JP2011241806A - Split body, turbine split ring using the same, and gas turbine equipped with the turbine split ring - Google Patents

Split body, turbine split ring using the same, and gas turbine equipped with the turbine split ring Download PDF

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JP2011241806A
JP2011241806A JP2010117192A JP2010117192A JP2011241806A JP 2011241806 A JP2011241806 A JP 2011241806A JP 2010117192 A JP2010117192 A JP 2010117192A JP 2010117192 A JP2010117192 A JP 2010117192A JP 2011241806 A JP2011241806 A JP 2011241806A
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rod
shaped member
hole
turbine
penetrating
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JP5517742B2 (en
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Mineaki Matsumoto
峰明 松本
Takayuki Kurimura
隆之 栗村
Hiroshi Tsukuda
洋 佃
Nozomi Kawasetsu
川節  望
Yoshinori Nonaka
吉紀 野中
Takahiro Sekikawa
貴洋 関川
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Mitsubishi Heavy Industries Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a split body using a ceramic composite material, which can reduce the cost of manufacturing, and having excellent mechanical characteristics, and to provide a turbine split ring using the division and a gas turbine equipped with the turbine split ring.SOLUTION: The split body is manufactured from a member in a simple shape such as a plate and a rod. That is, the split body comprises a plate member 2 having a hole 5 formed therein, a rod member 3 having a fitting portion which corresponds to the hole 5 at a middle position in the longitudinal direction and is fitted, and a penetrating member 4 penetrating perpendicular to the longitudinal direction of the rod member 3. Movement of the rod member 3 inserted into the hole 5 in the insertion direction is restricted by the fitting portion, and movement of the rod member 3 in a direction opposite to the insertion direction is restricted by the penetrating member 4 which penetrates through the rod member 3 near the hole 5.

Description

本発明は、分割体、これを用いたタービン分割環およびこれを備えたガスタービンに関し、特に、分割体の構造に関するものである。   The present invention relates to a divided body, a turbine divided ring using the divided body, and a gas turbine including the same, and more particularly to a structure of the divided body.

一般に、ガスタービンの入口温度を高温化させてガスタービンの効率化を図り、発電効率を向上させた発電システムが用いられている。ガスタービンの入口温度の高温化に伴い、動翼の周囲に設けられて高温の燃焼ガスに晒されるガスタービンのタービン分割環等には、金属材料よりも耐熱性の優れた繊維強化型セラミックス複合材料(CMC : Ceramics Matrix Composite)を用いる研究開発が進められている。   Generally, a power generation system is used in which the gas turbine efficiency is improved by increasing the gas turbine inlet temperature to improve the power generation efficiency. As the inlet temperature of the gas turbine rises, fiber reinforced ceramic composites with better heat resistance than metal materials are used in the turbine split ring of gas turbines that are installed around the rotor blades and exposed to high-temperature combustion gas. Research and development using materials (CMC: Ceramics Matrix Composite) is underway.

ガスタービンのタービン分割環は、円周方向に複数の分割体に分割されており、各分割体は、ガスタービンケーシングに支持されている。各分割体は、各分割体本体からガスタービンケーシング側に突出しているフック部によってガスタービンケーシングに支持されている(例えば、特許文献1から特許文献4)。   The turbine split ring of the gas turbine is divided into a plurality of divided bodies in the circumferential direction, and each divided body is supported by a gas turbine casing. Each divided body is supported on the gas turbine casing by a hook portion protruding from the respective divided body main body toward the gas turbine casing (for example, Patent Document 1 to Patent Document 4).

特開2004−36443号公報JP 2004-36443 A 特許第4383060号公報Japanese Patent No. 4383060 特開2006−105129号公報JP 2006-105129 A 特許第2579854号公報Japanese Patent No. 2579854

しかしながら、特許文献1から特許文献3に記載の発明は、セラミックス複合材料の織物繊維を所定の形状に加工してマトリックスを形成して分割体を製造しているが、フック部を形成するために機械加工を行う必要がある。そのため、機械加工のコストと、高価なセラミックス複合材料の一部を加工により破棄することになるため材料コストが大きくなり、分割体の製造コストが高価になるという問題があった。   However, in the inventions described in Patent Document 1 to Patent Document 3, the woven fiber of the ceramic composite material is processed into a predetermined shape to form a matrix, and a divided body is manufactured. It is necessary to perform machining. Therefore, there is a problem that the cost of machining and a part of the expensive ceramic composite material are discarded by processing, so that the material cost increases and the manufacturing cost of the divided body increases.

近年、セラミックス繊維を織物にして、その繊維積層体を高温下でホットプレスしてセラミック複合材料を合成する手法が提案されている(特許文献4)。このような手法で合成されたセラミックス複合材料から所定の形状の分割体を製造する場合、硬くて厚い板状セラミックスから部材を切り出すため、特にコストがかかるという問題点があった。さらに、ホットプレスでセラミックス複合材料を合成した場合、繊維積層体の層間強度が小さいため、層間に引張応力がかかるような構造をとれず、複雑形状品への適用は難しいという問題があった。   In recent years, a technique has been proposed in which ceramic fibers are made into a woven fabric and the fiber laminate is hot-pressed at a high temperature to synthesize a ceramic composite material (Patent Document 4). In the case of manufacturing a predetermined-shaped divided body from a ceramic composite material synthesized by such a method, there is a problem that it is particularly expensive because a member is cut out from a hard and thick plate-like ceramic. Furthermore, when a ceramic composite material is synthesized by hot pressing, the interlayer strength of the fiber laminate is small, so that a structure in which tensile stress is applied between the layers cannot be taken, and there is a problem that it is difficult to apply to a complex shape product.

また、フック部を形成するために機械加工を行った場合には、セラミックス複合材料の繊維方向が断ち切られるため、分割体の機械的特性が低下するという問題があった。   Further, when machining is performed to form the hook portion, the fiber direction of the ceramic composite material is cut off, so that there is a problem that the mechanical characteristics of the divided body are deteriorated.

本発明は、このような事情に鑑みてなされたものであって、セラミックス複合材料を用いて、製造コストを低減することが可能、かつ、機械的特性に優れた分割体、これを用いたタービン分割環およびこれを備えたガスタービンを提供することを目的とする。   The present invention has been made in view of such circumstances, and a ceramic composite material can be used to reduce the manufacturing cost, and a divided body having excellent mechanical characteristics, and a turbine using the same It aims at providing a split ring and a gas turbine provided with the same.

上記課題を解決するために、本発明の分割体、これを用いたタービン分割環およびこれを備えたガスタービンは、以下の手段を採用する。
すなわち、本発明に係る分割体によれば、孔を設けたプレート状部材と、長手方向の途中位置で前記孔に対応して嵌め合わされる嵌合部を有する棒状部材と、該棒状部材の長手方向に対して直交に貫通する貫通部材と、を有し、前記嵌合部によって前記孔に差し込まれた前記棒状部材の差し込み方向の移動を規制し、前記孔の近傍の前記棒状部材に前記貫通部材が貫通することによって前記棒状部材の差し込み方向に対して反対側への移動を規制することを特徴とする。
In order to solve the above-described problems, the divided body of the present invention, the turbine divided ring using the divided body, and the gas turbine including the same employ the following means.
That is, according to the divided body according to the present invention, a plate-like member provided with holes, a rod-like member having a fitting portion fitted in correspondence with the hole at an intermediate position in the longitudinal direction, and the length of the rod-like member A penetrating member penetrating at right angles to the direction, restricting movement of the rod-shaped member inserted into the hole by the fitting portion in the insertion direction, and penetrating the rod-shaped member in the vicinity of the hole. When the member penetrates, the movement to the opposite side with respect to the insertion direction of the rod-shaped member is restricted.

プレート状部材の孔に棒状部材を差し込み、棒状部材の嵌合部と、プレート状部材の孔とを嵌め合わせて、嵌合部によって孔に差し込まれた棒状部材の差し込み方向の移動を規制し、孔の近傍の棒状部材に貫通部材が貫通することによって棒状部材の差し込み方向に対して反対側への移動を規制した分割体とすることとした。これにより、単純形状の部材を用いて分割体を構成する各部材の素材費および加工費を低減することができる。したがって、分割体の製造コストの削減を図ることができる。   Insert the rod-like member into the hole of the plate-like member, fit the fitting portion of the rod-like member and the hole of the plate-like member, and restrict the movement of the rod-like member inserted into the hole by the fitting portion in the insertion direction, It was decided to be a divided body in which movement of the bar-shaped member to the opposite side with respect to the insertion direction of the bar-shaped member was restricted by penetrating the bar-shaped member in the vicinity of the hole. Thereby, the raw material cost and processing cost of each member which comprise a division body using a simple-shaped member can be reduced. Therefore, the manufacturing cost of the divided body can be reduced.

さらに、本発明に係る分割体によれば、前記孔は、テーパー形状を有し、前記嵌合部は、前記孔に対応するテーパー形状であり、前記棒状部材の先細り端側を前記孔に差し込み、前記嵌合部と前記孔のテーパー形状とによって前記棒状部材の先細り端側への移動を規制し、該棒状部材の先細り端側に前記貫通部材が貫通することによって前記棒状部材の末広がり端側への移動を規制することを特徴とする。   Furthermore, according to the divided body according to the present invention, the hole has a tapered shape, the fitting portion has a tapered shape corresponding to the hole, and the tapered end side of the rod-shaped member is inserted into the hole. The rod-shaped member is restricted from moving toward the tapered end side by the fitting portion and the tapered shape of the hole, and the penetrating member penetrates the tapered end side of the rod-shaped member, whereby the end-spreading end side of the rod-shaped member It is characterized by restricting movement to.

プレート状部材の孔をテーパー形状とし、その孔に対応して嵌め合わされる棒状部材の嵌合部をテーパー形状として、棒状部材の先細り端を孔に挿入することとした。そのため、棒状部材がプレート状部材の孔をテーパー形状の先細り端側に移動することを規制することができる。また、貫通部材を棒状部材の先細り端側に貫通させることとした。そのため、棒状部材がテーパー形状の末広がり端側へと移動することを規制することができる。したがって、孔に差し込まれた棒状部材をプレート状部材に固定することができる。   The hole of the plate-like member is tapered, the fitting portion of the rod-like member fitted in correspondence with the hole is tapered, and the tapered end of the rod-like member is inserted into the hole. Therefore, it can be regulated that the rod-like member moves the hole of the plate-like member toward the tapered tapered end. Further, the penetrating member is penetrated to the tapered end side of the rod-shaped member. Therefore, it can control that a bar-shaped member moves to the taper-shaped end spreading end side. Therefore, the rod-shaped member inserted into the hole can be fixed to the plate-shaped member.

さらに、本発明に係る分割体によれば、前記孔は、前記プレート状部材の長手方向に対して斜めの角度を有して設けられることを特徴とする。   Furthermore, according to the divided body according to the present invention, the hole is provided with an oblique angle with respect to the longitudinal direction of the plate-like member.

プレート状部材の長手方向に対して斜めの角度を成すように孔を設けることとした。そのため、棒状部材がプレート状部材の孔を棒状部材の先細り端側に移動することを規制することができる。したがって、孔に差し込まれた棒状部材をプレート状部材に固定することができる。   The holes are provided so as to form an oblique angle with respect to the longitudinal direction of the plate-like member. Therefore, it can control that a rod-shaped member moves the hole of a plate-shaped member to the taper end side of a rod-shaped member. Therefore, the rod-shaped member inserted into the hole can be fixed to the plate-shaped member.

さらに、本発明に係る分割体によれば、前記プレート状部材および前記棒状部材は、セラミックス複合材料を用いて製造されることを特徴とする。   Furthermore, according to the divided body according to the present invention, the plate-like member and the rod-like member are manufactured using a ceramic composite material.

ホットプレスにより合成されたセラミックス複合材料を用いて分割体を製造する場合には、加工が困難となる。また、分割体を成型するために機械加工が行われた場合には、セラミックス複合材料の繊維が切断されるために分割体の強度が低下する。   When a divided body is manufactured using a ceramic composite material synthesized by hot pressing, processing becomes difficult. In addition, when machining is performed to mold the divided body, the strength of the divided body decreases because the fibers of the ceramic composite material are cut.

そこで、セラミックス複合材料を用いてプレート状部材および棒状部材を各々製造して組み立てることとした。これにより、機械加工を最小限とし、単純な形状の各部材のみを用いて分割体を製造することができる。したがって、機械的特性の高い分割体を低コストで製造することができる。特に、ホットプレスにより合成されたセラミックス複合材料を用いる場合には、引張応力の向きと繊維の積層面を平行に近くなるように制御した部材を作製することができるため、層間剥離が抑制されて機械的特性が向上する。   Therefore, a plate-like member and a rod-like member are each manufactured and assembled using a ceramic composite material. Thereby, machining can be minimized and the divided body can be manufactured using only each member having a simple shape. Therefore, a divided body having high mechanical characteristics can be manufactured at a low cost. In particular, when a ceramic composite material synthesized by hot pressing is used, a member in which the direction of the tensile stress and the laminated surface of the fibers are controlled to be nearly parallel can be produced. Mechanical properties are improved.

さらに、本発明に係る分割体によれば。前記貫通部材は、セラミックス複合材料を用いて製造されることを特徴とする。   Furthermore, according to the divided body according to the present invention. The penetrating member is manufactured using a ceramic composite material.

ホットプレスにより合成されたセラミックス複合材料を用いる場合には、繊維の積層面が長手方向と平行になるように部材を作製すれば、層間剥離が抑制され、強度的には問題ない。   In the case of using a ceramic composite material synthesized by hot pressing, delamination is suppressed and there is no problem in strength if a member is prepared so that the laminated surface of fibers is parallel to the longitudinal direction.

さらに、本発明に係る分割体によれば、各前記部材を組み立て後に前記孔と前記棒状部材との隙間、および、該棒状部材と該棒状部材を貫通する前記貫通部材との隙間に充填剤を充填して熱処理が行われることを特徴とする。   Furthermore, according to the divided body according to the present invention, the filler is filled in the gap between the hole and the rod-shaped member and the gap between the rod-shaped member and the penetrating member penetrating the rod-shaped member after assembling the members. The heat treatment is performed after filling.

分割体の各部材を組み立て後に充填剤を孔と棒状部材との隙間、および、棒状部材と棒状部材を貫通した貫通部材との隙間に充填して熱処理することとした。そのため、孔と棒状部材との隙間、および、棒状部材と棒状部材を貫通した貫通部材との隙間を埋めることができる。したがって、組立による隙間のない分割体にすることができる。   After assembling each member of the divided body, the filler was filled in the gap between the hole and the rod-shaped member and the gap between the rod-shaped member and the penetrating member penetrating the rod-shaped member and heat-treated. Therefore, the gap between the hole and the rod-shaped member and the gap between the rod-shaped member and the penetrating member that penetrates the rod-shaped member can be filled. Therefore, it can be set as the division body without the gap by assembly.

さらに、本発明に係る分割体によれば、前記プレート状部材、前記棒状部材および前記貫通部材を用いることによって、板状、棒状、円柱状などの単純形状を組み合わせて製造されることを特徴とする。   Furthermore, according to the divided body according to the present invention, by using the plate-shaped member, the rod-shaped member, and the penetrating member, it is manufactured by combining simple shapes such as a plate shape, a rod shape, and a columnar shape. To do.

単純形状である板状、棒状、円柱状などの部材を組み合わせて分割体を構成することとした。そのため、各部材の素材費および加工費を低減することができる。したがって、分割体の製造コストの削減を図ることができる。   The divided body is configured by combining simple shapes such as a plate, a rod, and a column. Therefore, the material cost and processing cost of each member can be reduced. Therefore, the manufacturing cost of the divided body can be reduced.

さらに、本発明に係るタービン分割環によれば、上記のいずれかの記載の分割体を用いて環状に成型されることを特徴とする。   Further, according to the turbine split ring according to the present invention, the turbine split ring is molded into an annular shape using any one of the split bodies described above.

機械的特性を損なわず、かつ、製造コストの削減が可能な分割体を用いてタービン分割環を製造することとした。そのため、タービン分割環の健全性の向上と、製造コストの低減とを図ることができる。   The turbine split ring is manufactured using a split body that does not impair mechanical properties and can reduce manufacturing costs. Therefore, it is possible to improve the soundness of the turbine split ring and reduce the manufacturing cost.

さらに、本発明に係るガスタービンによれば、気体が導かれるタービン翼と、該タービン翼を内含する環状のタービンケーシングと、前記タービン翼と前記タービンケーシングとの間に設けられる上記に記載のタービン分割環と、を備え、前記棒状部材の先細り端が前記タービンケーシングに接続されることを特徴とする。   Furthermore, according to the gas turbine of the present invention, the turbine blade to which gas is guided, an annular turbine casing including the turbine blade, and the turbine blade described above provided between the turbine blade and the turbine casing. And a turbine split ring, wherein a tapered end of the rod-shaped member is connected to the turbine casing.

ガスタービンには、機械的特性を損なわず、かつ、製造コストの削減が可能とされたタービン分割環を設けることとした。これにより、高温の気体をタービン翼に導いた場合であっても、ガスタービンの健全性を安価に向上させることができる。
また、熱処理した分割体によって製造されるタービン分割環を用いた場合には、タービン翼側からタービンケーシング側へと気体が漏れることを防止することができる。したがって、タービン効率を改善することができる。
The gas turbine is provided with a turbine split ring that does not impair mechanical properties and can reduce manufacturing costs. Thereby, even if it is a case where high temperature gas is guide | induced to a turbine blade, the soundness of a gas turbine can be improved at low cost.
Moreover, when the turbine split ring manufactured with the heat-processed division body is used, it can prevent that gas leaks from the turbine blade side to the turbine casing side. Therefore, the turbine efficiency can be improved.

プレート状部材の孔に棒状部材を差し込み、棒状部材の嵌合部と、プレート状部材の孔とを嵌め合わせて、嵌合部によって孔に差し込まれた棒状部材の差し込み方向の移動を規制し、孔の近傍の棒状部材に貫通部材が貫通することによって棒状部材の差し込み方向に対して反対側への移動を規制した分割体とすることとした。これにより、単純形状の部材を用いて分割体を構成でき、素材費および加工費を低減することができる。したがって、分割体の製造コストの削減を図ることができる。   Insert the rod-like member into the hole of the plate-like member, fit the fitting portion of the rod-like member and the hole of the plate-like member, and restrict the movement of the rod-like member inserted into the hole by the fitting portion in the insertion direction, It was decided to be a divided body in which movement of the bar-shaped member to the opposite side with respect to the insertion direction of the bar-shaped member was restricted by penetrating the bar-shaped member in the vicinity of the hole. Thereby, a division body can be comprised using a member of a simple shape, and material cost and processing cost can be reduced. Therefore, the manufacturing cost of the divided body can be reduced.

本発明の一実施形態に係るタービン分割環を構成している分割体の組立図であり、(A)は、その組立前の状態であり、(B)は、その組立後の状態である。It is an assembly drawing of the division body which constitutes the turbine division ring concerning one embodiment of the present invention, (A) is the state before the assembly, and (B) is the state after the assembly. 本発明のタービン分割環を構成している分割体の変形例であり、(A)は、その組立前の状態であり、(B)は、その組立後の状態である。It is the modification of the division body which comprises the turbine division ring of this invention, (A) is the state before the assembly, (B) is the state after the assembly.

図1には、本発明の一実施形態に係るタービン分割環を構成している分割体の組立図を示し、(A)は、組立前の状態が示され、(B)は、組立後の状態が示されている。
発電プラントに設けられているガスタービン(図示せず)は、高温の燃焼ガス(気体)が導かれる動翼(図示せず)と、動翼(タービン翼)の外周側に設けられているタービン分割環(図示せず)と、動翼とタービン分割環を内包している筒状のタービンケーシング(図示せず)とを有している。タービン分割環は、円周方向に複数の分割体1に分割されている。
FIG. 1 shows an assembly diagram of a split body constituting a turbine split ring according to an embodiment of the present invention, (A) shows a state before assembly, and (B) shows a state after assembly. The state is shown.
A gas turbine (not shown) provided in a power plant includes a moving blade (not shown) through which high-temperature combustion gas (gas) is guided and a turbine provided on the outer peripheral side of the moving blade (turbine blade). It has a split ring (not shown), and a cylindrical turbine casing (not shown) containing a rotor blade and a turbine split ring. The turbine split ring is divided into a plurality of divided bodies 1 in the circumferential direction.

各分割体1は、後述する棒状部材3によってタービンケーシングに接続されている。分割体1は、プレート状部材2と、棒状部材3と、貫通部材4とを有している。
プレート状部材2は、外周方向に向かって緩やかな凸部をなす長方形状である。プレート状部材2は、耐熱性の優れたセラミックス複合材料(CMC : Ceramics Matrix Composite)によって形成されている。ホットプレスにより合成されたセラミックス複合材料を用いる場合には、繊維の積層面がプレート状部材2の厚さ方向とほぼ直角となっている。
Each divided body 1 is connected to the turbine casing by a rod-like member 3 described later. The divided body 1 has a plate-like member 2, a rod-like member 3, and a penetrating member 4.
The plate-like member 2 has a rectangular shape having a gentle convex portion in the outer peripheral direction. The plate-like member 2 is formed of a ceramic composite material (CMC: Ceramics Matrix Composite) having excellent heat resistance. When using a ceramic composite material synthesized by hot pressing, the laminated surface of the fibers is substantially perpendicular to the thickness direction of the plate-like member 2.

プレート状部材2には、複数の棒状部材用孔5(図1(A)では、4ヶ所)が設けられている。各棒状部材用(孔)5は、プレート状部材2の長手方向に対して斜めの角度を形成するように設けられている。各棒状部材用5は、その形状が図1においてプレート状部材2の下面方向(タービン分割環の内周方向)から上面方向(タービン分割環の外周方向)に向かって先細りとなるテーパー形状とされている。各棒状部材用5は、プレート状部材2の長手方向に平行な断面形状が平行四辺形状となるように形成されている。   The plate-like member 2 is provided with a plurality of rod-like member holes 5 (four locations in FIG. 1A). Each rod-shaped member (hole) 5 is provided so as to form an oblique angle with respect to the longitudinal direction of the plate-shaped member 2. Each rod-shaped member 5 has a tapered shape in which the shape tapers from the lower surface direction (inner circumferential direction of the turbine split ring) to the upper surface direction (outer circumferential direction of the turbine split ring) of FIG. ing. Each of the rod-shaped members 5 is formed such that a cross-sectional shape parallel to the longitudinal direction of the plate-shaped member 2 is a parallelogram.

4つの棒状部材用孔5a、5b、5c、5dは、プレート状部材2の長手方向に2つの棒状部材用孔5a、5bが設けられ、それらに平行して他の2つの棒状部材用孔5c、5dが設けられている。プレート状部材2の長手方向の同軸上に設けられている2つの棒状部材用孔5a、5bのプレート状部材2の下面に開口している2つの開口孔と、プレート状部材2の上面に開口している2つの開口孔とは、下面に開口している2つの開口孔間の距離が上面に開口している2つの開口孔間の距離よりも短くなるように設けられている。   The four rod-like member holes 5a, 5b, 5c, and 5d are provided with two rod-like member holes 5a and 5b in the longitudinal direction of the plate-like member 2, and in parallel therewith, the other two rod-like member holes 5c. 5d are provided. Two bar-like member holes 5 a and 5 b provided on the same axis in the longitudinal direction of the plate-like member 2, two opening holes opened on the lower surface of the plate-like member 2, and an opening on the upper surface of the plate-like member 2 The two opening holes are provided such that the distance between the two opening holes opened on the lower surface is shorter than the distance between the two opening holes opened on the upper surface.

棒状部材3は、4本(図1(A)では、1本のみを示す)設けられている。棒状部材3は、先端部に向かって先細りとなるテーパー形状を成す角材である。棒状部材3は、その長手方向に垂直な面が平行四辺形状となるように形成されている。棒状部材3は、その長手方向の途中位置においてプレート状部材2に設けられている棒状部材用孔5に対応して嵌め合うことが可能とされている嵌合部(図示せず)を有している。   Four rod-shaped members 3 (only one is shown in FIG. 1A) are provided. The rod-shaped member 3 is a square member having a tapered shape that tapers toward the tip. The rod-shaped member 3 is formed so that a surface perpendicular to the longitudinal direction has a parallelogram shape. The rod-shaped member 3 has a fitting portion (not shown) that can be fitted in correspondence with the rod-shaped member hole 5 provided in the plate-shaped member 2 in the middle of the longitudinal direction. ing.

嵌合部は、棒状部材用孔5の長手方向に垂直な面における平行四辺形状の長辺と、プレート状部材2の長手方向に平行な面における平行四辺形状の長辺とが対応し、棒状部材用孔5の長手方向に垂直な面における平行四辺形状の短辺と、プレート状部材2の長手方向に平行な面における平行四辺形状の短辺とが対応して嵌め合うものとされている。これにより、棒状部材用孔5に差し込まれた棒状部材3は、プレート状部材2の下面から上面方向(棒状部材3の先細り端側)への移動が規制されることとなる。   The fitting portion corresponds to the long side of the parallelogram in the plane perpendicular to the longitudinal direction of the rod-shaped member hole 5 and the long side of the parallelogram in the plane parallel to the longitudinal direction of the plate-like member 2, The short sides of the parallelogram on the surface perpendicular to the longitudinal direction of the member hole 5 and the short sides of the parallelogram on the surface parallel to the longitudinal direction of the plate-like member 2 are fitted in correspondence. . Thereby, the rod-shaped member 3 inserted into the rod-shaped member hole 5 is restricted from moving from the lower surface of the plate-shaped member 2 to the upper surface direction (the tapered end side of the rod-shaped member 3).

棒状部材3は、耐熱性の優れたセラミックス複合材料(CMC : Ceramics Matrix Composite)によって形成されている。棒状部材3にホットプレスにより合成されたセラミックス複合材料を用いる場合には、繊維の積層面が棒状部材3の長手方向と平行となるように形成されている。   The rod-shaped member 3 is formed of a ceramic composite material (CMC: Ceramics Matrix Composite) having excellent heat resistance. When a ceramic composite material synthesized by hot pressing is used for the bar-shaped member 3, the fiber lamination surface is formed to be parallel to the longitudinal direction of the bar-shaped member 3.

棒状部材3には、その長手方向の途中位置に、その長手方向に直行している貫通部材用孔6が貫通している。貫通部材用孔6は、棒状部材用孔5内に固定されている棒状部材3のプレート状部材2の上面側に設けられている。これにより、棒状部材用孔5に差し込まれた棒状部材3は、プレート状部材2の上面から下面方向(棒状部材3の末広がり端側)への移動が規制されている。   The bar-shaped member 3 has a penetrating member hole 6 extending in the longitudinal direction at a midway position in the longitudinal direction. The penetrating member hole 6 is provided on the upper surface side of the plate-like member 2 of the rod-like member 3 fixed in the rod-like member hole 5. Thereby, the movement of the bar-shaped member 3 inserted into the bar-shaped member hole 5 from the upper surface of the plate-shaped member 2 to the lower surface direction (the end of the bar-shaped member 3 extending toward the end) is restricted.

貫通部材4は、短い棒状の部材である。貫通部材4は、その長手方向に対して垂直な断面形状が円形状とされている。貫通部材4の直径は、貫通部材用孔6の内径と略同等とされている。貫通部材4は、耐熱性の優れたセラミックス複合材料(CMC : Ceramics Matrix Composite)によって形成されている。貫通部材4にホットプレスにより合成されたセラミックス複合材料を用いる場合には、繊維の積層面が貫通部材4の長手方向と平行となるように形成されている。   The penetrating member 4 is a short rod-shaped member. The penetrating member 4 has a circular cross section perpendicular to the longitudinal direction. The diameter of the penetrating member 4 is substantially equal to the inner diameter of the penetrating member hole 6. The penetrating member 4 is formed of a ceramic composite material (CMC: Ceramics Matrix Composite) having excellent heat resistance. When a ceramic composite material synthesized by hot pressing is used for the penetrating member 4, the fiber lamination surface is formed so as to be parallel to the longitudinal direction of the penetrating member 4.

次に、分割体1の組立手順について説明する。
プレート状部材2に設けられている棒状部材用孔5に棒状部材3を挿入する。棒状部材3は、その先細り端側がプレート状部材2の下面から上面に向かって斜めに棒状部材用孔5を貫通する。
Next, the assembly procedure of the divided body 1 will be described.
The rod-like member 3 is inserted into the rod-like member hole 5 provided in the plate-like member 2. The rod-shaped member 3 has a tapered end side that passes through the rod-shaped member hole 5 obliquely from the lower surface to the upper surface of the plate-shaped member 2.

棒状部材用孔5を貫通した棒状部材3は、その長手方向の途中位置に設けられている嵌合部と棒状部材用孔5とが嵌め合う。これにより、棒状部材用孔5に差し込まれた棒状部材3が差し込み方向である棒状部材3の先細り端側へと移動することが規制されることとなる。   The rod-shaped member 3 penetrating the rod-shaped member hole 5 is fitted with the fitting portion provided at a midway position in the longitudinal direction and the rod-shaped member hole 5. This restricts the movement of the rod-shaped member 3 inserted into the rod-shaped member hole 5 toward the tapered end of the rod-shaped member 3 in the insertion direction.

嵌合部と棒状部材用孔5とによって差し込み方向への移動が規制されている棒状部材3には、その貫通部材用孔6に貫通部材4が挿入される。これにより、棒状部材3が差し込み方向に対して反対側である棒状部材3の末広がり端へと移動することが規制されることとなる。また、このように棒状部材3と、貫通部材6とを組み合わせることにより、棒状部材3と、貫通部材6との繊維方向を変えることができる。このように、分割体1は、板状、棒状、円柱状などの単純形状のみを組み合わせて製造することができるようになっている。   The penetrating member 4 is inserted into the penetrating member hole 6 in the rod-shaped member 3 whose movement in the insertion direction is restricted by the fitting portion and the rod-shaped member hole 5. Thereby, it will be controlled that the rod-shaped member 3 moves to the end spread end of the rod-shaped member 3 which is an opposite side with respect to the insertion direction. Further, by combining the rod-shaped member 3 and the penetrating member 6 in this manner, the fiber directions of the rod-shaped member 3 and the penetrating member 6 can be changed. Thus, the divided body 1 can be manufactured by combining only simple shapes such as a plate shape, a rod shape, and a columnar shape.

組み立てられた分割体1の棒状部材3の嵌合部と棒状部材用孔5との間の隙間、および、貫通部材4と貫通部材用孔6との間の隙間にSiO2系化合物の充填剤が充填される。各隙間に充填剤が充填された分割体1は、その後、熱処理が行われる。各隙間に充填剤を充填して熱処理を施工することによって、分割体1の棒状部材用孔5と棒状部材3との間の隙間、および、貫通部材用孔6と貫通部材4との間の隙間を埋めることができる。 SiO 2 -based compound filler in the gap between the fitting part of the rod-shaped member 3 of the assembled divided body 1 and the hole 5 for the rod-shaped member, and the gap between the penetrating member 4 and the hole 6 for the penetrating member Is filled. The divided body 1 in which the gaps are filled with the filler is then subjected to heat treatment. By filling each gap with a filler and applying heat treatment, the gap between the bar-shaped member hole 5 and the bar-shaped member 3 of the divided body 1 and between the through-member hole 6 and the through-member 4 are separated. The gap can be filled.

次に、熱処理後の分割体1を用いたタービン分割環の組立手順について説明する。
分割体1に設けられている4本の棒状部材3の先細り端を各々タービンケーシングに接続する。このようにして、複数の分割体1の棒状部材3をタービンケーシングに接続して、タービンケーシングとタービン翼との間に筒状のタービン分割環を形成する。
Next, the assembly procedure of the turbine split ring using the divided body 1 after the heat treatment will be described.
The tapered ends of the four rod-shaped members 3 provided in the divided body 1 are each connected to the turbine casing. In this way, the rod-shaped members 3 of the plurality of divided bodies 1 are connected to the turbine casing, and a cylindrical turbine divided ring is formed between the turbine casing and the turbine blades.

以上の通り、分割体、これを用いたタービン分割環およびこれを備えたガスタービンによれば、以下の作用効果を奏する。
プレート状部材2の棒状部材用孔(孔)5に棒状部材3を差し込み、棒状部材3の嵌合部と、プレート状部材2の棒状部材用孔5とを嵌め合わせて、嵌合部によって棒状部材用孔5に差し込まれている棒状部材3の差し込み方向の移動を規制し、棒状部材用孔5の近傍の棒状部材3を貫通部材4が貫通することによって棒状部材3の差し込み方向に対して反対側への移動を規制する分割体1とすることとした。これにより、単純形状の部材を用いて分割体1を構成する各部材2、3、4の素材費および加工費を低減することができる。したがって、分割体1の製造コストの削減を図ることができる。
As described above, according to the split body, the turbine split ring using the split body, and the gas turbine including the split ring, the following operational effects are achieved.
The rod-like member 3 is inserted into the rod-like member hole (hole) 5 of the plate-like member 2, the fitting portion of the rod-like member 3 is fitted into the rod-like member hole 5 of the plate-like member 2, and the rod-like member 3 is fitted with the fitting portion. The movement of the rod-shaped member 3 inserted in the member hole 5 in the insertion direction is restricted, and the penetration member 4 penetrates the rod-shaped member 3 in the vicinity of the rod-shaped member hole 5 so that the rod-shaped member 3 is inserted in the insertion direction. The divided body 1 that restricts movement to the opposite side is used. Thereby, the raw material cost and processing cost of each member 2, 3, and 4 which comprise the division body 1 using a simple-shaped member can be reduced. Therefore, the manufacturing cost of the divided body 1 can be reduced.

プレート状部材2の棒状部材用孔5をテーパー形状とし、その棒状部材用孔5に対応して嵌め合わされる棒状部材3の嵌合部をテーパー形状として、棒状部材3の先細り端を棒状部材用孔5に挿入することとした。そのため、棒状部材3がプレート状部材2の棒状部材用孔5をテーパー形状の先細り端側に移動することを規制することができる。また、貫通部材6を棒状部材3の先細り端側に貫通させることとした。そのため、棒状部材3がテーパー形状の末広がり端へと移動することを規制することができる。したがって、棒状部材用孔5に差し込まれている棒状部材3をプレート状部材2に固定することができる。   The rod-like member hole 5 of the plate-like member 2 is tapered, the fitting portion of the rod-like member 3 fitted in correspondence with the rod-like member hole 5 is tapered, and the tapered end of the rod-like member 3 is for the rod-like member. It was decided to insert into the hole 5. Therefore, the rod-like member 3 can be restricted from moving the rod-like member hole 5 of the plate-like member 2 toward the tapered tapered end side. Further, the penetrating member 6 is penetrated to the tapered end side of the rod-shaped member 3. Therefore, it can control that rod-shaped member 3 moves to the taper-shaped end spread end. Therefore, the rod-like member 3 inserted into the rod-like member hole 5 can be fixed to the plate-like member 2.

プレート状部材2の長手方向に対して斜めの角度を成すように棒状部材用孔5を設けることとした。そのため、棒状部材3がプレート状部材2の棒状部材用孔5を棒状部材3の先細り端側に移動することを規制することができる。したがって、棒状部材用孔5に差し込まれている棒状部材3をプレート状部材2に固定することができる。   The rod-shaped member hole 5 is provided so as to form an oblique angle with respect to the longitudinal direction of the plate-shaped member 2. Therefore, the rod-like member 3 can be restricted from moving the rod-like member hole 5 of the plate-like member 2 toward the tapered end side of the rod-like member 3. Therefore, the rod-like member 3 inserted into the rod-like member hole 5 can be fixed to the plate-like member 2.

セラミックス複合材料を用いてプレート状部材2、棒状部材3および貫通部材4を各々製造して組み立てることとした。これにより、機械加工を最小限とし、単純な形状の各部材2、3、4を用いて分割体1を製造することができる。したがって、機械的特性の高い分割体1を低コストで製造することができる。
特に、ホットプレスにより合成されたセラミックス複合材料を用いる場合には、引張応力の向きと繊維の積層面を平行に近くなるように制御した部材2、3、4を作製することができるため、層間剥離が抑制されて機械的特性が向上する。
The plate-like member 2, the rod-like member 3 and the penetrating member 4 were each manufactured and assembled using a ceramic composite material. Thereby, machining can be minimized and the divided body 1 can be manufactured by using the members 2, 3, and 4 having a simple shape. Therefore, the divided body 1 having high mechanical characteristics can be manufactured at low cost.
In particular, when using a ceramic composite material synthesized by hot pressing, the members 2, 3, and 4 in which the direction of the tensile stress and the laminated surface of the fibers are controlled to be nearly parallel can be produced. Peeling is suppressed and mechanical properties are improved.

貫通部材4をセラミックス複合材料によって製造することとした。これにより、貫通部材4の繊維方向をその長手方向に一様にして、分割体1を一体加工して、棒状部材3から貫通部材4を切り出した場合に比べて貫通部材4の強度を増加させることができる。そのため、貫通部材4を棒状部材3に貫通させた場合における貫通部材4の折損を防止することができる。したがって、分割体1の強度を増加させることができる。
ホットプレスにより合成されたセラミックス複合材料を用いる場合には、繊維の積層面が長手方向と平行になるように部材2、3、4を作製すれば、層間剥離が抑制され、強度的には問題ない。
The penetrating member 4 is made of a ceramic composite material. Thereby, the fiber direction of the penetrating member 4 is made uniform in the longitudinal direction, the divided body 1 is integrally processed, and the strength of the penetrating member 4 is increased compared to the case where the penetrating member 4 is cut out from the rod-shaped member 3. be able to. Therefore, breakage of the penetrating member 4 when the penetrating member 4 is penetrated through the rod-shaped member 3 can be prevented. Therefore, the strength of the divided body 1 can be increased.
In the case of using a ceramic composite material synthesized by hot pressing, if the members 2, 3, and 4 are prepared so that the laminated surface of the fibers is parallel to the longitudinal direction, delamination is suppressed and there is a problem in strength. Absent.

分割体1の各部材2、3、4を組み立て後に充填剤を棒状部材用孔5と棒状部材3との隙間、および、棒状部材3に設けられている貫通部材用孔6と棒状部材3を貫通している貫通部材4との隙間に充填して分割体1を熱処理することとした。そのため、棒状部材用孔5と棒状部材3との間の隙間、および、貫通部材用孔6と貫通部材4との間の隙間を埋めることができる。したがって、組立による隙間のない分割体1にすることができる。   After assembling the members 2, 3, 4 of the divided body 1, the filler is used as a gap between the rod-shaped member hole 5 and the rod-shaped member 3, and the through-member hole 6 provided in the rod-shaped member 3 and the rod-shaped member 3. The space between the penetrating member 4 and the penetrating member 4 is filled and the divided body 1 is heat treated. Therefore, the gap between the rod-shaped member hole 5 and the rod-shaped member 3 and the gap between the penetrating member hole 6 and the penetrating member 4 can be filled. Therefore, it can be set as the division body 1 without the clearance gap by an assembly.

単純形状である板状、棒状、円柱状などの部材2、3、4を組み合わせて分割体1を構成することとした。そのため、各部材2、3、4の素材費および加工費を低減することができる。したがって、分割体1の製造コストの削減を図ることができる。   The divided body 1 is configured by combining members 2, 3, and 4 such as plate shapes, rod shapes, and columnar shapes that are simple shapes. Therefore, the material cost and processing cost of each member 2, 3, and 4 can be reduced. Therefore, the manufacturing cost of the divided body 1 can be reduced.

機械的特性を損なわず、かつ、製造コストの削減が可能な分割体1を用いてタービン分割環を製造することとした。そのため、タービン分割環の健全性の向上と、製造コストの低減とを図ることができる。   The turbine split ring is manufactured using the split body 1 that does not impair the mechanical characteristics and can reduce the manufacturing cost. Therefore, it is possible to improve the soundness of the turbine split ring and reduce the manufacturing cost.

ガスタービンには、機械的特性を損なわず、かつ、製造コストの削減が可能とされたタービン分割環を設けることとした。これにより、高温の燃焼ガス(気体)を(動翼タービン翼)に導いた場合であっても、ガスタービンの健全性を安価に向上させることができる。   The gas turbine is provided with a turbine split ring that does not impair mechanical properties and can reduce manufacturing costs. Thereby, even if it is a case where high temperature combustion gas (gas) is guide | induced to (moving blade turbine blade), the soundness of a gas turbine can be improved at low cost.

また、熱処理した分割体1によって製造されたタービン分割環を用いることとした。そのため、タービン翼側からタービンケーシング側へと燃焼ガスが漏れることを防止することができる。したがって、タービン効率を改善することができる。   Moreover, the turbine split ring manufactured by the heat-treated divided body 1 was used. Therefore, it is possible to prevent the combustion gas from leaking from the turbine blade side to the turbine casing side. Therefore, the turbine efficiency can be improved.

なお、本実施形態では、発電プラントに用いられるガスタービンのタービン分割環を構成する分割体1として説明したが、本発明はこれに限定されるものではなく、燃焼器の内張りや内筒などにも用いても良い。   In addition, although this embodiment demonstrated as the division | segmentation body 1 which comprises the turbine division ring of the gas turbine used for a power plant, this invention is not limited to this, The lining of a combustor, an inner cylinder, etc. May also be used.

また、棒状部材3は、その先細り端がタービンケーシングに接続されるとして説明したが、全長が短いものであって先端がタービンケーシングに達しない棒状部材3を複数プレート状部材2に追設しても良い。この場合には、全長が短い棒状部材3がプレート状部材2の上面側に突出しているので、タービン分割環とタービン翼との間に導かれた冷却媒体の流れを攪拌することができる。したがって、伝熱促進によって冷却効率が増加する。   Further, the rod-like member 3 has been described on the assumption that the tapered end thereof is connected to the turbine casing. However, the rod-like member 3 that has a short overall length and does not reach the turbine casing is additionally provided on the plurality of plate-like members 2. Also good. In this case, since the rod-like member 3 having a short overall length protrudes toward the upper surface side of the plate-like member 2, the flow of the cooling medium introduced between the turbine split ring and the turbine blade can be agitated. Therefore, the cooling efficiency is increased by the heat transfer promotion.

また、本実施形態では、棒状部材3を4本として説明したが、本発明はこれに限定されるものではなく、例えば図2に示すように2本にしても良い。   In the present embodiment, four rod-shaped members 3 are described. However, the present invention is not limited to this, and for example, two rod-shaped members 3 may be used as shown in FIG.

図2には、本発明の変形例に係るタービン分割環を構成する分割体の組立図を示し、(A)は、組立前の状態が示され、(B)は、組立後の状態が示されている。
棒状部材7は、2本(図2(A)では、1本のみを示す)設けられている。棒状部材7は、先端部に向かって先細りとなるテーパー形状を成す角材である。棒状部材7は、その長手方向に垂直な面が平行四辺形状となるように形成されている。棒状部材7は、その長手方向の途中位置においてプレート状部材2に設けられている棒状部材用孔(孔)8に対応して嵌め合うことが可能とされている嵌合部(図示せず)を有している。
FIG. 2 shows an assembly drawing of a split body constituting a turbine split ring according to a modification of the present invention, (A) shows a state before assembly, and (B) shows a state after assembly. Has been.
Two rod-like members 7 (only one is shown in FIG. 2A) are provided. The rod-shaped member 7 is a square member having a tapered shape that tapers toward the tip. The rod-shaped member 7 is formed so that a surface perpendicular to the longitudinal direction has a parallelogram shape. The rod-shaped member 7 is fitted in a fitting portion (not shown) that can be fitted to a rod-shaped member hole (hole) 8 provided in the plate-shaped member 2 at an intermediate position in the longitudinal direction. have.

プレート状部材2には、2つの棒状部材用孔8が設けられている。各棒状部材用孔8は、プレート状部材2の長手方向に対して斜めの角度を形成するように設けられている。各棒状部材用孔8は、その形状がプレート状部材2の下面方向から外面方向に向かって先細りとなるテーパー形状とされている。各棒状部材用孔8は、プレート状部材2の長手方向に平行な面における形状が平行四辺形状となるように形成されている。   The plate-like member 2 is provided with two rod-like member holes 8. Each rod-like member hole 8 is provided so as to form an oblique angle with respect to the longitudinal direction of the plate-like member 2. Each of the rod-like member holes 8 has a tapered shape that tapers from the lower surface direction of the plate-like member 2 toward the outer surface direction. Each hole 8 for rod-shaped members is formed so that the shape in the surface parallel to the longitudinal direction of the plate-shaped member 2 becomes a parallelogram shape.

1 分割体
2 プレート状部材
3 棒状部材
4 貫通部材
5 棒状部材用孔(孔)
DESCRIPTION OF SYMBOLS 1 Divided body 2 Plate-shaped member 3 Bar-shaped member 4 Penetrating member 5 Bar-shaped member hole (hole)

Claims (8)

孔を設けたプレート状部材と、
長手方向の途中位置で前記孔に対応して嵌め合わされる嵌合部を有する棒状部材と、
該棒状部材の長手方向に対して直交に貫通する貫通部材と、を有し、
前記嵌合部によって前記孔に差し込まれた前記棒状部材の差し込み方向の移動を規制し、前記孔の近傍の前記棒状部材に前記貫通部材が貫通することによって前記棒状部材の差し込み方向に対して反対側への移動を規制する分割体。
A plate-like member provided with a hole;
A rod-like member having a fitting portion fitted in correspondence with the hole at an intermediate position in the longitudinal direction;
A penetrating member penetrating perpendicularly to the longitudinal direction of the rod-shaped member,
The movement of the rod-shaped member inserted into the hole by the fitting portion is restricted and the penetrating member penetrates the rod-shaped member in the vicinity of the hole to oppose the insertion direction of the rod-shaped member. A split body that regulates movement to the side.
前記孔は、テーパー形状を有し、
前記嵌合部は、前記孔に対応するテーパー形状であり、
前記棒状部材の先細り端側を前記孔に差し込み、前記嵌合部と前記孔のテーパー形状とによって前記棒状部材の先細り端側への移動を規制し、該棒状部材の先細り端側に前記貫通部材が貫通することによって前記棒状部材の末広がり端側への移動を規制する請求項1に記載の分割体。
The hole has a tapered shape;
The fitting portion has a tapered shape corresponding to the hole,
The tapered end side of the rod-shaped member is inserted into the hole, and the movement of the rod-shaped member toward the tapered end side is regulated by the fitting portion and the tapered shape of the hole, and the penetrating end side of the rod-shaped member is placed on the tapered member side. The divided body according to claim 1, wherein movement of the rod-shaped member toward the end-spreading end side is regulated by penetrating the rod.
前記孔は、前記プレート状部材の長手方向に対して斜めの角度を有して設けられる請求項1または請求項2に記載の分割体。   The divided body according to claim 1, wherein the hole is provided with an oblique angle with respect to a longitudinal direction of the plate-like member. 前記プレート状部材、前記棒状部材および前記貫通部材は、セラミックス複合材料を用いて製造される請求項1から請求項3のいずれかに記載の分割体。   The said plate-shaped member, the said rod-shaped member, and the said penetration member are the division bodies in any one of Claims 1-3 manufactured using a ceramics composite material. 各前記部材を組み立て後に前記孔と前記棒状部材との隙間、および、該棒状部材と該棒状部材を貫通する前記貫通部材との隙間に充填剤を充填して熱処理が行われる請求項1から請求項4のいずれかに記載の分割体。   The heat treatment is performed by filling the gap between the hole and the rod-shaped member and the gap between the rod-shaped member and the penetrating member penetrating the rod-shaped member after assembling the members. Item 5. The divided body according to any one of Items 4. 前記プレート状部材、前記棒状部材および前記貫通部材を用いることによって、板状、棒状、円柱状などの単純形状を組み合わせて製造される請求項1から請求項5のいずれかに記載の分割体。   The divided body according to any one of claims 1 to 5, which is manufactured by combining simple shapes such as a plate shape, a rod shape, and a columnar shape by using the plate-like member, the rod-like member, and the penetrating member. 請求項1から請求項6のいずれかに記載の分割体を用いて環状に成型されるタービン分割環。   A turbine split ring formed into an annular shape using the split body according to any one of claims 1 to 6. 気体が導かれるタービン翼と、
該タービン翼を内含する環状のタービンケーシングと、
前記タービン翼と前記タービンケーシングとの間に設けられる請求項7に記載のタービン分割環と、を備え、前記棒状部材の先細り端が前記タービンケーシングに接続されるガスタービン。
Turbine blades through which gas is introduced;
An annular turbine casing containing the turbine blades;
A gas turbine comprising: the turbine split ring according to claim 7 provided between the turbine blade and the turbine casing, wherein a tapered end of the rod-shaped member is connected to the turbine casing.
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