JP2011200995A - Auxiliary device for power tool - Google Patents

Auxiliary device for power tool Download PDF

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Publication number
JP2011200995A
JP2011200995A JP2010072550A JP2010072550A JP2011200995A JP 2011200995 A JP2011200995 A JP 2011200995A JP 2010072550 A JP2010072550 A JP 2010072550A JP 2010072550 A JP2010072550 A JP 2010072550A JP 2011200995 A JP2011200995 A JP 2011200995A
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housing
attached
electric tool
auxiliary device
slide guide
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JP5318011B2 (en
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Shoji Kawakami
昭二 川上
Akitoshi Kamata
章俊 鎌田
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an auxiliary device for a power tool, which secures a large work area and achieves the smooth operability by achieving compactness by configuring in a stand type.SOLUTION: The auxiliary device for the power tool includes: a housing 7 provided to move vertically and rotatably to a support 2 vertically erected on a base plate 1; a slide guide 11 provided to move forward and backward parallel to the housing 7; the power tool 15 provided suspended to an end part of the slide guide 11; and a pull-up wire 8 rolled on a roller 4 provided at an upper end of the support 2 where one end of the wire is arranged at the housing 7 and the other end is arranged at a winding spring 3a.

Description

この発明は電気機器の組み立て作業等に使用される電動工具を保持し、その電動工具の使用を補助する電動工具用補助装置に関する。   The present invention relates to an electric tool auxiliary device that holds an electric tool used for assembling work of an electric device and assists the use of the electric tool.

例えば、電気機器の組立作業は、部品が搬送される経路に沿って作業員が配置され、流れ作業によって行なわれる。この作業に例えばねじ締め作業があり、電動工具として電動ドライバーが使用される。
この場合、大きな製品をネジ締めする際には広い作業エリアが必要であり、電動ドライバーは垂直姿勢を保持したままでの上下操作が必要となる。しかし、構造上、電動ドライバーの上下操作時には該電動ドライバーを保持した保持具のスライド部、回転部にモーメントが生じ、動作し難くなる。
For example, an assembly operation of an electric device is performed by a flow operation in which an operator is arranged along a path along which parts are conveyed. This work includes, for example, screw tightening work, and an electric screwdriver is used as an electric tool.
In this case, when a large product is screwed, a large work area is required, and the electric screwdriver needs to be operated up and down while maintaining a vertical posture. However, due to the structure, when the electric screwdriver is operated up and down, a moment is generated in the sliding portion and the rotating portion of the holder that holds the electric screwdriver, which makes it difficult to operate.

従来、この電動ドライバーの保持具として、特許文献1、特許文献2に記載されたものがある。特許文献1に開示された保持具は、旋回軸を2軸有するねじ締め用保持具であり、各軸を折り曲げることにより、前後方向に自在に移動できるようにしたもので、上下の動作は先端の平行クランク機構で形成され、スプリングで重量のバランスを取るものである。   Conventionally, there are those described in Patent Document 1 and Patent Document 2 as holders of this electric screwdriver. The holder disclosed in Patent Document 1 is a screw tightening holder having two pivot axes, and can be freely moved in the front-rear direction by bending each axis. The parallel crank mechanism is used, and the weight is balanced by a spring.

また、特許文献2に開示された保持具は、ピストン・シリンダ機構からなる保持具であり、垂直の案内手段と工具類の重量を持ち上げるためのピストン・シリンダを使用している。これは、エアーコンプレッサーによる圧搾空気を使用し、その圧力により持ち上げる機構である。   Further, the holder disclosed in Patent Document 2 is a holder made of a piston / cylinder mechanism, and uses a vertical guide means and a piston / cylinder for lifting the weight of tools. This is a mechanism that uses compressed air by an air compressor and lifts it by the pressure.

特開平7−001347号公報JP-A-7-001347 特開2000−094366号公報JP 2000-094366 A

しかし、特許文献1に開示された保持具は、アームが伸びた時において上下運動の電動ドライバーの軌跡は円弧となり、ねじ締め時の垂直動作には不向きである。また、支柱付近の作業では、アームが横に大きく張り出し、回避用スペースが必要となり、複数台の並列設置は困難であるという課題があった。
また、特許文献2に開示された保持具は、操作スピードにおける駆動力の変化が操作性に影響する。外部からの駆動力によりピストン・シリンダを動かそうとすると、ピストン内の空気を押し出そうとするが、空気の通路断面積は一定であり、この操作を早くしようとすればするほど反発力が大きくなり、操作抵抗となり、操作性に問題が生じるという課題があった。
However, in the holder disclosed in Patent Document 1, when the arm is extended, the trajectory of the electric driver that moves up and down becomes an arc, and is not suitable for vertical operation during screw tightening. Further, in the work near the support column, there is a problem that the arm protrudes to the side and a space for avoidance is required, and it is difficult to install a plurality of units in parallel.
Further, in the holder disclosed in Patent Document 2, a change in driving force at an operation speed affects operability. If you try to move the piston / cylinder by an external driving force, it will try to push out the air in the piston, but the cross-sectional area of the air passage is constant. There is a problem that it becomes larger and becomes an operation resistance, causing a problem in operability.

この発明は上記のような従来の課題を解消するためになされたもので、電動工具の保持具をスタンド式に構成してコンパクト化を達成し、広い作業エリアの確保とスムーズな操作性を実現した電動工具用補助装置を提供することを目的とする。   The present invention has been made to solve the above-described conventional problems, and the power tool holder is constructed in a stand type to achieve compactness, ensuring a large work area and smooth operability. An object is to provide an auxiliary device for an electric tool.

この発明に係る電動工具用補助装置は、ベースプレートに垂直に立てた支柱に上下動および回動可能に設けたハウジングと、ハウジングに水平に前後動可能に取り付けたスライドガイドと、スライドガイドの端部に垂下させて取り付けた電動工具と、支柱の上端部に設けたローラに巻き掛け、一端をハウジングに取り付け、他端を巻き取りバネに取り付けた引き上げ用ワイヤとを備えたものである。   An auxiliary device for an electric power tool according to the present invention includes a housing that is vertically movable and rotatable on a column that stands vertically with respect to a base plate, a slide guide that is attached to the housing so as to move back and forth horizontally, and an end of the slide guide And a lifting wire that is wound around a roller provided at the upper end portion of the column, attached at one end to the housing, and attached at the other end to a take-up spring.

この発明の電動工具用補助装置によれば、電動工具を垂直に保持して該垂直姿勢を維持させるものであるから、電動工具として電動ドライバーが使用される場合は、ねじ締め時における斜め締め込みを防止でき作業の品質向上を図ることができる。ハウジングを吊り下げ支持するワイヤを巻き取りバネに接続しているため、ハウジングの操作速度を変化させても反発力に変化がなく、作業動作の軽減化が可能である。電動工具の保持具は支柱を上下動および回動するハウジングと水平に前後動するスライドガイドを組み合わせた構成であるから、上下および回動による左右、前後と作業範囲を大きくとることができる。   According to the auxiliary device for an electric tool of the present invention, the electric tool is held vertically and the vertical posture is maintained. Can be prevented and work quality can be improved. Since the wire for hanging and supporting the housing is connected to the take-up spring, the repulsive force does not change even if the operation speed of the housing is changed, and the work operation can be reduced. Since the holder for the electric tool has a structure in which a housing that moves the column up and down and rotates and a slide guide that moves back and forth horizontally, the working range can be increased by moving up and down and left and right and front and rear.

また、ワイヤを支柱の上端に設けたローラにより折り返し巻き取りとしたので、装置の高さを低くすることができ、設置における自由度が高く、回動時の巻き取りワイヤとスライドガイドとの干渉を防止し、全域においてスムーズに動作し、且つ操作力も一定であり、外部動力を必要とすることなく作業性が良いという効果がある。   In addition, since the wire is folded and wound by a roller provided at the upper end of the support column, the height of the apparatus can be reduced, the degree of freedom in installation is high, and interference between the winding wire and the slide guide during rotation The operation is smooth, the operation force is constant, and there is an effect that workability is good without requiring external power.

この発明の実施の形態1による電動工具用補助装置を示す構成図である。It is a block diagram which shows the auxiliary apparatus for electric tools by Embodiment 1 of this invention. その電動工具用補助装置の一部を示す斜視図である。It is a perspective view which shows a part of the auxiliary device for electric tools. ハウジングおよびスライドガイドの平面図である。It is a top view of a housing and a slide guide. 図3のA−A線に沿う横断面図である。It is a cross-sectional view which follows the AA line of FIG. 図3のB−B線に沿う横断面図である。It is a cross-sectional view which follows the BB line of FIG.

以下、この発明の実施の形態1を図面について詳細に説明する。
実施の形態1.
図1に示す電動工具用補助装置は、ベースプレート1に垂直に支柱2を立てるとともに、その基部の近傍にゼンマイ式巻き取りバネ3aを収納した巻き取り器3を設けている。支柱2にはその上下部にストッパ2a,2bが設けられているとともに、この上部のストッパ2aより上端側にはローラ4のローラ保持部5が設けられている。また、ストッパ2a,2bの間の支柱2には、ハウジング7が筒部7aに収納したロータリースライドブッシュ6a,6bを介して上下動および旋回動可能に設けられている。
上記ローラ4にはワイヤ8を巻き掛け、その一端はハウジング7に取り付け、他端はハウジング7に取り付けたリングピン9のリング部9aを通してゼンマイ式巻き取りバネ3aに取り付けている。
Embodiment 1 of the present invention will be described below in detail with reference to the drawings.
Embodiment 1 FIG.
The power tool auxiliary device shown in FIG. 1 is provided with a winder 3 in which a support 2 is erected perpendicularly to a base plate 1 and a mainspring take-up spring 3a is housed in the vicinity of the base. The support 2 is provided with stoppers 2a and 2b at the upper and lower parts thereof, and a roller holding part 5 for the roller 4 is provided at the upper end side of the upper stopper 2a. Further, the support column 2 between the stoppers 2a and 2b is provided with a housing 7 capable of moving up and down and turning through rotary slide bushes 6a and 6b accommodated in the cylindrical portion 7a.
A wire 8 is wound around the roller 4, one end of which is attached to the housing 7, and the other end is attached to the mainspring winding spring 3 a through the ring portion 9 a of the ring pin 9 attached to the housing 7.

ハウジング7には、前方に突設させた取り付け板7bが一体に形成されており、図4に示すように取り付け板7bには横断面コ字型をなし、そのコ字型の対向面に凸条10a,10bを有するガイド部材10が水平に取り付けられている。このガイド部材10には横断面H字型をなし、上下面に凹条11a,11bを有するスライドガイド11がボール12を介在させて前後動可能に取り付けられている。このスライドガイド11は前後方向に長く、ハウジング7を挟むように後端部と途中にストッパ13a,13bが設けられ、前端部にはL字型の工具取り付け部材14が設けられている。   The housing 7 is integrally formed with a mounting plate 7b that protrudes forward. As shown in FIG. 4, the mounting plate 7b has a U-shaped cross section, and the U-shaped opposing surface projects. A guide member 10 having strips 10a and 10b is attached horizontally. The guide member 10 has an H-shaped cross section, and a slide guide 11 having recesses 11a and 11b on the upper and lower surfaces is attached to be able to move back and forth with a ball 12 interposed. This slide guide 11 is long in the front-rear direction, stoppers 13a and 13b are provided in the middle of the rear end so as to sandwich the housing 7, and an L-shaped tool attachment member 14 is provided at the front end.

この工具取り付け部材14には電動工具として電動ドライバー15が垂下して取り付けられている。この電動ドライバー15の取り付けは、図1、図5に示すように、工具取り付け部材14の水平片14aの穴14bに合致させて該水平片を挟むようにベアリング16a,16bを配置し、これ等の中心穴に電動ドライバー15の上端に形成された軸15aを貫通させ、この軸15aの上部に設けられたねじ部15bにナット17を螺合させて取り付け固定している。ハウジング7と電動ドライバー15との間には、作業時、前方に引き出した電動工具15を初期位置に引き戻す、戻しバネ18が設けられている。   An electric screwdriver 15 is suspended and attached to the tool attachment member 14 as an electric tool. As shown in FIGS. 1 and 5, the electric screwdriver 15 is attached by arranging bearings 16 a and 16 b so as to fit the hole 14 b of the horizontal piece 14 a of the tool attachment member 14 and sandwich the horizontal piece. A shaft 15a formed at the upper end of the electric screwdriver 15 is passed through the center hole of the electric screwdriver 15 and a nut 17 is screwed into a screw portion 15b provided on the upper portion of the shaft 15a to be fixed. A return spring 18 is provided between the housing 7 and the electric screwdriver 15 to return the electric tool 15 drawn forward to the initial position during work.

上記の構成であるから、ハウジング7は、スライドガイド11,電動ドライバー15を合わせた重量とワイヤ8を介して巻き取りバネ3aによる巻上げ力とがバランスする図示位置に停止している。この位置は固定位置ではなく、任意の高さで停止させることができる。巻き取りバネ3aによる巻上げ力を変えることにより、上方への復帰も可能となる。   Since it is the above configuration, the housing 7 is stopped at the illustrated position where the combined weight of the slide guide 11 and the electric screwdriver 15 and the winding force by the winding spring 3 a are balanced via the wire 8. This position is not a fixed position and can be stopped at any height. Returning upward is also possible by changing the winding force by the winding spring 3a.

次に動作について説明する。作業員が電動ドライバー15を握り手前(前方、図示矢印a方向)に引き寄せると、スライドガイド11はガイド部材10のボール12によって軽快に水平移動する。そして、この引き出し動作を行いながら、ハウジング7を支柱2を中心に回動させてねじ供給機19の上方に移動させる。この状態で電動ドライバー15をねじ供給機19まで引き下げると、スライドガイド11を介してハウジング7が支柱2に沿って降下し、ワイヤ8は巻き取りバネ3aを引き伸ばす。そして、ねじを保持した電動ドライバー15を図示しないねじ締め位置に移動させてねじ締めを行う。この前後、回動、上下の動作時、電動ドライバー15は垂直姿勢を保持しており、ねじの斜め締め込みを防止することができる。   Next, the operation will be described. When the worker grips the electric screwdriver 15 and pulls it forward (forward, in the direction of arrow a), the slide guide 11 is moved lightly and horizontally by the ball 12 of the guide member 10. Then, while performing this pulling-out operation, the housing 7 is rotated around the column 2 and moved above the screw feeder 19. When the electric screwdriver 15 is pulled down to the screw feeder 19 in this state, the housing 7 is lowered along the support column 2 via the slide guide 11, and the wire 8 extends the winding spring 3a. Then, the electric screwdriver 15 holding the screw is moved to a screw tightening position (not shown) to perform screw tightening. The electric screwdriver 15 maintains a vertical posture during the forward / backward, rotational, and up / down operations, and can prevent the screws from being obliquely tightened.

この場合、電動ドライバー15はスライドガイド11にベアリング16a,16bを介して回転可能に取り付けているので、スライドガイド11がハウジング7とともに支柱2を中心に回動しても、作業員は電動ドライバー15を握ったままの状態を維持して作業を行うことができる。   In this case, since the electric driver 15 is rotatably attached to the slide guide 11 via the bearings 16a and 16b, even if the slide guide 11 rotates around the support column 2 together with the housing 7, the worker can It is possible to work while maintaining the state of holding.

また、上記の動作時、ワイヤ8には常に巻き取りバネ3aによって引き上げ用の張力がかかっているため、ローラ4と巻き取りバネ3aの間は垂直に張っている。従って、このワイヤ8をハウジング7に取り付けたリングピン9のリング部9aに通すことにより、スライドガイド11を回動させた場合、ワイヤ8はリング部9aによって横方向に押されて湾曲する。この結果、スライドガイド11を回動位置で開放すると、スライドガイド11はリング部9aに接するワイヤ8の張力によって元の位置に戻る。つまり、自動的に復帰動作を行なう。この場合、リングピン9は回動操作時のワイヤ8とスライドガイド11との干渉防止の機能を有する。一方、手前に引き出された電動ドライバー15は、戻しバネ18の縮減力によって自動的に図5に示す初期位置に復帰する。   Further, during the above operation, the wire 8 is always pulled up by the take-up spring 3a, so that the roller 4 and the take-up spring 3a are stretched vertically. Therefore, when the slide guide 11 is rotated by passing the wire 8 through the ring portion 9a of the ring pin 9 attached to the housing 7, the wire 8 is pushed laterally by the ring portion 9a and is bent. As a result, when the slide guide 11 is released at the rotation position, the slide guide 11 returns to the original position due to the tension of the wire 8 in contact with the ring portion 9a. That is, the return operation is automatically performed. In this case, the ring pin 9 has a function of preventing interference between the wire 8 and the slide guide 11 during the turning operation. On the other hand, the electric driver 15 pulled out to the front automatically returns to the initial position shown in FIG. 5 by the reducing force of the return spring 18.

また、位置復帰動作が不要の場合は、ローラ保持部5を支柱2に回転可動に取り付けることにより、特別に連動機構を追加しなくてもローラ保持部5はワイヤ8を介してハウジング7に追従して回動する。この結果、スライドガイド11の回動操作時はローラ保持部5、つまり、ローラ4が追従し、電動ドライバー15から手を放しても、ローラ4はその位置で停止したままとなる。   When the position return operation is unnecessary, the roller holding part 5 follows the housing 7 via the wire 8 without attaching a special interlocking mechanism by attaching the roller holding part 5 to the support column 2 so as to be rotatable. Then rotate. As a result, when the slide guide 11 is rotated, the roller holding portion 5, that is, the roller 4 follows, and even if the electric driver 15 is released, the roller 4 remains stopped at that position.

以上のように、この実施の形態1によれば、支柱に上下動および回動可能に設けたハウジングと、このハウジングに前後動可能に水平に設けたスライドガイドとで、電動ドライバーをスタンド式に保持するように構成したので、コンパクトな構成とすることができ、どのような動作位置においても電動ドライバーを垂直姿勢で保持することができ、ねじの斜め締め込みを防止することができる。スライドガイドはハウジング7とともに支柱2を中心に回動するので、横幅のコンパクトな作業領域を確保することができる。したがって、従来装置の1人分の作業エリアに複数台の設置も可能となる。   As described above, according to the first embodiment, the electric screwdriver is formed into a stand type by the housing provided on the support column so as to be vertically movable and rotatable and the slide guide provided horizontally on the housing so as to be movable back and forth. Since it was comprised so that it may hold | maintain, it can be set as a compact structure, an electric screwdriver can be hold | maintained with a vertical attitude | position in any operation position, and it can prevent the diagonal tightening of a screw. Since the slide guide rotates around the support 2 together with the housing 7, a compact work area having a lateral width can be secured. Therefore, a plurality of units can be installed in the work area for one person of the conventional apparatus.

また、ネジ締め作業時に電動ドライバーを下げると、スライドガイドとハウジングが一体となって支柱2の固定側、つまり、ベースプレート側に近づくため、より剛性のあるブレのない、安定したネジ締めが可能である。   Also, if the electric screwdriver is lowered during the screw tightening operation, the slide guide and the housing come together and come closer to the fixed side of the support column 2, that is, the base plate side, so that more stable and tight screw tightening is possible. is there.

なお、実施の形態1では、電動工具として電動ドライバーを用いてねじ締めを行う場合について説明したが、電動工具としてドリル、タップ等を用いて被加工物に穴あけを行う場合においても、電動工具としてのドリル、タップ保持を垂直に維持して真直ぐな穴加工を行うことができる。   In addition, in Embodiment 1, although the case where screwing was performed using an electric screwdriver as an electric tool was demonstrated, when drilling a workpiece using a drill, a tap, etc. as an electric tool, as an electric tool Drills and taps can be maintained vertically and straight holes can be drilled.

1 ベースプレート、2 支柱、2a,2b ストッパ、3 巻き取り器、3a ゼンマイ式巻き取りバネ、4 ローラ、5 ローラ保持部、6a,6b ロータリースライドブッシュ、7 ハウジング、7a 筒部、7b 取り付け板、8 ワイヤ、9 リングピン、9a リング部、10 ガイド部材、10a,10b 凸条、11 スライドガイド、11a,11b 凹条、12 ボール、13a,13b ストッパ、14 工具取り付け部材、14a 水平片、15 電動工具、15a 軸、15b ねじ部、16a,16b ベアリング、17 ナット、18 戻しバネ。   DESCRIPTION OF SYMBOLS 1 Base plate, 2 support | pillars, 2a, 2b Stopper, 3 Winder, 3a Spring type winding spring, 4 Roller, 5 Roller holding part, 6a, 6b Rotary slide bush, 7 Housing, 7a Tube part, 7b Mounting plate, 8 Wire, 9 Ring pin, 9a Ring part, 10 Guide member, 10a, 10b Convex, 11 Slide guide, 11a, 11b Concave, 12 Ball, 13a, 13b Stopper, 14 Tool attachment member, 14a Horizontal piece, 15 Electric tool , 15a shaft, 15b threaded portion, 16a, 16b bearing, 17 nut, 18 return spring.

Claims (4)

ベースプレートに垂直に立てた支柱に上下動および回動可能に設けたハウジングと、ハウジングに水平に前後動可能に取り付けたスライドガイドと、
スライドガイドの端部に垂下させて取り付けた電動工具と、
支柱の上端部に設けたローラに巻き掛けた一端をハウジングに取り付け他端を巻き取りバネに取り付けた引き上げ用ワイヤと
を備えた電動工具用補助装置。
A housing that is vertically movable and rotatable on a column that stands vertically to the base plate, and a slide guide that is attached to the housing so as to be movable back and forth horizontally;
An electric tool attached to the end of the slide guide,
An auxiliary device for an electric tool comprising: a lifting wire having one end wound around a roller provided at an upper end portion of a support and attached to a housing and the other end attached to a take-up spring.
ワイヤはローラに巻き掛けた一端をハウジングに取り付け、他端をハウジングに設けたリングピンのリング部を通して巻き取りバネに取り付けたことを特徴とする請求項1記載の電動工具用補助装置。   The auxiliary device for an electric tool according to claim 1, wherein one end of the wire wound around the roller is attached to the housing, and the other end is attached to the take-up spring through a ring portion of a ring pin provided in the housing. 電動工具は工具取り付け部材に回動可能に取り付けたことを特徴とする請求項1記載の電動工具用補助装置。   The auxiliary device for an electric tool according to claim 1, wherein the electric tool is rotatably attached to the tool attachment member. ハウジングと電動工具との間に該電動工具を初期位置に引き戻す引き戻しバネを設けたことを特徴とする請求項1記載の電動工具用補助装置。   The auxiliary device for an electric tool according to claim 1, wherein a pull-back spring is provided between the housing and the electric tool to return the electric tool to an initial position.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014237498A (en) * 2013-06-06 2014-12-18 遠藤工業株式会社 Tool support device
KR101804261B1 (en) * 2016-03-23 2017-12-04 강민성 Device for assisting when works using tool

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH071347A (en) * 1993-06-10 1995-01-06 Nitto Seiko Co Ltd Screw tightening machine
JPH1029175A (en) * 1996-07-12 1998-02-03 Pfu Ltd Balancer for manual operation tool
JP2009023070A (en) * 2007-07-23 2009-02-05 Mazda Motor Corp Fastening control system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH071347A (en) * 1993-06-10 1995-01-06 Nitto Seiko Co Ltd Screw tightening machine
JPH1029175A (en) * 1996-07-12 1998-02-03 Pfu Ltd Balancer for manual operation tool
JP2009023070A (en) * 2007-07-23 2009-02-05 Mazda Motor Corp Fastening control system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014237498A (en) * 2013-06-06 2014-12-18 遠藤工業株式会社 Tool support device
KR101804261B1 (en) * 2016-03-23 2017-12-04 강민성 Device for assisting when works using tool

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