JP2011189305A - Outer cylinder screen of rotary concentration machine - Google Patents
Outer cylinder screen of rotary concentration machine Download PDFInfo
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- JP2011189305A JP2011189305A JP2010058789A JP2010058789A JP2011189305A JP 2011189305 A JP2011189305 A JP 2011189305A JP 2010058789 A JP2010058789 A JP 2010058789A JP 2010058789 A JP2010058789 A JP 2010058789A JP 2011189305 A JP2011189305 A JP 2011189305A
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- outer cylinder
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- sludge
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- 230000003014 reinforcing effect Effects 0.000 claims abstract description 21
- 238000006073 displacement reaction Methods 0.000 abstract description 5
- 238000005452 bending Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract 2
- 238000007906 compression Methods 0.000 abstract 2
- 239000010802 sludge Substances 0.000 description 30
- 238000001914 filtration Methods 0.000 description 9
- 239000011550 stock solution Substances 0.000 description 6
- 239000000706 filtrate Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 230000002441 reversible effect Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Landscapes
- Treatment Of Sludge (AREA)
- Filtration Of Liquid (AREA)
Abstract
Description
この発明は、凝集剤を添加した難ろ過性の凝集汚泥や、上水汚泥等の細かい粒子を含む無薬注汚泥を、外筒スクリーンとスクリュー軸の間のろ過室に供給し、スクリュー羽根で汚泥を移送しながらろ液を分離する回転濃縮機の外筒スクリーンに関し、複数のスクリーンを張設した円弧状の外筒を合着して構成する外筒スクリーンに関する。 This invention supplies non-chemically injected sludge containing fine particles such as hard-to-filter sludge to which a flocculant is added and fine water sludge, etc., to the filtration chamber between the outer cylinder screen and the screw shaft. The present invention relates to an outer cylinder screen of a rotary concentrator that separates filtrate while transferring sludge, and more particularly to an outer cylinder screen that is formed by joining arc-shaped outer cylinders having a plurality of screens.
従来、難ろ過性の懸濁物質を含有する原液に凝集剤を添加してフロックを形成して固液分離を行い、濃縮汚泥の生成や脱水ケーキの含水率の低減を図っている。スクリュー羽根を配設した脱水装置としては、外筒スクリーンにスクリュー軸を内設し、スクリュー軸を回転させながら目詰まりしやすいろ過面をスクリュー羽根で再生しながら圧搾脱水するスクリュープレスが良く知られている。また、濃縮装置としては、外筒スクリーンとスクリュー軸を逆回転させながら低濃度の原液を大量に処理する外筒回転型濃縮機も公知である。
スクリュープレスや外筒回転型濃縮機に供給される原液は、スクリュー羽根でスクリーンのろ過面を再生し、大容量処理が可能であるが、回転するスクリュー羽根と汚泥の移動による摩擦力と、汚泥の重量等の外力による曲げ応力と繰り返し荷重が外筒スクリーンに掛かり、厚みの薄いスクリーンの磨耗と変形が発生する。
例えばその対策として、外周面にリブを溶接して内面にリング状の溝を設けた円筒体にスクリーンを張設し、製作を容易としたスクリュープレスの外筒スクリーンを、特許文献１において、この発明の出願人が提案している。
また、摩擦抵抗の対策として、半円筒状の外筒の内周面に環状溝を穿設し、外周面に補強板を固着したスクリーンを嵌入して、一対の外筒を合着する外筒スクリーンも、特許文献２において、この発明の出願人が提案している。
Conventionally, flocculants are added to a stock solution containing difficult-to-filter suspended solids to form flocs and solid-liquid separation is performed to produce concentrated sludge and reduce the moisture content of the dehydrated cake. As a dewatering device provided with screw blades, a screw press is well known in which a screw shaft is provided in an outer cylinder screen, and a filter surface that is easily clogged while rotating the screw shaft is compressed and dewatered while regenerating with a screw blade. ing. As a concentrator, an outer cylinder rotary type concentrator that processes a large amount of a low-concentration stock solution while rotating the outer cylinder screen and the screw shaft in reverse is also known.
The undiluted solution supplied to the screw press or outer cylinder rotary type concentrator can regenerate the filtration surface of the screen with screw blades and can be processed in a large volume, but the friction force caused by the movement of the rotating screw blades and sludge, and sludge Bending stress and repetitive load due to external force such as weight are applied to the outer cylinder screen, and the thin screen is worn and deformed.
For example, as a countermeasure, Patent Document 1 discloses an external screen of a screw press in which a rib is welded to an outer peripheral surface and a screen is stretched on a cylindrical body provided with a ring-shaped groove on the inner surface. The applicant of the invention has proposed.
Also, as a countermeasure against frictional resistance, an outer cylinder in which an annular groove is formed in the inner peripheral surface of a semi-cylindrical outer cylinder, a screen having a reinforcing plate fixed to the outer peripheral surface is fitted, and a pair of outer cylinders are joined together A screen is also proposed by the applicant of the present invention in Patent Document 2.
従来の凝集剤を添加した難ろ過性の凝集汚泥や、上水汚泥等の細かい粒子を含む無薬注汚泥を、外筒スクリーンとスクリュー軸を逆回転させながら処理する外筒回転型濃縮機は、相対的にスクリュー羽根の回転数を高め、スクリーン面の摺接回数が増加するため、目詰りしたろ過面を再生してろ液の排出を促進させ、濃度の低い原液の大量処理を可能とする利点がある。外筒スクリーンとスクリュー軸が逆回転するので濃縮汚泥の送り出しが良く、濃縮効率が高い特徴もあるが、外筒スクリーンが常時回転するため繰り返し荷重がかかる。
外筒回転型濃縮機に供給する原液の性状は季節により変動し、脱水性の非常に良い原液がろ過室に圧入され、予想以上の低水分の濃縮汚泥が形成されることがある。一対のスクリーンを嵌着した半円筒状の外筒を合着する外筒スクリーンは、季節変動の状況により、スクリュー羽根とスクリーンの間で摩擦抵抗が増大して搬出方向と回転方向にスクリーンのズレが生じ、スクリーンが変形して固定部の折り曲げ部付近から破断する恐れもある。このスクリーンの強度アップが要求されるが、スクリーンの板厚はスクリーンの孔径以上のものが製作できない制限がある。スクリーンの厚みを増やすためにスクリーンの孔径を大きくすると、ろ液濁度が悪化してろ液の回収率が悪くなる。また、濃縮機はスクリーンの厚みが増すと分離液の排出性が悪くなるため、分離液の排出性を良くするためにスクリーンの厚みを薄くする必要があり、スクリーンの強度が弱くなる。
この発明は従来の課題を解決するために、外筒スクリーンを構成する円弧状の外筒を補強して、スクリーンのスクリュー羽根と濃縮汚泥の摩擦抵抗による搬出方向と回転方向へのズレと変形を防止する回転濃縮機の外筒スクリーンの改良に関する。
The outer cylinder rotary type concentrator that treats non-filtered flocculent sludge with conventional flocculant and non-chemically injected sludge containing fine particles such as clean water sludge while rotating the outer cylinder screen and screw shaft in reverse. The screw blade rotation speed is relatively increased and the number of sliding contact with the screen surface is increased. Therefore, the clogged filtration surface is regenerated to facilitate the discharge of the filtrate, and the large concentration treatment of the low concentration stock solution is possible. There are advantages. Since the outer cylinder screen and the screw shaft rotate in the reverse direction, the concentrated sludge can be sent out and the concentration efficiency is high. However, the outer cylinder screen is always rotated, so that a repeated load is applied.
The nature of the stock solution supplied to the outer cylinder rotary concentrator varies depending on the season, and a stock solution with very good dewatering properties may be pressed into the filtration chamber, resulting in the formation of concentrated sludge with lower moisture than expected. An outer cylinder screen that joins a semi-cylindrical outer cylinder fitted with a pair of screens has an increased frictional resistance between the screw blades and the screen due to seasonal fluctuations, and the screen is displaced in the carry-out direction and the rotation direction. May occur, and the screen may be deformed and broken from the vicinity of the bent portion of the fixed portion. Although an increase in the strength of the screen is required, there is a limitation that the thickness of the screen cannot be larger than the hole diameter of the screen. When the pore size of the screen is increased in order to increase the thickness of the screen, the filtrate turbidity deteriorates and the filtrate recovery rate deteriorates. Further, since the concentration of the concentrator increases as the screen thickness increases, the separation liquid discharge performance deteriorates. Therefore, in order to improve the discharge performance of the separation liquid, it is necessary to reduce the screen thickness, and the strength of the screen decreases.
In order to solve the conventional problems, the present invention reinforces the arc-shaped outer cylinder that constitutes the outer cylinder screen, and the displacement and deformation of the screw blades of the screen and the concentrated sludge in the carry-out direction and the rotation direction due to the frictional resistance. The present invention relates to the improvement of the outer cylinder screen of the rotary concentrator to prevent.
この発明の要旨とするところは、スクリーンを張設した複数の円弧状の外筒を合着して外筒スクリーンを構成し、スクリュー羽根を巻き掛けたスクリュー軸を外筒スクリーンに回転自在に内設する回転濃縮機において、長手方向に段部を設けた一対のフランジの外面に複数の補強リブと側端部に環状フランジを連結して円弧状の外筒枠を形成し、円弧状のスクリーンの両側に形成したフランジ部の裏面に、曲折した側端部をスクリーンの折曲部に当接させた補強板を敷設すると共に、スクリーンのフランジ部を外筒枠のフランジの段部に載置し、更に、先端をスクリーンの折曲部近傍に延設した押え板をスクリーンのフランジ部に重着して円弧状の外筒を形成し、複数の外筒を合着して円筒状の外筒スクリーンを構成したもので、スクリーンのフランジ部と折曲部の裏面に同形状の補強板を付設することにより、スクリュー羽根の回転と汚泥の移動による摩擦力と、汚泥の重量等の外力による合成荷重について、スクリーンに掛かる応力集中を減少させることが出来る。そして、円筒状の外筒スクリーンを構成するスクリーンのフランジ部に重着した押え板の先端をスクリーンの折曲部まで延設したので、円筒状の外筒スクリーンを構成する外筒の連結部の内部凹所が埋設でき、凹所の汚泥からスクリーンに掛かる円周方向の荷重が無くなり、結果的にスクリーンに掛かる合成荷重を軽減できる。 The gist of the present invention is that a plurality of arc-shaped outer cylinders with a screen stretched are joined together to form an outer cylinder screen, and a screw shaft around which screw blades are wound is rotatably mounted on the outer cylinder screen. In the rotary concentrator to be installed, an arcuate outer cylinder frame is formed by connecting a plurality of reinforcing ribs to the outer surface of a pair of flanges provided with stepped portions in the longitudinal direction and an annular flange at the side end, thereby forming an arcuate screen. A reinforcing plate with the bent side edges in contact with the bent portion of the screen is laid on the back surface of the flange portion formed on both sides of the screen, and the flange portion of the screen is placed on the flange step of the outer cylinder frame In addition, a presser plate with its tip extending near the bent portion of the screen is overlapped with the flange portion of the screen to form an arc-shaped outer cylinder, and a plurality of outer cylinders are joined together to form a cylindrical outer This is a tube screen, and the screen By attaching a reinforcing plate of the same shape to the back of the flange and the bent part, the stress concentration on the screen is reduced with respect to the frictional force due to the rotation of the screw blades and the movement of sludge, and the combined load due to the external force such as the sludge weight. Can be reduced. And since the tip of the presser plate that is attached to the flange portion of the screen that constitutes the cylindrical outer cylinder screen is extended to the bent portion of the screen, the connecting portion of the outer cylinder that constitutes the cylindrical outer cylinder screen The internal recess can be embedded, and the circumferential load applied to the screen from the sludge in the recess is eliminated, and as a result, the combined load applied to the screen can be reduced.
微細孔により固液分離を行うスクリーンの両側に形成するフランジ部と折曲部を無孔にしたもので、部材の断面積を増加させることで、スクリュー羽根の回転と汚泥の移動による摩擦力と汚泥の重量等の外力による合成荷重により応力集中が生じるスクリーンの折曲部近傍の強度を高めることができる。
また、外筒枠に張設するスクリーンは、外筒枠のフランジの段部と補強板の間に当て板を挟持すれば、当て板を基準としてスクリーンの位置決め調整が可能となり、円筒状の外筒スクリーンの形成が容易となる。搬出方向と回転方向へのスクリーンのズレを解消してスクリーンの変形が防止できる。
そして、外筒スクリーンを構成する外筒枠の前後の環状フランジを連結して複数の外筒スクリーンを連設すれば、大容量処理を可能とする大型濃縮装置の外筒スクリーンとすることができる。
The flange part and the bent part formed on both sides of the screen that performs solid-liquid separation with fine holes are made non-perforated, and by increasing the cross-sectional area of the member, the frictional force due to the rotation of the screw blades and the movement of sludge It is possible to increase the strength in the vicinity of the bent portion of the screen where stress concentration occurs due to a combined load due to an external force such as sludge weight.
In addition, the screen stretched on the outer cylinder frame can be positioned and adjusted on the basis of the contact plate if the support plate is sandwiched between the flange step of the outer cylinder frame and the reinforcing plate. Can be easily formed. Displacement of the screen in the carry-out direction and the rotation direction can be eliminated to prevent the screen from being deformed.
Then, by connecting the annular flanges before and after the outer cylinder frame constituting the outer cylinder screen and connecting a plurality of outer cylinder screens, it is possible to obtain an outer cylinder screen of a large-scale concentrator capable of large-capacity processing. .
この発明に係る回転濃縮の外筒スクリーンは上記のように構成してあり、スクリーンの応力集中が発生する部位の強度を上げるとともに、スクリーンに掛かる荷重を他の強度部材で受けることにより、スクリーンに掛かる荷重及び応力集中を抑制してスクリーンの破損を防止できる。
また、外筒枠のフランジと補強板を敷設したスクリーンの間に当て板を挟持すれば、当て板を基準としてスクリーンの位置決め調整が可能となり、円筒状の外筒スクリーンの形成が容易となる。搬出方向と回転方向へのスクリーンのズレを解消してスクリーンの変形が防止可能となる。
そして、外筒スクリーンを連設すれば、大容量処理を可能とする大型濃縮装置の外筒スクリーンとなる。
The outer-concentrated outer cylinder screen according to the present invention is configured as described above, and increases the strength of the portion where the stress concentration of the screen is generated, and receives the load applied to the screen with another strength member, thereby allowing the screen to It is possible to prevent the screen from being broken by suppressing the applied load and stress concentration.
Further, if the contact plate is sandwiched between the flange of the outer cylinder frame and the screen on which the reinforcing plate is laid, the positioning of the screen can be adjusted with reference to the contact plate, and the cylindrical outer screen can be easily formed. The screen can be prevented from being deformed by eliminating the displacement of the screen in the carry-out direction and the rotation direction.
And if an outer cylinder screen is provided continuously, it will become an outer cylinder screen of the large concentration apparatus which enables a large capacity | capacitance process.
この発明に係る実施の形態を図面に基づき詳述すると、先ず、図１は本願発明の外筒スクリーンを使用する回転濃縮機の一部縦断側面図であって、回転濃縮機１は周部にろ過面を有する円筒状の外筒スクリーン２にスクリュー羽根３を巻き掛けたスクリュー軸４を同心状に内設してある。外筒スクリーン２には原液の供給側に入口外筒フランジ５と、濃縮汚泥の排出側に排出口６・・・を有する出口外筒フランジ７が嵌着してあり、外筒スクリーン２とスクリュー軸４の間にろ過室８を形成してある。外筒スクリーン２の入口外筒フランジ５に嵌着した軸受スリーブ９が、フロントフレーム１０に支架したスクリュー軸４に回動自在に軸支してあり、出口外筒フランジ７に連結した外筒駆動軸１２が架台１３に設けた軸受１４に軸支してある。汚泥供給管１１がスクリュー軸４に設けた汚泥供給路４ａに連通させてあり、スクリュー軸４の周部に設けた複数個の供給口４ｂ・・・をろ過室８に開口してある。スクリュー軸４に連結したスクリュー駆動軸１５を外筒駆動軸１２に挿通支持させてスクリュー駆動機１６に直結し、外筒駆動軸１２に嵌着したスプロケット１７を外筒駆動機１８に連動連結してある。外筒スクリーン２とスクリュー軸４を外筒駆動機１８とスクリュー駆動機１６で差速回転可能としてある。外筒スクリーン２とスクリュー軸４は同方向に差速回転させてもよいが、外筒スクリーン２とスクリュー軸４を逆回転させれば、相対的にスクリュー羽根３の回転数を高め、外筒スクリーン２のスクリーン面の摺接回数を増加させ、目詰りしようとするろ過面を再生してろ液の排出を促進させ、濃度の低い汚泥の大量処理を可能とする。なお、リアーフレーム１９に設けた排出シュート２０が、出口外筒フランジ７の排出口６・・・の下方近傍に設けてあり、洗浄管２１が外筒スクリーン２に沿って配設してある。 An embodiment according to the present invention will be described in detail with reference to the drawings. First, FIG. 1 is a partially longitudinal side view of a rotary concentrator using an outer cylinder screen of the present invention. A screw shaft 4 around which a screw blade 3 is wound around a cylindrical outer screen 2 having a filtration surface is concentrically provided. The outer cylinder screen 2 is fitted with an inlet outer cylinder flange 5 on the supply side of the stock solution and an outlet outer cylinder flange 7 having a discharge port 6... On the discharge side of the concentrated sludge. A filtration chamber 8 is formed between the shafts 4. A bearing sleeve 9 fitted to the inlet outer cylinder flange 5 of the outer cylinder screen 2 is rotatably supported by a screw shaft 4 supported on the front frame 10 and is connected to the outlet outer cylinder flange 7. The shaft 12 is pivotally supported by a bearing 14 provided on the mount 13. A sludge supply pipe 11 communicates with a sludge supply path 4 a provided in the screw shaft 4, and a plurality of supply ports 4 b provided in the peripheral portion of the screw shaft 4 are opened in the filtration chamber 8. The screw drive shaft 15 connected to the screw shaft 4 is inserted into and supported by the outer cylinder drive shaft 12 and directly connected to the screw drive machine 16, and the sprocket 17 fitted to the outer cylinder drive shaft 12 is linked and connected to the outer cylinder drive machine 18. It is. The outer cylinder screen 2 and the screw shaft 4 can be differentially rotated by the outer cylinder driving machine 18 and the screw driving machine 16. Although the outer cylinder screen 2 and the screw shaft 4 may be rotated in the same direction at a differential speed, if the outer cylinder screen 2 and the screw shaft 4 are rotated in the reverse direction, the rotational speed of the screw blades 3 is relatively increased, and the outer cylinder The number of sliding contact of the screen surface of the screen 2 is increased, the filtration surface to be clogged is regenerated to facilitate the discharge of the filtrate, and a large amount of sludge having a low concentration can be processed. A discharge chute 20 provided on the rear frame 19 is provided in the vicinity of the lower side of the discharge port 6... Of the outlet outer cylinder flange 7, and a cleaning pipe 21 is disposed along the outer cylinder screen 2.
図２及び図３は、外筒スクリーンを構成する外筒枠の平面図と側面図であって、一対の並行させた平板状のフランジ２２、２２の対向内側に段部２２ａを形成して、両側のフランジ２２、２２の段部２２ａの裏面に複数の半円状の補強リブ２３・・・と、側端部の環状フランジ２４、２４を等間隔に連結し、補強リブ２３・・・と環状フランジ２４、２４に連結杆２５を挿通して半円状の外筒枠２６を構成してある。外筒枠２６を構成するフランジ２２、２２に複数の取付孔２７・・・と、フランジ２２の両端部に連結した環状フランジ２４に複数の取付孔２８・・・を開口してある。なお、半円状の補強リブ２３は分割して円弧状としても良いものである。 2 and 3 are a plan view and a side view of the outer cylinder frame constituting the outer cylinder screen, in which a stepped portion 22a is formed on the inner side facing a pair of parallel plate-like flanges 22 and 22, A plurality of semicircular reinforcing ribs 23... And side end annular flanges 24, 24 are connected at equal intervals on the back surface of the step 22 a of the flanges 22, 22 on both sides, and the reinforcing ribs 23. A semicircular outer cylinder frame 26 is formed by inserting a connecting rod 25 through the annular flanges 24 and 24. A plurality of mounting holes 27... Are formed in the flanges 22, 22 constituting the outer cylinder frame 26, and a plurality of mounting holes 28 are opened in the annular flange 24 connected to both ends of the flange 22. The semicircular reinforcing ribs 23 may be divided into arcs.
図４及び図５は外筒枠に取付けるスクリーンの平面図と側面図であって、スクリーン２９は半円状の円筒体を形成している円筒部２９ａと、円筒部２９ａの両端を折曲して外筒枠２６のフランジ２２に載置するフランジ部２９ｂと、円筒部２９ａからフランジ部２９ｂに折曲する際に円筒部２９ａとは逆方向の円弧状に形成される折曲部２９ｃとから構成してある。フランジ部２９ｂ及び折曲部２９ｃは無孔で形成してあり、断面積を増加させることで、スクリュー羽根３の回転と汚泥の移動による摩擦力と汚泥の重量等の外力による合成荷重により応力集中が生じる外筒スクリーン２を構成するスクリーン２９の折曲部２９ｃ近傍の強度を高めることができる。なお、スクリーン２９の両端のフランジ部２９ｂに、外筒枠２６のフランジ２２に取付ける取付孔３０を開口してある。
図５に示すように、半円状のスクリーン２９のフランジ部２９ｂと折曲部２９ｃの裏面に、側端部３０ａをスクリーン２９の折曲部２９ｃと同形状で下方に曲折した補強板３０を敷設してある。スクリーン２９のフランジ部２９ｂと折曲部２９ｃの裏面に同形状の補強板３０を付設すれば、荷重を補強板３０との広い接触面で受けることができ、スクリーン２９の折曲部２９ｃに掛かる応力集中を分散させることができる。
4 and 5 are a plan view and a side view of the screen attached to the outer cylinder frame. The screen 29 has a cylindrical portion 29a forming a semicircular cylindrical body and both ends of the cylindrical portion 29a bent. A flange portion 29b placed on the flange 22 of the outer cylindrical frame 26, and a bent portion 29c formed in an arc shape opposite to the cylindrical portion 29a when the cylindrical portion 29a is bent to the flange portion 29b. It is configured. The flange portion 29b and the bent portion 29c are formed with no holes, and by increasing the cross-sectional area, stress concentration is caused by a combined load caused by external force such as friction force due to rotation of the screw blade 3 and movement of sludge and sludge weight. It is possible to increase the strength in the vicinity of the bent portion 29c of the screen 29 constituting the outer cylinder screen 2 in which the phenomenon occurs. In addition, attachment holes 30 for attaching to the flange 22 of the outer cylinder frame 26 are opened in the flange portions 29 b at both ends of the screen 29.
As shown in FIG. 5, a reinforcing plate 30 having a side end 30a bent downward in the same shape as the bent portion 29c of the screen 29 is formed on the rear surface of the flange portion 29b and the bent portion 29c of the semicircular screen 29. It is laid. If the reinforcing plate 30 having the same shape is attached to the back surface of the flange portion 29b and the bent portion 29c of the screen 29, the load can be received by a wide contact surface with the reinforcing plate 30 and is applied to the bent portion 29c of the screen 29. Stress concentration can be dispersed.
図６は外筒枠のフランジの段部にスクリーンのフランジ部を設置する外筒の要部拡大図であって、外筒枠２６のフランジ２２の段部２２ａに当て板３１を当接し、補強板３０を敷設したスクリーン２９のフランジ部２９ｂを当て板３１の上に載置する。外筒枠２６のフランジ２２の段部２２ａに載置したスクリーン２９のフランジ部２９ｂに押え板３２を乗置して、押え板３２の先端をスクリーン２９の折曲部２９ｃまで延設する。当て板３１を基準としてスクリーン２９の位置決め調整を行い、皿小ネジ３４で押え板３２と外筒枠２６のフランジ２２の間にスクリーン２９を固定して、図７に示す、外筒３３を形成する。押え板３２の先端をスクリーン２９の折曲部２９ｃ近傍まで延設すれば、円筒状の外筒スクリーン２を構成する外筒３３の連結部の凹所が埋設されて、ろ過室８の汚泥溜りを解消できる。したがって、凹所の汚泥からスクリーン２９に掛かる円周方向の荷重が無くなり、結果的にスクリーン２９に掛かる合成荷重を軽減できる。 FIG. 6 is an enlarged view of the main part of the outer cylinder in which the flange part of the screen is installed at the step part of the flange of the outer cylinder frame, and a contact plate 31 is brought into contact with the step part 22a of the flange 22 of the outer cylinder frame 26 for reinforcement. The flange portion 29 b of the screen 29 on which the plate 30 is laid is placed on the backing plate 31. The pressing plate 32 is placed on the flange portion 29 b of the screen 29 placed on the step portion 22 a of the flange 22 of the outer cylinder frame 26, and the tip of the pressing plate 32 is extended to the bent portion 29 c of the screen 29. The positioning of the screen 29 is adjusted with reference to the contact plate 31, and the screen 29 is fixed between the presser plate 32 and the flange 22 of the outer cylinder frame 26 with a countersunk screw 34 to form the outer cylinder 33 shown in FIG. To do. If the tip of the presser plate 32 is extended to the vicinity of the bent portion 29 c of the screen 29, the recess of the connecting portion of the outer cylinder 33 constituting the cylindrical outer cylinder screen 2 is buried, and the sludge pool in the filtration chamber 8 is buried. Can be eliminated. Therefore, the circumferential load applied to the screen 29 from the sludge in the recess is eliminated, and as a result, the combined load applied to the screen 29 can be reduced.
図８及び図９は、外筒を合着して構成する外筒スクリーンの一部縦断面図と合着部の要部拡大図であって、外筒枠２６にスクリーン２９を取付けた一対の半円状の外筒３３、３３を合着して、外筒枠２６のフランジ２２の取付孔２７を六角ボルト３５等の固定部材で締結すれば、円筒状の外筒スクリーン２を構成することが出来る。なお、本実施例では一対の半円状の外筒３３、３３を合着して円筒状の外筒スクリーン２を構成しているが、複数の円弧状に形成した外筒３３・・・を合着して外筒スクリーン２を構成してもよい。
図１０は複数のスクリーンを連結する外筒の平面図であって、入口側外筒３３ａと出口側外筒３３ｂの外筒枠２６、２６の前後端に設けた環状フランジ２４、２４を六角ボルト３６で連結して外筒３３・・・を連設し、一対の半円状の入口側外筒３３ａ、３３ａと出口側外筒３３ｂ、３３ｂを合着すれば、複数の外筒スクリーン２・・・を連設した、大容量処理を可能とする大型濃縮装置の大口径の外筒スクリーンとすることができる。
FIG. 8 and FIG. 9 are a partial longitudinal sectional view of an outer cylinder screen formed by attaching outer cylinders and an enlarged view of the main part of the attaching part, and a pair of screens 29 attached to the outer cylinder frame 26. If the semicircular outer cylinders 33 and 33 are joined together and the attachment hole 27 of the flange 22 of the outer cylinder frame 26 is fastened with a fixing member such as a hexagon bolt 35, the cylindrical outer cylinder screen 2 is formed. I can do it. In the present embodiment, a pair of semi-circular outer cylinders 33, 33 are joined together to form the cylindrical outer cylinder screen 2. However, the outer cylinders 33,. The outer cylinder screen 2 may be configured by being attached.
FIG. 10 is a plan view of an outer cylinder that connects a plurality of screens. Annular flanges 24, 24 provided at front and rear ends of outer cylinder frames 26, 26 of the inlet-side outer cylinder 33a and the outlet-side outer cylinder 33b are hexagon bolts. 36, the outer cylinders 33 are connected to each other, and the pair of semicircular inlet-side outer cylinders 33a, 33a and the outlet-side outer cylinders 33b, 33b are joined together to form a plurality of outer cylinder screens 2. .. can be used as a large-diameter outer cylinder screen of a large-scale concentrator capable of large-capacity processing.
この発明に係る差速回転濃縮の外筒スクリーンは、円弧状のスクリーンのフランジ部と折曲部を無孔とし、側端部を曲折した補強板を敷設して、補強リブを連結した円弧状の外筒枠に載置し、スクリーンのフランジ部を押え板で挟持して、円弧状の外筒を形成した後、複数の外筒を合着して円筒状の外筒スクリーンを構成したもので、スクリュー羽根と汚泥による圧縮荷重と引張荷重に対して、スクリーンの折曲部の強度を上げるとともに、応力集中を分散することで、スクリーンを円周方向に捻る作用を抑制してスクリーンの破損を防止できる。
また、外筒枠のフランジと補強板を敷設したスクリーンの間に当て板を挟持すれば、当て板を基準としてスクリーンの位置決め調整が可能となり、円筒状の外筒スクリーンの形成が容易となる。搬出方向と回転方向へのスクリーンのズレを解消してスクリーンの変形が防止できる。
入口側外筒と出口側外筒を合着して複数の外筒スクリーンを連設すれば、大容量処理が可能となる外筒スクリーンとなる。
したがって、下水混合生汚泥、下水消化汚泥、活性余剰汚泥等の大容量の処理を必要とする処理場に好適な回転濃縮機となる。
An outer cylindrical screen for differential speed rotation concentration according to the present invention is an arc-shaped screen in which a flange plate and a bent portion of an arc-shaped screen are made non-porous, a reinforcing plate having a bent side end is laid, and reinforcing ribs are connected. A cylindrical outer cylinder screen is formed by placing a plurality of outer cylinders together after forming an arc-shaped outer cylinder by placing it on the outer cylinder frame and holding the flange portion of the screen with a holding plate. In addition to increasing the strength of the bent part of the screen against the compressive load and tensile load caused by screw blades and sludge, the stress concentration is dispersed to suppress the action of twisting the screen in the circumferential direction. Can be prevented.
Further, if the contact plate is sandwiched between the flange of the outer cylinder frame and the screen on which the reinforcing plate is laid, the positioning of the screen can be adjusted with reference to the contact plate, and the cylindrical outer screen can be easily formed. Displacement of the screen in the carry-out direction and the rotation direction can be eliminated to prevent the screen from being deformed.
By joining the inlet side outer cylinder and the outlet side outer cylinder and connecting a plurality of outer cylinder screens, an outer cylinder screen capable of large-capacity processing is obtained.
Therefore, it becomes a rotary concentrator suitable for a treatment plant that requires a large volume of treatment such as sewage mixed raw sludge, sewage digested sludge, activated surplus sludge and the like.
２ 外筒スクリーン
３ スクリュー羽根
４ スクリュー軸
２２ フランジ
２２ａ 段部
２３ 補強リブ
２４ 環状フランジ
２６ 外筒枠
２９ スクリーン
２９ａ 円筒部
２９ｂ フランジ部
２９ｃ 折曲部
３０ 補強板
３０ａ 側端部
３１ 当て板
３２ 押え板
３３ 外筒
2 Outer cylinder screen 3 Screw blade 4 Screw shaft 22 Flange 22a Step part 23 Reinforcement rib 24 Annular flange 26 Outer cylinder frame 29 Screen 29a Cylindrical part 29b Flange part 29c Bending part 30 Reinforcement plate 30a Side end 31 Retaining plate 32 Holding plate 33 outer cylinder
Claims (4)
長手方向に段部（２２ａ）を設けた一対のフランジ（２２、２２）の外面に複数の補強リブ（２３・・・）と側端部に環状フランジ（２４、２４）を連結して円弧状の外筒枠（２６）を形成し、
円弧状のスクリーン（２９）の両側に形成したフランジ部（２９ｂ）の裏面に、曲折した側端部（３０ａ）をスクリーン（２９）の折曲部（２９ｃ）に当接させた補強板（３０）を敷設すると共に、
スクリーン（２９）のフランジ部（２９ｂ）を外筒枠（２６）のフランジ（２２、２２）の段部（２２ａ）に載置し、
更に、先端をスクリーン（２９）の折曲部（２９ｃ）近傍に延設した押え板（３２）をスクリーン（２９）のフランジ部（２９ｂ）に重着して円弧状の外筒（３３）を形成し、
複数の外筒（３３）を合着して円筒状の外筒スクリーン（２）を構成したことを特徴とする回転濃縮機の外筒スクリーン。 A plurality of arc-shaped outer cylinders (33) provided with a screen (29) are joined together to form an outer cylinder screen (2), and a screw shaft (4) around which screw blades (3) are wound is attached to the outer cylinder. In the rotary concentrator installed in the screen (2) to be rotatable,
A plurality of reinforcing ribs (23...) Are connected to the outer surfaces of a pair of flanges (22, 22) provided with step portions (22a) in the longitudinal direction, and annular flanges (24, 24) are connected to the side ends to form an arc. Forming an outer cylinder frame (26) of
Reinforcing plate (30) in which the bent side end (30a) is brought into contact with the bent portion (29c) of the screen (29) on the back surface of the flange portion (29b) formed on both sides of the arc-shaped screen (29). )
Place the flange (29b) of the screen (29) on the step (22a) of the flange (22, 22) of the outer cylinder frame (26),
Further, a presser plate (32) having its tip extended near the bent portion (29c) of the screen (29) is attached to the flange portion (29b) of the screen (29) to form an arc-shaped outer cylinder (33). Forming,
An outer cylinder screen of a rotary concentrator, wherein a plurality of outer cylinders (33) are joined to form a cylindrical outer cylinder screen (2).
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| WO2014042093A1 (en) * | 2012-09-14 | 2014-03-20 | 住友電気工業株式会社 | Filtration device, filter used therein, and filter element thereof |
| CN107308703A (en) * | 2017-07-31 | 2017-11-03 | 宝鸡市天瑞有色金属材料有限责任公司 | Filter the adjustable equipment for separating liquid from solid of sieve aperture |
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| WO2014042093A1 (en) * | 2012-09-14 | 2014-03-20 | 住友電気工業株式会社 | Filtration device, filter used therein, and filter element thereof |
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| CN107308703A (en) * | 2017-07-31 | 2017-11-03 | 宝鸡市天瑞有色金属材料有限责任公司 | Filter the adjustable equipment for separating liquid from solid of sieve aperture |
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