JP2011218722A - Blow-molding method for bottle made of synthetic resin - Google Patents

Blow-molding method for bottle made of synthetic resin Download PDF

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JP2011218722A
JP2011218722A JP2010092300A JP2010092300A JP2011218722A JP 2011218722 A JP2011218722 A JP 2011218722A JP 2010092300 A JP2010092300 A JP 2010092300A JP 2010092300 A JP2010092300 A JP 2010092300A JP 2011218722 A JP2011218722 A JP 2011218722A
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molding
mold
synthetic resin
rib
bottle
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JP5524688B2 (en
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Shunzo Miyazaki
俊三 宮崎
Katsumasa Tomizawa
克正 冨澤
Yasufumi Sakurai
康文 桜井
Koji Matsushima
浩二 松島
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Hokkaican Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a blow-molding method for a bottle made of a synthetic resin by which the bottom section of the bottle made of the synthetic resin can evenly be stretched, and both of the thinning, and the increase of the strength and the heat resistance can be satisfied, and in addition, the bottle made of the synthetic resin of a reduced cost can be obtained by a comparatively small number of processes.SOLUTION: An internal pressure is imparted to a preform 1a in a mold body section 16 in an expansion/swelling process under a state wherein a mold bottom section 17 is positioned at a second specified position which is lower than a first specified position, and an intermediate molded body 1b having a bottom swollen section 1c for which the lower section is made to swell downward is formed. At this time, the bottom swollen section 1c is not into contact with the mold bottom section 17, or comes into contact with the mold bottom section 17 by leaving at least a part of a rib molding section 25. Then, the mold bottom section 17 is moved from the second specified position to the first specified position in a bottom section molding process, and the bottom swollen section 1c is thrusted up, and thus a bottom recess section 7 is formed while molding a bottom rib 9.

Description

本発明は、ブロー成形金型に取り付けたプリフォームに内圧を付与して合成樹脂製ボトルをブロー成形する合成樹脂製ボトルのブロー成形方法に関する。   The present invention relates to a synthetic resin bottle blow molding method for blow molding a synthetic resin bottle by applying an internal pressure to a preform attached to a blow molding die.

この種の合成樹脂製ボトルとして、例えばポリエチレンテレフタレート製のボトル(PETボトル)が知られている。従来、飲料用PETボトルは、底部に胴部の内部に向かって隆起する底凹部と、底凹部の外周に連設された環状の接地部とが設けられている。   As this type of synthetic resin bottle, for example, a polyethylene terephthalate bottle (PET bottle) is known. Conventionally, beverage PET bottles are provided with a bottom concave portion that protrudes toward the inside of the body portion at the bottom, and an annular grounding portion that is connected to the outer periphery of the bottom concave portion.

この種のボトルは、一般にブロー成形金型を用いてブロー成形される。ブロー成形金型は、ボトルに対応する形状の胴部成形部と、胴部成形部の下端に連続してボトルの底部に対応する形状の底部成形部とを備え、金型に取り付けた合成樹脂製プリフォームに内圧を付与することにより金型内部でプリフォームを延伸させるようになっている。   This type of bottle is generally blow molded using a blow mold. The blow molding die is a synthetic resin provided with a body molding part having a shape corresponding to the bottle and a bottom molding part having a shape corresponding to the bottom of the bottle continuously from the lower end of the body molding part. By applying an internal pressure to the preform, the preform is stretched inside the mold.

ブロー成形金型によりプリフォームをブロー成形すると、得られたボトルの底部は、その底凹部が延伸の少ない比較的厚肉に形成され、特に底凹部の中央部とその近傍はプリフォームの元の肉厚に近い厚肉となる。即ち、金型の底部成形部は、底凹部に対応して金型の胴部成形部の内部に突出する形状である。   When a preform is blow-molded by a blow molding die, the bottom of the obtained bottle is formed with a relatively thick wall with a bottom recess with little stretching, and in particular, the center and the vicinity of the bottom recess are the original parts of the preform. Thickness close to the wall thickness. That is, the bottom molding part of the mold has a shape that protrudes into the body molding part of the mold corresponding to the bottom recess.

このため、プリフォームの胴部が形成される部分ではブロー時に外方に引き伸ばされ十分に延伸されるが、プリフォームの底部が形成される部分は延伸途中に底部成形部に接して延伸が進まず、厚肉の状態で底部の形状に成形される。   For this reason, at the portion where the body portion of the preform is formed, it is stretched outward and sufficiently stretched at the time of blowing, but the portion where the bottom portion of the preform is formed is in contact with the bottom molding portion during stretching and the stretching proceeds. First, it is formed into a bottom shape in a thick state.

そして、このように形成されたボトルの底部は、比較的厚肉とされることによりその強度が保持できるものの、十分に延伸されず結晶化度が低いために耐熱性が低く、例えば、飲料を高温充填するホットパック時や、飲料を充填したPETボトルを店頭などでホットウオーマー等により加熱保管した場合に、底部に白化或は熱変形が生じるおそれがある。   And although the bottom part of the bottle formed in this way can maintain its strength by being relatively thick, its heat resistance is low because it is not sufficiently stretched and its crystallinity is low. When hot-packing is performed at a high temperature or when a PET bottle filled with a beverage is heated and stored in a store or the like with a hot warmer or the like, whitening or thermal deformation may occur at the bottom.

一方、近年では、PETボトルにおける材料費の削減や省資源の観点から薄肉軽量化が求められている。そこで、従来の合成樹脂製ボトルにおける薄肉軽量化を行う場合には、プリフォームの底部が形成される部分を予め薄肉としておくことで、ボトル底部を薄肉に形成することが考えられる。   On the other hand, in recent years, reduction in the thickness and weight has been demanded from the viewpoint of reducing material costs and saving resources in PET bottles. Therefore, when reducing the thickness and weight of a conventional synthetic resin bottle, it is conceivable that the bottom of the bottle is formed thin by preliminarily thinning the portion where the bottom of the preform is formed.

しかし、プリフォームの肉厚を調節して底部の薄肉軽量化を行った場合には、胴部の下端部や底部の接地部及びその近傍が過度に薄肉化され、底部全体を均一に薄肉化することが困難であった。そして、胴部の下端部や底部の接地部及びその近傍が過度に薄肉化されると、底部周縁部の強度が低下し、変形や破損が生じるおそれがある。   However, when the thickness of the preform is adjusted to reduce the thickness and weight of the bottom, the lower end of the body and the grounding part of the bottom and the vicinity thereof are excessively thinned, and the entire bottom is uniformly thinned. It was difficult to do. And if the lower end part of a trunk | drum, the grounding part of a bottom part, and its vicinity are thinned too much, the intensity | strength of a bottom part peripheral part falls, and there exists a possibility that a deformation | transformation and a breakage may arise.

また、耐熱性を付与するために、プリフォームを一次ブロー成形して、最終ボトル形状よりも大きな形状の第1中間体を形成し、次いで第1中間体を熱収縮させて最終ボトル形状よりも小さな形状の第2中間体を形成し、この第2中間体を二次ブロー成形して最終ボトル形状とするブロー成形方法が知られている(下記特許文献1参照)。   Further, in order to impart heat resistance, the preform is subjected to primary blow molding to form a first intermediate body having a shape larger than the final bottle shape, and then the first intermediate body is thermally contracted to form the first bottle intermediate shape. A blow molding method is known in which a second intermediate body having a small shape is formed and the second intermediate body is subjected to secondary blow molding to form a final bottle shape (see Patent Document 1 below).

しかし、この方法によると、一次ブロー成形用の金型と、二次ブロー成形用の金型とが必要となるだけでなく、工程数も多く、製造コストがかかる不都合がある。   However, according to this method, not only a primary blow molding die and a secondary blow molding die are required, but there are also disadvantages that the number of steps is large and the manufacturing cost is high.

特開平8−39656JP-A-8-39656

上記の点に鑑み、本発明は、合成樹脂製ボトルの底部を均一に延伸することができて薄肉化と強度及び耐熱性の向上とを両立させることができ、しかも、比較的少ない工程数で低コストの合成樹脂製ボトルを得ることができる合成樹脂製ボトルのブロー成形方法を提供することを目的とする。   In view of the above points, the present invention can uniformly stretch the bottom of a synthetic resin bottle, can achieve both thinning and improvement in strength and heat resistance, and with a relatively small number of steps. It aims at providing the blow molding method of the synthetic resin bottle which can obtain a low-cost synthetic resin bottle.

本発明は、合成樹脂製ボトルを合成樹脂製プリフォームからブロー成形する合成樹脂製ボトルのブロー成形方法に関するものである。本発明のブロー成形方法により、口部と、該口部の下方に連設された筒状の胴部と、該胴部の下部を閉塞する底部とを有し、前記底部は、前記胴部の内部に向かって椀状に隆起する底凹部と、該底凹部の中央部から該底凹部の周縁部に向かって放射状に延びる複数の底リブと、該底凹部の下端部に連設された環状の接地部と、該接地部の周縁部から湾曲して胴部の下端部に連なる湾曲周端部とを備える合成樹脂製ボトルが製造される。   The present invention relates to a method for blow molding a synthetic resin bottle in which a synthetic resin bottle is blow-molded from a synthetic resin preform. According to the blow molding method of the present invention, there is provided a mouth portion, a cylindrical body portion provided continuously below the mouth portion, and a bottom portion that closes a lower portion of the body portion, and the bottom portion is the body portion. A bottom recess that protrudes in the shape of a bowl toward the inside, a plurality of bottom ribs that extend radially from the center of the bottom recess toward the peripheral edge of the bottom recess, and a lower end of the bottom recess A synthetic resin bottle including an annular grounding portion and a curved peripheral end portion that curves from the peripheral edge portion of the grounding portion and continues to the lower end portion of the trunk portion is manufactured.

本発明のブロー成形方法においては、前記ボトルの前記胴部及び前記湾曲周端部の形状に対応する胴部成形部を有する胴部金型と、該胴部金型の下端部に上下動可能に設けられ、前記底凹部及び前記接地部の形状に対応すると共に前記底リブに対応するリブ成形部が設けられた底部成形部を有する底部金型とを備え、該底部金型が第1の所定位置にあるとき胴部成形部と底部金型とにより形成される内部形状が前記ボトルの最終賦形形状に対応するブロー成形金型が用いられる。   In the blow molding method of the present invention, the barrel mold having a barrel molding portion corresponding to the shape of the barrel portion and the curved peripheral end portion of the bottle, and the lower end portion of the barrel mold can be moved up and down. And a bottom mold having a bottom molding part corresponding to the shape of the bottom recess and the grounding part and having a rib molding part corresponding to the bottom rib, the bottom mold being a first mold. A blow molding die is used in which the internal shape formed by the body molding portion and the bottom die when it is in a predetermined position corresponds to the final shaping shape of the bottle.

そして、本発明は、前記底部金型を前記第1の所定位置よりも下方の第2の所定位置に位置させた状態で、前記胴部金型に取付けた前記プリフォームに内圧を付与して中間成形体を形成させると共に、胴部成形部の下端よりも下方に中間成形体の下部を膨出させることにより、前記底部成形部に非接触或いは前記リブ成形部の少なくとも一部を残して前記底部成形部に当接する底部膨出部を形成させる延伸膨出工程と、該延伸膨出工程に続いて前記中間成形体に内圧を付与した状態で、前記底部金型を第2の所定位置から第1の所定位置に移動させて前記底部膨出部を前記底部成形部に当接し、前記リブ成形部により底リブを成形しつつ前記底凹部及び接地部を形成させる底部成形工程とを備える。   In the present invention, an internal pressure is applied to the preform attached to the body mold while the bottom mold is positioned at a second predetermined position below the first predetermined position. The intermediate molded body is formed, and the lower part of the intermediate molded body is bulged below the lower end of the body molded portion, thereby leaving the bottom molded portion non-contact or leaving at least a part of the rib molded portion. An extending bulging step for forming a bottom bulging portion that comes into contact with the bottom molding portion, and an inner pressure applied to the intermediate molded body subsequent to the extending bulging step, the bottom mold from the second predetermined position. A bottom molding step of moving to a first predetermined position to bring the bottom bulging portion into contact with the bottom molding portion and forming the bottom recess and the ground contact portion while molding the bottom rib by the rib molding portion.

本発明のブロー成形方法によれば、上記構成により、ブロー成形金型内に取り付けたプリフォームに内圧を付与し、胴部及び底部の一部である湾曲周端部を形成させ、更に、プリフォームに内圧を付与した状態のまま底部膨出部を突き上げて底部の他部である底凹部及び接地部を成形する。   According to the blow molding method of the present invention, with the above-described configuration, an internal pressure is applied to the preform attached in the blow molding die to form a curved peripheral end portion that is a part of the body portion and the bottom portion. With the internal pressure applied to the reform, the bottom bulge is pushed up to form the bottom recess and the ground contact, which are the other parts of the bottom.

底部金型が第1の所定位置に位置しているときには、胴部金型の胴部成形部と底部金型の底部成形部とが連続する成形面を形成し、この成形面がボトルの最終賦形形状に対応するものとなる。一方、底部金型が第2の所定位置に位置しているときには、底部金型の底部成形部が胴部金型の胴部成形部から離れて胴部成形部の下方に空間が生じる。そして、この空間を用いて底部膨出部を形成させる。底部膨出部は胴部の下方にドーム状に膨らみ、この際に延伸される。   When the bottom mold is located at the first predetermined position, the body molding part of the body mold and the bottom molding part of the bottom mold form a continuous molding surface, and this molding surface is the final part of the bottle. It corresponds to the shaped shape. On the other hand, when the bottom mold is located at the second predetermined position, the bottom molding part of the bottom mold separates from the trunk molding part of the trunk mold, and a space is created below the trunk molding part. And the bottom part bulge part is formed using this space. The bottom bulge swells in a dome shape below the trunk and is stretched at this time.

前記延伸膨出工程においては、下方に膨らんだ底部膨出部が前記底部金型の前記底部成形部に非接触或いは前記リブ成形部の少なくとも一部を残して前記底部成形部に当接する位置である第2の所定位置に該底部金型を位置させておく。即ち、下方に膨らんだ底部膨出部がリブ成形部の全部を覆わないようにする。こうすることにより、底部膨出部は底部成形部に接しているものの、最終底部形状にはならない。従って、底部膨出部が底部成形部に接触することによる延伸の進行停止を抑えることができる。   In the stretching and bulging step, the bottom bulging portion that bulges downward is not in contact with the bottom molding portion of the bottom mold or at least a part of the rib molding portion so as to contact the bottom molding portion. The bottom mold is placed at a certain second predetermined position. That is, the bottom bulge portion that bulges downward does not cover the entire rib forming portion. By doing so, the bottom bulge portion is in contact with the bottom molding portion, but does not have the final bottom shape. Accordingly, it is possible to suppress the stop of the progress of stretching due to the bottom bulging portion coming into contact with the bottom molding portion.

前記底部成形工程では、底部金型を第2の所定位置から第1の所定位置に移動させ、底部膨出部を胴部の内方に突き上げる。これにより、底部膨出部は、胴部の内部に向かって椀状に隆起し底凹部が成形される。   In the bottom molding step, the bottom mold is moved from the second predetermined position to the first predetermined position, and the bottom bulge is pushed inward of the trunk. As a result, the bottom bulge portion protrudes in a bowl shape toward the inside of the body portion, and a bottom concave portion is formed.

そして、底部金型の第2の所定位置から第1の所定位置への移動時には、中間成形体に内圧を付与した状態を維持することで、内圧が凹入途中の底部膨出部に付与され、底部膨出部がリブ成形部の凹凸形状に沿うときに更に引き伸ばされる。   When the bottom mold is moved from the second predetermined position to the first predetermined position, the internal pressure is applied to the bottom bulging portion in the middle of the recess by maintaining the state in which the internal pressure is applied to the intermediate molded body. Further, the bottom bulge is further stretched when it follows the irregular shape of the rib forming part.

これにより、底凹部、底リブ、及び接地部が十分に且つ均一に延伸され、強度及び耐熱性が高く且つ薄肉化された底部を成形することができる。しかも、上記構成により中間成形体をブロー成形金型から取り外すことなく十分に延伸された胴部及び底部の成形が行えるので、工程数が少なく製造コストも低減することができる。   As a result, the bottom concave portion, the bottom rib, and the ground contact portion are sufficiently and uniformly stretched, and the bottom portion that has high strength and heat resistance and is thinned can be formed. In addition, since the above-described configuration can form the sufficiently stretched body portion and bottom portion without removing the intermediate molded body from the blow molding die, the number of steps can be reduced and the manufacturing cost can be reduced.

また、本発明において、前記延伸膨出工程は、前記底部膨出部を、前記リブ成形部の延設方向の長さの50%以上を残して当接するように膨出させて形成することが好ましい。   Further, in the present invention, the extending and bulging step may be formed by bulging the bottom bulging portion so as to contact with leaving 50% or more of the length of the rib forming portion in the extending direction. preferable.

本発明者の知見によれば、前記延伸膨出工程で底部膨出部が前記リブ成形部の延設方向の長さの50%を超えて覆った状態となると、底部膨出部の底部が形成される部分が底部成形部のリブ成形部に接触することにより延伸の進行が阻害され、底部金型を第2の所定位置から第1の所定位置に移動させても、その後のリブ成形部に沿った底部膨出部の延伸が比較的小となる場合がある。そこで、延伸膨出工程においては、前記底部膨出部を、前記リブ成形部の延設方向の長さの50%以上を残して当接するようにすることで、底部膨出部の底部が形成される部分における延伸の進行が阻害されることを防止することができる。   According to the knowledge of the present inventor, when the bottom bulging part covers more than 50% of the length of the rib forming part in the extending direction in the stretching bulging step, the bottom of the bottom bulging part is Even if the bottom mold is moved from the second predetermined position to the first predetermined position by the contact of the formed portion with the rib forming portion of the bottom forming portion, the subsequent rib forming portion is moved. In some cases, the extension of the bottom bulge along the line is relatively small. Therefore, in the extending and bulging step, the bottom portion of the bottom portion bulging portion is formed by contacting the bottom bulging portion while leaving 50% or more of the length in the extending direction of the rib forming portion. It is possible to prevent the progress of stretching in the portion to be hindered.

また、本発明の前記底部成形工程においては、前記底部金型を第2の所定位置から第1の所定位置に移動させる際に前記中間成形体に内圧を付与して前記ボトルの最終賦形を行うことが適している。   Further, in the bottom molding step of the present invention, when the bottom mold is moved from the second predetermined position to the first predetermined position, an internal pressure is applied to the intermediate molded body to perform final shaping of the bottle. It is suitable to do.

底部金型が第1の所定位置に位置すると、胴部金型の胴部成形部と底部金型の底部成形部とが連続する成形面を形成し、この成形面がボトルの最終賦形形状に対応するものとなる。そして、底部金型の移動により中間成形体の内圧を上昇させることで、中間成形体の外周面をボトルの最終賦形形状に対応する成形面に確実に沿わせることができ、極めて容易に最終賦形形状のボトルを得ることができる。   When the bottom mold is located at the first predetermined position, the body molding part of the body mold and the bottom molding part of the bottom mold form a continuous molding surface, and this molding surface is the final shaping shape of the bottle. It will correspond to. And by increasing the internal pressure of the intermediate molded body by moving the bottom mold, the outer peripheral surface of the intermediate molded body can be surely aligned with the molding surface corresponding to the final shaping shape of the bottle, and the final mold is very easy. A shaped bottle can be obtained.

また、前記底部成形工程を行った後、最終賦形形状の少なくとも前記底部をヒートセット(即ち熱処理による形状安定化)するヒートセット工程を行ってもよい。これにより、最終賦形形状の少なくとも前記底部の耐熱性を向上させることができる。   Moreover, after performing the said bottom part formation process, you may perform the heat setting process of heat-setting (namely, shape stabilization by heat processing) at least the said bottom part of a final shaping shape. Thereby, the heat resistance of at least the bottom portion of the final shaped shape can be improved.

合成樹脂製ボトルを示す説明的断面図。Explanatory sectional drawing which shows a synthetic resin bottle. 図1の合成樹脂製ボトルの底面図。The bottom view of the synthetic resin bottle of FIG. 本発明の実施形態のブロー成形方法を示す説明図。Explanatory drawing which shows the blow molding method of embodiment of this invention. 他の実施形態を示す説明的断面図。Explanatory sectional drawing which shows other embodiment.

本実施形態の方法により製造される合成樹脂製ボトル1は、図1に示すように、口部2と、該口部2の下方に連設された筒状の胴部3と、該胴部3の下部を閉塞する底部4とを備えている。ボトル1は、射出成形されたポリエチレンテレフタレート樹脂製のプリフォーム1a(図3参照)からブロー成形され、これによって、胴部3及び底部4が二軸延伸された状態で形成されている。また、口部2の外周にはキャップ5(図1において二点鎖線で示す)を螺着するための螺着部6が形成されており、胴部3には、複数の胴部ビード3aが形成されている。   As shown in FIG. 1, the synthetic resin bottle 1 manufactured by the method of the present embodiment includes a mouth portion 2, a cylindrical body portion 3 provided continuously below the mouth portion 2, and the body portion. 3 and a bottom part 4 that closes the lower part of 3. The bottle 1 is blow-molded from a preform 1a (see FIG. 3) made of injection-molded polyethylene terephthalate resin, whereby the body 3 and the bottom 4 are formed in a biaxially stretched state. Further, a screwing portion 6 for screwing a cap 5 (indicated by a two-dot chain line in FIG. 1) is formed on the outer periphery of the mouth portion 2, and a plurality of drum beads 3 a are provided on the drum portion 3. Is formed.

次に、ボトル1の底部4について詳しく説明する。図1に示すように、底部4は、胴部3の内部に向かって椀状に隆起する底凹部7と、底凹部7の中央に位置する底中央部8と、底中央部8の近傍から底凹部7の周縁部に向かって放射状に延びる複数の底リブ9と、底凹部7の下端部に連設さてボトル1を自立させるときに接地させる環状の接地部10と、接地部10の周縁部から外側上方に湾曲して胴部3の下端部に連なる湾曲周端部11とによって構成されている。   Next, the bottom 4 of the bottle 1 will be described in detail. As shown in FIG. 1, the bottom portion 4 includes a bottom concave portion 7 protruding like a bowl toward the inside of the trunk portion 3, a bottom central portion 8 located at the center of the bottom concave portion 7, and from the vicinity of the bottom central portion 8. A plurality of bottom ribs 9 extending radially toward the peripheral edge of the bottom recess 7, an annular grounding portion 10 that is connected to the lower end of the bottom recess 7 and grounds when the bottle 1 is self-supporting, and a peripheral edge of the grounding portion 10 And a curved peripheral end portion 11 that curves outward from the portion and continues to the lower end portion of the body portion 3.

そして、本実施形態の方法によって製造されるボトル1は、底凹部7全体が実質的に二軸延伸されることにより薄肉化され軽量化されており、且つ、強度、耐久性が向上したものとなっている。   And the bottle 1 manufactured by the method of the present embodiment is thinned and lightened by substantially biaxially stretching the entire bottom recess 7, and has improved strength and durability. It has become.

底凹部7の肉厚寸法は、0.15〜0.7mmの範囲(0.1mm〜0.9mmの範囲内であればよい)の何れかとされている。発明者の知見によれば、底凹部7の肉厚寸法が0.1mm未満であると、底部4の強度が不足し変形しやすくなり、ボトル1に過剰な内圧がかかった場合、底部4が変形することがある。また、底凹部7の肉厚寸法が0.9mmを超えると底部4の延伸倍率を大きくすることが困難であり、柔軟性に欠け、底部4における樹脂材料の分量が多くなって全樹脂量を一定とした場合、胴部3等への樹脂の分配量が減少して全体としてのボトル強度設計上、胴部3の強度が低下する。このことから、底凹部7の肉厚寸法を0.1mm〜0.9mmの範囲内とし、好ましくは0.15〜0.7mmの範囲の何れかとすることで、胴部3の肉厚配分を減少させることなく変形し難い底部4を形成することができる。   The thickness of the bottom recess 7 is in the range of 0.15 to 0.7 mm (may be in the range of 0.1 mm to 0.9 mm). According to the inventor's knowledge, if the thickness of the bottom concave portion 7 is less than 0.1 mm, the strength of the bottom portion 4 is insufficient, and the bottom portion 4 is liable to be deformed. It may be deformed. Further, if the thickness of the bottom recess 7 exceeds 0.9 mm, it is difficult to increase the stretch ratio of the bottom 4, and the flexibility is insufficient, and the amount of the resin material in the bottom 4 increases so that the total resin amount is reduced. When it is set constant, the distribution amount of the resin to the body part 3 and the like is reduced, and the strength of the body part 3 is lowered in terms of the overall bottle strength design. From this, the thickness distribution of the body 3 is adjusted by setting the thickness of the bottom recess 7 within the range of 0.1 mm to 0.9 mm, preferably within the range of 0.15 to 0.7 mm. It is possible to form the bottom portion 4 that is not easily deformed without being reduced.

また、底凹部7は、プリフォーム1aからブロー成形されたときの延伸倍率が、3〜20倍の範囲(2倍以上であればよい)とされている。発明者の知見によれば、底凹部7の延伸倍率が2倍未満であると、延伸が不十分であるため、底部4の強度が低下し、耐熱性を付与するためにヒートセットした場合、底部4が白化して、底部4の透明性が低下するので外観上も好ましくない。このことから、底凹部7の延伸倍率を2倍以上とし、好ましくは3〜20倍の範囲の何れかとすることで、底部4の強度の低下やヒートセットに伴う白化が確実に防止できる。   Moreover, the bottom recessed part 7 is made into the range of 3-20 times (it should just be 2 times or more) when the draw ratio is blow-molded from the preform 1a. According to the inventor's knowledge, if the stretching ratio of the bottom recess 7 is less than 2, the stretching is insufficient, the strength of the bottom 4 is reduced, and when heat-set to give heat resistance, Since the bottom part 4 is whitened and the transparency of the bottom part 4 is lowered, the appearance is not preferable. From this, the draw ratio of the bottom recess 7 is set to 2 times or more, preferably in the range of 3 to 20 times, so that the lowering of the strength of the bottom 4 and whitening due to heat setting can be reliably prevented.

更に、底凹部7の傾斜角度θ(接地部10の内縁側境界と底中央部8の外縁側境界とを結ぶ線Lと接地面Fとが交わる角度)は、40°〜70°の範囲(20°〜75°の範囲内であればよい)の何れかに設定されている。発明者の知見によれば、底凹部7の傾斜角度θが20°未満であると、内容物充填後のボトル1の内圧が過剰になった場合、底凹部7が外方へ突出或は変形しやすくなる。また、底凹部7の傾斜角度θが75°を超えると成形段階で底部4に大きな変形を強いることになり肉厚分布が不均一になり好ましくない。よって、底凹部7の傾斜角度θを20°〜75°の範囲内とし、好ましくは40°〜70°の範囲の何れかに設定することで、変形に対する強度が得られ且つ肉厚分布が均一な底凹部7を形成することができる。   Further, the inclination angle θ of the bottom recess 7 (the angle at which the line L connecting the inner edge side boundary of the grounding portion 10 and the outer edge side boundary of the bottom center portion 8 and the grounding surface F intersect) is in the range of 40 ° to 70 ° ( It may be within a range of 20 ° to 75 °). According to the inventor's knowledge, if the inclination angle θ of the bottom recess 7 is less than 20 °, the bottom recess 7 protrudes or deforms outward when the internal pressure of the bottle 1 after filling the contents becomes excessive. It becomes easy to do. Further, if the inclination angle θ of the bottom recess 7 exceeds 75 °, the bottom portion 4 is forced to be greatly deformed at the molding stage, and the thickness distribution becomes non-uniform. Therefore, by setting the inclination angle θ of the bottom recess 7 in the range of 20 ° to 75 °, preferably in any of the range of 40 ° to 70 °, the strength against deformation can be obtained and the thickness distribution is uniform. A bottom recess 7 can be formed.

また、底リブ9は、底凹部7の幅寸法(接地部10側端縁と底中央部8の外縁側端縁との間の寸法)に対して50〜100%の長さを有して延設されており、底リブ9の深さ寸法は、1〜5mmの範囲の何れかに形成されている。更に、図2に示すように、底リブ9は6本(3〜11本の何れかが好ましい)放射状に等間隔に配設されている。発明者の知見によれば、底リブ9の長さが底凹部7の幅寸法の50%未満であるか、或いは、底リブ9が2本以下であると、底凹部7に変形しやすい平坦な部分が広く形成されて、底部4の強度が低下する。また、底リブ9が11本以下であると、底リブ9の間隔が狭くなり、十分な深さに底リブ9を形成することができず、これによっても底部4の強度が低下する。よって、底リブ9を底凹部7の幅寸法に対して50〜100%の長さとし、3〜11本設けることで、強度の高い底部4を形成することができる。   Further, the bottom rib 9 has a length of 50 to 100% with respect to the width dimension of the bottom recess 7 (the dimension between the edge on the grounding portion 10 side and the outer edge side edge of the bottom center portion 8). The bottom rib 9 has a depth dimension in the range of 1 to 5 mm. Further, as shown in FIG. 2, the bottom ribs 9 are arranged radially at equal intervals in six (preferably any of 3 to 11). According to the inventor's knowledge, if the length of the bottom rib 9 is less than 50% of the width of the bottom recess 7 or if the number of the bottom ribs 9 is two or less, the bottom rib 9 is easily deformed into the bottom recess 7. This part is formed widely and the strength of the bottom part 4 is lowered. If the number of the bottom ribs 9 is 11 or less, the interval between the bottom ribs 9 is narrowed, and the bottom ribs 9 cannot be formed to a sufficient depth, which also reduces the strength of the bottom portion 4. Therefore, the bottom 4 having a length of 50 to 100% with respect to the width dimension of the bottom recess 7 and 3 to 11 ribs 9 can be provided to form the bottom 4 having high strength.

次に、本実施形態によるボトル1のブロー成形方法を説明する。ボトル1は、図3に模式的に示すように、ブロー成形用の金型15により成形される。該金型15は、胴部金型16と底部金型17とストレッチロッド18とを備えている。   Next, the blow molding method for the bottle 1 according to this embodiment will be described. As schematically shown in FIG. 3, the bottle 1 is molded by a blow molding die 15. The mold 15 includes a body mold 16, a bottom mold 17, and a stretch rod 18.

図3(a)に示すように、ストレッチロッド18は、金型15の内部に所定のストロークで侵入する。なお、ストレッチロッド18は、内部に中空の冷却空気流路を備え、その周壁には冷却空気を送出する複数のエア噴出口19を備えている。   As shown in FIG. 3A, the stretch rod 18 enters the mold 15 with a predetermined stroke. The stretch rod 18 has a hollow cooling air flow path inside, and a plurality of air jets 19 for sending cooling air to the peripheral wall.

胴部金型16は、その内側に、胴部3に対応する胴部成形面20と、底部4の一部である湾曲周端部11に対応する湾曲周端部成形面21とを備えている。胴部成形面20と湾曲周端部成形面21とは連続して形成されており、本発明における胴部成形部を構成している。更に、胴部成形面20には、胴部ビード3aを成形するためのビード成形溝20aが形成されている。   The body part mold 16 is provided with a body part forming surface 20 corresponding to the body part 3 and a curved peripheral end part forming surface 21 corresponding to the curved peripheral end part 11 which is a part of the bottom part 4 inside thereof. Yes. The trunk portion molding surface 20 and the curved peripheral end portion molding surface 21 are formed continuously, and constitute the trunk portion molding portion in the present invention. Further, a bead forming groove 20a for forming the body bead 3a is formed on the body forming surface 20.

底部金型17は、外周部に接地部10に対応する接地部成形面22と、接地部成形面22の内側に底凹部7に対応する底凹部成形面23と、頂部に底中央部8に対応する平坦な底中央部成形面24を備えている。接地部成形面22、底凹部成形面23、及び底中央部成形面24は連続して形成されており、本発明における底部成形部を構成している。また、底凹部成形面23には、底リブ9に対応して突出するリブ成形凸部25(リブ成形部)が設けられている。   The bottom mold 17 includes a grounding portion molding surface 22 corresponding to the grounding portion 10 on the outer peripheral portion, a bottom recess molding surface 23 corresponding to the bottom recess 7 inside the grounding portion molding surface 22, and a bottom central portion 8 on the top portion. A corresponding flat bottom center molding surface 24 is provided. The grounding portion molding surface 22, the bottom concave portion molding surface 23, and the bottom center portion molding surface 24 are continuously formed, and constitute the bottom molding portion in the present invention. Further, the bottom concave molding surface 23 is provided with a rib molding convex portion 25 (rib molding portion) that protrudes corresponding to the bottom rib 9.

そして、底部金型17は、図示しない昇降手段を備え、胴部金型16に対して昇降(上下動)されるようになっている。   The bottom mold 17 is provided with lifting means (not shown) and is moved up and down (moved up and down) with respect to the body mold 16.

また、胴部金型16及び底部金型17には、図示しない加熱手段及び冷却手段が設けられており、適切に温度調節が行えるようになっている。   Further, the body mold 16 and the bottom mold 17 are provided with heating means and cooling means (not shown) so that the temperature can be adjusted appropriately.

金型15によるボトル1の成形においては、先ず、図3(a)に示すように、底部金型17を下降させて、底部金型17の頂部(本実施形態においては底中央部成形面24)を、胴部金型16の湾曲周端部成形面21の下端より下方に位置させる。このときの底部金型17の下降位置は本発明における第2の所定位置に相当する。   In the molding of the bottle 1 by the mold 15, first, as shown in FIG. 3A, the bottom mold 17 is lowered to form the top of the bottom mold 17 (in this embodiment, the bottom center molding surface 24). ) Is positioned below the lower end of the curved peripheral end molding surface 21 of the body mold 16. The lowered position of the bottom mold 17 at this time corresponds to the second predetermined position in the present invention.

次いで、図3(b)に示すように、加熱されたプリフォーム1aの口部2から加圧エアを供給し、加圧エアによる内圧上昇と、ストレッチロッド18による押し下げ引き伸ばしにより、二軸延伸された中間形状(金型15の内面への密着が不完全な状態での形状)の中間成形体1bが形成される。   Next, as shown in FIG. 3 (b), pressurized air is supplied from the mouth portion 2 of the heated preform 1 a, and biaxially stretched by increasing the internal pressure by the pressurized air and pushing and stretching by the stretch rod 18. Then, an intermediate molded body 1b having an intermediate shape (a shape in which the inner surface of the mold 15 is incompletely adhered) is formed.

そして更に、中間成形体1bへの加圧エアの供給と共に、ストレッチロッド18による押し下げを続けると、底部金型17が上記位置に下降されていることにより、この空間において中間成形体1bの下部(底部4が成形される部分)がドーム状に下方に膨出して 延伸された底部膨出部1cが形成される(延伸膨出工程)。   Further, when the pressing by the stretch rod 18 is continued along with the supply of the pressurized air to the intermediate molded body 1b, the bottom mold 17 is lowered to the above position, so that the lower portion of the intermediate molded body 1b (in this space ( The bottom bulging portion 1c is formed by extending the bottom portion 4 in a dome shape downward and extending (stretching bulging step).

底部膨出部1cは、最終形状の底部4の形状を考慮した所定の大きさに膨出させるが、底部金型17の下降位置(本発明における第2の所定位置)は、所定の大きさに膨出した底部膨出部1cが、底部金型17の底中央部成形面24に接するように設定されている。   The bottom bulging portion 1c bulges to a predetermined size considering the shape of the bottom 4 of the final shape, but the lowered position of the bottom mold 17 (second predetermined position in the present invention) has a predetermined size. The bottom bulge portion 1 c that bulges out is set so as to contact the bottom center portion molding surface 24 of the bottom mold 17.

次いで、図3(c)に示すように、中間成形体1bに内圧を付与した状態で、ストレッチロッド18を上昇させ、底部金型17を上昇させて、底部金型17の接地部成形面22の外周縁と胴部金型16の湾曲周端部成形面21の内周縁とを同一位置に合致させる。このときの底部金型17の上昇位置は本発明における第1の所定位置に相当する。   Next, as shown in FIG. 3C, the stretch rod 18 is raised and the bottom mold 17 is lifted in a state where the internal pressure is applied to the intermediate molded body 1 b, and the grounding part molding surface 22 of the bottom mold 17 is raised. And the inner peripheral edge of the curved peripheral end molding surface 21 of the body mold 16 are matched with each other at the same position. The raised position of the bottom mold 17 at this time corresponds to the first predetermined position in the present invention.

これにより、底部金型17はその上昇に伴って底部膨出部1cを上方に突き上げ、底部4が成形される(底部成形工程)。このとき、底部金型17は中間成形体1bの内圧に抗して上昇し、底部膨出部1cが胴部3の内部に向かって隆起して底凹部7が成形されると共に、接地部成形面22により接地部10が成形される。同時に、底部膨出部1cが内圧によりリブ成形凸部25に押し付けられて延伸された底リブ9が成形され、肉厚が均一に延伸された底部4が成形される。   As a result, the bottom mold 17 pushes up the bottom bulge 1c upward as it rises, and the bottom 4 is molded (bottom molding step). At this time, the bottom mold 17 rises against the internal pressure of the intermediate molded body 1b, the bottom bulging portion 1c rises toward the inside of the body portion 3, and the bottom concave portion 7 is molded, and the grounding portion molding is performed. The grounding portion 10 is formed by the surface 22. At the same time, the bottom bulging portion 1c is pressed against the rib forming convex portion 25 by the internal pressure to form the bottom rib 9, and the bottom 4 having the uniform thickness is formed.

そして、底部金型17を上昇させる工程時には、内圧が中間成形体1bの内部全体に付与されるので、金型15の内面への密着が不完全な状態であった中間成形体1bの胴部3が成形される部分が胴部成形面20に密着し、更に、中間成形体1bの胴部3がビード成形溝20aに沿った形状に確実に成形されて、胴部ビード3aを有する胴部3の最終賦形が行われる。   During the step of raising the bottom mold 17, internal pressure is applied to the entire interior of the intermediate molded body 1 b, so that the body portion of the intermediate molded body 1 b that is incompletely adhered to the inner surface of the mold 15. 3 is in close contact with the body molding surface 20, and the body 3 of the intermediate molded body 1b is securely molded into a shape along the bead molding groove 20a, and the body having the body bead 3a. 3 final shaping is performed.

その後、所望により金型15を加熱し、好ましくは胴部3と共に底部4をヒートセットする(ヒートセット工程)。これにより、底部4の形状が安定すると共に耐熱性が向上する。しかも、底部4は二軸延伸されていることにより、ヒートセットによる熱処理時に良好な透明度を維持し、良好な外観が維持される。   Thereafter, the mold 15 is heated as desired, and the bottom portion 4 is preferably heat set together with the body portion 3 (heat setting step). Thereby, the shape of the bottom part 4 is stabilized and the heat resistance is improved. Moreover, since the bottom 4 is biaxially stretched, good transparency is maintained during heat treatment by heat setting, and a good appearance is maintained.

なお、本実施形態の延伸膨出工程においては、図3(b)に示すように、底部膨出部1cが底部金型17の底中央部成形面24に接するまで膨出させた例を示したが、底部膨出部1cと底部金型17とは僅かに離間して非接触であってもよい。   In the extending and bulging step of the present embodiment, as shown in FIG. 3B, an example is shown in which the bottom bulging portion 1c is bulged until it contacts the bottom center molding surface 24 of the bottom mold 17. However, the bottom bulging portion 1c and the bottom mold 17 may be slightly separated and non-contacting.

また、それ以外に、底部膨出部1cは、リブ成形凸部25の延設方向の長さの50%以上を残して当接するまで膨出させることができる。このとき、底部膨出部1cは、最終形状の底部4の形状を考慮した大きさに膨出させる必要があるので、底部膨出部1cを底部金型17の所望の位置まで当接させるときには、底部金型17の下降位置(第2の所定位置)を適宜設定することにより行われる。即ち、図4(a)に示すように、所定の大きさに膨出された底部膨出部1cが、底部金型17の底中央部成形面24と底凹部成形面23の上端の一部を僅かに覆う位置に、底部金型17を下降させておいてもよく、また、図4(b)に示すように、所定の大きさに膨出された底部膨出部1cが、底部金型17のリブ成形凸部25の延設方向の長さの50%近傍まで覆う位置に、底部金型17を下降させておいてもよい。これによっても、肉厚が均一に延伸された底部4を有するボトル1を成形することができる。   In addition, the bottom bulging portion 1c can be bulged until it abuts leaving 50% or more of the length of the rib forming convex portion 25 in the extending direction. At this time, the bottom bulge 1c needs to be bulged to a size that takes into account the shape of the bottom 4 of the final shape, and therefore when the bottom bulge 1c is brought into contact with the desired position of the bottom mold 17, This is done by appropriately setting the lowered position (second predetermined position) of the bottom mold 17. That is, as shown in FIG. 4A, the bottom bulge portion 1 c bulged to a predetermined size is a part of the bottom center molding surface 24 and the bottom concave molding surface 23 of the bottom mold 17. The bottom mold 17 may be lowered to a position that slightly covers the bottom, and as shown in FIG. 4 (b), the bottom bulge 1c bulged to a predetermined size is The bottom mold 17 may be lowered to a position that covers up to about 50% of the length in the extending direction of the rib forming convex portion 25 of the mold 17. Also by this, the bottle 1 which has the bottom part 4 by which the thickness was extended uniformly can be shape | molded.

また、本実施形態においては、胴部成形面20に胴部ビード3aを成形するためのビード成形溝20aを備える胴部金型16を示したが、胴部ビード3aを形成しない胴部3を成形する場合には、図示しないが、ビード成形溝20aを備えない胴部金型16を用いてもよい。   Moreover, in this embodiment, although the trunk | drum mold 16 provided with the bead molding groove | channel 20a for shape | molding the trunk | drum bead 3a on the trunk | drum molding surface 20 was shown, the trunk | drum 3 which does not form the trunk | drum bead 3a is shown. In the case of molding, although not shown, a body mold 16 that does not include the bead molding groove 20a may be used.

1…合成樹脂製ボトル、1a…プリフォーム、1b…中間成形体、1c…底部膨出部、2…口部、3…胴部、4…底部、7…底凹部、9…底リブ、10…接地部、11…湾曲周端部、15…ブロー成形金型、16…胴部金型、17…底部金型、25…リブ成形凸部(リブ成形部)。   DESCRIPTION OF SYMBOLS 1 ... Synthetic resin bottle, 1a ... Preform, 1b ... Intermediate molded object, 1c ... Bottom bulging part, 2 ... Mouth part, 3 ... Body part, 4 ... Bottom part, 7 ... Bottom recessed part, 9 ... Bottom rib, 10 DESCRIPTION OF SYMBOLS ... Grounding part, 11 ... Curve peripheral edge part, 15 ... Blow mold, 16 ... Body mold, 17 ... Bottom mold, 25 ... Rib molding convex part (rib molding part).

Claims (4)

口部と、該口部の下方に連設された筒状の胴部と、該胴部の下部を閉塞する底部とを有し、前記底部は、前記胴部の内部に向かって椀状に隆起する底凹部と、該底凹部の中央部から該底凹部の周縁部に向かって放射状に延びる複数の底リブと、該底凹部の下端部に連設された環状の接地部と、該接地部の周縁部から湾曲して胴部の下端部に連なる湾曲周端部とを備える合成樹脂製ボトルを、合成樹脂製プリフォームからブロー成形する合成樹脂製ボトルのブロー成形方法であって、
前記ボトルの前記胴部及び前記湾曲周端部の形状に対応する胴部成形部を有する胴部金型と、該胴部金型の下端部に上下動可能に設けられ、前記底凹部及び前記接地部の形状に対応すると共に前記底リブに対応するリブ成形部が設けられた底部成形部を有する底部金型とを備え、該底部金型が第1の所定位置にあるとき胴部成形部と底部金型とにより形成される内部形状が前記ボトルの最終賦形形状に対応するブロー成形金型が用いられ、
前記底部金型を前記第1の所定位置よりも下方の第2の所定位置に位置させた状態で、前記胴部金型に取付けた前記プリフォームに内圧を付与して中間成形体を形成させると共に、胴部成形部の下端よりも下方に中間成形体の下部を膨出させることにより、前記底部成形部に非接触或いは前記リブ成形部の少なくとも一部を残して前記底部成形部に当接する底部膨出部を形成させる延伸膨出工程と、
該延伸膨出工程に続いて前記中間成形体に内圧を付与した状態で、前記底部金型を第2の所定位置から第1の所定位置に移動させて前記底部膨出部を前記底部成形部に当接し、前記リブ成形部により底リブを成形しつつ前記底凹部及び接地部を形成させる底部成形工程とを備えることを特徴とする合成樹脂製ボトルのブロー成形方法。
A mouth portion, a cylindrical trunk portion provided below the mouth portion, and a bottom portion that closes a lower portion of the trunk portion, and the bottom portion has a bowl shape toward the inside of the trunk portion. A projecting bottom recess, a plurality of bottom ribs extending radially from the center of the bottom recess toward the peripheral edge of the bottom recess, an annular grounding portion connected to the lower end of the bottom recess, and the ground A synthetic resin bottle blow-molded from a synthetic resin preform, comprising a curved peripheral end portion curved from the peripheral edge portion of the portion and connected to the lower end portion of the trunk portion,
A barrel mold having a barrel molding portion corresponding to the shape of the barrel portion and the curved peripheral end portion of the bottle, and provided at the lower end portion of the barrel mold so as to be vertically movable, the bottom recess and the A bottom mold corresponding to the shape of the grounding part and having a bottom molding part provided with a rib molding part corresponding to the bottom rib, and when the bottom mold is in the first predetermined position, And a blow mold in which the internal shape formed by the bottom mold corresponds to the final shape of the bottle,
With the bottom mold positioned at a second predetermined position below the first predetermined position, an internal pressure is applied to the preform attached to the barrel mold to form an intermediate molded body. At the same time, the lower portion of the intermediate molded body bulges below the lower end of the body molding portion, thereby contacting the bottom molding portion without contact with the bottom molding portion or leaving at least part of the rib molding portion. An extending bulging step for forming a bottom bulging portion;
The bottom mold is moved from the second predetermined position to the first predetermined position in a state in which an internal pressure is applied to the intermediate molded body following the stretching and bulging step, and the bottom bulged part is moved to the bottom molded part. And a bottom molding step of forming the bottom concave portion and the ground contact portion while molding the bottom rib by the rib molding portion, and a synthetic resin bottle blow molding method.
前記延伸膨出工程は、前記底部膨出部を、前記リブ成形部の延設方向の長さの50%以上を残して当接するまで膨出させて形成することを特徴とする請求項1記載の合成樹脂製ボトルのブロー成形方法。   2. The extending and bulging step is formed by bulging the bottom bulged portion until it abuts, leaving 50% or more of the length in the extending direction of the rib forming portion. Blow molding method for synthetic resin bottles. 前記底部成形工程においては、前記底部金型を第2の所定位置から第1の所定位置に移動させる際に前記中間成形体に内圧を付与して前記ボトルの最終賦形を行うことを特徴とする請求項1又は2記載の合成樹脂製ボトルのブロー成形方法。   In the bottom molding step, when the bottom mold is moved from a second predetermined position to a first predetermined position, an internal pressure is applied to the intermediate molded body to perform final shaping of the bottle. The blow molding method of a synthetic resin bottle according to claim 1 or 2. 前記底部成形工程を行った後、最終賦形形状の少なくとも前記底部をヒートセットするヒートセット工程を備えることを特徴とする請求項1乃至3の何れか1項記載の合成樹脂製ボトルのブロー成形方法。   The blow molding of a synthetic resin bottle according to any one of claims 1 to 3, further comprising a heat setting step of heat setting at least the bottom portion of the final shaping shape after the bottom portion forming step. Method.
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