of the second exhaust pipe portion. It is characterized by being formed.

また、前記開口部は、前記第１の傾斜辺の一端から前記第２の排気管部の径に対して傾斜する方向に延びる第２の傾斜辺をさらに含んで形成されるようにしてもよい。   The opening may be formed to further include a second inclined side extending from one end of the first inclined side in a direction inclined with respect to the diameter of the second exhaust pipe portion. .

また、前記第１の傾斜辺と前記第２の傾斜辺とを滑らかに連続させるべく、前記第１の傾斜辺と前記第２の傾斜辺との間に曲線部を設けるようにしてもよい。   Further, a curved portion may be provided between the first inclined side and the second inclined side so that the first inclined side and the second inclined side are smoothly continuous.

本発明の排気ガス浄化装置によれば、簡素な構成で、還元剤供給手段から噴射される還元剤が、排気管に設けられた開口部の周縁に滞留することを抑制することができるとともに、滞留した還元剤によって開口部の周縁が腐食することを効果的に防止することができる。   According to the exhaust gas purification apparatus of the present invention, it is possible to suppress the reducing agent injected from the reducing agent supply means from staying in the periphery of the opening provided in the exhaust pipe with a simple configuration, It is possible to effectively prevent the peripheral edge of the opening from being corroded by the retained reducing agent.

本発明の一実施形態に係る排気ガス浄化装置を示す概略図である。It is the schematic which shows the exhaust-gas purification apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る排気ガス浄化装置の要部の一部を示す、図１のＡ−Ａ断面図である。It is AA sectional drawing of FIG. 1 which shows a part of principal part of the exhaust-gas purification apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る排気ガス浄化装置の要部の一部断面を示す斜視図である。It is a perspective view showing a partial section of an important section of an exhaust gas purification device concerning one embodiment of the present invention. 本発明の一実施形態に係る排気ガス浄化装置の要部の一部断面を示す上視図である。It is an upper view which shows the partial cross section of the principal part of the exhaust-gas purification apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る排気ガス浄化装置の要部の一部を示す側面図である。It is a side view which shows a part of principal part of the exhaust-gas purification apparatus which concerns on one Embodiment of this invention. 他の実施形態に係る排気ガス浄化装置を示す概略図である。It is the schematic which shows the exhaust-gas purification apparatus which concerns on other embodiment. 他の実施形態に係る排気ガス浄化装置の要部の一部を示す、図６のＢ−Ｂ断面図である。It is BB sectional drawing of FIG. 6 which shows a part of principal part of the exhaust gas purification apparatus which concerns on other embodiment.

以下、図１〜５に基づいて、本発明の一実施形態に係る排気ガス浄化装置を説明する。同一の部品には同一の符号を付してあり、それらの名称および機能も同じである。したがって、それらについての詳細な説明は繰返さない。   Hereinafter, based on FIGS. 1-5, the exhaust gas purification apparatus which concerns on one Embodiment of this invention is demonstrated. The same parts are denoted by the same reference numerals, and their names and functions are also the same. Therefore, detailed description thereof will not be repeated.

図１に示すように、排気ガス浄化装置１は、上流側から順に、内燃機関であるディーゼルエンジン（以下、エンジン）１０と、エンジン１０から排出される排気ガスを導出する接続管１１と、前段酸化触媒（以下、前段ＤＯＣ）３１とディーゼル・パティキュレート・フィルタ（以下、ＤＰＦ）３２とを有する前段後処理装置１２と、前段後処理装置１２に対して長手方向が略９０度に位置して配置されるミキサーチャンバー１３と、上流端に尿素水噴射手段（還元剤供給手段）１６が設けられる排気管（第２の排気管部）１４と、選択還元型ＮＯｘ触媒（以下、ＳＣＲ）３３と後段酸化触媒（以下、後段ＤＯＣ）３４とを有する後段後処理装置（後処理装置）１５とを備え構成されている。   As shown in FIG. 1, an exhaust gas purification device 1 includes, in order from the upstream side, a diesel engine (hereinafter referred to as an engine) 10 that is an internal combustion engine, a connecting pipe 11 that leads exhaust gas discharged from the engine 10, and a front stage. A pre-stage post-treatment device 12 having an oxidation catalyst (hereinafter, pre-stage DOC) 31 and a diesel particulate filter (hereinafter, DPF) 32, and the longitudinal direction of the pre-stage post-treatment device 12 is positioned at approximately 90 degrees. A mixer chamber 13 disposed, an exhaust pipe (second exhaust pipe section) 14 provided with urea water injection means (reducing agent supply means) 16 at an upstream end, a selective reduction type NOx catalyst (hereinafter referred to as SCR) 33, and A post-stage post-treatment device (post-treatment device) 15 having a post-stage oxidation catalyst (hereinafter, post-stage DOC) 34 is provided.

なお、本実施形態に係る接続管１１と前段後処理装置１２とミキサーチャンバー１３とは、本発明の第１の排気管部を構成する。   The connecting pipe 11, the pre-stage post-processing device 12, and the mixer chamber 13 according to the present embodiment constitute a first exhaust pipe portion of the present invention.

接続管１１は、図１に示すように、上流側をエンジン１０の排気マニホールド（不図示）に接続され、下流側は屈曲部１１ａを介して前段後処理装置１２に接続される。   As shown in FIG. 1, the connecting pipe 11 is connected to the exhaust manifold (not shown) of the engine 10 on the upstream side, and connected to the pre-stage post-processing device 12 via the bent portion 11a.

前段後処理装置１２のＤＰＦ３２は、接続管１１から流れ込む排気ガス中の粒子状物質（以下、ＰＭ）を捕集する。また、ＤＰＦ３２は、排気管内噴射手段（不図示）の排気噴射やエンジン１０のポスト噴射によって、上流側に設けた前段ＤＯＣ３１に燃料が供給され、この前段ＤＯＣ３１が酸化反応によって昇温されることで、堆積したＰＭを燃焼除去する。   The DPF 32 of the pre-stage post-processing device 12 collects particulate matter (hereinafter, PM) in the exhaust gas flowing from the connection pipe 11. Further, the DPF 32 is supplied with fuel to the upstream DOC31 provided upstream by exhaust injection from an in-pipe injection means (not shown) or post-injection of the engine 10, and the upstream DOC31 is heated by an oxidation reaction. Then, the deposited PM is removed by combustion.

ミキサーチャンバー１３は、図２に示すように、前段後処理装置１２の下流側に接続される前段チャンバー部１３ａと、排気管１４が接続される後段チャンバー１３部ｂとを備える。また、この前段チャンバー部１３ａと後段チャンバー部１３ｂとの間には、前段チャンバー部１３ａの排気ガスを後段チャンバー部１３ｂへと導出する連通部１３ｃが設けられる。すなわち、ミキサーチャンバー１３は、上流側から順に配置された前段チャンバー部１３ａと、連通部１３ｃと、後段チャンバー部１３ｂとによって一体に形成される。   As shown in FIG. 2, the mixer chamber 13 includes a pre-stage chamber portion 13 a connected to the downstream side of the pre-stage post-processing device 12 and a post-stage chamber 13 portion b to which the exhaust pipe 14 is connected. In addition, a communication portion 13c for leading the exhaust gas from the front chamber portion 13a to the rear chamber portion 13b is provided between the front chamber portion 13a and the rear chamber portion 13b. That is, the mixer chamber 13 is integrally formed by the front chamber portion 13a, the communication portion 13c, and the rear chamber portion 13b arranged in order from the upstream side.

また、後段チャンバー部１３ｂの壁面部には、図３，４に示すように、排気管１４の上流側面部１４ａを挿通する２つの取付け孔２０，２１が形成される。また、後段チャンバー部１３ｂの内側壁面には、図３に示すように、排気ガスの流れを入口窓４０に向けて整流する３つのフィン１３ｅ，１３ｆ，１３ｇが設けられる。この３つのフィン１３ｅ，１３ｆ，１３ｇは、入口窓４０に排気ガスを排気管１４の接線方向から流し入れることで、排気管１４筒内の排気ガスに旋回流（図２の矢印Ｘ）を生じさせる。   Further, as shown in FIGS. 3 and 4, two mounting holes 20 and 21 through which the upstream side surface portion 14 a of the exhaust pipe 14 is inserted are formed in the wall surface portion of the rear chamber portion 13 b. Further, as shown in FIG. 3, three fins 13e, 13f, and 13g that rectify the flow of the exhaust gas toward the inlet window 40 are provided on the inner wall surface of the rear chamber portion 13b. The three fins 13e, 13f, and 13g cause the exhaust gas to flow into the inlet window 40 from the tangential direction of the exhaust pipe 14, thereby generating a swirling flow (arrow X in FIG. 2) in the exhaust gas in the cylinder of the exhaust pipe 14. .

排気管（第２の排気管部）１４は、図３，４に示すように、円筒状に形成されており、上流側面部１４ａにはミキサーチャンバー１３から排気ガスを導入する入口窓（開口部）４０が設けられている。   The exhaust pipe (second exhaust pipe section) 14 is formed in a cylindrical shape as shown in FIGS. 3 and 4, and an inlet window (opening section) for introducing exhaust gas from the mixer chamber 13 into the upstream side surface section 14 a. ) 40 is provided.

入口窓４０は、図４，５に示すように、排気管１４の軸方向に延びる排気管１４の排気ガスの流れに対する右側縁部４１と、排気管１４の周方向に延びる上流側縁部４２と、排気管１４の軸方向に延びる左側縁部（第１の傾斜辺）４３と、排気管１４の周方向に延びる下流側縁部（第２の傾斜辺）４４とを含んで方形に形成されている。   As shown in FIGS. 4 and 5, the inlet window 40 includes a right edge 41 for the exhaust gas flow in the exhaust pipe 14 extending in the axial direction of the exhaust pipe 14 and an upstream edge 42 extending in the circumferential direction of the exhaust pipe 14. And a left side edge portion (first inclined side) 43 extending in the axial direction of the exhaust pipe 14 and a downstream side edge portion (second inclined side) 44 extending in the circumferential direction of the exhaust pipe 14. Has been.

左側縁部（第１の傾斜辺）４３は、図５に示すように、排気管１４の軸に対して傾斜する方向に延びて形成されている。本実施形態において、左側縁部４３は、排気管１４をミキサーチャンバー１３の上流側から側面視した場合に、上流端４３ａが下流端４３ｂよりも上方に位置するように傾斜する。   As shown in FIG. 5, the left side edge (first inclined side) 43 is formed to extend in a direction inclined with respect to the axis of the exhaust pipe 14. In the present embodiment, the left side edge 43 is inclined so that the upstream end 43a is located above the downstream end 43b when the exhaust pipe 14 is viewed from the upstream side of the mixer chamber 13.

また、下流側縁部（第２の傾斜辺）４４は、図４に示すように、左側縁部４３の一端から排気管１４の径に対して傾斜する方向に延びて形成されている。本実施形態において、下流側縁部４４は、左側縁部４３の下流端４３ｂ（以下、下流側縁部４４の左端４３ｂともいう）から、左側縁部４３の相対対辺である右側縁部４１に向かって延びるとともに、排気管１４の下流側に傾斜する。すなわち、図４に示すように、入口窓４０を上方から平面視した場合に、下流側縁部４４の左端４３ｂは右側端４４ｃに対して排気管１４の上流側に位置する。   Further, as shown in FIG. 4, the downstream edge (second inclined side) 44 is formed to extend from one end of the left edge 43 in a direction inclined with respect to the diameter of the exhaust pipe 14. In the present embodiment, the downstream edge 44 extends from the downstream end 43 b of the left edge 43 (hereinafter also referred to as the left end 43 b of the downstream edge 44) to the right edge 41 that is the opposite side of the left edge 43. It extends toward the downstream side of the exhaust pipe 14 and extends. That is, as shown in FIG. 4, when the entrance window 40 is viewed from above, the left end 43b of the downstream edge 44 is positioned upstream of the exhaust pipe 14 with respect to the right end 44c.

また、図３，４に示すように、左側縁部４３と下流側縁部４４との間には、入口窓４０の他の角部よりも曲率半径の大きい曲線部Ｒが設けられている。この曲線部Ｒによって、左側縁部４３と下流側縁部４４とは滑らかに連続するように形成される。   As shown in FIGS. 3 and 4, a curved portion R having a larger radius of curvature than the other corners of the entrance window 40 is provided between the left edge 43 and the downstream edge 44. By this curved portion R, the left side edge 43 and the downstream side edge 44 are formed so as to be smoothly continuous.

排気管１４の上流側面部１４ａは、図３に示すように、入口窓４０を下方にした状態で、ミキサーチャンバー１３の取付け孔２０，２１に挿通される。すなわち、排気管１４は、排気管１４の軸方向がミキサーチャンバー１３の長手方向に対して約９０度となるように、後段チャンバー部１３ｂに接続される。一方、排気管１４の下流側には、図１に示すように、屈曲部１４ｂを介して後段後処理装置１５が接続される。   As shown in FIG. 3, the upstream side surface portion 14 a of the exhaust pipe 14 is inserted into the mounting holes 20 and 21 of the mixer chamber 13 with the inlet window 40 facing downward. That is, the exhaust pipe 14 is connected to the rear chamber portion 13 b so that the axial direction of the exhaust pipe 14 is about 90 degrees with respect to the longitudinal direction of the mixer chamber 13. On the other hand, as shown in FIG. 1, a downstream post-treatment device 15 is connected to the downstream side of the exhaust pipe 14 via a bent portion 14b.

尿素水噴射手段（還元剤供給手段）１６は、図示しない尿素水供給管、尿素水戻り管、フィードポンプ、圧力制御弁、貯留タンク等を備えている。また、尿素水噴射手段１６は、図４に示すように、排気管１４の上流部筒内に嵌挿された断熱プレート６０に固定板６１を取付け、この固定板６１に図示しないボルト等で固定されることで、排気管１４の上流端に設けられる。   The urea water injection means (reducing agent supply means) 16 includes a urea water supply pipe, a urea water return pipe, a feed pump, a pressure control valve, a storage tank, and the like (not shown). Further, as shown in FIG. 4, the urea water injection means 16 has a fixing plate 61 attached to a heat insulating plate 60 fitted into the upstream tube of the exhaust pipe 14, and is fixed to the fixing plate 61 with a bolt or the like (not shown). As a result, it is provided at the upstream end of the exhaust pipe 14.

後段後処理装置（後処理装置）１５のＳＣＲ３３は、排気管１４から流入する排気ガス中に含まれるＮＯｘの還元反応を促進する。具体的には、尿素水噴射手段１６から噴射された尿素水は排気ガスによって加水分解されてアンモニアに生成される。ＳＣＲ３３は、この生成されたアンモニアを吸着するとともに、排気ガスがＳＣＲ３３内を通過する際に吸着したアンモニアでＮＯｘを還元浄化する。   The SCR 33 of the post-stage post-treatment device (post-treatment device) 15 promotes the reduction reaction of NOx contained in the exhaust gas flowing from the exhaust pipe 14. Specifically, the urea water injected from the urea water injection means 16 is hydrolyzed by the exhaust gas and generated into ammonia. The SCR 33 adsorbs the generated ammonia and reduces and purifies NOx with the ammonia adsorbed when the exhaust gas passes through the SCR 33.

また、ＳＣＲ３３の下流側に配設された後段ＤＯＣ３４は、ＳＣＲ３３から余剰のアンモニアがスリップすると、排気ガス中からこの余剰のアンモニアを酸化除去する。   Further, when the excess ammonia slips from the SCR 33, the post-stage DOC 34 disposed on the downstream side of the SCR 33 oxidizes and removes the excess ammonia from the exhaust gas.

上述のような構成により、本発明の一実施形態に係る排気ガス浄化装置１によれば以下のような作用・効果を奏する。   With the configuration as described above, the exhaust gas purification apparatus 1 according to one embodiment of the present invention has the following operations and effects.

エンジン１０から排出された排気ガスは、接続管１１を介して前段後処理装置１２へと導入される。前段後処理装置１２に流入した排気ガスは、ＤＰＦ３２によって排気ガス中のＰＭを捕集されながら、ミキサーチャンバー１３へと導入される。   Exhaust gas discharged from the engine 10 is introduced to the pre-stage post-treatment device 12 through the connection pipe 11. The exhaust gas flowing into the pre-stage post-processing device 12 is introduced into the mixer chamber 13 while PM in the exhaust gas is collected by the DPF 32.

ミキサーチャンバー１３の前段チャンバー部１３ａに流入した排気ガスは、図２に示すように、連通部１３ｃを介して後段チャンバー部１３ｂへと流れ込み、複数のフィン１３ｅ，１３ｆ，１３ｇによって整流されながら入口窓４０へと導入される。   As shown in FIG. 2, the exhaust gas flowing into the front chamber portion 13a of the mixer chamber 13 flows into the rear chamber portion 13b through the communication portion 13c, and is rectified by the plurality of fins 13e, 13f, 13g while being rectified. 40.

入口窓４０から排気管１４筒内へと流れ込む大部分の排気ガスは、フィン１３ｅ，１３ｆ，１３ｇによって排気管１４の接線方向から流入する。この接線方向から流入した排気ガスは、排気管１４の筒内壁面によって上昇され、図３の波線Ｈで示すように、排気管１４筒内を旋回しながら下流へと進む。   Most of the exhaust gas that flows from the inlet window 40 into the cylinder of the exhaust pipe 14 flows in from the tangential direction of the exhaust pipe 14 by the fins 13e, 13f, and 13g. The exhaust gas flowing in from the tangential direction is raised by the cylinder inner wall surface of the exhaust pipe 14 and advances downstream while turning in the cylinder of the exhaust pipe 14 as indicated by a wavy line H in FIG.

また、入口窓４０から排気管１４筒内へと流れ込む一部の排気ガスは、図２の矢印Ｙで示すように、フィン１３ｇを通過した後の巻き込み流によって、左側縁部４３近傍の排気管１４筒面に突き当たる。   Further, as shown by an arrow Y in FIG. 2, a part of the exhaust gas flowing from the inlet window 40 into the cylinder of the exhaust pipe 14 is exhausted in the vicinity of the left edge 43 by the entrainment flow after passing through the fins 13g. It hits the 14 cylinder surface.

尿素水噴射手段１６から噴射された尿素水は、旋回流（図２の矢印Ｘ）によって空気と混合されて拡散するが、一部の尿素水は、排気管１４筒内に付着した後、旋回（図２の矢印Ｘ）により、左側縁部４３近傍へと流される。そして、左側縁部４３近傍に達した尿素水は、流巻き込み流（図２の矢印Ｙ）によって左側縁部４３近傍に留まることになる。   The urea water injected from the urea water injection means 16 is mixed with the air by the swirling flow (arrow X in FIG. 2) and diffused, but a part of the urea water swirls after adhering in the exhaust pipe 14 cylinder. (Arrow X in FIG. 2) flows to the vicinity of the left edge 43. The urea water that has reached the vicinity of the left edge 43 remains in the vicinity of the left edge 43 due to the entrained flow (arrow Y in FIG. 2).

このように、左側縁部４３近傍の排気管１４筒面に付着した尿素水は、上流端４３ａが下流端４３ｂよりも下方に位置して傾斜した左側縁部４３に沿って曲線部Ｒへと流される。その後、曲線部Ｒに到達した尿素水は、曲線部Ｒによって滑らかにらかに連続した下流側縁部４４へと流され、下流側端部４４の右側端４４ｃから更に下流へと流される。   Thus, the urea water adhering to the cylinder surface of the exhaust pipe 14 in the vicinity of the left side edge 43 moves to the curved part R along the left side edge 43 inclined with the upstream end 43a positioned below the downstream end 43b. Washed away. Thereafter, the urea water that has reached the curved portion R flows to the downstream edge 44 that smoothly and smoothly continues by the curved portion R, and further flows downstream from the right end 44 c of the downstream end 44.

したがって、尿素水噴射手段１６から噴射される尿素水が、排気管１４に設けられた左側縁部４３や下流側縁部４４（開口部４０の周縁）に滞留することを抑制することができるとともに、滞留した尿素水によって開口部４０の周縁が腐食することを効果的に防止することができる。特に、左側縁部４３と下流側縁部４４との間に曲線部Ｒを設けたことにより、開口部４０の角部に尿素水が滞留することを効果的に抑止することができる。   Therefore, the urea water injected from the urea water injection means 16 can be restrained from staying at the left edge 43 and the downstream edge 44 (periphery of the opening 40) provided in the exhaust pipe 14. It is possible to effectively prevent the peripheral edge of the opening 40 from being corroded by the retained urea water. In particular, by providing the curved portion R between the left side edge portion 43 and the downstream side edge portion 44, it is possible to effectively prevent the urea water from staying at the corner portion of the opening 40.

また、左側縁部４３近傍の排気管１４筒面に付着した尿素水を、左側縁部４３、曲線部Ｒ、下流側縁部４４を介して排気管１４の下流へと流す過程で、その大部分を排気ガスによって加水分解してアンモニアに生成し、ＳＣＲ３３へと供給することができる。   In the process of flowing urea water adhering to the cylinder surface of the exhaust pipe 14 in the vicinity of the left edge 43 to the downstream of the exhaust pipe 14 via the left edge 43, the curved portion R, and the downstream edge 44, The portion can be hydrolyzed by exhaust gas to produce ammonia and fed to the SCR 33.

なお、本発明は、上述の実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で、適宜変形して実施することが可能である。   In addition, this invention is not limited to the above-mentioned embodiment, In the range which does not deviate from the meaning of this invention, it can change suitably and can implement.

例えば、上述の実施形態において、排気管１４は円筒状のものとして説明したが、必ずしも円筒状である必要はなく、断面が方形の排気管等を用いてもよい。   For example, in the above-described embodiment, the exhaust pipe 14 has been described as being cylindrical. However, the exhaust pipe 14 is not necessarily cylindrical, and an exhaust pipe having a square cross section may be used.

また、上述の実施形態において、後段後処理装置１５はＳＣＲ３３を備えるものとして説明したが、このＳＣＲ３３に替えて、例えば、吸蔵還元型ＮＯｘ触媒（ＬＮＴ）を適用することもできる。ＬＮＴの場合は、尿素水噴射手段１６ではなく、燃料（ＨＣ）を供給する排気管内噴射手段１７を用いればよい。   In the above-described embodiment, the post-stage post-processing device 15 has been described as including the SCR 33. However, for example, an occlusion reduction type NOx catalyst (LNT) can be applied instead of the SCR 33. In the case of LNT, not the urea water injection means 16 but the exhaust pipe injection means 17 for supplying fuel (HC) may be used.

また、前段後処理装置１２は必ずしも必須ではなく、例えば、図６，７に示すように、前段後処理装置１２とミキサーチャンバー１３とを省略して、接続管１１でエンジン１０の吸気マニホールド（不図示）と排気管１４とを直接接続するように構成することもできる。この場合も、上述の実施形態と同様の作用効果を奏することができる。   Further, the pre-stage post-treatment device 12 is not necessarily required. For example, as shown in FIGS. It is also possible to connect the exhaust pipe 14 and the exhaust pipe 14 directly. Also in this case, the same effect as the above-described embodiment can be obtained.

１ 排気ガス浄化装置
１０ エンジン（内燃機関）
１１ 接続管（第１の排気管部）
１２ 前段後処理装置（第１の排気管部）
１３ ミキサーチャンバー（第１の排気管部）
１４ 排気管（第２の排気管部）
１５ 後段後処理装置
１６ 尿素水噴射手段（還元剤供給手段）
４３ 左側縁部（第１の傾斜辺）
４４ 下流側縁部（第２の傾斜辺）
Ｒ 曲線部 1 Exhaust gas purification device 10 Engine (internal combustion engine)
11 Connection pipe (first exhaust pipe)
12 Pre-treatment device (first exhaust pipe)
13 Mixer chamber (first exhaust pipe)
14 Exhaust pipe (second exhaust pipe section)
15 Post-stage treatment device 16 Urea water injection means (reducing agent supply means)
43 Left edge (first inclined side)
44 Downstream edge (second inclined side)
R Curve part

Claims (3)

内燃機関の排気系に還元剤によって排気ガス中の窒素化合物を還元浄化する後処理装置を有する排気ガス浄化装置において、
前記内燃機関から排出される排気ガスを導出する第１の排気管部と、
上流側の側部に前記第１の排気管部から排気ガスを導入する開口部を有するとともに、筒内で排気ガスに旋回流を生じるように、前記側部を前記第１の排気管部に接続され、下流側に前記後処理装置が設けられる第２の排気管部と、
前記第２の排気管部の上流端に設けられ、前記後処理装置に還元剤を供給する還元剤供給手段とを備え、
前記開口部は、前記第２の排気管部の軸に対して傾斜する方向に延びる少なくとも一辺の第１の傾斜辺を含んで形成される
ことを特徴とする排気ガス浄化装置。 In an exhaust gas purification apparatus having a post-treatment device that reduces and purifies nitrogen compounds in exhaust gas with a reducing agent in an exhaust system of an internal combustion engine,
A first exhaust pipe section for deriving exhaust gas discharged from the internal combustion engine;
In addition to having an opening for introducing exhaust gas from the first exhaust pipe part on the upstream side part, the side part is formed in the first exhaust pipe part so as to generate a swirling flow in the exhaust gas in the cylinder. A second exhaust pipe portion connected and provided with the aftertreatment device downstream;
A reducing agent supply means provided at an upstream end of the second exhaust pipe section and supplying a reducing agent to the aftertreatment device;
The exhaust gas purification apparatus according to claim 1, wherein the opening includes at least one first inclined side extending in a direction inclined with respect to an axis of the second exhaust pipe portion. 前記開口部は、前記第１の傾斜辺の一端から前記第２の排気管部の径に対して傾斜する方向に延びる第２の傾斜辺をさらに含んで形成される
ことを特徴とする請求項１記載の排気ガス浄化装置。 The opening is further formed to include a second inclined side extending from one end of the first inclined side in a direction inclined with respect to a diameter of the second exhaust pipe portion. The exhaust gas purification apparatus according to 1. 前記第１の傾斜辺と前記第２の傾斜辺とを滑らかに連続させるべく、前記第１の傾斜辺と前記第２の傾斜辺との間に曲線部を設けた
ことを特徴とする請求項２記載の排気ガス浄化装置。 The curved portion is provided between the first inclined side and the second inclined side in order to smoothly connect the first inclined side and the second inclined side. The exhaust gas purifying apparatus according to 2.
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