JP2011238554A - Switching device - Google Patents

Switching device Download PDF

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Publication number
JP2011238554A
JP2011238554A JP2010111142A JP2010111142A JP2011238554A JP 2011238554 A JP2011238554 A JP 2011238554A JP 2010111142 A JP2010111142 A JP 2010111142A JP 2010111142 A JP2010111142 A JP 2010111142A JP 2011238554 A JP2011238554 A JP 2011238554A
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Japan
Prior art keywords
shaft body
plate material
switch
shaft
switching device
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JP2010111142A
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Japanese (ja)
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Hideyuki Yamamoto
秀之 山本
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ARS Inc
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ARS Inc
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Abstract

PROBLEM TO BE SOLVED: To provide a lever-type switching device having excellent mechanical durability, involving a small number of parts and being easy to assemble due to a simple structure.SOLUTION: A switching device includes: a shaft with a permanent magnet fixed on a tip fitted on an elastically deformable plate material; and a magnetism detection element for detecting magnetism. The switching device performs a switching operation by converting a displacement of the permanent magnet resulting from a rotation of the shaft into a change in the output voltage of the magnetism detection element. Thus, a switching device including no sliding mechanism other than elastic deformation between the shaft and the plate material can be configured, whereby providing excellent mechanical durability, a simple structure, and a good assemblability.

Description

本発明は、レバーを動かすことによりオンオフ信号を出力するスイッチ装置に関するものである。   The present invention relates to a switch device that outputs an on / off signal by moving a lever.

手動操作用のスイッチには押しボタン型やロータリー型、レバー型など、使用目的や設置条件等に応じて多くの種類のものがあるが、倉庫等での物品仕分けや生産現場での部品組立作業などのいわゆるピッキング作業には、簡便な操作性と確実な動作が可能なものが求められるため、一般的にレバー式のスイッチが用いられている。
レバー式スイッチはレバーの寸法次第で動作ストロークを大きくとることができるため、僅かなストロークでスイッチが作動するように機構設計を行なっておけば操作力の強弱に依らず安定してスイッチ操作が行えるものが実現できるので、押しボタン式スイッチのように力加減などの余計な神経を使わずに済み、他の作業に集中できるというメリットがある。
このような理由で、従来よりピッキング作業用としてレバー式スイッチがよく用いられてきた。
There are many types of switches for manual operation, such as push button type, rotary type, lever type, etc., depending on the purpose of use and installation conditions, etc., but assortment of goods in warehouses and parts assembly work at production sites Since a so-called picking operation such as that requires simple operability and reliable operation, a lever-type switch is generally used.
Since the lever type switch can have a large operating stroke depending on the size of the lever, if the mechanism is designed so that the switch operates with a small stroke, the switch can be operated stably regardless of the strength of the operating force. Since things can be realized, there is an advantage that it is possible to concentrate on other work without using extra nerves such as force adjustment like a push button type switch.
For these reasons, lever-type switches have been often used for picking operations.

特開2009−26509JP 2009-26509 A

しかしながら、レバー式スイッチは接点式スイッチ(マイクロスイッチ、タクトスイッチ等)とレバー機構を組み合わせた構造が一般的で、スイッチ接点の寿命と回転機構や褶動機構の摩耗による機械的寿命が度々問題視されてきた。
スイッチの耐久性については、例えば特開2009−26509号にて開示されている光センサーや磁気検知等の非接触型のスイッチを採用した例が提案されており、 スイッチ接点の長寿命化が意図されている。
However, the lever type switch generally has a structure that combines a contact type switch (micro switch, tact switch, etc.) and a lever mechanism, and the life of the switch contact and the mechanical life due to wear of the rotating mechanism and the peristaltic mechanism are often problematic. It has been.
As for the durability of the switch, for example, a non-contact type switch such as an optical sensor or magnetic detection disclosed in Japanese Patent Application Laid-Open No. 2009-26509 has been proposed, and the life of the switch contact is intended to be extended. Has been.

一方、この例においてもレバー機構については円滑な操作性と確実なスイッチ動作を図るため数種類の実施例が提案されているが、何れの場合においても褶動機構を前提をしているため機械的寿命の問題を回避することができず、また併せて部品点数と組立工数にも削減の余地があり課題は残されている。
本発明は、このような従来のスイッチ装置が有していた問題を解決しようとするもので、円滑な操作性と確実なスイッチ動作と併せて十分な機械的寿命を確保するとともに、簡素な構造により従来よりも部品点数や組立工数の削減が実現できるスイッチ装置を実現することを目的とするものである。
On the other hand, in this example as well, several types of embodiments have been proposed for the lever mechanism in order to achieve smooth operability and reliable switch operation. The problem of life cannot be avoided, and there is still room for reduction in the number of parts and the number of assembling steps.
The present invention is intended to solve the problems of such a conventional switch device, and ensures a sufficient mechanical life in combination with smooth operability and reliable switch operation, and has a simple structure. Accordingly, it is an object of the present invention to realize a switch device that can reduce the number of parts and the number of assembly steps as compared with the prior art.

そして、本発明は上記目的を達成するために、スイッチ筐体部に弾性変形可能な板 材を固定し、端部に永久磁石が固定された棒状の軸体を前記板材に装着するとともに、スイッチ筐体部に磁界の変化を検出するための磁気検知素子を設けたものである。   In order to achieve the above object, the present invention fixes a plate material that can be elastically deformed to the switch casing, and attaches a rod-shaped shaft body with a permanent magnet fixed to the end portion to the plate material, The casing is provided with a magnetic sensing element for detecting a change in the magnetic field.

上記課題解決手段による作用は次の通りである。すなわち、本発明の請求項1に記載の発明は、弾性変形が可能で貫通孔を有する板材と、前記板材が固定用部材により固定される箱状ケースと、外径が前記貫通孔よりも大きい棒状の軸体と、前記軸体の端部に備えられた永久磁石と、前記箱状ケース内に配置された磁気検知素子とからなり、前記軸体には溝部が設けられ、前記溝部の幅は前記板材の板厚にほぼ等しく、また前記溝部の底面部の外径は前記貫通孔の直径にほぼ等しく、前記軸体の溝部を前記板材の貫通穴部に嵌合装着することにより前記板材を軸支として回動可能であり、前記軸体の回動変位を前記磁気検知素子により出力電圧の変化に変換することを以てスイッチ状態変化検出の手段とすることを特長とするスイッチ装置を構成したものであり、軸体を回動操作すると軸体端部の永久磁石と箱状ケース内の磁気検知素子の相対位置が変化し、磁気検知素子が検知する磁界強度が変化することによって出力電圧に変化を生じることを以てスイッチ状態の変化として捉えるものである。   The effect | action by the said problem-solving means is as follows. That is, the invention according to claim 1 of the present invention is a plate material that can be elastically deformed and has a through hole, a box-like case in which the plate material is fixed by a fixing member, and an outer diameter larger than that of the through hole. A rod-shaped shaft body, a permanent magnet provided at an end portion of the shaft body, and a magnetic sensing element disposed in the box-shaped case, the shaft body is provided with a groove portion, and the width of the groove portion Is approximately equal to the plate thickness of the plate material, and the outer diameter of the bottom surface portion of the groove portion is substantially equal to the diameter of the through hole, and the plate member is fitted and mounted in the through hole portion of the plate material. The switch device is configured to detect a switch state change by converting the rotational displacement of the shaft body into a change in output voltage by the magnetic sensing element. If the shaft is rotated, the shaft The relative position of the permanent magnet of the part and the magnetic detection element in the box-shaped case changes, and the change in the output voltage is caused by the change in the magnetic field intensity detected by the magnetic detection element, and this is regarded as a change in the switch state. .

この構成であればスイッチ操作の際に機構的な変位を生じる部材は軸体が取り付けられた弾性変形可能な板材以外に無く、この弾性板材に例えばシリコンゴムなどの高耐久性材料を用いればスイッチ装置の長寿命化を図り得るという作用を有する。   With this configuration, there is no member that causes mechanical displacement during switch operation other than the elastically deformable plate with the shaft attached thereto, and the switch can be used if a highly durable material such as silicon rubber is used for this elastic plate. It has the effect of extending the life of the device.

前記スイッチ状態の変化を捉える変換手段は、前述の永久磁石と磁気検知素子の組合せ以外に、例えば発光素子と受光素子を基板上に配置して軸体の一部を反射面として利用するなどの光学的変位検出手段であってもよい。   In addition to the combination of the permanent magnet and the magnetic sensing element described above, the conversion means for capturing the change in the switch state may be, for example, arranging a light emitting element and a light receiving element on the substrate and using a part of the shaft as a reflecting surface. Optical displacement detection means may be used.

以上のように本発明のスイッチ装置によれば、褶動による摩耗部材を用いることなくスイッチ機構を構成できるため、従来に比して長寿命のスイッチ装置を提供できる。   As described above, according to the switch device of the present invention, since the switch mechanism can be configured without using a wear member caused by peristaltic movement, it is possible to provide a switch device having a longer life than the conventional one.

また、軸体は弾性板材に対して圧入による組立取付けが可能なため、従来のスイッチ機構に比して極めて簡単に組立を行なうことができ、組立工数の低減を図ることが可能である。   Further, since the shaft body can be assembled and attached to the elastic plate member by press fitting, it can be assembled very easily as compared with the conventional switch mechanism, and the number of assembling steps can be reduced.

本発明の実施形態を示すスイッチ装置の側面断面図Side surface sectional drawing of the switch apparatus which shows embodiment of this invention 同外観の下方から見た斜視図Perspective view from the bottom of the same appearance 同軸体の外観図External view of coaxial body 同板材の外観図External view of the same plate material 同軸体と板材の組立外観図External view of assembly of coaxial body and plate 同外側ケースを外した状態の斜視図Perspective view with the outer case removed

以下、本発明の実施の形態を図1〜図7に基づいて説明する。       Hereinafter, embodiments of the present invention will be described with reference to FIGS.

図1は本発明の実施形態を示すスイッチ装置の側面断面図であり、同図において1はアクリロニトリルブタジエンスチレン等の絶縁樹脂製の軸体で端部中央の穴部に永久磁石5が圧入固着され、2はシリコンゴム等の弾性を有する弾性板材で、中央に軸体1の外径よりも十分に大きな穴部を有した金属製略箱状の板材取付用ケース3により、金属製等の内側ケース4aに固定される。   FIG. 1 is a side sectional view of a switch device showing an embodiment of the present invention. In FIG. 1, reference numeral 1 is a shaft body made of an insulating resin such as acrylonitrile butadiene styrene, and a permanent magnet 5 is press-fitted and fixed in a hole in the center of the end. Reference numeral 2 denotes an elastic plate material having elasticity such as silicon rubber, and a metal substantially box-shaped plate material mounting case 3 having a hole portion sufficiently larger than the outer diameter of the shaft body 1 at the center, so that an inner side made of metal, etc. It is fixed to the case 4a.

そして、内側ケース4aにスペーサー8を介して取り付けられた基板7にはホール素子6が実装固定される。   The Hall element 6 is mounted and fixed on the substrate 7 attached to the inner case 4a via the spacer 8.

図2は同ケースを下方から見た外観斜視図であり、弾性板材2は板材取付用ケース3により取付けネジ9を用いて内側ケース4aに取り付けられる。   FIG. 2 is an external perspective view of the same case as viewed from below, and the elastic plate member 2 is attached to the inner case 4a by means of a plate member attachment case 3 using attachment screws 9.

図3は軸体1の外観図で、胴部に設けられた溝部の幅は弾性板材2の厚みにほぼ等しく、溝底部の外径は弾性板材2の中央に貫通する穴径にほぼ等しい。   FIG. 3 is an external view of the shaft 1, and the width of the groove provided in the body portion is substantially equal to the thickness of the elastic plate member 2, and the outer diameter of the groove bottom portion is substantially equal to the diameter of the hole penetrating the center of the elastic plate member 2.

図4は弾性板材2の外観図で、中央部に軸体1の溝底部外径にほぼ等しい直径の穴が設けられている。   FIG. 4 is an external view of the elastic plate member 2, and a hole having a diameter substantially equal to the outer diameter of the groove bottom portion of the shaft body 1 is provided at the center.

図5は軸体1と弾性板材2の組立外観図で、軸体1は弾性板材2の弾性変形を利用して弾性板材2に圧入固定される。   FIG. 5 is an external view of the assembly of the shaft body 1 and the elastic plate member 2. The shaft body 1 is press-fitted and fixed to the elastic plate member 2 using the elastic deformation of the elastic plate member 2.

組立の順序としては、軸体1を弾性板材2に圧入した図5の状態とした後、板材取付用ケース3を通して取付けネジ9を用いて内側ケース4aに取付け固定することも可能であるし、先に弾性板材2だけを板材取付用ケース3に入れて取付けネジ9を用いて内側ケース4aに取付け固定しておき、最後に軸体1を弾性板材2に圧入装着することも可能である。   As an assembly order, after the shaft body 1 is pressed into the elastic plate member 2 as shown in FIG. 5, it can be attached and fixed to the inner case 4 a using the attachment screw 9 through the plate member attachment case 3. It is also possible to put only the elastic plate material 2 in the plate material mounting case 3 first and fix it to the inner case 4a using the mounting screws 9, and finally press-fit the shaft body 1 to the elastic plate material 2.

このように軸体1の圧入装着は非常に簡単で組立順序についても高い自由度を持つが、同時にケース組立完了後に一旦圧入装着した軸体1を引き抜くことも簡単に行なえるため、例えば組立工程上で軸体1の寸法不良や永久磁石5の磁力不良などが発生した場合でも簡単に取替えられるため、工程管理上極めて有用である。   Thus, the press-fit mounting of the shaft body 1 is very simple and has a high degree of freedom in the assembly order, but at the same time, the shaft body 1 once press-fit mounted can be easily pulled out after the case assembly is completed. Even when a dimensional defect of the shaft body 1 or a magnetic force defect of the permanent magnet 5 occurs, it can be easily replaced, which is extremely useful in process management.

また、例えば使用される現場により軸体1の長さを変えた方が良い場合、ユーザーによって軸体1を交換してもらうことも可能であるため、商品機能の拡充につながるものである。   For example, when it is better to change the length of the shaft body 1 according to the site where it is used, the user can exchange the shaft body 1, which leads to expansion of product functions.

図6は内側ケース4aを外した状態の斜視図で、軸体1の端部に固定された永久磁石5の近傍にホール素子6が配置される。   FIG. 6 is a perspective view in a state where the inner case 4 a is removed, and the Hall element 6 is disposed in the vicinity of the permanent magnet 5 fixed to the end of the shaft body 1.

図6において、軸体1は板材取付用ケース3により内側ケース4aに固定された弾性板材2によって保持されているが、軸体1の下端付近で前後左右の何れかの方向に力が加えられるた場合、軸体1は弾性板材2を軸支として変位する。
この変位により、軸体1の近傍に配されたホール素子6に加わる永久磁石5から発せられた磁界強度が変化することによりホール素子6の出力電圧レベルが変化するため、スイッチの状態変化を電気信号として取り出すことができることになる。
In FIG. 6, the shaft body 1 is held by the elastic plate material 2 fixed to the inner case 4 a by the plate material mounting case 3, but a force is applied in either the front, rear, left or right direction near the lower end of the shaft body 1. In this case, the shaft body 1 is displaced using the elastic plate member 2 as a pivot.
Due to this displacement, the output voltage level of the Hall element 6 changes due to the change of the magnetic field intensity generated from the permanent magnet 5 applied to the Hall element 6 disposed in the vicinity of the shaft body 1, so that the switch state change is electrically It can be taken out as a signal.

1 軸体
2 弾性板材
3 板材取付用ケース
4a 内側ケース
4b 外側ケース
5 永久磁石
6 ホール素子
7 基板
8 スペーサー
9 取付けネジ
DESCRIPTION OF SYMBOLS 1 Shaft body 2 Elastic plate material 3 Plate material mounting case 4a Inner case 4b Outer case 5 Permanent magnet 6 Hall element 7 Substrate 8 Spacer 9 Fixing screw

Claims (1)

弾性変形が可能で貫通孔を有する板材と、前記板材が固定用部材により固定される箱状ケースと、外径が前記貫通孔よりも大きい棒状の軸体と、前記軸体の端部に備えられた永久磁石と、前記箱状ケース内に配置された磁気検知素子とからなり、前記軸体には溝部が設けられ、前記溝部の幅は前記板材の板厚にほぼ等しく、また前記溝部の底面部の外径は前記貫通孔の直径にほぼ等しく、前記軸体の溝部を前記板材の貫通穴部に嵌合装着することにより前記板材を軸支として回動可能であり、前記軸体の回動変位を前記磁気検知素子により出力電圧の変化に変換することを以てスイッチ状態変化検出の手段とすることを特長とするスイッチ装置。   A plate member that can be elastically deformed and has a through hole, a box-like case in which the plate member is fixed by a fixing member, a rod-shaped shaft body having an outer diameter larger than that of the through hole, and an end portion of the shaft body A permanent magnet and a magnetic sensing element disposed in the box-like case, the shaft body is provided with a groove, and the width of the groove is substantially equal to the plate thickness of the plate material. The outer diameter of the bottom surface portion is substantially equal to the diameter of the through hole, and the shaft member can be pivotally supported by fitting the groove portion of the shaft body into the through hole portion of the plate material. A switch device characterized in that it is used as means for detecting a switch state change by converting a rotational displacement into a change in output voltage by the magnetic sensing element.
JP2010111142A 2010-05-13 2010-05-13 Switching device Pending JP2011238554A (en)

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