JP2011225152A - Tire constituting member and device and method of manufacturing tire constituting member - Google Patents

Tire constituting member and device and method of manufacturing tire constituting member Download PDF

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JP2011225152A
JP2011225152A JP2010098207A JP2010098207A JP2011225152A JP 2011225152 A JP2011225152 A JP 2011225152A JP 2010098207 A JP2010098207 A JP 2010098207A JP 2010098207 A JP2010098207 A JP 2010098207A JP 2011225152 A JP2011225152 A JP 2011225152A
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tire
constituent member
tire constituent
pressing
cords
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JP5574797B2 (en
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Masaru Suzuki
勝 鈴木
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Bridgestone Corp
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Bridgestone Corp
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Abstract

PROBLEM TO BE SOLVED: To improve uniformity in a tire constituting member by restraining a rigidity change at an end when joining mutual ends of the tire constituting member of paralleling a plurality of cords so as to be superposable.SOLUTION: This tire constituting member 10 is pressed by a pressing means 30, and both sides of a cutting position 12 of the tire constituting member 10 are extended and deformed in the parallel direction H of the cords 11. The extended and deformed tire constituting member 10 is cut in the cutting position 12 by a cutting means, and the tire constituting member 10 joined by superposing the mutual cut ends is manufactured. The manufactured tire constituting member 10 is arranged by gradually expanding an interval toward the outside from the inside in the parallel direction H at an interval wider than an interval of the cords 11 except for the end in the plurality of cords 11 of the end.

Description

本発明は、ゴム内に複数のコードが間隔を開けて並列して配置されたタイヤ構成部材と、このタイヤ構成部材を切断して、切断された端部同士が重ね合わせて接合させるタイヤ構成部材を製造する製造装置及び製造方法に関する。   The present invention relates to a tire constituent member in which a plurality of cords are arranged in parallel at intervals in a rubber, and a tire constituent member that cuts the tire constituent member and overlaps and joins the cut ends. The present invention relates to a manufacturing apparatus and a manufacturing method.

未加硫タイヤの成形に使用されるシート状のタイヤ構成部材、例えばカーカスプライは、成形ドラムに巻き付けられた後に、先端部と後端部とが重ね合わせて接合されて筒状に形成される。ところが、端部同士を重ね合わせて接合すると、接合部の厚さとコードの数が2倍になり、その付近の剛性が高くなるため、未加硫タイヤの成形時に、カーカスプライの接合部が他の部分よりも拡張又は変形し難くなる。また、製品タイヤでも、この接合部に起因して、剛性が部分的に高くなり、或いは、内圧を充填したときに部分的に膨張量が小さくなり、比較的薄いサイド部の表面に凹凸が生じる虞が懸念される。そのため、これらに対処しつつ、タイヤのユニフォーミティやラジアルフォースバリエーションをより向上させる観点から、接合された端部の剛性変化を抑制することが求められている。   A sheet-like tire constituent member used for molding an unvulcanized tire, for example, a carcass ply, is wound around a molding drum and then joined to overlap a leading end and a rear end. . However, if the ends are overlapped and joined, the thickness of the joint and the number of cords are doubled, and the rigidity in the vicinity thereof is increased. It becomes more difficult to expand or deform than the part. In addition, even in a product tire, due to the joint portion, the rigidity is partially increased, or when the internal pressure is filled, the expansion amount is partially reduced, and the surface of the relatively thin side portion is uneven. There is concern about fear. Therefore, from the viewpoint of further improving the uniformity and radial force variation of the tire while dealing with these, it is required to suppress the change in rigidity of the joined end portions.

これに対し、例えば、タイヤ構成部材の端部を、厚さ方向に斜めに切断して断面三角形状に形成し、斜めの切断面同士を接触させて接合することで、断面三角形状の端部同士が段差なく重ね合わせて接合されて、接合部の厚さと剛性の変化を抑制できる。ただし、カーカスプライは、内部に複数のコードが並列して配置されており、コード間の極めて狭い範囲でコードに沿って切断する必要があるため、斜めに切断して接合するのは困難である。   On the other hand, for example, the end portion of the tire component member is cut in an oblique manner in the thickness direction to form a cross-sectional triangle shape, and the diagonal cut surfaces are brought into contact with each other to join the end portions having a triangular cross-section shape. They are joined with no difference in level, and changes in the thickness and rigidity of the joint can be suppressed. However, since the carcass ply has a plurality of cords arranged in parallel inside and needs to be cut along the cords in a very narrow range between the cords, it is difficult to cut and join them diagonally. .

また、従来、端部のコードを端部以外のコードよりも広い間隔で配置し、重ね合わせて接合した端部の剛性が高くなるのを抑制したタイヤ構成部材と、このタイヤ構成部材を製造する製造装置が知られている(特許文献1参照)。   Further, conventionally, a tire component member in which the cords at the end portions are arranged at wider intervals than the cords other than the end portions and the rigidity of the end portions joined by overlapping is suppressed, and the tire component member is manufactured. A manufacturing apparatus is known (see Patent Document 1).

しかしながら、この従来のタイヤ構成部材では、端部の全体に亘りコードの密度と剛性が低くなり、端部と端部以外の部分との境界で剛性が大きく変化する。そのため、端部同士の重ね合わせの幅が狭くなると、端部同士の接合部の両外側で剛性が部分的に低くなり、逆に、重ね合わせの幅が広くなると、接合部の両端部で剛性が部分的に高くなる。このように、従来のタイヤ構成部材では、端部同士の重ね合わせや接合のバラツキが、端部における剛性変化に大きく影響して、接合後の端部に発生する剛性差も大きくなる傾向があり、タイヤ構成部材の更なる均一性の向上が求められている。また、このタイヤ構成部材の製造装置は、比較的複雑な構成や動作でタイヤ構成部材を製造しており、タイヤ構成部材の製造に必要なコストが高くなるという問題もある。   However, in this conventional tire constituent member, the density and rigidity of the cord are lowered over the entire end portion, and the rigidity changes greatly at the boundary between the end portion and a portion other than the end portion. Therefore, when the overlapping width between the end portions is narrowed, the rigidity is partially reduced on both outer sides of the joining portion between the end portions, and conversely, when the overlapping width is widened, the rigidity is obtained at both end portions of the joining portion. Is partially higher. As described above, in the conventional tire constituent member, the overlap between the end portions and the variation in joining greatly affect the rigidity change at the end portions, and the difference in rigidity generated at the end portions after joining tends to increase. There is a need for further improvement in the uniformity of tire components. Moreover, this tire component manufacturing apparatus manufactures the tire component with a relatively complicated configuration and operation, and there is a problem that the cost required for manufacturing the tire component increases.

特開2001−294014号公報JP 2001-294014 A

本発明は、上記した従来の問題に鑑みなされたものであって、その目的は、複数のコードが並列するタイヤ構成部材の端部同士を重ね合わせて接合したときに、端部における剛性変化を抑制して、接合後のタイヤ構成部材の均一性を向上させることである。また、このようなタイヤ構成部材を簡単な構成や動作で製造して、その製造に必要なコストを低減させることである。   The present invention has been made in view of the above-described conventional problems. The purpose of the present invention is to change the rigidity at the ends when the ends of tire constituent members having a plurality of cords arranged in parallel are joined together. It is suppressing and improving the uniformity of the tire constituent member after joining. Moreover, it is to manufacture such a tire constituent member with a simple configuration and operation, and to reduce the cost required for the manufacture.

本発明は、ゴム内に複数のコードが間隔を開けて並列して配置され、コードの並列方向の端部同士が重ね合わせて接合されるタイヤ構成部材であって、端部の複数のコードが、端部以外のコードの間隔よりも広い間隔で、かつ、並列方向の内側から外側に向かって間隔を次第に広くして配置されていることを特徴とする。
また、本発明は、ゴム内に複数のコードが並列して配置されたタイヤ構成部材をコードに沿って切断して、切断された端部同士が重ね合わせて接合されるタイヤ構成部材を製造するタイヤ構成部材の製造装置であって、タイヤ構成部材を押圧して切断位置の両側の部分をコードの並列方向に伸張変形させる押圧手段と、伸張変形させたタイヤ構成部材を切断位置で切断する切断手段と、を備えたことを特徴とする。
更に、本発明は、ゴム内に複数のコードが並列して配置されたタイヤ構成部材をコードに沿って切断して、切断された端部同士が重ね合わせて接合されるタイヤ構成部材を製造するタイヤ構成部材の製造方法であって、タイヤ構成部材を押圧して切断位置の両側の部分をコードの並列方向に伸張変形させる押圧工程と、伸張変形させたタイヤ構成部材を切断位置で切断する切断工程と、を有することを特徴とする。
The present invention is a tire constituent member in which a plurality of cords are arranged in parallel at intervals in rubber, and end portions in the parallel direction of the cords are overlapped and joined to each other. Further, it is characterized in that it is arranged with an interval wider than the interval of the cords other than the end portions, and the interval is gradually increased from the inner side to the outer side in the parallel direction.
Moreover, this invention manufactures the tire structural member which cut | disconnects the tire structural member arrange | positioned in parallel in rubber | gum in rubber | gum along a code | cord | chord, and the cut | disconnected edge parts overlap and are joined. A device for manufacturing a tire constituent member, the pressing means for pressing the tire constituent member to stretch and deform portions on both sides of the cutting position in the parallel direction of the cord, and cutting for cutting the stretched and deformed tire constituent member at the cutting position Means.
Furthermore, the present invention manufactures a tire constituent member in which a tire constituent member in which a plurality of cords are arranged in parallel in rubber is cut along the cord, and the cut ends are overlapped and joined. A method for manufacturing a tire constituent member, the step of pressing the tire constituent member to stretch and deform portions on both sides of the cutting position in the parallel direction of the cord, and cutting to cut the stretched and deformed tire constituent member at the cutting position And a process.

本発明によれば、複数のコードが並列するタイヤ構成部材の端部同士を重ね合わせて接合したときに、端部における剛性変化を抑制して、接合後のタイヤ構成部材の均一性を向上させることができる。また、このようなタイヤ構成部材を簡単な構成や動作で製造でき、その製造に必要なコストを低減させることができる。   According to the present invention, when end portions of tire constituent members in which a plurality of cords are arranged are overlapped and joined, the change in rigidity at the end portions is suppressed and the uniformity of the tire constituent members after joining is improved. be able to. Moreover, such a tire constituent member can be manufactured with a simple configuration and operation, and the cost required for the manufacture can be reduced.

本実施形態のタイヤ構成部材の製造装置を示す斜視図である。It is a perspective view which shows the manufacturing apparatus of the tire structural member of this embodiment. 押圧手段により押圧したタイヤ構成部材を示す断面図である。It is sectional drawing which shows the tire structural member pressed by the press means. 本実施形態のタイヤ構成部材の切断手段を示す要部斜視図である。It is a principal part perspective view which shows the cutting means of the tire structural member of this embodiment. 製造後のタイヤ構成部材の端部を示す断面図である。It is sectional drawing which shows the edge part of the tire structural member after manufacture. タイヤ構成部材の接合された端部を示す断面図である。It is sectional drawing which shows the edge part to which the tire structural member was joined. 押圧ローラによりタイヤ構成部材を押圧する押圧手段を示す要部正面図である。It is a principal part front view which shows the press means which presses a tire structural member with a press roller. 押圧ローラによりタイヤ構成部材を押圧する押圧手段を示す要部正面図である。It is a principal part front view which shows the press means which presses a tire structural member with a press roller.

以下、本発明のタイヤ構成部材と、タイヤ構成部材の製造装置(以下、製造装置という)及び製造方法の一実施形態について、図面を参照して説明する。
本実施形態の製造装置は、ゴムで形成されたタイヤ各部を構成する部材(タイヤ構成部材)を切断して、カーカスプライや各種の補強部材等、切断された端部同士が重ね合わせて接合されるタイヤ構成部材を製造する。
DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment of a tire constituent member, a tire constituent member manufacturing apparatus (hereinafter referred to as a manufacturing apparatus) and a manufacturing method of the present invention will be described with reference to the drawings.
The manufacturing apparatus according to the present embodiment cuts members (tire constituent members) that constitute each part of a tire formed of rubber, and the cut end parts such as a carcass ply and various reinforcing members are overlapped and joined. A tire constituent member is manufactured.

なお、タイヤ構成部材は、未加硫ゴムと複数のコード等によりシート状に形成されたシート部材であり、ゴム(ゴムシート)内に、直線状に延びる複数のコードが互いに平行に、かつ、所定間隔を開けて並列して配置されている。また、製造装置は、タイヤ構成部材をコードに沿って切断して、切断端から所定範囲の端部が重ね合わせて接合されるタイヤ構成部材を製造する。製造後のタイヤ構成部材は、複数並べて端部同士が順次接合され、或いは、成形ドラムに巻き付けられて、両端部(先後端部)が成形ドラム上で重ね合わせて接合される。以下では、未加硫タイヤの製造工程で、タイヤ構成部材であるカーカスプライを切断して、コードと平行な両端部同士が成形ドラム上で接合されるカーカスプライを製造する例を説明する。   The tire component is a sheet member formed in a sheet shape from unvulcanized rubber and a plurality of cords, and a plurality of linearly extending cords are parallel to each other in the rubber (rubber sheet), and They are arranged in parallel at a predetermined interval. Moreover, a manufacturing apparatus manufactures the tire structural member which cut | disconnects a tire structural member along a code | cord | chord and overlaps and joins the edge part of a predetermined range from a cut end. A plurality of tire constituent members after manufacture are arranged side by side, and end portions are sequentially joined, or wound around a forming drum, and both end portions (front and rear end portions) are overlapped and joined on the forming drum. Below, the example which manufactures the carcass ply by which the carcass ply which is a tire structural member is cut | disconnected in the manufacturing process of an unvulcanized tire, and both ends parallel to a code | cord | chord are joined on a shaping | molding drum is demonstrated.

図1は、この製造装置の概略構成を模式的に示す斜視図である。
製造装置1は、図示のように、タイヤ構成部材10を搬送する搬送手段20と、押圧体でタイヤ構成部材10を押圧して伸張変形させる押圧手段30と、後述するタイヤ構成部材10の切断手段(図示せず)とを備えている。
FIG. 1 is a perspective view schematically showing a schematic configuration of the manufacturing apparatus.
As shown in the figure, the manufacturing apparatus 1 includes a conveying means 20 for conveying the tire constituent member 10, a pressing means 30 for pressing and compressing the tire constituent member 10 with a pressing body, and a cutting means for the tire constituent member 10 described later. (Not shown).

搬送手段20は、押圧手段30の両側に設けられたベルトコンベヤからなり、それぞれ複数(図1では1つずつ示す)のベルト車21、22に架け渡された無端状のベルト23、24を有する。搬送手段20は、両側のベルト23、24が、タイヤ構成部材10の搬送方向(図1の矢印T方向)に沿って並べて配置され、駆動装置(図示せず)により、両ベルト23、24を同期して同じ速度で同じ方向に駆動する。これにより、搬送手段20は、ベルト23、24の上面に載置された切断前後のタイヤ構成部材10を、搬送方向Tに所定距離(長さ)だけ搬送する。また、搬送手段20は、タイヤ構成部材10を、複数のコード(図1では、一部のコード11を点線で示す)の延びる方向と直交する方向(図1では左右方向)に、その製造長さに応じて設定された所定距離を移動させて停止させる。   The conveying means 20 is composed of belt conveyors provided on both sides of the pressing means 30 and has endless belts 23 and 24 that are spanned around a plurality of (one shown in FIG. 1) belt wheels 21 and 22, respectively. . In the conveying means 20, the belts 23 and 24 on both sides are arranged side by side along the conveying direction of the tire constituent member 10 (the direction of arrow T in FIG. 1), and the belts 23 and 24 are moved by a driving device (not shown). Drive in the same direction at the same speed synchronously. Thereby, the conveyance means 20 conveys the tire constituent members 10 before and after cutting placed on the upper surfaces of the belts 23 and 24 in the conveyance direction T by a predetermined distance (length). Further, the conveying means 20 is configured to manufacture the tire constituent member 10 in a direction (left and right direction in FIG. 1) orthogonal to a direction in which a plurality of cords (part of the cords 11 are indicated by dotted lines in FIG. 1) extend. The predetermined distance set according to the distance is moved and stopped.

押圧手段30は、タイヤ構成部材10の下面側に配置された支持部材40と、タイヤ構成部材10を挟んで支持部材40の上方に配置された押圧部材50と、押圧部材50を挟んだ両側に配置された一対の押さえ部材31とを有する。   The pressing means 30 includes a supporting member 40 disposed on the lower surface side of the tire constituent member 10, a pressing member 50 disposed above the supporting member 40 across the tire constituent member 10, and both sides sandwiching the pressing member 50. It has a pair of pressing members 31 arranged.

支持部材40は、切断位置のタイヤ構成部材10を、伸張変形時や切断時に支持するブロック状の支持台であり、平面状の上面(支持面41)で、上方のタイヤ構成部材10を全体に亘り下側から支持する。また、支持部材40は、支持面41が搬送中のタイヤ構成部材10よりも僅かに下側に位置するように、搬送手段20のベルト23、24間に配置されている。更に、支持部材40は、支持面41の中央部に、タイヤ構成部材10の切断位置に沿って延びる凹溝42を有し、凹溝42が、コード11と平行な方向に支持面41を縦断して形成され、タイヤ構成部材10の下側の全体に配置される。凹溝42は、押圧部材50の下端側が挿入可能な寸法に形成された直線状溝であり、幅方向の断面形状が、挿入される押圧部材50の断面形状に対応した断面形状(三角形状、矩形状、半円状等)をなし、押圧部材50の下端の全体と対向して配置されている。   The support member 40 is a block-shaped support base that supports the tire constituent member 10 at the cutting position at the time of expansion deformation or cutting, and the upper tire constituent member 10 is entirely disposed on the flat upper surface (support surface 41). Support from below. Further, the support member 40 is disposed between the belts 23 and 24 of the transport means 20 so that the support surface 41 is positioned slightly below the tire constituent member 10 being transported. Furthermore, the support member 40 has a concave groove 42 extending along the cutting position of the tire constituent member 10 at the center of the support surface 41, and the concave groove 42 cuts the support surface 41 in a direction parallel to the cord 11. And is arranged on the entire lower side of the tire constituent member 10. The concave groove 42 is a linear groove formed to have a dimension in which the lower end side of the pressing member 50 can be inserted, and the cross-sectional shape in the width direction corresponds to the cross-sectional shape of the pressing member 50 to be inserted (triangular shape, (Rectangular shape, semicircular shape, etc.), and is arranged to face the entire lower end of the pressing member 50.

押圧部材50は、下方のタイヤ構成部材10を支持部材40側に押圧する押圧体であり、凹溝42上のタイヤ構成部材10の全体を一度に押圧できる長さに、かつ、下端側が次第に薄くなる長板状に形成されている。また、押圧部材50は、タイヤ構成部材10を挟んで凹溝42の上方に配置され、後述する移動機構(図示せず)により上下方向に移動して、タイヤ構成部材10に接触及び離間するとともに、タイヤ構成部材10を所定圧力で押圧する。この押圧により、押圧部材50は、タイヤ構成部材10を凹溝42の開口部から凹溝42内に押し込み、タイヤ構成部材10を伸張させつつ凹溝42の内面に合わせて変形させる。   The pressing member 50 is a pressing body that presses the lower tire constituent member 10 toward the support member 40. The pressing member 50 is long enough to press the entire tire constituent member 10 on the concave groove 42 at a time, and the lower end side is gradually thinner. It is formed in a long plate shape. In addition, the pressing member 50 is disposed above the concave groove 42 with the tire constituent member 10 interposed therebetween, and moves in a vertical direction by a moving mechanism (not shown) described later to contact and separate from the tire constituent member 10. The tire constituent member 10 is pressed with a predetermined pressure. By this pressing, the pressing member 50 pushes the tire constituent member 10 into the concave groove 42 from the opening of the concave groove 42 and deforms the tire constituent member 10 according to the inner surface of the concave groove 42 while extending.

一対の押さえ部材31は、断面矩形状の角棒状をなし、押圧部材50の両側に平行に配置され、それぞれタイヤ構成部材10を挟んで支持部材40の支持面41の上方に位置する。また、各押さえ部材31は、後述する移動機構(図示せず)により上下方向に移動してタイヤ構成部材10に接触及び離間し、タイヤ構成部材10を支持面41との間に挟んで押さえる。押圧手段30は、一対の押さえ部材31により、停止した状態のタイヤ構成部材10を押圧部材50の両側で押さえた後に、押圧部材50を下降させてタイヤ構成部材10を押圧する。また、押圧手段30は、押圧部材50を上昇させてタイヤ構成部材10の押圧を解除した後、一対の押さえ部材31を上昇させてタイヤ構成部材10から離間させる。   The pair of pressing members 31 has a rectangular bar shape with a rectangular cross section, are arranged in parallel on both sides of the pressing member 50, and are respectively positioned above the support surface 41 of the support member 40 with the tire constituent member 10 interposed therebetween. Further, each pressing member 31 is moved up and down by a moving mechanism (not shown) described later to contact and separate from the tire constituent member 10, and presses the tire constituent member 10 with the support surface 41. The pressing means 30 presses the tire constituent member 10 by lowering the pressing member 50 after pressing the tire constituent member 10 in a stopped state on both sides of the pressing member 50 by the pair of pressing members 31. The pressing means 30 raises the pressing member 50 to release the pressing of the tire constituent member 10, and then raises the pair of pressing members 31 to separate from the tire constituent member 10.

図2は、押圧手段30により押圧したタイヤ構成部材10を示す断面図であり、図1の矢印X方向から見たタイヤ構成部材10と支持部材40付近の製造装置1の一部を断面で示している。
ここでは、支持部材40の凹溝42は、図示のように、上端の開口部から溝底に向かって次第に幅が狭くなるように形成され、両側の壁面43が、なだらかに湾曲する湾曲面になっている。これに対し、押圧部材50は、下端側の両側面が、タイヤ構成部材10を押圧して凹溝42内に押し込む押圧面51を構成しており、壁面43に対応して湾曲する押圧面51により、下端側の部分が先細り状(断面三角形状)に形成されている。
2 is a cross-sectional view showing the tire constituent member 10 pressed by the pressing means 30, and shows a part of the manufacturing apparatus 1 in the vicinity of the tire constituent member 10 and the support member 40 viewed from the direction of the arrow X in FIG. ing.
Here, as shown in the figure, the concave groove 42 of the support member 40 is formed so that the width gradually decreases from the opening at the upper end toward the groove bottom, and the wall surfaces 43 on both sides are curved surfaces that are gently curved. It has become. On the other hand, in the pressing member 50, both side surfaces on the lower end side constitute a pressing surface 51 that presses the tire constituent member 10 and presses it into the concave groove 42, and the pressing surface 51 that curves corresponding to the wall surface 43. Thus, the lower end portion is formed in a tapered shape (triangular section).

また、押圧手段30は、押圧部材50の上方に配置された押圧部材50の移動機構52と、一対の押さえ部材31の各上方に配置された押さえ部材31の移動機構32とを有する。各移動機構52、32は、それぞれ下方に向けて配置された1又は複数のピストン・シリンダ機構等からなり、シリンダ52S、32Sから進退するピストンロッド52P、32Pにより、それらの先端に取り付けられた各部材50、31を上下方向に移動させる。   The pressing means 30 includes a moving mechanism 52 for the pressing member 50 disposed above the pressing member 50 and a moving mechanism 32 for the pressing member 31 disposed above each of the pair of pressing members 31. Each moving mechanism 52, 32 is composed of one or a plurality of piston / cylinder mechanisms or the like disposed downward, and each of the moving mechanisms 52, 32 is attached to the tip thereof by piston rods 52P, 32P that advance and retreat from the cylinders 52S, 32S. The members 50 and 31 are moved in the vertical direction.

押圧手段30は、移動機構32により押さえ部材31を移動させて、支持部材40の凹溝42の両側で、一対の押さえ部材31によりタイヤ構成部材10を支持面41上に押さえる。これにより、押圧部材50がタイヤ構成部材10を押圧するときに、一対の押さえ部材31間の外側のタイヤ構成部材10に、押圧に伴う力が作用して変形が生じるのを防止する。また、押圧手段30は、移動機構52により押圧部材50を移動させて、押圧部材50の押圧面51でタイヤ構成部材10を押圧して凹溝42内に押し込み、一対の押さえ部材31間のタイヤ構成部材10を伸張させて凹溝42の壁面43に沿って変形させる。   The pressing means 30 moves the pressing member 31 by the moving mechanism 32 and presses the tire constituent member 10 on the support surface 41 by the pair of pressing members 31 on both sides of the concave groove 42 of the supporting member 40. Thereby, when the pressing member 50 presses the tire constituent member 10, it is possible to prevent the outer tire constituent member 10 between the pair of pressing members 31 from being deformed due to the force caused by the pressing. Further, the pressing means 30 moves the pressing member 50 by the moving mechanism 52, presses the tire constituent member 10 with the pressing surface 51 of the pressing member 50 and presses it into the concave groove 42, and the tire between the pair of pressing members 31. The constituent member 10 is extended and deformed along the wall surface 43 of the concave groove 42.

その際、押圧手段30は、押圧部材50で、タイヤ構成部材10の切断すべき位置(切断位置12)を押圧して、コード11と平行に延びる切断位置12を中心に、両側のゴムを押圧方向に引き伸ばして、タイヤ構成部材10の一部を変形させる。この変形に伴い、タイヤ構成部材10は、コード11間の間隔が広がりながら、押圧部分と周辺のゴムが薄く伸ばされて厚さが薄くなる。このようにして、押圧手段30は、タイヤ構成部材10の切断位置12の両側の部分を、コード11の並列方向(図2の矢印H方向)に伸張変形させ、同時に、押圧部材50の先端で、切断位置12のタイヤ構成部材10を凹溝42内で屈曲させる。   At that time, the pressing means 30 presses the position (cutting position 12) to be cut of the tire constituent member 10 with the pressing member 50, and presses the rubber on both sides around the cutting position 12 extending in parallel with the cord 11. The tire constituent member 10 is partially deformed by stretching in the direction. Along with this deformation, the tire component 10 is thinned by extending the rubber between the pressing portion and the periphery while the interval between the cords 11 is widened. In this way, the pressing means 30 extends and deforms the portions on both sides of the cutting position 12 of the tire constituent member 10 in the parallel direction of the cord 11 (the direction indicated by the arrow H in FIG. 2), and at the same time, at the tip of the pressing member 50. The tire constituent member 10 at the cutting position 12 is bent in the concave groove 42.

なお、コード11の並列方向Hは、タイヤ構成部材10内で複数のコード11が並ぶ方向であり、複数のコード11の並列面内におけるコード11と直交する方向である。また、伸張変形させるタイヤ構成部材10は、例えば切断位置12から両側に15mmまでの範囲、又は10本のコード11が配置された範囲等、切断位置12で切断された後に重ね合わせて接合される端部からなる所定範囲である。加えて、タイヤ構成部材10は、押圧部材50により凹溝42内に押し込まれる量に応じて伸張変形の量が変化し、押圧部材50の先端に押圧される部分が最も大きく伸張して、一対の押さえ部材31から押圧部材50の先端(切断位置12)に向かって伸張変形の量が次第に大きくなる。その結果、タイヤ構成部材10内のコード11は、間隔が伸張変形の量に応じて変化して、一対の押さえ部材31側で、伸張変形しない通常部分に近い相対的に狭い間隔で、切断位置12側で相対的に広い間隔で配置される。   The parallel direction H of the cords 11 is a direction in which the plural cords 11 are arranged in the tire constituent member 10 and is a direction orthogonal to the cords 11 in the parallel plane of the plural cords 11. Further, the tire constituent member 10 to be stretched and deformed is overlapped and joined after being cut at the cutting position 12 such as a range from the cutting position 12 to 15 mm on both sides, or a range in which ten cords 11 are arranged. This is a predetermined range consisting of end portions. In addition, the amount of expansion deformation of the tire constituent member 10 changes according to the amount pushed into the concave groove 42 by the pressing member 50, and the portion pressed against the tip of the pressing member 50 expands the largest, The amount of extensional deformation gradually increases from the pressing member 31 toward the tip of the pressing member 50 (cutting position 12). As a result, the cord 11 in the tire constituent member 10 changes in accordance with the amount of expansion deformation, and at the cutting position at a relatively narrow interval close to the normal portion that does not undergo expansion deformation on the pair of pressing members 31 side. They are arranged at relatively wide intervals on the 12 side.

製造装置1は、伸張変形後に、タイヤ構成部材10から押圧部材50と押さえ部材31を離間させ、タイヤ構成部材10を搬送手段20(図1参照)で搬送して切断台(図示せず)に配置し、タイヤ構成部材10を切断台上で切断位置12に沿って切断する。或いは、タイヤ構成部材10を搬送せずに、押圧部材50と移動機構52をタイヤ構成部材10の外側(例えば、図1の上側)に移動させ、切断手段をタイヤ構成部材10の外側(例えば、図1の下側)から支持部材40の上方に移動させる。この切断手段により、伸張変形に続けて、支持部材40上のタイヤ構成部材10を、凹溝42内で切断位置12に沿って切断する。   After the expansion and deformation, the manufacturing apparatus 1 separates the pressing member 50 and the pressing member 31 from the tire constituent member 10 and conveys the tire constituent member 10 by the conveying means 20 (see FIG. 1) to a cutting table (not shown). It arrange | positions and the tire structural member 10 is cut | disconnected along the cutting position 12 on a cutting stand. Alternatively, without conveying the tire component 10, the pressing member 50 and the moving mechanism 52 are moved to the outside of the tire component 10 (for example, the upper side in FIG. 1), and the cutting means is moved outside the tire component 10 (for example, It is moved from the lower side of FIG. By this cutting means, the tire constituent member 10 on the support member 40 is cut along the cutting position 12 in the concave groove 42 following the stretching deformation.

図3は、支持部材40上でタイヤ構成部材10を切断する切断手段60を示す要部斜視図であり、押圧部材50に替えて切断手段60を配置した状態を模式的に示している。
切断手段60は、図示のように、支持部材40の上方に、タイヤ構成部材10を切断する一対のカッター61、62を有し、カッター61、62が、凹溝42の内側と外側との間で移動可能に構成されている。
FIG. 3 is a perspective view of a main part showing a cutting means 60 for cutting the tire constituent member 10 on the support member 40, and schematically shows a state in which the cutting means 60 is arranged in place of the pressing member 50.
As shown in the figure, the cutting means 60 has a pair of cutters 61 and 62 for cutting the tire constituent member 10 above the support member 40, and the cutters 61 and 62 are located between the inside and the outside of the groove 42. It is configured to be movable.

切断手段60は、移動手段(図示せず)により、近接させたカッター61、62を凹溝42の長手方向の中央部でタイヤ構成部材10に押し付け、カッター61、62を凹溝42に沿って互いに逆方向(図3の矢印K1、K2)に移動させる。切断手段60は、この移動するカッター61、62により、凹溝42内のタイヤ構成部材10を、伸張変形させた範囲の所定位置(ここでは、中央部の切断位置12)でコード11と平行に直線状に切断する。これにより、切断手段60は、伸張変形させたタイヤ構成部材10を切断位置12で切断して、切断位置12の両側に、重ね合わせて接合されるタイヤ構成部材10の端部を形成する。   The cutting means 60 presses the cutters 61 and 62 brought close to each other by a moving means (not shown) against the tire constituent member 10 at the center in the longitudinal direction of the concave groove 42, and the cutters 61 and 62 are moved along the concave groove 42. They are moved in opposite directions (arrows K1, K2 in FIG. 3). The cutting means 60 is parallel to the cord 11 at a predetermined position (here, the cutting position 12 in the central portion) in a range where the tire constituent member 10 in the groove 42 is stretched and deformed by the moving cutters 61 and 62. Cut straight. Accordingly, the cutting means 60 cuts the tire component member 10 that has been stretched and deformed at the cutting position 12, and forms end portions of the tire component member 10 that are overlapped and joined to both sides of the cutting position 12.

本実施形態の製造装置1は、押圧部材50(図2参照)でタイヤ構成部材10を押圧して、切断位置12の両側のタイヤ構成部材10を所定範囲でコード11の並列方向Hに伸張変形させ、伸張変形させたタイヤ構成部材10を切断位置12で切断する。次に、搬送手段20(図1参照)で、切断した両側のタイヤ構成部材10を予め設定された所定距離だけ搬送し、タイヤ構成部材10の次の切断位置12を、凹溝42の幅方向の中央部まで移動させて押圧部材50の下端と対向させて配置する。製造装置1は、これら各工程を繰り返して、ゴム内に複数のコード11が間隔を開けて並列して配置されたタイヤ構成部材10をコード11に沿って順に切断し、切断された端部同士が重ね合わせて接合されるタイヤ構成部材10を連続して製造する。   The manufacturing apparatus 1 of the present embodiment presses the tire constituent member 10 with the pressing member 50 (see FIG. 2), and the tire constituent members 10 on both sides of the cutting position 12 are extended and deformed in the parallel direction H of the cord 11 within a predetermined range. The tire constituent member 10 that has been stretched and deformed is cut at the cutting position 12. Next, the transporting means 20 (see FIG. 1) transports the cut tire constituent members 10 on both sides by a predetermined distance, and sets the next cutting position 12 of the tire constituent members 10 in the width direction of the concave grooves 42. It moves to the center part of this, and it arrange | positions facing the lower end of the press member 50. FIG. The manufacturing apparatus 1 repeats these steps, and sequentially cuts tire constituent members 10 in which a plurality of cords 11 are arranged in parallel at intervals in the rubber along the cords 11, and the cut ends The tire constituent members 10 to be bonded together are continuously manufactured.

図4は、製造後のタイヤ構成部材10の端部を示す断面図である。
タイヤ構成部材10は、図示のように、接合される端部13に位置する複数のコード11が、端部13以外の部分(非接合部)に位置する複数のコード11の間隔よりも広い間隔で配置される。また、端部13の複数のコード11は、少なくとも一部が異なる間隔で配置されて、コード11の並列方向Hの内側(非接合部側)(図4では左側)と外側(タイヤ構成部材10の最端位置側)(図4では右側)とで、間隔に差が設けられている。
FIG. 4 is a cross-sectional view showing an end portion of the tire constituent member 10 after manufacture.
As shown in the figure, the tire constituent member 10 has a plurality of cords 11 positioned at the joined end portion 13 at a wider interval than a plurality of cords 11 located at a portion other than the end portion 13 (non-joined portion). It is arranged with. Further, the plurality of cords 11 at the end 13 are arranged at least partially at different intervals, and the inside (non-joined portion side) (left side in FIG. 4) and the outside (the tire constituent member 10) of the cord 11 in the parallel direction H. (The rightmost position in FIG. 4) and a gap is provided.

具体的には、端部13の複数のコード11は、隣り合う間隔同士が異なるように、並列方向Hに沿って間隔を1つ毎に変化させて、並列方向Hの内側から外側に向かって間隔を次第に広くして配置される。或いは、複数のコード11は、並列方向Hに沿って同じ間隔が続く部分を設けつつ、並列方向Hの内側から外側に向かって間隔を次第に広くして配置される。このように、端部13の複数のコード11は、少なくとも並列方向Hの最内側の間隔G1よりも最外側の間隔G2が広くなるように、並列方向Hの内側から外側に向かって連続的に、又は、不連続的に間隔を次第に広くして配置される。   Specifically, the plurality of cords 11 at the end portion 13 are changed from one to the other in the parallel direction H by changing the intervals one by one along the parallel direction H so that the adjacent intervals are different. The intervals are gradually increased. Alternatively, the plurality of cords 11 are arranged with a gradually increasing interval from the inner side to the outer side in the parallel direction H while providing portions where the same interval continues along the parallel direction H. In this way, the plurality of cords 11 at the end 13 are continuously continuous from the inner side to the outer side in the parallel direction H so that the outermost gap G2 is wider than at least the innermost gap G1 in the parallel direction H. Alternatively, the intervals are discontinuously widened gradually.

加えて、タイヤ構成部材10は、接合される端部13の厚さが、コード11の位置や各コード11間のゴムの伸張変形率等に応じて変動するものの、端部13が端部13以外の部分よりも薄く形成されている。即ち、タイヤ構成部材10の端部13は、コード11が位置する厚い部分とコード11間の薄い部分とがあり、コード11間の厚さも変化するが、各部分の厚さや全体としての厚さ(平均厚さ)が、端部13以外の非接合部の厚さよりも薄くなっている。このタイヤ構成部材10は、成形ドラム(図示せず)に巻き付けられた後に、コード11の並列方向Hの端部13同士が重ね合わせて接合され、筒状に形成される。   In addition, in the tire constituent member 10, although the thickness of the end portion 13 to be joined varies depending on the position of the cord 11, the stretch deformation rate of the rubber between the cords 11, the end portion 13 is the end portion 13. It is formed thinner than other parts. That is, the end portion 13 of the tire constituent member 10 has a thick portion where the cord 11 is located and a thin portion between the cords 11, and the thickness between the cords 11 also varies. The (average thickness) is thinner than the thickness of the non-joined portion other than the end portion 13. The tire constituent member 10 is wound around a forming drum (not shown), and then the end portions 13 of the cord 11 in the parallel direction H are overlapped and joined to form a cylindrical shape.

図5は、タイヤ構成部材10の接合された端部13を示す断面図である。
タイヤ構成部材10の重ね合わせた端部13は、図5Aに示すように、成形ドラムの外側から押圧することで、表面のゴムが密着し、それぞれの複数のコード11がゴムを挟んで隣接して配置される。その際、両端部13の複数のコード11は、厚さ方向に近接して配置され、或いは、一方のコード11が他方のコード11間に配置される。ただし、両端部13は、コード11の間隔が広い並列方向Hの外側の部分と、間隔の狭い並列方向Hの内側の部分とが互いに隣接して配置され、それらの間でも、コード11の間隔の変化に応じて、間隔が相対的に広い部分と狭い部分が、又は、間隔が中間程度の部分同士が隣接して配置される。そのため、接合後の端部13は、並列方向Hに沿うコード11の密度変化が小さくなる結果、コード11の密度の均一性が全体に亘って高くなり、かつ、非接合部との間の密度差も小さくなる。
FIG. 5 is a cross-sectional view showing the joined end portion 13 of the tire constituent member 10.
As shown in FIG. 5A, the tire end portions 10 of the tire component 10 are pressed from the outside of the forming drum so that the rubber on the surface is in close contact with each other, and the plurality of cords 11 are adjacent to each other with the rubber interposed therebetween. Arranged. At that time, the plurality of cords 11 at both ends 13 are arranged close to each other in the thickness direction, or one cord 11 is arranged between the other cords 11. However, both end portions 13 are arranged such that an outer portion in the parallel direction H in which the spacing between the cords 11 is wide and an inner portion in the parallel direction H in which the spacing is narrow are adjacent to each other. In accordance with the change, a relatively wide portion and a narrow portion, or portions having an intermediate interval are arranged adjacent to each other. Therefore, as for the end part 13 after joining, as a result of the density change of the cord 11 along the parallel direction H becoming small, the uniformity of the density of the cord 11 becomes high over the whole, and the density between the non-joined part is increased. The difference is also reduced.

このタイヤ構成部材10を設けた未加硫タイヤを加硫成形すると、タイヤ構成部材10の端部13は、図5Bに示すように、加硫時に作用する温度や圧力により強固に接合されて一体化する。また、厚さ方向に押し潰されて、表面の凹凸が消滅又は減少し、なだらかな表面形状に形成される。更に、端部13のコード11が変位して、両端部13のコード11同士が接近し、タイヤ構成部材10の複数のコード11が、より一様に配置される。   When the unvulcanized tire provided with the tire constituent member 10 is vulcanized and molded, as shown in FIG. 5B, the end portion 13 of the tire constituent member 10 is firmly joined by temperature and pressure acting during vulcanization. Turn into. Moreover, it is crushed in the thickness direction, and the unevenness of the surface disappears or decreases, so that a smooth surface shape is formed. Furthermore, the cord 11 at the end portion 13 is displaced, the cords 11 at the both end portions 13 approach each other, and the plurality of cords 11 of the tire constituent member 10 are arranged more uniformly.

以上説明したように、本実施形態のタイヤ構成部材10では、端部13のコード11を、端部13以外のコード11の間隔よりも広い間隔で、かつ、並列方向Hの内側から外側に向かって間隔を次第に広くして配置する。そのため、接合後の端部13で、上記のように、コード11の密度の均一性を高くでき、端部13内でのタイヤ構成部材10の剛性変化を抑制できる。また、接合後の端部13と非接合部との間で、コード11の密度差も小さくできるため、タイヤ構成部材10の全体でも高い剛性の均一性を確保できる。これにより、未加硫タイヤの成形時に、タイヤ構成部材10の端部13(接合部)が拡張や変形し易くなり、端部13が他の部分と同様に変形等するため、未加硫タイヤの形状精度を向上できる。また、製品タイヤでも、剛性が部分的に高くなるのを抑制できるとともに、内圧を充填したときに製品タイヤを均等に膨張させて、膨張量の差に伴うサイド部の凹凸の発生を防止できる。その結果、タイヤのユニフォーミティやラジアルフォースバリエーションをより向上させることもできる。   As described above, in the tire constituent member 10 of the present embodiment, the cords 11 at the end portions 13 are spaced wider than the intervals between the cords 11 other than the end portions 13 and from the inner side to the outer side in the parallel direction H. The intervals are gradually increased. Therefore, as described above, the uniformity of the density of the cord 11 can be increased at the end portion 13 after joining, and the change in rigidity of the tire constituent member 10 in the end portion 13 can be suppressed. Moreover, since the density difference of the cord 11 can be reduced between the end portion 13 and the non-joined portion after joining, high uniformity of rigidity can be secured even in the entire tire constituent member 10. Thereby, when the unvulcanized tire is molded, the end portion 13 (joint portion) of the tire constituent member 10 is easily expanded or deformed, and the end portion 13 is deformed in the same manner as other portions. The shape accuracy can be improved. Further, even in the product tire, it is possible to suppress a partial increase in rigidity, and it is possible to uniformly inflate the product tire when the internal pressure is filled, and to prevent occurrence of unevenness in the side portion due to the difference in the expansion amount. As a result, tire uniformity and radial force variation can be further improved.

また、このタイヤ構成部材10は、端部13内でコード11の間隔が上記のように変化して、端部13の剛性が、コード11の並列方向Hの内側で高く、外側で低くなる。同時に、端部13と端部13以外の部分との境界における剛性の変化も小さくなり、端部13の剛性が、端部13以外の部分からタイヤ構成部材10の最端位置に向かって順次低くなるように変化する。これに伴い、端部13同士の重ね合わせの幅が変動したときでも、上記した境界付近における剛性の変化が抑制されるため、端部13同士の重ね合わせや接合のバラツキが剛性変化におよぼす影響を低減できる。その結果、複数のタイヤ構成部材10を、接合後の端部13や周辺に発生する剛性の変化を小さく維持して、それぞれ同等に安定して接合でき、タイヤ構成部材10の高い均一性を確実に確保できる。   In the tire constituent member 10, the distance between the cords 11 in the end portion 13 is changed as described above, and the rigidity of the end portion 13 is high inside the parallel direction H of the cord 11 and is low outside. At the same time, the change in rigidity at the boundary between the end portion 13 and the portion other than the end portion 13 is also reduced, and the rigidity of the end portion 13 gradually decreases from the portion other than the end portion 13 toward the extreme end position of the tire constituent member 10. It changes to become. As a result, even when the width of the overlap between the end portions 13 fluctuates, the change in rigidity in the vicinity of the above-described boundary is suppressed. Therefore, the effect of the overlap between the end portions 13 and the variation in joining on the change in rigidity. Can be reduced. As a result, the plurality of tire constituent members 10 can be joined equally stably while maintaining a small change in rigidity occurring at the end 13 and the periphery after joining, and high uniformity of the tire constituent members 10 is ensured. Can be secured.

加えて、このようなタイヤ構成部材10を製造するときに、本実施形態の製造装置1は、タイヤ構成部材10を押圧して切断位置12の両側の部分をコード11の並列方向Hに伸張変形させた後、タイヤ構成部材10を切断位置12で切断する。そのため、タイヤ構成部材10を比較的簡単な動作で製造でき、製造装置1も比較的簡単な構成で実現できる。   In addition, when manufacturing such a tire constituent member 10, the manufacturing apparatus 1 according to the present embodiment presses the tire constituent member 10 and stretches and deforms the portions on both sides of the cutting position 12 in the parallel direction H of the cord 11. Then, the tire constituent member 10 is cut at the cutting position 12. Therefore, the tire constituent member 10 can be manufactured with a relatively simple operation, and the manufacturing apparatus 1 can also be realized with a relatively simple configuration.

従って、本実施形態によれば、複数のコード11が並列するタイヤ構成部材10の端部13同士を重ね合わせて接合したときに、端部13における剛性変化を抑制して、接合後のタイヤ構成部材10の均一性を向上させることができる。また、このようなタイヤ構成部材10を簡単な構成や動作で製造でき、その製造に必要なコストを低減させることができる。更に、タイヤ構成部材10の端部13を、端部13以外の部分よりも薄く形成するため、接合後の端部13を比較的薄くできる。これにより、端部13と端部13以外の部分との厚さに起因する剛性差を小さくして、タイヤ構成部材10の均一性を一層向上できる。   Therefore, according to the present embodiment, when the end portions 13 of the tire constituent members 10 in which the plurality of cords 11 are juxtaposed are overlapped and joined to each other, the change in rigidity at the end portions 13 is suppressed, and the tire configuration after joining. The uniformity of the member 10 can be improved. Moreover, such a tire constituent member 10 can be manufactured with a simple configuration and operation, and the cost required for the manufacture can be reduced. Furthermore, since the end portion 13 of the tire constituent member 10 is formed thinner than the portion other than the end portion 13, the end portion 13 after joining can be made relatively thin. Thereby, the rigidity difference resulting from the thickness of the edge part 13 and parts other than the edge part 13 can be made small, and the uniformity of the tire structural member 10 can be improved further.

ここで、タイヤ構成部材10を押圧する押圧体は、タイヤ構成部材10の切断位置12を一度に押圧する押圧部材50に限定されず、切断位置12を複数に分けて順に押圧する押圧部材や、回転して押圧する押圧ローラ等、押圧部材50以外の押圧体を使用することもできる。   Here, the pressing body that presses the tire constituent member 10 is not limited to the pressing member 50 that presses the cutting position 12 of the tire constituent member 10 at a time, and a pressing member that sequentially presses the cutting position 12 separately. A pressing body other than the pressing member 50, such as a pressing roller that rotates and presses, can also be used.

図6、図7は、押圧ローラによりタイヤ構成部材10を押圧する押圧手段を示す要部正面図であり、タイヤ構成部材10を断面で模式的に示している。
一方の押圧手段70は、図6に示すように、複数(ここでは5つ)の断面矩形状の凹溝71A、71B、71Cが並列して形成された支持部材71と、支持部材71の上方に配置された押圧ローラ72とを有する。複数の凹溝71A、71B、71Cは、並列方向の中央部から両外側に向かって、深さが順に浅くなるように形成され、上記した支持部材40の凹溝42と同様に、コード11と平行な方向に沿って、タイヤ構成部材10の下側の全体に配置されている。
FIG. 6 and FIG. 7 are main part front views showing pressing means for pressing the tire constituent member 10 with a pressing roller, and the tire constituent member 10 is schematically shown in cross section.
As shown in FIG. 6, one pressing means 70 includes a support member 71 in which a plurality of (here, five) concave grooves 71 </ b> A, 71 </ b> B, 71 </ b> C having a rectangular cross section are formed in parallel, and above the support member 71. And a pressing roller 72 disposed on the surface. The plurality of concave grooves 71A, 71B, 71C are formed so that the depths are gradually reduced from the central portion in the parallel direction toward both outer sides, and like the concave groove 42 of the support member 40 described above, It is arrange | positioned in the whole lower side of the tire structural member 10 along the parallel direction.

押圧ローラ72には、複数(ここでは5つ)の円環状部材72A、72B、72Cが、軸部材72Dの外周に同芯状に、かつ、互いに軸線方向に離間して取り付けられている。複数の円環状部材72A、72B、72Cは、押圧ローラ72の軸線方向の中央部から両外側に向かって外径が順に小さくなるように形成され、それぞれ対向する凹溝71A、71B、71C内に挿入可能に配置されている。これら円環状部材72A、72B、72Cは、押圧ローラ72の半径方向外側に突出する大径部であり、それぞれタイヤ構成部材10を押圧して凹溝71A、71B、71C内に押し込み、タイヤ構成部材10を押圧方向に伸張変形させる。その際、タイヤ構成部材10は、円環状部材72A、72B、72Cの外径に応じて、押し込みの量と伸張変形の量が変化し、最も深い凹溝71A内に位置する切断位置12から両外側に向かって伸張変形の量が次第に小さくなる。   A plurality of (here, five) annular members 72A, 72B, 72C are attached to the pressing roller 72 concentrically on the outer periphery of the shaft member 72D and spaced apart from each other in the axial direction. The plurality of annular members 72A, 72B, 72C are formed so that the outer diameters are gradually reduced from the central portion in the axial direction of the pressing roller 72 toward both outer sides, and are respectively disposed in the opposing concave grooves 71A, 71B, 71C. It is arranged so that it can be inserted. These annular members 72A, 72B, and 72C are large-diameter portions that protrude outward in the radial direction of the pressing roller 72, and press the tire constituent member 10 into the concave grooves 71A, 71B, and 71C, respectively. 10 is extended and deformed in the pressing direction. At this time, the tire constituent member 10 changes in the amount of pushing and the amount of extension deformation according to the outer diameter of the annular members 72A, 72B, 72C, and both from the cutting position 12 located in the deepest groove 71A. The amount of stretch deformation gradually decreases toward the outside.

このように、押圧ローラ72は、タイヤ構成部材10を押圧する複数の外径の外周部(円環状部材72)が突出して設けられ、外周部の円形状の凸部と凸部間の凹部が軸線方向に順に設けられて、外周が凹凸面になっている。押圧手段70は、この押圧ローラ72を、支持部材71上のタイヤ構成部材10に押し付け、押圧ローラ72を、タイヤ構成部材10を押圧した状態で、移動手段(図示せず)により、タイヤ構成部材10の一端から他端まで移動させる。その間に、押圧ローラ72に設けられた複数の外径の外周部によりタイヤ構成部材10を押圧して、タイヤ構成部材10の切断位置12を挟んだ両側を部分的に伸張変形させる。   Thus, the pressing roller 72 is provided with a plurality of outer peripheral portions (annular members 72) having outer diameters that press the tire constituent member 10, and a circular convex portion and a concave portion between the convex portions on the outer peripheral portion. It is provided in order in the axial direction, and the outer periphery is an uneven surface. The pressing means 70 presses the pressing roller 72 against the tire constituent member 10 on the support member 71, and the pressing roller 72 presses the tire constituent member 10 while the tire constituent member 10 is pressed. 10 is moved from one end to the other end. In the meantime, the tire constituent member 10 is pressed by a plurality of outer peripheral portions of the outer diameter provided on the pressing roller 72, and both sides of the tire constituent member 10 sandwiching the cutting position 12 are partially expanded and deformed.

これにより、端部13の複数のコード11を、並列方向Hの内側から外側に向かって間隔を次第に広くして配置する。その後、支持部材71上のタイヤ構成部材10を切断位置12で切断して、端部13同士が重ね合わせて接合されるタイヤ構成部材10が製造される。この押圧手段70では、上記した各効果が得られるとともに、押圧ローラ72の複数の外周部の数、外径、位置等を適宜設定することで、タイヤ構成部材10の伸張変形の量やコード11の間隔を制御できる。   Thereby, the plurality of cords 11 at the end portion 13 are arranged with the interval gradually widened from the inner side to the outer side in the parallel direction H. Thereafter, the tire constituent member 10 on the support member 71 is cut at the cutting position 12 to manufacture the tire constituent member 10 in which the end portions 13 are overlapped and joined. In the pressing means 70, the above-described effects can be obtained, and the number of outer peripheral portions of the pressing roller 72, the outer diameter, the position, and the like are appropriately set, so that the amount of expansion deformation of the tire constituent member 10 and the cord 11 Can control the interval.

これに対し、他方の押圧手段80は、図7に示すように、一方の押圧手段70と同じ押圧ローラ72を有するが、タイヤ構成部材10の下側には、支持ローラ81が設けられている。支持ローラ81は、複数(ここでは4つ)の円環状部材81Aが、軸部材81Bの外周に同芯状に、互いに軸線方向に離間して取り付けられている。複数の円環状部材81Aは、同じ外径に形成され、それぞれ押圧ローラ72の円環状部材72A、72B、72C間に挿入可能に配置される。   On the other hand, as shown in FIG. 7, the other pressing means 80 has the same pressing roller 72 as the one pressing means 70, but a support roller 81 is provided below the tire constituent member 10. . In the support roller 81, a plurality (four in this case) of annular members 81A are attached concentrically to the outer periphery of the shaft member 81B and spaced apart from each other in the axial direction. The plurality of annular members 81A are formed to have the same outer diameter, and are disposed so as to be insertable between the annular members 72A, 72B, 72C of the pressing roller 72, respectively.

押圧手段80は、押圧ローラ72を支持ローラ81上のタイヤ構成部材10に押し付け、押圧ローラ72の円環状部材72A、72B、72Cでタイヤ構成部材10を押圧して、支持ローラ81の円環状部材81A間に押し込む。また、移動手段(図示せず)により、押圧ローラ72と支持ローラ81を同期して同じ速度で移動させ、タイヤ構成部材10を一端から他端まで押圧する。これにより、上記と同様に、タイヤ構成部材10の切断位置12を挟んだ両側を押圧方向に伸張変形させて、端部13の複数のコード11を、並列方向Hの内側から外側に向かって間隔を広くして配置する。この押圧手段80でも、押圧ローラ72の複数の外周部の数、外径、位置等を適宜設定することで、タイヤ構成部材10の伸張変形の量やコード11の間隔を制御できる。   The pressing unit 80 presses the pressing roller 72 against the tire constituent member 10 on the support roller 81, presses the tire constituent member 10 with the annular members 72 </ b> A, 72 </ b> B, 72 </ b> C of the pressing roller 72, and the annular member of the supporting roller 81. Push between 81A. Further, the pressing roller 72 and the support roller 81 are moved at the same speed in synchronization by a moving means (not shown), and the tire constituent member 10 is pressed from one end to the other end. Accordingly, as described above, both sides of the tire constituent member 10 across the cutting position 12 are stretched and deformed in the pressing direction, and the plurality of cords 11 of the end portion 13 are spaced from the inner side to the outer side in the parallel direction H. Widen and arrange. Also in this pressing means 80, the amount of expansion deformation of the tire constituent member 10 and the distance between the cords 11 can be controlled by appropriately setting the number, outer diameter, position, etc. of the plurality of outer peripheral portions of the pressing roller 72.

なお、タイヤ構成部材10の押圧体(押圧部材50、押圧ローラ72)は、例えば、内部又は外部から加熱する加熱ヒータと温度の測定センサ等からなる加熱手段(図示せず)を設けて、タイヤ構成部材10の押圧時に、所定温度に加熱するようにしてもよい。このようにすることで、押圧位置のタイヤ構成部材10を加熱して、その付近のゴムを軟らかくできるため、タイヤ構成部材10を容易かつ円滑に伸張変形させることができる。   In addition, the pressing body (the pressing member 50 and the pressing roller 72) of the tire constituent member 10 is provided with heating means (not shown) including, for example, a heater for heating from the inside or the outside, a temperature measurement sensor, and the like. When the component member 10 is pressed, it may be heated to a predetermined temperature. By doing in this way, since the tire component 10 of a press position can be heated and the rubber of the vicinity can be softened, the tire component 10 can be extended and deformed easily and smoothly.

1・・・タイヤ構成部材の製造装置、10・・・タイヤ構成部材、11・・・コード、12・・・切断位置、13・・・端部、20・・・搬送手段、21、22・・・ベルト車、23、24・・・ベルト、30・・・押圧手段、31・・・押さえ部材、32・・・移動機構、40・・・支持部材、41・・・支持面、42・・・凹溝、43・・・壁面、50・・・押圧部材、51・・・押圧面、52・・・移動機構、60・・・切断手段、61、62・・・カッター、70・・・押圧手段、71・・・支持部材、72・・・押圧ローラ、80・・・押圧手段、81・・・支持ローラ、H・・・並列方向。   DESCRIPTION OF SYMBOLS 1 ... Tire manufacturing member manufacturing apparatus, 10 ... Tire constituent member, 11 ... Cord, 12 ... Cutting position, 13 ... End part, 20 ... Conveying means, 21, 22, .. belt wheel, 23, 24 ... belt, 30 ... pressing means, 31 ... pressing member, 32 ... moving mechanism, 40 ... support member, 41 ... support surface, 42 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Pressing means, 71 ··· support member, 72 ··· pressing roller, 80 · · · pressing means, 81 · · · support roller, H · · · parallel direction.

Claims (6)

ゴム内に複数のコードが間隔を開けて並列して配置され、コードの並列方向の端部同士が重ね合わせて接合されるタイヤ構成部材であって、
端部の複数のコードが、端部以外のコードの間隔よりも広い間隔で、かつ、並列方向の内側から外側に向かって間隔を次第に広くして配置されていることを特徴とするタイヤ構成部材。
A tire constituting member in which a plurality of cords are arranged in parallel at intervals in rubber, and end portions in the parallel direction of the cords are overlapped and joined,
The tire constituting member characterized in that the plurality of cords at the end portions are arranged at wider intervals than the cord intervals other than the end portions, and the intervals are gradually increased from the inner side to the outer side in the parallel direction. .
請求項1に記載されたタイヤ構成部材において、
接合される端部が、端部以外の部分よりも薄く形成されていることを特徴とするタイヤ構成部材。
In the tire constituent member according to claim 1,
An end part to be joined is formed thinner than a part other than the end part.
ゴム内に複数のコードが並列して配置されたタイヤ構成部材をコードに沿って切断して、切断された端部同士が重ね合わせて接合されるタイヤ構成部材を製造するタイヤ構成部材の製造装置であって、
タイヤ構成部材を押圧して切断位置の両側の部分をコードの並列方向に伸張変形させる押圧手段と、
伸張変形させたタイヤ構成部材を切断位置で切断する切断手段と、
を備えたことを特徴とするタイヤ構成部材の製造装置。
A tire constituent member manufacturing apparatus that cuts a tire constituent member in which a plurality of cords are arranged in parallel in rubber along the cord and manufactures a tire constituent member in which the cut end portions are overlapped and joined together Because
A pressing means that presses the tire constituent member to extend and deform portions on both sides of the cutting position in the parallel direction of the cord;
Cutting means for cutting the tire component that has been stretched and deformed at a cutting position;
An apparatus for manufacturing a tire constituent member.
請求項3に記載されたタイヤ構成部材の製造装置において、
押圧手段が、タイヤ構成部材を押圧する複数の外径の外周部が設けられた押圧ローラを有することを特徴とするタイヤ構成部材の製造装置。
In the manufacturing apparatus of the tire structural member according to claim 3,
An apparatus for manufacturing a tire constituent member, wherein the pressing means includes a pressing roller provided with a plurality of outer peripheral portions having outer diameters for pressing the tire constituent member.
ゴム内に複数のコードが並列して配置されたタイヤ構成部材をコードに沿って切断して、切断された端部同士が重ね合わせて接合されるタイヤ構成部材を製造するタイヤ構成部材の製造方法であって、
タイヤ構成部材を押圧して切断位置の両側の部分をコードの並列方向に伸張変形させる押圧工程と、
伸張変形させたタイヤ構成部材を切断位置で切断する切断工程と、
を有することを特徴とするタイヤ構成部材の製造方法。
A tire constituent member manufacturing method for manufacturing a tire constituent member in which a tire constituent member in which a plurality of cords are arranged in parallel in rubber is cut along the cord and the cut ends are overlapped and joined together Because
A pressing step of pressing the tire component and extending and deforming the portions on both sides of the cutting position in the parallel direction of the cord;
A cutting step of cutting the stretched and deformed tire component at a cutting position;
The manufacturing method of the tire structural member characterized by having.
請求項5に記載されたタイヤ構成部材の製造方法において、
押圧工程が、押圧ローラに設けられた複数の外径の外周部によりタイヤ構成部材を押圧する工程を有することを特徴とするタイヤ構成部材の製造方法。
In the manufacturing method of the tire constituent member according to claim 5,
The method of manufacturing a tire constituent member, wherein the pressing step includes a step of pressing the tire constituent member with outer peripheral portions having a plurality of outer diameters provided on the pressing roller.
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JP2015229326A (en) * 2014-06-06 2015-12-21 住友ゴム工業株式会社 Method for molding green tire, and band drum
JP2016000501A (en) * 2014-06-12 2016-01-07 住友ゴム工業株式会社 Method of manufacturing carcass ply, and method of manufacturing pneumatic tire
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