JP2011206506A - Frying basket for fryer - Google Patents

Frying basket for fryer Download PDF

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JP2011206506A
JP2011206506A JP2010094471A JP2010094471A JP2011206506A JP 2011206506 A JP2011206506 A JP 2011206506A JP 2010094471 A JP2010094471 A JP 2010094471A JP 2010094471 A JP2010094471 A JP 2010094471A JP 2011206506 A JP2011206506 A JP 2011206506A
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basket
side surfaces
sides
opening
front side
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Shinichi Tsuchida
真一 土田
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Abstract

PROBLEM TO BE SOLVED: To reduce the light of a frying basket for a fryer and to allow women to safely handle the basket.SOLUTION: A body of this frying basket (1) includes: an oblong base (10); four sides, that is, a front side(11), a rear side (12) and right and left sides (13, 14), extending upward from the respective sides of the base to expand slightly outward rather than vertically, and also adjacent sides of which are fixed to each other at the same height. The top of the body is an opening (15) and formed of a stainless steel plate, and the base and four sides adjacent thereto are provided with a number of square oblong through holes (40) bored by punching. The front surface upper edge of the top opening is provided with a hook-like locking part (60), which is integrated with the front surface by hemming and bending, and the rear surface of the top opening and the upper edges (51, 52, 53) of the right and left side surfaces are hemmed and bent, and further a handle part (70) is fixed to the rear surface to be directed upward and backward.

Description

本発明は揚物器(フライヤー)用の揚物入れバスケット(以下揚バスケットと略す)に関する。The present invention relates to a frying basket (hereinafter abbreviated as a frying basket) for a fryer.

従来、フライヤー用の揚バスケットとしては、(1)特開昭60−29115(特許文献1)の様に金網で作られた物や、(2)実公平4−36764の様に、薄肉の金属板をプレス加工して把手を付けた物が提案されている。Conventionally, as a frying basket for a fryer, (1) a product made of a wire mesh as disclosed in JP-A-60-29115 (Patent Document 1), or (2) a thin metal such as an actual fair 4-36764 The thing which pressed the board and attached the handle is proposed.

特開昭60−29115JP-A-60-29115 実公平4−36764Reality 4-36764

しかしながら、(1)の様にメッシュの網の目状の物は、編み物みたいに編み込む構造の物は手間が掛かる。又、太い線の物には編み込みの方法は使用出来なくて、どうしても図7〜10の様に縦線と横線を溶接等で固着し、上部開口部は補強用の太い針金や補強金具を網の外周に設けなければならず非常に重くなってしまい女性には扱い難いものとなってしまった。又、溶接箇所が多くなって、使い込んでいくに従い、外れてくる箇所も多くなってきてしまった。その結果金属線により体に傷を付ける事故が起きる事もあった。However, as shown in (1), a mesh-like mesh-like product is troublesome if it is structured to be knitted like a knitted product. In addition, we cannot use the method of braiding for thick line objects, and the vertical and horizontal lines are fixed by welding, etc. as shown in FIGS. 7 to 10, and the upper opening is made of a thick wire or metal fitting for reinforcement. It had to be placed on the outer periphery of the skirt and became very heavy, making it difficult for women to handle. In addition, as the number of welded parts increases, the number of parts that come off increases as they are used. As a result, there was an accident where the body was damaged by the metal wire.

そして、(2)実公平4−36764の様な多数の貫通孔又はスリットが形成された物に付いては、パンチング加工に付いて記載はされてはいるがその具体的な形状や構造に付いての詳細な記述がなく、網の目状の物と同一視されているに過ぎなかった。And (2) For items with a large number of through holes or slits such as actual fair 4-36764, although it is described for punching, it is attached to its specific shape and structure. There was no detailed description, and it was merely identified with a mesh-like object.

そこで本発明に於いては、上記課題を解決する為に、より具体的にする為に、先ず、長方形の底面と、その底面の各辺から上方にそれぞれ垂直よりやや外側に開くように延び、且つ同じ高さで隣り合う辺が固着された四つの側面、即ち前側面、後側面、左右側面とを持ち、そして上面は開口部となる本体は、ステンレス板より形成され、底面及びそれに接する四つの側面には多数の角丸長方形の透孔がパンチング加工により穿設され、そして、前記上面開口部の前側面上縁部にはフック状の係止部が前側面と一体的にヘミング曲げ加工により設けられ、そして、前記上面開口部の後側面及び左右側面の上縁部はそれぞれヘミング曲げ加工され、そして更に後側面には把手部が上方後方に向うように固着されたフライヤー用揚バスケットを提供する。Therefore, in the present invention, in order to solve the above-mentioned problem, in order to be more specific, first, a rectangular bottom surface and each side of the bottom surface are extended upward from the respective sides so as to open slightly outward. In addition, the main body having four side surfaces, ie, a front side surface, a rear side surface, and left and right side surfaces, which are adjacent to each other at the same height, and whose upper surface is an opening, is formed of a stainless steel plate, and is formed of a stainless steel plate. A large number of rounded rectangular through holes are punched on one side surface, and a hook-shaped locking portion is integrally formed with the front side on the upper edge of the front side of the upper surface opening. And a frying basket for fryer, wherein the rear side surface of the upper surface opening and the upper edge portion of the left and right side surfaces are respectively hemmed and bent, and further the handle portion is fixed to the rear side so as to face upward and rearward. Offer That.

そして更に、前記角丸長方形の透孔の高さが5ミリメートル以下に具体的に規定した。Further, the height of the rounded rectangular through hole is specifically defined to be 5 mm or less.

本発明により、バスケット本体の重量が軽くなり、女性にもフライ物が入った状態でも簡単に持ち上げる事が出来るようになった。そして上部開口部はヘミング曲げ加工により強度面でも、安全面でも非常に強化され、肉体的に傷を受けたりする事なく作業出来る様になった。According to the present invention, the weight of the basket body has been reduced, and it has become possible for a woman to easily lift even when a fried food is contained. The upper opening was greatly strengthened both in terms of strength and safety by hemming bending, and it was possible to work without being physically damaged.

本発明の実施例の正面図Front view of an embodiment of the present invention 本発明の実施例の平面図Plan view of an embodiment of the present invention 本発明の実施例の右側面図Right side view of an embodiment of the present invention 本発明の実施例の全体斜視図Overall perspective view of an embodiment of the present invention パンチング孔の拡大図Enlarged view of punching hole 図1のA−A拡大断面図AA enlarged sectional view of FIG. 従来図の正面図Front view of conventional figure 従来図の底面図Bottom view of conventional figure 従来図の上部から見た角部拡大図Enlarged view of the corner seen from the top of the conventional figure 従来図の網部分拡大図Enlarged view of the net part

長方形の底面と、その底面の各辺から上方にそれぞれ垂直よりやや外側に開くように延び、且つ同じ高さで隣り合う辺が固着された四つの側面、即ち前側面、後側面、左右側面とを持ち、そして上面は開口部となる本体は、ステンレス板より形成され、底面及びそれに接する四つの側面には多数の角丸長方形の透孔がパンチング加工により穿設され、そして、前記上面開口部の前側面上縁部にはフック状の係止部が前側面と一体的にヘミング曲げ加工により設けられ、そして、前記上面開口部の後側面及び左右側面の上縁部はそれぞれヘミング曲げ加工され、そして更に後側面には把手部が上方後方に向うように固着されたフライヤー用揚バスケット。A rectangular bottom surface and four side surfaces that extend upward from each side of the bottom surface so as to open slightly outward from the vertical and to which adjacent sides are fixed at the same height, that is, a front side surface, a rear side surface, and left and right side surfaces And the upper surface is formed of a stainless steel plate, and a plurality of rounded rectangular through holes are formed by punching on the bottom surface and four side surfaces in contact with the bottom surface. A hook-shaped locking portion is integrally formed with the front side surface by hemming bending at the front edge of the front side surface, and the rear edge of the upper surface opening and the upper edge portion of the left and right side surfaces are respectively hemming bent. The fryer basket further has a handle portion fixed to the rear side so as to face upward and rearward.

図1は本発明の実施例の正面図、図2は平面図、図3は右側面図、図4は全体斜視図である。長方形の底面10の各辺20,21,22,23から上方にそれぞれ垂直よりやや外側に開く様に延び、且つ同じ高さで隣り合う辺が固着される様にされる四つの側面、即ち、前側面11、後側面12、及び左右側面13、14(ちなみに、図1の正面図で正面になっている面はここでは左側面としている)を有し、そして、上面15は開口部となっている。1 is a front view of an embodiment of the present invention, FIG. 2 is a plan view, FIG. 3 is a right side view, and FIG. 4 is an overall perspective view. Four side surfaces extending from each side 20, 21, 22, 23 of the rectangular bottom surface 10 so as to open slightly outward from the vertical, and to which adjacent sides are fixed at the same height, that is, The front side surface 11, the rear side surface 12, and the left and right side surfaces 13 and 14 (by the way, the front side in the front view of FIG. 1 is the left side here), and the top surface 15 is an opening. ing.

底面10及びそれに接する前記四つの側面は、ステンレス板(ここでは、厚さ1mmの板を使用した)をまず約十字型にカットし、角丸長方形の透孔40を多数パンチング加工により設ける。上記加工順番は勿論この逆でも良い。そして前記上面開口部15の前側面11上縁部50にはフック状の係止部60が前側面11と一体的にヘミング曲げ加工により設けられる。As for the bottom surface 10 and the four side surfaces in contact with it, a stainless steel plate (here, a plate having a thickness of 1 mm is used) is first cut into an approximately cross shape, and a plurality of rounded rectangular through holes 40 are provided by punching. Of course, the above processing order may be reversed. A hook-shaped locking portion 60 is provided integrally with the front side surface 11 by hemming bending at the upper edge portion 50 of the front side surface 11 of the upper surface opening 15.

そして、上面開口部15の残りの辺、即ち後側面上縁部51、左右側面上縁部52,53は縁の強度を増す為と、人体に傷をつけない安全面からヘミング曲げ加工される。そして、その後、前側面11、後側面12、左右側面13,14が立ち上げる様に曲げられ、それぞれの隣り合う辺同士が溶接等で固着される。The remaining sides of the upper surface opening 15, that is, the rear side upper edge 51 and the left and right side upper edges 52 and 53 are hemmed and bent from the standpoint of increasing the strength of the edges and from the safety aspect that does not damage the human body. . Thereafter, the front side surface 11, the rear side surface 12, and the left and right side surfaces 13, 14 are bent so that the adjacent sides are fixed to each other by welding or the like.

そして最後に把手部分70が、これも溶接等により後側面外側に固着され出来上がりとなる。勿論、後処理である多少の磨きとかは必要である。又、多少組立ての順番は前後しても良い。こうする事により、軽くて安全な扱い易い揚バスケット1が提供可能となる。Finally, the handle portion 70 is fixed to the outside of the rear side surface by welding or the like, and is completed. Of course, some polishing or post-processing is necessary. Further, the order of assembly may be somewhat different. By doing so, it is possible to provide a light and safe handling basket 1 that is easy to handle.

図5は、底面10、前側面等の五つの面でパンチング加工された透孔40の拡大図であり、所謂角丸長方形の形状であり、その高さhは5mm以下が好ましく、その長さkは少なくともhよりは長ければ良い。例えばこの孔の形状を楕円形にすると、透光率が下がり重くなり、長方形にすると透光率は上がるが、孔の四隅に揚カス等がへばり付きなかなか取り除く事が難しくなる。その結果として、角丸長方形を採用した。FIG. 5 is an enlarged view of the through-hole 40 punched on five surfaces such as the bottom surface 10 and the front side surface, and has a so-called rounded rectangular shape, and its height h is preferably 5 mm or less, and its length k should be at least longer than h. For example, if the shape of the hole is an ellipse, the light transmittance decreases and becomes heavy, and if the shape is a rectangle, the light transmittance increases, but it is difficult to remove the lifted residue etc. at the four corners of the hole. As a result, a rounded rectangle was adopted.

更に図6は図1のA−A断面図であり、上記ヘミング曲げ加工された部分の拡大図である。ここで、ヘミング曲げとは、潰し曲げ、又は折り返し曲げともいわれる曲げ加工であり、金属の縁にバリを出さずに安全面を確保し、強度を保つ様にされる方法である。Further, FIG. 6 is a cross-sectional view taken along the line AA of FIG. 1, and is an enlarged view of a portion subjected to the hemming bending process. Here, the hemming bending is a bending process called crushing bending or folding bending, and is a method for ensuring a safety surface and maintaining strength without producing burrs on the edge of the metal.

図7〜10は金網を使用したバスケットの従来図である。図7は正面図、図8は底面図、図9は上面から見た角部の拡大図、図10は網目部分拡大図である。従来の金網のメッシュ状のバスケットは、透光率は高いが、上縁55は太い針金を使用しないと強度が保てない、又、底面も補強部58を設けないと形状が次第に真ん中から下がってダレて来るようになる。そして、又、ある程度の細い金線であれば織物や編み物の様に編み込んで行く事は可能であるが、金線が太くなると、編み込みは出来ないので、図9や図10の様に互いに接する部分57,59は溶接しなければならず、加工に非常に手間が掛かり、その分重くなってしまった。又溶接部分が非常に多くなるので、溶接不良部分も発生し易く、網部分の損傷が起こり易かった。7 to 10 are conventional views of a basket using a wire mesh. 7 is a front view, FIG. 8 is a bottom view, FIG. 9 is an enlarged view of a corner portion viewed from the top, and FIG. 10 is a partially enlarged mesh view. A conventional mesh mesh basket of wire mesh has high translucency, but the upper edge 55 cannot be strong unless a thick wire is used, and the shape gradually lowers from the middle if the reinforcing part 58 is not provided on the bottom surface. It comes to sag. And if it is a certain amount of thin gold wire, it can be knitted like a woven or knitted fabric, but if the gold wire becomes thick, it cannot be knitted, so it will contact each other as shown in FIG. 9 and FIG. The parts 57 and 59 had to be welded, and it took a lot of work to process, and the parts became heavier. In addition, since the number of welded portions is extremely large, poorly welded portions are likely to occur, and the mesh portions are easily damaged.

本発明は業務用に開発された物であるが、将来的には家庭用としても提供可能であり産業の裾野は広い。Although the present invention has been developed for business use, it can be provided for home use in the future, and the industry base is wide.

1 揚バスケット
10 揚バスケット底面
11 揚バスケット前側面
12 揚バスケット後側面
13、14 揚バスケット左右側面
15 上面開口部
20,21,22,23 揚バスケット底面の各辺
30 四つの側面の隣り合う辺
40 透孔
50 前側面上縁部
51,52,53 上面開口部上縁部
57,59 金線が接触する溶接部分
60 フック状係止部
70 把手部
DESCRIPTION OF SYMBOLS 1 Lifting basket 10 Lifting basket bottom surface 11 Lifting basket front side surface 12 Lifting basket rear side surface 13, 14 Lifting basket right-and-left side surface 15 Upper surface opening part 20, 21, 22, 23 Each side 30 of a lifting basket bottom surface Adjacent side 40 of four side surfaces Through hole 50 Front side upper edge portions 51, 52, 53 Upper surface opening upper edge portions 57, 59 Welded portion 60 in contact with gold wire Hook-like locking portion 70 Handle portion

Claims (2)

長方形の底面と、その底面の各辺から上方にそれぞれ垂直よりやや外側に開くように延び、且つ同じ高さで隣り合う辺が固着された四つの側面、即ち前側面、後側面、左右側面と、を持ち、そして上面は開口部となる本体は、ステンレス板より形成され、底面及びそれに接する四つの側面には多数の角丸長方形の透孔がパンチング加工により穿設され、そして、前記上面開口部の前側面上縁部にはフック状の係止部が前側面と一体的にヘミング曲げ加工により設けられ、そして、前記上面開口部の後側面及び左右側面の上縁部はそれぞれヘミング曲げ加工され、そして更に後側面には取手部が上方後方に向うように固着された事を特徴とするフライヤー用揚バスケット。  A rectangular bottom surface and four side surfaces that extend upward from each side of the bottom surface so as to open slightly outward from the vertical and to which adjacent sides are fixed at the same height, that is, a front side surface, a rear side surface, and left and right side surfaces , And the upper surface is an opening. The main body is formed of a stainless steel plate, and a plurality of rounded rectangular through holes are formed by punching on the bottom surface and four side surfaces in contact with the bottom surface. A hook-like locking portion is integrally formed with the front side surface by hemming bending at the upper edge portion of the front side surface, and the rear edge of the upper surface opening and the upper edge portion of the left and right side surfaces are hemming bending processing, respectively. Further, a frying basket for the fryer characterized in that a handle portion is fixed to the rear side so as to face upward and rearward. 前記角丸長方形の透孔の高さが好ましくは5ミリメートル以下である事を特徴とする請求項1記載のフライヤー用揚バスケット。  2. The fryer basket according to claim 1, wherein the rounded rectangular through hole has a height of preferably 5 mm or less.
JP2010094471A 2010-03-30 2010-03-30 Frying basket for fryer Pending JP2011206506A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015123367A (en) * 2013-12-26 2015-07-06 真一 土田 Fried basket hard to be attached with fried dregs
CN104824081A (en) * 2015-05-26 2015-08-12 龚柱 Design method for cooker support of cooker used for manufacturing fried bread sticks
KR200491042Y1 (en) * 2019-03-25 2020-02-11 송유진 Roasting grill

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015123367A (en) * 2013-12-26 2015-07-06 真一 土田 Fried basket hard to be attached with fried dregs
CN104824081A (en) * 2015-05-26 2015-08-12 龚柱 Design method for cooker support of cooker used for manufacturing fried bread sticks
KR200491042Y1 (en) * 2019-03-25 2020-02-11 송유진 Roasting grill

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